18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

P-PRODUCT: 1500 SERIES GEN-SETS

K
CONTROL PANEL AND AVR OPTIONS K

J J
SIGNAL NAMES SYMBOL LEGEND TABLE WIRE NAME DEFINITION HARNESS TABLE
CIRCUIT ID COLOUR DESCRIPTION
XXXX-XX# XX-XX
5 WH PANEL DC NEGATIVE MINITURE CIRCUIT BREAKER
7 WH FUSED PANEL POSITIVE IDENT PART NO. CHG LOC DESCRIPTION
11 WH AUX CONTACT NC HARNESS AS - - - -
12 WH AUX CONTACT COM EMERGENCY STOP PUSHBUTTON A 457-2714 SH 3 LOW COOLANT TEMP
WIRE GAUGE
14 WH AUX CONTACT NO AA 544-4704/480-1652 SH 3 AUDIBLE ALARM(PAA1) (PW1.1+ / PW2.1)
20 WH LOW COOLANT TEMP AC 505-3349 SH 2 AUX CONTACT & OVERLOAD
WIRE COLOUR
I 95 WH OVERLOAD CONTACT NC BC 548-6787 SH 3 BATTERY CHARGER AMMETER I
98 WH OVERLOAD CONTACT NO FUSED AUTOMOTIVE RELAY BS SH 2 BATTERY ISOLATOR
WIRE NUMBER
87 WH FUEL TRANSFER CONTROL CA,GR 478-8006 SH 2 VOLT FREE CONTACTS (PAC1, PGR1)
88 WH COMMON ALARM HARNESS IDENT FL 480-8234 SH 2 FUEL SENSOR
90 WH GEN RUN RELAY FT 547-8826 SH 2 FUEL TRANSFER CONTROL
131 WH AUXILIARY SUPPLY - CIRCUIT IDENT GF 495-0076 SH 2 EARTH LEAKAGE /FAULT (PPE1/PPE2)
RESISTOR
132 WH AUXILIARY SUPPLY + JWH SH 2 JACKET WATER HEATER
138 WH WATER HEATER + K 495-0088 SH 2 BATTERY CHARGER/COOLANT HEATER
139 WH BATTERY CHARGER + (AC) OT 547-8825 SH 2 OIL TEMP DISPLAY
7A
A_NEG
WH
WH
BATTERY CHARGER AMMETER
ANALOG NEG TERM
EARTH/GROUND COLOUR ABBREVIATIONS PH
U 543-3326
SH 2
SH 3
PANEL HEATER
VOLTS ADJUST (PSV1) GRAMYER
H BAT- BK BATTERY ISOLATOR W 453-7043 SH 3 VOLTS ADJUST (PSV1)R250 H
EF1 WH EF RELAY PIN 9 CT CONNECTION Y 453-7039 SH 3 VOLTS ADJUST (PSV1)MARK V
EF2 WH EF RELAY PIN 8 CT CONNECTION CURRENT TRANSFORMER ABBREVIATION DESCRIPTION
ETH GN-YL EARTH BK BLACK
L1 BK L1 POWER CABLE CU COPPER
L2 BK L2 POWER CABLE PANEL TERMINAL GN-YL GREEN-YELLOW
L3 BK L3 POWER CABLE RD RED
N BK NEUTRAL POWER CABLE TERMINAL WH WHITE
OT WH OIL TEMP
PAA1 WH AUDIBLE ALARM
SA1 WH SPARE ANALOGUE INPUT 1 CONNECTOR
VT1 WH AVR BIAS+
G G
VT2
ST
WH
WH
AVR BIAS-
EF RELAY PIN 14
ABBREVIATIONS
+
BATTERY
ABBREVIATION DESCRIPTION
AC ALTERNATING CURRENT
SPLICE AVR AUTOMATIC VOLTAGE REGULATOR
CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON .
WIRE CHARGE ALT CHARGING ALTERNATOR
DC DIRECT CURRENT
ECM ENGINE CONTROL MODULE
SCREEN CABLE ECMR ENGINE CONTROL MODULE RELAY
F ECR ENGINE CRANK RELAY F
E-STOP PANEL EMERGENCY STOP PUSHBUTTON
ETH EARTH/GROUND
MCB MINIATURE CIRCUIT BREAKER
TERM PANEL TERMINAL

E E

D D

C C

B B

M
A
T
L
HT
TR

1E5167A INT-PROP
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD X OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE SHEET 1 3
OF
PROJECTION DWG CONTROL NB759

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(1506 OPTIMISED OPTIONS)
VER CHG
542-6126 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L P-PRODUCT: 1500 SERIES GEN-SETS L

CONTROL PANEL OPTIONS

BATTERY CHARGER (PBCB/PBCB2),
K COOLANT HEATER (WH1), K

ALTERNATOR HEATER (AH1),

VOLT FREE CONTACTS FUEL SENSOR (FLSR)
(PGR1) JACKET WATER HEATER
TERM 2
AND/OR
BATT(-)
GR-T7

5-GR1 WH-18 TERM 7

7-FL2 WH-18 BATT(+)
TERM 17
GEN RUN RELAY FUEL LEVEL SENSOR
FL-C1
PANEL HEATER
RELAY 6 GR-T4

90-GR2 WH-18 GR-T1

A1 A2
GR-T2

TERM 25
(NO) 1 1
2 2 SA1-FL3 WH-18 ANALOG I/P
11 14 3 3
J 12 J
21 24
22 5-FL1 WH-18
TERM 2
BATT(-)
COOLANT HEATER
TERM 45 MCB5 25A TERM 48 COOLANT HEATER (120 V)
AC AUX SUPPLY (L)
K-T2

132-K1 WH-14 K-T16 K-T5

138-K12 WH-14 K-T3

L JWH-T8

TERM 47 N
JWH-T4
2

FUEL TRANSFER
VOLT FREE CONTACTS SYSYTEM CONTROLS COOLANT HEATER (240 V)
(PAC1) (FTC1)
TERM 2 L
TERM 2 TERM 48
WH-T2

BATT(-)
CA-T3

5-CA2 WH-18 5-FT3 WH-18

BATT(-) CA-T5
TERM 47 JWH-T14
N 2

I COMMON ALARM RELAY FTC RELAY

I
TERM 18
RELAY 5 CA-T4

88-CA1 WH-18
CA-T1 CA-T2
TERM 19 JACKET WATER HEATER TERM 45 MCB6 6A
(NO) A1 A2 RELAY 4
GR-T6

87-FT4 WH-18 GR-T3

A1 A2
GR-T5

132-K5 WH-14 K-T105

K-T15

(NO)
11 14
11 14
12
12 JACKET WATER HEATER (120 V) TERM 49
21 24
21 24 ETH
ETH-JWH5_2 GN-YL-16
K-T98

22 C
22
TERM 46
A 131-JWH1_1 WH-14 K-T99

AC AUX SUPPLY (L) ALTERNATOR HEATER

B
TERM 48
138-JWH4_1 WH-14 K-T100
AC AUX SUPPLY (N)
ALTERNATOR HEATER (120 V)

TERM 48 WH-T11
L
H TERM 47 JWH-T5
N 2 H
JACKET WATER HEATER (240 V)

139-K21 WH-18
C ETH-JWH5_1 GN-YL-16
EARTH LEAKAGE/FAULT A 131-JWH9 WH-14
ALTERNATOR HEATER (240 V)

(PPE1/PPE2) B
138-JWH3 WH-18 TERM 48
WH-T1
L
TERM 47 JWH-T12
N 2

CORE BALANCE CT
TERM 48
L1
L2
L3
PANEL HEATER
G N PANEL HEATER (240 V) G
NE LINK FOR PPE1
NE LINK FOR PPE2 BATTERY
138-PH3 WH-18 TERM 48 CHARGER
1 2
EF RELAY
2

131-PH2 WH-18
GF-T7

GF-T9

TERM 44

EF2-GF6 WH-18 8 CT ETH-K19 YL/GN-16

GF-T11

K-C1
EF1-GF7 WH-18 TERM 46
GF-T10
9 CT K-T10

1 C1-1
TERM 7
131-K20 WH-18 2 C1-2
BATT(+)
GF-T8

7-GF5 WH-18 GF-T1

5 +DC (10-60V) 3 C1-3

ST-T3

TERM 2
5-GF4 WH-18 5-GF1 WH-18
GF-S1

BATT(-) 7 -DC
GF-T5 GF-T2

PANEL HEATER (120 V)

5-GF2 WH-18 13 TERM 47
F F
GF-T3

TERM 20
K-C2
DIG I/P 2 GF-T6

ST-GF3 WH-18 GF-T4

14
ST-T2

1 C2-1
138-PH5 WH-18 TERM 48 2 C2-2
3 C2-3
2

131-PH1 WH-18 TERM 46 4 C2-4

TERM 3 5 C2-5
BATT(-) 5-K17 WH-18 6 C2-6
CB SHUNT TRIP (24V) 7 C2-7
TERM 7
YO BATT(+) 7-K18 WH-18
C2 C1

NOTE: NE LINK FOR PPE2 WHEN 4P CB IS USED

E E

NOTE: DISCONNECT WIRE 7-K18 AT BOTH ENDS AND USE HARNESS 548-6787 FOR BATTERY CHARGER AMMETER OPTION

D BATTERY ISOLATOR AUX CONTACT & OVERLOAD (T5/T6) D

ISOLATOR SWITCH - 7N0718

11
BAT--BSA2 BK-2 NEGATIVE TERMINAL (GENSET/STARTER MOTOR)
HH-T1
11-AC3 WH-16 HH-T6
TERM 50
12
(Q1) AUX CONTACT
HH-T2
12-AC2 WH-16 HH-T7
TERM 51
14 HH-T3
14-AC1 WH-16 HH-T8
TERM 52
BAT--BSB2 BK-2 NEGATIVE TERMINAL (BATTERY) 95 HH-T4
95-AC4 WH-16 HH-T9
TERM 2
BATT(-)
(SY) OVERLOAD CONTACT
98 HH-T5
98-AC5 WH-16 HH-T10
TERM 21
DIG I/P 3

C C

OIL TEMP. DISPLAY

AUX CONTACT & OVERLOAD (T7)
B OIL TEMP. SENSOR B

OT-C1
230-4011
11
CONTROLLER PIN 30
JJ-T1
11-AC6 WH-16 TERM 50
OT-OT1 WH-18
JJ-T6

12
A_NEG-OT2 WH-18 ANALOG NEG TERM JJ-T2
12-AC7 WH-16 JJ-T7
TERM 51 M
(Q1) AUX CONTACT A
T
L
14 JJ-T3
14-AC8 WH-16 JJ-T8
TERM 52 HT
TR
95 JJ-T4
95-AC9 WH-16 JJ-T9
TERM 2
1E5167A INT-PROP
BATT(-) 1E0198W BRAND MARKINGS
(SY) OVERLOAD CONTACT 98 1E0013Y CONFIDENTIALITY
JJ-T5
98-AC10 WH-16 JJ-T10

TERM 21 1E0012A INTERPRETATION

N
O 1E0011 INTPR & TOL
DIG I/P 3 T
E Caterpillar: Confidential Yellow
PROD X OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE SHEET 2 3
OF
PROJECTION DWG CONTROL NB759

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(1506 OPTIMISED OPTIONS)
VER CHG
542-6126 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
P-PRODUCT: 1500 SERIES GEN-SETS L

OPTIONS
K K

VOLTS ADJUST (PSV1) VOLTS ADJUST (PSV1)

VOLTS ADJUST (PSV1)
FOR USE WITH ENGGA FOR USE WITH MARELLI
AND GRAMYER REGULATOR FOR USE WITH LSA
AND MARK V REGULATOR
AND R250 REGULATOR
VOLTS ADJUST POT. VOLTS ADJUST POT.
MARK V
GRAMYER 6 R250 REGULATOR
J VT1-U2 WH-18 VOLTS ADJUST POT. P VT1-Y1 WH-18 J
GTR7-TH43 AVR VT2-U1 WH-18
7 0V Q VT2-Y2 WH-18
110V VT1
E+ VT1-W1 WH-18
E- VT2
VT2-W2 WH-18

I I

H H

AUDIBLE ALARM (PAA1) BATTERY CHARGER LOW COOLANT TEMP

(PW1.1+) AMMETER ALARM

TERM 19 BATTERY CHARGER

PAA1-AA1 WH-16 RELAY 4
(NO) TERM 22
+ 20-A1-WH-18 DIG I/P 4
AA-T1 A-T1 A-T3

-
AA-T2
K-C3
TERM 2 TERM 2
1 C1-1 5-A2-WH-18 BATT(-)
A-T2 A-T4

G 5-AA2 WH-16 BATT(-) 2 C1-2 G

3 C1-3

AMMETER

K-C4
1 C2-1
2 C2-2
3 C2-3
4 C2-4
5 C2-5
6 C2-6
7 C2-7
TERM 7
7-BC1 WH-18
AUDIBLE ALARM (PAA1) BATT(+)

F F
(PW2.1)
7A-BC2 WH-18

TERM 7
7-AA3 WH-16 BATT(+)

+
NOTE: DISCONNECT 7-K18 WIRE AT BOTH ENDS IN STANDARD
AA-T7

-
AA-T8

PAA1-AA4 WH-16 CONTROLLER PIN 69 BATTERY CHARGER HARNESS (495-0088) BEFORE MAKING
(DIG O/P 1)
ABOVE CONNECTIONS

E E

D D

C C

B B

M
A
T
L
HT
TR

1E5167A INT-PROP
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD X OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 3 3
OF
PROJECTION DWG CONTROL NB759

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM WIRING
(1506 OPTIMISED OPTIONS)
VER CHG
542-6126 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1