7/20/2019 TRANSMISSION (Escorts Ltd, E.I.F.

M, Bangalore)

E-Manual on Repair & Maintenance of Tractor

TRANSMISSION
SCORTS INSTITUTE OF FARM MECHANISATION, BANGALO
Trouble shooting E/PT
Specification Driveline Exploded View Adjustment Home
FT

TROUBLE SHOOTING CHART (Escort/Powertrac 8+2)

Symptom Probable Cause Remedy

Improper clutch finger
Check & adjust.
height.
Check & adjust clutch pedal
Clutch linkage binding.
linkage
Loose fork bolts Tighten bolt.
Bent fork / shift rails Repair / Replace
Hard shifting
Burred main shaft sliding
Clean splines or repair shaft
gear splines.
Contaminated oil Replace oil.
Insufficient chamfer on gear
Repair / Replace
teeth
Shifter lock spring too strong Replace spring
Worn main shaft needle
Replace needle bearings.
bearing.
Partial teeth contact of Check & adjust the travel of
engaging gear. shift rails & fork.
Slips out of Bent / twisted fork. Replace.
gear Weak spring or spring bore Replace spring & repair the
depth more bore
Worn groove on shift rail. Replace shift rail.
Excessive play in counter Check and tighten counter
shaft gear. shaft nut
Check & adjust clutch pedal
Partial clutch disengagement.
Repeated free play
Gear Failure. Loose counter shaft nut Tighten counter shaft nut
Missing inter-lock. Fit new inter-lock.
Worn / chipped teeth Replace gear.
Worn bearings / bushes Replace bearings / bushes
Noise in gear. Loose counter shaft gear
Tighten counter shaft nuts
assembly.
Damaged gear Replace gears
Oil level low Top up oil
Missing cir-clips on drive gear Fit new lock.
Noise in
neutral. Worn bearings Replace bearings
Gears badly worn out or
Replace worn out parts
broken.
Worn teeth of drive / driven
Loss of drive. Replace gears.
gears.
Loss of drive
Failure in engaging drive
on direct Repair / Replace gear
shaft to main shaft
speed.
Broken drive shaft, main
Replace drive shaft or main
shaft or worn teeth on drive
shaft.
Loss of drive shaft.
on all speed. Check bell housing mating
Worn splines on clutch hub. surface of Engine block,
repair / replace

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7/20/2019 TRANSMISSION (Escorts Ltd, E.I.F.M, Bangalore)

Double gear Inter–lock missing. Fit new inter-lock.

engagement. Loose fork. Tighten screw.
Loose / missing countershaft
Rectify cause
lock-nut

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