Transform our efficiency into yours

FHVT foil winding machines

FHVT series for HV-coils of cast resin transformers
with one or two conductor foil decoilers and TIG
welding process.

Efficient production of high voltage coils with

constant high quality.

Swiss quality
FHVT foil winding machines

The foil winding machines of the FHVT series are designed to wind high voltage
coils for cast resin transformers. A sliding system allows that individual discs can be
directly and continuously wound onto the clamped casting mould. Leadouts are connected
in a TIG welding unit. Precise dancer control systems guarantee a constant insulation
and foil tension. This enables efficient winding while maintaining constant high quality.
Tuboly-Astronic foil winding machines can process copper and aluminum foils.

Tuboly-Astronic winding software Winder

Our winding software is running on an industrial PC with
Windows. The winding system pre-calculates and executes
all necessary stop points. All programmed stop points are
precisely approached and the upcoming process step is
displayed on the touch screen. Due to our flexible and
modular winding system a coil can be easily programmed
either on the machine or in our office version on a desk
computer.
The head and tailstock are installed on a common lateral
slidable frame system. The tailstock is additionally
adjustable depending on mould length. During continuous
winding of an HV-coil the unit automatically moves to the
next disc position.
Insulation decoiler
A standard machine is equipped with two insulation
decoilers. The insulation tension is automatically controlled
and kept constant by a dancer system in combination with
a motor.

Benefits at a glance

• Continuous winding process due to a precise winder
sliding system
• Constant controlled foil and insulation tension with
dancer control system
• TIG welding system with motor driven torch guiding
• Automatic calculation of stop points for leadouts etc.
• Automatic foil edge control system
• Convenient and quick machine set up
• Flexible software, simple programming, operator
guidance on the touch screen
• Swiss quality with an unbeatable cost /performance ratio
• Long machine life time
• Remote support
Conductor foil decoiler
Our machines are available with one or two conductor foil
decoilers. The foil tension is automatically controlled and
kept constant by a dancer system in combination with a
motor. This allows a precise disc build-up at high winding
speed. A separate foil edge control system is installed for
each foil.
TIG-welding unit
A TIG-welding unit is welding the conductor foil to the disc
connections or lead-out. During this process the conductor
foil is fixed by two clamping jaws and the welding torch
transverses automatically. The welding position is
automatically pre-calculated and positioned.
Technical data

FHVT 150 FHVT 200

Conductor foil
Foil width mm 20 — 150 25 — 200
Foil thickness (Al) mm 0.15 — 2.0 0.15 — 2.0
Foil thickness (Cu) mm 0.1 — 1.5 0.1 — 1.5

Decoiler
Number of decoilers 1 — 2 1 — 2
Loading capacity kg max. 500 max. 800

Winder
Winding revolution rpm 250 200
Coil length mm 1650 1800
Coil diameter mm 900 1200
Foil tension N 30 — 1500 30 — 2200

Insulation
Number of decoilers 2 2
Insulation width mm max. 160 max. 210
Insulation thickness mm 0.002 — 0.036 0.012 — 0.036
Insulation tension N 10 — 80 10 — 100

TIG welding unit

TIG welding A 400 400

Available options
• Second conductor foil decoiler
• Decoiler for intermediate insulation
• Decoiler for base insulation
• Protection paper rewinder
• Foil edge treatment device
• Foil cleaning device
• Winding tools to clamp casting mould

Tuboly-Astronic AG T +41 56 616 73 73

F +41 56 616 73 74
Bleicheweg 5 office@tuboly-astronic.ch
5805 Dottikon . Schweiz www.tuboly-astronic.ch