S2M PRESENTATION

SKF Magnetic Mechatronic (S2M)

Magnetic Bearing Technology

alexandre.kral@s2m.fr
SUMMARY

Magnetic Bearings Presentation - EPCs

1. SKF S2M
2. S2M Technology
SKF S2M Scope of supply
Auxiliary bearings
Cabinet overview (E300 V2)
Cabling
Communication
Remote Tuning and servicing
Magnetic bearing protection Technology
3. Applications
Comparison OB - AMB
Turboexpander
Compressors
Gas Turbines
4. References (OEM,EPC,EU and marking projects).
5. Q&A
SUMMARY

1. SKF Magnetic Systems

2. S2M Technology
3. Oil & Gas applications of MB
A. Turbo-Expanders
B. Compressors
C. Energy Applications
4. S2M References
 1) SKF/ Traditional Energy BU / Oil & Gas

• Created in : 1907
• Collaborators : 46,775 people
• SKF worldwide : present in more than 130 countries
• Distributors network : 15,000 distributors
• Certifications : ISO 14001 & OHSAS 18001
 1) SKF Magnetic Mechatronics (S2M)

• World leader in Magnetic Bearings

• Key figures
– Turnover 2012 : 62 M€
– Employees 2012: 300 p

• Footprint S2M France, SKF World center of excellence

Moscow : Headquarter and factory
sales & service

Vernon Yokohama :
sales & service

Calgary
Pinghu :
workshop
Dubai :
sales & service
SUMMARY

1. SKF Magnetic Systems

2. S2M Technology
3. Oil & Gas applications of MB
A. Turbo-Expanders
B. Compressors
C. Energy Applications
4. S2M References
 2. S2M TECHNOLOGY - RADIAL AND AXIAL BEARINGS
• Magnetic clearance: 0.4-0.8mm
Radial
Bearing • Specific load capacity (daN): 3.5*Dr*L (cm)
• Maximum surface speed: 200m/s N N
L S S

S S
N N
Dr d Da

Axial Bearing

• Magnetic clearance: 0.4-0.8mm

• Specific load capacity (daN): 4*(Da²-d²) (cm)
Axial disc and electromagnets
• Maximum surface speed: 300m-400m/s
2. S2M TECHNOLOGY
 2. S2M TECHNOLOGY - AUXILIARY BEARINGS

S2M dedicated and qualified software for ball bearings

5 to 20 hard landings in full speed, nominal loads, and nominal coast
down conditions
Ceramic balls

0.6 0.3
0.6 0.3

0.15 0.6

0.15
2. S2M TECHNOLOGY - CONTROL UNIT

Power Amplifiers

Power Supply

Control

Monitoring
2. S2M TECHNOLOGY - Cabinet overview (E300 V2)

Machine Skid Technical Room

Application: Validated on large power range up to 30MW+

4-5 axes Up to 700 meters cable distance (turboexpanders)
MTBF > 50,000 hrs
Turbo-expander
Stand-alone compressor
High speed-motor Safety: Self protection features
Motor-compressor : Speed SIL3 speed signal
Gas/Steam Turbine
Purge and Fire & Gas option

Power supply Side UPS cabinet

Hot swap battery replacement

Full redundancy option

2. S2M TECHNOLOGY - Cabinet overview (E300 V2)
2. S2M TECHNOLOGY - Cabinet overview (E300 V2)

Machine Skid Technical Room

Application: Validated on large power range up to 30MW+

4-5 axes Up to 700 meters cable distance (turboexpanders)
MTBF > 50,000 hrs
Turbo-expander
Stand-alone compressor
High speed-motor Safety: Self protection features
Motor-compressor : Speed SIL3 speed signal
Gas/Steam Turbine
Purge and Fire & Gas option

Power supply Side UPS cabinet

Hot swap battery replacement

Full redundancy option

Turbo-compressor

7-9 axes
2. S2M TECHNOLOGY - Cabling
2. S2M TECHNOLOGY - Communication
On Site Remotely

Analogue outputs (position & speed)

SKF remote
assistance
Server with
MBScope

Acquisition tool for capturing continuous real-

Internet (WAN)
time data high sampling data upto 14kHz
connection
Process Control Network
(Modbus TCP)

internal TCP/IP LAN

Remote acces to MBScope ® To post treatment

for analysis and monitoring and/or Condition
Monitoring
2. S2M TECHNOLOGY : Remote tuning and servicing
MBScope : Tuning
During Tuning, MBScope can help you to :

• reduce SKF presence until 1st levitation,

with adequate training,

• improve rotating tuning phase (fine tuning)

with remote SKF assistance

• Reduce costs

Maintenance functions:

Calibration tools
• self centring
• sensibility tuning
• Transfer functions

 Qualified on Subsea projects

2. S2M TECHNOLOGY - VIBRATION CONTROL
2. S2M TECHNOLOGY -Magnetic bearing protection Technology

 Mainly for turbo expander and hermetically sealed compressors

In-situ PH

SKF S2M
SKF S2M Upstream SKF S2M
“Robust” Gas Canned
Magnetic Bearing Magnetic Bearing Magnetic Bearing
(pH>3) (pH>3)
(pH>3)

Zone excluded

H²S partial pressure, kPa

SUMMARY

1. SKF Magnetic Systems

2. S2M Technology
3. Oil & Gas applications of MB
A. Turbo-Expanders
B. Compressors
C. Energy Applications
4. S2M References
 3. OIL & GAS APPLICATIONS OF MB

Gas transportation Petrochemical

Gas Treatment
Compressors Compressors -
Turbo-expanders Power Generation
Turboexpanders
Turbo-generators

Upstream Pressure letdown

Compressors Expander -
generators
Gas
Storage
Compress
ors
 Compare Oil bearings to Active magnetic bearings
Oil bearing Magnetic bearing
Special
Alarm
Maintenance Mid-term
schedule
system
Alarm
Recycling
system Maintenance
Cabinet
Auxiliaries
Very long
long
schedule
Cooling system schedule

Lube Oil Skid

Up to 700m

Instrumentations
Pressure
Temperature
Vibrations Instrumentations
Temperature
Oil pollution Speed Installation
Sensors online
Speed sensor
Vibration
monitoring Monitoring
Manuel
monitoring

Monitoring
online
monitoring
 Active magnetic bearings advantages
Magnetic bearing
Contact free and Oil free
• No friction, No wear
• No lubricant, no lube oil system
Alarm • High peripheral speed
Maintenance • Environmental friendly
system • Energy efficient (lower operating costs)
Cabinet
Very long
schedule
Less Auxiliaries:
• Smaller footprint
 Easier to transport
Up to 700m  Gain of space
• Less monitoring equipment
Instrumentations • Practically no maintenance
llation online • Increased Availability
monitoring
Monitoring

Monitoring
• Bearing loads and process loads
• Rotor displacement
• Safety shutdowns
• Built-in condition monitoring
TurboExpander
Compare Oil bearings to Active magnetic bearings
Turboexpander on Oil bearing Turboexpander on Magnetic bearing
Taille Frame 3 : Taille Frame 3 : GAIN
Poids: ≈12T Poids: ≈7,5T
Place:
4,5T
place:
6,5m²
3m 2,4m 2,4m
3m 20m3
7,4m 4,6m

Energy
Energy consumption:
Oil-bearing (motor pump): 30KW-50KW Cabinet: 3KW-5KW Divide by 10
Monitoring
Manuel and online monitoring: Online monitoring only:
Oil Bearing (≥ 9 sensors): AMB: 9 internal signals
More pertinent
Oil skid: (≥ 8 sensors): Controller: 5 courant signals (Force image) Signals (force).
Cooling system(≥ 2 sensor): Less Information
No force image to trait and store

Environment
Seal technology:
Labyrinth: Buffer gas Flared or recycled Buffer gas Re-injected No flare,
Oil recycling and transportation Extra costs Less risk
Risk of pollution & fire
3. a) Turbo-Expander

Speed

Alliance

Arak Bearing diameter from 51 to 240 mm

Petrochem
S2M experience covers machines up
to 14 MW

JUPC
Al Jubail

QAPCO
Total
N’Kossa
Dow Chemical Agip KCO
Freeport Kashagan

Shell
shearwater
South BP
Sonatrach Pars 6,7,8 Shah Deniz
In Salah Dolphin
RASGAS
STATOIL
Sleipner T STATOIL STATOIL
STATOIL GASCO Kollsness
Troll Kollsnes
Karstoe Port Said

Power
 3. a) Turbo-Expander

TURBOEXPANDERS (2013) 542

Process Units

Gas treatment 355

Petrochemical 187
GE ROTOFLOW Offshore (ELF-N’Kossa, Africa) 3,5 MW at 22 000 rpm

Mafi-Trench / Port Saïd – 9.5MW @ 9.250 rpm Cryostar / Dolphin (Qatar) – 6,6 MW at 12 800 rpm Turbokholod – 1,7 MW to 4MW at 18 000 rpm
(> 30 expanders for Gazprom)
Compressor and HS motor
3. b) Compressor trains:

High speed motor driven compressors Gas Turbine driven compressors

 3. b) Compressor and High speed motors

COMPRESSORS HS MOTORS
(2013)
211 161

Process Units Units

UP & MIDSTREAM 180 157

DOWNSTREAM 31 2 15MW compressor / TCPL – commissioning 1985
22 units on TransCanada pipelines (15 to 30MW)

ICL

REPH

GE 12MW ICL natural Integrated compressor Siemens 3MW PV52 / REPH 6.3MW with Siemens HS Drive
Polyethylene
Compare Compressor trains
 3.c) Energy applications

Energomash electric power plants, Russia, GT- 009M turbines

and generators (2 x 9 MW at 6 010 rpm)
26 trains manufactured, commissioning is under way
Magnetic Bearing Diameter = 400 mm
SUMMARY

1. SKF Magnetic Systems

2. S2M Technology
3. Oil & Gas applications of MB
A. Turbo-Expanders
B. Compressors
C. Energy Applications
4. S2M OEMS and References
4)OEM

More then 1000

AMB

COMPRESSORS 228

MOTORS 189

TURBOEXPANDERS 547

Others 92
Unparalleled Experience

EPCs
More then 1000 machines Oil & Gas equipped with SKF magnetic bearings

October 30, 2007 © SKF Group Slide 35

References all over the world

351 units
EX - USSR
271 units
149 units Europe
N. America

95 units
Asia & Pacific
16 units 33 units
N. America Africa
134 units
Middle East

• Unparalleled experience
4)Marking projects

TCPL COMPRESSOR STATIONS

THE WORLD’S FIRST MAGNETIC
BEARING COMPRESSOR : 1985.

In all with TransCanada:

9 units 15 MW;
13 units 25 MW;
1 Unit 29 MW

THE WORLD’S MOST POWERFUL COMPRESSOR

WITH MAGNETIC BEARINGS (29MW)
 4)Marking projects Qatar

Qatar LNG SUPER TRAINS:

World biggest LNG plants in the
4 Turbo-expanders
world .
with SKF S2M AMB
27 Turbo-expandres for the gas
12 Turbo-expanders
treatment equipped
with SKF S2M AMB
with SKF S2M Active Magnetic
Bearing
11 Turbo-expanders
with SKF S2M AMB

41 Turbo-expanders
with SKF S2M AMB
in Qatar
4)Marking projects Russia, Ukraine, Central Asia.

220 machines
supplied by S2M in
less than 10 years
Marking projects: Off-shore (platform)

1 turbo-
2 turbo-expanders
2 turbo-expanders expanders

1 motor +
1 Compressor

TOTAL,ELGIN FRANKLIN NORTH SEA SHELL,SHEARWATER,NORTH SEA

2 turbo-expanders 1 turbo-expanders
 Marking projects: Off-shore (platform)

8 turbo-expanders
1 turbo-expanders 8 turbo-expanders

2 turbo-expanders (Sour gas application)

 4)Marking projects New

FLNG : Gas Treatement :

Gas treatment process

Prelude 1 Turboexpander Ichthys project

2 Turboexpander

Upstream compressor: Petrochemical

FLNG
Reliance: Jamnagar 3
4 High speed motors 7 Turboexpander
5 standalone compressors Martin Linge Platform

Prelude
 4)Marking on-going projects

SUBSEA applications:
Ormen Lange pilot finalisation Asgard Project
(commissioning planed in 2015)
120 km

-1100 m

Type of compressor GE integrated Type of compressor « Mofim »

Motor Converteam Motor M43 MAN
Power 12 500 kW Power ~12 000 kW
Bearing technology Canned Bearing technology Robuste
S2M MB TECHNOLOGY FOR OIL & GAS