Contract Number C 311554

Project ID IN000IN0079

Project Name SAIH RAWL COMBINED CYCLE POWER STATION

Document Type INSPECTION PLAN

Document Title GROUTING

Unit Originator Disc Doc Sheet Rev
Area Seq No
Code Code Code Type No No
Document Number
LNG 75 102961 QA 5733 00003 0000 01

REVISION CONTROL

01 31.01.2017 First Issue-For review TSR KAP

Reviewed &
Rev. Date Description Prepared By
Approved By

C 311554

Document Preparation

Activity Name Designation Initials

Prepared by TS Reddy QA/QC Manager TSR

Reviewed &
KA Prasad Contract Manager KAP
Approved by
Revision History

Revision
Date of Rev Revision Description
Number

01 31.01.2017 Issue for review

Company : Petroleum Development Oman ITP – Grouting Contract Ref : C 311554
Contractor : Bahwan Engineering Co LLC Doc No : LNE-75-102961-QA-5733-00003-0000 REV. 01
Contract : EPCC- Saih Rawl CC Power Reference Standards: PDO SP 1279 : Dec 2009
Sl Test Verification Sub- BE
Activity Controlling Document Acceptance Criteria Verification Record PDO
No Frequency Personnel Con C

1. Review of Scope of work C311554 Contract doc, All data supplied meets the applicable PDO QA Engineer. Contract
100% ----- H R
and Contract requirement SP-1279 specifications. Specifications
2. Approval of Method PDO Specification Method statement as per SP-1279 / Construction PDO Approved MS &
statement & Inspection SP-1279, Contract Chapter D Requirements. 100% Engineer / QA ITP ----- H H
test plan. 3.6.2.12.4 Engineer.
 Manufacturer material data sheet Construction
SP 1279 D cl 2.6.1 / 2.6.2 Material Approved
3. Material Selection  Material lab. Test certificates 100% Engineer / QC sheet ----- H R
Contract doc. Cl 2.7
Inspector.
 Concrete surface under the base plate
shall be chipped, brushed and cleaned to
expose aggregates.
 Thickness and extent of grout shall be as
per contract approved drawings. Grout
shall meet the manufacture’s
compliances test results.
SP-1279  Foundation is free from oil, grease, paint
Chapter D. and any loosely adhered material.
4. Preparation for Grouting. Sec 2.6.3. & 2.6.4.  Concrete to be thoroughly wetted within Random QC Inspector. C311554-C-REC-005 ----- H W
Manufacturer’s Data 24 hrs prior to grouting for cementious
Sheet. grout
 Level plates and shims installed
 Anchor bolt pockets clean and free from
standing water
 Anchor bolts threads protected
 Gap between base and foundation shall
be 25 mm & maximum 50 mm or as per
approved drawing or vendor drawing
 Forms to be tight and leak free Construction
5. Form work Inspection Approved drawing  Chamfers where required to be installed Random Engineer / QC C311554-C-REC-005 ----- H M
 Forms coated with release agent Inspector.

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 Pre concrete work, steel Inspection prior to grouting -----
work completed Type of grout shall be as per approved Construction
Approved Drawing.
Correct type of Grout. drawing. Engineer / AFC drawing
6. SP-1279 D Cl 2.6.1, 100% H H
Release to commence QC C311554-C-REC-005
2.6.2
grouting Inspector.

 Company approved material

 Sand shall be as per BS EN12620 & shall
pass 1.5mm Sq. Mesh.
 Cement as per BS EN197 requirements.
 Grout shall not contain more than 100
PPM of each of Chlorides, nitrates,
sulphides and sulphates and total of
these shall not exceed 300 PPM.
Grouting Mixing & Placing  Crushing strength after 7 days 25 N/mm 2.
Approved Drawing, 3 cubes for
28 days strength shall not be less than 35 Construction C311554-C-REC-005/
Manufacture 7 days
-Sand Cement Grout. N/mm2. Engineer / QC C311554-C-REC-007/
7. instructions, & ----- H H
- Non Shrink  Individual strength shall not be less than Inspector/ C311554-C-REC-009
SP-1279 Chapter D 3 cubes for
Cementations Grout. 95% and less strength sample should not Lab tech.
Clause no: 2.6.2. 28 days
- Epoxy Grouts. greater than 10% total sample.
 Grout mix temperature shall not exceed
27OC
 Cementeous Grout shall have minimum
compressive strength of 75 N/mm2.
 For Epoxy Grout all exposed steel shall
be epoxy coated. Non Shrink Epoxy shall
a minimum compressive strength of 95
N/mm2.

Page 4 of 5
  Grout to be cured in accordance with the
SP 1279 D Cl 2.6.1, 2.6.2,
manufacturer’s instructions Construction
Grouting Curing & Post 2.6.3, 2.6.4.
8.  Forms to remain in place for 24 hours Random Engineer / QC
Grouting Manufacturer
 Epoxy seal paint shall be applied on cured Inspector.
recommendations
grout
Final Inspection & SP-1279 Records as per Contract / QA Engineer C311554-C-REC-005
9. 100% ----- H H
Records. Chapter D. Specifications.

Inspection and test mark-up legend: M = Monitor, W = Witness, H = Hold Point, R = Document Review, A= Document Approval

The following definitions shall apply:

Hold Point (H): A critical step in fabrication and testing where it is mandatory that the Company inspect the component/equipment or witness an activity. Activities designated as a
Hold Point shall not proceed unless the Company/Representative is present or the Hold Point is formally waived. The Company shall be notified at a duration specified in the
contract in advance of the activity.

Witness Point (W): A critical step in fabrication and testing where it is desirable that the Company/Representative inspect the component/equipment or witness an activity. The
Company shall be notified at a duration specified in the contract in advance of the activity. Once proper notification is given, the activity may proceed according to the schedule
regardless of the Company’s attendance.

Monitor Point (M): A critical step in fabrication and testing where it is optional that the Company inspect the component/equipment or witness an activity. The Company shall be
notified at a duration specified in the contract in advance of the first occurrence of the activity at each worksite. No further notification for like activities at each worksite shall be
required. The activity may proceed with or without the Company’s attendance.

Approval Point (A): A critical step in design, procurement, and or fabrication and testing where it is mandatory that the Company approve a document/qualification/ equipment/or
activity. The Company shall be notified at a duration specified in the contract in advance of the first occurrence of the activity or provided the document in a period of time specified
by the contract. The activity may not proceed without the Company’s approval.

Review Point (R): A critical step in design, procurement, and or fabrication and testing where it is desirable that the Company review the document/qualification/ equipment/or
activity. A separate notification is not needed unless otherwise specifically requested; the Company may perform this along with any of the other intervention types.

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