NATURAL GAS DDEC IV MY2003

VEHICLE INTERFACE HARNESS OEM RESPONSIBILITY

LABEL WIRE NO CAVITY COLOR
IGNITION GOVERNO CRUISE CONTROL
COOLANT LEVEL 115 H-3 ORN 953
TO BATTERY
LIMITING SPEED GOVERNOR 417 D-2 DK BLUE GROUND WIRE NO COLOR WIRE NO. COLOR
DASH PANEL
CHECK ENGINE LIGHT 419 B-1 PPL/WHT 916 RED/BLK C
908 WHT
IGNITION 439 B-3 PNK 417 DK BLUE B GN
DIGITAL INPUT E-1 451 E-1 LT GRN 952 BLK A DIGITAL OUTPUT*
DIGITAL OUTPUT F-3 499 F-3 LT BLU 15 AMP FUSE
440 12V CRUISE
TACHOMETER DRIVE 505 K-1 GRA 1 2 3 BATTERY LIMITING SPEED GOVERNOR
DIGITAL INPUT*
ENABLE ON
POSITIVE + SWITCH
STOP ENGINE LIGHT 509 B-2 PPL A
(THROTTLE POSITION SENSOR) OFF
CONNECTOR, P/N: 12015792
RELATIVE HUMIDITY 510 D-1 BRN B
TERMINAL, P/N: 12124581 RESUME/ACCE ON
C
DIGITAL INPUT H-1 523 H-1 GRA/RED D CABLE SEAL, P/N: 12015193 952 BLK DIGITAL INPUT* SWITCH
OFF
1
DIGITAL INPUT H-2 524 H-2 GRA E 510 BRN 2
RELATIVE HUMIDITY/
SET/COAST
DIGITAL INPUT G-1 528 G-1 BRN/RED ALL WIRES ARE 12 AWG 916 TURBO COMPRESSOR SWITCH ON
RED/BLK 3 DIGITAL INPUT* OFF
INLET
DIGITAL INPUT J-2 531 J-2 ORN F 1.5kW
TEMP SENSOR
DIGITAL INPUT J-1 541 J-1 YEL/RED G 1% 749 YEL
+12V SWITCHED 4
TO BATTERY
DIGITAL INPUT F-1 542 F-1 YEL H
J IGNITION GROUND DIGITAL INPUT*
DIGITAL INPUT G-2 543 G-2 ORN/BLK K BRAKE ON
DIGITAL INPUT F-2 544 F-2 BRN/WHT SWITCH OFF
30 WAY CONNECTOR CONNECTOR DIGITAL INPUT*
DIGITAL INPUT G-3 545 G-3 LT BLUE/YEL DDC P/N: 12034398 NOTE: 953 MUST BE A DEDICATED GROUND FOR IGNITION COIL SOURCE
CLUTCH ON
DIGITAL OUTPUT A-2 555 A-2 TAN TERMINAL DIRECTLY FROM BATTERY OR BUS BAR. MUST BE LOCATED ON THE FCI P/N: 54200409 SWITCH OFF

XX-YDDD
X-XXXX
DDC P/N: 12103881 SAME BUS BAR AS THE DDEC GROUND WIRE #150. 953 BLK/WHT
VEHICLE SPEED (+) 556 E-2 LT BLUE/BLK TERMINAL
PLUG
VEHICLE SPEED (-) 557 E-3 LT BLUE/ORN DDC P/N: 12034413 NOTE: 440 MUST BE A DEDICATED POWER LINE FOR IGNITION COIL FCI P/N: JS-1811-66AU
PSV DIAGNOSTIC 583 K-2 LT BLUE/BLK SOURCED DIRECTLY FROM 12 V BATTERY OR BUS BAR. USE 12 V ONLY.
VEHICLE SPEED SENSOR
TURBO COMPRESSOR INLET TEMP 749 D-3 YEL
DK GREEN/YEL NOTE: MATES TO CONNECTOR P/N: 12010973 ON ENGINE IGNITION HARNESS. 556 LT SIGNAL
DATA LINK (+) 900 C-2
DATA LINK (-) 901 C-1 DK GREEN
PWM #1 908 J-3 WHT 557 LT BLU/ORN
SENSOR SUPPLY (5VDC) 916 A-3 RED/BLK RETURN
SENSOR RETURN 952 C-3 BLK * DIGITAL INPUTS AND DIGITAL OUTPUTS
DIGITAL INPUT K-3 979 K-3 WHT ARE PROGRAMMABLE BY THE OEM
DIGITAL OUTPUT A-1 988 A-1 GRA

INSTRUMENT PANEL DIAGNOSTIC CONNECTOR

IGNITION CONNECTOR 6-PIN CONNECTOR OEM CONNECTION TO ESH
WIRE NO. CAVITY COLOR LABEL
WIRE NO COLOR
+12 V FROM BATTERY 440 A ORN
900 A DK GRN/YEL DATA LINK (+)
BATTERY GROUND 953 B BLK/WHT WIRE NO. COLOR STOP ENGINE LIGHT RED 901 B DK GRN
TWISTED
DATA LINK (-) TO PWR CONNECTOR CIRCUIT 561 RED 1 THROTTLE SUPPLY
RD 440 C RED + 12/24 VDC 562 ORN FUEL SHUTOFF
509 PPL --- D --- PLUG P/N: 23507136
TO FUEL SHUTOFF CIRCUIT 2
563 YEL DIGITAL OUTPUT #6
953 E BLK/WHT BATTERY GROUND 3
--- F --- PLUG P/N: 23507136 TO DIGITAL 564 TAN/BLK
OUTPUT 4 DIGITAL OUTPUT #5
CHECK ENGINE LIGHT YELLOW WIRING 565 RED
5 DIGITAL OUTPUT #4
YE CONNECTOR DDC P/N: 23513052 PLUG 6 -
419 PPL/WHT COVER DDC P/N: 23513054 583 LT BLU/BLK CONNECTOR
COOLANT LEVEL SENSOR TERMINAL DDC P/N: 23513053
PLUG
7 PSV DIAGNOSTIC
(10-PIN)
8
+12/24VDC - OR - PLUG APEX P/N: 54201016
9
PLUG TERMINAL
9-PIN CONNECTOR 10
LABEL
APEX P/N:
WIRE NO. CAVITY COLOR
WIRE NO. CAVITY COLOR LSP-1811-58AU
953 A BLK/WHT BATTERY GROUND
115 A ORN TO ENGINE SENSOR HARNESS
440 B RED +12/24V
953 B BLK/WHT 12 OR 24 925 C DK BLU J1939 DATA LINK (+)
VDC SUPPLY TO BATTERY
(+) (-) 926 D DK BLU/WHT J1939 DATA LINK (-) CONNECTOR
BATTERY BATTERY GROUND
POSITIVE NEGATIVE 927 E WHT/BLU J1939 SHIELD
GROUND P/N: 12020830 150

D C B A
TO SOLENOID VALVE
900 F DK GRN/YEL DATA LINK (+) TERMINAL 956 TO BATTERY
TWISTED
POWER HARNESS - 901 G DK GRN DATA LINK (-)
PLUG P/N: 23507136 A CONNECTOR P/N: 12124582
CABLE SEAL
957
959
GROUND
--- H ---
SINGLE ECM SINGLE FUSE CRIMP WIRES INTO
--- J --- PLUG P/N: 23507136
B 562

SINGLE CONNECTOR
WIRE TO 10-PIN
CONNECTOR NOTE: ALL WIRES 12 AWG
AT BATTERY ONLY CONNECTOR P/N: 12010973 (12/24V)
NOTE: MATES TO 12020832 CONNECTOR ON ENGINE SENSOR HARNESS
280 SERIES COOLANT LEVEL PROBE CONNECTOR DDC P/N: 23529496 TERMINAL P/N: 12124582
NOTE: 150, 956, 957, AND 959 MUST BE DEDICATED GROUNDS SOURCED
METRI-PACK 3/8 in. NPT COVER DDC P/N: 23529497 DIRECTLY FROM BATTERY OR BUS BAR
CONNECTOR DDC P/N: 23520381 CONNECTOR
COLOR-RED
TERMINAL DDC P/N: 23507132
(1) CABLE REQ'D.
DDC P/N: 15300027 1/4 in. NPT P/N: 12124634 COLOR-BLACK
TERMINAL DDC P/N: 23520380 TERMINAL (3) CABLES REQ'D. CONNECTOR
P/N: 12077413 COLOR
DDC P/N: 12077411 9/16 in. UNF CABLE SEAL / 5 NEEDED
WIRE NO. P/N: 12020786
CABLE SEAL DDC P/N: 23522855 TERMINAL TO ENGINE
ECM P/N: 12015193
DDC P/N: 12015323 SECONDARY LOCK DIGITAL INPUT* P/N: 12124582 SENSOR HARNESS
POWER * FUSE
DIAGNOSITC REQUEST
SECONDARY LOCK CONNECTOR P/N: 12052816
CAVITY
WIRE
NO. N.O. AND STOP ENGINE
DDEC P/N: 15300014 953 BLK/WHT
OVERRIDE SWITCH 446 BATTERY +

F E D C B A
C 241
C

E C 443 BATTERY +
E 150
444 BATTERY +
B

B
B 150
D A D 150
445 BATTERY +
A

COMMUNICATION 447 BATTERY +

A 240
CONNECTOR WIRE WIRE
• USE 12 AWG WIRE NOT TO CAVITY NO. COLOR LABEL PLUG
EXCEED 14 FEET IN LENGTH. 15 AMP FUSES
(5 PLACES)
F 925 DK BLU CAN_H/J 1939 (+) CONTROL DATA LINK
5 AMP FUSE
NOTE:
TO VEHICLE INTERFACE HARNESS CAN BE 18 AWG FOR ENTIRE DISTANCE
E 926 DK BLU/WHT CAN_L/J 1939 (-) CONTROL DATA LINK
POWER MAIN DISCONNECT
D 927 WHT/BLU CAN_SHLD/J 1939 SHIELD
• FUSES OR CIRCUIT BREAKERS ARE TO BE LOCATED AS CLOSE TO THE BATTERY OR BUS BAR
AS PRACTICAL AND MUST BE HOUSED WITHIN WEATHERPROOF HOLDER. COMMUNICATION C 439 PNK IGNITION (OPTIONAL) CONNECTOR GROUND +12V
OR MULTIPLEX SYSTEM
GROUND
561
SWITCHED (BATTERY OR
HARNESS
• USE WATERPROOF SPLICES TO SPLICE 12 GA. WIRES TO APPROPRIATE WIRE GAUGE (BATTERY
B 801 TAN J 1922 (-) DATA LINK
CABLES FROM BATTERY POWER.
OR BUS BAR) IGNITION BUS BAR)
A 800 TAN/WHT J 1922 (+) DATA LINK
NOTE: ALL WIRES 12 AWG
NOTE: MATES TO 12020926 CONNECTOR ON ENGINE SENSOR HARNESS
NOTE: 444 MUST BE A DEDICATED LINE SOURCED DIRECTLY FROM BATTERY
COMMUNICATIONS CONNECTOR
OR BUS BAR (12V)
P/N: 12066317
NOTE: 446, 443, AND 447 MUST BE DEDICATED LINES SOURCED DIRECTLY FROM BATTERY
TERMINAL
OR BUS BAR (12V ONLY)
P/N: 12103881
NOTE: RELAY FOR 445/561 MUST HAVE A RESPONSE TIME OF LESS THAN 100MS
PLUG
All information subject to change without notice. (Rev. 8/03) P/N: 12034413 NOTE: RELAY FOR 445/561 MUST HAVE A MAXIMUM RESISTANCE OF 1,500W ACROSS
561 AND GROUND. A SUPPLEMENTAL RESISTOR CAN BE INSTALLED TO LOWER
7SA743 0308 Copyright © 2003 DETROIT DIESEL CORPORATION. THE RESISTANCE (MUST BE CAPABLE OF 1 WATT POWER DISSIPATION) 42689