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J J
BY HYDROGENOLYSIS OF SUGARS
IN THE PRESENCE OF COPPER-ALUMINUM OXIDE'
C. W. LENTH2AND R. N. DU PUIS
The Miner Laboratories, Chicago 6, Ill.
A study of the production of polyhydric alcohols by the The first stage actually does occur; various sugar alcohols
hydrogenolysis of sugars has been carried through the (sorbitol, mannitol, and dulcitol) have been prepared by this
pilot-plant stage. A t 240' C. and 1500 pounds per square means (16). However, there is no proof that the second stage
inch pressure, using a methanol suspension of either occurs to any large extent. The hydrogenolysis products always
sucrose or dextrose and a special copper-aluminum oxide contain substantial quantities of propylene glycol even when the
catalyst, an average yield of 60-65 per cent distillable poly- hydrogen consumption is limited to the theoretical quantity
hydric alcohols is obtained, of which about 60 per cent is shown by Equations 1 and 2. As shown in Equation 3, which has
propylene glycol and 40 per cent is a mixture of glycerol been experimentally verified, glycerol may be reduced to propyl-
and other polyhydric alcohols of higher molecular weight. ene glycol:
The latter fraction cannot be rectified by ordinary distilla-
tion methods. The hydrogenolysis products have poten- H H H H H H
tial use as glycerol substitutes but do not serve as an HC-C-C-H + H, --+ HC-C-CH + HZO 13)
economical source of pure glycerol. I l l 1 1 1
0 0 0 O O H
H H H €1 H
H H H H H H H H H H H H
HC--C-C-C-C-COH
Hq-q-C-C-C-COH + Hz ---t HC-C-C-C-C-FH
HC-C-C-C-C-CH
A A /o oI ol ol The earliest reference to the reaction of sugars with hydrogen is
made by Ipatieff ( I @ , who produced the corresponding sugar
H H H H H ' H
L--- 0 ---d alcohols from several monosaccharides by treatment with hydro-
gen at 84 atmospheres pressure and 100-135° C. Other investi-
gators (6,27,29) followed in studying this reaction, but it was not
H H H H H H until 1932 that Lautenschlager obtained patents (18,19) covering
HC-C-C-C-C-CH
I l l l l l
+ H, + the hydrogenolysis of sugars. Others soon followed, and patents
O b O d O b have been issued here and abroad covering various features of the
H H H H H H
H H H H H H
HC-C-CH
/ / I
+ HY-F-CH (2)
1 This article wha submitted for publication almost three years ago, but
was withheld from publication at the request of the government
censor. Restrictions have now been removed for the presentation of them
0 6 6 6 6 0 data.
H H H H H H 2 Present address, 400 West Madison Street, Chicago 6, Ill.
152
February, 1945 I N D U S T R I A L A N D E N G I N E E R I N G CHEMISTRY 153
A-I
I
II B
I P E
reaction. The outstanding point in connection with
all of these patents is that the reactions were uni-
versally carried out in aqueous solution, although
in the usual broad language of patents occasional
mention of the possibility of using alcoholic sol-
vents was made. However, there is no indication
that such solvents were actually employed until
Zartman and Adkins published their paper (30)on
the hydrogenolysis of sugars in anhydrous ethyl
\ alcohol solution. Their operating conditions were
H
- somewhat more severe than those of the earlier
G
I -_r_
hc F o o C
workers in that they used pressures of 300 atmos-
pheres. Consequently, any glycerol that they
might have produced was probably further reduced
Figure 1. Diagram of Kiln to propylene glycol. I n any event, they were the
A. Hopper E . Inmulation only investigators who did not claim the production
B. Serew feed F. % /c-horse owor motor of large quantities of glycerol. While it may be
C. 18-8 atainlaas steel tube G. 4811.pee8 reducer
D. Heri-Duty heating elements H . Trunnions argued that the use of an alcoholic reaction medium
instead of an aqueous one inhibits the formation
of glycerol, our work on this subject indicates little
or no difference in the amount of glycerol formed between the two
solvents under similar temperature and pressure conditions. It
further shows that there is considerably less decomposition to
tarry substances when the alcoholic vehicle is used.
As mentioned above, preliminary experiments indicated that a
cleaner product results from the use of an alcoholic vehicle than
ONE FOOT from the use of water; consequently an extended study was made
t o establish optimum conditions for the reaction in methanol.
I n addition, a large number of catalysts was studied. These in-
vestigations ( I , $ , 82-26) established that maximum conversion of
sugars to polyhydric alcohols of substantially lower molecular
weight occurs a t pressures of less than 2000 pounds per square
inch and temperatures of 225' to 250' C. in the presence of either
a copper chromite-barium oxide catalyst (7) or the specially pre-
pared copper-aluminum oxide catalyst described below (2, 4, 21,
24). It was also found that, except for slight modifications, re-
fined cane sugar, refined beet sugar, raw cane sugar, and dextrose
may be processed interchangeably. Of these, refined cane sugar
was the most reactive. The other grades of sucrose required
higher catalyst and promoter concentrations, and dextrose re-
quired a reduced form of the copper-aluminum oxide catalyst.
On the basis of the small-scale work briefly outlined above, it
was decided to construct a small pilot plant to study the reaction
products more fully.
CATALYST PREPARATlON
The catalyst (2,4,81,84) was prepared by coprecipitating cop-
per carbonate and aluminum hydroxide in a 25-gallon stone
crock. A solution of 6.25 pounds of technical copper sulfate and
16 pounds of technical aluminum sulfate in 10 gallons of hot tap
water was run slowly with violent stirring into the crock which
contained 13 pounds of soda ash in 7 gallons of hot tap water.
The mixture was stirred for about 30 minutes after all of the salt
solution had been added and was then allowed to stand about 24
hours with occasional stirring to assist in driving out the carbon
dioxide.
Various forms of filtration apparatus were tested, including
pressure filters, vacuum filters, and filter leaves, but the most
satisfactory was a basket centrifuge. The catalyst slurry was
loaded into such a centrifuge, and after a sufficiently thick cake (1
inch in a 12-inch basket) had been built up, it was washed with
Figure 2. Diagram of Autoclave hot water until the washings showed only a faint cloudiness when
A. To hydrogen mupply and premure gage tested with barium chloride solution. This required about one
8. Oil remervoir hour, The cake was then spun as dry as possible, broken into
C. Hydrogen line
P . Water-cooled stu5ng box about I-inbh lumps, and dried a t 100-125' C. The material
$3. Thermowuple well
F. Thrust bearing shrinks considerably on drying.
G. Handhole
p. Lanternring The catalyst was then ignited at 1000 * 50" C. in the kiln
J . Air bleed-off valve shown in Figure 1. This consisted of a 4-foot length of 2-inch
g. Dowtherm vapor line
Dowtherm oondenaate return o.d., b/,e-inch wall, 18-8 stainless steel tubing, ro'tated in an elm-
154 INDUSTRIAL AND ENGINEERING CHEMISTRY Vol. 37, No. 2
hydrogen on the volume of gas a t standard conditions present in reaction vessel and the dashed line shows the temperature on the
the cylinders at various temperatures and pressur‘es, i t was outer wall of the jacket. An interesting feature is the sudden
possible to determine the volume of gas a t standard conditions rise of temperature of reaction mixture starting at about 165” C.
in the supply cylinder before each run. Hydrogen from the Over a period of 10 minutes the temperature rose t o 205’
auxiliary cylinder was used for sweeping out the system and filling and in the following 10 minutes i t decreased to 195” C. This
to the initial pressure. All subsequent additions of hydrogen indicates that the reaction in its initial stages is markedly exc-
during the run were taken from the supply cylinder. When the thermic. Examination of the reaction mixture a t this point re-
run was completed and the equipment cooled to room tempera- vealed no explanation, for the only products isolated were
ture, sufficient hydrogen was added from the supply cylinder to mannitol and sorbitol.
raise the pressure to its initial reading. The pressure and tem- A pressure chart is reproduced in Figure 6. The zigzag portion
perature of the supply cylinder were then measured as described of the record represents the period during which hydrogen was
above. The difference in gas volume in this cylinder then repre- added to maintain an average pressure of 1500 pounds per square
sented the total hydrogen consumed. Obviously this method inch.
depends on a number of factors such as uniformity of volume of The average time required for a run starting with the equip-
the gas cylinders, constancy of volume of the reaction mixture, ment a t room temperature was approximately 3 hours; about
reproducibility of pressures and temperatures, and perhaps others. half of this period was required t o raise the temperature to the
However, i t is probable that the errors introduced by these fac- point a t which reaction started. The actual duration of the reac-
tors, except for the change in,volume of the reaction mixture, tion was therefore about 1.5 hours. This time is almost exactly
were not serious. (The volume of the reaction mixture increases the same as that required for the reaction when carried out in
about 20 per cent, and a correction factor was applied to the small laboratory pressure vessels agitated by rocking.
hydrogen consumption data to compensate for this.) The principal difference in operation between the large pressure
A large number of runs on both dextrose and cane sugar were vessel and the small laboratory ones was that in the former it was
conducted in the pilot plant. The usual charge consisted of the found necessary t o use an amount of methanol a t least equal in
following: weight to the sugar, whereas in the small ‘kockers” the methanol
could be reduced t o 50 per cent of the weight of the sugar, Other-
Sugar lb. 10 wise the reaction proceeded in the large vessel as smoothly and
MethAnol (anhydrous), lb. 10
Copper-aluminum oxide catalyst, lb. 0 75 sucrose) satisfactorily as in the laboratory, r p d there is no reason to be-
Soda ash lb.
:
1 0 ldextrose)
0.04 lieve that a further increase in size could not be effected without
Initial h;drogen pressure, lb./sq. in. 900 major difficulty.
As there was little variation of yields with minor changes of tem- HYDROGENOLYSIS PRODUCTS
perature and pressure, the data in Table I are the result of averag-
ing the figures for the indicated number of runs for both sugars. After removal from the pressure vessel, the reaction mixture
A reproduction of a typlcal temperature record is shown in was separated from the catalyst by settling overnight and de-
Figure 5. The dotted line indicates the temperature inside the canting the supernatant liquid through a pad of filter aid on a
stoneware vacuum filter box. The catalyst was centrifuged from
the balance of the reaction mixture and, after being washed with
several changes of methanol, was dried and stored for re-use.
The washings from the catalyst were added to the main body of
the filtered reaction mixture, and the whole was distilled t o a
still-head temperature of 100’ C. to remove the methanol and
most of the water formed in the reaction. The residue from this
topping operation was called “nonvolatile a t 100” C.” (Table I).
This liquid contains about 50 per cent propylene glycol which
was separated by rectification in vacuo. The residue was vac-
uum-steam distilled to the point of decomposition to yield the
product called “glycerol and congeners”. The bottoms from this
last treatment were semisolid and consisted principally of thermal
decomposition products of some of the original sugar as well as
of the hydrogenolysis products.
The propylene glycol fraction was found to contain traces of
acetol (l-hydroxy-2-propanone),
0
CHI- E -CHzOH
Distillation in a Podbielniak column was ineffective in separat- Some of the physical properties of 5-methyltetrahydrofurfuryl
ing this mixture of polyhydric alcohols. Rehydrogenation of the alcohol were: boiling point 177-178" C. a t 750 mm.; specific
gravity 1.037 a t 25/25" C. The acetate was prepared, and ita
mixture at 240' C. and about 1800 pounds per square inch re-
sulted in 34 per cent propylene glycol, based on the original mix- physical properties were found to be: boiling range 95-105" C.
a t 25 mm.; specific gravity 1.041 a t 25/25' C.
ture. If this propylene glycol was formed only from glycerol
I n view of the fact that 5-methyltetrahydrofurfuryl alcohol
present in the mixture, the concentration of glycerol must have
was formed by dehydration of 1,2,5-trihydroxyhexane, it is proba-
been at least 41 per cent. However, i t is possible that some of
ble that the small amount of the former observed in the propylene
this propylene glycol was formed by hydrogenolysis of higher
glycol fraction had its origin in the same source as B result of the
polyhydric alcohols present. Hass (1.2) in working on a similar
dehydrating conditions existing duging the hydrogenolysis.
mixture (although of a somewhat narrower boiling range) was
able to separate over 40 per cent of the mixture as glycerol by
crystallization in butanol solhtion, and Hass and Patterson (13)
reported a recovery of over 60 per cent from another mixture
of the same type. As these reports of Hass were published some
time after the work here discussed was suspended, his method was
not applied to the mixture under consideration.
The liquid remaining after removal of propylene glycol from the
rehydrogenated mixture of polyhydric alcohols was distilled into
three fractions.
The first fraction, representing 25 to 40 per cent of the mixture
and boiling between 120' and 125" C. (3 mm. pressure), had the
aame general characteristics as the material reported by Zartman
and Adkins (30) for which they suggested the structure,
2-(4-hydroxytetrahydrofuryl)methylcarbinol
Our studies of this fraction indicated that, in addition to the
pbove compound, a n isomer,
Hs H Hg HZ H Ht
HOC-C-C-C-+COH
I I
ACKNOWLEDGMENT