m0 Technoiosy @
by Guy Avetlon
When determining the rot caus tay
fore thre must te some guidsines
tafe and questions tock. The frst
imsjor pat ofthe imeetgtion ito gather
{2 much information apes about he
sppleationofthe fastener
* How twas inca rhare
pretnato,torque wrench
+ Ancilary components used fat
‘sche typesr rade fish,
cating?
+ Typeot external leads subectad an
the jin: hexy impacting: werating
Fotating stati; ial transverse?
+ Aemount of lad?
+ Ewronment?
«Were there multiple fastener inthe
sine
+ Haw were the mule fests
tightened: by crass pattem:
inererental loading; neater ancher?
+ Wherewere the fastnerstigtenad
enthe heady the ut atteratng?
+ What he condton the int rusty
patted erfaces rough smooth,
lubricate?
+ What the contin ofthe fae parts
parted:rusty, greasy heat serch?
What isthe action ofthe Fracire
had thread runout jus outside the
ru external cracking?
+ What tne conn fhe fracture
surface: srmaoth ol tiny; 517?
«Are thare any hamieal, mechanical
teat resus of the fastener lt?
Fastener Failure
“Thi the tina we categoria the
ita we collated Sometimes we can
tallty the appearence ofthe ssmplex
sr fracture surface what may
have nappa. Tis wil rarrowthe
qusetons an ilura posses
Fr instance, a ductile fracturewill
exhibit dimples withan clusion, ora
cupsand cones appearancewith a duit
coloredsurface, wil alco show sore
type of distortion, asthe mataria i
Aefoem plastically afore ultimate
falure. However, the lad ic pple
very rap, asin a shock or impact
load avanvhie tightening, ductile
‘material may have the appearance
fs bet fracture, Thi ean happen
whan using unregulstad pneumatic
installstion tals,
Check thathread ofthe bat to
etermire ifthere ic acrangeinttread
pitch Thc wllindicate ifthe bolt was
stretched intayield ether by service
laats or during instalation,
ig. 1 Duce fracture
A brite fracture may be fat, sitar
tametal fatigue but is more shiny,
fexpasing grain haundary cracking,
br grsin boundary cleaving. Brita
fractures vl nat chew visible signe ef
istertion, Some fractures may have
tha characteristic mating: of chevron
cr waterfall patterns, which point fo
origin of stressinifstion
Metal fatigue spay the
ceancheidal er beach marke!
striations across the fracture
surface, These ill bea seriac of
band which may be dark, ight ar
both, The darker bands signifying
law frequancy impacts orvibration,
while the lighter bands ars indicative
cof Higher frequency ar mare rapid
impact loads
Fp 2 Motel ate rece
The following photographs of
‘eal fatigue fracture of avahael
‘Stud. Thereare several iniatin
pointsin the fracture anewhich
Suagests the wheal stud experienced
aretatianal load and a bending load
Ina loose candi.
“Typically, fatigue fractures itate
Cether at the last thread run-out
cor atthe frst unengaged thraod
protruding from the out
Fg 3 Mabie atiue initin iter
Coatings can make a diference
in erviconmante with elevated