STEM 1

DAILY MONGOOSE PT/MONGOOSE PRO/MEERKAT ELECTRIC FIELD MAINTENANCE CHECKLIST

Check the appropriate box. If "FAIL" is checked, make a comment describing the issue, remedy and record the repair time in the Field Maintenance Logbook. Lock
out / Tag out procedures MUST be performed.

Refer to 360°
for picture #s
Action PASS FAIL Reference

Verify all PPE is available, JSA is complete, and lock out / tag Obtain PPE and documentation as
1
out procedures are followed prior to all repairs (if necessary)
  necessary
Check overall condition and cleanliness of the shaker (skid, Perform general cleaning and
2
basket, springs, etc..)
  maintenance
Check that all protections and guards are in place and
3 3, 4, 6
functional (motor caps, spring sleeves, etc.)
  Repair or replace as necessary
Check for missing or loose hardware (bolts, covers, gaskets,
4
etc.)
  Replace as necessary
Check motor bearing temperatures while processing mud If surface temperature exceeds 90°C
5 6
(all motors). Record in Field Maintenance Log
  (194 °F), contact shop
Check that the control panels and junction boxes are closed
6 5
with all bolts/screws properly fastened
  Replace missing bolts/screws
Check for damage on all buttons and switches and verify
7 5
that they are working properly.
  Repair or replace as necessary
Visually check all cables and cable glands for tightness,
8 1, 2, 6
sheath wear, and cuts.
  Repair or replace as necessary
Record the shaker total operating hours in the Field
9
Maintenance Log
 
10 9, 10 Check feeder for cracks or leaks   Repair or replace as necessary
Check all mud hoses, pipes and valves for cracks, leaks, and
11
functionality.
  Repair or replace as necessary

Use high pressure washer (if available)

to remove dried up solids. M-I SWACO
12 Clean screens in place and visually check for excessive wear.   recommends a maximum of 10% screen
cell failure prior to replacement.
If M-I SWACO screens are not being used note in the Field
13
Maintenance Log
 
Notes

09-May-2012
9067002 Rev –
 STEM 2
MONTHLY MONGOOSE PT/MONGOOSE PRO/MEERKAT ELECTRIC FIELD MAINTENANCE CHECKLIST
Check the appropriate box. If "FAIL" is checked, make a comment describing the issue, remedy and record the repair time in the Field Maintenance Logbook. Lock out /
Tag out procedures MUST be performed.

Refer to 360°
for picture #s
Action PASS FAIL Reference

Verify all necessary PPE is available, JSA is complete, the unit

1 is de-energized, and necessary lock out / tag out procedures   Obtain PPE and documentation as necessary
are followed prior to performing maintenance.
2 Perform the Daily Maintenance STEM 1 Schedule  
Verify that all spring spool and spring mount bolts are in spool bolt torque = 41 N-m (30 ft-lbs)
3 3, 4
place and properly torqued
  mount bolt torque = 136 N-m (100 ft-lbs)
Verify that all deck adjustment jack mounting bolts are in
4 3
place and properly torqued
  bolt torque = 108 N-m (80 ft-lbs)

5 3 Lubricate deck adjustment jacks with multi-purpose grease   approximately 10 shots per jack
Check deck adjustment jacks functionality for travel through no more than 2 degree change from side to
6 1, 3
deck adjustment range.
  side at any given time
7 Remove screens from screen bed  
Inspect the screen bed p-seal gaskets, p-seal retainer bars,
8 1, 7 and the screen bed construction for wear, tear, loose or   Replace as needed
missing bolts, and grommets.
Inspect the half pipe on the interior and exterior for Repair or repaint as needed. For structural
9 9
excessive wear, cracks, or missing paint.
  cracks contact the shop
Inspect the drip lip at the discharge of the basket. Ensure all Contact shop if the drip lip has been modified
10 1, 7
bolts are present and properly torqued.
  or replaced. Bolt torque = 68 N-m (50 ft-lbs)

Open all control panels and junction boxes, clean Repair/replace as necessary, ensure silica bag
debris/corrosion, inspect and tighten all terminals inside, does not contact terminals and that o-ring is
11 5, 6 replace silica bags, clean door and box flame paths (mating   properly seated in the groove. Apply a thin
surfaces), inspect door gaskets, inspect o-rings for cuts or coat of multi-purpose grease along the
twists, and grease all cover fastening screws flamepath and over the o-ring.
Lubricate control panel doors hinges with silicon grease or
12 5
petroleum jelly
 
Manually cycle all the breakers inside control panel to check
13 5
their functionality
  Contact shop if damaged
60/70 frame = 434 N-m (320 ft-lbs)
14 6 Check motor bolt torque   30/35 frame = 244 N-m (180 ft-lbs)
15 3, 4 Locate and verify the presence of shipping brackets.  
If all maintenance activities are completed, securely
install/close all covers, panels, boxes, guards, and screens
16 with all appropriate fasteners and proceed to next step.  
Otherwise stop here and continue with maintenance
activities
Ensure proper procedures and checks are performed and re-
energize control panel, test Emergency Stop button, test
17
on/off switches, test mode switch (if applicable), and verify
  Contact the shop if not working
all indicator lights are working

09-May-2012
9067002 Rev –
Notes

09-May-2012
9067002 Rev –
 STEM 3
YEARLY MONGOOSE PT/MONGOOSE PRO/MEERKAT ELECTRIC FIELD MAINTENANCE CHECKLIST

Check the appropriate box. If "FAIL" is checked, make a comment describing the issue, remedy and record the repair time in the Field Maintenance Logbook. Lock
out / Tag out procedures MUST be performed.

Refer to 360°
for picture #s
Action PASS FAIL Reference

Verify all necessary PPE is available, JSA is complete, and Obtain PPE and documentation as
1
necessary lock out / tag out procedures are followed
  necessary

2 Perform Monthly Maintenance STEM 2 Schedule  

Remove and replace p-seal gaskets, retainers, and
3 1, 7
grommets.
 
4 Check wedges for cracks or breaks. Replace as necessary  
Run a motion analysis check, record and submit to local
Consult M-I SWACO VSAT team for
5 operations facility to be archived with the shop log. Record   recommendations
irregular motion or readings in the Field Maintenance Log.
If all maintenance activities are completed, securely
install/close all covers, panels, boxes, guards, and screens
6 with all appropriate fasteners and proceed to next step.  
Otherwise stop here and continue with maintenance
activities

Ensure proper procedures and checks are performed and re-

energize control panel, test Emergency Stop button, test
7
on/off switches, test mode switch (if applicable), and verify
  Contact the shop if not working
all indicator lights are working

09-May-2012
9067002 Rev –
 STEM 4
2 YEAR MONGOOSE PT/MONGOOSE PRO/MEERKAT ELECTRIC FIELD MAINTENANCE CHECKLIST

Check the appropriate box. If "FAIL" is checked, make a comment describing the issue, remedy and record the repair time in the Field Maintenance Logbook. Lock
out / Tag out procedures MUST be performed.

Refer to 360°
for picture #s
Action PASS FAIL Reference

Verify all necessary PPE is available, JSA is complete, and Obtain PPE and documentation as
1
necessary lock out / tag out procedures are followed
  necessary

2 Perform the Yearly Maintenance STEM 3 Schedule  

Change the spring spools and springs. If feeder gasket is
3 1, 7, 9
severely worn or ripped replace this also.
 
If all maintenance activities are completed, securely
install/close all covers, panels, boxes, guards, and screens
4 with all appropriate fasteners and proceed to next step.  
Otherwise stop here and continue with maintenance
activities

Ensure proper procedures and checks are performed and re-

energize control panel, test Emergency Stop button (if
5
applicable), test on/off switches, test mode switch (if
  Contact the shop if not working
applicable), and verify all indicator lights are working

Notes

09-May-2012
9067002 Rev –
Preventative Maintenance - 360° Rig Maintenance & Inspection STEM

6 3 4
9

8 2
1

10 7 5

09-May-2012
9067002 Rev –