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Ultra860 Manual English PDF
Ultra860 Manual English PDF
Thanks for using ULTRA series printers of Shanghai Wit-color Digital Science & Technology Co., Ltd.
☆To ensure all operations will be taken in accurate and safe way, all operations should be carried out based on
well understanding to the performance and capability of printers. Please keep this manual properly.
☆Wit-color equipment user manual and printing program are only for the use of legal authorized individuals.
Without company’s permission, any form of copy, modification, exchange or publications to the content are
prohibited. Any action against the above demands will bear criminal and civil obligations.
☆Details contained in this manual may be subject to change with notice.
☆We had tried our best to edit this manual and examine all products, it will be highly appreciated if you can find
any error in printing and inform us.
To facilitate the contacts, you can communicate with us in the following way.
A. Please read user manual first and get direct help.
B. Please browse our web site www.wit-color.cn and read the part of “Technique Support”, we will provide some
measures for solving the updating technique questions.
C. You can contact our agents’ Technical Department or our branches by telephone.
D. Please contact Wit-color Technical Support Department by telephone. Working time: 8:30-20:00 professional
Engineer on duty. Fax available from 20:00 to 8:30, our professional technicians will contact you as soon as
possible.
E. Internet Technical support: www.wit-color.cn
E-mail: support@wit-color.cn
MSN: witcolor_support@hotmail.com
F. Telephone of Shanghai After Sale Service Center: 0086-21—54881966 ext 117
Fax: 0086-21-54881617
Service Hotline: 13371971397
G. If you need spare parts, please fill in the application form and fax to 0086-21-54881617 as requested.
H. If explanation in words is not effective, photos are preferred.
Notice:
Without the permission from manufactory, all distributors and end-users can not exchange
the spare parts privately. Spare parts’ Repairing at unauthorized units and unoriginal
spare parts’ using are strictly prohibited. Otherwise, all damage caused by these actions
will be user’s responsibility. And then the manufactory will stop all after service to the
corresponding printer.
Tearing, scratching and exchanging of Bar Code and Serial Number are strictly prohibited.
Once this kind of case was found, all after service to the corresponding printer will be
stopped.
Please check the following information that you registered to our Techincal Support department, so that we
could provide prompt service when any trouble occurs. (Please fax the following information to Wit-color
Technical Support Department at 0086-21-54881617 or 54889946 before installation.)
Name
Address
Phone Fax
Contact
Mobile Phone e-mail
Resolution Printer Length Printhead Quantity
〇200DPI 〇2.2M 〇4H 〇8H
Product Model
〇2.6 M 〇12H 〇6C 12H
〇720DPI 〇3.3 M 〇16H
Product Code
Dongle Code
Content
1.1 Ultra860+
Step 2:Take out the parts and assemble as the direction of arrowhead marked showed in the map.
Match all parts one by one, and then tighten screws.
☆Please do not spray any chemical liquid into printer, or onto the electronic circuit board or data cables.
☆Power supply must meet requirements that marked on printer.
☆Please do not install the printer together with other high-power equipments or in the same loop-line.
Do not use broken power supply cables.
☆Please make sure the total ampere of all equipments is not exceeding the rating ampere of electrical
outlet.
☆Without enough knowledge, please do not repair the printer by yourself.
☆When the following occurs, please contact professionals.
Any damage of power supply cables or connection parts;
Liquid sprayed into the printers;
Printer got strong mechanical knock.
Printer cannot work normally or evident changes in performance;
☆Please do not pull out the plugs or data cables before power off;
☆Please put the ink tank away from children, drinking or touching by child are prohibited.
☆If inks sprayed on skin, please wash with soap and rinse thoroughly. If ink splashed into eyes, please
flush immediately and seek medical advice soon.
☆Generally each three months, please take the ink tanks off, clean thoroughly and dry up, and then
reuse. To guarantee the printing quality, to change new clean ink tank is preferred.
☆If printer with password, please pay attention to the reminder interface that occured before the
password interface appearing.
☆The conditions of temperature and humidity of workshop should be constant, and printer should be
away from sunlight or powerful light or heating source’s direct irradiating.
☆All equipments should be grounded well, and UPS system is needed.
☆To avoid the influences from computer, high configuration computer is preferred.
Notice:
If printer with password, please pay attention to the reminder interface that occured before the
password interface appearing, to ensure your normal work schedule please collect password
from local seller/agent in time while the password reminder interface occured.
Step 1:
Check print heads’ appearance and nozzle film carefully to confirm any damage exist before
installation. If without any abnormity, please flush all print heads with solvent cleaning
solution first and then start installation. If you found any problem, please stop installation
and contact with Wit-Color company at once.
Notice: Print heads with problem at your knowledge are still used will be out of warrantee.
Step 2:
②
Map 1
Put printhead and heat sink flatwise, and put part①and part②together slightly but not push and
pull by force to close them。
Step 3:
④
③
②
Map 2
①
Notice: Please screw them by appropriate force and keep the printhead fixed.
Step 4:
Finished installation
Notice: More help and information for above operation, please contact with technical
support department in time.
Shanghai Wit-color Digital Science &Technology Co., Ltd www.wit-color.cn
TEL: 0086-21-54881966 FAX: 0086-21-54889946 E-mail: support@wit-color.cn
8
ULTRA SERIES INKJET PRINTER USER MANUAL
Remarks: Enough space for image moving and airing purpose should be left.
2.3.2 Workshop Environment Requirement:
Basic conditions for Printer workshop are as following:
Location: away from wireless radio sources
Temperature : 20℃--- 25℃.
Floor: clean easily and no dust and static.
Humidity: between 45% and 75%.
Illumination: Pure white light or daylight.
Map 4.1-1
Map 4.2-2
Map 4.3-1
◆Tools:
Dial indicator and standard minipad (Thickness=3mm).
◆Operation Procedure:
Fix Dial Indicator on the Linear Motion Block, and then check the number which shown on dial
indicator while slowly moving dial indicator from left to right. Through adjusting the position of screws
(under the plate) to make the plate even until the numbers showed on dial indicator are almost same
during its moving on plate in the left, middle and right part of the plate.
The usage of minipad: Insert 2 minipads between the printhead plate and printer plate
(measure from 2 points). The distance between printhead plate and mechanical plate will be 3
mm(The thickness of minipad). The tolerance is about 0.5 MM.
◆ Importance of adjustment:
The plate adjustment will affect the resolution of printing image. Due to uneven plate, you may
find different resolutions on left and right part of the image. The uneven plate will cause pintch roller
pressure uneven also, thus the media will crinkle, and finally scratch the surface of Print head plate.
Notice !
The plate adjustment must be done after the printer installation.
The pintch roller should be pressed on the plate during plate even adjustment.
The purpose of plate adjustment is to keep printhead plate is parallel with the printing plate.
The specifications for plate adjustment attached on the back of Quality Certificate for your reference.
6. Install pixel board driver program: insert the pixel board into PCI slot, then PC will find PCI equipment
automatically, driver program’s location is under the path of C:\program files\ultra*h\drivers.
6.1.2 Usage of ULTRA software
6.1.2.1 Introduction of ULTRA software
★ Illustrate by Ultra720+H12, and the operation is applicable for any model printer.
★ Do not change system’s timing, otherwise the dongle will be locked.
1. Brief Introduction
ULTRA series printers are controlled by the software of Ultra Control Center. Three document formats
are acceptable for this software. First one is RTL Format, which is the un-compressing output format of
RIP software; second one is PRN Format, which is the un-compressing output format of RIP Software;
third one is the un-compressing output format of PRT, Which is the un-compressing output format of
certain RIP Software. Every format document can be printed at Slow, Medium or Fast speed. And
every speed has three printing models: Normal, Enhanced and Ultra. Printer Density also can be
adjusted in certain range. Many operations could be controlled simply from windows image interface
of software by mouse. PHOTOPRINT RIP software is recommended. (More details for RIP software
you may found in its User Manual).
2. Software Guide
Double click “Ultra720+H12 Control Center” icon on the tabletop of computer, then controlling
software starts. And then carriage moves to left slowly till pressing the button of “Starting point”, the
carriage will go back and stop at print head cleaning station point. Main image control interface will be
on the PC tabletop. Shown as Map 6.1.7. Then printer’s initialization finished.
Help
Map 6.1.8
2. Printing (Operation) Menu (map 6.1.9-1)
File info
Print option
Select area
Print image
Map 6.1.9-1
◆File Information Notice: Only when the image file is opened, can you enter this menu order.
Displayed information of opened image: File path, File size, Image width & length and RIP
resolution etc. (map 6.1.9-2)
Image file
Image dimensions
Image size
Map 6.1.9-2
Purge setup
Print model Print density
Print speed
Encoder setup
Map 6.1.9-3
◇Printer Modes: Normal, Enhanced and Ultra. The option with black dot is selected mode. Click and
select one.
◇Printer speeds: Slow, Medium and Fast. The higher the speed is, the higher demands to mechanical
parts and electronic circuit and ink quality are. And the printing quality will not be ideal. The option
with black dot is selected speed. Click and select one.
◇Printer Density: It has three options from 100% to 150%. Click and select as you need.
◇Jet Bars: Click “Jet Bars On” could start or stop Color bars’ printing. The purpose of this function are
checking working status of print head by eyes and avoiding the paused print head jamming.
◇Purge Cycle: Click “Purge Cycle” could start or stop jetting periodically at clean station point. The
period could be decided by inputted time (Unit=Secs.). This action could prevent print head jamming
when printer pauses.
◇Please stop printing when print head is jammed. Only after cleaning and carriage returned, can print
be continued. Due to mechanical reasons, the edge may be not smooth; we can correct this error by
inputting certain number into columns of Pause L-adjust and Pause R-adjust.
◇ According to the width of media, program could divide image into segments automatically.
Segments printing should take edge overlap and vertical space between segments into account.
Edge Overlap and Vertical Space between Segments can be set in this interface by inputting the
proper size into side column. Unit is as prescribed currently.
◇Choose Encoder:
1. Inner encoder: this option is for servo orientation.
2. Optical encoder: this option is for encoder strip orientation (adopted by the printer which use
encoder strip)
3. Magnetic encoder: this option is for magnetic encoder strip orientation (adopted by the printer
which use magnetic encoder strip. Until now it is unadopted.)
◇Automatic Cleaning:
Each [ ] passes, you can input the number that you want to set for automatic cleaning frequency;
Movement adjustment [ ], you can set the error that for automatic cleaning. As per the position of
sucking Nozzle, you can choose cleaning station at left or right.
Notice:
Click “OK” button, exit from interface and make modifications into effect.
Click “Cancel” button, exit from interface and invalidate the modifications, and resume the original
parameters.
◆Select Area
According to the width of media to set number of segments or choose continual printing. Or print
certain rectangle area. Starting line for each segment could be set also. (map 6.1.9-4)
Image information
Map 6.1.9-4
◆Print Image
Display all printing parameters; you may check whether all settings are correct. When printing is
started, the printing schedule will be displayed. So that the procedure could be paused to clean
printheads. (map 6.1.9-5)
Print image
Map 6.1.9-5
Notice:
Please confirm each parameter’s correctness before printing.
3. View Menu
Open or close the display of Toolbar
★Blank skipping
(Only for 720T software)
◆ Calibration :
Shanghai Wit-color Digital Science &Technology Co., Ltd www.wit-color.cn
TEL: 0086-21-54881966 FAX: 0086-21-54889946 E-mail: support@wit-color.cn
21
ULTRA SERIES INKJET PRINTER USER MANUAL
②
③
④
⑤
Nonuse
①On Calibration-1 page, click “Set Clean Station Point” button, then set the print head cleaning station
point. Numerical value could be input in the side box, the unit is millimeter. This value is the horizontal
distance from “Zero Point Switch” to the left edge of Carriage board. And the carriage board will stop at
this point when the next “Home” order is executed.
②Click “Movement InitDist” button, then set the movement Initial distance. The numerical value could be
input in this column, unit is millimeter. The Movement Initial Distance is the distance of carriage board
movement from the status of quiescence to constant speed or from constant speed to quiescence
status by accelerating or decelerating movement. Printing should be in the area that carriage board’s
speed is constant. Then the setting value should be larger than the actual movement distance or equal
to it. But this numerical value can not be too large; otherwise the virtual printing width will be reduced.
③Click “Movement L-delay” button, and set the distance of Movement Left Delay. The numerical value
could be input in the side column, unit is millimeter. “Movement L-delay” is the carriage movement
delay from the movement order’s sending to the carriage starting moving right. The larger the value is;
the larger the distance of printed image movement to right will be.
Click “Movement R-delay” button, and set the distance of Movement Right Delay. The numerical value
could be input in the side column, unit is millimeter. “Movement R-delay” is the carriage movement delay
from the movement order’s sending to the carriage starting moving to left. The larger the value is; the
larger the distance of printed image movement to left will be. If the mechanical precision in X axis is
higher enough, then Movement L-delay will be equal to Movement R-delay approximately. Then right
and left edge will be even by adjusting Movement L-delay and Movement R-delay.
Shanghai Wit-color Digital Science &Technology Co., Ltd www.wit-color.cn
TEL: 0086-21-54881966 FAX: 0086-21-54889946 E-mail: support@wit-color.cn
22
ULTRA SERIES INKJET PRINTER USER MANUAL
Click “Calibration-2” shown as map 6.1.9-7.This operation could adjust the installation position of print
head slightly.
Unchangeable
Map 6.1.9-7
5.Help Menu
Shanghai Wit-color Digital Science &Technology Co., Ltd www.wit-color.cn
TEL: 0086-21-54881966 FAX: 0086-21-54889946 E-mail: support@wit-color.cn
23
ULTRA SERIES INKJET PRINTER USER MANUAL
◆Help
printer.)
◆ Installation of WIT software
1. Insert the disk into CD driver;
2. Double click "My Computer" icon on tabletop, open window;
3. Double click CD driver icon;
4. Double click “SETUP” icon, then click “NEXT” icon; (Shown as Map 6.2.1--- 6.2.4)
6. Install pixel board driver program: insert the pixel board into PCI slot, then PC will find PCI equipment
automatically, driver program’s location is under the path of C:\program files\ultra*h\drivers.
◆ Installation of PHOTOPRINT software
1.Insert the disk into CD driver;
2.The disk will run automatically;
3. Finish installation, shown as Map 6.2.2-1---6.2.2-6.;
Mark this
Option
4. After open the software, the hint requires to install the printer driver will appear;
Illustrate by WIT720TH12, and the operation is applicable for any model printer;
The system timing can not be changed, otherwise the dongle will be locked.
1. General Introduction
WIT software includes Ultra Control Center operation software and Photoprint Rip software. It can
accept any format image file with while RIP while printing function. This function can save your time
greatly.
2. Software Reference Guide
Double click the icon of “Photoprint” software on desktop, start this control software image
interface.(map 6.2.2-11)
Map 6.2.2-11
6.2.2.2 Control Program Menu structure
◆ Job Properties
1.Layo ut
Copy image
2. Workflo w
3.Color Management
Choose ICC
4.Printer Option
Single click
◆Remarks:
1. To prevent micro fuzz entering print head, keep low lint paper and lint free wiper away from the print
head tray.
2. To avoid dirty objects coming into print head, cap the ink inlet of print head during storing.
3. To prevent cleaning solution volatilizing, seal the print head’s container.