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Thermochimica Acta 672 (2019) 150–156

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Thermochimica Acta
journal homepage: www.elsevier.com/locate/tca

Determination of moisture gradients in polyamide 6 using StepScan DSC T


A. Sambale , M. Kurkowski, M. Stommel

TU Dortmund University, Chair of Plastics Technology, Leonard-Euler Str. 5, D - 44227, Dortmund, Germany

ARTICLE INFO ABSTRACT

Keywords: Polyamides are known to absorb and desorb water to establish an equilibrium with their environment. Water
Polyamide uptake by diffusion leads to a drastic reduction in the strength and stiffness of the material, which is referred as
Water-induced plasticizing effect the water-induced plasticizing effect. This effect leads to a shift of the glass transition region towards lower
StepScan DSC temperatures what can be determined by differential scanning calorimetry (DSC). However, a determination of
the glass transition temperature Tg is not accurate in samples with inhomogeneous moisture distribution before
an equilibrium is reached by diffusion and Tg is superimposed by water-specific effects. It is shown that the glass
transition can be measured by StepScan DSC even with inhomogeneous moisture distribution within the sample.
In addition, a method is developed and validated which uses the low thermal conductivity and the shift of Tg to
detect a water-saturated sample boundary layer in inhomogeneously conditioned PA 6 samples.

1. Introduction manifests itself in the shift of the glass transition temperature Tg with
increasing moisture content to lower temperatures. This can be de-
Polyamide 6 (PA 6) is a linear polycondensate which is one of the termined both by thermomechanical measurements using DTMA and by
most important engineering thermoplastics due to its high strength and thermal analysis using DSC [4,11,16–19]. The glass transition tem-
stiffness as well as good chemical resistance. As a versatile technical perature of PA 6 shifts from about 60 °C for dry material to about
material, PA 6 undergoes constant change due to the humidity of the −25 °C for material that is completely saturated with water [9]. The
environmental air. Water can be absorbed from the ambient air because glass transition temperature Tg describes the temperature range at
of the hygroscopic properties of the material and it can be released at which energy-elastic material behavior changes to entropy-elastic ma-
low surrounding humidities. This is caused by the chemical structure of terial behavior in the amorphous part of the plastic by enabling a co-
the material: The polar amide groups in the molecular chains attract operative chain segment mobility [20]. The determination of the glass
polar liquids such as water, which form hydrogen bonds between the transition range is defined in DIN EN ISO 11357-1 and described with
amide groups and which cause the material to swell due to the in- the aid of the initial temperature (Ti, g ), half-step height (T 1 2 , g ) and the
creased space required by the water molecules [1–4]. This diffusion of final temperature (Tf , g ) of the glass transition [21,22].
water molecules into the material is mainly dependent on temperature Thermal analysis of the glass transition can be performed using
and time. The exchange of water with the environment causes unsteady differential scanning calorimetry (DSC). The value of Tg with dynamic
conditions and locally varying moisture concentrations in the material DSC measurements at constant heating rate depends on the heating rate
until PA 6 reaches an equilibrium with its environment [4–6]. [23]. Tg shifts with increasing heating rate to higher temperatures. The
The water absorbed by the material reduces the glass transition heating rate dependence is particularly pronounced with plastics
temperature Tg . This fact significantly influences the mechanical prop- compared to metals, since the temperature within the sample is in-
erties of PA 6 and is of considerable technical importance: The water homogeneous due to the lower thermal conductivity of the plastic. In
molecules bound between the molecular chains facilitate the sliding of addition, Tg can be superimposed by other effects such as water loss or
the chains at mechanical load by increasing the free volume in the chain relaxation [20].
gaps [3; 4]. As the water content increases, stiffness and strength de- In literature, the determination of Tg is usually based on a homo-
crease, while toughness increases. In literature the so-called water-in- geneous moisture content and thus on samples that are in equilibrium
duced plasticizing effect is mentioned, which has been mechanically with the ambient air. However, this condition cannot be assumed in
characterized by different methods [7–15]. In addition, the thermo- practical application [14]. During their use, technical components are
mechanical properties are influenced by the presence of water, which usually exposed to considerable variations in environmental


Corresponding author.
E-mail address: anna.sambale@tu-dortmund.de (A. Sambale).

https://doi.org/10.1016/j.tca.2018.12.011
Received 24 July 2018; Received in revised form 9 December 2018; Accepted 11 December 2018
Available online 12 December 2018
0040-6031/ © 2018 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/BY-NC-ND/4.0/).
A. Sambale et al. Thermochimica Acta 672 (2019) 150–156

temperatures and moistures. The temporally changing moisture con- until the sample is in thermodynamic equilibrium. The method uses two
tents in the environment lead to unsteady conditions in the material criteria which determine the reaching of the thermodynamic equili-
due to desorption and thus to locally different moisture contents, which brium via the change of the heat flow or determine the maximum time
cause a formation of boundary layers with significant moisture gra- of the isothermal step. When one of the two criteria is reached, the next
dients [17,24–26]. This suggests that the water-induced plasticizing temperature step is initiated. With StepScan DSC it is also possible to
effect also leads to the development of significantly different thermo- separate fast, thermodynamic effects such as the glass transition from
mechanical properties locally. Therefore, the aim of this work is to slow, kinetic effects such as water loss through desorption, relaxation or
determine the glass transition temperature of PA 6 samples with crystallization [29]. The specific heat capacity cp and the value of an
homogeneous and inhomogeneous moisture distribution, which is the isokinetic Baseline (IsoK) are determined for each temperature step. A
basis for the development of a method for determining a moisture baseline correction is performed using an empty pan to ensure accurate
gradient from the sample boundary layer. determination of cp and IsoK. Each IsoK value is defined by the end
point of the corresponding isothermal step where the sample is in the
2. Materials and methods thermodynamical equilibrium. Kinetic effects such as relaxation, crys-
tallization or water loss can be detected on the resulting IsoK tem-
2.1. Sample preparation perature diagram. To calculate the cp values, the start and end points of
the measurement are aligned with the empty pan-baseline for each
An unreinforced PA 6 (Durethan B 31 SK, Lanxess AG, Germany) is temperature step and the resulting difference area is determined. This
used for the experiments. Cube-shaped specimens (2 mm edge length) area indicates the amount of heat required for the respective tem-
with a mass of 10 ± 1 mg are taken from the center of injection- perature increase. By dividing the sample mass and the temperature
molded specimens (80 mm x 4 mm x 2 mm). Until the samples are ex- step height, cp is determined for the corresponding temperature step.
tracted, the specimens are stored in drying granules. After extraction, The glass transition temperature can be determined on the cp -curve
the samples are dried for 20 h in an oven (Heraeus Holding GmbH, calculated in this method. [28,29]
Germany) at 60 °C and then annealed at 150 °C for 2 h. This ensures that If the heat flow is integrated over the entire temperature step in the
all samples are dry and in the same (aging) state and that any post- time domain, this integral determines the required heat flow for heating
crystallization is finished at the beginning of the test. After annealing, the entire sample. If not the entire temperature step, but the integral
the samples are dried for 96 h in a vacuum cell in the oven at 20 mBar curve is determined within one temperature step, the required heat
and 60 °C until they reach a constant weight. Immediately after vacuum quantity can thus be calculated depending on the heat penetration
drying, the dry mass of the samples is determined. The samples are then depth (see Fig. 1). In the following, the values for the time intervals of
stored at 23 °C in an airtight aluminium bag, which is additionally the integral curve are named time steps and the evaluation method for a
vacuum-sealed in a plastic bag. This ensures that the absorption of performed StepScan DSC is referred to as Time-Step Evaluation.
humidity does not distort the initial state of the samples before con- The Time Step Evaluation method is based on a StepScan DSC
ditioning. measurement consisting of a high heating rate at the beginning of each
temperature step and a temperature holding phase afterwards until a
2.2. Sample conditioning thermodynamical equilibrium is reached. A high heating rate leads to a
fast temperature change of the measuring cell of the DSC and therefore
Immediately before the tests, the dry samples are conditioned to a to a fast reaching of the target temperature of the temperature step. Due
defined state at 70 ± 1 °C in an Emmi 40 water bath (EMAG AG, to the comparatively low thermal conductivity of the plastic compared
Germany) and then weighed. The integral mass fraction of the absorbed to the metal material of the measuring cell, a maximum temperature
water c is determined according to DIN EN ISO 62 using the initial difference between the plastic and the measuring cell is reached at the
weight m 0 of the sample after vacuum drying and the weight of the beginning of the temperature step. The heat flow penetrating into the
sample after water absorption m1 with the following formula [27]: sample at the beginning of the measurement is therefore maximized.
m1 m0 When penetrating the boundary layer of the sample, the heat flow
c= 100 [%] signal is thus maximum. Therefore, the high heating rate optimizes the
m0 (1)
quality of the measurement for penetration into the sample boundary
The integral moisture content can be adjusted by means of storage layer. Preliminary tests with heating rates of 1 K min , 60 K min , 120 K min
time in a water bath. This sample conditioning results in a moisture and 250 K min have shown that 250 K min delivers best results concerning
gradient which is formed between the saturated boundary layer and the
dry sample core. Samples with inhomogeneous moisture distribution
are thermally analyzed immediately after conditioning. If these samples
are removed from the water bath after a defined time and diffusion of
the water out of the sample is inhibited, a homogeneous moisture dis-
tribution within the sample is attained. For this purpose, the samples
are stored for 14 days at 23 °C in a medium-proof aluminium bag which
is vacuum-sealed in a plastic bag. After removal from storage, the
sample mass m1 is determined again immediately before the measure-
ment and the moisture content c of the sample is calculated from this
mass. The completely saturated samples are conditioned in a water bath
at 23 °C to a constant weight.

2.3. Analysis methods

2.3.1. Development of a method to determine moisture gradients


The StepScan DSC method is a special form of differential scanning
calorimetry whose measuring principle is described in literature
[28,29]. In a StepScan DSC measurement the sample is heated step by Fig. 1. Schematic representation of the evaluation method for one temperature
step and after each temperature step the temperature is kept constant step.

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the measuring of a sample boundary layer. The resolution of the sample


boundary layer can be optimized by taking advantage of the low
thermal conductivity of the plastic by low temperature step heights. In
preliminary tests, a step height of 1 K step proved to be a good ratio be-
tween resolution and required measuring time.
The validation of the Time Step Evaluation method is carried out
with the help of the water absorption of PA 6. It is known from the
literature that the glass transition temperature decreases with in-
creasing moisture content. A boundary layer with a higher moisture
content should therefore have a lower Tg than the dry core of a sample.

2.3.2. Thermogravimetric analysis


The aim of this test is to investigate a possible mass change by re-
drying the samples during the DSC measurements. For this purpose, the
mass loss of samples with homogeneous and inhomogeneous moisture
distribution based on the measurement parameters of DSC measure-
ment series 1 is investigated. The samples are isothermally kept at 30 °C
Fig. 2. TGA investigations on homogeneous and inhomogeneous samples with
for 3 min directly after conditioning and then heated to 100 °C at
different moisture contents.
20 K min in a TGA 4000 (PerkinElmer Inc., USA). The measurement is
performed in a nitrogen atmosphere (20 ml min ). A baseline without
sample is subtracted for the evaluation. is reduced because not all the heat required is used for the calculation,
but the entire sample mass. However, since the weight is divided by a
2.3.3. DSC analysis constant value, a glass transition temperature range can still be
All DSC measurements are performed with a DSC 8500 with determined using the cp -curves.
Intracooler 2 (PerkinElmer Inc., USA). The purge gas is nitrogen with a
flow rate of 20 ml min . Samples are examined in aluminum pans without 3. Results & discussion
lids (Standard Alum Pan, PerkinElmer Inc., USA). Before each measure-
ment series, a baseline without sample is measured and subtracted from Fig. 2 shows the results of the thermogravimetric analysis mea-
the measurement in the evaluation. Two series of measurements are surements (TGA) carried out on homogeneous and inhomogeneous
carried out on samples with homogeneous and inhomogeneous moisture distributions in samples at different moisture contents. The
moisture distribution: TGA measurements show that a dry sample shows no weight loss in the
range of 30 to 100 °C. In the case of dry samples, water loss is therefore
2.3.3.1. Measurement series 1 (conventional method). The aim of these not expected to affect the DSC measurements over the measurement
measurements is the conventional determination of Tg in samples with period. Comparing the homogeneous and the inhomogeneous samples
homogeneous and inhomogeneous moisture distribution and variation with respectively 1.9% moisture content, the sample with homogeneous
of the overall moisture content. The conditioned samples are deposited moisture distribution loses significantly less water (0.09%) than the
in the DSC measuring cell at 30 °C and immediately cooled down to sample with inhomogeneous moisture distribution. This in-
-50 °C. After reaching the temperature, the samples are kept isothermal homogeneous sample exhibits a mass loss of 0.40% to 100 °C, which is
for 3 min to ensure a homogeneous sample temperature. The samples about four times the water loss of the homogeneous sample. This can be
are then heated to 100 °C at 20 K min and then maintained at this explained by the maximum saturated boundary layer, which gives a
temperature for 1 min. Tg is determined using the half-step height greater difference in water concentration of the boundary layer to the
method [22]. measuring atmosphere compared to a sample with homogeneous
moisture distribution. In addition, less water is released into the mea-
2.3.3.2. Measurement series 2 (StepScan DSC method). The aim of these suring atmosphere by the homogeneous samples, as the water takes
measurements is to determine Tg in samples with homogeneous and longer to reach the sample surface from the bulk material due to dif-
inhomogeneous moisture distribution while varying the overall fusion processes. The course of the water loss of the sample with 5.6%
moisture content using the StepScan DSC method in order to compare moisture content is qualitatively similar to that of the inhomogeneous
these with conventionally measured Tg values. In addition, a boundary sample with 1.9% moisture content, but shows a higher overall loss of
layer examination is to be carried out using the developed Time Step moisture. This can be explained by a higher amount of water in the
Evaluation method. The conditioned samples are deposited in the DSC boundary layer. In the following DSC measurements, a superposition of
at 30 °C and immediately cooled down to -50 °C. After a three-minute water effects from approx. 60 °C for homogeneous samples and from
isothermal holding phase, the StepScan DSC measurement starts. The approx. 30 °C for inhomogeneous samples is to be expected.
sample is heated to 100 °C in 1 K step at a heating rate of 250 K min . The Fig. 3 shows measurement curves of conventional DSC measure-
criterion is set to ± 0.001 mW. The maximum time is 2 min step . The time ments of representative samples with homogeneous moisture distribu-
is chosen so that the criterion always initiates the next step. The sample tion and different total moisture contents. Dry samples have a glass
is then isothermally held at 100 °C for 1 min. Tg is evaluated using the transition temperature of 49.53 ± 0.38 °C. With increasing moisture
half-step height method on the calculated cp -curve. In addition, Tg is content, a reduction of the glass transition temperature to
determined at different time steps in the temperature step using the -21.29 ± 0.45 °C can be observed for fully saturated samples. These
developed method. For this examination, the starting points of each values can also be found in literature [9,30,31]. It can be seen that the
step of the empty pan baseline and sample measurement are aligned glass transition can be superimposed by various effects like water loss,
and the baseline is then subtracted from the measurement. The annealing effects and relaxation [20]. All homogeneous samples show
calculated data are displayed as time steps of the integral curve and an overlay of evaporating water from approx. 60 °C, which is confirmed
divided at any time by the sample mass and temperature step height to by the TGA measurements carried out. Furthermore, all samples exhibit
determine the heat capacity for each temperature step. It should be an endothermic annealing peak at approx. 60 °C, which can no longer
noted that the calculated values do not represent the specific cp value be detected after subsequent melting of the sample and new measure-
until the thermodynamic equilibrium is reached. In earlier time steps, cp ment cycle. These effects mean that an exact determination of the glass

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Fig. 3. Conventional DSC measurements on samples with homogeneous Fig. 5. StepScan DSC measurements on samples with homogeneous and in-
moisture distribution. homogeneous moisture distribution.

transition temperature is only possible to a limited extent due to su- method, since the glass transition temperature is separated from su-
perposition. perimposed effects like evaporating water. Fig. 5 shows that the mea-
The measurements on samples with inhomogeneous moisture dis- sured glass transition temperatures on samples with inhomogeneous
tribution, shown in Fig. 4, differ from the measurements on samples moisture distribution correlate with the glass transition temperatures of
with homogeneous moisture distribution. From approx. 30 °C the slope samples with homogeneous moisture distribution.
of the measurement curves changes. This endothermic effect can be Fig. 6 shows the course of the glass transition temperature as a
explained by the water loss measured in the TGA, since the maximum function of the moisture content of the sample. The results of the
saturated boundary layer releases water to the environment at this StepScan DSC measurements correlate with the results of conventional
temperature. The glass transition is determined for samples with 1% tests with homogeneous moisture distribution. However, the results of
moisture content to -10.07 ± 0.49 °C and is reduced to StepScan DSC measurements of samples with maximum water satura-
-14.57 ± 0.58 °C for samples with 6% moisture content. The step tion deviate significantly from conventional measurements. In addition,
height of the glass transition increases with increasing moisture con- a significant deviation of the conventional measurements with in-
tent. A comparison with Fig. 3 shows that the detected displacement of homogeneous moisture distribution can be seen in comparison to the
Tg is significantly reduced compared to the homogeneous samples. other results. The measured Tg shift is comparable with values pub-
Samples with similar moisture content but homogeneous moisture lished in literature [9; 17; 30].
distribution have significantly higher glass transition temperatures for In the following, the developed Time-Step Evaluation method for
samples with low moisture content. the determination of Tg from samples with inhomogeneous moisture
Fig. 5 shows the calculated cp curve of the StepScan DSC measure- distribution using StepScan DSC are applied. There are no qualitative
ments performed on selected samples with homogeneous and in- differences in the measured heat flow curve for the temperature steps
homogeneous moisture distributions. As seen in the conventional and different sample types.
measurements, a shift in the glass transition temperature with in- Fig. 7 shows an example of the temperature increase from −16 °C to
creasing moisture content towards lower temperatures can be observed. -15 °C of the StepScan DSC measurement on a sample with 1.3%
An evaluation of the glass transition temperature is more accurate with moisture content. The starting point of the empty pan baseline is
the StepScan DSC method than an evaluation with the conventional aligned with the starting point of the measurement data. It can be seen

Fig. 4. Conventional DSC-Measurement on samples with inhomogeneous Fig. 6. Shift of the glass transition temperature as a function of the present
moisture distribution. moisture content.

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The last time step corresponds to the specific heat capacity curve de-
termined with the StepScan DSC method (see Fig. 5). Due to the use of
integral curves, the boundary layer effects detected at the beginning of
the measurement become less and less with increasing time steps. The
time-limited conditioning in a water bath during sample preparation
generates significant moisture gradients through the diffusion of the
water into the material, so that a maximum saturated sample boundary
layer with a dry sample core is conditioned. As a result of the limited
heat conduction of the material, the characteristics of wet PA 6 in the
boundary layer are measured at the beginning of each temperature step.
Over the time course of each temperature step, the heat penetrates
deeper and further into the material and a superposition of boundary
layer and core material is measured. The glass transition temperature
determined from the specific heat capacity is thus composed of a wet
boundary layer and dry core material, which means that a shift to
higher temperatures is to be expected compared to the wet boundary
Fig. 7. Example of one StepScan DSC measuring step from −16 °C to −15 °C layer. The measured displacement of the glass transition over the eva-
with 1.3% moisture content. luation of the time steps is therefore due to the inhomogeneous
moisture distribution due to the applied sample conditioning.
that the measured sample temperature (red curve) reaches a constant Fig. 9 (right side) also shows the evaluation method used on an
value after 9 s. From about 2.6 s to 43 s the measured heat flow of the exemplary sample with a homogeneous moisture distribution of 1.6% at
sample deviates from the baseline. An evaluation of the heat flow into different time steps to compare the homogeneous and the in-
the sample is meaningful only in this time range, since previous time homogeneous moisture distribution for samples with approximately the
steps represent only the heating of the measuring cell. same integral moisture content. The step height of Tg increases at higher
Fig. 8 shows the time steps from 1 s to 10 s that represent the in- time steps. As a result, Tg becomes more and more apparent. In the
tegral curves of the sample heat on a sample with inhomogeneous calculated final time step, the glass transition curve is similar to the
moisture distribution at a moisture content of 3.5% for all temperature specific heat capacity curve taken from the DSC-software in Fig. 5. It
steps performed. It can be seen that the heat capacity initially assumes a can be seen that the glass transition does not shift over the evaluated
constant value for the first three time steps over each temperature step. time steps for samples with homogeneous moisture distribution. All
This can be explained by the fact that the measuring cell is heated up to samples examined with different defined moisture contents and
this point in time and there is no heat conduction into the sample homogeneous moisture distribution show glass transition temperatures
(compare Fig. 7). In the time range of 4 s to 6 s Tg appears in a clear corresponding to the moisture content, but no shift of Tg over the time
step-shaped form. The analysis of Tg is no longer possible after 7 s using steps. The determined glass transition corresponds to that of the stan-
the half-step height method (T 1 2 , g ), which is the reason why the eva- dard StepScan DSC evaluation for all time steps.
luation is carried out using the final temperature of the glass transition For inhomogeneous samples, there is no Tg shift to higher tem-
area (Tf , g ). Tf , g shifts over the time steps from 15 °C at 4 s to 50 °C at peratures visible within the respective time step. So it can be excluded
10 s. that the Tg shift results from a re-drying of the sample during the
Fig. 9 displays the developed Time Step Evaluation for all tem- measurement. The effect of re-drying results in a reduction of the
perature steps of the StepScan DSC measurement of a sample with 1.3% moisture content in the boundary layer and a loss of mass, that would
integral moisture content with an inhomogeneous distribution (left increase the heat capacity at elevated temperatures.
side) in comparison with a sample with 1.6% integral moisture content Fig. 10 shows the shift of the averaged values of the glass transition
with homogeneous moisture distribution (right side). The time steps temperature with indication of the standard error over the time steps
above 10 s that are displayed in on the left side for a sample with in- for three samples with comparable moisture contents (see also Fig. 6).
homogeneous moisture distribution exhibit no further shifts of Tf , g , Small time steps represent the moisture content of the boundary layer
whereby at higher time steps a clearly step-shaped Tg appears again. and higher time steps represent the superposition of the sample core
and boundary layer.
Due to this superposition, an exact determination of the local
moisture content with the developed Time Step Evaluation method for
inhomogeneous samples is only possible for a boundary layer. Samples
with homogeneous moisture distribution show no Tg shift over time
steps and Tf , g correlates with the present moisture content. In samples
with inhomogeneous moisture distribution, a reduction of the glass
transition temperature towards the boundary layer can be observed.
These samples can therefore be clearly separated from the samples with
homogeneous moisture distribution. After 10 s, the heat in both gra-
dient samples has penetrated so deeply into the sample that only the
dry core is measured. From this time step the Tf , g of the dry polyamide
is determined. The slope of the Tg shift allows a qualitative statement
about the moisture gradient within the sample. A lower slope of the Tg
gradient stands for a sharp moisture gradient. The determined Tf , g at the
maximum time step correlates with the integral overall moisture con-
tent, here for the dry material. For example, it is also possible to make a
Fig. 8. Time Step Evaluation for all temperature steps of the StepScan DSC statement for samples with a higher moisture content and different
measurement of a sample with 3.5% integral moisture content with in- boundary layers, e.g. a sample with a homogeneous moisture dis-
homogeneous distribution. tribution of 1% and an additionally applied wet or dry boundary layer.

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Fig. 9. Time Step Evaluation for all temperature steps of the StepScan DSC measurement of a sample with 1.3% integral moisture content with inhomogeneous
distribution (left side) in comparison with a sample with 1.6% integral moisture content with homogeneous distribution (right side).

cannot be determined. Some of the samples with inhomogeneous


moisture distribution have a significantly wider glass transition range.
This is due to the fact that due to the inhomogeneous moisture dis-
tribution these samples do not show a clear Tg , but a local shift of the
glass transition temperature. In this paper, the Time Step Evaluation
method for detecting this local displacement was developed and vali-
dated using the water uptake of PA 6. By evaluating the time steps of a
StepScan DSC temperature step it is shown that these samples show a
reduction of the glass transition temperature to the boundary layer.
Samples with homogeneous moisture distribution show no displace-
ment of Tg over time steps and can therefore be clearly distinguished
from samples with inhomogeneous moisture distribution. In addition, a
qualitative statement about the degree of inhomogeneity of the
moisture distribution within the sample is possible.

Acknowledgements

This research was supported by the German National Science


Fig. 10. Determination of the end point of the glass transition area over the Foundation (DFG).
time steps of the StepScan DSC measurement for the visualization of a local
moisture distribution within a sample. References

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