Professional Documents
Culture Documents
I Use ……………………………………………………………………1
II Safety Instructions ………………………………………………1
III Specifications ……………………………………………………1
IV Performance Features ………………………………………3
II.Safety Instructions
1. Make sure that the adopted power supply is correct (the machine adopts AC
220V/50HZ. The wire whose color alternating between yellow and green is leakage
protection ground wire, which can not be removed, and the power line should be
prevented from pressing, please tidy away when it is not in use.
2. After power being connected, do not touch any electric device.
3. When machine is operating, do not touch any transmission parts, which may cause
injury.
4. When machine is operating, do not touch both heating blocks and ink roller heating
block.
5. Do not operate the machine in corrosive environment.
6. Do not change any parts of the machine at discretion.
7. Keep the machine clean both inside and outside, and clear dirt from sealing belt in
time.
8. Fill and exchange oil in worm-gear case regularly. Meanwhile, remember to oil the
gear and sprocket (YP7408 semiliquid gear oil).
9. Cut off the power supply when the machine is not in use.
10. Keep this operation manual with care for easy reference.
III.Specifications
Model FRM-1370AL/M
FRM-1120W FRS-1120W
FRM-1120LD Solid-ink coding
Solid-ink coding Color ribbon
Parameter Solid-ink coding continuous band sealer
continuous band printing continuous
continuous band sealer with two sets of heating
sealer band sealer
Item blocks
Voltage AC 220/50 110/60
Motor power 100W 230W 550W
Sealing power 300×2W 300×4W
Printing power 40×2W 50×2W 40×2W
Sealing speed 0~10m/min 8m/min
Sealing width 10mm
Temperature
(Stepless adjustable)
0~300(℃)
control range
Printing type Solid ink Color ribbon Solid ink
Distance from
sealing center 20~80(mm) 100~700(mm) 270~530(mm)
to conveyor
1
table
Size of
1120×205mm 1400×250mm 2022×300mm
conveyor table
Thickness of
≤0.12mm
film(monolayer)
Conveyor
loading for ≤2.5kg ≤5kg ≤20kg
single package
Overall loading
of conveyor ≤7.5kg ≤15kg ≤60kg
External
1100×610×1030mm 1450×680×
dimension 1950×550×1300mm
1100×570×1160mm 1480mm
(LxWxH)
Net weight 82kg 136kg 190kg
Model
FR-1370L/T FR-1370AL/L
FR-1370LD
Continuous band sealer Heavy-duty continuous
Parameter Continuous band sealer with
with two sets of heating band sealer with two sets
two sets of heating blocks
blocks of heating blocks
Item
Voltage AC 220/50 110/60
Motor power 230W 100W 750W
Sealing power 300×4W
Sealing speed 0~10m/min 8m/min
Sealing width 10mm
Temperature control
(Stepless adjustable)
0~300(℃)
Range
Distance for sealing
100-700mm -- 450-490mm
center to conveyor
Adjustable distance
from machine head to 1300mm
floor
Size of conveyor
1400×250mm -- 2400×350mm
table
Thickness of film
≤0.18mm
( monolayer)
Single package
≤10kg -- ≤20kg
loading of conveyor
Overall loading of
≤30kg -- ≤60kg
conveyor
External
2190×550×1210mm 1125×620×1680mm 2430×740×1780mm
dimension(LxWxH)
Net weight 150kg 80kg 250kg
2
Note: Since 2006, we have changed the name of model FR-1100 into model FR-1120, with their spare parts
and worn parts universal.
IV.Performance Features
1. Two series derivate from FR-1120 series: one is FRM-1120 series, among this series, both
vertical sealer and horizontal sealer are equipped with solid-ink roller coding mechanism,
further, model FRS-1120W can also choose to be equipped with color ribbon printing
mechanism. The other is FR-1370 series, all of which belong to vertical sealer with two sets of
heating blocks, suit for sealing thick plastic bags.
The instructions concerning printing mechanism has nothing to do with the sealer without
printing mechanism. And model FRM-1370AL/M is a customized order, which is equipped
with two heating blocks and solid coding mechanism.
2 This sealer, adopting electronic thermostat control unit and stepless speed-adjusting
transmission mechanism (Transmission speed of FR-1370AL/M and FR-1370AL/L is
unadjustable), can seal various plastic film bags in different materials and can also be
equipped with varied packaging production lines. The machine has no limitation on sealing
length, which is characterized by high efficiency in continuous sealing, reliable sealing quality,
rational structure and convenient operation etc.
3. FRM-1120 series can use solid-ink roller to print desired colored label while sealing, with the
characteristics of high definition, instant print and instant dry and strong adhesion; For letters
in R type arrange, the machine can print two lines in font size two (18PT) and three lines in
font size five (10.5PT), and 20 types can be arranged in each line. Special order for T arrange
or multi-line types is available.
3
FRM-1120W Solid–ink coding continuous band sealer
Diagram 1
1.pedestal; 2. lock handle; 3. slide block for bracket; 4. guiding belt; 5. conveyor belt; 6.
conveyor table 7.silicone wheel 8. guiding wheel 9. printing wheel 10. solid ink roller 11. heating
block of ink roller 12. housing case 13. embossing wheel. 14. control panel 15. driving wheel
16.cooling block 17. adjusting knob 18. pressing wheel 19. heating block 20. sealing belt 21.
driven wheel 22. cam shaft 23. feed opening 24.worktable 25. adjusting knob for conveyor table
26. lifting handwheel of conveyor table 27. lifting handwheel of complete appliance 28. castor
4
FRM-1120L Solid-ink coding continuous band sealer
Diagram 3
1. foot plate; 2. bolt for foot plate; 3. bracket for foot plate; 4. gear case; 5.conveyor table;
6.conveyor belt 7. stay bar for stop pole 8. stay bar support 9. stop pole 10. upright post 11.
safety cover 12. adjusting knob 13. housing case 14. control panel 15. bracket for lead-in
guide pulley 16. lead-in guide pulley 17.upright shaft 18. adjusting seat for conveyor belt
19.adjusting knob 20.lifting handwheel for conveyor table 21. chassis 22. castor
5
FR-1370LD Continuous band sealer with two sets of heating blocks
Diagram 5
6
FR-1370L/T Continuous band sealer with two sets of heating blocks
Diagram 6
7
FRM-1370AL/M Continuous band sealer with two sets of heating blocks
Diagram 8
VI.Operation Instruction
FRM-1120W、FRM-1120L、FRM-1120LD
FR-1370AL/M
8
FR-1370L、FR-1370LD、FR-1370L/T
FR-1370AL/L
Diagram 9
9
Diagram 10
a, Remove the safety cover, after heating blocks being cooled, lift the knobs of heating and
cooling blocks, printing wheel and pressing wheel’ spring, lift each part and remove guide
belt to prepare for removing sealing belt.
b, Rotate and adjust cam shaft counterclockwise to make cam push and move the driven
wheel seat (adjusting block), then remove the sealing belt.
c, Replace with a new sealing and install the guiding belt back.
d, Put the driven wheel, heating and cooling blocks, and pressing wheel to the original
position, meanwhile rotate cam clockwise to make it return to original position as well.
e, Connect the power supply and test the machine, if irregular sealing appears on the belt,
you can make adjustment through adjusting screws on the driven wheel seat (adjusting
block).
f, Install the safety cover.
8),The selection of the type arrange way: The type in longitude arrange belongs R arrange,
while types in axial arrange belongs T arrange. (see diagram 11)
T arrange R arrange
Diagram 11
10
9). Exchanging words on printing wheel (see diagram12):
Rotate the holding latch on the printing wheel cover by an angle to take the traverse pin out
of the groove from the end cover of printing wheel shaft, the printing wheel cover will bounce
by itself and types can be exchanged after removing its cover, then press the silicone bar on
it and install printing wheel cover. At last, insert the traverse pin back into the groove, and
rotate by an angle for fastening.
1. holding latch 2. end cover of printing wheel shaft 3.tranverse pin 4. type 5. fixed pin 6.
fastening screw for printing wheel 7. printing wheel
Diagram 12
10). The adjustment of the clearance between ink roller and types:
Adjust the adjusting screw (5) for the ink roller’s swing pole, rotate the printing wheel,
and make the types’ surface touch the ink roller’s (1 )surface slightly. When you use your
hand to touch printing wheel, if the ink roller can be easily be driven, it should be ok.
(see diagram 13)
1. ink roller 2. heating block of ink roller 3. swing pole 4.adjusting strut 5. adjusting screw
Diagram 13
11). Adjustment of the pressure between printing wheel and silicone wheel:
When the printing work is not in process, the types on the printing wheel must not touch
11
the silicone wheel, and they only touch each other when the printing work is in process.
Loosen the screw (4) in the front of the silicone wheel, then rotate the eccentric sleeve
(3), so as to make the types’ surface slightly touch the silicone wheel’s (2)surface. If the
machine is used to print relatively thicker packing bag, the screw should be loosened
accordingly as the pressure can’t be too much, fasten the screw (4)after making
adjustment.(see diagram 14)
12
13), Adjustment of coding position:
Considering length of bag opening, the user can locate the coding position by adjusting
coding position switch.
(2), Micro-adjust the knob of embossing wheel to make that wheel swivel, after getting a
proper pressure, fix limiting screw.
(3), Once turn the heating switch on, the green light of the electronic temperature controller
will light. According to the material and thickness of the packing bag, adjust the
temperature controller to the temperature required, then set the position of heating knob
of ink roller. Once the heating blocks and ink roller heating block begin to preheat, the
machine needs to be started meanwhile and kept running at low speed.
(4), That whether it is necessary to turn on the fan for cooling depends on the material and
thickness of packing bag.
(5), Flatten and align sealing opening, then deliver the bag by aligning the bag opening with
the feed opening, when the bag opening is gripped by the sealing belts, which makes the
bag move forward automatically, at that moment, please do not push it in or pull it out by
force, otherwise irregular sealing or breakdown will happen.
(6), If it is found that there is dirt attached to the sealing belt or the heating block, you need
to stop the sealer and clear it.
4. Stop operation
In order to prolong the using life-span of the sealer, please remember, before shutting down
the machine, you should return the temperature regulating knob to 0 position first, then turn
on the fan, at this time, the temperature on the indicator begins to fall and the sealing belt
should still be in state of running. About several minutes’ later, when the temperature drops
below 80℃, only can you turn off the fan and main power supply.
In case of emergency, press Emergency Stop switch to stop machine immediately. It is a kind of
self-lock switch.Release it by turning it by 120 °clockwise.
13
VII
L3
N3
PCB1
Circuit Diagram
W1 2 2 0 K R4 L8
R3 L7 W3 500 K
L9 N9 L6
W1-1
W1-2 ST+ ST- S S R - S SR +
AP1 2 1 8 7 W2 1 M
L6 N6 9+
W 2- 2
N4 L4 Y2
AP2 10 9 8 YC2
Y1
11 7
14
THC1 YC1
15+
1 6
3 4 5 6 1 3 SSR+ X2
2 3 4 5
Diagram 15
B- B+ A+ A- 2 4 SSR- 9- X1 9+
MD
SSR1
LH1 FAN TC1
ST1 5 1 0Ω
HE1 SQ1 SQ2
QF1- High Breaking Switch,SB1- Emergency Stop Switch,K1- Power Switch,K2- Heat seal Switch
K3- Fan Switch,K4- Coding Switch,K5- Gas-filling(Suction) Switch,W1- Speed Adjust
W2- CodingPosition Adjust,W3- Ink Roller Temperature Adjust,HE1- Heat-sealing Heating Tube
R3、R4- Ink Roller Heating Tube,MD- Speed-adjusting Motor,M- Gas-filling(Suction) Pump
TC1- Transformer,YC1- Electromagnetic Clutch,YC2- Electromagnetic Brake
SQ1- Groove Optical,SQ2- Photoelectric Sensor,THC1- Heat-sealing Temperature Controller
ST1- Thermocouple,SSR1- Solid Relay,AP1- Speed-adjusting Board,AP2- Main control Board
PCB1- Temperature-adjusting Board
VIII Breakdown Drawing of Machine Body
15
FRM-1120L
Diagram16
16
16-39 screw 2 GB/T818-2000
16-40 pressing plate for adjusting block 2
16-41 spacing ring of pressing plate 4
16-42 screw 4 GB/T818-2000
16-43 flat washer 4 GB/T97.1-2002
16-44 screw 4 GB/T818-2000
16-45 spring 2
16-46 spring seat 1
16-47 flat washer 2 GB/97.1-2002
16-48 hexagonal nut 2 GB/T41-2000
16-49 single slide block seat 2
16-50 flat washer 8 GB/97.1-2002
16-51 screw 8 GB/T818-2000
16-52 circlip for hole 3 GB/T893.1-1986
16-53 driving wheel shaft 2
16-54 bearing (6201) 6 GB/T276-1994
16-55 spacing ring of bearing 2
16-56 bearing seat 3
16-57 screw 9 GB/T818-2000
16-58 gear 5
16-59 motor 220V/100W 1
16-60 worm-gear case assembly 1
16-61 driving sprocket 1
16-62 circlip for shaft 3 GB/T894.1-1986
16-63 bearing seat for connecting shaft 1
16-64 connecting shaft 1
16-65 slide block 2
16-66 spring seat for slide block 2
16-67 socket cap screw 5 GB/T70.1-2000
16-68 medium gear 1
16-69 bearing (6101) 1 GB/T276-1994
16-70 medium gear shaft 1
16-71 adjusting knob 2
16-72 adjusting screw for slide block 2
16-73 spring for slide block 2
16-74 adjusting double-screw bolt for slide block 2
16-75 adjusting seat for slide block 2
17
FRM-1120L
Diagram 17
18
Code Name Quantity Remark
17-1 bottom board 1
17-2 ink roller shaft 1
17-3 swing pole of ink roller 1
17-4 heating block of ink roller 1
17-5 heating pipe 110v/40w 1
17-6 printing wheel shaft 1
17-7 spring of holding latch on printing wheel 1
17-8 cover for printing wheel shaft 1
17-9 printing wheel 1
17-10 printing wheel cover 1
17-11 holding latch for printing wheel 1
17-12 printing-silicone wheel shaft 1
17-13 silicone ring 1
17-14 circlip for hole 1 GB/T893.1-1986
17-15 core of silicone wheel 1
17-16 bearing 1 GB/T276-1994
17-17 eccentric sleeve 1
17-18 upper cooling block shaft 1
17-19 upper cooling block 2
17-20 flat washer 7 GB/97.1-2002
17-21 cap nut 7 GB/923-1988
17-22 lower cooling block shaft 1
17-23 lower cooling block 1
17-24 upper heating block shaft 2
17-25 upper heating block 1
17-26 lower heating block shaft 2
17-27 lower heating block 1
17-28 feed opening 1
17-29 wind catcher 1
17-30 fan 1
17-31 support for brush 1
17-32 carbon brush holder 1
17-33 pressing plate of brush 2
17-34 groove sensor 1
17-35 electromagnetic clutch assembly 1
17-36 middle pulley 1
17-37 middle pulley shaft 1
17-38 ink roller shaft pulley 1
17-39 seat for ink roller swing pole shaft 1
19
IX Breakdown Drawing of Conveyor
FRS-1120W
Diagram18
20
Code Name Quantity Remark
18-1 conveyor table 1
18-2 adjusting shaft 1
18-3 connecting ball 1
18-4 connecting sleeve 1
18-5 base plate for middle shaft 1
18-6 bearing (6201) 2 GB/T276-1994
18-7 bearing seat 2
18-8 front roller of conveyor table 2
18-9 outfeed plate 1
18-10 sprocket of conveyor table 2
18-11 front shaft of conveyor table 1
18-12 middle shaft of conveyor table 1
18-13 bearing seat of conveyor table middle shaft 2
18-14 middle roller of conveyor table 2
18-15 middle roller shaft of conveyor table 2
18-16 bearing seat 4
18-17 bearing sleeve 4
18-18 rear roller of conveyor table 1
18-19 rear shaft of conveyor table 1
18-20 bearing (6201) 2 GB/T276-1994
18-21 adjusting seat of conveyor table 2
18-22 adjusting loop of conveyor table 2
21
X Breakdown Drawing of Rack
FRS-1120W
Diagram 19
22
Code Name Quantity Remark
19-1 pedestal 1
19-2 caster 4
19-3 bearing seat of lifting screw rod 1
19-4 bearing (6201) 1 GB/T276-1994
19-5 bevel gear 1
19-6 lifting slide block 1
19-7 lock handle 4
19-8 bevel gear seat 1
19-9 handle bevel gear 1
19-10 bearing (6201) 1 GB/T276-1994
19-11 lifting nut 1
19-12 lifting screw rod 1
19-13 rear cover of pedestal 1
19-14 rear cover of bracket 1
19-15 bracket 1
19-16 upper cover of bracket 1
19-17 connecting plate of bracket slide block 1
19-18 connecting plate of conveyor table 1
19-19 support plate of bracket 1
19-20 bearing (6201) 1 GB/T276-1994
19-21 bearing seat for lifting screw rod 1
19-22 bracket 1
19-23 screw rod of bracket 1
19-24 lifting nut for bracket 1
19-25 handwheel 1 QB8251.2-98
19-26 slide block of bracket 1
19-27 stay bar for bracket 1
19-28 front cover of bracket 1
23
FRM-1120L
Diagram 20
24
Code Name Quantity Remark
20-1 chassis 1
20-2 foot plate bolt 4
20-3 foot plate support 4
20-4 foot plate 4
20-5 caster 4
20-6 right upright post 1
20-7 wormgear case assembly 4
20-8 worm support seat 1
20-9 worm bushing 1
20-10 connecting head of handle 1
20-11 handwheel 1
20-12 right-out support plate for conveyor table 1
20-13 rear roller 4
20-14 front roller 4
20-15 lifting roller shaft 8
20-16 lifting sprocket 2
20-17 right-inner support plate for conveyor table 1
20-18 lift sprocket shaft 1
20-19 left inner support board of conveyor table 1
20-20 left out support board of conveyor table 1
20-21 shaft sleeve of lift sprocket 2
20-22 bearing seat for lift sprocket 2
20-23 nut 2 GB/T41-2000
20-24 screw rod 2
20-25 left upright post 1
20-26 chain 2
20-27 limiting plate for conveyor table 2
20-28 chain pin 4
20-29 chain seat 2
25
XI Troubleshooting
Problem Reason Solution
Fail to work 1. Power supply disconnected 1. Check the power socket
2. Fuse broken or Circuit breaker tripped 2. Replace fuse or circuit breaker
3. Emergency Switch fail to reset after 3. Reset the Emergency Switch
being Pressed
Sealing belt is Driving wheel shaft is not parallel to driven Adjust two adjusting screws on driven
off-tracking. wheel shaft. wheel seat.
1. Adjust the vertical adjusting screw
1.Too much tension on sealing belt. on driven wheel seat, so as to make
2. Sealing belt is off tracking. sealing belt less loose
Sealing belt is easy to 3. Crease on sealing belt. 2. (see the point above).
broke. 4. Adhesive film or other dirt attached to 3. No crease on sealing belt.
sealing belt surface. 4. Clean its surface in time
5. Sealing belt is easy to burn. 5. Clearance between two heating
blocks is too small or temperature is
too high.
Embossing is not clear. 1. Embossing wheel is worn out. 1. Replace embossing wheel.
2. Pressing spring on embossing wheel is not 2. Adjust the embossing wheel’s
tightened to enough degree. tightening spring.
Adjust the clearance between sealing
There is resistance when The clearance between heating blocks or belts properly, which should be about
the sealing belt is cooling blocks is too small, the friction is too thickness of packing bag in one layer,
conveying. much. so that not only ensure the strong
sealing and clear printing, but not
make the two ends of sealing part
extend too long.
1 、 Adjust the pressing wheel or
embossing wheel to proper pressure,
There is block or fold Too much pressure caused by pressing so as to make the clearance between
phenomenon when the wheel or embossing wheel. two sealing belts be about thickness of
packing bag is conveyed packing bag in one layer. So that not
to middle pressing wheel only ensure the strong sealing and
or embossing wheel. clear printing, but not make the two
ends of sealing part extend too long.
2. Adjust limiting screw after adjusting
clearance.
Conveyor belt is The driving roller shaft is not parallel to driven Adjust two adjusting screws of driven
off-tracking. roller shaft. roller shaft (rear shaft) on conveyor
table.
Conveyor belt and sealing 1. Tighten the chain of driving roller
belt don’t move Too small tension on conveyor belt. shaft (front shaft) and middle shaft
synchronously. properly.
26
2. Tighten the conveyor belt properly
▲ Motor maintenance
1. Stop machine when any abnormal occurs to motor, continue to use till problem solved.
2. Dedust and clean motor at regular intervals. Alcohol, gasoline and liquid with benzene chemicals should be avoid using,
otherwise affecting paint of motor cover
3. Carbon brush is designed to be used 2500 hours continuously and commutator 2500 hours. Motor internal and
commutator external should be cleaned every 120 hours after use. (Using alcohol to clean commutator). Replace
carbon brush and commutator immediately after they worn out.
4. Avoid damages like friction, rain, and chemical corrosion…etc. Use motor under normal environment. Contact
27
suppliers if use motor under bad condition such as corrosion, temperature above 30℃ or under 5℃…
28