S

PRODUCT DESIGN T
A
TSQ-0003 ENG
N
D Page1of6
A
Company: WII Energy R Rev. Nº 9 01/18
D
Dept.: Product Engineering
Description of Activities

1. OBJECTIVE
This standard establishes the procedure for product design.
2. INPUTSTO THE PROCESS
2.1. Inputs and Suppliers
Project Activities (SAP) - Section of PCP;
Sales Order (OV) and its annexes - Sales;
Service Order (OS) and its annexes - Sales.
2.2. Documents
EE - Electromechanical Specification.
WEG TSQ-3200-Control of Documents.
WEG TSQ-3203 - Records Control.
WEG MC-00113 -CoolingDesign Form (VTR) – Machines Air-Air.
WEG MC-00127 -Cooling Design Form (VTR) – Machines Air-Water.
WEG MC-00128 -CoolingDesign Form (VTR) –Open or ducted Machines.
WEG PR-00336 - Instrumentation Design Form.
WEG PR-00358 - Bearings Design Form.
WEG PR-00370 - Anchoring Design Form.
WII-PED-GR-039- Legal Requirements for the Products for OHSAS 18001:2008.
3. PROCEDURE
WHAT? WHO? HOW?
By:
INPUT DATA
RECIEVE - OV and its attachments (client documents
or others);
Designers or -OS and its attachments (client documents
Analysts Project or others).
Electrical or - Claim type ZC
NO
DATA ARE Mechanical
COMPLETE?
Verifying that the data is complete,
consistent and appropriate, Considering the
YES RETURN TO
REQUESTOR
state of current technology.

REVIEW IS
REQUESTED? YES

Checking the version number of the OS /

NO
OV.
NO REVIEW OF
ELECTRICAL 1
SPECIFICATION?
Designer or
Analyst of
YES Electrical Project
Performing these actions:
-Searching for Manufactured
SEARCH FOR A
REFERENCE PROJECT Electromechanical spec; and / or
-Searching for calculation recorded in
Inquiry; and / or
2 -Searching for similar machine in catalog.
Mod. 890-4

Prepared by: Manjunatha N Approved by : Satya Ranjan Khatua

 S
TSQ-0003 ENG T
A
N
D Page 2 of6
A
R Rev. Nº 9 01/18
D

WHAT? WHO? HOW?

Running specific software, based on internal

standards, manuals and design procedures.
PERFORM ELECTROMAGNETIC
CALCULATION

Comparing the calculated results with the

NO data requested;
ELECTRICALPER
FORMANCE Analyzing the results of the calculation with
CALCULATED IS
SATISFACTORY? the previously tested machines;
Considering the current technological
YES development.
NO
THERE IS SPECIAL.
ELECTROMECHANI Searching the Database for specific software.
CAL?
Designer or
YES Analyst of
Electrical Project Comparing the data E.E. with the calculation
SPECIALELECT
results;
ROMECH- Considering the current manufacturing
ANICAL
YES
UPDATED? processes.

NO
According to TSQ-3200, based on internal
SPECIAL UPDATE. PREPARE SPECIAL standards, manuals and design procedures.
ELECTROMECHANICAL ELECTROMECHANICAL

Comparing the calculated results with the

data requested;
Analyzing the results of the calculation with
CHECK ELECTRICAL
DESIGN the trials of previous machines;
Considering the current technological
development.
FORWARD TO
MECHANICAL DESIGN Conclude the activity in SAP.

Performing these actions:

SEARCH FOR A - Simulating the configurator; and / or
REFERENCE PROJECT
- Searching for manufactured design; and / or
- Searching for similar machine in catalog.
3
- Claim type ZC
DO STUDY OF Making assembly drawing to scale, taking
DIMENSIONS Designer or into account the dimensions previously
Analyst of offered to the client and the internal
Mechanical dimensions required for the machine.
DO MECHANICAL
Project
CALCULATIONS

Running specific software or memorials

calculations in accordance with applicable
internal rules, manuals and procedures
4
design, study and change the dimensions if
necessary.
Mod. 890-4
 S
TSQ-0003 ENG T
A
N
D Page 3 of6
A
R Rev. Nº 9 01/18
D

WHAT? WHO? HOW?

4

1 Analyzing theresults of calculations with the

previous testing machines;
Checking the technical / economical to
MECHANICAL NO manufacture the machine;
PERFORMANCE
CALCULATED IS Considering the current technological
SATISFACTORY? development.

YES
CHANGE
YES
ELECTROM 2
Analyzing the possibility of modifying the
AGNETIC electrical design for the modification of
DATA?
mechanical design.

NO

RETURN TO Requesting the boss and / or manager for the

REQUESTOR necessary change in programming.

SPECIAL
COMPONENTS
APPLICABLE? NO
Checking if the machine has components for
YES which no project specialist exist.
Filling out form (s) of project specialist
components (MC-00113, MC-00127, MC-
FILL FORM(S) SPECIFIC
AND / OR E-MAIL 00128, PR-00336, PR-00358 and / or PR-
00370) and saving it (s) in the project folder
or sending email.
Designer or
Analyst of
IS REQUESTED
Mechanical
A CRITICAL
NO
Project Verifying the Order or Activity scheduled by
ANALYSIS OF PCP.
DESIGN AND
MANUFACTURIN
YES

Calling meeting with SC. DQF, Quality,

Industrial Engineer and Testing to
consolidate the project and set purchase
specifications, processes, devices, tooling for
CRITICAL ANALYSIS OF
DESIGN AND
manufacturing, need for predictability
qualification of manpower, minimum quality
and manufacturability, testing, transportation
and assembly.
ORDER FOR YES
- Review Design as per check list
APPROVAL? Through the identification of "approval" in
the Order.
PREPARE DOCUMENTS
FOR APPROVAL Creating documents requested in the Order,
NO releasing them and linking them to the Order.
CHECK-LIST Critically analyzing the project design
approval as standard TSQ-3203.
FINISH PROJECT.
Concluding activity in SAP.
Generic software running on material;
REGISTER ELECTRIC Generating documents.
PROJECT IN SAP

FORWARD ELECTRICAL
DESIGN FOR PCP Concluding activity in SAP.
Mod. 890-4

5
 S
TSQ-0003 ENG T
A
N
D Page 4 of6
A
R Rev. Nº 9 01/18
D

WHAT? WHO? HOW?

5
According to TSQ-3200, based on internal
standards, manuals and design procedures.
DETAIL THE MECHANICAL
DESIGN AND REGISTER
MATERIALS

Checking activity in programming and

whether engineering fills form (s).
NAO
THERE IS
SPECIAL
REQUIREMENT
IN PROJECT? Filling out form (s) or whether sending the e-
YES mail to Mechanical Project Analyst.
Designer or Running specific software for Bill
INFORM MATERIALS CREATED Analyst of ofMaterials of Product; materials including
IN (S) FORM (S) OR E-MAIL
Mechanical informed on the form (s) of the project
Project specialist components, where applicable;
linking the "certified" documents to the
system.
DO LIST TECHNICAL
PRODUCT DOCUMENTS AND Critically analyzing the project design and
CERTIFICATES components certified as standard TSQ- 3203.
Checking the documents, materials, BOM
and calculations;
CHECK-LIST Considering the current technological
development.
- Design Verification as per Claim ZC
CHECK THE MECHANICAL
DESIGN

Changing the status of the document.

RELEASE
DOCUMENT

Analyzing test results with FD (Data Sheet of

NO
TEST the Machine).
RESULTS ARE
ACCORDING
- Check test results in ENS
TO FD? Test Analyst

Send QC Note via SAP.

ISSUE QC NOTE

YES

Analyzing QC note.
REVIEW NOTE QC

NO
OK?
Designer or
Project Analyst
Electrical and / or
2 According to TSQ-3203.
Mechanical
YES

FILE RECORDS
Mod. 890-4
 S
TSQ-0003 ENG T
A
N
D Page 5 of6
A
R Rev. Nº 9 01/18
D

4. PROCESS OUTPUT

4.1.Results of theProcess
Performance calculations and / or verification;
Final Bill of material of the product;
Documentation for client;
Project Activity completed in SAP for actions of PCP.

4.2.Customers
Activity List and Technical Project completed - PCP;
Documentation to customer - Sales.
Mod. 890-4