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Service Manual DR-2 Descrete Head Cassette Deck TF B Nakamichi CONTENTS 4. General et 2. Test Tepes and Gauges... 3. Mechanism Ass'y and Parts List 3.1. Synthesis 3.2. Chassis Assy (AQT) 3.3. Front Chassis Assy (801)... 3.4. Mechanism Assy (B02) 4. Mounting Diagrams and Parts List... a 4.1. Bias Volume P.C.B. Assy 4.2. Input Volume P.C.B. Assy. 4.3. Timer Switch P.C.8. Assy 44, Front P.C.B. Assy 45, Power Supply & Logic P.C.B. Ass'y 48, MainP.C.B. Assy 5. Schematic Diagrams. 1. GENERAL Reterence Service Manual to the Service Manual of Cassette Deck 1.5 (0006153A). ‘The base Model of DR-2 is Cassette Deck 1.5 In this Service Manual, identical sections/items are omitted. So, please refer 1.1, Product Code A138 1.2. Destinations USA, CAN, EP. UK, AUS, SAU, OTR, JPN Abbreviation USA — USA AUS — Australia CAN — Canada SAU — Saudi Arabia EP — Europe OTR — Other Uk = United JPN — Japan Kingdom 1.2, Cautions Warnings (1) Product Saety Notice Pans marked wih tne symbo!_Z2\. in he schematic ciagram have crcl charactarstez Use ONLY replacement pans recommended by the manu: facturer ti recommenced tha the unit be operates Wom a Sutable DC supply orbattenes dunng nal eneck out pro cedures (2) Leakage Current Check/Resistance Check Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a fine to Cchassis resistance check. If the leakage current exceeds 0.5 miliamp, ori the resistance from chassis o either side ‘of the power cord is less than 240 k ohms, the unit is defec- tive WARNING — DO NOT return the unit to the customer unt the problem is located anc corrected. 1.4. Voltage Selector The vonage selector is installed on the Rear Panel of the DR-2 (OTR & SAU). The vonage selector can select either 110-127V or 220-240V at customer's aisposal 1.5. Package Ass'y and Accessory Ass'y Fig. 1 2. TEST TAPES AND GAUGES (1) 400 Hz Level Tape (OA08005C) (2) tH Track Alignment Tape (OAO9007C) (2) 10 kHz PB Frequency Response Tape (DA080030) (4) 15 kHz PB Frequency Response Tape (0A08002C) (5) 20 kHz PB Frequency Response Tape (DA09001C} (6) 15 kHz Azimuth Tape (DA090040) {7) 3kH2 Speed and Wow/Fkater Tape (DA030060) {8) Tape Traveling Cassette (DA09071A) {8) Reterence EXIl Tape (OA09168A) (10) Roteronce Sx Tape (DA08167A) (11) Roterence ZX Tape (DA03166A) (12) EH Tit Check Gauge S (DA03088A) (13) Stroke Check Gauge S (0A03090A) (14) Tape Guide Height Check Gauge S (DA08091A) (18) Tit Chack Gauge $ (0020390) (16) Torque Gauge FWD (DA09082A) Schematic or & ‘Schematic Rot. No Pan No, ofoa72@a F047974 OFO4ASBA Pan No, SADA Baodea7a DaD46s64 Baodeaea oo 0se008 ObDEHeA, 006437 ‘b08¢A D00e«31A Deseretion Package Assy Packing Canon Box ‘Sof Sheet ‘Accessory Ass'y (USA. CAN) ‘Accessory Ass‘ (EP) ‘Accessory Assy (UK) ‘Ascaaaory Assy (AUS, SAU, OTR} ‘Accessory Assy (JPN) Cnwers Manual (English) ‘Owners Marwa! (French) (USA,CAN. EP. UK) ‘Owners Manual (German) (EP. UK) ‘Onwers Manual (Japanese) PrP Cord 3. MECHANISM ASS'Y AND PARTS LIST 3.1. Synthesis Sopiaon Chossis Assy Fig. 3.1 ‘3.1, Synthesis Schematic Scnematic Fet.No. PartNo, Description ov Fet.No, PartNo. _Descrision oy = Synitesis ToS OEDOEATA’ BTSxe = Bring (Black Chomrate) Loe 609966A.BT3xe - Bring Projected Or oHo6234 1 (lack Grvomate) 2 ovavos7e 1 03 HADSS78a 4 oe onOB«1BA 1 05 -HADESO2A Vole Krab Assy COR 2 08 —_HAD6SO3A Voume Knob ASSY OR. ‘ 07 OHOBASEC Fron’ Panat 4 8 ee Chassis Assy : [or og0a0g2A Saxe + Pan Washer Faced (Glock Crromate) Loz 0E03632A BT3xe « Binaing Wh Washer {tack Crvomate) 3.2. Chassis Ass'y (AO1) Fig. 32 33. Front Chassis Ass'y (B01) Lor 32. Chassis Ase'y (AON) ‘Senematic Senematie RaLNo. PanNo. —_Oeserton Oty RolNo. PartNo. _Deserpton 07 = Chassis Assy 7 17 06070820 Votage Selecor OTA. SAU) 7 Lor E02957A BTae8 + Binding Wn Washer 01 08904934 Fuse SOMA [F404] : Loz 0€00607A _Max8 + Pan GA) (USA. CAN. JPN) 10306098924 BTax6's Binang Wasner Faced (08085058 Fuze F50OMA F404) ’ (Black Crromate) (EP, UX, AUS, OTR, SAU) Loe —o€09495A M2 6x6 + Binding Weh Toothed Lock 02 oB90a75A Fuse "Ba F401-403}, 3 LOS QE00821A BTax8 + Binang (USA, CAN JPN) (Bisex Crromate) agose2a Fuse'Ti 25A [Fab1-403) 3 Los o€03212 B12 6x6 » Bincing Toothed Lock (EP, UK AUS, OTR, SAU) CO? —OEDoSBSA Mae6 » Bincing (Bacx Coromate) 03 BADEESSA Power Supply B Lope PCB Assy 1 Los 0E00860A BT3x6 + Binaing (Except JPR) (Black Grromate) BA0EBS1A Power Supply & Loge P.C.B. Assy 1 Los 06037498 PTS<6 + Binang (PN. (lace Coromatey 04 © BAUaEAGA Han P.C®. Assy 1 05 OBSOTEIA. Power Transtonmer 120V 1 (USA. CAN) 3.3. Front Chassis Ass'y (801) 0850182 Power Transtonmer 230V (EP) ieee 9880179A Power Transtemer 240V 1 (UK. AUS| eS a (0R5018:8 Power Transtonmer 115-250V 1 Bor ~—«*Frant Chassis Assy 7 (OTA Sau) 01 0084328 Eject Knob 02 04070488 Elect Knob Spring 93 HADSSEsD Display Lens Assy 0 CHOGA30B Front Chassis 05 OTOTTA. Eject Holder 06 © BADT98BA Heacprone P.C.. Assy 07 OMO6A368 kde Kao 08 © BADGEATA Timer Swich P.C.B. Assy (99501808 Power Tranetormer 100V (JPN) : 1 03 og253A’ Push Knob Spring 8 8 2 05 BADESETA Pinvack PCB. ASSY 07 —GAa092018 Mechanism Ass'y 08 BAUBA77A Playback Amp. PCB. Ass'y wi Front Chassis ASS 10 BAOGESEA Blas VoUre P.C.B. Assy 11 BADGBSTA. Input Voume P.C.B. ASS 12 OHOSETZA Leg 13 0860205A Power Cord (USA, CAN) (98080930 Power Cora (EP) (808348A Power Cord (UX) (8052418 Power Gord (AUS) (0808532 Powe’ Cord (OTR, SAU) (8082198 Power Cord (JPN) 14 08802808 Cord Busting (USA, CAN, EP, UK AUS) (0390289 Cord Bushing (OTR, SAU, JAN) 18 OHOBS25A. Rear Panel (USA, CAN.EP.UK, 1 ‘AUS, JPN ‘H065268 Rear Pane! (OTR. SAU) 1 16 OMOSEFTA Votage Lock Plate (OTR, SAU) 1 10 OnOe«a7 Push Knob 11 HADESE9C Fiter DR Assy 32 OHOG4268 Control Knob ScD 13 BADGBSSA Front PLC. Assy Lor 000868 BTSXE + Binding 134. Mechanism Ass'y (802) Sehemate Senomare father Pan Ne __Descrpton Gy Reto” Pan No. __Deserotion ov 02 CAOS201A Hechanism Assy 7 74 0C52696A Take up Fhywneel 1 75 OG82702R Capstan Bet 1 ©: 0859008 Eject Arm 3 76 OC82710A Tre ite 2 2 —BeaBSOn Efe Am Speng : Th b682726A. Foatng Rubber 3 {3 CaB00UGA. Prmumare Damper ASS : 7 CABi088A. Capstan Mote Assy ; G —SeBa20A Eyer Lever Spora : 78 SC85320A Fiywnee! eker : $ —easan4n Eject Lever i & — besiai7a ComGear® : Ge GARIOIA Chszete Case Hower L i 8) GCBta18A Contra Motor Holcer : SF Ge800198 Eject Spring i & — Seerai6A Thus Song 8 i ce EADG2OA Back Teno Arm Paley 1 8 —OCBD027A Mode Swach 3 0 GER0820 Back Tension Arm Bet 1 ¢—Besiiga. Wan Tmnet Bush : $2 SC80617A Back Tension Am Spring 1 8 CABIGAEA Como! Novor Assy 30 1 1% GGBO6HOA Back Tension rm Color 1 88 GeBeYTIA. Mechanism GND Ast ; 12 SER05198 Back Tension Arm 1 87 Caateran SP Comenor Assy : 1306854258. Lock Lover Spr : & —CAB1672A 9° Connector Assy : 14 OGRS426A Lock Lever Cotar i to: S¢00600A ning asm 15 BeRSKzrA. Leck Lever i {be eo0re1a E-Ring mm Je Caaore0n Sopa Reet He Assy i Gs eoaza2n E-Ring 2mm 17 Sceoot2a. Spring noter 2 Ube GEOD@66R M2 Gut Bex 12 BoBOEt«A. Suppl Root Hub Spang i Os DEDODI2A Wasner F128 18 SGer424A Supa) Pressure oer Arm H toe BEGa052A CS Stopper 2am ojesrent hat Uc? Geos042n Fr2 x6 Pan 20 cas0a6sa Supp Pressure Roller Arm Assy 1 te SE3667A S12.540 + Pan 21 oceraz0a Suppy Pressure Roler Arm Spring 1 {os 9€03202A M2635 « Bing 2 OcB1s224 Suppay Pressure Role Arn 1 (Bick Chromats) “race Spring (99009497 FT26K95 Pan 25 oHo44tsc Head Meu Cover : {elack Creomate 3 Gas0s008 Cassone Case Assy 1 Lr ofoa6544 Masa « Pan 8) 25 CaBigWBA. Cover Pate Aaey 1 U2 BEOR5090 Washer 145.4005 28 SCOG76ZA Head High Adusiment Gear 2 U3 beoges2n M77 « Pan 2 Dcbereia HesetHegm acjsinent Sciew (ie De032228 Washer 1.83 203 23 GOB?EIA Asin Aigerant Soren : LIS DEODESSA Maes Pan (2A) 3 Ca0B637A. Head Moure Base Sub Assy 1 Lie Densessa Mans « Pan 3 Caosesae ASL Recors Head Assy 1 U1 Deoazaea. Prose’ Pan 31 SCOB7I6A Heaa Pate Song 1 Lig 96032988 Mass «Pan (2a) 32 Caai76A BH 4P Connector Assy 1 Us 96082318 Masso « Pan 3 Sce0805A we Clzmper 1 U2oOE0S0KIA Fr2sed «Pan He OC605I0K Cassone Case Spang 1 (21 De032338 Washer 2 GxBet 3S 96800100 Cassone Case oar A i (22 Oe03230a Steer?» Pan 36 oG800128 Sensor Swen i 125 Se0a0K8A 26rd Sewing 37 Caosesec Pett Payback Heas Assy 1 (2s GE03226R Washer 2 24 5x01 5a OCOBT7SA Head Pate Spang A 1 2s o82725A MBsre Washer Faces Bs CaBtoySa PraP Connecor Assy 1 (2s —OE00691 Mad « Pan 1 Gasier4a EH 2° Gonnecor Assy 1 (2? Oeoa0aaa F125:20% Pan 4 Ga0z201a EP Erase ead 1 (25 SEORESIA Washer Sx4e0 25 2 ScOB7b0A Em Ho Plate i Us GEb350a4 Warner #76028 $ —OG06809A EH. Hold Pate Tapering Spang 2 U3 Oeoa0asa Mage. Tse 4 OC08886R EH Hold Pate Speng 1 St DEOR2S8A Washer 250.25, {5 Dosert0n Head Base Hots Pate 1 32 Deoazasa Washer tena er05 48 OCB0004A Stoo! Bal Sem : USS DEOITOA. Washer 2 trim 6087748 Tape Gove Pate ; G3t 6854294 § Ths Spang Wasner 4% Che0sesA Head Base ASS : (35 G€o904aR Washer 1. 609:20 5 {8 SCB0007A Steel Balzmm 3 (38 GCOB774A Plate senor 5 CABO?25A Tano-up Real Hub Assy 1 (3? OC08773A Plate Washer A Bi oca0sian Tare wp Reel uo Song 1 (Ss SE0Sza7A Washer 2755105 52 Casooesa Tateup Presaure Roker Am Assy 1 (3 deaseava Metres Mae 53 Gcareasa Tatewp Pressure Rater Arm Spring tio Geoogaea Nate 5 OCas4a9A Swatch told Pate i UE? GCBRNGA.Capetan Washer S § — SG06e34 Swacn Pate 2 Uke oBarI7A Capetan Washer T Se oceoezaa Swach Catar A F 5 OGe0eesa Lea Suen ; 58 GCa0825A.Swich Colar B 2 52 GCeD0%78. Recors Protector Lever ; & —ccst022e Gessete How Soong : 81 CABOTSGA Mechanism chassis Assy : & — Caanorse Shaton Poe. Assy : 8% Gas0eoun Braxe Assy 1 G4 GC80628A Brats Sonny 8 : & 06806908 Grane Arm Conor : © 6806298 Brane arm i ST OCEZ724A Reel Motor Holter i & —CABIOSBA Reel Motor ASS i © —OC833808 ke Gear : 3 GGaz7O1A Suppy Captan Flange ; 7 Beaer00R Takep Gapstan Farge : 72 06804288 ‘Hols Speng 2 TO 82699A Sippy Finest 7 3.4, Mechanism Ass'y (B02) “ah jw toe 7 Ne ip 106 8A %. : Fig. 3.4 4, MOUNTING DIAGRAMS AND PARTS LIST 4.4, Blas Volume P.C.B. Ass'y a Fig. 4.1 4.2. Input Volume P.C.B. Ass'y L Fig. 42 4.3, Timer Switch P.C.B. Ass'y Fig. 44 4.5. Power Supply & Logic P.C.B. Ass'y Fig. 4.5 4.6, Moin P.C.B. Ass'y NOTES: 1. Abbreviations PARTS LIST TR ~ Transistor, SID ~ Silicon Diode, ZO ~ Zener Diode, Varicap ~ Variable Capacitance Diode AK ~ Carbon Resistor, RM ~ Metal Film Resistor, RF ~ Fail Sate Type Resistor, RC ~ Cement Resistor GE ~ Electrotytic Capacitor, CML ~ Mylar Capacitor, CC ~ Ceramic Capacitor, CPP - PP Capacitor, CMM — Metalized Mylar Capacitor, CSP ~ Polystyrane Capacitor, C Mica Capacitor, (CT Tantalum Capacitor 2. Description of capacitor: 10 16V = 10p 16V 443, Blas Votume PCB. Ass'y schematic Fet.No. Pano, _Oeserpiion BADSEIGA Blas Volume PC. Assy ‘09610844 Bias Voume PCB. (OB30159A VR TOKBx2 (08852028 AP Connector Assy vane coy 42, Input Volume P.C.B. Ass'y ‘Senematic RENO PanNo Description SAOBESTA Input Volume P.C.8. assy (98610864 Input Volume PCB. #R101—OBBOISEA VR 100KUN'C.C (R102 OBROISTA VA 1OOKAK2 INTI2 0BE5203A $P Connector Assy 13. Timer Switch PCE. Aas'y Senemate felNo. Pano. _Deserpton BADESATA Timmer Switch PCB. assy 0B61087A Timer Swach PCB $701 OB70175A. Sie Swich 2-4 F009 08835964 JP H.Connector Assy (4. From P.c.8, Assy Seremate NeLNo. Pane. —_Descrption BAQBRSEA Front P.C.B. Assy ‘on610828 Front P.C8. OB1860A IC MSCTI12.01 (08100908 TR 25017405 5) OB100908 TR 25017408 (5) oB10004 TR 28617408 8) (8100208 TR 28C17408 (8) oBt00904 TR 2SC17408 (S) 08100308 TR 25C37408 (3) 08097194 AK GK VEWS (8097014 RK 0K 16s OBD9677A AK 1K EWS 08096774 AK IK VW 08097174 AK 47K WS 08097174 RK 7K EWS 08097174 AK 47K EW 08097174 RK 47K EWI B09717A RK ATK 6H 0097174 AK 47K EWI paogezsa AK 10 EW 08097014 RK 10K V6W 0963s AK 4.7K LEW 08097054 AK 15K 6 0809701 RK 50K EWE Schematic Bel.Ne Pane. _Descrotion Res5 — 0B0655A RK 47K EWS sor oBateaTA CC i00PSOVS 602 0840880 CE 10063 650308401734 CE 1 50V 601.602 08702144 Tact Swach 603.606 08702144 Tact Swach $605,506 0870214A Tact Sten '$607.6080870214A. Tac Swach S09 08702144. Tact Swen NT 0835205. 10P #-Comecior Assy ‘ONB 08852064 ._BP H-Connecor Assy FLeo 0890461 FL Deplay Fiproowry 0107086 FL Custom 1062384 FL Stopper 45. Power Supply & Logle P.C.B. Assy Schematic Reto. Pato, —_Deserpton BAGBESIA Power Supply & Loge PCB. Assy (Except JPN) ‘BAOSESIA Power Supply & Logle P.CB. Assy PN) Power Supply ~ NAM7BOSFA 28017405 (8) 2817408 (8) OB11753A IC (98100338 TR (08100938 TR (9B10056A TR OTAT1

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