NEO STRUCTO CONSTRUCTION PVT LTD

KOCHI SITE
EQUIPMENT & VEHICLE STATUS REPORT DATE: 05-Aug-19
Sl Eq/Vl No Serial Capacity Equipment Company Site
KL-40-K-4649 F-15 JRK
KL-39-N-2935 F-15
KL-07--CB-3554 F-15
KL-07-BK-5727 5 SEATER Swift-Car Neo
KL-07-CQ-7690 44 SEATER Bus Neo
 NEO STRUCTO CONSTRUCTION PVT. LTD.
BPCL- KOCHI

Form no. QRF/7.5.1

Machine Received Break down Details of repair Spare parts
Sl No. Date Eqpt. Code Name No. from site details carried out used
and Make
Manitowoc Bottom boom & counter weight
1-Jul-19 4000W Nil
150TON assembling
Manitowoc
2-Jul-19 4000W SLI unit installation Nil
150TON
Manitowoc
3-Jul-19 4000W Boom assembling (64m length) Nil
150TON

TIL 40 TON Swing solenoid Swing solenoid

3-Jul-19 NL-02-N-3358 Nil
RT valve malfunction coil replaced

Engine hard Starter motor Nil

TIL 55 TON cranking repaired
3-Jul-19 NL-02-L-3441 RT Brake line oil Brake line Nil
leakage repaired
Clutch pressure
Gear clutch system plate assembly
4-Jul-19 NL-02-K-5319 not working dismantled & Nil
properly resetted and
greased.

Exhaust manifold Manifold

5-Jul-19 8040 Trailer abnormal noise mounting bolt Nil
tightened
American Drive chain broken Chain link
6-Jul-19 9310 225 TON replaced Chain link

Hose replaced Air hose

Air leakage from
Manitowoc compressor Air unloader Air unloader
7-Jul-19 4000W 150TON valve defective valve
Swing alarm Not Swing alarm
Alarm switch
available switch installed
American Drive chain broken Chain link
10-Jul-19 9310 Chain link
225 TON replaced

1Nos Tire puncher Tire puncher

11-Jul-19 GJ-05-UU-8040 Trailer Nil
repaired
Steering booster
American Steering system dismantled
16-Jul-19 9310 Nil
225 TON malfunction repaired and
reinstalled

17-Jul-19
Winch gear cam
Crawler Main wire rope limit switch
Crane- winch malfuntion Resettederror.
18-Jul-19 LR 1350/1 settings Nil
350Ton the
settings.
19-Jul-19

Cylinder
Counter weight dismantled and
18-Jul-19 GMK 50 TON Nil
cylinder leak seals replaced-
Reinstalled
 Hyd oil leak from Hyd oil leak from
outrigger hose Hyd hose
outrigger hose
19-Jul-19 GMK 50 TON replaced
Tyre dismantled O-ring
o-ring replaced
Steering
unloader-valve
American Steering system
22-Jul-19 9310 dismantled Nil
225 TON malfunction cleaned and
reinstalled

Switch S1 set at
Winch(1) stops & 12turns on last
1 26-Jul-19 LR 1350/1 LB-350Ton winch lower limit layer-reseted to 6 Nil
switch cut-off. turns.

Fuel hose
Fuel line leak, replaced, Cable
2 26-Jul-19 MH-46-H-4875 Trailer Engine cut-off Fuel hose
grinded &
cable line jammed installed

Rear tire replaced Tire

Rear(LH,RH) tire
worn out,Fuel line Fuel hose
3 26-Jul-19 GJ-05-CE-8760 F-15 leak, all moving Fuel hose
replaced
parts to be
lubricated
Grease
All points greased
and lubricated
4 29-Jul-19 450Ton Boom dismantling Nil
Hydraulic hose Hyd hose bolt
5 29-Jul-19 NL02L 3441 TIL760 Nil
leak(Swivel) tighted

Hi-Lw gear shift

6 solenoid defective Solenoid replaced Solenoid

Booster not Booster cleaned Nil

working properly & refitted

Fuel hose Fuel hose

29-Jul-19 8760 Hydra PDDP Fuel hose
damaged replaced

Tire 4 Nos worn Tire replaced Tire

out

All moving parts All moving parts Grease

need lubrication greased

30-Jul-19 450Ton Boom dismantling Nil

Anti2block not Anti2block switch

7 working repaired Nil

31-Jul-19 5313 Hydra PDPP

 31-Jul-19 5313 Hydra PDPP Hyd oil leak from
Hyd oil leak from control valve
8 control valve bank bank O-ring

DEMAG 200 TR to PDPP

9 1-Aug-19 Counter wt (64T) inter-site shifting Nil
TON

Wire rope twisted Wire rope

10 1-Aug-19 GMK 50 TON PDPP Nil
realligned
Manitowoc PETROFAC SLI system locked SLI system
11 1-Aug-19 4000W Nil
150 TON unlocked
Dismantled for
12 1-Aug-19 4000W 150 TON PETROFAC Oil leakage from Nil
tubo charger inspection

Reinstalled and
13 2-Aug-19 4000W 150 TON PETROFAC Oil leakage from Nil
parts ordered
tubo charger
14 Nil
Battery weak Battery recharge
3-Aug-19 KL-39-J-8104 Pickup GR
Horn defective Horn replaced Horn

Solenoid switch

Brush assembly

Relay

Tail lamp cover

Horn point
PETROFAC Hour meter not Hour meter
15 3-Aug-19 NL-02-K-5319 Hour meter
working replaced
Solenoid
switch

EGT

7-Aug-19 KL-39-K-279 Pickup Engine hard Starter motor Brush holder

starting repaired assembly

Bush

Armeture

70 TON crane not

16 13-Aug-19 PDDP starting
Hydraulic pump Hydraulic pump
17 14-Aug-19 450TON Seal kit
leakage overhauled

GMK3050-50
14-Aug-19 Battery weak Battery recharged Nil
TON

14-Aug-19 9310 225 TON Battery weak Battery recharged Nil

 Poor air pressure Air compressor Air
generation replaced compressor

PETROFAC Carrier engine Starter motor

19-Aug-19 100 TON hard starting replaced
Carrier engine Exhaust pipe
exhaust pipe welded
broken

18 21-Aug-19 45 TON Swing malfunction Swing solenoid Solenoid coil

coil replaced

23-Aug-19 80 ton Engine tapper

cover hose leak
Mast boom break
23-Aug-19 450 ton
booster
Starter motor Stater motor
24-Aug-19 MH-43-825 100Ton defective repaired
26-Aug-19 MH-43-825 100Ton Air compressor Air compressor Air
defective replaced compressor
26-Aug-19 NL-01-AD-1785 15 TON 250Hrs PMS

Air compressor
28-Aug-19 MH-43-825 100Ton low pressure Air unloader Nil
generation valve dismantled
& serviced
Trolly hydraulic
Trolly hydraulic pump air cavity
28-Aug-19 11320 450 TON Nil
pump failure. removed
Abnormal noise
28-Aug-19 GJ-05-AU-0076 from front disc- Disc-brake pad & Nil
brake caliper serviced
T. LTD.

Form no. QRF/7.5.1/03

Unit Qty.

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Set 02

Nos 01

Nos 01

Nos 01

Set 01

Nil Nil

Nil Nil

Nil Nil

Nil Nil
Nos 01

Nos 01

Nil Nil

Nil Nil

Nos 01

Nos 04

Nos 01

Kg 01

Nil Nil

Nil Nil

Nos 01

Nil Nil

Nos 01

Nos 04

Kg 04

Nil Nil

Nil Nil
Nos 02

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nil Nil

Nos 01

Nos 01

Nos 01

Nos 01

Nos 01

Nos 01

Nos 01

01

Set 01

Nil Nil

Nil Nil
Nos 01

Nos 01

Nos 01

Nil Nil

Nil Nil

Nil Nil
 NEO STRUCTO CONSTRUCTION PVT LTD
KOCHI SITE
EQUIPMENT ALLOCATION REPORT
Date Eq No Capacity Equipment Work description Job Code Site
NL-03-A- All Terrain Shifting- GR to PDPP
200 TON 1045
7045 Crane
1-Aug-19
KL-07-BT- All Terrain Lifting Job
100 TON 1042 GR
9167 Crane

NL-03-A- All Terrain Stairs loading & arrangemnt

200 TON 1027 PDPP
7045 Crane
2-Aug-19
KL-07-BT- All Terrain Lifting Job
100 TON 1042 GR
9167 Crane
NL-03-A- All Terrain Disassembling 450 Ton crane
200 TON 1027 PDPP
7045 Crane
3-Aug-19
KL-07-BT- All Terrain Lifting Job
100 TON 1042 GR
9167 Crane
NL-03-A- All Terrain Site liftng works
200 TON 1027 PDPP
7045 Crane
4-Aug-19
KL-07-BT- All Terrain Lifting Job
100 TON 1042 GR
9167 Crane
NL-03-A- All Terrain Released
200 TON
7045 Crane
5-Aug-19
KL-07-BT- All Terrain Lifting job - Released
100 TON 1042 GR
9167 Crane
KL-07-BT- All Terrain Shifted to DHDS
100 TON 1026 DHDS
9167 Crane
6-Aug-19
KL-07-BT- All Terrain Shifted to
100 TON 1026 GR
9167 Crane
 NEO STRUCTO CONSTRUCTION PVT LTD
BPCL- KOCHI
MONTHLY EQPT. MAINTENANCE REPORT FOR THE MONTH - JUL' 2019
Form no. QRF/7.5.1/03

Sl Machine Name Received

Date Eqpt. Code Break down details Details of repair carried out Spare parts used Unit Qty.
No. No. and Make from site

Swing solenoid valve

1 3-Jul-19 NL-02-N-3358 TIL 40 TON RT MSBP Swing solenoid coil replaced Solenoid coil Nos 01
malfunction

Engine hard cranking Starter motor stator coil replaced Stator coil Nos 01
2 3-Jul-19 NL-02-L-3441 TIL 55 TON RT MSBP
Brake line oil leakage Brake line repaired Nil Nil Nil

Clutch pressure plate assembly

Gear clutch system not
3 4-Jul-19 NL-02-K-5319 Escort F15 MSBP dismantled reset and Boom Grease Kg 04
working properly greased.
Exhaust manifold abnormal
4 5-Jul-19 GJ-05-UU-8040 Trailer TR Manifold mounting bolt tightened Nil Nil Nil
noise
American 225
5 6-Jul-19 9310 TR Drive chain broken Chain link replaced Chain link Set 02
TON
Flywheel mount bolts were broken
6-Jul-19 & lose.

7-Jul-19 Abnormal noise from engine 7 Nos broken bolts were drilled out
6 1763101/01 Demag CC 280 GR section during engine shut- Bolts Nos 07
8-Jul-19 down
9-Jul-19
New bolts were installed.
10-Jul-19
11-Jul-19
Hose replaced Air hose Nos 01
Manitowoc 150 PETROFAC Air leakage from compressor
7 7-Jul-19 4000W TON Air unloader valve defective Air unloader valve Nos 01
Swing alarm not available Swing alarm switch installed Alarm switch Nos 01
American 225
8 10-Jul-19 9310 TR Drive chain broken Chain link replaced Chain link Set 01
TON

9 11-Jul-19 GJ-05-UU-8040 Trailer TR 1Nos Tire puncher Tire puncher repaired Nil Nil Nil

American 225 Steering system malfunction Steering booster dismantled

10 16-Jul-19 9310 TR Nil Nil Nil
TON repaired and reinstalled
17-Jul-19
Main wire rope winch Winch gear cam limit switch settings
11 18-Jul-19 LR 1350/1 LB-350Ton TR malfunction error. Reset the settings. Nil Nil Nil
19-Jul-19
12 18-Jul-19 NL-04-D-3203 GMK 50 TON MSBP Counter weight cylinder leak Cylinder dismantled and seals Seal kit Set 01
replaced-Reinstalled

Hyd oil leak from outrigger Hyd oil leak from outrigger hose Hyd hose Nos 01
hose replaced
13 19-Jul-19 NL-04-D-3203 GMK 50 TON MSBP
Air leakage from tyre Tyre dismantled O-ring replaced O-ring Nos 01

American 225 Steering system malfunction Steering unloader-valve dismantled

14 22-Jul-19 9310 TR Nil Nil Nil
TON cleaned and reinstalled

Winch(1) stops & winch Switch S1 set at 12turns on last

15 26-Jul-19 LR 1350/1 LB-350Ton TR lower limit switch cut-off. layer-reset to 6 turns. Nil Nil Nil

16 26-Jul-19 MH-46-H-4875 Trailer MSBP Fuel line leak, Engine cut-off Fuel hose replaced, Cable grinded & Fuel hose Nos 01
cable line jammed reinstalled

Rear tire replaced Tire Nos 04

Rear(LH,RH) tire worn out,
17 26-Jul-19 GJ-05-CE-8760 F-15 MSBP Fuel line leak, all moving Fuel hose replaced Fuel hose Nos 01
parts to be lubricated
All points greased and lubricated Grease Kg 04

18 29-Jul-19 NL02L 3441 TIL760 MSBP Hydraulic hose leak(Swivel) Hyd hose bolt tighten Nil Nil Nil

Hi-Low gear shift solenoid Solenoid replaced Solenoid Nos 01

defective

Booster not working properly Booster cleaned & refitted Nil Nil Nil
19 29-Jul-19 GJ-05-CE-8760 Hydra PDPP Fuel hose damaged Fuel hose replaced Fuel hose Nos 01
Tire 4 Nos worn out Tire replaced Tire Nos 04

All moving parts need All moving parts greased Grease Kg 04

lubrication

Anti2block not working Anti2block switch repaired Nil Nil Nil

20 31-Jul-19 NL-02-K-5319 Hydra PDPP
Hyd oil leak from control Hyd oil leak from control valve bank
valve bank O-ring Nos 02
 NEO STRUCTO CONSTRUCTION PVT LTD
KOCHI SITE
EQUIPMENT & VEHICLE ALLOCATION REPORT DATE: 27-Dec-19
PETROFAC
Sl Eq/Vl No Capacity Equipment Company
1 KL-39-9360 20 TON Trailer Sheethakunnel
2 GJ-05-UU-8040 20 TON Trailer Neo
3 KL-43-2292 20 TON Trailer Anugraha
4 KL-43-D-9867 20 TON Trailer Sincere
5 KL-07-AW-6205 20 TON Trailer Anugraha/JRK
6 KL-08-AJ-7027 20 TON Trailer JRK
7 KL-04-W-670 20 TON Trailer PETROFAC
8 KL-43-E-2389 20 TON Trailer PETROFAC
9 KL-07-AW-3515 20 TON Trailer PETROFAC
10 KL-07-AV-899 20 TON Trailer PETROFAC
11 4000W 150 TON Manitowoc Crawler Neo
12 SCC2500C 250 TON Sany-Crawler Crane Sanghvi
13 250 TON Kobalco-Crawler Crane Samarth
14 MH-46-BK-8389 60 TON Sany-All Terrain Crane Manoharlal sandram

15 TN-28-AP-4690 50 TON All Terrain Crane AKASH

16 MH-43-825 100 TON All Terrain Crane-Demag Neo
17 LR 1800 800 TON Lieberr Crawler Crane SARENCE
18 6 TON ACE-TC5540 Tower Crane VMS
19 6 TON ACE-TC5540 Tower Crane ACE
20 120 FEET Manlift Chaudhary Cranes
21 KL-39-L-8890 14 TON F-15 Sunil Cranes
22 KL-39-G-5338 14 TON F-15 Sunil Cranes
23 KL-39-M-4534 14 TON F-15 JRF
24 NL-02-K-5319 14 TON F-15 Neo
25 KL-40-Q-7456 14 TON F-15 JRK
26 KL-40-P-8902 14 TON F-15 JRK
27 KL-40-K-4649 14 TON F-15 JRK
28 KL-39-N-5238 15 TON F-15 Shameem
29 KL-07-CR-9157 17 TON F-17 GR Engineering
30 KL-39-D-1631 7 SEATER Tavera Hired
31 GJ-05-AU-0076 Pickup Bolero-Pickup Neo
32 KL-05-AF-5824 27 SEATER Traveller Hired
33 KL-40-Q-6186 1 TON Maruthi Carry Hired
34 KL-07-BK-5727 5 SEATER Maruthi Swift Neo
Sl Operators Helpers Riggers Equipment
1 Jaganath
2 Santhosh
3 Pradeep
4 Sujith
5 Sreejith
6 Sreenivas Yadav Sanjay Singh
7 Giri Vijaysha
8 Lavkush Pandey
9 Mohammed Nisar
10 Bibin Baby