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STUDY OF THERMAL HYDRAULIC PHENOMENA OF

TYPICAL LIGHT WATER REACTOR SPENT FUEL POOL

By

PRABH SIMRANJEET SINGH

ENGG01201601037

Bhabha Atomic Research Centre, Mumbai

A thesis submitted to the


Board of Studies in Engineering Sciences
In partial fulfillment of requirements
for the Degree of

MASTER OF TECHNOLOGY
of
HOMI BHABHA NATIONAL INSTITUTE

July, 2019
i AA
Homi Bhaba National Institute

Recommendations of the Thesis Examining Committee

As members of the Thesis Examining Committee, we recommend that the dissertation submitted

by Prabh Simranjeet Singh entitled “Study of Thermal Hydraulic Phenomena of Typical

Light Water Reactor Spent Fuel Pool” be accepted as fulfilling the dissertation requirement

for the Degree of Master of Technology.

Final approval and acceptance of this dissertation is contingent upon the candidate’s
submission of the final copies of the dissertation to the HBNI.

I hereby certify that I have read this thesis prepared under my direction and recommend that
it may be accepted as fulfilling the thesis requirement.

Date:

Place: Mumbai

(Dr. Onkar Gokhale)


RSD, BARC, Mumbai

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DECLARATION

I, hereby declare that the investigation presented in the thesis has been carried out by me. The work

is original and has not been submitted earlier as a whole or in part for a degree / diploma at this or

any other Institution / University.

Prabh Simranjeet Singh

[Enrolment No: ENGG01201601037]

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DEDICATIONS

To my beloved family

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ACKNOWLEDGEMENTS

It gives me immense pleasure and satisfaction to express my deep gratitude to my guide

Dr. Onkar Gokhale, SO/E Core Safety Studies Section, Reactor Safety Division, BARC,

Mumbai for providing the incentive to pursue the M. Tech project with their invaluable

guidance, timely and constructive suggestions. I am thankful to my technology advisor Dr.

Srilatha G, SO/E NPCIL for fostering me towards the pertaining literature and developing

better insight of experiment results.

I express deep sense of gratitude to Dr. Deb Mukhopadhyay, SO/H, Group Head, Core

Safety Studies Section, Reactor Safety Division, BARC, Mumbai. Throughout the whole project,

his patient guidance, constant encouragement and meticulous attention to detail provide me with

tremendous motivation.

I am thankful to Shri R.R. Sahaya, SO/H+, Chief Engineer, CEA-CFD

APPLICATIONS-RP, NPCIL, Mumbai for providing his expert comments on my results and

explaining me the application of my work in future developments.

I am also thankful to Smt Rajee K. Guptan, OS Associate Director PSA-CEA-CFD

APPLICATIONS-RP, NPCIL for providing me the opportunity to pursue my master course

work.

Prabh Simranjeet Singh

[Enrolment No: ENGG01201601037]

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CONTENTS

SYNOPSYS ………………………………………………………………………...... xx

LIST OF FIGURES ............................................................................................................ ix

LIST OF TABLES ……………………………………………………………………...... xv

NOMENCLATURE…………………………………………………………………......... xvii

CHAPTER-1. INTRODUCTION ...................................................................................... 1

1.1 AT-REACTOR SPENT FUEL POOL STORAGE FACILITY ........................................... 1


1.2 ACCIDENT PROGRESSION AND PHENOMENA .......................................................... 3
1.2.1 PRE UNCOVERY PHASE (PHASE-1)............................................................................ 7
1.2.1.1 THERMAL-HYDRAULICS ...................................................................................... 8
1.2.2 UNCOVERY PHASE (PHASE-2) .................................................................................. 10
1.2.2.1 THERMAL-HYDRAULICS .................................................................................... 10
1.2.2.2 THERMAL-MECHANICS ...................................................................................... 11
1.2.2.3 OXIDATION OF STRUCTURAL MATERIAL ..................................................... 12
1.2.3 FUEL DAMAGE PHASE (PHASE-3)............................................................................ 13
1.2.3.1 THERMAL-HYDRAULIC ...................................................................................... 14
1.2.3.2 FISSION PRODUCT RELEASE ............................................................................. 15
1.2.3.3 MELTING AND SEVERE DAMAGE .................................................................... 15
1.3 MOTIVATION ................................................................................................................... 16
1.4 OBJECTIVE, SCOPE, AND DELIVERABLES ............................................................... 19
1.5 DELIVERABLES ............................................................................................................... 20
1.6 OVERVIEW OF THESIS................................................................................................... 20
1.7 SUMMARY ........................................................................................................................ 21
CHAPTER-2. LITERATURE SURVEY .......................................................................... 23

2.1 ANALYTICAL AND NUMERICAL STUDIES ............................................................... 24


2.2 EXPERIMENTAL INVESTIGATIONS. ........................................................................... 26
2.3 OTHER EVAPOTATION CORELATIONS PERTINENT TO SFP ................................ 28
2.3.1 THE CARRIER CORRELATION [16]....................................................................... 30

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2.3.2 THE BOELTER ET AL. CORRELATION [16] ......................................................... 31
2.3.3 THE SHAH CORRELATION [16] ............................................................................. 31
2.3.4 HUGO CORRELATION [16] ..................................................................................... 32
2.4 SUMMARY OF EVAPORATION CORRELATIONS ..................................................... 35
2.5 GAP AREAS ...................................................................................................................... 38
2.6 APPROACH ....................................................................................................................... 40
2.7 SUMMARY ........................................................................................................................ 42
CHAPTER-3. DESCRIPTION OF SFP THERMAL HYDRUILIC MODEL AND
SIMULATION TOOL ............................................................................................................ 43
3.1 SIMUTATION TOOL-RELAP5 ........................................................................................ 43
3.2 AT-REACTOR SFP DESIGN UNDER CONSIDERATION ............................................ 43
3.3 COMPUTATIONAL DOMAIN:........................................................................................ 45
3.4 SFP RACK DESIGN .......................................................................................................... 45
3.5 NODALISATION OF PLANT SCALE SFP ..................................................................... 47
3.6.1 INITIAL CONDITION:................................................................................................... 48
3.6.2 POWER REQUIREMENT .............................................................................................. 50
3.7.2 BOUNDARY CONDITIONS FOR PRE-TEST SIMULATIONS ................................. 50
3.8 PRE-TEST RELAP5 RESULTS AND DISCUSSION ...................................................... 52
3.9 SUMMARY ........................................................................................................................ 55
CHAPTER-4. DESIGN OF EXPERIMENTAL SETUP ................................................ 57

4.1 SIMILARITY ANALYSIS AND SCALING CRITERIA ................................................. 57


4.2 SCALING LAWS FOR SINGLE PHASE NATURAL CIRCULATION LOOPS BY P. K.
VIJAYAN, H. AUSTREGESILO ........................................................................................... 58
4.3 SINGLE PHASE SIMILARITY LAWS FOR NATURAL CONVECTION BY M. ISHII
AND KATAOKA. .................................................................................................................... 63
4.4 DESIGN OF EXPERIMENTAL SETUP ........................................................................... 67
4.5 SCALING ANALYSIS: ..................................................................................................... 68
4.6 DESIGN OF EXPERIMENTAL SETUP ........................................................................... 71
4.7 SPECIFICATION OF HEATERS AND INSTRUMENTS ............................................... 71
4.8 PRE-TEST RELAP5 SIMULATION OF EXPERIMENTAL SETUP .............................. 79
4.9 SUMMARY ........................................................................................................................ 86
CHAPTER-5. EXPERIMENT FOR FLOW AND HEAT TRANSFER ASSESSMENT OF

SFP ....................................................................................................................................... 88

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5.1 DESCRIPTION OF EXPERIMENT PROCEDURE ......................................................... 88
5.2 1ST SET OF EXPERIMENT ............................................................................................... 89
5.3 2ND SET OF EXPERIMENT ............................................................................................ 104
5.4 3RDSET OF EXPERIMENT ............................................................................................. 118
5.5 4TH SET OF EXPERIMENT ............................................................................................ 139
5.6 5TH SET OF EXPERIMENT ............................................................................................ 150
5.7 6TH SET OF EXPERIMENT ............................................................................................ 153
5.8 SUMMARY ...................................................................................................................... 167
CHAPTER-6. ASSESSMENT OF VARIOUS EVAPORATION CORRELATIONS

AGAINST EXPERIMENTAL DATA .............................................................................. 168

6.1 DEVELOPMENT OF NEW EVAPORATION CORRELATION .................................. 173


6.1.1 POWER BASED APPROACH ................................................................................. 174
6.1.2 DIFFUSION BASED CORRELATION ................................................................... 182
6.2 SUMMARY ...................................................................................................................... 196
CHAPTER-7. POST-TEST CFD SIMULATIONS ......................................................... 198

7.1 ASSESSMENT OF CFD CODE FOR SFP APPLICATION........................................... 198


7.2 OBJECTIVE ..................................................................................................................... 198
7.3 CFD SOFTWARE ............................................................................................................ 198
7.4 GOVERNING EQUATIONS ........................................................................................... 199
7.5 CFD METHODOLOGY ................................................................................................... 199
7.5.1 COMPUTATIONAL DOMAIN ................................................................................ 199
7.5.2 BOUNDARY CONDITIONS ................................................................................... 201
7.5.3 FLUID AND MATERIAL PROPERTIES ................................................................ 202
7.5.4 TURBULENCE MODEL .......................................................................................... 203
7.5.5 ASSUMPTIONS ........................................................................................................ 203
7.5.6 CONVERGENCE CRITERIA AND SOLUTION METHODS ............................... 203
7.6 RESULTS ......................................................................................................................... 204
7.7 DISSCUSSION ON RESULTS ........................................................................................ 209
7.8 LIMITATIOS OF CFD MODEL...................................................................................... 209
7.9 SUMMARY ...................................................................................................................... 210
CHAPTER-8. CONCLUSIONS AND RECOMMENDATIONS ................................... 212

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REFERENCES .................................................................................................................... 214

ANNEXURE ..................................................................................................................... 217

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LIST OF FIGURES

Figure 1 (a) BWR-SFP Aerial, (b) Schematic of SFP cross-section. ............................................. 5

Figure 2 Phenomenology of SFP accidents . ................................................................................. 5

Figure 3 Natural circulation patterns (a) for loss of cooling (b) for loss of coolant accident. ........ 9

Figure 4 Partly (a) and completely (b) uncovered fuel assemblies in undamaged state. .............. 10

Figure 5 Schematic illustration of partly (a) and completely (b) uncovered fuel assemblies in

damaged state. ............................................................................................................................... 14

Figure 6 Phenomenology of SFP accidents and region of investigation for present work ........... 18

Figure 7 Phenomenology of SFP accidents and region of investigation for present work.. ......... 18

Figure 8 Energy balance at air water interface ............................................................................. 33

Figure 9 Storage racks for VVER1000 hexagonal FA. ................................................................ 46

Figure 10 (a) Representation of one rack enclosing one FA inside SFPRELAP5 Nodalisation of

one rack inside SFP. ...................................................................................................................... 48

Figure 11 Fluid temperature versus time variation in FA rack ..................................................... 52

Figure 12 Fluid temperature versus time variation in overboard volume ..................................... 53

Figure 13 Fluid temperature versus time variation in downcomer volume .................................. 54

Figure 14 Fluid velocity versus time variation in junctions, 823 discharge of FA rack, 824

discharge of upper plenum, 825 discharge of downcomer, 826 discharge of lower plenum ....... 55

Figure 15 Schematic illustration of Experimental Setup .............................................................. 68

Figure 16 Experimental setup (a) Outer tank section (b) Inner Tank section (c) Immersive U-tube

heater ............................................................................................................................................. 75

Figure 17 Thermocouple Location in the setup (a) Location Planes (b) Sensor ID/location ....... 77

Figure 18 Temperature versus time variation of fluid in scaled FA rack ..................................... 81

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Figure 19 Temperature versus time variation of fluid in scaled overboard water volume ........... 82

Figure 20 Temperature versus time variation of fluid in scaled downcomer water volume ........ 83

Figure 21 Temperature versus time variation of fluid in scaled lower plenum water volume ..... 84

Figure 22 Experimental setup for flow and heat transfer assessment of SFP (a) Electrical and

Piping schematic (b) Final Photographs of experimental setup.................................................... 86

Figure 23 Free board liquid level temperature distributions Lt=2794mm Pt=10KW ................... 90

Figure 24 Heater shroud inlet and outlet temperatures Lt=2794mm Pt=10KW ........................... 91

Figure 25 Liquid level versus time Lt=2794mm Pt=10KW .......................................................... 91

Figure 26 Evaporation flux versus time Lt=2794mm Pt=10KW .................................................. 92

Figure 27 Evaporation flux versus average top plane temperature, Lt=2794mm Pt=10KW ........ 92

Figure 28 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2794mm Pt=10KW, at t=100min .................................................................................... 96

Figure 29 (a) to (e) Represents local temperature field within the experimental setup operating

with Lt=2794mm Pt=10KW, at t=300min .................................................................................. 100

Figure 30 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2794mm Pt=10KW, at t=500min .................................................................................. 104

Figure 31 Free board liquid level temperature distributions Lt=2763mm Pt=6.66KW .............. 105

Figure 33 Evaporation flux versus time Lt=2763mm Pt=6.66KW ............................................. 106

Figure 34 Evaporation flux versus average top plane temperature, Lt=2763mm Pt=6.66KW ... 106

Figure 35 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2763mm Pt=6.66KW, at t=200min ............................................................................... 110

Figure 36 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2763mm Pt=6.66KW, at t=500min ............................................................................... 114

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Figure 37 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2763mm Pt=6.66KW, at t=800min ............................................................................... 118

Figure 38 Free board liquid level temperature distributions Lt=2767mm Pt=3.33KW .............. 119

Figure 40 Evaporation flux versus time Lt=2767mm Pt=3.33KW ............................................. 120

Figure 41 Evaporation flux versus average top plane temperature, Lt=2767mm Pt=3.33KW ... 120

Figure 43 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2767mm Pt=3.33KW, at t=750min ............................................................................... 125

Figure 44 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2767mm,Pt=3.33KW, at t=1250min ............................................................................. 129

Figure 45 (a) to (g) Represents local temperature field within the experimental setup operating

with Lt=2767mm, Pt=3.33KW, at t=2250min ............................................................................ 133

Figure 46 Heater surface temperature ......................................................................................... 134

Figure 47 Free board liquid level temperature distribution Lt=2046mm Pt=10KW ................... 140

Figure 49 Evaporation flux versus time Lt=2046mm Pt=10KW ................................................ 141

Figure 50 Evaporation flux versus average top plane temperature Lt=2046mm Pt=10KW ....... 141

Figure 51 (a) to (e) Represents local temperature field within the experimental setup operating

with Lt=2046mm, Pt=10KW, at t=150min ................................................................................. 144

Figure 52 (a) to (e) Represents local temperature field within the experimental setup operating

with Lt=2046mm, Pt=10KW, at t=250min ................................................................................. 147

Figure 53 (a) and (e) Represents local temperature field within the experimental setup operating

with Lt=2046mm, Pt=10KW, at t=350min ................................................................................. 150

Figure 54 Free board liquid level temperature distribution Lt=2027mm Pt=6.66KW ................ 152

Figure 55 Liquid level versus time Lt=2027mm Pt=6.66KW ..................................................... 152

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Figure 57 Liquid level versus time Lt=2022mm Pt=3.33KW ..................................................... 154

Figure 58 Evaporative mass flux versus time Lt=2022mm Pt=3.33KW .................................... 155

Figure 59 Evaporation flux versus average top plane temperature Lt=2022mm Pt=3.33KW .... 155

Figure 60 (a) to (e) Represents local temperature field within the experimental setup operating

with Lt=2022mm, Pt=3.33KW, at t=100min .............................................................................. 158

Figure 61 (a) to (e) Represents local temperature field within the experimental setup operating

with Lt=2022mm, Pt=3.33KW, at t=300min .............................................................................. 161

Figure 62 (a) to (d) Represents local temperature field within the experimental setup operating

with Lt=2022mm,Pt=3.33KW, at t=700min ............................................................................... 164

Figure 63 SF model, HNC model comparison with Boelter experiment data ............................ 169

Figure 64 Comparison of other evaporation model .................................................................... 169

Figure 65 Comparison of Hugo’s model against present experimental data for 10KW heater

power and 2794mm initial liquid level ....................................................................................... 171

Figure 66 Comparison of Hugo’s model against present experimental data (evaporation flux

versus average top plane temperature)for 10KW heater power and 2794mm initial liquid level

..................................................................................................................................................... 171

Figure 67 Comparison of Hugo’s model against experimental data for 10KW heater power and

2046mm initial liquid level ......................................................................................................... 172

Figure 68 Comparison of Hugo’s model against present experimental data (Evaporation flux

versus average top plane temperature) for 10KW heater power and 2046mm initial liquid level

..................................................................................................................................................... 172

Figure 69 Comparison of developed correlation against Hugo’s model and experimental data

(P=10KW, initial liquid level 2046mm) ..................................................................................... 177

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Figure 70 (a) Comparison of developed correlation (Evaporation flux versus average top plane

temperature) against Hugo’s model and experimental data (P=10KW, initial liquid level

2046mm) (b) Parity plot between experimental data versus correlation predictions ................. 178

Figure 71 Comparing developed correlation against Hugo’s model and experimental data

(P=10KW, initial liquid level 2794mm) ..................................................................................... 179

Figure 72 (a) Comparison of developed correlation (Evaporation flux versus average top plane

temperature) against Hugo’s model and experimental data (P=10KW, initial liquid level

2794mm), (b) Parity plot between experimental data versus correlation predictions ................ 180

Figure 73 Comparing developed correlation (Evaporation flux versus average top plane

temperature) against experimental data (P=6.66KW, initial liquid level 2763 mm) .................. 185

Figure 74 (a) Comparing developed correlation (Evaporation flux versus average top plane

temperature) against experimental data (P=3.33KW, initial liquid level 2767mm, (b) Parity plot

between experimental data versus correlation predictions ......................................................... 186

Figure 75 Comparing developed correlations with experimental data (P=10KW, initial liquid

level 2794mm) ............................................................................................................................ 190

Figure 76 Comparing developed correlations (Evaporation flux versus average top plane

temperature)with experimental data (P=10KW, initial liquid level 2794mm) ........................... 191

Figure 77 Comparing developed correlations with experimental data (P=6.66KW, initial liquid

level 2763mm) ............................................................................................................................ 191

Figure 78 Comparing developed correlations (Evaporation flux versus average top plane

temperature) with experimental data (P=6.66KW, initial liquid level 2763mm) ....................... 192

Figure 79 Comparing developed correlations with experimental data (P=3.33KW, initial liquid

level 2767mm) ............................................................................................................................ 192

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Figure 80 Comparing developed correlations (Evaporation flux versus average top plane

temperature) with experimental data (P=3.33KW, initial liquid level 2767mm) ....................... 193

Figure 81 Comparing developed correlations with experimental data (P=10KW, initial liquid

level 2046mm) ............................................................................................................................ 193

Figure 82 Comparing developed correlations (Evaporation flux versus average top plane

temperature) with experimental data (P=10KW, initial liquid level 2046mm) .......................... 194

Figure 83 Comparing developed correlations with experimental data (P=3.33KW, initial liquid

level 2022mm) ............................................................................................................................ 194

Figure 84 Comparing developed correlations (Evaporation flux versus average top plane

temperature) with experimental data (P=3.33KW, initial liquid level 2022mm) ....................... 195

Figure 85 Computational domain-Geometry .............................................................................. 200

Figure 86 Computational Domain (a) Overall 2D-StructuredMesh, (b) Magnified view of heater

shroud assembly section ............................................................................................................. 201

Figure 87 Equation Residuals ..................................................................................................... 204

Figure 88 Location of measurement planes within the computational domain .......................... 205

Figure 89 Area weighted average temperatures measured in Plane 4 ........................................ 206

Figure 90 Area weighted average temperatures measured in Plane 3 ........................................ 206

Figure 91 Area weighted average temperatures measured in Plane 2 ........................................ 207

Figure 92 Area weighted average temperatures measured in Plane 1 ........................................ 207

Figure 93 Temperature contours at t=329 min, Pt=10KW ......................................................... 208

Figure 94 Temperature contours at t=329 min, Pt=10KW ......................................................... 208

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LIST OF TABLES

Table 1 Summary of Evaporation correlations ----------------------------------------------------------- 35

Table 2 SFP Dimensions and design parameters (Plant scale) ---------------------------------------- 44

Table 3 Fuel Assemblies storage rack specifications --------------------------------------------------- 46

Table 4 Comparison of Non-dimensional numbers for plant scale and experimental scale ------- 69

Table 5 Heater specifications ------------------------------------------------------------------------------- 72

Table 6 Thermocouple number, locations and Sensor ID in the setup ------------------------------- 77

Table 7 Comparison of Plant scale versus experimental scale SFP ----------------------------------- 79

Table 8 Experiment operating parameters ---------------------------------------------------------------- 88

Table 9 Ambient air parameters ---------------------------------------------------------------------------- 89

Table 10 Operating parameters for 1st set of experiment ----------------------------------------------- 89

Table 11 Operating parameters for 2nd Set of experiment -------------------------------------------- 104

Table 12 Operating parameters for 3rdSet of experiment --------------------------------------------- 118

Table 13 Observed Non-dimensional scaling parameters at Lt=2767mm,Pt=3.33KW, t= 1500min

---------------------------------------------------------------------------------------------------------------- 134

Table 14 Operating parameters for 4th Set of experiment -------------------------------------------- 139

Table 15 Operating parameters for 5th Set of experiment -------------------------------------------- 150

Table 16 Operating parameters for 6th Set of experiment -------------------------------------------- 153

Table 17 Comparison of power based evaporation correlation with the Hugo’s correlation. --- 175

Table 18 Comparison of diffusion based evaporation correlation with Hugo’s correlation ----- 184

Table 19 Comparison of Power based and Diffusion based correlations -------------------------- 188

Table 20 Applicability of the developed correlations ------------------------------------------------- 195

Table 21 Mesh Parameters -------------------------------------------------------------------------------- 200

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Table 22 Boundary conditions---------------------------------------------------------------------------- 202

Table 23 Fluid and material properties ------------------------------------------------------------------ 202

Table 24 Convergence criteria---------------------------------------------------------------------------- 203

Table 25 Solution methods-------------------------------------------------------------------------------- 203

xvi
NOMENCLATURE

LIST OF ABBREVIATIONS

AFR Away From Reactor

ANSI American National Standard Institute

BWR Boiling Water Reactor

BAR Burnable Absorber Rods

CFD Computational Fluid Dynamics

CV Control Volume

DM Demineralised Water

ESBO Extended Station Blackout

FA Fuel Assembly

HT Heat Transfer

HNC Horizontal Natural Convection

HTC Heat Transfer Coefficient

IAEA International Atomic Energy Agency

MT Mass Transfer

NEA Nuclear Energy Agency

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NC Natural Circulation

NOC Normal Operating Conditions

OECD Organisation of Economic Cooperation and

Development

PWR Pressurised Water Reactor

PIRT Phenomena Identification and Ranking Table

RPV Reactor Pressure Vessel

RELAP Reactivity Excursion and Leak Analysis

Programme

RSD Refuelling Shut Down

RH Relative Humidity

SFP Spent fuel pool

VVER Voda Voda Energo Reactor

WENRA Western European Nuclear Regulators

Association

xviii
LIST OF SYMBOLS

Ts Surface temperature

Free stream temperature

Psat Saturated Vapour pressure

Pt Total pressure

havg Average heat transfer coefficient

Lt Total Natural Circulation height

Lf Length of active clad

hfg Latent heat of water

Y’ Absolute humidity

Liquid density

hG Gas phase heat transfer coefficient

kY Gas phase mass transfer coefficient

Na Theoretical Evaporation flux

Num Modified Nusselts number

Stm Modified Stanton number

Grm Modified Grashof’s number

Le Lewis number

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SYNOPSYS

The Spent Fuel Pools (SFPs) are designed to provide safe, stable and secure storage of irradiated

spent fuel assemblies discharge from the nuclear reactor before it is reprocessed. Generally SFPs

are designed as a large accident hardens structure with thick walls. The interest to the safety of

onsite storage of spent fuel increases after occurrence of Fukushima accident on March 11 2011.

The loss in cooling capability in the pool is leading by the water level drop, eventually causing

uncovery of Spent Fuel Assemblies (SFSs) and ultimately failure of SFAs. Simulating the

inherent nuclear SFP response to a loss of pool cooling accident requires precise estimation of

heat source (Decay heat generated by SFAs stored in the pool) and heat sink (Pool water

evaporation from air-water interface and via concrete structure) terms. Order of heat removal due

to surface evaporation is significantly higher than other possible modes of heat transfer such as

wall conduction, air convection, and radiation. This enumerates significant influence of precise

prediction of surface evaporation flux on SFP heat up rate. Existing correlations for predicting

evaporation flux from water surfaces are only calibrated for conditions specific to swimming

pools. Literature survey highlights the limited availability of evaporation flux correlations

specific to SFP applications. A new model of evaporation from warm SFP is presented in this

work. Presented model is applicable from low operating temperature (T = 50oC) (Low mass

transfer regime) up to high operating temperature (T > 90oC) (High mass transfer regime). Two

different empirical correlations are developed that is nearly explicit in solving for pool

temperatures. Limited availability of high temperature evaporation flux data and non-availability

of information on SFP response during the prolonged loss of cooling accident in SFP restricts

our understanding of involved thermal hydraulic phenomena during the course of accident. Only

available data for loss of cooling accident is from Fukushima accident. A timely external

xx
intervention restricts the Fukushima NPP SFP from entering into low liquid level condition.

Several constrains like high radiological risk, availability of very limited measurement sensors,

operational and regulatory limitations causes difficulty in assessment of flow and heat transfer in

NPP SFP. Design of experimental facility for flow and heat transfer assessment has been

conceived on the basis of the conservation of non-dimensional numbers specific to natural

convection. Scaling parameters such as Richardson number, Stanton number and geometrical

dimensional scaling ratios are conserved. Results from pre-test simulation studies with RELAP-5

system code are used to finalise the design of experimental setup. Experimental studies have

been performed to develop high temperature evaporation mass flux data for various operating

conditions. Post-test studies upheld the conservation of non-dimensional parameters such as

Richardson number in the experimental setup.

Empirical correlations are developed for the estimation of surface evaporation flux with two

different approaches. They are diffusion based approach (similar to Hugo’s correlation) and

decay power based approach, each specific to SFP conditions during the course of accident.

Post-test CFD simulation incorporating newly developed evaporation models as heat sink

boundary condition is performed to simulate the pool water heat-up transient during the course of

accident. Heat up rate as calculated from CFD techniques is found to be consistent with the

experimental data. A weak convective flow is predicted by CFD model.

xxi
CHAPTER-1. INTRODUCTION

This thesis covers the study of thermal hydraulic phenomena of typical light water reactor spent

fuel pool under extended station blackout conditions. Spent fuel storage pool is one of the

important auxiliary facilities of a nuclear power plant and serves as short-term fuel storage

before reprocessing. SFP assumed to be large accident harden structures, severe accidents

involving SFPs are generally regarded as highly improbable events still there are two principal

categories of accidents that may lead to loss of adequate cooling of the spent fuel in a spent fuel

pool, (a) Loss of Cooling accident (b) Loss of coolant accident. This work covers loss of cooling

accident due to extended station blackout conditions.

1.1 AT-REACTOR SPENT FUEL POOL STORAGE FACILITY

Spent fuel storage pool is one of the important auxiliary facilities of a nuclear power plant and

serves as short-term fuel storage before reprocessing. The storage is provided at two locations,

firstly in At-reactor Spent Fuel Pool (SFP) and then in away from reactor SFP. About one-

fourth to one-third of the total fuel from the reactor core becomes spent after every refueling

outage. Post outage fuel is discharged from the reactor every 12 to 18 months depending on the

reactor fuel cycle. Spent fuel is stored in SFP until decay heat and radioactive field associated

with it decreases. The water in the pool shields the radiation emitted from the spent fuel. The

heat generated is rejected through a close loop cooling water circulation and purification system

which comprises of heat exchanger and ion exchange equipment’s. Spent fuel pool cooling and

purification system is a part of facility auxiliaries and is responsible to maintain desired normal

operating pool water temperature and water purity. The At-reactor spent fuel pool is present

1
either adjacent to the reactor dry well within the main containment for VVER 1000 design or in

separate interconnected building as provided in AP 1000 design.

SFP assumed to be large accident harden robust monolithic structures, severe accidents

involving SFPs are generally regarded as highly improbable events. The safety and security of

spent fuel pools are continuously re-assessed as new information becomes available or the

operating conditions of the plants or pools change. For example, the terrorist attacks in the USA

on September 11, 2001, prompted studies on the vulnerability of spent fuel storage facilities to

potential terrorist attacks in many countries. More recently, the Fukushima Daiichi nuclear

accident that followed after the Tohoku earthquake on March 11, 2011, has renewed

international interest in the safety of spent nuclear fuel stored in SFPs under prolonged loss-of-

cooling conditions, although the SFPs and the fuel stored in the pools remained safe during the

accident.

There are two principal categories of accidents that may lead to loss of adequate cooling of

the spent fuel in a spent fuel pool:

a) Malfunction or unavailability of the pool cooling system (loss-of-cooling accident) due to

common cause failure or Extended Station Blackout.

b) Sudden loss of the pool water inventory by leaking (loss-of-coolant accident) due to

structural failure of pool walls.

In case of loss of spent fuel pool cooling system, heat exchange between pool water and air in

the fuel pool building by natural convention of air above the pool and enthalpy loss due to

surface evaporation of water is dominant mode of heat transfer. If the decay power of stored fuel

assemblies in SFP is high, under Extended Station Blackout Period (ESBO) conditions this mode

of heat loss is insufficient to remove the residual power of the assemblies. The pool water is

2
heated until it reaches the saturation temperature which causes boiling under the free surface.

The steam produced is mixed with air in the fuel pool building hall which can pressurize the

containment or fuel pool building as per the design. Due to deteriorated heat removal from the

spent fuel pool water, fuel assembly’s starts overheating and this may leads to loss of fuel pin

integrity if proper cooling is not restored. Without water injection, the accidents may become a

severe accident.

Safe storage of spent fuel assemblies in the facilities for intermediate storage is very

important. Some of these facilities are not covered with a leak-tight confinement for example

away from reactor spent fuel storage facility. Hence the consequences of overheating and

melting of fuel in the spent fuel pools can be very severe. On the other hand, due to low decay

heat of fuel assemblies, the processes in pools are very slow. Therefore, the accident

management measures play a very important role in case of some accidents in spent fuel pools.

1.2 ACCIDENT PROGRESSION AND PHENOMENA

Almost all power reactors have some type of at-reactor pool with active cooling that allows

storage of recently discharged spent fuel until its decay power is low enough for transportation of

the fuel to intermediate off-site storage. The fuel residence time in the at-reactor pool depends on

the applied strategy for spent fuel management, availability of away from reactor SFP and dry

storage. It varies from a few years up to several decades. All SFPs are made of large robust

monolithic structures. The pool walls are generally made of more than 1m (up to 1.5m) thick

concrete with stainless steel liner. The SS liner thickness varies from 3mm in the periphery to 6

mm in the bottom). Fuel assemblies are stored vertically in the racks (PWR, VVER, and BWR

FAs) that provide spacing for coolant flow and in some cases also for criticality control. The

pools are filled with several additional meters of water above the spent fuel to provide biological

3
shielding. An active cooling and purification system maintains optimal conditions for the stored

fuel. Pool water is drawn from the overboard water volume present above the racks by the

suction header to the intake strainers of pumps present in the upper part of the pool and discharge

of cooling and purification system is introduce near the pool bottom via diffuser header.

Differences in pool design exist not only between reactor technologies, but also between

generations for the same plant type and often vary from site to site. Important design differences

are the elevation of the pool with respect to grade and whether it is located inside or outside the

primary containment of the reactor, the design of fuel transfer paths to the reactor, and the use of

borated or demineralized water as coolant. In spite of these differences, the fundamental design

parameters and safety provisions are consistent. Figure 1 schematically illustrates the aerial view

of BWR -SFP.

(a)

4
(b)

Figure 1 (a) BWR-SFP Aerial, (b) Schematic of SFP cross-section. [Source: www.nrc.gov]

In principal there are two types of accidents that may lead to loss of adequate cooling of the

spent fuel in an SFP malfunction or unavailability of the pool cooling system (loss-of-cooling

accident) and sudden loss of the pool water holdup inventory by leaking (loss-of-coolant

accident) due to structural damage in pool walls. The two types of accidents are similar with

regard to inherent phenomena, but the rate of accident progression is faster for the loss-of-

coolant accident due to sudden decrease in pool water inventory. Un-rectified accidents are

expected to evolve from a single dominant phenomenon in the early stages to a progressively

more complex situation with several interdependent phenomena. Figure 2 schematically

illustrates the phenomenology of SFP accidents. The accidents can be segregated into three

phases, in which different phenomena dominate the course of events. During the first, pre-

uncovery, phase, the spent fuel assemblies (FAs) are submerged under water and the

phenomenology is dominated by the thermal-hydraulics of the SFP. The second phase involves

5
uncovery of the fuel storage racks, which leads to significant heat-up of the FAs and the storage

racks, There is a possibility of criticality issues in the SFP due to change of the coolant density

and levels. The third phase is dominated by damage and disintegration of the spent fuel, storage

racks and possibly also other structures in the pool. The duration of each phase depends strongly

on the type of accident and on the decay power of the spent fuel stored in the rack.

Figure 2 Phenomenology of SFP accidents. [Source: Organisation for Economic Co-


operation and Development. (August 25, 2017). PIRT on Spent Fuel Pools under loss of
cooling and loss of coolant accident conditions. (NEA/ CSNI/ R (2017) x)]

6
1.2.1 PRE UNCOVERY PHASE (PHASE-1)

In the first phase, for both types of accidents involve loss of water from the spent fuel

pool until the racks which hold the spent fuel assemblies start to get uncovered. Since the

fuel remains submerged under water and is effectively cooled, it does not experience any

damage or degradation during this phase which may cause loss of fuel pin integrity. In

PWR and VVER1000 plants, boric acid used for reactivity control in both the reactor and

the SFP, provides sub criticality margin in the pool. In case of loss of coolant accident,

coolant loss will dilute the boric acid concentration in SFP, low boric acid concentration

may leads to criticality in the SFP also which would provide an additional source of heat

and radiation, and also generate an inventory of short-lived fission products in the fuel

that could add extra inventory to the radioactivity release later in the accident if fuel pin

integrity gets compromised. In addition to the risk of criticality, safety issues for the pre-

uncovery phase concern increased release of hydrogen, tritium and radioactive

contaminants from the pool water due to decrease in the solubility as it heats up. If the

pool water level drops to less than about half a meter above the spent fuel assemblies,

biological shield gets compromised which lead to strong radiation field near the SFP.

High radioactive field could prevent access to the SFP building and restricts corrective

measures, surveillance and control. Furthermore, decrease in water level in the SFP could

make it difficult to recover cooling of the SFP by restarting the normal cooling systems,

because of pump cavitation or loss of suction to the intake strainers present in the upper

part of the pool.

7
1.2.1.1 THERMAL-HYDRAULICS

The pre-uncovery phase is dominated by thermal-hydraulic phenomena. Modern storage

rack designs for spent LWR fuel have a closed cell design, in which each fuel assembly is

enclosed in a dedicated compartments with walls made of stainless steel or aluminum,

borated steel. Since this closed cell design does not allow lateral or cross-flow across the

FA stored in the racks, lateral or cross flow can only occur in water volume present above

and below the racks. The overall shape of the natural convection flow pattern in the pool

depends largely on the location of free paths for water to flow downwards and on the

distribution of fuel assemblies with regard to their decay power generation.

As the pool water heats up, the evaporation rate at the pool surface will increase.

Evaporation of water from the pool surface is considered the dominating mechanism for

heat removal from an SFP with unavailable cooling system. Several models and

correlations are presently available for the estimation of evaporative mass flux from pool

water air interface. Evaporation correlations developed for modeling high evaporative

mass flux in turbulent natural convection regime is discussed in later sections. Measured

data on pool temperature and water loss for the SFPs at the Fukushima Daiichi nuclear

power station after the 2011 accident have been used for validating the models.

It is important to note that the evaporation rate depends on the natural convection

heat transfer from the lower part of the pool to the pool surface. Natural circulation

currents which are responsible for natural convective heat transfer, leads to energy

deposition in overboard water volume present above the racks. Thermal hydraulic

analysis predicts flow instabilities and thermal stratification of water volume above the

pool. Figure 3 schematically illustrates the natural circulation patterns in the pool.

8
Thermal hydraulic analysis results suggest that bulk boiling does not necessarily occur in

an SFP with inoperable cooling system if the heat load is low and the pool building or

containment is well ventilated, since heat removal by evaporation becomes significant at

pool temperatures well below the boiling point. But for high thermal loads such as for At-

reactor SFP, boiling may occur in the free board water volume above racks. Evaporative

heat loss depends upon evaporative mass flux from pool air-water interface; this mass

flux is proportional to the difference in saturated partial pressure of water in the air-water

film and partial pressure of water in the air. If the building is not properly ventilated it

will get saturated with steam, which deteriorates the evaporative mass flux therefore

boiling may happens even at lower heat loads.

Figure 3 Natural circulation patterns (a) for loss of cooling (b) for loss of coolant
accident. [Source: Organisation for Economic Co-operation and Development. (August
25, 2017). PIRT on Spent Fuel Pools under loss of cooling and loss of coolant accident
conditions. (NEA/ CSNI/ R (2017) x)]

9
1.2.2 UNCOVERY PHASE (PHASE-2)

1.2.2.1 THERMAL-HYDRAULICS

In the second phase of accident, the spent fuel assemblies start to get uncovered. It may

not lead to immediate heat-up of the uncovered part of the fuel. Analysis suggest that

uncovered part of FA can be cooled by steam flow and water level swell from boiling in

the lower immersed part of a fuel assembly with low or moderate decay power. However,

for a fuel assembly with high decay power, or for situations with low water levels, the

steam production will not be sufficient to cool the upper part of the FA, and much higher

temperatures will be reached.

Figure 4 Partly (a) and completely (b) uncovered fuel assemblies in undamaged state.
[Source: Organisation for Economic Co-operation and Development. (August 25, 2017).
PIRT on Spent Fuel Pools under loss of cooling and loss of coolant accident conditions.
(NEA/ CSNI/ R (2017) x)]

10
Under prolonged un-mitigated conditions the spent fuel assemblies ultimately get

uncovered and the water level drops below the bottom plate of the storage racks, under

this scenario natural convection by air is only left cooling mechanism. By analyzing the

natural circulation airflow in completely drained SFPs and the surrounding building,

highlights that a large scale flow pattern develops inside the pool building: hot air-water

vapor mixture exiting the top of the fuel assemblies forms a plume that rises to the

ceiling. It then spreads laterally within a hot layer. If the layer of hot air-water vapor

mixture beneath the ceiling is evacuated by the ventilation system or by opening roof

hatches, the air in the building may remain thermally stratified as cool air enters at lower

elevation to replace the hot air that exits through the ceiling. The cool air is then drawn

into the SFP, where it spreads laterally beneath the racks and enters the FAs from below.

However, if the building ventilation is inadequate, the analyses suggest that the room will

gradually heat up and the hot gas layer will ultimately drop into the SFP, ultimately

limiting the natural convection and resulting in significant fuel heat-up.

1.2.2.2 THERMAL-MECHANICS

The high temperature experienced by the fuel during the uncovery phase will expedite

cladding creep and oxidation. The creep deformation, which is governed by the internal

gas overpressure in the fuel rod, will cause the cladding tube to expand in its radial

direction. This deformation may ultimately become unstable, if the diameter of the tube

increases at any axial position, the local stress is increased due to the larger diameter and

the reduced wall thickness, provided that the rod internal pressure does not reduce

significantly. This observed positive feedback phenomenon enhances the creep rate,

which may lead to a local runaway deformation (“ballooning”) which results in cladding

11
creep rupture. However, also in cases with stable and limited creep deformation, this

thermal expansion reduces the cross-sectional area (“Blockage”) for coolant flow through

the fuel assembly, which will increases the available cladding surface area exposed to

oxidants, and leads to cracking and spallation of the protective oxide layer at the cladding

outer surface.

1.2.2.3 OXIDATION OF STRUCTURAL MATERIAL

The prominent oxidizing agents in the SFP environment are steam, oxygen and nitrogen.

These species may oxidize structural materials of FAs and storage racks, among which

zirconium alloys are the most abundant. The following exothermic reactions between the

oxidants and zirconium may occur:

Zr + O2 → ZrO2 + 1101 kJ/mol, (1)

Zr + 2H2O → ZrO2 + 2H2 + 528 kJ/mol, (2)

2H2 + O2 → 2H2O + 573 kJ/mol (3)

ZrN + O2 → ZrO2 + 1⁄2N2 + 736 kJ/mol. (4)

ZrN + 2H2O → ZrO2 + 1⁄2N2 + 2H2 + 163 kJ/mol (5)

Zr + 1⁄2N2 → ZrN + 365 kJ/mol. (6)

As indicated by above equations, all the oxidation reactions are exothermic. The reaction

rates, and thus the rate of heat released in the reactions, increase exponentially with

12
temperature. When the cladding temperature reaches 1100–1200 K, the reaction heat

released by the oxidation of structural materials provides a significant contribution to the

total heat load. Temperature feedback effects on the oxidation processes may then initiate

a runaway reaction, resulting in a strong temperature raise and a self-sustained zirconium

fire.

1.2.3 FUEL DAMAGE PHASE (PHASE-3)

The transition point from the uncovery to the fuel damage phase of the accident is not

very sharp or somewhat indeterminate. The rod integrity may be lost by cladding creep

rupture or excessive oxidation. If the accident remains unattended, the damage may

progress, and ultimately leads to severe consequences. The damage phenomena are

expected to be similar to those in reactor loss-of-coolant accidents (LOCAs), but it should

be noted that the conditions are significantly different in SFP accidents. For example, the

decay heat is much lower and neighboring fuel assemblies may have very different heat

loads, depending on their storage time.

13
Figure 5 Schematic illustration of partly (a) and completely (b) uncovered fuel
assemblies in damaged state. [Source: Organisation for Economic Co-operation and
Development. (August 25, 2017). PIRT on Spent Fuel Pools under loss of cooling and
loss of coolant accident conditions. (NEA/ CSNI/ R (20z17) x)]

1.2.3.1 THERMAL-HYDRAULIC

The thermal-hydraulic conditions in the SFP may change considerably during the fuel

damage phase. As damage progresses in the upper part of the FA, debris may relocate

downward and may restrict the axial flow through the fuel assembly. Melting and

candling of the rack material in the damaged region may open pathways for cross-flow

between adjacent rack cells. The flow paths and thermal-hydraulic conditions in the

damaged fuel rack thus become complex and difficult to model via computer simulations.

In addition, the exothermic oxidation reactions will significantly add to the local heat

load in case a zirconium fire breaks out.

14
1.2.3.2 FISSION PRODUCT RELEASE

When UO2 fuel is discharged from the reactor during the refueling shutdown, depending

upon the burn-up major of the spent fuel mass still consists of UO2. The rest includes

fission products (FPs) and Trans-uranium elements, many of them being radioactive.

With regard to their release behavior in reactor accidents, the fission products are usually

divided into the following groups:

1. Volatiles: release of volatiles (Xe, Kr, Cs, I) from the fuel is usually complete

before the fuel starts to melt. The release is not significantly influenced by

reducing/oxidizing (redox) conditions, unless the oxidation leads to structural

changes of the fuel matrix.

2. Semi-volatile and low-volatile FPs: the release rate of semi-volatile FPs (Mo,

Rh, Ba, Pa, Tc) and low-volatile FPs (Ru, Ni, Sr, Y, La, Ce, Eu) is very sensitive

to the redox conditions.

3. Non-volatile FPs: negligible release before the fuel melts (Zr, Nd, Pr).

Release of volatiles from the SFP during the accident is therefore proportional to the

extent of fuel heat-up and degradation, i.e. the fraction of fuel exposed to high

temperature and the duration of this exposure.

1.2.3.3 MELTING AND SEVERE DAMAGE

Due to the presence of relatively low heat loads and heating rates involved in SFP loss-

of-cooling and loss-of coolant accidents, it is expected that metal in the pool inventory

(structural material) will be oxidized before reaching melting temperatures. However, this

15
will depend on the storage rack design and the structural material of construction. For

example, aluminum, with a melting point as low as 930 K, is used in some rack designs

as structural material or in combination with boron as neutron absorber (VVER1000).

The SFP may also contain spent B4C-bearing control rods (BARs for VVER1000), which

makes eutectic reactions between the B4C absorber material, stainless steel and zirconium

alloys possible

If melting occurs, the molten material will flow downwards (“candle”) and

solidify in cooler regions of the FA. The accompanying loss of support may also lead to

relocation of partially degraded cladding and fuel material, and it will open pathways for

lateral cross-flow due to failure of the rack.

1.3 MOTIVATION

An accurate model of evaporation is desirable for a number of applications related to

spent nuclear fuel storage pool design, operation, maintenance, and accident response.

Few essential applications are as following:

1. During light water reactor nuclear power plant design, sizing of the demineralized water

source must consider for the makeup requirements for the SFP based on the expected

evaporation rate. In the absence of significant pipe leaks, SFP evaporation will be the

largest source of water loss from the NPP. This is a particularly important consideration

for NPPs that will be built in deserted locations.

2. Once the NPP has been operated, radioactive tritium builds up in all of the NPP coolant

systems. Coolant is transferred between the reactor coolant system and other NPP

systems including the SFP by a number of processes such as during refueling outages the

Reactor pressure vessel and SFP are directly connected to execute refueling. Evaporation

16
will carry a portion of this tritium inventory to the SFP building’s ventilation exhaust

contributing to the site boundary radiation dose. Predicting the impact of this contributor

to offsite dose requires an accurate estimate of the evaporation rate from the SFP.

3. Maintenance on the SFP cooling system may require that the system be shut down to

allow work on pumps, valves, Ion exchange columns and filters. The SFP water heats up

as decay heat produced in the stored irradiated fuel exceeds the ambient losses. Usually

an administrative limit is imposed on SFP temperature; an accurate estimate of the time

available for the maintenance is needed to ensure the cooling equipment can be returned

to service before this temperature limit is reached. Although some heat is lost from the

pool due to conduction, convection, and radiation heat transfer, the dominant heat transfer

mechanism at elevated water temperatures is evaporation. Overestimating the heat losses

from evaporation could result in exceeding a temperature limit during maintenance;

underestimating or neglecting these heat losses could result in deferring maintenance

unnecessarily.

4. Following a severe accident such as the prolonged loss of electrical power that occurred

during the 2011 Fukushima accident, neither cooling nor normal makeup to the SFP will

be available. When emergency makeup capability becomes available, there will be

competing needs for reactor pressure vessel (RPV) injection for core cooling, containment

injection for containment cooling, and SFP makeup to maintain the spent fuel covered with

water. An accurate method of estimating cumulative evaporation losses from the SFP is

essential for determining when to shift emergency makeup from the RPV or containment

to the SFP. Premature diversion of water to the SFP could result in unnecessary additional

17
damage to the core or containment; late makeup could result in damage to spent fuel and

potential significant additional releases of radioactivity.

In the view of above, present work is focused on development of an understanding the

thermal hydraulics of spent reactor pool during first phase of the accident under ESBO

condition and to achieve realistic thermal hydraulic model of the spent fuel pool in pre-

uncovery phase.

The study in this report is generic with regard to reactor fuel and fuel storage rack design.

Present work considers loss of cooling accident in an at-reactor spent fuel pool of typical

design, VVER 1000. Understanding developed by the present work can also be implied to

other SFP design.

Figure 7 Phenomenology of SFP accidents and region of investigation for present


work. [Source: Ref [2]]
18
1.4 OBJECTIVE, SCOPE AND DELIVERABLES

The investigation into the divergence between the observed spent fuel pool evaporation

rates and those predicted by existing correlations makes it imperative to study the

thermal-hydraulics behaviour of LWR SFP during initial uncovery phase. The objective

is to fill following gap areas:

1. Understanding of Natural convection in complex FA configuration for different

pool levels.

2. Understanding of models currently available for prediction of evaporation rates

from the SFP tends to over predict the evaporation. The over prediction is mainly

because of lack of understanding of evolution of flow and heat transfer in the pool

as the pool level reduces.

The scope of present work includes following activities:

1. Scaling analysis to arrive at dimensionless numbers from which scaled down

experimental setup details [pool size, numbers of FAs, power distributions among

FAs and rack dimensions] will be worked out. RELAP5 simulation tool will be

used for scaling analysis.

2. CFD model development for the scaled down experimental setup to be done

which will be used later for model assessment.

3. Design, fabrication and experimentation for flow and heat transfer assessment of

SFP.

4. Understanding the dynamics of pool behaviour including evaporation losses from

experimental observations.

19
5. Assessment of existing models of RELAP5 code and CFD tool and evaporation

correlations against experimental data.

1.5 DELIVERABLES

1. Experimental data base generation for early stage of loss of cooling accident in

SFP.

2. Identification of natural circulation (pool and local) patterns.

3. Assessment of adequacy of thermal-hydraulics models of CFD and lumped

parameter code for pool natural convection phenomena and SFP evaporation.

4. Estimation of evaporation loss for the mentioned scenario.

1.6 OVERVIEW OF THESIS

The flow of the thesis starts with Chapter-2 which includes literature review on the

pertaining topic. This chapter comprises of analytical, experimental, simulation work

and different methodologies adopted by various researchers in modelling surface

evaporation and its related applications. This chapter compares the applicability of

various evaporation correlations to the conditions specific to Nuclear Power Plant

applications and highlights the possible gap areas. This is followed by Chapter 3 which

comprises of VVER1000 SFP Thermal Hydraulic Simulation model and Simulation tool

used for the analysis. Chapter 4 comprises of the design of the experimental setup for

heat and flow assessment of VVER1000 SFP. This chapter includes the non-dimensional

scaling laws and similarity criteria followed during the design of the experimental setup.

This chapter also covers the electrical equipment’s and measuring instruments utilised in

the experimental setup. This is followed by Chapter 5, experiment for flow and heat

20
transfer assessment of SFP. This chapter comprises of description of operating

parameters and observed field measurements. Chapter 6 comprises of the assessment of

various experimental correlations against experimental data. This chapter also covers

development of new evaporation correlation and its benchmarking against the

experimental data. This is followed by Chapter 7 which discuss on Post-test CFD

simulation of the experimental setup. Finally the thesis ends with Chapter 8 stating the

observations and conclusions made on the project work.

1.7 SUMMARY

Spent fuel storage pool is one of the important auxiliary facilities of a nuclear power plant

and serves as short-term fuel storage before reprocessing. Spent fuel pool cooling and

purification system is a part of facility auxiliaries and is responsible to maintain desired

normal operating pool water temperature and water purity. SFP assumed to be large

accident harden robust monolithic structures, severe accidents involving SFPs are

generally regarded as highly improbable events. There are two principal categories of

accidents that may lead to loss of adequate cooling of the spent fuel in a spent fuel pool,

(1) Loss of cooling (2) Loss of coolant accident. The accidents can be segregated into

three phases, in which different phenomena dominate the course of events. During the

first, pre-uncovery, phase, the spent fuel assemblies (FAs) are submerged under water

and the phenomenology is dominated by the thermal-hydraulics of the SFP. The second

phase involves uncovery of the fuel storage racks, which leads to significant heat-up of

the FAs and the storage racks, There is a possibility of criticality issues in the SFP due to

change of the coolant density and levels. The third phase is dominated by damage and

disintegration of the spent fuel, storage racks and possibly also other structures in the

21
pool. The duration of each phase depends strongly on the type of accident and on the

decay power of the spent fuel stored in the rack. For simulating NPP-SFP response during

loss of cooling accident, precise estimation of heat source and heat sink term is necessary.

As evaporation from air water interface is dominating mode of heat removal, precise

estimation of evaporative mass flux is desirable. The investigation into the divergence

between the observed spent fuel pool evaporation rates and those predicted by existing

correlations makes it imperative to study the thermal-hydraulics behaviour of LWR SFP

during initial uncovery phase.

22
CHAPTER-2. LITERATURE SURVEY

Spent Fuel Pool (SFP) loss-of-cooling accidents feature very long time horizon–ranging

in the order of days if not weeks–before reaching degraded conditions. This is the main

reason why many nuclear power plant operators have not taken any further action to

improve safety related to the SFP accident response. In addition, conducted probabilistic

risk analysis show very low core damage frequencies based on the available time for

recovery actions, but also on its high degree of versatility (as there are multiple available

means to provide alternative cooling in the case of an accident) and relatively low degree

of complexity (as the safety of the SFP relies on covering the FAs (fuel assemblies) with

water). By not considering the above, both IAEA and WENRA have issued

recommendations pointing at the so called ‘practical elimination conditions’ through

which nuclear plants shall prevent conditions that result in large and/or early radioactive

releases.

These organizations have warned nuclear power plant operators not to solely base their

arguments in low-frequency numbers but to support them with highly reliable safety

response to residual risk, high-consequence events. The emphasis placed on providing

counter measures against severe accidents has increased after the events that unfolded in

Fukushima-Daiichi.

A widen approach to risk is now emphasized, where events falling under risks assumed in

the operation of the plant is now being taken into consideration. A broader approach to

risk is now emphasized, where events falling under residual risks (i.e. risks assumed in

the operation of the plant). In a similar accident event, severe damage to fuel assemblies

took place during an incident at Unit 2 of PAKS nuclear power plant in Hungary [3]. The

23
assemblies were being cleaned in a special tank below the water level of the spent fuel

storage pool in order to remove crud build-up. The first evaluation of the event showed

that the severe fuel damage happened due to inadequate coolant circulation within the

cleaning tank. The OECD-IAEA PAKS Fuel Project [3] aimed to support the

understanding of fuel behaviour in accident conditions on the basis of analyses of the

PAKS-2 event. Nuclear Energy Agency (NEA) committee on the safety of nuclear

installations ‘Phenomena Identification and Ranking Table (PIRT) on Spent Fuel Pools

under Loss-of-Cooling and Loss-of-Coolant Accident Conditions project’ [2] aimed to

identify research and development priorities relating to loss-of-cooling and loss-of-

coolant accidents in spent fuel pools. This is done by applying a PIRT process

methodology to systematically identify phenomena that are both of high safety

importance and of high uncertainty, and therefore pose sufficient risk to merit new

comprehensive analytical and/or experimental studies. In the view of above prominent

work completed on pertaining topic is discussed as following:

2.1 ANALYTICAL AND NUMERICAL STUDIES

Kaliatka A. [4] modelled IGNALINA NPP Unit 2 spent fuel pool, using system thermal

hydraulic code RELAP5/MOD3 and severe accident analysis code ASTEC under

possible consequences of fuel overheating due to the leakage of water from a spent fuel

pool. In his capacity Kaliatka A. evaluate the inherent response of spent fuel pool with

the accident progression. Important parameters such as temperature variation within the

pool, reflooding characteristics and possible hydrogen release (if accident enters into

Phase-3) during the course of accident are also estimated. In the computational model of

SFP, heat loss through concrete walls is modelled by using suitable boundary conditions

24
but no effect of heat and mass loss due to surface evaporation is taken into account. On a

similar course Davorgrgic [5] performedthermal-hydraulic modeling of re-racked spent

fuel pool and demonstrated the applicability of GOTHIC code in low pressure systems.

ChihiroYanagi [6], and Hung, T-C, et al[7] used of Computational Fluid Dynamics

(CFD) tool to demonstrate possible natural convection loops develop in the pool,

ChihiroYanagi used ANSYS FLUENT CFD package to evaluate the air velocity profile

over air-water interface by using free slip boundary conditions over the pool air water

interface. In previous studies ChihiroYanagi develop realistic surface evaporation

modelled which in later be utilised for defining evaporative heat loss from the air-water

interface (CFD code boundary condition). In this regard ChihiroYanagi performed

multiple experiments on a small test section made of transparent Plexiglas. The height

and the width of its cross section were 20 mm and 100 mm, respectively, and the test

section length was 1,000 mm. Data acquired by the experiments was used to validate

‘General Ocean Circulation’ model and found to be in good agreement with model

predictions. The natural convection (NC) heat transfer correlation proposed by Kataoka et

al. [8] is used to evaluate NC heat losses from air-water interface by the circulating air in

the containment. Important observations includes, uniform water temperatures within the

pool except inside the regions near the water surface and the bottom.

Tzu-Chen Hung et al. [7] develop three dimensional transient CFD model for predicting

cooling ability of spent fuel pools. This study demonstrates the applicability of porous

model approach for approximating complex fuel assembly geometry. To present the

pressure drop of the flow passing through the fuel assembly, the effective permeability is

calculated from darcy’s law for porous medium, which simplified the fuel region. The

25
effective convection coefficient from air water interface (evaporation + convective loss)

is also modelled based on empirical correlations (Fuji and Imura). This study predicts the

occurrence of local boiling near the exit of high decay power fuel assemblies stored in the

pool, however bulk boiling is not observed. It is found that the location of high decay

power fuel assembly’s significant influences the NC patterns and air water interface

temperature within the pool.

2.2 EXPERIMENTAL INVESTIGATIONS

In the framework of the post-Fukushima actions, an experimental project named

DENOPI was performed by HungvMutelle, with the aim to study the behaviour of spent

fuel pools under loss of cooling and loss of coolant conditions.In order to study boiling

and natural convection flows in pool conditions, scaling analysis has been performed to

determine the dominant terms of the dimensionless equations that describe the whole

physical system. Use of multiphase CFD modeling to have a better understanding of the

different convection loops and boiling conditions and to help in specifying the

experimental devices. This program comprises of experimental data generation, realistic

modelling works, validation and benchmarking of computer codes. This work mainly

addresses the two phase conditions which may exist in high power fuel assemblies stored

in SFP.

ChihiroYanagi [9], modeled Fukushima Daiici nuclear plants unit 2 and 4 SFP.

Evaporative heat flux correlation derived by ChihiroYanagiin his previous studies [6] was

employed as a boundary condition at the air water interface. Heat and mass transfer

analogy was used to model heat loss due to NC flow of air over SFP air-water interface

(Based on the natural convection heat transfer correlation proposed by Kataoka et al. [8]).

26
Measured data on pool temperature and water loss for the SFPs at the Fukushima Daiichi

nuclear power station after the 2011 accident had been used for validating the models.

The correlation for evaporation heat fluxes, which was derived from the analogy between

turbulent natural convection heat transfer and mass transfer of vapor, overestimates water

temperatures and underestimating evaporation heat transfer by 35%–57%.Whereas

evaporation heat fluxes, which were calculated to give good agreement between

calculated and measured values, agreed well with the correlation proposed by Fujii et al

[10] for a limited conditions. Estimated decreasing rate of the water level calculated with

80% decay heat agreed well with measured values. This signifies the overestimation of

decay heat by the ORIGEN 2.2. In view of the above observations, it is imperative to

conclude that evaporative heat flux model develop by ChihiroYanagi could not simulate

well the involved mechanism of the evaporation process.

Tadashi Fuji, Yoshiyuki Kataoka and MichioMurase [10] evaluate the system pressure

response of a water wall type containment cooling system, which is one of the passive

safety systems (Concept for passive safety systems with no active components have been

investigated for next generation light water reactors). In this study the evaporation and

condensation behavior in the suppression chamber have been experimentally examined.

Two different experimental setup were used to obtain the temperature profiles neat the

heat transfer surfaces and measure the evaporation and condensation heat transfer

coefficients. An essential result of this study includes the comparison of results of two

apparatuses to confirm that the size of heat transfer surface is not affecting the heat

transfer characteristics within these tests. This study proposed experimentally driven heat

transfer coefficient (HTC) correlations for evaporation and condensation. The HTC’s

27
were expressed by the ratio of the steam to non-condensable gas logarithmic mean

concentration, which considered the steam and gas concentration gradient from heat

transfer surface to the bulk.

Naoureddine Boukadida and Sassi Ben Nasrallah [11] explore the validity of heat and

mass transfer (HT-MT) analogy applicable to evaporative heat and mass loss scenarios.

This study is focused to quantify the effect of radiation heat loss from the air-water

surface and its effects on the application of heat and mass transfer analogy. Essential

outcome from this study highlights the conditional applicability of HT-MT analogy only

at low free stream temperatures and vapor concentrations. Study demonstrates the effect

of radiation heat transfer on conditional applicability of HT-MT analogy.

2.3 OTHER EVAPOTATION CORELATIONS PERTINENT TO SFP

In the wake of Fukushima a number of simple models were proposed to simulate SFP

evaporation and warm-up, particularly Daiichi Unit 4 (SFP4) because it was so heavily

loaded with spent fuel. All of these models were based on some elements of heat and/or

mass transfer theory, some without consideration of high rate mass transfer and some

with .Some of them relied on calibration constants from outside heat- and mass-transfer

theory and some did not. In spite of being based on heat and mass-transfer theory, these

various models predicted a wide variety of results for SFP4.

Bruce Robert Hugo [12] develops new evaporation model based on diffusion mass

transfer theory. Proposed model by Hugo made substantially different predictions

compared with other correlations for evaporation under conditions of high water

temperature and forced air flow. Analysis of the Fukushima Daiichi Unit 4 SFP response

to a prolonged loss of cooling had provided the only high temperature evaporation data

28
with forced air flow conditions present. The diffusion based evaporation model is

compared with two other modern evaporation correlations developed by Shah, M. M

[13]. M.M Shah [13] with aim to develop and validate robust evaporation correlation

from many types of water pools and vessels, discussed the basis of the development of

various literature available evaporation correlations provided for calculating evaporation

mass/heat flux from indoor and outdoor swimming pools (occupied and unoccupied),

spent nuclear fuel pools, decorative pools, water tanks, and spills. Evaporation model

developed by M.M Shah [13] holds good for un-occupied swimming pools but shows

deviation from high temperature evaporation data with forced air flow measured at

Fukushima Daiichi Unit 4 SFP.

M. Quinn Brewster [14] review previous literature available evaporation models and

develop a new, robust heat and mass-transfer model for warm water pools in air under

turbulent natural convection flow applicable to the high mass-transfer rate regime. M.

Quinn Brewster [14] reviewed many models like Mc-Adams, Shahs, Horizontal natural

convection model (HNC), Stagnant film model, Hugos model etc.Based on this

comparison, their assessment is that the HNC model and Hugo’s model come closest to

modeling the actual flow. Bruce R. Hugo and William C. Kinsel [12] developed diffusion

based evaporative mass/heat transfer correlation. By regression analysis high temperature

evaporative mass flux data generated by the Boelter et al [15] is fitted in this model for

the estimation of calibration constants. Boelter et al [15] generated evaporative mass flux

versus temperature data from a small vertical electrically heated cylinder filled with water

in the stagnant atmosphere. Hugos [12] refined his model by using evaporative mass flux

29
data measurements from the SFP at the Columbia Generating Station nuclear power plant

(CGS).

In the pursuance of studies pertains to SFP applications, it is observed that the

evaporation rate depends on pool air water interface temperature. Thus thermal

hydraulics of SFP plays important role in the evolution of the air-water surface

temperature which directly influence the mass and heat transfer through concentration

and thermal boundary layer present at the interface.

Other available evaporative mass flux correlations [16] and their limitations reported in

literature are as following:

2.3.1 THE CARRIER CORRELATION [Ref [16]]

The Carrier correlation (Carrier, 1918) is widely recommended equation by ASHRAE,

2011 for use in designing heating, ventilation, and air conditioning equipment HVAC for

indoor swimming pools:

E = (0.089+0.0782v)(Pw−Pa) /hfg (7)

Hugo [12] used this equation at Columbia generation station to estimate evaporation

losses from the SFP but results appeared to under predict the experienced evaporation

rate. Additionally, the air velocity profile over the SFP is not usually known and is non-

uniform. The Carrier Correlation was originally intended to be used to estimate

evaporation from pre occupied swimming pools through the use of activity factors; newer

studies such as by Shah 2002 have shown that for unoccupied pools carrier correlation

over-predicts the evaporation rate at low air velocities such as those typical of SFPs.

Since the Carrier correlation was developed for swimming pools for which a water

temperature of 28°C. Accuracy of Carrier correlation at operational SFP temperatures of

30
40°C to 50°C and the even higher SFP temperatures that could be reached during a

extended loss of cooling is questionable.

2.3.2 THE BOELTER ET AL. CORRELATION [Ref [16]]

The Boelter correlation (Boelter, Hordon, & Griffin, 1946) for evaporation from a calm

water surface in still air is considered here because it was published only with the high

temperature evaporation data found in the literature:

1.25 E = 38.2.(Cw−Ca)1.25 (8)

This equation is applicable for water temperatures above 27°C; the complete correlation

includes two other relations for water temperature ranges well below those typical of

reactor SFPs. The evaporation data published by Boelter et al diverge substantially from

above a water temperature of 88°C; this deviation was attributed due to the phenomena

associated with boiling. But the temperature range of 88°C to 100°C is applicable when

evaluating SFP evaporation under severe accident conditions such as occurred at the

Fukushima Unit 4 SFP.

2.3.3 THE SHAH CORRELATION [Ref [16]]

E = 35ρw (ρa −ρw ) (ωw − ωa ) (9)

E = 0.00005(Pw− Pa) (10)

Shah’s approach (Shah 2012), mentioned by Eqn. 9 or 10 used to estimate evaporation

rate. Eqn. 9 was developed using an analogy between heat and mass transfer; it assumes

that natural convection is the dominant mechanism for water vapor transport.

31
Shah had made an extensive comparison of evaporation correlations with published

evaporation data (Shah 2002). Eleven empirical correlations were evaluated including the

Carrier and Boelter correlations discussed early, and an earlier version of Shah’s

correlation. Shah compared these correlations with 11 sets of published evaporation data.

With the exception of the Boelter data (Boelter, Hordon, & Griffin, 1946), none of these

data sets included evaporation rates for high water temperatures above 33.4°C. The Shah

correlation was shown to provide the best overall fit to this body of published data, with

the Boelter correlation providing the second best fit. Accordingly, the Shah correlation is

used as the “benchmark” for evaluating the proposed diffusion based evaporation

correlation.

The analogy between heat and mass transfer limits down the application of Shah

Correlation to SFP applications. Shah does recommend a correlation that includes the

effect of air velocities above 0.15 m/s to allow for calculation of evaporation rates for

outdoor swimming pools. Shah also provides additional corrections for occupied

swimming pools but those are not applicable to SFPs.

2.3.4 HUGO CORRELATION [Ref [16]]

Hugo’s developed its evaporation correlation based on diffusion mass transfer theory.

Hugo’s correlation is explicitly applicable to SFP operating conditions as Hugo’s refined

his model by using evaporative mass flux data bases on the makeup water requirements

from the SFP at the Columbia Generating Station nuclear power plant (CGS).

32
qr,s qc,s m’’ s

qc,u
u

Figure 8 Energy balance at air water interface [Source: Ref [16]].

qc,u = m"hfg+qr,s+qc,s

Where, Decay heat power = qc,uW.D. W.D = Cross section area of the interface, qc,u is

decay heat under quasi steady state, qr,u is radiative heat loss, qc,s convective heat loss, m"

evaporative mass flux.

m"Hugo [Kg/m2.hr] = 8.64.(T/273).ln((P-P1,e)/(P-P1,s) (11)

Where, T is surface film temperature in K, P is total pressure, P1,s is saturated vapor

pressure of water in air-water film at interface, P1,eis partial pressure of water in air. It is

essential to note that Hugo’s refined his model by using evaporative mass flux data bases

on the makeup water requirements from the SFP at the Columbia Generating Station

nuclear power plant (CGS). Hugo’s back estimated the evaporation rate from the make-

up water requirement at CGS-NPP and also measured the tritium activity in the SFP

building over the course of few months. Hugo’s also quantifies the amount of heat loss by

conduction and convention. But in all of his estimations the SFP is in normal operating

condition with operational cooling system. It is also imperative to note that the decay heat

33
generated by the discharged fuel assemblies stored within the pool is not very high (as

compared to full core dump scenarios) moreover pool water cooling system maintains

constant level of overboard water above the fuel storage racks. Thus Hugo’s studies are

not able to capture the effect of falling liquid level in the pool and high decay heat on the

surface evaporation. In this context it is essential to conclude that the Hugo’s model is

only applicable when overboard water level above fuel assemblies is significant.

34
2.4 SUMMARY OF EVAPORATION CORRELATIONS

Table 1 Summary of Evaporation correlations


Remarks w.r.t
Name of
Correlation Main feature of work Applicability range applicability limitation
correlation
to SFP

It is a recommended equation

(ASHRAE, 2011) for use in


Not applicable to SFP
Carrier E=(0.089+0.0782v)(Pw−Pa) /hfg designing heating, ventilation, Applicable to Indoor
application as water is
Correlation and air conditioning equipment swimming pools
being heated from top
HVAC for indoor swimming
surface
pools

1.25 E=38.2(Cw−Ca)1.25 Effect of decreasing


Only applicable high
Boelter et liquid level due to
temperature evaporation data
Applicable to SFP
al. prolonged surface
found in the literature
applications
Correlation evaporation is not

considered in the

35
developed correlation

E=35ρw (ρa −ρw ) (ωw − ωa ) Correlation is

benchmarked with
E = 0.00005(Pw− Pa)
only low
Not applicable to SFP
temperature (33.4oC)
applications as
evaporation data.
Developed using an analogy
Shah correlation is
Shah correlation
between heat and mass transfer
Correlation not applicable under
may under-predict
High water temperature
the evaporation rate
scenarios
at high water

temperature.

m"Hugo [Kg/m2.hr] = Applicable to SFP as Applicable to SFP

Hugo 8.64.(T/273).ln((P-P1,e)/(P-P1,s) Hugo’s refined his applications but the


Diffusion based approach
correlation model by using effect of decreasing

evaporative mass liquid level due to

36
flux data based on prolonged surface

the makeup water evaporation is not

requirements from considered in the

the SFP at the developed correlation

Columbia

Generating Station

nuclear power plant

37
2.5 GAP AREAS

In the pursuance of literature survey, few areas in the pre-uncovery phase, for which further

research should be given priority, are as following:

2.5.1 PRECISE ESTIMATION OF EVAPORATIVE HEAT AND MASS

LOSS FORM AIR WATER INTERFACE

1. In the wake of Fukushima accident a number of simple evaporation models were

proposed to simulate SFP evaporation and heat up, particularly Daiichi Unit 4 (SFP4).

All of these evaporation models were based on some form of heat and/or mass transfer

theory and further some with and without consideration of high rate mass transfer regime.

In spite of being based on common heat and mass-transfer theory, these various

evaporation models predict a wide variety of results for SFP4. Therefore in order to

perform realistic thermal hydraulic analysis of SFP under ESBO condition, precise

estimation of surface evaporative heat/mass flux is required.

2. Most of the evaporation models are calibrated and validated either by using high

temperature evaporative mass flux data measured during Fukushima accident or

generated by Boelter et al. For best estimation purpose, benchmarking and validation of

existing literature available evaporative correlations is required by using precisely

measured and in house available high temperature evaporative heat flux data.

3. Literature available evaporation data relevant to SFP application is only available for

scenarios where overboard water level above racks is significant. Effect of falling liquid

level and presence of high decay heat source on the surface evaporation is not explored

extensively.

38
2.5.2 MULTI-DIMENSIONAL INTERACTION OF DIFFERENT

TEMPERATURE ZONES WITHIN THE POOL

1. This phenomenon includes transfer of heat, mass and momentum between buoyant

plumes and stagnant fluid zones within the SFP, local erosion of thermally stratified

zones, and interaction of adjacent thermal plumes, whose interests stand, most of all, in

the prediction of liquid local boundary conditions near the air water interface for an

estimation of evaporative mass loss.

2. The natural circulation loops that develop in the SFP will depend, in large, on the non-

uniform water heating caused by the distribution of fuel assemblies in the pool based on

their decay power and fluid dynamic interaction between zones with different water

temperature. The interaction is complex and properly scaled experiments are needed to

support existing CFD models as well as 2D/3D models in lumped parametercomputer

codes.

2.5.3 FLOW INSTABILITIES WITHIN THE SPENT FUEL ASSEMBLIES

AT LOW LIQUID LEVEL IN THE POOL

1. In case of BWR/PWR/VVER fuel assemblies with closed cell storage rack designs,

where the cells can be viewed as parallel and independently heated vertical shrouds that

are connected to common volumes at their top and bottom.

2. Natural circulation flow may become unstable in this configuration, and flow reversal

may possible in rack cells stored with low-power fuel assemblies. The main safety

concern is that these flow instabilities may leads to local boiling in rack cells with

39
perturbed flow, which may potentially lead to loss of sub criticality by local void

generation.

3. This phenomenon is qualitatively well known from heat exchangers and other nuclear

reactor applications but the knowledge level for it is very low for flow geometries

specific to spent fuel storage racks and conditions expected for SFP accidents.

2.6 APPROACH

Literature survey Knowledge Gap Area

 Experimental  Precise estimation of evaporative heat and


studies mass loss form air water interface

 Analytical studies  Multi-dimensional interaction of different


temperature zones within the pool
 Flow instabilities within the spent fuel
assemblies at low liquid level in the pool

Selection of SFP Tier 1 scaling


design and normal
Thermal hydraulic analysis Based on the
operating conditions
of plant scale SFP using simulation results, tier
based on the reactor
RELAP5 system code. 1 scaling is performed
type under
to finalise the raw
consideration
dimensions of
experimental setup,
Power to volume ratio,
Flow hydraulic
diameter conservation
and edge scaling of
(1/3.5) is maintained

Thermal hydraulic Tier 1 Design of


analysis of experimental experimental setup
scale SFP using RELAP5
Results obtained from
system code.
previous activity is used
for tentative designing of
experimental setup

40
Tier 2 Scaling analysis of natural convection loops

 Non dimensionalization of governing equations (mass, momentum and


energy).

 Deriving non dimensional similarity groups (for example Richardson no,


friction number etc) for plant scale SFP.

 Deriving non dimensional similarity groups (for example Richardson,


friction number etc) for experimental setup.

 Conservation of non-dimensional similarity groups for both cases.

Refining the CFD model


experimental setup
development for Finalising scaled down
design in order to
conserve non the scaled down experimental setup
dimensional similarity design
experimental
groups for both cases
setup

Fabrication and Conducting Compiling


commissioning of experiment for flow experimental data
experimental setup
and heat transfer

Assessment of Understanding the Assessment of various


RELAP5 model dynamics of pool evaporation
against experimental behaviour from correlations against
data experimental data experimental data

41
2.7 SUMMARY

This chapter covers the literature survey on pertaining topic in a condensed form. Both

experimental and analytical work specific to surface evaporation is compiled It was observed

that in the wake of Fukushima accident a number of simple evaporation models were proposed to

simulate SFP evaporation and heat up, particularly Daiichi Unit 4 (SFP4). All of these

evaporation models were based on some form of heat and/or mass transfer theory and further

some with and without consideration of high rate mass transfer regime. In spite of being based

on common heat and mass-transfer theory, these various evaporation models predict a wide

variety of results for SFP4. Therefore in order to perform realistic thermal hydraulic analysis of

SFP under ESBO condition, precise estimation of surface evaporative heat/mass flux is required.

Most of the evaporation models are calibrated and validated either by using high temperature

evaporative mass flux data measured during Fukushima accident or generated by Boelter et al.

For best estimation purpose, benchmarking and validation of existing literature available

evaporative correlations is required by using precisely measured and in house available high

temperature evaporative heat flux data. Literature available evaporation data relevant to SFP

application is only available for scenarios where overboard water level above racks is significant.

Effect of falling liquid level and presence of high decay heat source on the surface evaporation is

not explored extensively.

42
CHAPTER-3. DESCRIPTION OF SFP THERMAL HYDRUILIC MODEL
AND SIMULATION TOOL

3.1 SIMUTATION TOOL-RELAP5

The RELAP5 (Reactivity Excursion and Leak Analysis Program) is a simulation tool that allows

users to model the coupled behaviour of the reactor coolant system and the core for various

operational transients such as anticipated transient without scram, loss of offsite power, loss of

feed water, and loss of flow and postulated accidents that might occur in a nuclear reactor . A

generic modelling approach is used that permits simulating a variety of thermal hydraulic

systems. The code includes many generic component models from which general systems can be

simulated. The component models include pumps, valves, pipe, heat releasing or absorbing

structures, reactor point kinetics, electric heaters, jet pumps, turbines, separators, accumulators,

and control system components. In addition, special process models are included for effects such

as form loss, flow at an abrupt area change, branching, choked flow, boron tracking, and non-

condensable gas transport.

3.2 AT-REACTOR SFP DESIGN UNDER CONSIDERATION

This section covers thermal hydraulic analysis specific for pre-uncovery phase during the loss of

cooling accident scenario in VVER1000 NPP-SFP. Analysis is performed by using one

dimensional thermal-hydraulic code RELAP5. It is now known that the pre-uncovery phase is

dominated by thermal-hydraulic phenomena, FA stored vertically in the racks and lateral or cross

flow is only permitted in water volume present above and below the racks. Geometric details and

normal operating conditions of VVER 1000 At-reactor SFP are tabulated in the Table-2.

43
Table 2 SFP Dimensions and design parameters (Plant scale)

Sr. Parameter Value

no

1 SFP bottom floor level in Reactor building, m 12.5

2 SFP top floor level in Reactor building, m 31.7

3 Water level under Normal Operating Condition 30.8

NOC, m

4 Number of compartments in SFP 2

5 Types of racks 3

6 Capacity of Compartment -1, number of FAs 214 (77 FA capacity rack ×2+60

FA capacity ×1)

7 Capacity of Compartment -2, number of FAs 368 (77 FA capacity rack ×4+60

FA capacity ×1)

8 Total capacity of Pool, number of FAs 582

9 Operating temperature NOC , during refuelling 50oC , 70oC

10 Total thermal load consider for present analysis (at 17.14 MW [ANSI 5.1 ]

full pool capacity)

11 Total sealed canister capacity 64

44
3.3 COMPUTATIONAL DOMAIN

In order to avoid common cause failure or Postulated Initiating Event (PIE) failure, SFP of

VVER-1000 LWR NPP is divided into two compartments with separate cooling and water

purification system. The fuel assemblies (FAs) are stored in vertical orientation in borated

stainless steel racks, submerged in water that provides cooling to FAs as well as biological

protection. The total height of water column is 19m above fuel racks FA racks are located 400

mm above SFP bottom floor level. Cooling water enters the bottom of the rack, rises through

vertical FAs and gets mixed in the upper water column available over the FA racks. Closed loop

cooling water circulation maintains the pool water temperature at 50oC during normal operating

conditions and 70oC during refuelling outage. In order to understand the thermal hydraulics of

pool under ESBO conditions, one such rack completely filled with FAs is modelled by RELAP5

system code.

3.4 SFP RACK DESIGN

Different type’s storage rack designs with different storage capacity are used for the storage of

spent LWR fuel inside the SFP. Installed racks are have a closed cell design, in which each fuel

assembly is enclosed in a separate cells with walls made of, borated steel. Since this closed cell

design does not allows lateral or cross-flow across the FA stored in the racks. Lateral or cross

flow can only occurs in water volume present above and below the racks. There is a provision in

the pool to store leaky fuel assemblies in the sealed canisters, vertically oriented in the rack.

Dimensions of simulated rack are tabulated in Table -3.

45
Table 3 Fuel Assemblies storage rack specifications

Sr. no Parameter Value

1 Rack capacity, FAs 60

2 Length, m 2.73

3 Width, m 1.92

4 Height, m 4.2

5 Pitch, mm 300

Figure 9 Storage racks for VVER1000 hexagonal FA. [Source-Skoda JS a.s]

46
3.5 NODALISATION OF PLANT SCALE SFP
The structured approach to the SFP elements in RELAP5 is based on a threefold, bottom-up

arrangement. Active and non-active rods are located within the FA which is in turn stored in

channels or racks, and racks are placed in the SFP. Each rack is homogenized. The RELAP5

code approximates the different fuel elements belonging to one fuel rack into one single fuel

element (Riser). Shortcoming in this approach relates to the lack of natural convection between

fuel assemblies belonging to the same rack. Lateral movement of the water is only allowed in the

overboard and lower water volumes. RELAP5 specific model develop for the computational

domain is shown in Figure 10. The Spent fuel pool with internals is modelled using multiple

pipe components such as following:

1. Volume 904: Simulates overboard water volume present above the rack (Upper

plenum).

2. Volume 807: Simulates air column present above the SFP.

3. Volume 811: Simulates well ventilated SFP facility building or reactor

containment volume above the pool.

4. Volume 805: Simulates free spaces around the fuel rack through which water

circulate downwards (Down comers).

5. Volume 806: Simulate water volume present below the racks (lower plenum)

6. Volume 803: Simulates one completely full fuel assembly rack.

47
All volumes are interconnected to the overboard volume of the pipe component by time

dependent junctions. The decay heat generation by the fuel assemblies is modelled as a heat

structure, 801 which is subjected to a constant power. Surface evaporation of pool water from air

water interface is modelled by using time dependent junction. Enthalpy loss due to evaporation

from the overboard volume is modelled by using heat structure, 802. Other time dependent

volumes (tmdpvol in Figure 10) are considered as the infinite sink.

Air water Symmetry


interface
Air filled region

Water filled region

(a) (b)

Figure 10 (a) Representation of one rack enclosing one FA inside SFP RELAP5 Nodalisation of

one rack inside SFP.

3.6.1 INITIAL CONDITION:


1. Upper plenum– (Volume 904)

48
a. Flow Area = 5.24 m2

b. Length of pipe component = 2.66m (Each Volume)

c. Initial Temperature = 323 K

d. Initial Pressure = 1.0126 x 105 Pascal

e. Hydraulic diameter = 1.127 m

2. Fuel assembly racks (Riser)– Volume 803

a. Flow Area = 1.42 m2

b. Length of pipe component = 4.2 m (Each Volume)

c. Initial Temperature = 323 K

d. Initial Pressure = 1.0126 x 105 Pascal

e. Hydraulic diameter = 0.01m

3. Downcomers –Volume 805

a. Flow Area = 1.37 m2

b. Length of pipe component = 4.2 m (Each Volume)

c. Initial Temperature = 323K

d. Initial Pressure = 1.0126 x 105 Pascal

e. Hydraulic diameter = 0.28 m

49
4. Lower plenum–Volume 806

a. Flow Area = 1.33 m2

b. Length of pipe component = 1.92 m (Each Volume)

c. Initial Temperature = 323 K

d. Initial Pressure = 1.0126 x 105 Pascal

e. Hydraulic diameter = 0.415 m

3.6.2 POWER REQUIREMENT


It is assumed that decay heat generated by fuel assemblies is constant. Considering VVER

1000 light water reactor spent fuel pool which receives fuel assemblies discharged from the

reactor during each refuelling outage and has a capacity to accommodate discharged fuel

assemblies cumulatively up to 8 refuelling shutdowns (RSD). In modern SFP designs there

is also a provision to accommodate entire reactor core during planed reactor pressure vessel

inspection or during emergency conditions. Total thermal load estimated by ANSI 5.1 for

entirely exhausted capacity of typical LWR-SFP (Fuel assemblies from 8 RSDs plus entire

reactor core) considered in the present analysis is 17.14 MW for 582 fuel assemblies.

3.7.2 BOUNDARY CONDITIONS FOR PRE-TEST SIMULATIONS

1. DECAY POWER

To simulate decay heat generated by FAs stored in the rack, present analysis considered

constant power source as the boundary condition. This boundary condition is enabled

by using power versus time card (reactor kinetics equation is not enabled) of RELAP5

50
for 801 heat structure. The net power supplied to the heat structure 801 is 1.86 MW

(Equivalent to decay power of 60 FAs per rack).

2. EVAPORATION MODEL

HEAT LOSS

To simulate evaporative heat loss from the overboard water volume, present analysis is

considered variable heat transfer coefficient (HTC) as the left boundary condition (BC)

and very high heat transfer coefficient as a right boundary condition for heat

structure802. Due to high HTC on the right boundary, left boundary of heat structure

802will map similar temperature as of fluid volume to which it is attached (Pipe volume

90405). Hugo’s model is used for the estimation of evaporative mass and heat flux from

the air water interface. Estimated evaporative heat loss as a function of surface

temperature is converted to heat transfer coefficient by fixing 0 K as an ambient

temperature. Variable heat transfer coefficient as a function of surface temperature is

used as a left boundary condition.

m"Hugo [Kg/m2.hr] = 8.64*(T/273).*ln((P-P1,e)/(P-P1,s)

m[kg/sec] = m"Hugo*AMT/3600

qevaporation[J/sec] = m*hfg

qevaporation= haverage*AHT*(Tsurface-Tambient)

MASS LOSS

To simulate mass of water loss due to surface evaporation, time dependent junctions are

connected with every water filled Control Volume (CV) of pipe component 904 (CV

904010000 to 904050000, 904060000 is air filled) representing overboard water

51
volume above racks, mass flow rate through these junction as a function of fluid volume

temperature is used as a boundary condition. Based on the liquid level in each control

volume (measured by liquid void fraction of CV) only one out of five time dependent

junction will actuate at a time to remove mass of water from un-voided control volume.

Due to evaporative mass loss, liquid level in control volume will fall, based on the

liquid void fraction of CV, subsequent junction will actuate and previous junction will

be latch close. In this manner continuous mass loss due to evaporation and resultant fall

in the water level of pipe component 904 is modelled.

3.8 PRE-TEST RELAP5 RESULTS AND DISCUSSION

This section incorporates the RELAP5 thermal hydraulic simulation results for actual plant scale

spent fuel pool geometry. Variation in the temperature of fluids within the control volumes and

fluid velocities at the junctions with respect to time are presented in the following Figures.

450.00

400.00

350.00
803010000
300.00
803020000
Temperature, K

250.00 803030000
803040000
200.00
803050000
150.00

100.00 Single Phase Boiling region


Heat-up region
50.00

0.00
0.00 2,000.00 4,000.00 6,000.00 8,000.00 10,000.00 12,000.00
Time, sec

Figure 11 Fluid temperature versus time variation in FA rack

52
Discussion on Figure 11

From the above graph it can be infer that nearly no thermal stratification is observed in the 5

control volumes representing fuel assembly storage rack (803010000 to 803050000).Pool heat-

up time to attain saturation is nearly 5100 sec.

450.00

400.00

350.00

300.00
Temperature, K

904010000
250.00 904020000
904030000
200.00 904040000
904050000
150.00

100.00 Single Phase Boiling region


Heat-up region
50.00

0.00
0.00 2,000.00 4,000.00 6,000.00 8,000.00 10,000.00 12,000.00
Time, sec

Figure 12 Fluid temperature versus time variation in overboard volume

Discussion on Figure 12

From the above graph it can be infer that the thermal stratification is observed in all five control

volumes representing overboard water volume above rack (904010000 to 904050000). Thermal

stratification in the 904 pipe volume is may be due to very low fluid circulation velocity. From

Figure 14 it can be observed that the fluid circulation velocity at the inlets and discharges of all

pipe volumes (Junctions) is approximately 0.08 m/sec before the inception of boiling (nearly at

5100 sec). This low circulation velocities is accountable for weak natural circulation currents and

53
poor mixing in the overboard volume. It is important to note that RELAP5 is one dimensional

system code therefore cross flow within the control volume cannot be modelled. Exact

circulation pattern can only be observed by employing CFD techniques. Due to the convection

boundary condition representing the heat loss due to surface evaporation, temperature of top

most water filled control volume (904050000) is lowest among all. It is principal to notice that

temperature of the topmost water layer differs from bulk water temperature hence thermal

hydraulics of pool plays important role in energy deposition and the development of surface

water temperature.

450.00

400.00

350.00
805010000
300.00
Temperature, K

805020000
250.00 805030000
200.00 805040000
805050000
150.00

100.00

50.00

0.00
0.00 2,000.00 4,000.00 6,000.00 8,000.00 10,000.00 12,000.00
Time, min

Figure 13 Fluid temperature versus time variation in downcomer volume

Discussion on Figure 13

Nearly, no thermal stratification is observed in the 5 control volumes representing downcomer

section (805010000 to 805050000).

54
Single Phase Boiling region
Heat-up region

Velocity,
m/sec

Time, sec

Figure 14 Fluid velocity versus time variation in junctions, 823 discharge of FA rack, 824
discharge of upper plenum, 825 discharge of downcomer, 826 discharge of lower plenum

Discussion on Figure 14

Fluid circulation velocities in all four junctions (823-826) are nearly identical. Prior to the

inception of boiling (up-to 5100 sec), nearly steady fluid velocity of 0.08 m/sec is observed in

all the junctions and highly fluctuating fluid velocities are observed in two phase region. Low

fluid circulation velocities will establish weak natural circulation currents in the SFP. This weak

natural circulation flow within the SFP may become unstable at some regions, such as flow

reversal may be possible in few rack cells with stored with low-power fuel assemblies

3.9 SUMMARY

This chapter covers the pre-test thermal hydraulic analysis specific for pre-uncovery phase

during the loss of cooling accident scenario in VVER 1000 NPP-SFP. Thermal hydraulic

analysis is performed by using one dimensional thermal-hydraulic code RELAP5. RELAP5

55
specific model is developed for the computational domain. In the computational domain, FA

stored vertically in the racks and lateral or cross-flow is only permitted in water volume present

above and below the racks. To simulate decay heat generated by FAs stored in the rack, constant

power source as the boundary condition is used. Decay heat is estimated by using ANSI 5.1. This

boundary condition is enabled by using power versus time card. To simulate evaporative heat

loss from the overboard water volume, present analysis is considered variable heat transfer

coefficient (HTC) as the left boundary condition (BC) and very high heat transfer coefficient as a

boundary condition for heat structure. To simulate mass of water loss due to surface evaporation,

time dependent junctions are connected with every water filled Control Volume (CV) of pipe

component representing overboard water volume above racks, mass flow rate through these

junction as a function of fluid volume temperature is used as a boundary condition. Based on the

liquid level in each control volume (measured by liquid void fraction of CV) only one out of five

time dependent junction will actuate at a time to remove mass of water from un-voided control

volume. Due to evaporative mass loss, liquid level in control volume will fall, based on the

liquid void fraction of CV, subsequent junction will actuate and previous junction will be latch

close. In this manner continuous mass loss due to evaporation and resultant fall in the water level

in the overboard volume is modelled. Thermal stratification is only observed in the overboard

water volume. Nearly negligible thermal stratification is observed in other volumes.). Steady

fluid velocity of 0.08 m/sec is observed in all the junctions and highly fluctuating fluid velocities

are observed in two phase region. Low fluid circulation velocities will establish weak natural

circulation currents in the SFP.

56
CHAPTER-4. DESIGN OF EXPERIMENTAL SETUP

4.1 SIMILARITY ANALYSIS AND SCALING CRITERIA

Similarity laws and scaling criteria is an important technique for the design and development of

scaled test facilities in order to simulate the behaviour observed in prototype plant. Several

constrains like high radiological risk, availability of very limited measurement sensors,

operational and regulatory limitations causes difficulty in assessment of flow and heat transfer in

NPP SFP. In the view of the above mentioned restrictions and for the assessment of flow and

heat transfer phenomena within the NPP SFP, design of one scaled test facility is conceived.

In this section scaling criteria for single phase flow loops have been developed with special

emphasis on natural circulation mode. General scaling laws for modelling NPP systems had been

proposed by Nahavandist al. (1979). In general most of the experimental facilities are design in

such a way that the power to volume ratio remains conserved. The essential requirements of this

scaling philosophy are described by Zuber (1980) and Karwat (1985). The main limitation of this

approach is the conservation of geodetic elevation of the prototype and the test facility, based on

the available power supply to derive the test facility, volume scaling ratio is obtained. As a result

of this test facility has a flow cross-section area scaled by volume ratio. It is recognised that the

reduced loop diameters can result in the distortion of certain physical phenomena observed in the

prototype plant.

It is essential to note that one of the basic problems in understanding the behaviour of

natural convection system is the lack of generally acceptable scaling laws which are non-loop

specific (Zirvin, 1981a). Initial attempt to develop scaling laws for natural convection loops was

made by Heisler (1982) and later on by Ishii and Kataoka (1984). As mentioned earlier,

57
significant limitations of power to volume scaling approach such as, required conservation of

actual natural convection circulation height and the effect of loop diameter on scaling distortion

limits its applicability in the scenarios where circulation height is substantial. P. K. Vijayan, H.

Austregesilo (1994) [17] investigates the effect of loop diameter on scaling distortion and

demonstrate through experimental studies is that P/V scaling principal adequately describe only

the steady state behaviour of NC system. P. K. Vijayan (1992) carried out experiments in three

rectangular, natural circulation loops, based on these experiment results and using simple one

dimensional theory as used by Zvirin (1981) [18], it is shown that the scaling laws for single

phase NC loops can be developed. Theoretical investigation of the single phase natural

circulation phenomena showed that the transient and stability behaviour can be simulated only if

the diameter ratio Dp/Dm is also conserved. Developed scaling laws are then tested against

experimental data from various loops and results from such studies upheld the validity of

developed scaling approach Brief description on the derivation of scaling laws and associated

mathematical procedure published by two different authors P. K. Vijayan, H. Austregesilo

(1994) [17] and M. Ishii and I. Kataoka [19] are as following.

4.2 SCALING LAWS FOR SINGLE PHASE NATURAL CIRCULATION


LOOPS BY P. K. VIJAYAN, H. AUSTREGESILO (1994) [Source: Ref [17]]

The similarity criteria have been obtained from conservative equations of mass momentum and

energy, boundary conditions, and geometry of a system. For whole natural circulation loop

simulation it is very important to consider not only the local condition but also integral effects

over an entire loop and components therefore it is necessary to include integral balances in the

similarity analysis. From these, the geometrical similarity groups are derived. One dimensional

approach is used in the flowing derivation, where only coordinate runs around the loop. For

58
horizontal heater Horizontal condenser loop configuration, origin is at the beginning of the

heated section. The following simplifications are made:

(1) Viscous heating and axial conduction effects are negligible.

(2) Heat loss to surrounding is negligible (Adiabatic walls).

(3) Boussinesq approximation is valid, i.e. fluid properties can be treated as a constant in the

transient and convective term but as a variable in the body force term.

(4) Single phase incompressible flow is assumed.

With these assumptions, the conservation of mass reduced to

(12)

i.e. mass flow rate in the loop is independent of space coordinate and is only a function of time.

Using this and Boussinesq approximation integral momentum equation can be written as

∮ (13)

In writing the above equation, it is assumed that the form losses are negligible as compared to the

wall shear. The effect of form losses (if any) can be incorporated in the above equation by using

Leq instead of L. In general, the friction factor can be expressed as

(14)

Where the constants p and b taken different values for laminar and turbulent flow. For example,

p = 64 and b=1 for laminar flow, while p and b are respectively 0.316 and 0.25 for turbulent flow

(Blasius equation)

The energy equation for different section of loops can be written as

59
(Heater Section) (15)

(Cooler Section) (16)

(Pipes/ Heat loss sections) (17)

The momentum and energy equations are then non-dimensionalized using the flowing

substitutions:

, , ,τ ,

With these substitutions, non-dimensional momentum and energy equation can be obtained as

∮ (18)

= (19)

(20)

(21)

The non-dimensional groups in the above equations are as following

It is imperative to note that above mentioned non dimensional groups are modified and differ

somewhat from their classical definitions. The term QH/(ACpμ) has a dimensions of temperature

difference (Temperature difference across the heated section).

For the steady state conditions, , therefore ωss=1, the steady state temperature

distribution for various segments of the loop can be expressed as

60
θss (S) = θcl+ (Heater) (22)

θss (S) = θhl (Hot leg) (21)

θss (S) = θhlexp{ } (Cooler) (22)

θss (S) = θcl (Cold leg) (23)

Using these equations, the integral in equation 18 can be evaluated and it can be shown that

∮ for the natural circulation loop considered in the present derivation. Using this

result in equation 18, the following equation for the flow rate under steady state conditions can

be obtained.

Ress =( ) this can be expressed as Ress= ( ) .

For the above development it is imperative to note that steady state Reynolds number data

plotted against the product of Grm(D/L) on a log-log graph falls on a straight line with slope

equals to r and intercept equals to C. Knowing C and r, the constants p and b can be evaluated as

b = 3- , p = . These equations can be used to obtain an empirical correlation for the friction

factor of natural circulation flows. For simulating the transient and stability behaviour of natural

circulation flows, the coefficients of the equations 18-21 must be same. Thus for simulating

energy equation, we need to simulate parameters such as ¢, V/Vh are defined as

(24)

(25)

Using steady state results of Ress equation 18 can be written as

[∮ ] (26)
( )

61
In the view of above developments, for simulating the transient behaviour of the momentum

equation, the parameter is to be simulated whereas simulation of the

steady state behaviour needs the simulation of the product Grm(D/L).Therefore in order to

simulate the steady state and transient behaviour stability behaviour of natural circulation

requires the equalities to be satisfied.

( ) ( )

( ) ( )

( ) ( )

( ) ( )

In compiled formation

(27)

For constant P/V scaling approach, equation 27 states that, if Hp = Hm, then the transient and

stability behaviour can be simulated only if Lp = Lm, (Lh)p=(Lh)m, and Dp= Dm. As mentioned

earlier, in case of P/V scaling approach (Dp/Dm) ≠ 1. Hence scaled test loops based on the P/V

scaling cannot simulate the transient and stability behaviours.

62
4.3 SINGLE PHASE SIMILARITY LAWS FOR NATURAL CONVECTION
BY M. ISHII AND KATAOKA [Source: Ref [19]].

The similarity criteria for a natural circulation system can be obtained from the integral effects of

the local balance equations along the entire loop. For a single phase flow case, a method similar

to that is developed by Heisler&Singer [20] and Heisler [21] for a liquid metal system is applied

to develop similarity criteria. There are three equations which are governs for the natural

convection loop: the fluid energy equation; the solid energy (heater rod or fuel rod) equation;

and, the fluid momentum equation. Each conservation equation is derived in the fashion as

recommended by M. Ishii and Kataoka [19]. The equations are normalized and the terms are

divided by the “driver term” such that the resulting groups are dimensionless.

In the following derivation, subscripts o and r denote the reference constant value and

representative variable of a system. The component and solid are denoted by subscripts i and

s. Using the Boussinesq assumption for a single phase natural convection system, the fluid is

considered incompressible, except in the gravitational term in the momentum equation. Then the

conservation laws can be expressed by the following set of simplified balance equations based on

a one-dimensional formulation.

Continuity equation

(28)

Integral momentum equation

(29)
∑ ∑

63
Fluid energy equation for section

(30)
( )

Solid energy equation for section

(31)
̇

The boundary condition between the section fluid and structure

=h( (32)

In the above equations, ur is the representative velocity of the system corresponding to the

velocity of the section having cross sectional area ao, .lh is the equivalent total length of the hot

fluid section. The above set of equations can be non-dimensionalized by introducing the

following dimensional less parameters:

, , , , , , , , ,

The dimensionless balance equations can be given by the following expressions

Continuity equation

(33)

64
Momentum balance equation

(34)
(∑ ) ∑( )

Fluid energy equation ( section )

(35)

Solid energy equation (

(36)
Fluid-solid boundary condition (

(37)

The similarity groups appeared in the above equations and their significance are defined below.

Richardson number Buoyancy/Inertial force

Friction number Friction/Inertial force

Modified Stanton number Wall convection/ Axial convection

Time ratio number ) Transport time / Conduction time

65
Biot number Wall convection / Conduction

Heat source number Heat source / Axial energy change

In addition to the above defined physical similarity groups, several other geometrical similarity

groups are obtained. These are

Axial scale; ,

Flow area scale;

It is noted here that the hydraulic diameter di and the conduction depth are defined by

And

Where ai, asi and are the flow area, solid cross sectional area and wetted perimeter of ith section,

respectively Hence and are related by

In the above development, the reference scales for the velocity and temperature change have

been used. The simplest way to obtain these scales is to use the steady state solutions. By taking

the heated section as a representative section, following solutions of temperature rise has been

obtained

66
Where subscript 0 denotes the heated section. Substituting the above expression into steady state

momentum integral equation, the solution for the velocity becomes

( ) ( )

(∑ )

4.4 DESIGN OF EXPERIMENTAL SETUP


The experimental set up as shown in Figure 15 mainly consists of a vertical tank housing one

fuel rack simulator section. Fuel rack simulator consists of 30vertical immersive U-tube heaters

surrounded by a cylindrical shroud to simulate decay power and flow area of 60 fuel assemblies.

Facility is equipped with an auto transformer and, input power metering device for heater power

control, multiple thermocouples for measuring fluid temperature profile, DP transmitter for level

measurement and emergency trip-protection systems. All sensors are hard wired to one Data

Acquisition System (DAS) with inbuilt data recorder and monitoring system. Detailed

description of the facility is available in later text.

67
Vertical Outer tank
SS tubes
simulating
FAs

Inner tank

Perspex
front

Figure 15 Schematic illustration of Experimental Setup


4.5 SCALING ANALYSIS:
Natural circulation loop scaling approach derived earlier in the section 4.2 and 4.3 is used for
designing the experimental setup.

A. Geometric scaling ratios

= = 3.50

DHydraulic prototype = 0.01 m

D Hydraulic model = 2.85 mm

In order to achieve desired hydraulic diameter for the experimental model, heater rod OD is

fixed at 11.2 mm and diameter of heater rod housing tube (Shroud) ID at 14 mm

68
Where ΔTo is steady state temperature difference of the fluid in between inlet and outlet
reference section

Table 4Comparison of Non-dimensional numbers for plant scale and experimental scale

Sr.no Parameter Value, Plant Scale Value, Experimental Scale

1 Heated section length (active 3.5 m 1m

length of fuel pin)

2 Decay Power Per rack 1.86 MW 3.3 KW

3 Solid area (CS occupied by all 0.02027 m2 9.85 E-5 m2

fuel pins per FA), as0

4 Total heat generating solid 4.25 m3 5.91 E-3 m3

volume per rack

5 Flow area of one fuel 0.02363 m2 5.54 E-5 m2

assembly, ao

6 Power per unit solid volume 436925 W/m3 541343 W/m3

per unit rack, q

7 Solid area/ Flow area 0.8581 1.77

69
8 Fluid velocity in the FA rack 7.22 x 10-2 m/sec 4 x 10-2m/sec

(RELAP5 Output)

9 Mean film temperature Tf = 391.92K 365.67K

(Tw+Tinfinity)/2

10 ρ, Cp, β at mean film 944 Kg/m3, 4.24 958 Kg/m3, 4.21 KJ/kgK,

temperature and P= 3 bar KJ/kgK, 0.00273 C-1 0.00075057 C-1 at P= 1.3 bar

11 Temperature difference across 4.56 K 6.05 K

the shroud ΔT0

12 Average heat transfer 1081 W/m2K 1089 W/m2K

coefficient (RELAP5 output)

13 Richardson number 25.7 27.8

14 Stanton number 5.28 7.85

As mentioned earlier in the section 4.2 and 4.3 conservation of non-dimensional numbers

specific to natural circulation loop scaling such as Richardson number, Stanton number is a

necessary requirement. It is imperative to note that for total input power of 3.3KW, Richardson

number, Stanton number remains conserved for the plant and experimental scale, i.e.

experimental setup operating at 3.33KW in principal is able to replicate natural convection

phenomena occurring in the actual At-reactor SFP with average decay power of 1.86MW per

rack.

70
4.6 DESIGN OF EXPERIMENTAL SETUP
The experimental setup consists of a flat bottom outer tank (SS 316) having dimensions of800

mm (L) X 510 mm (W) X 3000 mm (D) with wall thickness of 5mm. The outer tank encloses a

fuel assembly rack simulator made up of SS 316. Fuel assembly rack simulator section is having

dimensions of 660 mm (L) X 420 mm (W) X 1000 mm (D). Capacity of FA rack simulator is to

accommodate 60 fuel assemblies in vertical position. FAs are modelled using 60 vertical SS

tubes(Cylindrical shrouds) of dimension ID 14 mm, OD 17 mm welded on FA rack simulator

base plate. Facility is equipped with 30 Immersive U-tube heaters enclosed within the cylindrical

shrouds. Each of 30 immersive U-tube heaters is mounted on the outer tank base plate via gland

sealed assembly. Heater mounting gland seal assembly is design in such a way to facilitate heater

removal and heater maintenance. One auto transformer is connected with the power distribution

bus of immersive heaters to regulate the heater power. Power variation is required simulate the

decay heat generated by each fuel assembly. Outer tank is filled with DM water and the water

temperature and level is continuously monitored using K type thermocouples and differential

pressure transmitter. In addition to tanks, piping and valves for filling and drainage are arranged

in required manner. Detailed placement locations of the thermocouples within the experimental

setup is shown in Figure 17 (b) and Table- 6. Entire set of measuring equipment’s are connected

with the Data Acquisition System for logging the measurements.

4.7 SPECIFICATION OF HEATERS AND INSTRUMENTS

A. Selection of Heater:

Required heater power: Immersive U-tube type heater with Pt = 1 KW.

B. Number of Heaters:

71
The present analysis considers the capacity of 60 fuel assemblies per rack. One

immersive U-tube heater will simulate 2 Fuel assemblies, therefore 30 number of

immersive U tube heaters are to be used in the FA rack simulator.

Heater Specification:

The Specifications of immersive U-tube type heater to be used in experiment are

enumerated below:

Table 5 Heater specifications

Sr. no Parameter Value

1 Heated Length 1000 mm

2 Non heated length 200 mm (Vertical)

60 mm (Horizontal)

3 Overall Length 1200 mm

4 Bend radius 42 mm

5 Wattage 1000W

6 Power Control System Auto- transformer 36 KW, 50

Amps

7 Heater pin outer diameter 11.2 mm

72
3000 mm

Inner Tank

800 mm

(a)

73
Heater Pin

Heater
Shroud

One Heater-Shroud assembly

Inner tank consist


1000 mm
of 60 vertical
Heater-Shroud
assemblies

Front region consist of 6 glass wall


shroud heater pins

(b)

74
(c)

Figure 16 Experimental setup (a) Outer tank section (b) Inner Tank section (c) Immersive U-tube
heater

C. Instrumentation Specification-Thermocouple:

Requirement of Thermocouple:

Use of thermocouples serves two purposes:

1. It senses the transient temperature profile during the experiment.


2. It provides indirect measure to calculate the heat flux supplied by the heater to the

fluid volume. Quantification of heat flux is done by first allowing the fluid

volume to attain pseudo steady state and then applying the 1-D conduction

equation. Thermocouples signals are recorded using Data Acquisition System

(DAS)

75
Specification of Thermocouple:

The Specification of thermocouple used in experiment are K-type thermocouple with SS316

sheathed, 0.5mm tip diameter, 2m long. Simplex thermocouple with mineral insulation

Location Thermocouples in the experimental setup:

Outer
Tank Plane-1 Thermocouple
Planes
400 mm
Plane-2

400 mm
Plane-3

400 mm
Plane-4
3000 mm

400 mm

Fuel Rack
Simulator 1000 mm

200 mm

(a)

76
(b)

Figure 17 Thermocouple Location in the setup (a) Location Planes (b) Sensor ID/location

Table 6 Thermocouple number, locations and Sensor ID in the setup


Sr. Measurement Location Number of Sensor ID in

no Type sensors DAS

1 Temperature Plane-1 (Diagonally located) 5 1 to 5

2 Temperature Plane-2 (Diagonally located) 5 5 to 10

77
3 Temperature Plane-3 (Diagonally located) 5 10 to 15

4 Temperature Plane-4 (Diagonally located) 5 15 to 20

5 Temperature Heater Surface 3 28 to 30

6 Temperature Inlet of 6 glass wall heater shroud 6 33 to 38

assembly (Front located)

7 Temperature Exit of 6 glass wall heater shroud 6 22 to 27

assembly (Front located)

8 Temperature Downcomers (Central Located) 4 21,39,40, 41

9 Temperature Outer tank walls 2 31, 39

10 Temperature Ambient air 1 42

11 Level DP-Transmitter 1 Level

12 Heater Power Voltage-Current-Power factor 1 Manual

measurement meter

D. Instrumentation Specification- DP transmitter:

Level Measurement:

Measurement of water level in the tank is required to keep a track on the rate of level fall

due to surface evaporation of water from air water interface. Inventory tracking method is

used to estimate evaporative mass flux from the air water interface. To furnish the

78
requirement, a Differential Pressure Transmitter is used which measures the gauge

pressure across the connecting legs.

Required DPT specifications:

1. HART Compatible

2. Voltage Output: 4-20 mV

3. Model: Siemens SITRANS P410

4.8 PRE-TEST RELAP5 SIMULATION OF EXPERIMENTAL SETUP

This section covers the RELAP5 thermal hydraulic analysis of the experimental setup operating

under conditions carefully chosen on the basis of non-dimensionalized scaling performed before.

Thermal Hydraulic analysis is performed in a similar manner as done in Chapter-5 but with

different flow geometry and boundary conditions pertinent to experimental setup and non-

dimensional scaling .Comparison of scaled dimensions and operating conditions of experimental

setup with the plant scale SFP is tabulated in Table-7.

Table 7 Comparison of Plant scale versus experimental scale SFP


Parameters Nominal Plant values Scaled Values

Max power of one FA consider in present analysis 29.45 KW 55W

Number of FA per rack 60 60

Total Decay power per rack 1.767 MW 3.3KW

Pin Diameter 9.11 mm 11.2 mm

79
Pin length 3.5 m 1m

Number of heated Pins per FA simulator 311 1

Power per unit volume (P/V) 22.14 KW/m3 -------

Linear heating rate (LHR) 27 W/m -----

Flow hydraulic diameter 0.011 m 2.85 mm

Length of rack 2.730 m 0.660 m

Width of rack 1.920 m 0.420 m

Height of rack 4.20 m 1m

Pitch Triangular , 300 mm Square , 60 mm

4.8.1 PRE-TEST RELAP5 SIMULATION RESULTS

This section covers the thermal hydraulic simulation results of scaled experimental setup

operated at 3.2 KW. Variation in the temperature of fluids within the control volumes and fluid

velocities at the junctions with respect to time is illustrated in the following figures:

80
8030000
390.00
803010000 803020000 803030000
380.00
803040000 803050000
370.00
Temperature, K

360.00

350.00

340.00 Two phase


Single phase
330.00 heat-up region region

320.00
0 5000 10000 15000 20000 25000

Time, Sec

Figure 18 Temperature versus time variation of fluid in scaled FA rack


Discussion on Figure 18

Low thermal stratification is observed in the 5 control volumes representing scaled fuel assembly

storage rack in the experimental setup. (803010000 to 803050000). It can be inferred that the

heat-up time of water to attain saturation in scaled experimental setup is nearly 16000 sec.

81
9040000
390.00
904010000 904020000 904030000 904040000 905050000
380.00 Single phase Two phase
370.00 heat-up region region
Temperature, K

360.00

350.00

340.00

330.00

320.00

310.00

300.00
0 5000 10000 15000 20000 25000
Time, sec

Figure 19 Temperature versus time variation of fluid in scaled overboard water volume

Discussion on Figure 19

Thermal stratification is observed in all five control volumes representing overboard water

volume above rack (904010000 to 904050000). Thermal stratification in the 904 pipe volume is

may be due to very low fluid circulation velocity. Low circulation velocities is accountable for

weak natural circulation currents and poor mixing in the overboard volume. It is important to

note that RELAP5 is one dimensional system code therefore cross flow within the control

volume cannot be modelled. . Exact circulation pattern can only be observed by employing CFD

techniques. Due to the convection boundary condition representing the heat loss due to surface

evaporation, temperature of top most water filled control volume (904050000) is lowest among

all.

82
8050000
380.00

370.00
Single phase Two phase
heat-up region region
Temperature,K

360.00

350.00

340.00 805010000 805020000 805030000

330.00
805040000 805050000

320.00
0 5000 10000 15000 20000 25000
Time,Sec

Figure 20 Temperature versus time variation of fluid in scaled downcomer water volume

Discussion on Figure 20

Nearly, no thermal stratification is observed in the 5 control volumes representing scaled

downcomer of the experimental setup. (805010000 to 805050000).

83
8060000
380

370
Single phase Two phase
heat-up region region
360
Temperature, K

350

805010000 805020000 805030000


340

330 805040000 806050000

320
0 5000 10000 15000 20000 25000
Time,sec

Figure 21 Temperature versus time variation of fluid in scaled lower plenum water volume
Discussion on Figure 21

Nearly, no thermal stratification is observed in the 5 control volumes representing scaled lower

plenum of the experimental setup. (806010000 to 806050000).

84
ELECTRICAL
PROTECTION
SWITICHGEAR
AND POWER
METERING
PANNEL
IMMERSIVE
U-TUBE
AUTO
HEATER
TRANSFORMER

POWER
DISTRIBUTION
PANEL
(COPPER BUS
BARS)

DRAIN
LINES

(a)

85
(b)

Figure 22 Experimental setup for flow and heat transfer assessment of SFP (a) Electrical and
Piping schematic (b) Final Photographs of experimental setup

4.9 SUMMARY

This chapter covers the scaling criteria for single phase flow loops with special emphasis on

natural circulation mode. Similarity laws and scaling criteria is an important technique for the

design and development of scaled test facilities in order to simulate the behaviour observed in

86
prototype plant. Several constrains like high radiological risk, availability of very limited

measurement sensors, operational and regulatory limitations causes difficulty in assessment of

flow and heat transfer in NPP SFP. In the view of the above mentioned restrictions and for the

assessment of flow and heat transfer phenomena within the NPP SFP, design of one scaled test

facility is conceived. This chapter covers the limitations of power to volume scaling approach

and also includes the derivation of scaling laws and associated mathematical procedure published

by two different authors P. K. Vijayan, H. Austregesilo (1994) and M. Ishii and I. Kataoka in a

condensed form. As per the mathematical derivation published by P. K. Vijayan, H. Austregesilo

(1994),it is observed that the steady state Reynolds number data when plotted against the product

of Grm(D/L) on a log-log graph falls on a straight line and importantly, for simulating the

transient behaviour of the momentum equation, the parameter is to be

simulated, whereas simulation of the steady state behaviour requires only the simulation of the

product Grm(D/L). Based on the mathematical derivation scaling ratios specific to NC system is

derived and later validated experimentally. M. Ishii and I. Kataoka proposed the conservation of

Richardson number and Stanton number specific to NC system. Design of the test facility is

conceived on the basis of similarity criteria and conservation of non-dimensional parameters as

mentioned earlier. This chapter also covers the design aspects of the experimental setup such as,

mechanical, electrical and instrumentation specifications. Pre-test RELAP5 simulation of the

experimental facility is performed for the verification of scaling laws. From the simulation

results, conservation of Richardson number and Stanton number specific to NC system is

observed.

87
CHAPTER-5. EXPERIMENT FOR FLOW AND HEAT TRANSFER
ASSESSMENT OF SFP

5.1 DESCRIPTION OF EXPERIMENT PROCEDURE

In total six set of experiments with two different liquid levels and three different heater powers

are conducted. Procedure for conducting experiment is similar for all set of experiments. Initially

outer tank is filled up to the desired liquid level and desired heater power level is set on the auto-

transformer. Heater power is reconfirmed with installed power meter in the electrical distribution

panel. After initiating the experiment at the desired operating parameters, system is set to run

continuously for days until boiling temperature is achieved. Measurements from all the sensors

are logged automatically by the Data logger at the frequency of 1min. As the experimentation

facility is installed in a well-ventilated shed, Relative humidity data from the Indian Metrological

department Thane Maharashtra measuring centre is also logged at regular intervals during the

course of experiment. Detailed description about experimentation runs is enumerated in Table 8

& 9.

Table 8 Experiment operating parameters


Experiment runs Liquid level, mm Total heater power, KW Logged Measurements

1 2794 10 Temperature and level

2 2763 6.66 Temperature and level

3 2767 3.33 Temperature and level

4 2046 10 Temperature and level

5 2027 6.66 Temperature and level

88
6 2022 3.33 Temperature and level

Table 9 Ambient air parameters


Experimentation run Liquid level, mm Relative humidity

1 2794 0.59

2 2763 0.27

3 2767 0.46

4 2046 0.23

5 2000 0.28

6 2022 0.18

5.2 1ST SET OF EXPERIMENT

Operating parameters of experimental setup during 1st run are tabulated in Table-10. Sensors

Identification tag number and their mounting locations within the experimental setup are

enumerated in Figure 17 (b) and Table-6.

Table 10 Operating parameters for 1st set of experiment


Sr. no Parameter Value

1 Liquid level 2794 mm

2 Power level 10 KW

89
3 Initial Relative Humidity 0.59

4 Data Logging frequency 1 min

TE01
100
TE02
TE03
TE04
90
TE05
TE06
80 TE07
TE08
70 TE09
Temperature C
o

TE10
60 TE11
TE12
50 TE13
TE14
40 TE15
TE16
TE17
30
TE18
TE19
20
TE20
0 100 200 300 400 500 600 700
Time, min

Figure 23 Free board liquid level temperature distributions Lt=2794mm Pt=10KW

90
100

TE22
TE23
TE24
80 TE26
TE27
Temperature, C

TE33
TE34
60 TE35
TE36
TE37
TE38
40

20
0 100 200 300 400 500 600 700
Time, min

Figure 24 Heater shroud inlet and outlet temperatures Lt=2794mm Pt=10KW

Level
2800

2780

2760

2740

2720
Level,mm

2700

2680

2660

2640

2620

2600
100 200 300 400 500 600 700
Time, min

Figure 25 Liquid level versus time Lt=2794mm Pt=10KW

91
25

Experimental
kg/m2 Hr
20
Evaporatuion rate, kg/m2hr

15

10

0
15 115 215 315 415 515 615 715
Time, min

Figure 26 Evaporation flux versus time Lt=2794mm Pt=10KW


25

Experimental 10KW
20
Evaporation Flux, kg/m2hr

15

10

0
0 10 20 30 40 50 60 70 80 90 100
Temperature, C

Figure 27 Evaporation flux versus average top plane temperature, Lt=2794mm Pt=10KW

92
Plane Temperature Profile Plane location

number

1
40
39
38
37
36
35
Temperatures, C

34
33
32
31
30
29
28
27
26
25 5
1 4
2 n
3 tio
Se
ns o 3 o ca
r Lo 2 rL
cat 4
n so
ion
5 1 Se

(a)

2
40
39
38
37
36
35
34
Temperature, C

33
32
31
30
29
28
27
26
25 5
1 4
2
3 n
Se 3 tio
ns o 2 o ca
r Lo 4 rL
c at 1 n so
ion 5 Se

(b)

93
3

40
39
38
37
36
35
Temperature, C 34
33
32
31
30
29
28
27
26
25 5
1 4
2 on
3
3
c ati
Se Lo
ns o 2 r
r Lo 4
n so
cat 1 Se
ion 5

(c)

40
39
38
37
36
35
34
Temperature, C

33
32
31
30
29
28
27
26
25 5
1 4
2 on
3
3
c ati
Se Lo
ns o 2 r
r Loc 4 so
n
atio
n 5 1 Se

(d)

94
35.2
12345
35.0 5
4
3
34.8 2
Temperature, C
1
Plane1
34.6 Plane2
Plane3
Plane4
34.4

Heaters
34.2

34.0
1 2 3 4 5
Thermocouple Location

(e)

Heater shroud exit


Thermocouples 22 to 27
40
39
22 1
38
37
36 23 2
35
34
Temperature, C

24 3
33
32 N 4
31 A
30
29
26 5
28
27
26 27 6
25 6
1 5 1 2 3 4 5 6
2 4
3 on
Se 3 ati
ns 4 oc
or L 5 2 o rL
oc a ns
tion 6 1 Se

(f)

95
Heater shroud inlet
Thermocouples 33 to 38
40
39
33 1
38
37
36 34 2
35
34
Temperature, C

35 3
33
32 36 4
31
30
37 5
29
28
27 38 6
26
25 6 1 2 3 4 5 6
1 5
2 4 on
Se
3 3 c ati
ns or L 4 Lo
2 or
o cat 5 ns
ion 6 1 Se

(g)

Figure 28 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2794mm Pt=10KW, at t=100min

96
Plane Temperature Profile Plane location

number

1
62
61
60
59
58
57
56
Temperature, C

55
54
53
52
51
50
49
48
47
46
45 5
1 4
2 n
3 tio
Se 3 o ca
ns o 2 rL
r Lo 4 n so
cat
io 5 1 Se
n

(a)

2
62
61
60
59
58
57
56
Temperature, C

55
54
53
52
51
50
49
48
47
46
45 5
1 4
2 o n
3 ti
3 ca
Se
ns 2 r Lo
or L 4 n so
oc a Se
tion 5 1

(b)

97
3
62
61
60
59
58
57
Temperature, C
56
55
54
53
52
51
50
49
48
47
46
45 5
1 4
2 n
3 tio
Se 3 o ca
ns o 2 rL
r Lo 4 n so
cat
ion 5 1 Se

(c)

4
62
61
60
59
58
57
56
Temperature, C

55
54
53
52
51
50
49
48
47
46
45 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 rL
oc a
4
n so
tion 5 1 Se

(d)

98
59.0

58.8

58.6 12345
58.4
Temperature, C
58.2

58.0 Plane 1
57.8
Plane 2
Plane 3
57.6 Plane 4

57.4
Heaters
57.2

57.0
1 2 3 4 5
Thermocouple Location

(e)

Heater shroud exit


62
Thermocouples 22 to 27
61
60 22 1
59
58
57 23 2
Temperature, C

56
55
54 24 3
53
52
51 N 4
50 A
49
48
47 2 5
46 6
45 6
1 5
2 4 on 27 6
3 ati
Se 4
3 Loc
ns or L 2 or
oc a 5 ns 1 2 3 4 5 6
tion 1 Se
6

(f)

99
Heater shroud inlet
62
Thermocouples 33 to 38
61
60 33 1
59
58
57 34 2
56
Temperature, C

55 35 3
54
53
52 36 4
51
50
49 37 5
48
47
46 38 6
45 6
1 5
2 1 2 3 4 5 6
4 on
3 ati
Se 4
3 Loc
ns or L 2 or
oc a 5 ns
tion 1 Se
6

(g)

Figure 29 (a) to (e) Represents local temperature field within the experimental setup operating
with Lt=2794mm Pt=10KW, at t=300min

100
Plane Temperature Profile Plane location

number

1
80
79
78
77
76
75
74
Temperature, C

73
72
71
70
69
68
67
66
65 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(a)

2
80
79
78
77
76
75
74
Temperature, C

73
72
71
70
69
68
67
66
65 5
1 4
2 on
3 ati
Se 3 Loc
ns or L 4
2
s or
oc a n
tion 5 1 Se

(b)

101
3
80
79
78
77
76
75
74
Temperature, C
73
72
71
70
69
68
67
66
65 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(c)

4
80
79
78
77
76
75
74
Temperature, C

73
72
71
70
69
68
67
66
65 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(d)

102
79.2

79.1

79.0

78.9
12345
78.8
Temperature, C

78.7

78.6

78.5 Plane1
Plane2
78.4 Plane3
Plane4
78.3

78.2 Heaters

78.1
1 2 3 4 5
Thermocouple Location

(e)

Heater shroud exit


80
Thermocouples 22 to 27
79
78 22 1
77
76 23 2
75
74
Temperature, C

73 24 3
72
71 N 4
70
A
69
68
67 26 5
66
65 6
1 5 27 6
2 4 on
3 3 c ati
Se 4 Lo 1 2 3 4 5 6
ns or L 2 or
oc a 5 ns
tion 1 Se
6

(f)

103
Heater shroud inlet
Thermocouples 33 to 38
80
79
78 33 1
77
76 34 2
75
74
Temperature, C

35 3
73
72
36 4
71
70
69 37 5
68
67 38 6
66
65 6
1 5 1 2 3 4 5 6
2 4 n
tio
3 3 ca
Se 4 Lo
ns or L 2 or
oc a 5 ns
tion 1 Se
6

(g)

Figure 30 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2794mm Pt=10KW, at t=500min

5.3 2ND SET OF EXPERIMENT


Operating parameters of experimental setup are tabulated in Table-11. Sensors Identification tag

number and their mounting locations within the experimental setup are enumerated in Figure 17

(b) and Table-6.

Table 11 Operating parameters for 2nd Set of experiment


Sr. no Parameter Value

1 Liquid level 2763 mm

2 Power level 6.66 KW

3 Initial Relative Humidity 0.27

4 Data Logging frequency 1 min

104
TE01
100 TE02
TE03
TE04
90 TE05
TE06
TE07
80 TE08
Temperature, C

TE09
TE10
70
TE11
TE12
TE13
60
TE14
TE15
50
TE16
TE17
TE18
40 TE19
0 200 400 600 800 1000 TE20
Time, min

Figure 31 Free board liquid level temperature distributions Lt=2763mm Pt=6.66KW

DPT01
2780

2760

2740

2720
Level, mm

2700

2680

2660

2640

2620

2600
0 200 400 600 800 1000
Time, min

Figure 32 Liquid level versus time Lt=2763mm Pt=6.66KW

105
25

20
Evaporation rate, kg/m2hr

15

10

0
51 151 251 351 451 551 651 751 851 951 1051
Time, min

Figure 33 Evaporation flux versus time Lt=2763mm Pt=6.66KW


25

20
Evaporation flux, kg/m2hr

15

10

0
52.5 57.5 62.5 67.5 72.5 77.5 82.5 87.5 92.5 97.5
Temperature C

Figure 34 Evaporation flux versus average top plane temperature, Lt=2763mm Pt=6.66KW

106
Plane Temperature Profile Plane location

number

1
66
65
64
63
62
61
60
Temperature, C

59
58
57
56
55
54
53
52
51 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(a)

2
66
65
64
63
62
61
60
Temperature, C

59
58
57
56
55
54
53
52
51 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
oc a
4 ns
tion 5 1 Se

(b)

107
3
66
65
64
63
62
61
60
Temperature, C
59
58
57
56
55
54
53
52
51 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(c)

4
66
65
64
63
62
61
60
Temperature, C

59
58
57
56
55
54
53
52
51 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(d)

108
64.0

63.5
12345

Temperature, C 63.0

62.5 Plane 1
Plane 2
Plane 3
62.0
Plane 4

61.5 Heaters

61.0
1 2 3 4 5
Thermocouple Location

(e)

Heater shroud exit


Thermocouples 22 to 27
66
65
64 22 1
63
62 23 2
61
60
Temperature, C

24 3
59
58
N 4
57
A
56
55
54 26 5
53
52
27 6
51 6
1 5
2 4 on 1 2 3 4 5 6
3 3 c ati
Se 4 Lo
ns or L 2 or
oc a 5 ns
tion 1 Se
6

(f)

109
Heater shroud inlet
66
Thermocouples 33 to 38
65
64 33 1
63
62 34 2
61
60
Temperature, C

35 3
59
58
57 36 4
56
55 37 5
54
53
52 38 6
51 6
1 5
2 1 2 3 4 5 6
4 on
3 ati
Se 4
3 Loc
ns or L 2 or
oc a 5 ns
tion 1 Se
6

(g)

Figure 35 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2763mm Pt=6.66KW, at t=200min

110
Plane Temperature Profile Plane location

number

1
80
79
78
77
76
75
74
Temperature, C

73
72
71
70
69
68
67
66
65 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(a)

2
80
79
78
77
76
75
Temperature, C

74
73
72
71
70
69
68
67
66
65 5
1 4
2 on
3 c ati
Se 3 Lo
ns 2 r
or L 4 n so
oc a Se
tion 5 1

(b)

111
3
80
79
78
77
76
Temperature, C 75
74
73
72
71
70
69
68
67
66
65 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(c)

4
80
79
78
77
76
75
Temperature, C

74
73
72
71
70
69
68
67
66
65 5
1 4
2 on
3 c ati
Se 3 Lo
ns 2 r
or L 4 n so
oc a Se
tion 5 1

(d)

112
77.4

77.2

77.0 12345
76.8

76.6
Temperature, C
76.4

76.2 Plane 1
Plane 2
76.0
Plane 3
75.8 Plane 4
75.6

75.4 Heaters

75.2

75.0
1 2 3 4 5
Time, min

(e)

Heater shroud exit


Thermocouples 22 to 27
80
79
78 22 1
77
76 23 2
75
Temperature, C

74 24 3
73
72
25 4
71
70
69 N 5
68 A
67
66 27 6
65 6
1 5
2 4 n
tio
1 2 3 4 5 6
Se
3 3 o ca
ns or L
4
2 orL
oc a 5 ns
tion 1 Se
6

(f)

113
Heater shroud inlet
Thermocouples 33 to 38
80
79
78 33 1
77
76 34 2
75
74
Temperature, C

35 3
73
72
36 4
71
70
69 37 5
68
67
38 6
66
65 6
1 5 1 2 3 4 5 6
2 4 n
tio
3 3 ca
Se Lo
ns or L 4 2 or
oc a ns
tion 5 1 Se
6

(g)

Figure 36 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2763mm Pt=6.66KW, at t=500min

114
Plane Temperature Profile Plane location

number

1
90
89
88
87
86
Temperature, C

85
84
83
82
81
80
79 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(a)

2
90
89
88
87
86
Temperature, C

85
84
83
82
81
80
79 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(b)

115
3 90
89
88
87
Temperature, C 86
85
84
83
82
81
80
79 5
1 4
2 on
3 c ati
Se 3 Lo
ns or L 2 or
oc a
4 ns
tion 5 1 Se

(c)

4
90
89
88
87
86
Temperature, C

85
84
83
82
81
80
79 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(d)

116
88.6

88.5

88.4
12345
88.3

Temperature, C 88.2

88.1

88.0 Plane 1
87.9
Plane 2
Plane 3
87.8 Plane 4
87.7

87.6 Heaters

87.5

1 2 3 4 5
Thermocouple Location

(e)

Heater shroud exit


90
Thermocouples 22 to 27
89
22 1
88
87 23 2
86
Temperature, C

85 24 3

84
N 4
83 A
82
81 26 5
80
79 6 27 6
1 5
2 4 n
tio
Se
3 3 o ca 1 2 3 4 5 6
ns or L
4
2 orL
oc a 5 ns
tion 1 Se
6

(f)

117
Heater shroud inlet
Thermocouples 33 to 38
90
89 33 1
88
34 2
87
86
Temperature, C

35 3
85
84 36 4
83
37 5
82
81
38 6
80
79 5 1 2 3 4 5 6
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
oc a Se
tion 5 1

(g)

Figure 37 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2763mm Pt=6.66KW, at t=800min

5.4 3RDSET OF EXPERIMENT


Operating parameters of experimental setup are tabulated in Table-12 Sensors Identification tag

number and their mounting locations within the experimental setup are enumerated in Figure 17

(b) and Table-6.

Table 12 Operating parameters for 3rdSet of experiment


Sr. no Parameter Value

1 Liquid level 2767 mm

2 Power level 3.33 KW

3 Initial Relative Humidity 0.46

118
4 Data Logging frequency 1 min

85 TE01
TE02
80 TE03
TE04
75 TE05
TE06
70 TE07
TE08
Temperature, C

TE09
65
TE10
TE11
60 TE12
TE13
55 TE14
TE15
50 TE16
TE17
TE18
45
TE19
TE20
40
500 1000 1500 2000 2500
35 Time, min

30

25

20
Figure 38 Free board liquid level temperature distributions Lt=2767mm Pt=3.33KW
15

DPT01
10
2800
5
2780

2760

2740
Level, mm

2720

2700

2680

2660

2640

2620
0 500 1000 1500 2000 2500
Time, min

Figure 39 Liquid level versus time Lt=2767mm Pt=3.33KW

119
5

4.5

4
Evaporative flux, kg/m2hr

3.5

2.5

1.5

0.5

0
493 993 1493 1993 2493 2993
Time, min

Figure 40 Evaporation flux versus time Lt=2767mm Pt=3.33KW

3.82
Experimental, 3.33KW

3.32
Evaporation flux, kg/m2hr

2.82

2.32

1.82

1.32

0.82

0.32
0 10 20 30 40 50 60 70 80 90
Temperature, C

Figure 41 Evaporation flux versus average top plane temperature, Lt=2767mm Pt=3.33KW

120
90

TE22
80 TE23
TE24
TE25
70
TE26
TE27
Temperature C

60 TE33
TE34
50
TE35
TE36
TE37
40 TE38

30

20
500 1000 1500 2000 2500
Time, min

Figure 42 Heater shroud inlet and outlet temperatures Lt=2767mm Pt=3.33KW

121
Plane Temperature Profile Plane location

number

1
55
54
53
52
51
50
49
Temperature, C

48
47
46
45
44
43
42
41
40 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(a)

2
55
54
53
52
51
50
49
Temperature, C

48
47
46
45
44
43
42
41
40 5
1 4
2 on
3 c ati
Se 3 Lo
ns o 2 or
r Lo 4 ns
c at
ion 5 1 Se

(b)

122
3
55
54
53
52
51
50
Temperature, C 49
48
47
46
45
44
43
42
41
40 5
1 4
2 on
3 ati
Se 3 oc
ns or L 2 o rL
4 ns
oc a Se
tion 5 1

(c)

4
55
54
53
52
51
Temperature, C

50
49
48
47
46
45
44
43
42
41
40 5
1 4
2 n
3 tio
3 o ca
Se rL
ns 2
or L 4 n so
oc a Se
tion 5 1

(d)

123
52

51.9

51.8

51.7

51.6 c
Temperature, C

c
c
51.5 c
51.4 Plane 1

51.3 Plane 2
Plane 3
51.2
Plane 4
51.1

51 Heaters

50.9
0 1 2 3 4 5 6 7
Thermocouple Location

(e)

Heater shroud exit


Thermocouples 22 to 27
55
54 22 1
53
52 23 2
51
50 24 3
49
Temperature, C

48 N 4
47 A
46
45 26 5
44
43
27 6
42
41
40 6 1 2 3 4 5 6
1 5
2 i on
4 at
3 c
Se 3 r Lo
ns o 4 s o
2 n
r Lo
cat 5 Se
ion 6 1

(f)

124
Heater shroud inlet
Thermocouples 33 to 38
55
54 33 1
53
52 34 2
51
50 35 3
49
Temperature, C

48
36 4
47
46
45 37 5
44
43 38 6
42
41 1 2 3 4 5 6
40 6
1 5
n
2 4 tio
3 o ca
Se 3 rL
ns or L
4
n so
2
o cat 5 Se
ion 6 1

(g)

Figure 43 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2767mm Pt=3.33KW, at t=750min

125
Plane Temperature Profile Plane location

number

1
65
64
63
62
61
Temperature, C

60
59
58
57
56
55 5
1 4
2 n
3 tio
Se 3 o ca
ns 2 rL
or L 4 n so
oc a Se
tion 5 1

(a)

2
65
64
63
62
61
Temperature, C

60
59
58
57
56
55 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 o rL
oc a
4 ns
tion 5 1 Se

(b)

126
3
65
64
63
62
61
Temperature, C
60
59
58
57
56
55 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
oc a
4 ns
tion 5 1 Se

(c)

4
65
64
63
62
61
Temperature, C

60
59
58
57
56
55 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
oc a
4 ns
tion 5 1 Se

(d)

127
62.6

62.5
1 2 3 4 5

62.4
Temperature, C

62.3
Plane 1
Plane 2
62.2
Plane 3

62.1 Plane 4

62
Heaters

61.9
0 1 2 3 4 5 6
Thermocouple Location

(e)

Heater shroud exit


Thermocouples 22 to 27
65

64 22 1

63
23 2
62
61 24 3
Temperature, C

60
N 4
59 A
58
26 5
57
56 27 6
55 6
1 5 1 2 3 4 5 6
2 4 tion
3 o ca
3 L
Se
ns 4 or
or L 2 ns
o cat 5 Se
ion 6 1

(f)

128
Heater shroud inlet
Thermocouples 33 to 38
65

64 33 1

63
34 2
62
35 3
Temperature, C

61
60
36 4
59
58 37 5

57
38 6
56
55 6 1 2 3 4 5 6
1 5
2 on
4 ati
3 3 L oc
Se
ns 4 or
or L 2 ns
o cat 5 Se
ion 6 1

(g)

Figure 44 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2767mm, Pt=3.33KW, at t=1250min

129
Plane Temperature Profile Plane location

number

1
79
78
77
76
75
Temperature, C

74
73
72
71
70
69 5
1 4
2 on
3 c ati
Se 3 Lo
ns or L 2 or
4 ns
o c at Se
ion 5 1

(a)

2
79
78
77
76
75
Temperature, C

74
73
72
71
70
69 5
1 4
2 on
3 c ati
Se 3 Lo
ns or L 2 or
4 ns
o c at Se
ion 5 1

(b)

130
3
79
78
77

Temperature, C
76
75
74
73
72
71
70
69 5
1 4
2 n
3 tio
Se 3 o ca
ns or L 2 orL
4 ns
o c at Se
ion 5 1

(c)

4
79
78
77
76
75
Temperature, C

74
73
72
71
70
69 5
1 4
2 on
3 c ati
Se 3 Lo
ns or L 2 or
4 ns
o c at Se
ion 5 1

(d)

131
77

76.9

76.8
Temperature, C

76.7
Plane 1
76.6
Plane 2

76.5 Plane 3
Plane 4
76.4

76.3 Heaters

76.2
0 1 2 3 4 5 6
Thermocouple Location

(e)

Heater shroud exit


Thermocouples 22 to 27
79

78 22 1

77
23 2
76
75 24 3
Temperature, C

74
N 4
73 A
72
26 5
71
70 27 6
69 6
1 5
n 1 2 3 4 5 6
2 4 atio
3 oc
Se 3 rL
ns o 4
2 n so
r Lo
cat 5 Se
ion 6 1

(f)

132
Heater shroud inlet
Thermocouples 33 to 38
79

78 33 1

77
34 2
76
75 35 3
Temperature, C

74
36 4
73
72 37 5
71
38 6
70
69 6 1 2 3 4 5 6
1 5
n
2 4 tio
3 ca
3 Lo
Se
ns o 4 or
2 ns
r Lo
cat 5 Se
ion 6 1

(g)

Figure 45 (a) to (g) Represents local temperature field within the experimental setup operating
with Lt=2767mm, Pt=3.33KW, at t=2250min

133
TE28
90 TE29
TE30

80

70
Temperature C

60

50

40

30

500 1000 1500 2000 2500


Time, min

Figure 46 Heater surface temperature


Table 13 Observed Non-dimensional scaling parameters at Lt=2767mm, Pt=3.33KW, t=
1500min
Sr. Parameter Value

no

1 Total Input Power 3.33KW

2 Power drawn by single Heater leg, Qheater 55.5W

3 Average ∆T across the heater shroud 7oC

assembly (from Figure 42)

4 Average fluid velocity through shroud, 0.035 m/sec

uaverage

For constant heat flux case

134
From Figure 46, it is observed that heater 64.5oC

surface temperature remains nearly


Tw = 71oC
constant.

( )

5 Average Heat transfer coefficient 243

W/m2K

6 Mean film temperature 67.75oC

7 Fluid properties at Tmean film = 67C, P= 1.3 β = 0.0005720 oC-1, ρ = 978.9 Kg/m3

bar

8 Richardson number 32

9 Stanton Number 2.31

DISCUSSION ON RESULTS (Lt/Lf≥ 2.78)

In the view of above results from Figure 21 to Figure 46 for three different input heater power

levels of 3.33, 6.66, 10 KW. From Figure 23, Figure 31 and Figure 38 it can be perceive that

very low thermal stratification is observed in the free board water volume. Local temperature

135
distribution within the pool at different elevations for various time instances are shown in Figure

28, Figure 29 and Figure 30 specific to heater power of 10KW highlights the evolution of the

flow field within the experimental setup with time. Change in the local temperature field at

various parallel locations with time confirms the existence of buoyant water plume circulation

within the setup. From the 3-axis plots (Thermocouple location vs. Temperature), it is imperative

to notice asymmetric (but not skewed) local temperature field during the initial heat-up phase

(t=100min), this observation highlights the probable existence of raising and expanding buoyant

plume in the central region of the experimental setup, out of phase local temperature profiles are

observed in the upper and lower region of the setup, this observation raises the probability of the

existence of two distinct natural convection regions incorporating multiple natural circulation

loops (possibly 2 in number per section). With time progression (t= 300min), observation of

skewed but in phase local temperature variation highlights the probable existence of raising and

expanding buoyant plume, symmetry of the temperature fields enhances the probability of the

existence of single natural circulation plume. At t=500min,out of phase variation and enhanced

skewness in local temperature variation observed among different planes raises the possibility of

existence of 2 natural circulation loops circulating in contrary direction to each other. Thus there

is a chances of the transition from 1 to 2 or multiple natural convection loops within the

experimental setup with time progression for heater power of 10KW (Simulating maximum

possible decay power faced by At-reactor SFP) exists.

Local temperature distribution within the pool at different elevations for various time instances

are enumerated in Figure 35, Figure 36 and Figure 37 specific to heater power of 6.66KW

highlights the evolution of the flow field within the experimental setup with time. During initial

instance of heat up (t=200min),slightly skewed but in phase varying local temperature field in

136
the lower section of experimental setup highlights the probable existence of raising and

expanding buoyant plume. Observation of out of phase local temperature variation in the upper

planes increases the probability of the existence of 2 distinct natural circulating loops. With the

evolution of time (t=500min) in phase variation of the local temperature among different planes

is observed. This observation enhances the probability of the existence of single natural

convection loop within the system. Similar rising and expanding buoyant plume is observed in

later time instances.

In principal 3rd experimental run operating at heater power of 3.33KW simulates the

natural convection phenomena pertains to actual At- reactor SFP completely exhausted with

spent fuel (VVER1000, 582 FAs) generating average decay power of 17.14MW. From Figure

43, Figure 44 and Figure 45 it can be inferred that the local temperature field during the initial

heat-up instance (t=750min) in asymmetric as well as skewed in nature. It is in principal to note

that local temperature variation is in phase among different planes. This observation supports the

probable existence of single raising and expanding buoyant plume in the setup, further in phase

local temperature profile upheld the probable existence of single natural convection loop within

the setup. With the evolution of time (t=1250min) slight disturbance in the local temperature

field is observed but system regain similar behaviour as of initial instances in the latter stage of

experiment.

This presence of buoyant water plumes will enhance fluid mixing within the pool. This

phenomenon includes transfer of heat, mass and momentum between buoyant plumes and

stagnant fluid zones within the SFP, local erosion of thermally stratified zones, and interaction of

adjacent thermal plumes. Buoyant plume circulation will significantly affects the prediction of

liquid local boundary conditions such as surface temperature and surface replenishment rate near

137
the air water interface for an estimation of evaporative mass loss. From Figure 24, rise in local

temperature of water measured at the inlet and outlet of six shrouds shroud-heater assembly for

10KW input power experimental run, confirms the existence of natural circulation loops in the

lower portion of the setup which is responsible for the dissipates of heat generated by the electric

heaters located at the lower section of the experimental setup.

Table-13 tabulates few essential parameters and non-dimensional numbers estimated

from 3rd experimental run data. It can be observed that experimental setup operating at 3.33KW

is able to uphold Richardson number conservation whereas conservation of Stanton number is

not observed. This deviation in the Stanton is due to the difference in between RELAP5

predicted heat transfer coefficient (HTC) and experimentally observed one. RELAP5 prediction

of HTC is significantly higher than the observed value.

From Figure 26, Figure 27, Figure 33, Figure 34, Figure 40 and Figure 41, it is evident that with

the progression of time evaporative flux continues to increase. It is principal to note that as the

evaporation flux is estimated by using absolute level information measured by Differential

Pressure Transmitter. During the start-up phase initial fall in the evaporation flux is due to the

thermal expansion of the water is also observed but not shown in the plots. Due to the presence

of high liquid level (simulating inception of phase 1 accident in SFP), air water interface is

nearby to the upper end of the experimental setup. Vapour plume generated will continue get

evacuated from the experimental setup end therefore accumulation of the vapour column is not

observed. It is imperative to note that the evaporation flux varies non-linearly with fluid

temperature and sharp increases in the evaporation flux is observed beyond pool temperature of

65oC and 75oC for input heater power of 10KW and 6.66KW. From Figure 40, Figure 41, nearly

138
linear evaporation flux variation with time is observed only for input heater power of 3.33KW.

No high mass flux region is observed for input heater power of 3.33KW.

5.5 4TH SET OF EXPERIMENT

Operating parameters of experimental setup is enumerated in Table-14. Sensors Identification tag

number and their mounting locations within the experimental setup are enumerated in Figure 17

(b) and Table-6.

Table 14 Operating parameters for 4th Set of experiment


Sr. no Parameter Value

1 Liquid level 2046 mm

2 Power level 10 KW

3 Initial Relative Humidity 0.23

4 Data Logging frequency 1 min

139
100

90

80
Temperature, C

70 TE11
TE12
60 TE13
TE14
50 TE15
TE16
40 TE17
TE18
30 TE19
TE20
20
0 100 200 300 400 500
Time, min

Figure 47 Free board liquid level temperature distribution Lt=2046mm Pt=10KW

DPT01
2250

2200

2150

2100
Level, mm

2050

2000

1950

1900

1850

1800
100 200 300 400
Time, min

Figure 48 Liquid level versus time Lt=2046mm Pt=10KW

140
40

Experimental
35
kg/m2hr

30
Evaporation flux, kg/m2hr

25

20

15

10

0
76 126 176 226 276 326 376 426 476
Time, min

Figure 49 Evaporation flux versus time Lt=2046mm Pt=10KW

40

Experimental 10KW
35

30
Evaporation flux, kg/m2hr

25

20

15

10

0
40 50 60 70 80 90
Temperature, C

Figure 50 Evaporation flux versus average top plane temperature Lt=2046mm Pt=10KW

141
Plane Temperature Profile Plane location

number

1 Plane is not submerged under water ------

2 Plane is not submerged under water ------

3 z
56
55
54
53
52
51
50
Temperature, C

49
48
47
46
45
44
43
42
41
40 5
1 4
on
2 ati
3 oc
Se 3
o rL
ns or L 2 ns
oc a
4 Se
tion 5 1

(a)

4
56
55
54
53
52
51
50
Temperature, C

49
48
47
46
45
44
43
42
41
40 5
1 4 n
2 tio
3 o ca
Se 3 rL
ns or L 2 n so
oc a
4 Se
tion 5 1

(b)

142
53.5

53.4

53.3

53.2
Temperature, C

53.1

53
13
52.9 24
52.8
Heaters

52.7

52.6

52.5
0 1 2 3 4 5 6
Thermocouple location

(c)

Heater shroud exit


Thermocouples 22 to 27
56
55
22 1
54
53
52 23 2
51
50
Temperature, C

24 3
49
48
N 4
47
A
46
45
44 26 5
43
42
41 27 6
40 6
1 5 1 2 3 4 5 6
n
2 4 a tio
3 oc
Se 3 rL
ns or L
4
2 n so
o cat 5 Se
ion 6 1

143
(d)

Heater shroud inlet


Thermocouples 33 to 38
56
55
33 1
54
53
52 34 2
51
Temperature, C

50 35 3
49
48
36 4
47
46
45 37 5
44
43
38 6
42
41
40 6 1 2 3 4 5 6
1 5
2 on
4 ati
3 3 L oc
Se
ns 4 or
or L 2 ns
o cat 5 Se
ion 6 1

(e)

Figure 51 (a) to (e) Represents local temperature field within the experimental setup operating
with Lt=2046mm, Pt=10KW, at t=150min

Plane Temperature Profile Plane location

number

1 Plane is not submerged under water -----

2 Plane is not submerged under water -----

144
3
73
72
71
70
69
68
67
66
Temperature, C

65
64
63
62
61
60
59
58
57
56
55 5
1 4
on
2
3 c ati
3 Lo
Se
ns or
or L 2 ns
o cat
4 Se
ion 5 1

(a)

4
73
72
71
70
69
68
67
66
Temperature, C

65
64
63
62
61
60
59
58
57
56
55 5
1 4
on
2
3 c ati
3 Lo
Se
ns 2 s or
or L n
o cat
4 Se
ion 5 1

(b)

145
71.4

71.2

71
Temperature, C

70.8

31
70.6
42

70.4
Heaters

70.2

70
0 1 2 3 4 5 6
Thermocouple location

(c)

Heater shroud exit


Thermocouples 22 to 27
73
72
71 22 1
70
69 23 2
68
67
66
Temperature, C

24 3
65
64
63 N 4
62 A
61
60
59 26 5
58
57
56 27 6
55 6
1 5
on
1 2 3 4 5 6
2 4
c ati
3 3 Lo
Se r
ns o 4
2 n so
r Lo
cat 5 Se
ion 6 1

(d)

146
Heater shroud inlet
Thermocouples 33 to 38
73
72
71 33 1
70
69 34 2
68
67
Temperature, C

66 35 3
65
64
63 36 4
62
61
60 37 5
59
58
38 6
57
56
55 6 1 2 3 4 5 6
1 5
n
2 4 tio
3 ca
3 Lo
Se
ns o 4 or
2 ns
r Lo
cat 5 Se
ion 6 1

(e)

Figure 52 (a) to (e) Represents local temperature field within the experimental setup operating
with Lt=2046mm, Pt=10KW, at t=250min

Plane Temperature Profile Plane location

number

1 Plane is not submerged under water -----

2 Plane is not submerged under water -----

147
3
89
88
87
86
85
84
83
82
Temperature, C

81
80
79
78
77
76
75
74
73
72
71
70 5
1 4 n
2 tio
3 o ca
Se 3 rL
ns or L 2 n so
oc a
4 Se
tion 5 1

(a)

4
89
88
87
86
85
84
83
82
Temperature, C

81
80
79
78
77
76
75
74
73
72
71
70 5
1 4 n
2 tio
3 o ca
Se 3 rL
ns or L 2 n so
oc a
4 Se
tion 5 1

(b)

148
86.4

86.2

86
Temperaturwe, C

85.8

85.6
13
85.4
24
85.2
Heaters
85

84.8
0 1 2 3 4 5 6
Thermocouple location

(c)

Heater shroud exit


Thermocouples 22 to 27
89
88
87 22 1
86
85
84 23 2
83
82
Temperature, C

24 3
81
80
79 N 4
78 A
77
76
75 26 5
74
73
72 27 6
71
70 6
1 5 1 2 3 4 5 6
2 n
4
a tio
3 3 oc
Se L
ns 4 or
or L 2 ns
o cat 5 Se
ion 6 1

(d)

149
Heater shroud inlet
Thermocouples 33 to 38
89
88
87 33 1
86
85 34 2
84
83
82 35 3
Temperature, C

81
80 36 4
79
78
77 37 5
76
75
74 38 6
73
72
71 1 2 3 4 5 6
70 6
1 5
n
2 4 tio
3 o ca
Se 3 rL
ns or L
4
n so
2
o cat 5 Se
ion 6 1

(e)

Figure 53 (a) and (e) Represents local temperature field within the experimental setup operating
with Lt=2046mm, Pt=10KW, at t=350min

5.6 5TH SET OF EXPERIMENT


Operating parameters of experimental setup is enumerated in Table-15 Sensors Identification tag

number and their mounting locations within the experimental setup are enumerated in Figure 17

(b) and Table-6.

Table 15 Operating parameters for 5th Set of experiment


Sr. no Parameter Value

1 Liquid level 2027 mm

2 Power level 6.66 KW

150
3 Initial Relative Humidity 0.28

4 Data Logging frequency 1 min

151
100

90
TE11
80
TE12
TE13
70
TE14
Temperature, C

TE15
60
TE16
50
TE17
TE18
40 TE19
TE20
30

20

10
100 200 300 400 500 600 700
Time, min

Figure 54 Free board liquid level temperature distribution Lt=2027mm Pt=6.66KW

DPT01

2200

2100
Level, mm

2000

1900

1800
100 200 300 400
Time, min

Figure 55 Liquid level versus time Lt=2027mm Pt=6.66KW

152
5.7 6TH SET OF EXPERIMENT
Operating parameters of experimental setup are tabulated in Table-16Sensors Identification tag

number and their mounting locations within the experimental setup are enumerated in Figure 17

(b) and Table-6.

Table 16 Operating parameters for 6th Set of experiment


Sr. no Parameter Value

1 Liquid level 2022 mm

2 Power level 3.33 KW

3 Initial Relative Humidity 0.18

4 Data Logging frequency 1 min

153
100
95
90
85
80
75
TE11
Temperature, C

70
TE12
65 TE13
60 TE14
55 TE15
50 TE16
45
TE17
TE18
40
TE19
35 TE20
30
25
-200 0 200 400 600 800 1000 1200 1400 1600 1800
Time, min

Figure 56 Free board liquid level temperature distribution Lt=2022mm Pt=3.33KW

DPT01
2250

2000

1750
Level, mm

1500

1250

1000
-200 0 200 400 600 800 1000 1200 1400 1600 1800
Time, min

Figure 57 Liquid level versus time Lt=2022mm Pt=3.33KW

154
25

Evaporative flux, kh/m2hr


20
Evaporation flux, kg/m2hr

15

10

0
0 200 400 600 800 1000 1200 1400 1600 1800
Time, min

Figure 58 Evaporative mass flux versus time Lt=2022mm Pt=3.33KW

25

Experimental
20
eEaporation flux, kg/m2hr

15

10

0
0 10 20 30 40 50 60 70 80 90 100
Temperature, C

Figure 59 Evaporation flux versus average top plane temperature Lt=2022mm Pt=3.33KW

155
Plane Temperature Profile Plane location

number

1 Plane is not submerged under water -----

2 Plane is not submerged under water -----

43

42

41

40
Temperature, C

39

38

37

36

35
34 5
1 4
2 ti on
3 o ca
3 L
Sen
2 s or
so n
r Lo
cat
4 Se
ion 5 1

(a)

4
43

42

41

40
Temperature, C

39

38

37

36

35
34 5
1 4
on
2
3 c ati
3 Lo
Se
ns o or
2 ns
r Lo
cat
4 Se
ion 5 1

(b)

156
41.8
41.6
41.4
41.2
Temperature, C
41
40.8
31
40.6
42
40.4
40.2 Heaters

40
39.8
0 1 2 3 4 5 6
Thermocouple location

(c)

Heater shroud exit


Thermocouples 22 to 27
43

42 22 1

41 23 2
40
Temperature, C

24 3
39

38 N 4
A
37

36 26 5

35 27 6
34 6
1 5 1 2 3 4 5 6
n
2 4 a tio
3 oc
Se 3 rL
ns or L
4
2 n so
o cat 5 Se
ion 6 1

(d)

157
Heater shroud inlet
Thermocouples 33 to 38
43

42 33 1

41 34 2
40
35 3
Temperature, C

39

38 36 4

37 37 5
36
38 6
35
34 6 1 2 3 4 5 6
1 5
2 on
4 ati
3 3 L oc
Se
ns 4 or
or L 2 ns
o cat 5 Se
ion 6 1

(e)

Figure 60 (a) to (e) Represents local temperature field within the experimental setup operating
with Lt=2022mm, Pt=3.33KW, at t=100min

Plane Temperature Profile Plane location

number

1 Plane is not submerged under water -----

2 Plane is not submerged under water -----

158
3
56
55
54
53
Temperature, C 52
51
50
49
48
47
46
45
44 5
1 4 n
2 tio
3 o ca
Se 3 rL
ns or L 2 n so
oc a
4 Se
tion 5 1

(a)

4
56
55
54
53
52
Temperature, C

51
50
49
48
47
46
45
44 5
1 4
on
2 ati
3 oc
Se 3
o rL
ns or L 2 ns
oc a
4 Se
tion 5 1

(b)

159
54.4

54.2

54
Temperature, C
53.8

53.6
31

53.4 2
4

53.2 Heaters

53

52.8
0 1 2 3 4 5 6
Thermocouple location

(c)

Heater shroud exit


Thermocouples 22 to 27
56
55 22 1
54
53 23 2
52
Temperature, C

51 24 3

50
25 4
49
48
N 5
47 A
46
45 27 6
44 6
1 5
n 1 2 3 4 5 6
2 4 atio
3 oc
Se 3 rL
ns o 4
2 n so
r Lo
cat 5 Se
ion 6 1

(d)

160
Heater shroud inlet
Thermocouples 33 to 38
56
55 33 1
54
53 34 2
52
Temperature, C

51 35 3

50
36 4
49
48
37 5
47
46
38 6
45
44 6 1 2 3 4 5 6
1 5
n
2 4 tio
3 ca
3 Lo
Se
ns o 4 or
2 ns
r Lo
cat 5 Se
ion 6 1

(e)

Figure 61 (a) to (e) Represents local temperature field within the experimental setup operating
with Lt=2022mm, Pt=3.33KW, at t=300min

Plane Temperature Profile Plane location

number

1 Plane is not submerged under water -----

2 Plane is not submerged under water -----

161
3
74
73
72
71
70
69
Temperature, C

68
67
66
65
64
63
62
61 5
1 4
on
2
3 c ati
3 Lo
Se
ns or
or L 2 ns
o cat
4 Se
ion 5 1

(a)

4
74
73
72
71
70
69
Temperature, C

68
67
66
65
64
63
62
61 5
1 4
on
2 ati
3 oc
Se 3 rL
ns or L 2 n so
o cat
4 Se
ion 5 1

(b)

162
72.8

72.6

72.4
Temperature, C
72.2

72
3
1
71.8 2
4

71.6
Heaters
71.4

71.2
0 1 2 3 4 5 6
Thermocouple Location

(c)

Heater shroud exit


Thermocouples 22 to 27
74
73
22 1
72
71 23 2
70
69 24 3
Temperature, C

68
67 N 4
66 A
65
64 26 5
63
62 27 6
61 6
1 5
on
1 2 3 4 5 6
2 4
c ati
3 3 Lo
Se r
ns o 4
2 n so
r Lo
cat 5 Se
ion 6 1

(d)

163
Heater shroud inlet
Thermocouples 33 to 38
74
73 33 1
72
71 34 2
70
69 35 3
Temperature, C

68
67 36 4
66
65 37 5
64
63 38 6
62
61 6 1 2 3 4 5 6
1 5
2 on
4 ati
3 3 L oc
Se
ns 4 or
or L 2 ns
o cat 5 Se
ion 6 1

(e)

Figure 62 (a) to (d) Represents local temperature field within the experimental setup operating
with Lt=2022mm, Pt=3.33KW, at t=700min

DISCUSSION ON RESULTS (Lt/Lf≤ 2)

In the view of above results from Figure 47 to Figure 62 for three different heater power input

levels of 3.33, 6.66, 10KW. From Figure 47, Figure 54 and Figure 56 it can be perceive that very

low thermal stratification is observed in the free board water volume for different operating

heater powers. As infer from local temperature distribution for various time instances is shown in

Figure 51, Figure 52, and Figure 53 for heater power of 10KW and Figure 60, Figure 61 and

Figure 62 for heater power of 3.33KW, highlights the existence of buoyant water plume

circulation within the tank. It is imperative to note that only two temperature measuring planes

(wire mounted with 5 thermocouples) remain submerged in the water. From local temperature

164
field variation during initial phase of heat-up, specific to heater power of 10KW (Figure 51 to

Figure 53), it can be infer that temperature variation is slightly asymmetric or skewed in nature,

this enhances the probability of the existence of single expanding natural circulation plume rising

in the centre portion of the setup. Possibly this rising plume is then bifurcate into two loops,

descending downwards along the walls. With the time progression (t=250 min), temperature of

both the planes varies in the same phase (both rise and fall simultaneously) and is slightly

asymmetric with respect to the centre, this observation upheld the assumption of rising buoyant

plume in the central region of the setup, and possible decent of the fluid along the walls forming

single natural convection loop within the setup. Similar phenomena is also observed for t=350

min.

From local temperature field variation during initial phase of heat-up, specific to heater

power of 3.33KW (Figure 60 to Figure 62) it can be infer that temperature variation is

asymmetric or skewed in nature but is in phase (Both rise and fall simultaneously), this enhances

the probability of the existence of single expanding natural circulation plume rising in the off

centric portion (1st quadrant approximately) of the setup. Possibly this rising plume is then

descending downward along the walls. With the time progression (t=300 min), Out of phase

temperature variation is observed in the central region of the setup, this observation enhance the

probability two distinct natural convection regions with possibly multiple internal recirculation

loops. With time progression (t=700min) skewed out of phase temperature profile is observed,

this observation enhance the probability two opposite circulating natural convection.

Presence of buoyant water plumes will enhance fluid mixing within the pool. This

phenomenon includes transfer of heat, mass and momentum between buoyant plumes and

stagnant fluid zones within the SFP, local erosion of thermally stratified zones, and interaction of

165
adjacent thermal plumes Buoyant plume circulation will significantly affects the prediction of

liquid local boundary conditions such as surface temperature and surface replenishment rate near

the air water interface for an estimation of evaporative mass loss.Due to un-availability of large

overboard water column depth above the fuel rack simulator (simulating later stages of phase 1

accident in SFP), system quicken attains pseudo steady state. It is principal to note the presence

of the vapour plume column in the unfilled section of the setup. This accumulation is mainly

observed when pool water level is low and pool water temperature is above 70oC. The prominent

reason for this accumulation is the close nature of the pool due to the presence of side walls, only

replenishment of this vapour column from the top surface is possible. During Low air circulation

or nearly stagnant atmospheric conditions around the experimental setup (analogous to

physically intact containment space under ESBO conditions), replenishment of this vapour

column is not very often therefore with time progression this vapour column gets nearly

saturated. This phenomenon limits the molecular diffusion based mass transfer of water molecule

through air-water interface. Similar phenomena are also observed when containment atmosphere

gets nearly saturated with steam under LOCA conditions. It is principal to note that as the

evaporation flux is estimated by using absolute level information measured by Differential

Pressure Transmitter, initial fall in the evaporation flux is due to the thermal expansion of the

water (Not shown in the plots).

From Figure 49,Figure 50, Figure 58 and Figure 59, it can be infer that the evaporation flux

varies non-linearly with fluid temperature and rapid increases in the evaporative mass flux is

observed beyond pool temperature of 70oC for input heater power of 10KW and 6.66KW. From

Figure 58 and Figure 59, nearly linear evaporation flux variation with time is observed only for

166
input heater power of 3.33KW. No high mass flux region is observed for input heater power of

3.33KW.

5.8 SUMMARY

This chapter covers the experimental work for flow and heat transfer assessment of SFP. During

the course six set of experiments with two different liquid levels and three different heater

powers are performed. Procedure for conducting experiment is similar for all set of experiments.

This chapter includes the data generated during the course of experiments. Processed measured

data in the form of plots of local temperature field within the experiment setup, level fall plots,

evaporative mass flux plots are used for developing the understanding of flow field evolution

with time within the experimental setup. Non dimensional numbers specific to NC scaling such

as Richardson number, Stanton numbers are estimated for the P=3.33KW and Lt= 2767mm case.

Estimated Richardson number is found to be in consistent with the RELAP5 predictions;

whereas deviation in the estimated Stanton number and RELAP5 predictions is observed. This

deviation is due to the over estimation of heat transfer coefficient in the heater shroud section by

RELAP5. RELAP5 algorithm use constant Nusselts number (Nu=4.36, q”=constant) specific to

laminar flow regime in forced convection scenarios for evaluating heat transfer coefficient

whereas in the experimental setup heat transfer is due to natural convection. Circulation velocity

and temperature difference across the heater shroud assembly estimated in the experimental

setup are found to be consistent with the RELAP5 simulation results. Thermal stratification is

not observed for the experiments conducted at low and high heater power. Local temperature

distribution within the setup confirms the existence of circulating buoyant hot water plume. This

buoyant hot water plume circulations are strong enough for a good mixing of pool water.

Evolution from single NC circulation loop into multiple NC circulation loops is also observed.

167
CHAPTER-6. ASSESSMENT OF VARIOUS EVAPORATION
CORRELATIONS AGAINST EXPERIMENTAL DATA

In the pertaining literature on evaporation models, M. Quinn Brewster [14] reviewed many

models like Mc Adams, Shahs, Horizontal natural convection model (HNC), Stagnant film

model, Hugos model etc. Based on this comparison, their assessment is that the HNC model and

Hugo’s model come closest to modeling the actual flow. Bruce R. Hugo, William C. Kinsel [12]

developed diffusion based evaporative mass/heat transfer correlation. By regression analysis

high temperature evaporative mass flux data generated by the Boelter et al [15] is fitted in this

model for the estimation of calibration constants. Boelter et al [15] generate evaporative mass

flux versus temperature data from a small vertical electrically heated cylinder filled with water in

the stagnant atmosphere. Hugos refined his model by using evaporative mass flux data bases on

the makeup water requirements from the SFP at the Columbia Generating Station nuclear power

plant (CGS). Figure 63 enumerates the comparison between estimated evaporation fluxes by

stagnant film model, HNC model against the Boelter experiment data. Comparison results

highlights the applicability of HNC model to predict the actual evaporative mass flux data

generated experimentally by Boelter et al.

168
Figure 63 SF model, HNC model comparison with Boelter experiment data [Source: Ref [14]]

Figure 64 Comparison of other evaporation model [Source: Ref [14]]

169
Figure 64 compares various literature available evaporation models with the HNC model. From

Figure 64 it can be observed that Hugo’s model estimated evaporation mass flux is in close

agreement with the predictions of HNC model. It is important to note that Hugo’s model has

been refined by using evaporative mass flux data bases on the makeup water requirements from

the SFP at the Columbia Generating Station nuclear power plant (CGS), therefore as per the

pertinent literature on high flux evaporation models applicable to NPP-SFP; Hugo’s model is the

best approximate model.

Figure 65 to Figure 68 compares the Hugo’s model predictions against the present high

temperature evaporation mass flux data generated during the experimentation. Figure 65 and

Figure 66 represents the evaporative mass flux measured for the scaled decay power of 10KW

and 2780mm liquid level case. Figure 67 and Figure 68 represents the evaporative mass flux

measured for the scaled decay power of 10KW and 2000mm liquid level case.

170
25

20 Experimental kg/m2 Hr
Evaporation flux, kg/m2hr

Hugoes, kg/m2 hr
15

10

0
16 116 216 316 416 516 616 716
Time, min

Figure 65 Comparison of Hugo’s model against present experimental data for 10KW heater
power and 2794mm initial liquid level
25

Experimental 10KW

20
Hugoes
Evaporation Flux, kg/m2hr

15

10

0
0 10 20 30 40 50 60 70 80 90 100
Temperature, C

Figure 66 Comparison of Hugo’s model against present experimental data (evaporation flux
versus average top plane temperature) for 10 KW heater power and 2794mm initial liquid level

171
40

35 Experimental
kg/m2hr
30
Evaporation flux, kg/m2hr

Hugoes, kg/m2 hr
25

20

15

10

0
76 126 176 226 276 326 376 426
Time, min

Figure 67 Comparison of Hugo’s model against experimental data for 10KW heater power and
2046mm initial liquid level

40

35
Experimental
10KW
30
Evaporation flux, Kg/m2hr

Hugoes corelation
25

20

15

10

0
40 50 60 70 80 90 100
Temperature, C

Figure 68 Comparison of Hugo’s model against present experimental data (Evaporation flux
versus average top plane temperature) for 10KW heater power and 2046mm initial liquid level

172
Figure 65 to Figure 68 enumerates the shortcoming of Hugo’s model to predict the evaporation

mass flux correctly for high heater input power cases. Heater input power of 10KW represents

the peak decay power that can experienced by a rack during fresh core dump scenario.

Significant deviations are observed in between the estimated and measured value of evaporation

mass flux under high heater power cases.

6.1 DEVELOPMENT OF NEW EVAPORATION CORRELATION

Diffusion phenomena is a well understood physical process which is governed by Fick’s

equation, based on the pertaining literature [16], the use of the analytical solution to Fick’s

equation and boundary layer theory is a typical approach for modelling evaporation. Previously

published evaporation correlations have been either purely empirical or are based on the process

of heat transfer rather than mass transfer.

Hugo’s model is developed on diffusion theory as a foundation and its parameters are then

refined by using evaporative mass flux data bases on the makeup water requirements from the

SFP at the Columbia Generating Station nuclear power plant (CGS). Hugo’s correlation required

surface temperature and partial pressure of water on the surface and in free stream as inputs.

Effect of the flow development and heat transfer mechanism within the pool is not captured in

the correlation. It is important to note that air- water interface temperature is strongly depends on

the pool dynamics and decay power of the stored fuel. Based on the limited applicability

information and shortcomings of Hugo’s correlation to predict evaporation mass flux under high

power scenarios, development of two correlations for distinct power and initial liquid levels has

been taken up in this present work. On the basis of experimental observations and phenomena

involved, two different approaches namely power based and diffusion based, were employed for

the development of evaporation correlation.

173
6.1.1 POWER BASED APPROACH

Several principal variables considered in the present development of evaporation correlation are

following:

1. As per the Fick’s diffusion theory evaporation rate should be proportional

to where Pt is total pressure, ϕ is relative humidity, PSat(Tsurface) is the

vapour pressure evaluated at surface temperature, PSat(Tω) is the vapour pressure

evaluated at free stream conditions.

2. As per the experimental observations, measured value of the evaporation rate is higher

than the values predicted by the molecular diffusion based correlations. This discrepancy

is due to the presence other controlling factors such as surface renewal rate, surface

turbulence (chaotic nature) etc. Thermal plume movement is responsible for the

development of surface conditions. From the experimental observations it was inferred

that the thermal plume movement is implicitly linked with the heater power. To account

this augmentation of evaporation rate due to many implicit factors indirectly linked with

heater power, evaporation rate is assumed to be proportional to , non-

dimensional decay power under high decay power scenario. Here Qtherotical is the

theoretical energy required for evaporation based on diffusion approach.

From the data generated during1st, 4th, 5th, 6th set of experimental runs it is inferred that the decay

power of the fuel strongly determines the surface conditions such as temperature and surface

replenishment rates on the air water interface which ultimately affect the evaporation rates.

Regression analysis of experimental evaporation data generated for different power and liquid

levels under various ambient conditions highlights the strong effect of non-dimensional decay

174
power on the evaporation rates. It is principal to note that the phenomena involved in the 1st set

of experimental run is different from the 4th 5th and 6th set. In latter cases height of overboard

water column is low (2000mm) as compared to the former case (2780 mm). Due to the low

liquid column height and presence of significant depth of vapour column in latter stages of

experiment, system is expected attains pseudo steady state. In the 1st set of experiment the air

water interface is close to the physical end of the experimental setup therefore there is no build-

up of vapour column. Due to the availability of significant overboard water depth, heat-up of the

system is slow and in latter stages of experiment, system is expected to attain pseudo steady

state. Figure 69 to Figure 72 confirms the existence of pseudo steady state in the latter stages of

experiment. Regression analysis technique is employed to develop the best possible correlation

representing experiment data. Comparison of power based correlation with the diffusion based

Hugo’s correlation is enumerated in Table-17

Table 17 Comparison of power based evaporation correlation with the Hugo’s correlation.
Sr. Hugo’s Correlation Developed Correlation Under High

No decay power or Low liquid


(Diffusive approach)
level(Lt/Lf< 2)case

1 qc,u = m”hfg+qr,s+qc,s Qc,u = m”hfg+qr,s+qc,s

Decay heat power = qc,u .W.D Decay heat power = qc,u .W.D

Where qc,u is decay heat under quasi steady state,

qr,u is radiative heat loss, qc,s evaporative heat loss Where qc,u is decay heat under quasi

, m” evaporative mass flux. steady state, qr,u is radiative heat loss,

qc,s evaporative heat loss, m”

m”Hugo[Kg/m2.hr] = 8.64.(T/273).ln((P-P1,e)/(P- evaporative mass flux.

175
P1,s)

T is surface film temperature in Kelvin, P is total m”[Kg/m2.hr] = 20.0 ( )0.1575ln((P-

pressure, P1,s is saturated vapor pressure of water


P1,e)/(P-P1,s)
in air-water film at interface, P1,e is partial
P is total pressure, P1,s is saturated
pressure of water in air.
vapor pressure of water in air-water

film at interface , P1,e is partial pressure

of water in air.

qt,i is theoretical energy required for

evaporation from the air water

interface under prevailing surface

conditions.

qt,i = Na.hfg.AMT where Na = kY (Ys-

Yambient)

and

Le is Lewis number, Le =Sc/Pr , For

air-water vapour mixtures Le =1

hG is gas phase heat transfer

coefficient, W/m2K

kY is gas phase mass transfer

coefficient

176
Cs is average sensible heat of air water

mixture, J/ Kg dry air. K

Cs = CB+Y’CA, where CB sensible heat

of air 1005 J/ Kg dry air. K and CA is

sensible heat of water vapour 1884

J/Kg dry air. K

45

40 Experimental kg/m2hr
Hugoes, kg/m2 hr
35
Evaporation Flux, kg/m2hr

Derived corelation, kg/m2 hr


30 Exp+10%

25 Exp-10%

20

15

10

0
77 127 177 227 277 327 377 427
Time, min

Figure 69 Comparison of developed correlation against Hugo’s model and experimental data
(P=10KW, initial liquid level 2046mm)

177
45
Experimental kg/m2hr
40
Hugoes, kg/m2 hr
35
Evaporation flux, Kg/m2hr

Power based corelation


30
Exp+10%
25
Exp-10%
20

15

10

0
40 50 60 70 80 90
Temperature, C

(a)

32
Experimental evaporation flux, kg/m2hr

27

22

17
Experimental vs Corelation
10%
12
-10%
45 degree
7

2
2 7 12 17 22 27 32
Evaporation flux, Power based corelation, kg/m2hr

(b)
Figure 70 (a) Comparison of developed correlation (Evaporation flux versus average top plane
temperature) against Hugo’s model and experimental data (P=10KW, initial liquid level
2046mm) (b) Parity plot between experimental data versus correlation predictions

178
30
Experimental kg/m2 Hr

Hugoes, kg/m2 hr
25
Developed corelation
Evaporation flux, kg/m2hr

20 Experimental +10per

Experimental -10%
15

10

0
0 100 200 300 400 500 600 700
Time, min

Figure 71 Comparing developed correlation against Hugo’s model and experimental data
(P=10KW, initial liquid level 2794mm)

179
30
Experimental 10KW

25 Developed corelation
Evaporation Flux, kg/m2hr

Hugoes
20
Experimental +10%

15 Experimental -10%

10

0
29 39 49 59 69 79 89 99
Temperature, C

(a)
30
Experimental evaporation flux, kg/m2hr

25

20

15

Experimental vs Corelation
10 P=10KW,2794mm
45 degree

5 10%

-10%
0
0 5 10 15 20 25 30
Evaporation flux, power based corelation, kg/m2hr

(b)
Figure 72 (a) Comparison of developed correlation (Evaporation flux versus average top plane
temperature) against Hugo’s model and experimental data (P=10KW, initial liquid level
2794mm), (b) Parity plot between experimental data versus correlation predictions

180
Figure 69 to Figure 72 benchmarks the evaporation mass flux predictions of developed

correlation against the predictions of Hugo’s correlation applied under similar operating

conditions and experimentally measured evaporation mass flux data. As evident from the above

comparison, developed correlation is able to predict the evaporation flux more precisely as

compared to Hugo’s correlation applied under similar operating conditions. Benchmark of

developed correlation against the evaporation mass flux data (Figure 69 and Figure 70 (a))

highlights the good agreement between both (close to -10% range) for 2046mm initial liquid

level experimental run. Parity plot in between experimental evaporation mass flux data and

power based correlation predictions is shown in Figure 70 (b). From Figure 70 (b) it can be infer

that predictions of power based correlation are within 10% range compared to the experimental

results except for initial heat-up phase. Initial deviation is due to the use of average relative

humidity value in the correlation, whereas during the course of experiment, relative humidity

value is continuously varying with time. Better fit during the initial heat up phase can be

achieved by using piece wise linear approach During later phase of heat up, better fit is observed

due to increase in vapour pressure of water with increase in surface temperature at the air water

interface, this weakens the effect of relative humidity term in the power based correlation

Whereas, benchmarking of developed correlation against the evaporation mass flux data (Figure

71 and Figure 72 (a)) highlights the good agreement between both (within -10% range) for

2794mm initial liquid level experimental run only after 400min (nearly 70oC pool temperature).

As observed earlier for P=10KW and initial liquid level of 2046mm case, initial deviation is due

to the use of average relative humidity value in the correlation, whereas during the course of

experiment, relative humidity value is continuously varying with time. Better fit during the initial

heat up phase can be achieved by using piece wise linear approach during later phase of heat up,

181
better fit is observed due to increase in vapour pressure of water with increase in surface

temperature at the air water interface, and this weakens the effect of relative humidity term in the

power based correlation. From Figure 72 (b) it can be infer that power based correlation predicts

the evaporative mass flux within 10% range compared to the experimental results. It is principal

to note that as heating of the SFP is a complex transient phenomenon involves energy addition

via decay heat of the stored fuel assemblies and energy dissipation by various mechanisms such

as conduction, convection, radiation and surface evaporation. Development of the evaporation

mass flux correlation is only possible by assuming pseudo steady state of the pool. It is noted that

for low liquid levels in a pool (such as nearly 2000mm initial liquid level in experimental run 4,

5 and 6) pool overboard water attains pseudo steady state quite quickly as compared to the high

pool level cases (such as nearly 2780 mm initial liquid level in experimental run 1, 2 and 3).

Similar behaviour can be observed from Figure 71 and Figure 72 for the 2794 mm liquid level

case pool may only attains pseudo steady state beyond 400 min (Pool temperature of 70oC )

whereas for initial 2046mm liquid level case pools quickly attains quasi steady state. Therefore

the applicability of the power based developed correlation is limited to pseudo steady state

region.

6.1.2 DIFFUSION BASED CORRELATION

Several principal variables considered in the present development of evaporation correlation are

following:

1. As per the Fick’s diffusion theory evaporation rate should be proportional

to where Pt is total pressure, ϕ is relative humidity, PSat(Tsurface) is the

182
vapour pressure evaluated at surface temperature, PSat(Tω) is the vapour pressure

evaluated at free stream conditions.

2. As per the Fick’s diffusion theory evaporation flux, where Pt is

total pressure, ϕ is relative humidity, PSat(Tsurface) is the vapour pressure evaluated at

surface temperature, PSat(Tω) is the vapour pressure evaluated at free stream conditions.

FG is F type mass transfer coefficient. As FG is proportional to Tn therefore it can be

assumed that the evaporation rate should be proportional to Tn

From the data generated during 2nd and 3rd set of experimental runs, Regression analysis of

experimental evaporation data generated for different power, same liquid level under various

ambient conditions highlights the strong effect of surface temperature on the evaporation rates

whereas the effect of decay power ratio is observed as weak under these conditions. It is

principal to note that under 2nd and 3rd experimental runs, depth of overboard water column is

kept significant whereas heater power is kept low. This situation simulates the inception of phase

1 ESBO accident scenario in the SFP. As the effect of the decay power ratio is weak on the

evaporation rate, the experimental setup is expected to be in the transient heating throughout the

time. Under this scenario diffusion based Mass transfer mechanism governs the evaporation rate.

Regression technique is used for the development of diffusion based evaporation correlation.

Table 18 compares the diffusion based developed correlation with the Hugo’s correlation.

183
Table 18 Comparison of diffusion based evaporation correlation with Hugo’s correlation
Sr. Hugo’s Correlation Developed Correlation Under High

No liquid(Lt/Lf> 2.8)low heater power


(Diffusive approach)
level case

1 qc,u = m”hfg+qr,s+qc,s Qc,u = m”hfg+qr,s+qc,s

Decay heat power = qc,uW.D Decay heat power = qc,uW.D

Where qc,u is decay heat under quasi steady state, Where qc,u is decay heat under quasi

qr,u is radiative heat loss, qc,s evaporative heat loss , steady state, qr,u is radiative heat loss,

m” evaporative mass flux. qc,s evaporative heat loss, m”

m”Hugo[Kg/m2.hr] = 8.64.(T/273).ln((P-P1,e)/(P- evaporative mass flux.

P1,s) m”[Kg/m2.hr] = 4.52( )3.88ln((P-

T is surface film temperature in Kelvin, P is total P1,e)/(P-P1,s)

pressure, P1,s is saturated vapor pressure of water


P is total pressure, P1,s is saturated
in air-water film at interface , P1,e is partial
vapor pressure of water in air-water
pressure of water in air.
film at interface , P1,e is partial

pressure of water in air.

184
25

Experimental 6.66KW
20
Evaporation flux, kg/m2hr

Derived corelation 6.66KW


15

10

0
52.5 57.5 62.5 67.5 72.5 77.5 82.5 87.5 92.5 97.5
Pool Temperature, oC

Figure 73 Comparing developed correlation (Evaporation flux versus average top plane
temperature) against experimental data (P=6.66 KW, initial liquid level 2763 mm)

7 Experimental, 3.33KW

6
Evaporation flux, kg/m2hr

Derived corelation, 3.33KW


5

0
-4 6 16 26 36 46 56 66 76
Pool Temperature, oC

(a)

185
5
Experimental vs
Experimental evaporation flux, kg/m2hr

4.5 corelation

45%
4

3.5 10%

3
-10%

2.5

1.5
1.5 2 2.5 3 3.5 4 4.5 5
Evaporation flux, diffusion based corelation, kg/m2hr

(b)

Figure 74 (a) Comparing developed correlation (Evaporation flux versus average top plane
temperature) against experimental data (P=3.33 KW, initial liquid level 2767mm, (b) Parity plot
between experimental data versus correlation predictions

Figure 73 and Figure 74 benchmarks the diffusion bases developed correlation with the

experimental data obtains during test runs. Developed correlation predications are in good

agreement with the experimental data. From Figure 73 specific to experimental run with

Power=6.66 KW and initial liquid level 2763 mm, predictions of developed correlation are found

to be in agreement with the experimental results beyond pool temperature of 80oC. This initial

deviation is due to the use of average relative humidity value in the correlation, whereas during

the course of experiment, relative humidity value is continuously varying with time. Better fit

during the initial heat up phase can be achieved by using piece wise linear approach. During later

phase of heat up, better fit is observed due to increase in vapour pressure of water with increase

in surface temperature at the air water interface, this weakens the effect of relative humidity term

186
in the correlation. From Figure 74 (b), specific to experimental run with Power 3.33 KW and

initial liquid level 2767 mm. It is observed that developed correlation predicts the evaporation

flux within 10% range compared to the experimental results right from the beginning of heat up.

Deviation in the later phase of heat up observed is due to the use of average relative humidity

value in the correlation, whereas during the course of experiment (extended beyond 2 days in this

case), relative humidity value is significantly varies with time due climate variation because of

raining. It is principal to note that the scaled heater power of 3.33KW represents the uniformly

distributed actual decay power of 17.14MW (Full filled Actual At- Reactor SFP VVER1000, 582

FAs). Therefore in principal diffusion based evaporation correlations predict the evaporation rate

during the inception of phase-1 accident under ESBO conditions in SFP when initial overboard

water column is significant. During the latter stages of accident when overboard water column

drops to low level (Lt/Lf< 2) application of power based evaporation correlation is advisable.

Application of power based evaporation correlations is also advisable in emergency full core

dump scenarios; under this scenario SFP may experience maximum thermal loading.

6.1.3 COMPARISON OF POWER BASED AND DIFFUSION BASED APPROACHES

WITH EXPERIMENTAL DATA

Comparison of power based and diffusion based evaporation correlation is tabulated in Table 19.

Figure 75 to Figure 84 compares the estimated results from these two approaches against the

experimental data generated for different operating conditions of the experimental setup.

Applicability of evaporation correlations for different operating conditions of the experimental

setup replicating actual scenarios in NPP SFP are tabulated in Table-20.

187
Table 19 Comparison of Power based and Diffusion based correlations
Sr. Developed Correlation Under Developed Correlation Under High

No High decay power or Low liquid(Lt/Lf> 2.8)low heater power

liquid level(Lt/Lf< 2)case level case

(Power based approach) (Diffusion based approach)

1 qc,u = m”hfg+qr,s+qc,s qc,u = m”hfg+qr,s+qc,s

Decay heat power = qc,uW.D Decay heat power = qc,uW.D

Where qc,u is decay heat under quasi steady Where qc,u is decay heat under quasi

state, qr,u is radiative heat loss, qc,s evaporative steady state, qr,u is radiative heat loss, qc,s

heat loss , m” evaporative mass flux. evaporative heat loss , m” evaporative

mass flux.

m”[Kg/m2.hr] = 4.52( )3.88ln((P-


m”[Kg/m2.hr] = 20.0 ( )0.1575ln((P-P1,e)/(P-

P1,e)/(P-P1,s)
P1,s)

P is total pressure, P1,s is saturated vapor


P is total pressure, P1,s is saturated vapor
pressure of water in air-water film at
pressure of water in air-water film at interface ,
interface , P1,e is partial pressure of water
P1,e is partial pressure of water in air.
in air.
qt,i is theoretical energy required for

evaporation from the air water interface under

prevailing surface conditions.

qt,i = NahfgAMT where Na = kY (Ys-Yambient)

and

188
Le is Lewis number, Le =Sc/Pr , For air-water

vapour mixtures Le =1

hG is gas phase heat transfer coefficient,

W/m2K

kY is gas phase mass transfer coefficient

Cs is average sensible heat of air water

mixture, J/ Kg dry air. K

Cs = CB+YCA, where CB sensible heat of air

1005 J/ Kg dry air. K and CA is sensible heat of

water vapour 1884 J/Kg. Kg dry air

Correlations incorporating Statistical Uncertainty (LINEST Function)

Developed Correlation Under High decay Developed Correlation Under Low

heat or Low liquid level (Lt/Lf< 2)case decay heat or High liquid level (Lt/Lf>

2.8)case
(Power based approach)

(Diffusion based approach)

Upper 95% confidence Upper 95% confidence

m”[Kg/m2.hr]=20.3 ( )0.1728ln((P-P1,e)/(P- m”[Kg/m2.hr] = 5.47( )4.65ln((P-

P1,s) P1,e)/(P-P1,s)

Lower 95% confidence Lower 95% confidence

m”[Kg/m2.hr] = 19.7 ( )0.1422ln((P-P1,e)/(P- m”[Kg/m2.hr] = 3.74( )3.12ln((P-

189
P1,s) P1,e)/(P-P1,s)

25

Experimental kg/m2 Hr

20 Diffusion based Corelation


Evaporation flux, kg/m2hr

Power based Corelation


15

10

0
17 117 217 317 417 517 617 717
Time, min

Figure 75 Comparing developed correlations with experimental data (P=10KW, initial liquid
level 2794mm)

190
25

Experimental kg/m2 Hr

20
Diffusion based
Evaporation Flux, kg/m2hr

Corelation
Power based Corelation
15

10

0
0 10 20 30 40 50 60 70 80 90 100
Temperature, C

Figure 76 Comparing developed correlations (Evaporation flux versus average top plane
temperature) with experimental data (P=10KW, initial liquid level 2794mm)
25

Experimental
20 Power based corelation
Evaporation Flux, kg/m2hr

Diffusion based corelation

15

10

0
52 152 252 352 452 552 652 752 852 952 1052
Time, min

Figure 77 Comparing developed correlations with experimental data (P=6.66KW, initial liquid
level 2763mm)

191
25

20 Experimental
Evaporation Flux, kg/m2hr

Power based corelation


15
Diffusion based corelation

10

0
52 57 62 67 72 77 82 87 92 97
Temperature, C

Figure 78 Comparing developed correlations (Evaporation flux versus average top plane
temperature) with experimental data (P=6.66KW, initial liquid level 2763mm)

12

10 Experimental
Evaporation Flux, kg/m2hr

Power based corelation


8
Diffusion based corelation

0
500 1000 1500 2000 2500 3000
Time,min

Figure 79 Comparing developed correlations with experimental data (P=3.33KW, initial liquid
level 2767mm)

192
12

10 Experimental

Power based corelation


Evaporation Flux, Kg/m2hr

8 Diffusion based corelation

0
29 39 49 59 69 79 89
Temperature, C

Figure 80 Comparing developed correlations (Evaporation flux versus average top plane
temperature) with experimental data (P=3.33KW, initial liquid level 2767mm)

40

35 Experimental
kg/m2hr
30
Evaporation flux, kg/m2hr

Power based
25 corelation

20 Diffusion based
Corelation

15

10

0
78 128 178 228 278 328 378 428
Time, min

Figure 81 Comparing developed correlations with experimental data (P=10KW, initial liquid
level 2046mm)

193
40

35 Experimental
kg/m2hr
30
Power based
corelation
25
Diffusion based
20 Corelation

15

10

0
40 50 60 70 80 90

Figure 82 Comparing developed correlations (Evaporation flux versus average top plane
temperature) with experimental data (P=10KW, initial liquid level 2046mm)

25

Experimental

20 Power based
Evaporation Flux, kg/m2hr

corelation
Diffusion based
15 corelation

10

0
0 200 400 600 800 1000 1200 1400 1600 1800
Time, min

Figure 83 Comparing developed correlations with experimental data (P=3.33KW, initial liquid
level 2022mm)

194
25

20
Evaporation Flux, kg/m2hr

Experimental

15 Power based
corelation
Diffusion based
10 corelation

0
30 40 50 60 70 80 90 100
Temperature, C

Figure 84 Comparing developed correlations (Evaporation flux versus average top plane
temperature) with experimental data (P=3.33KW, initial liquid level 2022mm)

Table 20 Applicability of the developed correlations


Sr. Operating condition Replicating scenario in actual SFP Applicability of

No of Experimental correlation

setup

1 P=10KW, Initial liquid Full core dump in a single compartment Power based

level 2780mm under emergency conditions.

Initial Stage Phase-1 ESBO accident when

Lt/Lf > 2.78

2 P=10KW, Initial liquid Full core dump in a single compartment Power based

level 2000mm under emergency conditions. Later stages

Phase-1 ESBO accident when Lt/Lf < 2

195
3 P=3.33KW, Initial Fully exhausted SFP with average decay Power based

liquid level 2000mm power of 17MW. Later stages Phase-1

ESBO accident when Lt/Lf < 2

4 P=3.33KW, Initial Fully exhausted SFP with average decay Diffusion based

liquid level 2780mm power of 17MW. Initial stage Phase-1

ESBO accident when Lt/Lf > 2.78

5 P=6.66KW, Initial Fully exhausted SFP with average decay Diffusion based

liquid level 2780mm power of less than 17MW. Initial stage

Phase-1 ESBO accident when Lt/Lf > 2.78

6.2 SUMMARY

This chapter covers literature on evaporation models specific to NPP SFP applications in a

condensed form. M. Quinn Brewster [14] reviewed many models like Mc Adams, Shahs,

Horizontal natural convection model (HNC), Stagnant film model, Hugo’s model etc. Based on

this comparison, their assessment is that the HNC model and Hugo’s model come closest to

modelling the actual flow. ). Due to nearly explicit nature of Hugo’s model in solving for pool

temperatures, predictions of Hugo’s model are compared with the experimental data for P=

10KW, Lt= 2780mm, and P=10KW, Lt=2000mm cases. Comparison of results highlights the

shortcoming of Hugo’s model to predict the evaporation mass flux correctly for high heater input

power cases. To overcome this observed limitation, a new model of evaporation from warm SFP

is developed in this chapter. Developed evaporation model is applicable from low operating

temperature (T = 50oC) (Low mass transfer regime) up to high operating temperature (T > 90 oC)

196
(High mass transfer regime). Two different empirical correlations are developed that is nearly

explicit in solving for pool temperatures. Empirical correlations are developed for the estimation

of surface evaporation flux with two different approaches. They are diffusion based approach

(similar to Hugo’s correlation) and decay power based approach, each specific to SFP conditions

during the course of accident. Predictions of power based correlation are found to be more

consistent with the experimental data for high decay heat and low liquid level scenarios whereas

for high liquid level and low power scenarios predictions of diffusion based correlation are found

to be in line with the experimental data.

197
CHAPTER-7. POST-TEST CFD SIMULATIONS

7.1 ASSESSMENT OF CFD CODE FOR SFP APPLICATION

The application of Computational Fluid Dynamics (CFD) technique to problems relating to

Nuclear Reactor Safety (NRS) is less well developed but is rapidly accelerating. The need to use

CFD arises because many traditional reactor system codes (such as RELAP5) are based on a

network of 1-D or 0-D volumes. As observed from previous sections that the flow in components

such as upper and lower plenum, downcomer and within fuel assemblies are highly three

dimensional in nature. Natural circulation, mixing and stratification (if any) within the SFP is

also essentially 3-D in nature, and representing such complex flows by pseudo 1-D

approximations may not just be oversimplified but could even be misleading, resulting in

erroneous judgments being made. This section covers the Post-test CFD simulation of the

experimental setup operating at 10KW of heater power.

7.2 OBJECTIVE

1. Assessing the applicability of CFD techniques to SFP applications.

2. Thermal hydraulic assessment of the experimental setup operating under given operating

conditions.

7.3 CFD SOFTWARE

ANSYS WORKBENCH Version 19.2 with inbuilt pre-processor and post processor is employed

to initiate the CFD simulations. CFD solver, in particular ANSYS FLUENT is used for

performing entire CFD related activities. ANSYS FLUENT solves equations of mass,

198
momentum and energy using control volume approach. ANSYS FLUENT is a widely accepted

software for flow and thermal analysis.

7.4 GOVERNING EQUATIONS

Mass balance equation

(38)

Momentum balance equation

[ ] (39)

Energy balance equation

[ ] [ ] (40)

7.5 CFD METHODOLOGY

In the present analysis, the interaction of natural circulation plumes and their thermal deposition

characteristics is of cardinal importance. These phenomena significantly influence the

development of thermal profiles within the experimental setup which ultimately influence the

evaporation rate from the air water interface.

7.5.1 COMPUTATIONAL DOMAIN

2-Dimensional Computational model of an experimental setup with actual dimensions is

considered in the analysis. The schematic view and dimensions of computational grid is shown

in Figure 85 and Figure 86 structured grid with mesh size of 0.1mm is generated by using

199
ANSYS MESH (Pre-processor). In principal 2 million total numbers of quad elements is

generated by pre-processor.

Table 21 Mesh Parameters

Sr. no Parameter Value

1 Mesh type 2-D structured Quadrilateral

2 Mesh Size 0.1mm

3 Mesh Count 2 million approx.

Figure 85 Computational domain-Geometry

200
(a) (b)
Figure 86 Computational Domain (a) Overall 2D-StructuredMesh, (b) Magnified view of heater

shroud assembly section

7.5.2 BOUNDARY CONDITIONS

Boundary conditions used in the case setup are tabulated in Table 22.

201
Table 22 Boundary conditions

Sr. no Parameter Value

1 Heat transfer coefficient at the air water 1000W/m2K, Average value estimated by

interface using developed correlations

2 Heat transfer coefficient at the side 5W/m2K, From Churchill and Chu

walls correlation

3 Heat generating source in the heater 10KW

region, scaled accordingly to simulate

peak decay heat in actual SFP

4 Free air stream temperature, K 298

7.5.3 FLUID AND MATERIAL PROPERTIES

Fluid and material properties used in the case setup are tabulated in Table 23.

Table 23 Fluid and material properties

Sr. no Parameter Value

1 Fluid properties (Water) such as density, viscosity, Boussinesq approximation

thermal conductivity, heat capacity

2 Steel properties Constant values of SS316

ρ=8030 Kg/m3

k=16.27 W/m K

Cp=502.48 J/kg K

202
7.5.4 TURBULENCE MODEL- No turbulence model is selected, laminar flow is considered in

the analysis.

7.5.5 ASSUMPTIONS

1. An actual phenomenon of surface evaporation (mass transfer phenomena) is not modeled

in the analysis, whereas heat loss due to surface evaporation is modeled by using average

heat transfer coefficient.

2. Decrease in the fluid level due to the surface evaporation is not modeled in the analysis.

3. Constant volumetric heat generating source in the heater region is assumed.

4. Constant free stream air temperature is assumed.

5. Heat transfer due to natural convection of air above the air-water interface is ignored in

the analysis.

7.5.6 CONVERGENCE CRITERIA AND SOLUTION METHODS

Table 24 Convergence criteria

Sr. no Equation residuals Absolute Criteria

1 Continuity 0.001

2 x-velocity 0.0001

3 y-velocity 0.0001

4 Energy 10-6

Table 25 Solution methods

Sr. no Solution methods Selection

1 Scheme PISO

203
2 Time Transient

3 Time step 0.04sec

Time Stepping method Fixed

Spatial Discretization

1 Gradient Least square cell based

2 Pressure Standard

3 Momentum First order unwind

4 Energy First order unwind

Continuity

x velocity

y velocity

Energy

3711000 3712000 3713000 3714000 3715000 3716000 Iterations

Figure 87 Equation Residuals

7.6 RESULTS

Temperature profiles (Area weighted average temperatures) measured at four different locations

within the computational domain is shown in Figure 88 to Figure 94.

204
Plane 1
400 mm

Plane 2
400 mm

Plane 3
400 mm
Plane 4
400 mm

Figure 88 Location of measurement planes within the computational domain

205
18200 18400 18600 18800 19000 19200 19400 19600 19800 sec

Figure 89 Area weighted average temperatures measured in Plane 4

18200 18400 18600 18800 19000 19200 19400 19600 19800 sec

Figure 90 Area weighted average temperatures measured in Plane 3

206
18200 18400 18600 18800 19000 19200 19400 19600 19800 sec

Figure 91 Area weighted average temperatures measured in Plane 2

18200 18400 18600 18800 19000 19200 19400 19600 19800 sec

Figure 92 Area weighted average temperatures measured in Plane 1

207
Figure 93 Temperature contours at t=329 min, Pt=10KW

Figure 94 Temperature contours at t=329 min, Pt=10KW

208
7.7 DISSCUSSION ON RESULTS

Imperative observations pertaining to CFD results are as following:

1. Almost negligible thermal stratafication is observed in the overboard water

volume.

2. Water present in between the cleareances (Space in between two FA housing

shrouds) is also contribute in the heat dissipation from the Fuel assemnbies.

3. Heat loss from the air-water inerface and side walls facilitate the setup of natural

convetion loops.

4. Heat loss from the air water interface is dominant with respect to the wall losses,

thus it significantly influence the heatup time.

5. Weak natural convective flow is only observed within the heater shroud

assembly. No natural convection loops are observed in the bulk overboard water

volume during the initial heat-up transient.

6. During the initial heatup transient, dominant mode of heat transfer within the

over board water volume is conduction only. Natural convection loops may

setup in the later durations.

7. Prediction of heatup rate by CFD technique i.e 1.8oC for 30min of flow time is

in proximity with the experiment observations of 2oC per 30min of run time.

7.8 LIMITATIONS OF CFD MODEL

Insignificant thermal stratification is predicted in the pool by CFD techniques during the heat up

transient. Natural convective flow is only observed within the heater shroud assembly. No

209
natural convection loops are observed in the bulk overboard water volume during the heat-up

transient i.e dominant mode of heat transfer within the overboard water volume is conduction

within the fluid. It is observed that 2D- CFD model is not able to simulate the natural convection

phenomena in the overboard volume. Due to computational limitations a relatively simple CFD

model is used in the present work. However a 3-dimensional CFD model of the experimental

setup comprises of heater shroud section modeled as a porous body coupled with hydraulic

resistance coefficients of heater shroud assembly, required volumetric heat generation and

variable heat transfer coefficient with respect to temperature as a boundary conditions for

removing heat due to surface evaporation may capture the development of natural convection

loops within the system.

7.9 SUMMARY

This chapter covers the post-test CFD simulation of the experimental setup operating at 10KW of

heater power. Simlified two dimensional geometric model with actual experimental setup

dimensions is developed by using ANSYS workbench 19.2 pre processor. Computational

domain is meshed by using ANSYS workbench meshing tool. Nearly 2 million structured mesh

with 0.1mm cell size is generated. Fluent case is setup as volumetric heat generation source in

the heater section and average heat transfer cofficient on the top surface as a boundary condition.

Entire fluid domain is defined as water with boussinesq approximation for density estimation,

rest other thermophysical proterties are assumed to be constant and solid domain is defined as

stainless steel (SS316). Entire case setup is initialised at 50oC as a startup temperature. It is

observed that negligible thermal stratification is predicted in the pool by CFD techniques during

the heat up transient. Natural convective flow is only observed within the heater shroud

assembly. No natural convection loops are observed in the bulk overboard water volume during

210
the heat-up transient i.e dominant mode of heat transfer within the overboard water volume is

conduction within the fluid. It is observed that 2D- CFD model is not able to simulate the natural

convection phenomena in the overboard volume. Limitations of CFD model and possible

solution is also mentioned in the end of this chapter.

211
CHAPTER-8. CONCLUSIONS AND RECOMMENDATIONS

This thesis provides a detailed insight of thermal hydraulic phenomena occurring within the

NPP-SFP during loss of coolant accident. Following are the conclusions which can be derived

from this work.

1. Empirical correlations are developed for the estimation of evaporative mass flux from warm

NPP-SFP air water interface under prolonged loss of cooling accidental scenario. Based on

the theoretical understanding of evaporation process (Fick’s equation) and experimental

observations, two different modeling approaches i.e., diffusion based approach (similar to

Hugo’s correlation) and decay power based approach, has been developed for different states

of SFP during the course of accident.

2. Predictions of power based correlation are found to be more consistent with the experimental

data for high decay heat and low liquid level scenarios, whereas for high liquid level and low

power scenarios predictions of diffusion based correlation are found to be in line with the

experimental data.

3. Thermal stratification is not observed for the experiments conducted at low and high heater

power. Local temperature distribution within the setup confirms the existence of circulating

buoyant hot water plume. This buoyant hot water plume circulations are strong enough for a

good mixing of pool water.

4. Significant thermal stratification in the overboard volume is predicted by the RELAP5 code.

Hence reduction of number of control volumes for RELAP5 model will result in good

mixing. This will decrease the thermal stratification in the overboard volume.

212
5. Insignificant thermal stratification is predicted in the pool by CFD techniques during the heat

up transient. Natural convective flow is only observed within the heater shroud assembly. No

natural convection loops are observed in the bulk overboard water volume during the heat-up

transient. During the heat up phase, dominant mode of heat transfer within the overboard

water volume is conduction only. It is observed that 2D- CFD model is not able to simulate

the natural convection phenomena in the overboard volume.

6. Due to computational limitations a relatively simple CFD model is used in the present work.

However a 3-dimensional CFD model of the experimental setup comprises of heater shroud

section modeled as a porous body coupled with hydraulic resistance coefficients of heater

shroud assembly, required volumetric heat generation and variable heat transfer coefficient

with respect to temperature as a boundary conditions for removing heat due to surface

evaporation may capture the development of natural convection loops within the system.

8.1 FUTURE RECOMMENDATIONS

The work presented in this thesis is confined up to initial phase of loss of cooling accident in

NPP-SFP (Phase-1 accident). This work can be extended further covering fuel uncovery (Phase-

2 accident) and fuel oxidation (Phase 3 accident) phase during loss of cooling accident in NPP-

SFP. This study can be further extended for the assessment of fuel cooling and structural

integrity during reflooding exercise within the SFP. Rigorous CFD numerical experiments can be

undertaken for simulating the natural convection flow circulation phenomena within the NPP-

SFP.

213
REFERENCES

[1] www.nrc.gov

[2] Organisation for Economic Co-operation and Development. (August 25, 2017).

PIRT on Spent Fuel Pools under loss of cooling and loss of coolant accident

conditions. (NEA/ CSNI/ R (2017) x)]

[3] Organisation for Economic Co-operation and Development. International Atomic

Energy Agency (2009). PAKS Fuel Project, Final Report.

[4] Kaliatka A. Vileiniskis V and Uspuras E., July 2011.Analysis of Processes in

Spent Fuel Pools in case of loss of heat removal due to water leakage. 8th

International Conference on Heat Transfer, Fluid Mechanics and

Thermodynamics.

[5] Davorgrgic., September, 2000. Thermal hydraulic modeling of re racked spent

fuel. International Conference Nuclear Energy in Central Europe 2000.

[6] Yanagi, C., Et al., 2012. Evaluation of heat loss and water temperature in a spent

fuel pit. Journal of Power and Energy Systems, pp. 51-62.

[7] Hung, T-C., et al., 2013.The development of three dimensional transient CFD

model for predicting cooling ability of spent fuel pools. Applied Thermal

Engineering, pp 496-504.

[8] Kataoka et al., 1992. Experiments on convection heat transfer along a vertical flat

plate between pools with different temperature. Nuclear technology, pp 386-396.

[9] ChihiroYanagi, MichioMurase, Yoshitaka Yoshida & Takayoshi Kusunoki., July

2014. Prediction of temperature and water level in a spent fuel pit during loss of

all AC power supplies. Journal of Nuclear Science and Technology.

214
[10] Tadashi FUJI, Yoshiyuki KATAOKA and Michio MURASE., 1995. Evaporation

and condensation Heat Transfer in a Suppression Chamber of the Water Wall

Type Passive Containment Cooling System. Power& Industrial Systems R&D

Division, Hitachi Ltd.

[11] Noureddine Boukadida, Sassi Ben Nasrallah,. January 2000. Mass and heat

transfer during water evaporation in laminar flow inside a rectangular channel-

validity of heat and mass transfer analogy. Int. J. Therm Sci.

[12] Bruce R. Hugo, William C. Kinsel,. February 2014. Predicting Evaporation Rates

from spent nuclear fuel storage pools. International nuclear safety journal.

[13] Mirza Mohammed Shah., January 2014. Methods for calculation of evaporation

from swimming pools and other water surfaces. ASHRAE

[14] M. Quinn Brewster., September 2017. Evaporation of water at high mass-transfer

rates by natural convection air flow with applications to spent fuel pools.

International Journal of Heat and mass Transfer.

[15] L.M.K Boelter, H.S. Gordon, J.R. Griffin,. 1946. Free evaporation into air of

water from a free horizontal quiet surface. Industrial and engineering chemistry.

[16] Doctor of Philosophy thesis by Bruce Robert Hugo. December 2015. Modeling

Evaporation from Spent Nuclear Fuel Storage Pools: A Diffusion Approaches.

Washington state university.

[17] P. K. Vijayan, H. Austregesilo (1994)., Scaling Laws For Single Phase Natural

Circulation Loops.

[18] H.H. Bau and K.E. Torrance, Transient and steady behavior of open,

symmetrically heated, free convection loop, Int J. Heat Mass Transfer 24 (1981)

215
597-609

[19] M. Ishii and I. Kataoka. Similarity Analysis And Scaling Criteria For LWR’S

Under Single-Phase And Two-Phase Natural Circulation. NUREG/CR-3267

[20] M. P. Heisler and R. M. Singer., 1981. Facility Requirements for Natural

Convection Shutdown Heat Removal System Testing. Decay Heat Removal and

Natural Convection in Fast Breeder Reactors, Hemisphere, P 113.

[21] M.P. Heisler,.1982. Development of Scalling Requirements for Natural

Convection Liquid Metal Fast Breeder Reactor Shutdown Heat Removal Test

Facilities. Nuclear Science Engineering.

[22] American National Standard Decay Heat Power in Light WaterReactors.

ANSI/ANS-5.1-2005

216
ANNEXURE

9.0 LINEAR REGRESSION MODEL

Consider the statistical modeling between the dependent and one independent variable. When

there is only one independent variable in the linear regression model, the model is generally

termed as simple linear regression model. When there are more than one independent variables

in the model, then the linear model is termed as the multiple linear regression model.

9.1 THE MULTIPLE LINEAR REGRESSION MODEL

Let y denotes the dependent (or study) variable that is linearly related to k independent (or

explanatory) variables X1,X2,…,Xk through the parameters and we write

y =X1β1+X2 β2+ X3 β3........+ ɛ

This is called as the multiple linear regression model. The parameters are the regression

coefficients associated with X1,X2,…,Xk respectively and is the random error component

reflecting the difference between the observed and fitted linear relationship. There can be various

reasons for such difference, e.g., joint effect of those variables not included in the model, random

factors which cannot be accounted in the model etc. The jth regression coefficient represents the

expected change in y per unit change in jth independent variable Xj .As , model is said

to be linear when it is linear in parameters. In such a case should not depend on β's.

From the theoretical understanding of surface evaporation following empirical correlation

specific to power based approach is subjected to fit in the experimental data by means of linear

multi variable linear regression tool. As m"[Kg/m2.hr] = a ( )mln((P-P1,e)/(P-P1,s)

considering this equation equivalent to Y = a.X1m.X2n, taking log on both sides, ln(Y)= ln (a) +

217
m ln (X1)+ n.ln (X2), this equation resembles with Y =X'1β1+X'2 β2. Similarly for diffusion based

approach m"[Kg/m2.hr] = a ( )m .ln((P-P1,e)/(P-P1,s) is subjected to fit in the experimental

data by means of linear multi variable linear regression tool. As m"[Kg/m2.hr] = a ( )m.ln((P-

P1,e)/(P-P1,s) considering this equation equivalent toY = a.X1m.X2n, taking log on both sides,

ln(Y)= ln (a) + m ln (X1)+ n.ln (X2), this equation resembles with Y' =X'1β1+X'2 β2.

9.2 SAMPLE CALCULATIONS

Time, Level, mm Average Surface Rate Equivalent X'1 = X'2 = X'3=ln

min measure Temperature of evaporative ln(T/2 ln((P- ( )

by DPT, h level mass flux 73) P1,e)/(P-


Tavg = ∑Ti/n
fall P1,s)
[dh/dt]*ρ(T),
Ti temperature
dh/dt, X'2=ln
measured by m'' Kg/m2hr
mm/m X2
thermocouples
Y' = ln (m'')
in
close to the

interface
Used Multivariable regression analysis for
estimating unknowns of Y' =X'1β1+X'2 β2+X'3β3

Compiled data for Lt= 2794 mm, P= 10 KW

Compiled data for Lt= 2763 mm, P= 6.66 KW

Compiled data for Lt= 2767 mm, P= 3.33 KW

Compiled data for Lt= 20466 mm, P= 10 KW

Compiled data for Lt= 2027 mm, P= 6.66 KW

218
Compiled data for Lt= 2022 mm, P= 6.66 KW

219

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