Professional Documents
Culture Documents
J-1
Freighter-Specific Considerations
• General
– Introduction
– Cumulative Load Limits
– Variable Zero Fuel Weight
– Main Deck Rigid Barriers and Nets
– Lateral Imbalance
– Tipping
• Cargo Tiedown (including an exercise)
• Shoring (including an exercise)
• Load Schedule Implications (including an exercise)
J-2
Introduction
J-3
Current Freighter Fleet
J-4
Current Freighter Fleet - 737
J-5
Current Freighter Fleet - 747
J-6
Current Freighter Fleet - 767
J-7
Current Freighter Fleet - 777
J-8
Current Out-of-production
Freighter Fleet
J-9
Retrofit Freighter Conversion
(in Only 5 Minutes!)
J-10
Cumulative Load Limits
J-11
Cumulative Load Limits
Typically limited
by the strength
of:
• Skins
• Frames
• Stringers
J-13
Cumulative Load
OEW OEW
BODY AIR
LOAD BODY AIRLOAD
TAIL LOAD
J-14
767-300 Passenger Forward
Cumulative Loads
J-15
From 737-800
Section 1-44-002
J-16
737-700C Cumulative Loads
Aft Body
Cumulative Load Limits
Fwd Body
Cumulative Load Limits
J-17
747-400F Cumulative Load Limits
J-18
747-400ERF CG Envelope
J-19
How to Establish the Cumulative
Load Limits on the Load
Instruction Report
74,850 lbs
60000
53,430 lbs
40000
26,470 lbs
20000
15,485 lbs
4,500 lbs
0
1200 1400 1600 1800 2000 2200 2400 2600
Balance Arm (Inches)
M Pallets H J K L M P R S T
54
M Pallets 31P 32P 41P 42P 52 53
53 54
LD-3 31 32 33 41 42 43 44 45 52
J-21
How to Establish the Cumulative Load
Limits on the Load Instruction Report
117690
J-22
Variable Zero Fuel Weight
747 Production Freighters
J-23
Variable Zero Fuel Weight
Taxi Wt (≤ MTW)
Takeoff Wt (≤ MTOW)
TRIP
TRIP FUEL
FUEL
Weight
RESERVE FUEL
RESERVE FUEL
Landing Wt (≤ MLW)
Zero Fuel Wt (≤ MZFW)
CARGO
CARGO
OEW OEW
J-24
Variable Zero Fuel Weight
High MZFW not
allowed at high MTOW
Payload/
Range
Curve for
the 747-400F
J-25
Variable Zero Fuel Weight
• Increased MZFW/MLW
• Decreased MTW/MTOW
• Purchased option
J-26
Variable Zero Fuel Weight
Wing lift
Wing lift
Tail load
Operational CG
fwd CG limit
J-27
Variable
Zero
Fuel
Weight
747-400F
Example
J-28
Variable Zero Fuel Weight
747-400F
Example
J-29
Variable
Zero
Fuel
Weight
747-400F
Example
J-30
Main Deck Rigid Barriers and Nets
J-31
Main Deck Rigid Barriers and Nets
•Note that Main Deck Rigid Barriers and Nets are not
required if all cargo on the main deck is tied down to 9G.
J-32
Frangible Cargo
J-34
767-300F Main Deck Rigid Barrier
J-35
747-400BC Main Deck Net
J-36
747-400 Barriers are Unique
J-37
747-400 Barriers are Unique
J-39
747-400 Barriers, Before and After
a 9G Forward Crash Load
J-40
747-400F Rigid Barrier
J-41
747-400F Crown Barrier Net
J-42
747-400BCF Upper Deck Floor Limitation
Production vs. Retrofit
J-43
747-400 Stateroom Floor Beams
and Flight Control Cables
J-44
Lateral Imbalance
J-45
Lateral Imbalance
J-46
What is Lateral Imbalance?
Lateral Imbalance occurs when weight is loaded
asymmetrically about the lateral axis causing a
moment about that axis.
500 kg
20 in.
J-47
What Causes Lateral Imbalance?
OEW
• Lower hold cargo doors on right-hand side
• Interior arrangement (galleys, seats, etc.)
Cargo Å Potentially very large on Freighter airplanes
Passenger Loading Å Does not exist on
• As a result of seating variation Freighter airplanes
• Special purpose flights
Fuel
• Fuel Gauge tolerance
• Ramp slope
• Fuel purposely loaded asymmetrically
• Fuel burn
J-48
Boeing Position on Lateral
Displacement of the CG
J-49
Boeing Position on Lateral
Displacement of the CG for
Freighter Airplanes
• When the operator attempts to load the airplane
symmetrically, yet a Lateral Imbalance CG is
calculated (either by hand or computer), a check
can be made to ensure that the attempt to load
symmetrically was reasonable
• Boeing uses one half (1/2) of the random
Imbalance increment for this check on the cargo
distribution on the airplane because without
passengers, there is less unknown items left to
create a Lateral Imbalance.
J-50
Lateral Imbalance Limitation
J-51
Lateral
Imbalance
Limitation
J-53
Lateral Imbalance Limitation
767-300F Example
767-300F
Example
J-54
Lateral Imbalance Limitation
Position Position
10R 10L
How much cargo can be loaded on the
right side (RH) and how much cargo can
be loaded on the left side (LH)?
J-55
Lateral Imbalance Limitation
47.5
47.5
J-56
Lateral Imbalance Limitation
47.5
47.5
J-57
Lateral Imbalance Limitation
47.5
47.5
J-58
Lateral Imbalance Limitation
6-7
J-60
Tipping
J-61
Tipping Can Happen!
J-62
Ground Handling - Tipping
• On the ground, if the C.G. moves aft of the main
landing gear, the airplane will tip up.
J-64
How to Prevent Tipping
• Tipping is more of a concern on Freighter airplanes than
on Passenger airplanes
• Tipping on Freighter Airplanes can be prevented by
control of the Cargo loading/unloading sequencing.
• Stabilizing factors for tipping include:
– Loading forward first
– Loading fuel early in the loading cycle
– Loading aft last
• Tipping alarms are installed on all 747 Freighter and
Combi Aircraft
• If Cargo loading/unloading sequencing in not planned,
or an out of control situation may occur, then tipping
can be prevented by using a tail stanchion or nose gear
tethering J-65
Tipping Limits
(767-300F example)
J-66
Sequencing of Cargo Loading/
Unloading on the 767-300F
40%
should be as follows: 380000
5%
2) Next, load RH side
WEIGHT (lb)
MZFW 309,000
305000
45%
255000
4) Of course load fwd hold
first, aft hold last 230000
Tipping Limit
205000
180000
(Illustrated loading is for EXAMPLE only) ZFW not including main deck cargo J-67
Tipping Limits
(757-200F example)
J-68
Sequencing of Cargo Loading/
Unloading on the 757-200F
MTW 256,000
250000 5% 45%
MLW 210,000
ULD
MZFW 200,000
200000
2) Load aft to forward
3) Of course load fwd hold first,
aft hold last 175000
Tipping Limit
150000
(Illustrated loading is for EXAMPLE only) ZFW not including main deck cargo J-69
Tipping Limits
(747-400F example)
J-70
Sequencing of Cargo Loading/
Unloading on the 747-400 SCD
100 300 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500
3 4 5 6 7 8 9 10 11 12 13 14 15
2B (CR) (DR) (ER) (FR) (GR) (HR) (JR) (KR) (LR) (MR) (PR) (RR) (SR) 29
1A 2A (B1) (T)
(A1) (A2)
16 17 18 19 20 21 22 23 24 25 26 27 28
(CL) (DL) (EL) (FL) (GL) (HL) (JL) (KL) (LL) (ML) (PL) (RL) (SL)
B.A. 525 B.A. 777 B.A. 1780 B.A. 1920 B.A. 2218
2
1 (B) %MAC =15% 20% 25% 30%
875000
MTW 877,000
825000
35%
775000
725000
700000
of door
WEIGHT (lb)
650000
of door 550000
525000
500000
450000
45%
5) Of course load fwd hold first, 425000
400000
Tipping Limit
350000
(Illustrated loading is for EXAMPLE only) ZFW not including main deck cargo J-71
Tipping Alarms
• All 747 Combi and Freighter airplanes are built with
a tipping alarm.
• The Weight and Balance Computer System (WBCS)
continuously monitors the center of gravity of the
airplane.
• If a potential tip condition arises, the WBCS disables
the powered Main Deck Cargo Handling System to
avoid airplane tipping.
• An audible Warning (horn) and indication light on
the Master Cargo Control panel notify the cargo
handling personnel of the potential tip condition.
J-72
Tail Support Stanchion
J-73
Tail
Support
Stanchion
on the
747-400F
J-74
Nose Gear Tethering
on the 747-400F
J-75
Cargo Tiedown
• Tiedown Requirements
• Tiedown Fitting Locations
• Fitting Locations - Max Allowable Loads
• Tiedown Calculation Methodology
• Example Calculation
• Class Exercise J-76
ULD Tiedown Requirements
J-77
ULD Tiedown Requirements
Lower Holds
A ULD will require tiedowns to restrain its entire
weight if any of the following conditions exist:
─ It contains cargo of such shape and/or
density as to pose a hazard to the airplane
structure or systems
─ Its contents do not satisfy the WBM center of
gravity limitations for the ULD
─ It is not specified in the WBM
– It is less than 63” in height and it is not
vertically restrained
– It is a non-approved ULD that is not
serviceable, not well constructed, or loaded in
a manner that could result in it being a hazard
to the airplane structure or systems
J-78
ULD Tiedown Requirements
Lower Holds
A ULD will require tiedowns to restrain the
weight in excess of its allowable limit if any of
the following conditions exists:
– The ULD weight is limited either by improper
restraint configurations or by missing and/or
inoperative restraints
– The ULD is loaded to a weight greater than
allowable for the chosen loading position
with all restraints operative, and a greater
weight is allowed with tiedowns (i.e., the floor
is more capable than the restraint system)
J-79
ULD Tiedown Requirements
Lower Holds
J-80
ULD Tiedown Requirements
Main Deck
A ULD will require tiedowns to restrain its entire
weight if any of the following conditions exist:
─ It contains cargo of such shape and/or
density as to pose a hazard to the airplane
structure or systems
─ Its contents do not satisfy the WBM center of
gravity limitations for the ULD
─ It is not specified in the WBM
– It is a non-approved ULD
J-81
ULD Tiedown Requirements
Main Deck
A ULD will require tiedowns to restrain the
weight in excess of its allowable limit if any of
the following conditions exists:
– The ULD weight is limited either by improper
restraint configurations or by missing and/or
inoperative restraints
– The ULD is loaded to a weight greater than
allowable for the chosen loading position
with all restraints operative, and a greater
weight is allowed with tiedowns (i.e., the floor
is more capable than the restraints system)
J-82
ULD Tiedown Requirements
Main Deck
J-83
Tiedown Fitting Locations
J-84
Examples of Attachment Fittings
Example of 767-300
Forward Hold
• • • •
• • • •
• • • •
J-86
Tiedown Fitting Locations
Example of
747-400
Forward Hold
(includes ‘seat
tracks)
Example of
747-400F
Fwd Main Deck
(between B.A. 240
and 780)
J-88
Tiedown Fitting Locations
Example of
747-400F
Aft Main Deck
(between B.A.
1780 and 2360)
J-89
Fitting Locations
Maximum Allowable Loads
J-91
Fitting Locations
Max Allowable
Loads
747-400ERF Main
Deck Example
‘Maximum allowable
load’ tables usually
allow for estimation of
centerline and floor
angles to the nearest
30 degrees
J-92
Fitting Locations
Max Allowable
Loads
747-400ERF Main
Deck Example
J-93
Fitting Locations Max Allowable Loads
767-300F Lower Hold Example
J-94
Fitting Locations Max Allowable Loads
767-300F Main Deck Example
J-95
Cargo Tiedown Methodology
J-97
Cargo Tiedown Methodology
Assumed Strap Orientation
Side Restraint
J-99
Cargo Tiedown Methodology
Assumed Strap Orientation
J-100
Cargo Tiedown Methodology
Where:
J-101
Cargo Tiedown Methodology
777-200ER Lower
Hold Example
767-300F
Main Deck
Example
747-400ERF
Example
(Provided as
‘information only’
because load
factors are
already
accounted for in
the 747 WBM
‘max allowable
loads’ tables for
the selected
fitting type and
location)
J-104
Cargo Tiedown Methodology
J-105
Cargo Tiedown Methodology
767 models
747 models
Where:
J-106
Tiedown Example Calculation
• In this example a package weighing 2950 LB is to be tied down to the
seat tracks in ULD position 4 on the main deck of a 767-300F. Double-
stud fittings will be used for attachment to the seat tracks. The package
is to be restrained completely by the use of tiedowns that are each rated
at 5000 LB.
• A proposed tiedown scheme is shown below. The proposed scheme
shows 6 straps, which is the minimum number required for any tiedown.
Determine what minimum number of straps is acceptable for restraint of
this package in all restraint directions (i.e., fwd, aft, side-left, side-right,
and up).
J-107
Tiedown Example Calculation
FORWARD
Package will be
tied down to seat
track-mounted,
double-stud,
tiedown fittings
J-109
Tiedown Example Calculation
767-300F procedure for determining the number of tiedown
straps required in each restraint direction on the main deck:
1) Determine the weight of the cargo to be restrained and multiply this
weight by the appropriate load factor for the given location on the aircraft
and the required direction of restraint. This result is the applied load to
be restrained in that direction.
2) Create a worksheet for calculation of the tiedown allowable loads.
3) Select the tiedown locations to be used from the available seat track
tiedown locations.
4) Determine the floor and centerline angles (to the nearest 30 deg.) for the
selected strap orientation.
5) Use the appropriate ‘allowable load’ table, for the type of fitting to be
used, to determine the tiedown ‘allowable load’ per fitting.
6) Multiply the tiedown allowable load per fitting by the number of fittings to
determine the total tiedown allowable load.
7) If the total tiedown allowable is equal to or exceeds the load to be
restrained then the tiedown scheme is acceptable in that direction. If the
total tiedown allowable is less than the load to be restrained then
additional straps are required for restraint in that direction. J-110
Tiedown Example Calculation
1) Determine the weight of the cargo to be restrained and multiply this
weight by the appropriate load factor for the given location on the aircraft
and the required direction of restraint. This result is the applied load to
be restrained in that direction.
J-112
Tiedown Example Calculation
J-113
Tiedown Example Calculation
3) Select the tiedown locations to be used from the available seat track
tiedown locations.
B.B
.L. =
+ 77.5
B.B
.L. =
+ 54.7
5
B.B
.L. =
B.B - 54.7
.L. = 5
- 77.5
Forward, Aft, Side-Left and Side Right: use Seat Tracks at B.B.L. + 54.75
Up: use Seat Tracks at B.B.L. + 77.5
J-114
Tiedown Example Calculation
3) Select the tiedown locations to be used from the available seat track
tiedown locations (continued).
J-115
Tiedown Example Calculation
4) Determine the floor and centerline angles (to the nearest 30 deg.) for the
selected strap orientation
Forward
Restraint
(2 tiedown fittings
per strap)
Aft
Restraint
(2 tiedown fittings
per strap)
J-116
Tiedown Example Calculation
4) Determine the floor and centerline angles (to the nearest 30 deg.) for the
selected strap orientation (continued)
Side-Left Restraint
(Assume Side-Right
has same angles)
(2 tiedown fittings
per strap)
o
0
Up
Restraint
(2 tiedown fittings
per strap)
o
60
J-117
Tiedown Example Calculation
4) Determine the floor and centerline angles (to the nearest 30 deg.) for the
selected strap orientation (continued)
J-118
Tiedown Example Calculation
5) Use the appropriate ‘allowable load’ table, for the type of fitting to be
used, to determine the tiedown ‘allowable load’ per fitting
J-119
Tiedown Example Calculation
5) Use the appropriate ‘allowable load’ table, for the type of fitting to be
used, to determine the tiedown ‘allowable load’ per fitting (continued)
J-120
Tiedown Example Calculation
6) Multiply the tiedown allowable load per fitting by the number of fittings to
determine the total tiedown allowable load.
J-121
Tiedown Example Calculation
7) If the total tiedown allowable is equal to or exceeds the load to be
restrained then the tiedown scheme is acceptable in that direction. If the
total tiedown allowable is less than the load to be restrained then
additional straps are required for restraint in that direction.
Floor Centerline Tiedown Number of
Restraint Total Tiedown
Tiedown Location Angle Angle Allowable per Tiedown
Direction Allowable (LB)
(degrees) (degrees) fitting (LB) Fittings
Forward Seat Tracks at B.B.L. + 54.75 30 0 2780 2 5560
Aft Seat Tracks at B.B.L. + 54.75 30 0 2780 2 5560
Side-Left Seat Tracks at B.B.L. + 54.75 30 90 1080 2 2160
Side-Right Seat Tracks at B.B.L. + 54.75 30 90 1080 2 2160
Up Seat Tracks at B.B.L. + 77.5 60 90 1750 4 7000
Loads to be restrained:
LFWD = (2950)(1.5) = 4425 LB Side loads are not
LAFT = (2950)(1.5) = 4425 LB adequately restrained with
only one strap in each
LSIDE-RIGHT = (2950)(.75) = 2213 LB direction. An additional
LSIDE-LEFT = (2950)(.75) = 2213 LB strap must be added in
both the side-left and the
LUP = (2950)(2.06) = 6077 LB side-right directions
J-122
Tiedown Example Calculation
• One additional strap will need to be added to both the left and right
restraint directions.
B.B
B.B .L.
B.B .L. = = + 77.
.L. = + 74 5
+ 54 .5
.75
B.B
.L. =
B.B - 54.7
.L. = 5
B.B - 74.5
.L. =
- 77.5
• Assume we will use the tiedown seat track locations at B.B.L. + 74.5
for attaching these additional straps, and we will use approximately the
same strap angles as the initial side straps
J-123
Tiedown Example Calculation
• Allowable fitting loads are exactly the same for attaching at B.B.L.
74.75 as they are for the straps attached at B.B.L. + 77.5; i.e., 1080 LB
J-124
Tiedown Example Calculation
7) If the total tiedown allowable is equal to or exceeds the load to be
restrained then the tiedown scheme is acceptable in that direction. If the
total tiedown allowable is less than the load to be restrained then
additional straps are required for restraint in that direction.
Floor Centerline Tiedown Number of
Restraint Total Tiedown
Tiedown Location Angle Angle Allowable per Tiedown
Direction Allowable (LB)
(degrees) (degrees) fitting (LB) Fittings
Forward Seat Tracks at B.B.L. + 54.75 30 0 2780 2 5560
Aft Seat Tracks at B.B.L. + 54.75 30 0 2780 2 5560
Seat Tracks at B.B.L. + 54.75 30 90 1080 2
Side-Left 4320
Seat Tracks at B.B.L. + 74.5 30 90 1080 2
Seat Tracks at B.B.L. + 54.75 30 90 1080 2
Side-Right 4320
Seat Tracks at B.B.L. + 74.5 30 90 1080 2
Up Seat Tracks at B.B.L. + 77.5 60 90 1750 4 7000
Loads to be restrained:
LFWD = (2950)(1.5) = 4425 LB
Adding one strap to each
LAFT = (2950)(1.5) = 4425 LB
side direction will
LSIDE-RIGHT = (2950)(.75) = 2213 LB adequately restrain the
package in all directions
LSIDE-LEFT = (2950)(.75) = 2213 LB
LUP = (2950)(2.06) = 6077 LB
J-125
Tiedown Example Calculation
J-126
Exercise 20
Cargo Tiedown
J-127
Shoring
• What is Shoring?
• When is Shoring Required?
• Types of Shoring
• Development of a Shoring Scheme
• Class Exercise
J-128
What is shoring?
J-129
J-130
J-131
J-132
J-133
J-134
Cargo Shoring
References
• Airliner Magazine Jan-Mar 1986, ‘Shoring
Outsized Cargo in a Boeing 747 and 767’ by
David L. McKnight.
• Boeing Doc. #D6-35527, ‘Shoring Guidelines
for Outsized Cargo, Model 747, Rev B’, dated
March 1997.
• Boeing Doc. #D6-36T002, ‘Shoring Guidelines
for Outsized Cargo - 767, Rev A’, dated March
1996.
• Boeing Doc. D415N048, ‘757 Package
Freighter Shoring and Tiedown Guidelines’,
dated June 1989.
• Relevant Weight and Balance Manual
J-135
When is shoring required?
Linear Load
Cargo Weight (kg)
=
Cargo Length (in)
Area Load
Cargo Weight (kg) Cargo Weight (kg) × 144in 2 /ft 2
= =
Cargo Foot Print (in2 ) Cargo Width (in) × Cargo Length (in)
J-136
Types of Cargo Shoring
Free
n
spa
Longitudinal
Shoring
th
FW D eng
Sh ri ng l
or S ho
w i i ng
dth
J-137
Types of Cargo Shoring
Lateral
Shoring
d
ende i n g Fr
m pac ee
ecom s .0 sp
R um 20 an
FW D Min
im
J-138
Types of Cargo Shoring
g
sh orin
er al
Lat
Longitudinal
Shoring
FW D
Sh Le ngth
wi orin r i ng
dth g Sho
J-139
Development of a Shoring Scheme
J-140
In Class Shoring Example
J-141
Example Shoring Scheme
Free
n
spa
Longitudinal
Shoring
th
FW D g l eng
n
Sh
or S hor i
w i i ng
dth
J-142
Step 1, Determination of the Airplane
Structural Limits
J-143
Step 1, Determination of the Airplane
Structural Limits
Sometimes it is not obvious how to determine the
airplane Structural Limits. In the example below,
positions F and K straddle the 290 lbs/in and 170 lbs/in
regions. What is the linear load for these positions?
If a position straddles a region of two capabilities,
the lower capability must be used for the entire
position. Positions F and K are limited to 170 lbs/in.
A1 A2 B1 C D E F G H J K L M P R S T
53 54
11P 12P 21P 22P 23P 31P 32P 41P 42P 52
Linear
Load 290 lb/in
Limit 170 lb/in 170 lb/in
for 85 lb/in 36 lb/in
Main
Deck J-144
Step 2, Calculation of the Actual Floor
Loading
FW D
n g l eng
th Since the actual loading
Sh
or S hor i exceeds the limit,
w i i ng
dth
longitudinal shoring is
required.
J-145
Step 2, Calculation of the Actual Floor
Loading
Free
n
spa The actual loading (no
Longitudinal shoring) is 450 lb/ft^2
Shoring from Step 2.
FW D eng
th Since the actual loading
ri ng l
Sh
or S ho exceeds the limit, lateral
w i i ng
dth shoring may be required.
The longitudinal shoring
may be sufficient.
J-146
Step 2, Calculation of the Actual Floor
Loading
Sometimes it is not obvious how to determine the
actual floor loading. In the example below, the length
is “Cargo Length”, right?
What if there are some footings under the item
to be loaded? Is the length “Cargo Length” or
is it the length of the 4 footings?
th
o L eng
g
If the item is loaded on a non- Car
J-148
Step 4, Calculation of the Required
Shoring Width, Need for Lateral Shoring
• Longitudinal shoring increases the effective length of the
loaded item, thus bringing the linear load to less than the
linear load limit.
• Longitudinal shoring also increases the effective area of
the loaded item, thus reducing the area loading. In
some cases, also to less than the area load limit.
th
eennggth
• After the longitudinal L
goo L
CCaar rg
shoring is determined, a sh
ral
calculation is done to La te
Free
see if additional lateral spa
n
Longitudinal
Shoring
FW D e ngth
Sh ng L
wi orin ri
dth g Sho
J-150
Step 4, Calculation of the Required
Shoring Width, Need for Lateral Shoring
Min Req Linear Load Limit (lb/in) × 144 in 2 /ft 2 170 ×144
= 2
= = 61.2 in
Shoring Width Area Load limit (lb/ft ) 400
J-151
Step 5, Determination of the
Longitudinal Shoring Stiffness
J-152
Step 5, Determination of the
Longitudinal Shoring Stiffness
J-153
Step 5,
Determination of
the Longitudinal
Shoring
Stiffness
Required
Shoring Shoring
Length Stiffness
(inches) (lb-in^2) 27,810
J-156
Step 6, Determination of the Shoring
Material
• Shoring for 747 Main Deck cargo must be placed at
the following locations:
• +/- BBL 49.0
• +/- BBL 13.0
• Since the shoring beam placement is 98 inches wide
(from +BBL 49.0 to –BBL 49.0) and the cargo is only
72 inches wide, lateral shoring is required
Cargo
27,000 lbs
140”
72”
220”
98”
J-158
Step 6, Determination of the Lateral
Shoring Stiffness and Material
P P
66”
J-159
Step 6, Determination of the Lateral
Shoring Stiffness and Material
P = 27000 / [(2 * ½) + 4] /2
P = 2,700 lbs
• Ultimate Down Load Factor: ( per D042U202-11 ppB4.1):
5.1 G Down for the whole airplane
Pult = 2,700 * 5.1 = 13,770 lbs
J-160
Step 6, Determination of the Lateral
Shoring Stiffness and Material
13,770
P lbs 13,770
P lbs
66”
J-161
Step 6, Determination of the Lateral
Shoring Stiffness and Material
• Shear Calculation
– Typical lateral shoring is wood, assume Douglas Fir
– Shear allowable is 1,160 psi per Mark’s Handbook 8th
Edition
J-162
Step 6, Determination of the Lateral
Shoring Stiffness and Material
• Bending Calculation
– Typical lateral shoring is wood, assume Douglas Fir
– Bending Modulus is 12,200 psi per Mark’s Handbook
8th Edition
J-163
Step 6, Determination of the Lateral
Shoring Stiffness and Material
• For this exercise, lateral shoring must be a
medium of 3.8” tall
• Use 4” * 4” Douglas Fir
• In most cases, light loads (loads under 25000
lbs) can use 4” * 4” Douglas Fir for lateral
shoring.
• In most cases, medium loads (loads under
50,000 lbs) can use 4” * 6” Douglas Fir for
lateral shoring.
• In most cases, Heavy loads (loads over 50,000
lbs) can use 4” * 8” Douglas Fir for lateral
shoring.
J-164
Step 7, Check Weight Assumption
J-167
Example Shoring Scheme Solution
Cargo
27,000 lbs
140”
72”
220”
• Longitudinal Shoring
Four Alcoa Al 851S, 220” long
• Lateral Shoring
98”
Six Douglas Fir 4” * 4”, 98” long
J-168
Exercise 21
Shoring
J-169
Cargo Shoring
J-170
Cresting and Bridging while
Loading Heavy Cargo
While loading heavy
cargo, bridging
and cresting •Bridging
should be
minimized by:
1) Aligning the
cargo loaded with
the airplane
conveyor plane
2) Loading a 6” mat
•Cresting
of durometer 60
between the
shoring and the
pallet
J-171
Load Schedule Implications
747-400ERF
J-172
747-400ERF
Load sheet
and Load-
message
J-173
747-400ERF
Load sheet
and Load-
message
J-174
747-400ERF
Load sheet
and Load-
message
J-175
747-400ERF
Load sheet
and Load-
message
J-176
747-400ERF
Load sheet
and Load-
message
J-177
747-400ERF
Load sheet
and Load-
message
J-178
Load Schedule Implications
747-400BC (Combi)
J-179
747-400BC
Load sheet
and Load-
message
J-180
Load Schedule Implications
767-300F
J-181
767-300F
Load sheet
and Load-
message
J-182
767-300F
Load sheet
and Load-
message
J-183
Load Schedule Implications
757-200F
J-184
757-200F Load sheet and Load-
message
J-185
757-200F
Load sheet
and Load-
message
J-186
Exercise 22
J-187
End of
Load Schedule Implications
J-188
End of
Freighter-Specific Considerations
J-189