BACnet BTU Meter

SYSTEM-10 BTU METER
BACnet MS/TP Network Version

Installation and Operation Guide
SCROLL RESET PROGRAM
For Software Version CF 4.7 & Higher
1500 North Belcher Road, Clearwater, Florida 33765 (727) 447-6140 Fax (727) 442-5699
www.onicon.com E-mail: sales@onicon.com
System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

Safety Information
This meter was calibrated at the factory before shipment.
To ensure correct use of the meter, please read this manual thoroughly.
Regarding This Manual:

• This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed without prior notice.
• All rights reserved. No part of this manual may be reproduced in any form without
ONICON’s written permission.
• ONICON makes no warranty of any kind with regard to this material, including, but
not limited to, implied warranties of merchantability and suitability for a particular
purpose.
• All reasonable effort has been made to ensure the accuracy of the contents of this
manual. However, if any errors are found, please inform ONICON.
• ONICON assumes no responsibilities for this product except as stated in the warranty.
• If the customer or any third party is harmed by the use of this product, ONICON
assumes no responsibility for any such harm owing to any defects in the product
which were not predictable, or for any indirect damages.
Safety Precautions:
The following general safety precautions must be observed during all phases of
installation, operation, service, and repair of this product. Failure to comply with
these precautions or with specific WARNINGS given elsewhere in this manual
violates safety standards of design, manufacture, and intended use of the product.
ONICON Incorporated assumes no liability for the customer’s failure to comply with
these requirements. If this product is used in a manner not specified in this manual,
the protection provided by this product may be impaired.
The following symbols are used in this manual:
WARNING
Messages identified as “Warning” contain information regarding the
! personal safety of individuals involved in the installation, operation or
service of this product.
CAUTION
Messages identified as “Caution” contain information regarding potential
! damage to the product or other ancillary products.
IMPORTANT NOTE
i Messages identified as “Important Note” contain information critical to the
proper operation of the product.
2
TABLE OF CONTENTS
1.0 INTRODUCTION ......................................................................................................................5

1.1 Purpose of this Guide ................................................................................................. 5
1.2 Typical SYSTEM-10 BTU Meter ................................................................................5
1.3 Standard Features and Specifications ....................................................................... 5
1.4 Additional Required Hardware ..................................................................................7
1.5 Working Environment ................................................................................................7
1.6 Warranty and Serial Number .....................................................................................7
2.0 UNPACKING ............................................................................................................................ 8
2.1 Checking That You Have Received Everything......................................................... 8
3.0 INSTALLATION ...................................................................................................................... 9
3.1 Site Selection ..............................................................................................................9
3.2 Mechanical Installation ............................................................................................11
3.2.1 Main Unit Installation............................................................................11
3.2.2 Thermowell Installation ........................................................................12
3.2.3 Temperature Sensor Installation ..........................................................14
3.2.4 Flow Meter Installation......................................................................... 15
3.3 Electrical Installation ................................................................................................16
3.3.1 Input Power ............................................................................................16
3.3.2 Input Signal Connections from Temp. Sensors & Flow Sensors ........19
3.3.3 Contact Closure Output for Energy Total(s) and Mode ........................20
3.3.4 Isolated Analog Output(s) (Optional) ...................................................21
3.3.5 Network Signal Connections .................................................................22
4.0 SYSTEM-10 START-UP AND COMMISSIONING ...............................................................23
4.1 Display and Keypad Operation .................................................................................23
4.2 Processor Start-up .....................................................................................................23
4.3 Units and Multipliers ................................................................................................24
4.4 Analog Outputs ..........................................................................................................24
4.5 Network Device Address ...........................................................................................25
4.5.1 Automatic Operating Mode Network Addresses...................................25
4.5.2 Manual Operating Mode Network Addresses........................................25
4.5.3 Changing the MAC Address ...................................................................25
4.6 Baud Rate ....................................................................................................................26
4.7 Enabling / Disabling Front Panel Reset.....................................................................26
3
TABLE OF CONTENTS (CONTINUED)
4.8 BACnet Objects and PIC Statement ..........................................................................28
4.9 Commissioning ..........................................................................................................29
5.0 DIAGNOSTICS & COMMISSIONING....................................................................................31
5.1 Diagnostic Lights .......................................................................................................31
5.12 Flow Test Signals .........................................................................................31
5.2 Troubleshooting Guide for ONICON System-10 BTU Measurement System .......32
APPENDIX A – DRAWINGS
A-1 TYPICAL SYSTEM INSTALLATION
A-2 STANDARD THERMOWELL ASSEMBLY
A-3 THERMOWELL INSTALLATION
A-4/A-5 HOT TAP THERMOWELL (2 PAGES)
A-6 TEMPERATURE SENSOR ASSEMBLY
A-7 MOTHER BOARD TEMPERATURE AND FLOW SENSOR INPUT

CONNECTIONS
A-8 MOTHER BOARD
A-9 BTU COMPUTER BOARD
A-10 POWER SUPPLY BOARD
A-11 BACnet BOARD
A-12 BACnet Protocol Implementation Conformance Statement (PICS)
A-13 BTU METER ANALOG OUTPUT BOARD (with 1 analog output)
A-14 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs)
4
SECTION 1.0: INTRODUCTION
1.1 PURPOSE OF THIS GUIDE
The purpose of this guide is to provide installation and commissioning procedures and basic
operating and servicing instructions for the ONICON SYSTEM-10 BTU Meter equipped with
a BACnet MS/TP interface board.
WARNING
! Only qualified service personnel should attempt to install or service this product.
Serious injury may result from the improper installation or use of this product.
1.2 TYPICAL SYSTEM-10 BTU METER

ONICON’S System-10 is a true heat (BTU) computer, which accepts data from several sensors,
performs a series of computations with that data, and displays and/or transmits the results as
an indication of the amount of heat (BTU’s) being transferred per unit time or as a totalized
amount.
1.3 STANDARD FEATURES AND SPECIFICATIONS
• Single mode BTU calculations, in either the heating or cooling mode, are totalized,
displayed and reported to the BACnet network.
• Two-pipe dual mode BTU calculations in both the heating mode and the cooling
modes, are totalized, displayed and reported separately to the BACnet network.
• Bi-directional dual mode BTU calculations are totalized, displayed and reported
separately to the BACnet network.
5
GENERAL SPECIFICATION
CALIBRATION MAINTENANCE:
Flow Meter and temperature sensors are ONICON recommends periodic inspection and
individually calibrated, followed by a recalibration for sensors connected to the
complete system calibration. System-10 Btu meter. No other periodic
Field commissioning is also available. maintenance is required for the main unit.
ACCURACY MECHANICAL
Differential temperature accuracy ±0.15° F ELECTRONICS ENCLOSURE:
over calibrated range Standard: Steel NEMA 13, wall mount, 8”x10”x4”
Computing non-linearity within ±0.05% TEMPERATURE THERMOWELLS:
TEMPERATURE SENSORS Standard: ½” NPT brass thermowells (length
Solid-state sensors are custom calibrated using varies with pipe size) with junction box
N.I.S.T. traceable temperature standards. Note: 6” pipes and larger require SS thermowell option
Current based signal (mA) is unaffected by Optional:
wire length. • ½” NPT stainless steel thermowells
PROGRAMMING • Outdoor junction box with thermal isolation
Factory programmed for specific application • Hot tap thermowells for installations in a
MEMORY pressurized system with no shutdown
Nonvolatile EEPROM memory retains all ELECTRICAL
program parameters and totalized values in the This equipment is intended for INSTALLATION CATEGORY
event of power loss. (OVERVOLTAGE CATEGORY) II applications.
DISPLAY INPUT POWER:
Factory Selectable:
Alphanumeric LCD displays total energy, total
24 ±4 VAC 50/60 Hz, 500 mA
flow, energy rate, flow rate, supply
temperature and return temperature 120 VAC 50/60 Hz, 250 mA
Alpha: 16 character, 0.2” high; 230 VAC 50 Hz, 250 mA
INTERNAL SUPPLY:
Numeric: 6 digit, 0.4” high
Provides 24 VDC to electronics and flow meter
NETWORK INTERFACE OVERCURRENT PROTECTIVE DEVICE RATINGS:
RS485, BACnet MS/TP Protocol
Supply mains overcurrent protective devices with
BACnet DEVICE OBJECTS the following ratings:
Total Energy, (Btu, ton-hr(s), kw-hr) 120V ac 50/60 Hz – 15 A
Energy Rate, (Btu/hr, tons, kw) 230V ac 50 Hz – 6 A
Total Flow, (gallons, liters, cubic meters) WIRING:
3
Flow Rate (gpm, gal/hr, mgd, l/s, l/m, m /hr) Temperature signals: Use 18-22 ga twisted
Supply Temperature (°F, °C) shielded pair
Return Temperature (°F, °C) Flow signals: Use 18-22 ga shielded cable –
Mode (Heating-Cooling) Indicator see Flow Meter Specification Sheet or Owner’s
BAUD RATE Manual for ONICON Insertion Turbine Flow
76800, 57600, 38400, 19200 or 9600 bps Meter for the correct number of conductors
ADDITIONAL OUTPUT SIGNALS 24 ±4 VAC input power: Use PVC jacketed
Standard: Isolated solid-state dry contacts for energy total copper cable with a wire gauge suitable for
Maximum contact ratings: 100 mA, 50V dc the length of run and required maximum
Contact duration: 0.5, 1, 2 or 6 seconds current carrying capacity. The installation
(factory selectable) must comply with all local, state and federal
Optional: Multiple isolated analog outputs for building codes.
energy rate, flow rate, supply and return 120/230 VAC input power: Use a three wire
temperature and delta temperature service with one wire a protective earth
(factory selectable) ground. The installation must comply with
Output type: 4-20mA, 0-10 volt or 0-5 volt all local, state and federal building codes.
(field selectable)
LIQUID FLOW SIGNAL INPUT Note: Specifications are subject to change without notice.
0-15 V pulse output from any ONICON flow meter
TEMPERATURE RANGE:
Liquid temperature range: 32° to 200°F
Ambient temperature range: 40° to 120°F

1.4 ADDITIONAL REQUIRED HARDWARE
• Flow Meter
ONICON offers a wide variety of flow meters to satisfy most hydronic energy metering
applications.
Model F-1300 Inline Turbine Flow Meter

For line sizes ¾” and 1”
Model F-1100 Single Turbine Insertion Flow Meter

For line sizes 1¼” and larger with 30 diameters of straight run pipe available
for installation (F-1100 can also be used with 1” copper lines)
Model F-1200 Dual Turbine Insertion Flow Meter

For line sizes 2½” and larger with less than 30 diameters of straight run pipe
available for installation
Model FB-1200 Bi-Directional Insertion Flow Meter

For bi-directional flow applications in line sizes 2½” and larger
Model F-21** Inline Vortex Flow Meter (Suitable for use in higher temperature
applications)
For lines sizes 1” through 8”
Please refer to ONICON’s flow meter literature, or consult the sales office for help in
selecting the flow meter that will best fit your requirements.
1.5 WORKING ENVIRONMENT
The SYSTEM-10 was designed for installation and use in typical industrial environments that
are free of corrosive liquids and fumes, direct liquid exposure, heavy condensation,
temperature extremes and vibrations.
The operating ambient air temperature range is 40° F to 120° F.
The electrical power should be relatively clean, free of high frequency noise, large voltage
transients, and protected from power surges and brown outs.
1.6 WARRANTY & SERIAL NUMBER
• Warranty
ONICON’s 2-year “No-fault” warranty reduces start-up costs by extending coverage
for incidental damage during installation. Certain exclusions apply. Please refer to
ONICON’s Terms and Conditions of Sale for details.
• Serial Number
The serial number of your SYSTEM-10 is located outside and inside the main unit.
All components of your SYSTEM-10 (flow meter, temperature sensors, and main unit)
should bear identical serial numbers. The serial numbers are unique identifiers that
you should have available when contacting the factory for assistance regarding your
system.
7
SECTION 2.0: UNPACKING
The SYSTEM-10 is generally shipped in one package unless optional hardware or equipment
is ordered. (Thermowells may have been shipped in advance.) Notify the freight carrier (all
products are shipped insured) and ONICON’s Customer Service Department, if any items are
damaged in transit.
NOTE: Flow meters are packed separately.
2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING
• Standard Documentation
Enclosed with each SYSTEM-10 is a comprehensive documentation package that
includes the following items:
o Product Brochure
o The SYSTEM-10 BTU Meter Installation and Operation Guide
o The BTU Meter Calibration Data Sheet
o BACnet PIC Statement
Please notify ONICON if any of these items are missing.
IMPORTANT NOTE
i The ONICON System-10 BTU Measurement System is a custom calibrated system.
Unless specifically noted in writing by ONICON, ALL COMPONENTS (BTU Meter,
Flow Meter and Temperature Sensors) share the same serial number and must be
installed together as a system. Mixing components from different systems will result
in significant errors in calibration.
• The Main Unit

Remove the SYSTEM-10 from the shipping carton and inspect it for physical damage.
When you complete the external inspection, open the SYSTEM-10 Main Unit and
remove the plastic bag containing the temperature sensors. Inside the main unit there
are at least three circuit boards (the number may vary according to the options
purchased). Ensure that the boards and connectors are securely plugged into the
mother board (Appendix A-8). Please notify the ONICON Customer Service
Department immediately, if you find any discrepancies.
• Temperature Sensors
Temperature sensors are shipped inside the main unit. Inspect the sensors and cables
for external damage. Each sensor should have a label attached with a serial number
identical to that found on the SYSTEM-10 main unit.
• Temperature Thermowells
Note that thermowells and installation hardware are frequently shipped in advance of
the meter(s). Standard thermowells and installation hardware are packed with the
main unit. Optional Hot Tap thermowells will be shipped in a separate box.
8
• The Flow Meter
o The flow meter calibrated with this BTU meter came complete with an
instruction manual. Please refer to the flow meter instruction manual for
detailed information regarding the installation, commissioning, and operation
of the flow meter.
o Each BTU meter is calibrated to a specific flow meter and must be used
together as a system. If the flow meter and BTU meter were purchased
together, the serial number on the flow meter should match the serial number
on the tag mounted directly on the BTU meter.
SECTION 3.0: INSTALLATION
The SYSTEM-10 BTU Meter should be installed by experienced plumbers, electricians, and
others with related knowledge and experience in the heating, cooling, and fluid metering
fields. ONICON will be happy to assist with technical recommendations and to provide
guidance by telephone and/or mail. On-site field engineering, installation, and service are
also available, at an additional cost.
The installer should use good trade practices and must adhere to all state and local building,
or other, applicable codes.
Before you begin, clean the external surfaces of all pipes at the installation sites so that they
are free of debris, foreign matter, solids, leak inhibitors, and chemically aggressive
substances. Flush the entire system so that it is free of flux, solder, pipe and tube cuttings
and any other free moving particles.
3.1 SITE SELECTION
Careful attention to the site selection for the system components will help the installers with
the initial installation, reduce start-up problems, and make future maintenance easier. For
example, do not install the flow meter where it will be difficult for personnel to perform
periodic maintenance and calibration. When selecting a site for mounting the system
components, consider the criteria under Section 1.5, WORKING ENVIRONMENT, as well as
the following:
IMPORTANT NOTE
i Proper site selection is critical to the performance of this BTU meter. Both the flow
meter and the two temperature sensors must be properly located within the piping
system in order to ensure an accurate energy measurement.
9
• The Main Unit
Find an easily accessible location where wire connections can be made and meter
readings can be taken from floor level. Mount the System-10 enclosure on a vibration
free surface. Avoid locations such as the plenum of a fan coil, heat exchanger or any
housing that may contain electric motors or other strong sources of electrical
interference.
• The Flow Meter
When properly installed, the flow meter will only measure flow associated with that
portion of the piping system for which the energy measurement is being made. The
flow meter may be installed in either the supply or return line. Choose the location
with the longest straight run of unobstructed pipe. Please refer to the flow meter
installation manual for specific information regarding the straight run requirements
for the flow meter used with this SYSTEM-10 BTU meter.
• The Temperature Sensors
The two temperature sensors must be located in such a manner as to accurately

measure only the temperature of the supply line entering and the return line leaving
the portion of the piping system for which the energy measurement is being made.
If possible, find an easily accessible location where wire connections can be made
from floor level. This will facilitate any future on-site service. Place the temperature
sensors away from strong sources of electrical noise that might affect the performance
of the sensors.
One temperature sensor thermowell will need to be placed in the same pipe with the
flow meter. It should be located on the downstream side of the flow meter. The
downstream distance between the thermowell and flow meter should be at least 5
pipe diameters; leaving enough clearance to remove either sensor from the pipe
without interference from the other sensor.
10
3.2 MECHANICAL INSTALLATION
IMPORTANT NOTE
The ONICON System-10 BTU Measurement System is a custom calibrated system.
i Unless specifically noted in writing by ONICON, ALL COMPONENTS (BTU Meter,
Flow Meter and Temperature Sensors) share the same serial number and must be
installed together as a system. Mixing components from different systems will result
in significant errors in calibration.
3.2.1 MAIN UNIT INSTALLATION
¾ Find an easily accessible location where

electrical connections can be made and
meter readings can be taken from the floor
level.
¾ Mount the BTU meter on a vibration-free

surface. Avoid sites such as the plenum of a
fan coil, heat exchanger, or other housings
containing motors.
CAUTION
! DO NOT drill holes in the main unit. Use only the openings that are provided.
11
3.2.2 THERMOWELL INSTALLATION
IMPORTANT NOTE
i It is important that no dirt or other foreign material be allowed into the thermowells
as this could affect the thermal response of the system.
3.2.2.1 Standard Thermowells
Standard thermowells are for new construction or scheduled shutdown. The most
common installation methods are shown below. Consult the factory for special
applications.
NOTES: 1. If additional fittings are required, ensure that the tip of thermowell
remains in flow stream.
2. Thermowell length varies with pipe size.
3. Use no additional bushings to ensure that tip of thermowell is inserted
into flow stream
3.2.2.2 Hot Tap Thermowells
Hot tap thermowells are designed for retrofit applications where it is not practical to
isolate and drain the pipe section prior to installation. The thermowell is installed
through a 1” full port ball valve as shown in the drawing below. A wet tap drilling
machine equipped with a 7/8” drill is required to perform this type of installation.
Install the valve assembly as shown in the drawing and then drill the 7/8” hole using
the wet tap drilling machine. Once the valve assembly has been installed and the hole
has been drilled, the thermowell can be inserted into the flow stream without a
system shutdown.
WARNING
SYSTEM MAY BE UNDER HIGH PRESSURE. Be sure to hold the conduit box firmly
by hand before slowly loosening the position clamping nut when installing, adjusting
! or removing the thermowell. Failure to do this will allow the pressure to suddenly
and rapidly force the thermowell from the pipe, potentially causing serious injury.
The thermowell could also be damaged or break apart causing a break in the water
seal with the resultant loss of large amounts of water.
12
Insertion of the Hot Tap Thermowell
1) First, calculate the insertion force (lbs.) required by multiplying the system
pressure (psi) by 0.11. The person inserting the well should ensure adequate
footing for the force required, prior to opening the valve.
2) Thread the hot tap adapter into the valve. Firmly grasp the wiring enclosure,
loosen the position clamping nut, open the valve, and carefully push the
thermowell into the flow stream. Use the attached gage to determine the
appropriate depth.
CAUTION
! Excessive vibration can damage the thermowell. Insert the thermowell to the proper
depth using gauge supplied as shown. Reduce the insertion depth as necessary if
strong vibrations are felt during insertion, making certain that the tip of the
thermowell remains fully in the flow stream.
3) Carefully tighten the position clamping nut that is located at the top of the 1" NPT
hot tap adapter fitting. Do not release the wiring enclosure until the position
clamping nut has been tightened.
CAUTION
DO NOT OVER TIGHTEN. If fluid leaks, do not attempt to correct by tightening this
! nut further. An internal o-ring seals fluid. Contact the factory for assistance in the
event of a leak.
HOT TAP INSTALLATION DETAIL FOR

THERMOWELL IN WELDED PIPE
POSITION CLAMPING NUT

DO NOT OVER TIGHTEN
13
Removal of the Hot Tap Thermowell
WARNING
! Maintain a firm hold on the wiring enclosure until the thermowell is
completely withdrawn and the valve is closed.
1) System pressure will try to push the thermowell out of the flow stream when
the clamping nut is released. Be sure to establish safe footing prior to
loosening the clamping nut. The force pushing out against the thermowell is
the same as the insertion force calculated above.
2) Grasp the wiring enclosure firmly, holding the thermowell in the pipe and
then loosen the position clamping nut. Slowly withdraw the thermowell from
the pipe. After the thermowell is completely withdrawn, carefully close the
isolation valve.
IMPORTANT NOTE
Rotating the thermowell as you slowly withdraw it through the valve will
i ensure that the lower tip is fully withdrawn and completely free of the valve.
If resistance is felt when closing the valve, open valve fully and rotate the
well as you pull it further out of the pipe.
3.2.3 TEMPERATURE SENSOR INSTALLATION
The temperature sensors are factory matched and tagged by serial number to a
specific Btu meter. They are also labeled as “SUPPLY” and “RETURN” temperature
sensors. Please consult ONICON before attempting to use any other temperature
sensor.
Apply a thin coat of thermally conductive grease to the temperature sensor, and
gently insert the temperature sensor all the way into the thermowell until it contacts
the bottom of the cavity. Gently tighten the retainer nut. DO NOT OVER TIGHTEN.
The thermowell completely seals the plumbing system without the retainer nut. The
only purpose for the nut is to keep the sensor from losing contact with the bottom of
the thermowell cavity.
IMPORTANT NOTE
i Cable length is specified at time of order. Cable provided for temperature sensors
is #22 gauge twisted shielded pair. Additional cable may be added in the field if
necessary, but must be of twisted, shielded pair construction.
(#22 gauge minimum and #18 gauge maximum)
14
ONICON TEMPERATURE SENSOR
TEMPERATURE SENSOR INSTALLED IN THERMOWELL
PROVIDE #18-22
TWISTED SHIELDED
PAIR. COIL ONE FOOT
OF EXTRA CABLE IN
CONDUIT BOX.
3.2.4 FLOW METER INSTALLATION
Determine which pipe (supply or return) has the longer unobstructed straight run.
Install the flow meter in the longest straight pipe run available. One temperature
sensor can be installed 5 diameters downstream of the flow meter leaving enough
clearance to remove either sensor from the pipe without interference from the other
sensor.
Also refer to the Installation manual and/or other documentation that is provided
with your Owner’s Manual for ONICON Insertion Turbine Flow Meter.
For F-1300 series inline turbine flow meters, refer to the documentation that is
provided with the flow meter.
15
3.3 ELECTRICAL INSTALLATION
3.3.1 INPUT POWER
All user supplied conduit fittings, junction boxes, etc. are to be installed at this time as
required by legal codes. Note that input power can be 24 VAC, 120 VAC or 240 VAC.
(Not user selectable)
WARNING
! Conduit openings in the System-10 enclosure must be closed with UL listed fittings
applicable to NEMA 13 enclosures.
OPERATING FROM 120 or 240 V AC MAINS POWER
i IMPORTANT NOTE
This option is not field selectable. Contact the factory if you need to change the input
voltage rating.
Utilize an electrically clean power line, free of electrical noise and protected from
high voltage spikes, power surges, and brownouts. The power source should be a
separate line with its own circuit breaker or circuit protection device. Refer to
Section 1.3 of this manual for the appropriate over current device ratings. Use a three
wire service in which one wire is a protective earth ground.
WARNING
The protective earth connection must be made as shown. Failure to do so will result
! in an increased risk of injury.
WARNING
! All mains voltage connections must be made through pre-drilled conduit/strain relief
opening located at the bottom of the enclosure. Failure to do so will result in an
increased risk of injury.
CAUTION
! This product must be connected to earth ground for proper operation. Failure to do so
may result in erratic operation.
16
WARNING
! BE SURE AC POWER IS TURNED OFF AT THIS POINT
Connect the power source to the main unit through the conduit or strain relief hole
located on the bottom of the main unit. Fasten the power wires to the appropriate
screw terminals as shown. Do not exceed 13 in-lb (1.5 Nm) of torque when
tightening.
WARNING
! CONNECT THE PROTECTIVE EARTH WIRE TO THE LUG LOCATED IN THE
LOWER LEFT HAND CORNER OF THE MOTHERBOARD.
As power is initially applied to the System-10, immediately confirm that the power
on light is illuminated and the display is scrolling through the character diagnostic
test. The test will begin by indicating the letter P in every position followed by a
countdown from 9 to 0 for each digit, disconnect power immediately and re-verify all
wiring connections. If this does not occur, contact the ONICON service department.
17
OPERATING FROM 24 VAC POWER
i IMPORTANT NOTE
This option is not field selectable. Contact the factory if you need to change the input
voltage rating.
The SYSTEM-10 BTU meter can be configured to operate from24 ±4 V 50/60 Hz

power. Connect the 24 volt power source to the System-10 using the pre-drilled
conduit or strain relief opening located at the bottom of the enclosure. Do not connect
the 24 volt source until all signal connections have been made and verified. Fasten
the incoming 24 volt lines to the appropriate screw terminals as shown. Connect the
protective earth wire to the protective earth lead as shown using the lug supplied. Do
not exceed 13 in-lb (1.5 Nm) of torque when tightening.
As power is initially applied to the System-10, immediately confirm that the “power”
light is illuminated and the display is scrolling through the character diagnostic test.
The test will begin by indicating the letter P in every position followed by a
countdown from 9 to 0 for each digit. Disconnect power immediately and re-verify all
wiring connections if this does not occur. Contact the ONICON service department, if
the problem persists.
CAUTION
! This product must be connected to earth ground for proper operation. Failure to
do so may result in erratic operation.
18
3.3.2 INPUT SIGNAL CONNECTIONS FROM TEMPERATURE SENSORS AND
FLOW SENSOR
Make connections on the mother board, located in the main unit, at terminal strips T3
and T4. Do not exceed 4.5 in-lb (0.5 Nm) of torque when tightening.
Note that the number and color coding of wires from the flow meter is dependent on
which model you are using. Refer to the documentation provided with the flow
meter for specific flow meter wiring details.
CAUTION
! Shield connections are required for proper operation. Failure to use shielded cable
may result in erratic operation.
19
3.3.3 CONTACT CLOSURE OUTPUT FOR ENERGY TOTAL (S) AND MODE
These outputs are available, but not required when using the BACnet serial interface.
For single mode applications (heating or cooling), the output relay for energy total is
located on the mother board at T1, pins 1 and 2. The value of each “closure” is listed
on the calibration data sheet and is the same as the energy total multiplier displayed
on the LCD (example: each closure = 10,000 BTUs).
For dual mode applications (two-pipe heat/cool), energy total for the heating mode
(where Supply temp is greater than Return temp) is provided at T1, pins 1 and 2.
Energy transfer in the cooling mode is provided at T1, pins 3 and 4. Mode status is at
T1, pins 5 and 6 (open contact = mode 1 operation).
For bi-directional dual mode applications, mode 1 (T1 pins 1 and 2) energy totals are
accumulated when flow is in the direction of the flow arrow on the flow meter. Mode
2 (T1 pins 3 and 4) energy totals are accumulated when flow is in the reverse
direction. Flow direction is indicated by the mode status output (T1 pins 5 and 6).
This contact is open when flow is in the direction of the arrow on the flow meter. Do
not exceed 4.5 in-lb (0.5 Nm) of torque, when tightening the terminals.
IMPORTANT NOTE
i This output is generally not utilized on BTU meters that are connected to the BACnet
network.
20
3.3.4 ISOLATED ANALOG OUTPUT(S) (Optional):
The System-10 can be configured to provide up to four isolated analog outputs of the
following five parameters: supply temperature, return temperature, flow rate, Btu rate
and delta temperature. The output type, 4-20 mA, 0-10 VDC or 5 VDC is field
configurable. The selected outputs and associated scaling are configured at the
factory. See the calibration sheet or label, located on the inside cover, for analog
output configuration information.
Please Note: If System-10 is ordered with a flow meter capable of producing an analog
output, flow rate analog output will be available at Terminal T4 from flow meter.
21
3.3.5 NETWORK SIGNAL CONNECTIONS
BACnet RS 485 serial output connections are connected to terminal T1 as shown. Do

not exceed 4.4 in-lb (0.5 Nm) of torque, when tightening.
CAUTION
Only qualified service personnel should make connections between the System
! 10-BAC BTU meter and the user’s external equipment. ONICON assumes no
responsibility for damage caused to the external equipment as a result of an
improper installation.
22
SECTION 4.0: SYSTEM-10 START-UP AND COMMISSIONING
4.0 NETWORK ADDRESSING
The Network address (MAC) for ONICON System-10-BAC BTU meters may be set to any
address from 000 to 254. In compliance with the BACnet standard, addresses 000 to 127 are
reserved exclusively for Master Devices. This is the automatic (default) operating mode for
ONICON BTU meters. Addresses 128 to 254 are reserved exclusively for slave devices. It is
possible to manually configure the BTU meter to operate as a slave device. The auto-
discovery function will not function for meters configured as slave devices.
4.1 Display and Keypad
The display contains two lines of alphanumeric characters. The first line displays the
numerical value of the quantity described by the second line of the display. The second line
contains the units and a multiplier, which can range from 1 to 1,000,000. The multiplier is
the value the number on the top line must be multiplied by to achieve the correct value.
Three membrane keys are provided to operate the display

and program the meter.
When operating in the Run mode, the Scroll button advances

the display from one page to the next. A total of up to eight
different pages may be available for display depending
whether the meter is operating in the single or dual mode.
The Reset button (if enabled) allows totals to be reset to zero.
The Program button is not active when operating in the Run

mode.
4.2 PROCESSOR START-UP
When power is applied to the BTU Meter alphanumeric characters appear on the two lines of
the display, indicating the meter is operating. Press and release the SCROLL button on the
front panel. Observe the display cycle to the next display page.
Select the SUPPLY TEMP Page. Note the displayed temperature. Confirm that it is in the
expected range. Now select the RETURN TEMP page. Again note the displayed temperature.
Confirm that it is also in the correct range.
Select the FLOW RATE page. Note the displayed flow rate. Confirm that the flow rate value
is in the correct range.
Successively pressing the SCROLL button will cycle the display through the run mode pages
summarized in the tables on the next page.
23
Single Mode Operation
PAGE DISPLAY SELECTABLE

No. NAME UNITS
1 ENERGY TOTAL BTU, TONHR or KWHR
3
2 FLOW TOTAL GAL, LITER, METERS
3 ENERGY RATE BTU / HR, TONS, KW
GPM, GPH, MGD, L/SEC, L/MIN, L/HR,
4 FLOW RATE 3
METERS /HR
5 SUPPLY TEMPERATURE DEG F, DEG C
6 RETURN TEMPERATURE DEG F, DEG C
Dual Mode or Bi-Directional Mode Operation
PAGE DISPLAY SELECTABLE

No. NAME UNITS
1 MODE 1 ENERGY TOTAL BTU, TONHR or KWHR

3
3 MODE 1 FLOW TOTAL GAL, LITER, METERS
2 MODE 2 ENERGY TOTAL BTU or TONHR or KWHR
3
4 MODE 2 FLOW TOTAL GAL, LITER, METERS
5 ENERGY RATE BTU / HR, TONS or KW
GPM, GPH, MGD, L/SEC, L/MIN, L/HR,
6 FLOW RATE 3
METERS /HR
7 SUPPLY TEMPERATURE DEG F, DEG C
8 RETURN TEMPERATURE DEG F, DEG C
The operating mode, measurement units and multipliers are programmed into the BTU meter
at the factory. These settings may be re-programmed in the field. Please contact ONICON
technical support personnel for assistance, if changes are required.
4.3 UNITS AND MULTIPLIERS
The units and multipliers are programmed prior to delivery. Contact ONICON’s
technical support personnel for assistance in changing units or multipliers.
4.4 ANALOG OUTPUTS
The System-10 BTU meter is capable of providing up to four analog outputs (optional).
Analog outputs are programmed at the factory in terms of units and scaling. Changing
any of the displayed units or multipliers will affect the analog outputs. If any unit or
multiplier values are changed at the System-10 BTU Meter, the analog output value(s)
will also be changed. If you are unsure of the ramifications of any changes you are
contemplating, please contact ONICON’s Technical Support Department for assistance.
24
4.5 NETWORK ADDRESSING – MAC Address & Device Object Instance Number
ONICON’s BACnet MS/TP interface has an assignable MAC address and this address will
determine the Device Object Instance Number. Valid MAC addresses range from 000 to 254.
The Device Object Instance Number is a 5 digit number that will always carry the prefix of 57.
The last 3 digits will be the same as the MAC address. The Valid range for the Device Object
Instance Number is therefore 57000 to 57254.
4.5.1 Automatic Operating Mode Network Addressing
Each ONICON BACnet MS/TP BTU meter has an assignable MAC address. When configured
to operate in the automatic (default) operating mode, this MAC address will also determine
the Device Object Instance Number. Valid MAC addresses range from 000 to 127. In the
automatic mode, the Device Object Instance Number will always be a 5 digit number with a
prefix of 57. The last 3 digits will always be the same as the MAC address. When in the
automatic operating mode, the valid range for the Device Object Instance Number will
therefore be 57000 to 57127. When operating in the automatic mode the MAC address and by
default the Object Instance Number can be changed via the front panel of the BTU meter. (See
section 4.5.3 Changing the MAC Address)
4.5.2 Manual Operating Mode Network Addressing
The MAC address and Object Instance Numbers may also be set manually using a PC
equipped with an Ethernet interface, a crossover cable and ONICON’s BACnet Utility
Software. When in the manual mode, the MAC address may be set to any number from 000 to
254 and the Device Object Instance Number can be independently set to any number from
001 to 4,194,303. Please note that MAC addresses 128 to 254 require the BTU meter to be
configured as a slave device. The front panel address change function is not available for
manually configured BTU meters.
25
4.5.3 Changing the MAC Address
Every ONICON BTU meter is individually programmed at the factory with application
specific data provided by the customer during the ordering process and this may include
network addressing information. If MAC address information was provided, the BTU meter
will be programmed with that number. If no address is provided, ONICON BTU meters are
programmed with a default MAC Address of 017 and a default Object Instance Number of
57017. The MAC Address may be changed at the BTU meter using the procedure outlined in
the table below.
STEP ACTION REACTION COMMENT

The MAC address is a
Obtain a MAC address from the three digit number
0
network administrator between 000 – 127,
excluding zero
S-4 is located in the lower
With the BTU meter running, open the
left corner of the BTU
1 front panel and locate switch S-4. None
computer board. (See
Press S-4 and then release it.
appendix page A-9.)
2 Close the front panel.
The BTU meter changes
Press the PROGRAM button. (If you do
to program mode and the The PROGRAM button is
not press the PROGRAM button, the
3 DEVICE ID page will on the Front panel.
meter will revert to the run mode after
appear with the first digit
a 5 minute interval.)
of the address flashing.
Successively press the SCROLL button The number increments The SCROLL button is the
4 to increment the number to the desired by one each time you left most button on the
value from 0 – 9. depress the button. front Panel.
The RESET button is the
The second character
5 Press the RESET button middle switch on the front
blinks.
panel
6 to increment the number to the desired by one each time you left most push-button
value from 0 – 9. depress the button. switch on the front Panel.
The RESET button is the

The third character
7 Press the RESET button middle switch on the front
blinks.
panel
8 to increment the number to the desired by one each time you left most switch on the
value from 0 - 9. depress the button. front Panel.
It is not necessary to
Once the correct value has been The Front Panel Reset
9 change anything on this
entered, press PROGRAM Page Appears
page
The new MAC address
The SAVE CHANGES
10 Press the PROGRAM button. must be saved to take
page appears
effect.
The N changes to Y on The Y must be selected in
11 Press the SCROLL button the SAVE CHANGES order for the new address
page. to take effect.
The new address is saved
12 Press the PROGRAM button. and the display reverts to
the Run mode.
26
4.6 BAUD RATE
The baud rate for this BTU meter has been preset at the factory in accordance with the
customer’s requirements. The rate may be changed using a PC with an Ethernet connection, a
crossover cable and ONICON’s BACnet utility software. Contact ONICON’s customer service
department for further information if changes are required.
4.7 ENABLING / DISABLING FRONT PANEL RESET
The table below explains how to enable or disable the front panel reset.
STEP ACTION REACTION COMMENT
S-4 is located in the lower

With the Btu meter running, open the front
left corner of the Btu
1 panel and locate S-4. Press S-4 and then None
computer board. (see
release it.
appendix page A-9)
2 Close the front panel
The Btu meter changes to

Press the PROGRAM button. (If you do not
program mode and the The PROGRAM button is
press the PROGRAM button, the meter
3 DEVICE ID page will appear on the front panel
will revert to the run mode after five
with the first digit of the
minutes.)
address flashing.
The FRONT PANEL RESET

4 Press the PROGRAM button page appears with the N or Y
flashing.
Enable or disable the

The setting will toggle
5 Press the SCROLL button FRONT PANEL RESET as
between N and Y.
necessary.
The new FRONT PANEL

The SAVE CHANGES page
6 Press the PROGRAM button RESET setting must be
appears with the N flashing.
saved to take effect.
The Y must be selected for

7 Press the SCROLL button The N changes to Y the new address to take
effect.
The new setting is saved and

8 Press the PROGRAM button. the display reverts to the
Run mode.
4.8 BACnet PICS and OBJECTS
4.8.1 Protocol Implementation Conformance Statement
Refer to Appendix A-12
27
4.8.2 BACnet Objects
The System-10 Meter operates in one of three operating modes: SINGLE, DUAL or BI-
DIRECTIONAL. The table below contains point information for each of the operating
modes.
In Single mode operation, only one register accumulates energy and one register
accumulates volume. Thus, only two AV points and two BV reset points are necessary.
BACnet Object OBJECT DESCRIPTION UNITS NOTES
Analog Input 1 Energy Rate Btu/Hr, kW or Tons
3
L/Sec, L/Min, L/Hr, M /Hr or
Analog Input 2 Volume Rate
GPM
Analog Input 3 Supply Temperature Degrees C or F
Analog Input 4 Return Temperature Degrees C or F
Analog Value 1 Mode 1 Energy Total Btu, TonHrs or kWHrs
3
Analog Value 2 Mode 1 Volume Total Liters, M or Gallons
(Only used in dual-mode

Analog Value 3 Mode 2 Energy Total Btu, TonHrs or kWHrs
applications)
3 (Only used in dual-mode
Analog Value 4 Mode 2 Volume Total Liters, M or Gallons
applications)
BACnet will not report
Analog Value 5 Auxiliary Input Total None engineering units for this
object
None = 0
Operating Mode (Single, Dual or Single = 1
Analog Value 6 Not Applicable
Bidirectional) Dual = 2
BiDir = 3
Mode 1 = 1
Analog Value 12 Mode 1 Mode 2 Indication Not Applicable
Mode 2 = 2
Binary Value 11 Zero Mode 1 Energy Total Not Applicable Changing this property from
Binary Value 12 Zero Mode 1 Volume Total Not Applicable the (0) inactive state to the (1)
Binary Value 13 Zero Mode 2 Energy Total Not Applicable active state will reset the total
Binary Value 14 Zero Mode 2 Volume Total Not Applicable to zero. (Must be priority 8
Binary Value 15 Zero Auxiliary Input Total Not Applicable manual operator)
4.9 COMMISSIONING
Upon initial installation, it is strongly recommended that both

the System-10 and its associated flow meter be commissioned
to ensure that they are properly installed and functioning
correctly. This process involves verifying the mechanical
installation, measuring flow and temperature signals and then
comparing these measurements to the specified installation
and operating parameters listed on the certificate of calibration
provided with the meter. The data collected during this initial
commissioning process will then serve as baseline data for
periodic revalidation of the meter operation.
28
COMMISSIONING PROCEDURE - ONICON BTU METERS
Please read all installation instructions carefully before proceeding. Wiring diagrams are
located in the appendix of this manual. Use the Btu meter Certificate of Calibration (C of C)
to verify that the Specified Installation & Operating Parameters match the actual conditions at
the location where the meter is installed. A worksheet for checking off these steps and
recording measured values is located on the following page.
1. Confirm flow meter Is the flow meter located in the correct location as required by the plans?
location and adequate Compare actual straight pipe upstream and downstream of the flow meter location to the
straight pipe run to recommended distances identified in the flow meter installation manual. Note: The flow meter
achieve desired results manual is very conservative, assuming worst-case pipe obstructions; contact ONICON’s technical
support department to discuss specifics of your application. If straight pipe run is very short, consult
factory PRIOR to installing a single turbine meter to discuss possibility of upgrade to a dual turbine
meter.
2. Confirm Pipe Size & Confirm that the flow meter is tagged for the pipe diameter and material it is installed in and that this
Material information corresponds to the information listed on the Btu meter C of C. When in doubt, measure
the circumference of the pipe.
Pipe O.D. = (circumference / 3.14) – (insulation thickness x 2)
3. Confirm insertion depth Each insertion type flow meter comes with an attached insertion gage and instruction tag. Ensure
and orientation that meter is inserted to correct depth and that the electronics enclosure is parallel with the pipe,
with the arrow in the direction of flow.
4. Confirm connection to Confirm that the flow meter serial number matches the BTU meter serial number (when ordered
correct ONICON BTU together) Also confirm that the serial numbers of the temperature sensors match the BTU and flow
Meter meters.
5. Verify the type of fluid Confirm that the fluid specified on the Btu meter C of C matches the fluid flowing in the piping
used in the piping system system.
6. Confirm correct supply Verify that correct AC voltage is available at the power supply input terminals. All non-networked
voltage ONICON System-10 BTU Meters are configured to operate from 120 VAC, however, they can be
ordered with 24 or 240 VAC input voltage (not field selectable). In any case, the System-10’s
internal power supply will provide 24 VDC to power the ONICON Flow Meter, which can be
measured at T-4, pins 5(+) and 9(-).
In order to proceed with the following steps, the BTU meter must be operating and connected to the network. There must
also be flow in pipes. Flow signal readings should be taken while holding the flow rate constant if possible, otherwise, take
the various output readings as quickly as possible.
7. Select the SUPPLY Scroll through the BTU meter display pages and select the SUPPLY TEMP page. Note
TEMP page. Note and the displayed temperature and confirm that it is close to the Design Supply Temperature
record the temperature. specified on the Btu meter C of C. Record the temperature.
8. Select the RETURN Scroll through the BTU meter display pages and select the RETURN TEMP page. Note
TEMP page. Note and the displayed temperature and confirm that it is close to the Design Return Temperature
record the temperature. specified on the Btu meter C of C. Record the temperature.
9. Select the FLOW RATE Scroll through the BTU meter display pages and select the FLOW RATE page. Note the
page. Note and record displayed flow rate and confirm that it is within the expected range specified on the Btu
the flow reading. meter C of C. Record the flow rate.
10. Measure and record
The average frequency output signal is a 0-15 VDC pulsed output ranging up to 200 Hz and must
frequency output(s).
be measured with a frequency counter or oscilloscope. Measure DC Frequency (Hz) at T4 from
terminal 6(+) to 9(-). Also measure DC volts on same terminals. 5 to 7 VDC is normal for a
Compare calculated vs. spinning turbine, 0 or 14+ VDC indicates a stopped turbine. (1 to 4 VDC could indicate a problem)
displayed flow rates.
GPM = Frequency in Hz X 60
Meter Factor in ppg (refer to calibration tag for meter factor)
Confirm both turbines
produce pulses (F-1200) For The F-1200 Dual Turbine Model, also measure and record the top and bottom turbine signals
TOP TURBINE: T4-10(+) to T4-9(-) BOTTOM TURBINE: T4-11(+) to T4-9(-)
11. Compare and record the Scroll through each page of the BTU meter display menu and compare the displayed
displayed values with values, units and multipliers with those shown on the Btu meter C of C and on the
those shown by the BACnet network, if appropriate. Record the results.
building control system.
End of standard commissioning. Please contact ONICON’s technical service department at (727)447-6140 with any questions.
29
COMMISSIONING WORKSHEET
ONICON BTU METERS
Please read all installation instructions carefully prior to proceeding with these steps. Wiring
diagrams are located in the appendix. Use the following worksheet for checking off the
commissioning steps and recording measured values:
STEP TEST / MEASUREMENT S/N: S/N: S/N: S/N:
1. Meter location
2. Confirm pipe size
3. Insertion depth and orientation
4. Match BTU meter, flow meter

and temperature sensor serial
numbers
5. Supply voltage verified
In order to proceed with the following steps, the BTU meter must be operating and connected to the network. There
must also be flow in pipes. Flow signal readings should be taken while holding the flow rate constant if possible,
otherwise, take the various output readings as quickly as possible.
6. Note and record the SUPPLY

temperature.
7. Note and record the RETURN
temperature.
8. Note and record the FLOW
RATE.
9. Note and record the ENERGY
RATE
10. Frequency output(s):
Avg = green, Top = white
Bottom = orange
Avg Freq. (HZ):

Avg Freq. (VDC):
Top Turbine (HZ):

Top Turbine (VDC):
Bottom Turbine (HZ):

Bottom Turbine (VDC):
Calculated Flow Rate:
11. Compare and record the

displayed values with those
shown on Btu Meter C of C
and the BACnet network,
where appropriate.
30
SECTION 5.0: DIAGNOSTICS
5.1 DIAGNOSTICS
The ONICON System 10 BTU Meter uses a microprocessor to

calculate energy. Factory programmed settings provide rate
and total values in accordance with the customer’s
application data. Refer to the BTU Meter Calibration Sheet
for a complete listing of factory settings. These settings may
be reviewed and changed with assistance from ONICON
factory service personnel.
The System 10 BTU Meter is also equipped with diagnostic

indicator lights and self diagnostic test signals that confirm
the operation of the microprocessor and its input circuitry.
Please contact the ONICON factory service personnel if any

of the diagnostic lights or test signals listed below indicates a
potential problem with the operation of the Btu meter.
5.1.1 DIAGNOSTIC LIGHTS
Low Voltage Power Supply
Located on the power supply board inside the System 10 BTU meter (refer to A-10),
these two LEDs will be illuminated when the positive and negative five volt supplies
are present.
Liquid Flow
Located on the right side of the motherboard (refer to A-8) next to terminal block T2,
the LED will flash at a rate that is proportional to the liquid flow rate. An unlit LED
indicates no flow signal.
5.1.2 FLOW TEST SIGNALS
Flow Test
Located on the right hand side of the motherboard (Refer to A-8) immediately above
the power supply board, is a three position slide switch used to test the flow input.
When the switch is in the top position, the Btu meter input is connected to the flow
meter. When the switch is in the middle position, the Btu meter input is connected to
two test terminals used to apply a variable frequency to simulate flow. When the
switch is in the bottom position, the Btu meter input is connected to a 50/60 Hz
signal that simulates a fixed flow rate. Refer to the Btu Meter Calibration Sheet to
determine the correct display reading when operating in the 50/60 Hz test mode.
31
5.2 TROUBLESHOOTING GUIDE FOR ONICON SYSTEM-10-BAC BTU
MEASUREMENT SYSTEM
NOTE: Also refer to the COMMISSIONING GUIDE located on the preceding pages.
REPORTED PROBLEM: POSSIBLE SOLUTIONS:

No Flow Signal/ Energy Rate • Verify 24V dc supply voltage to the flow meter.
(while hydronic system is • Verify the flow meter is correctly inserted into the pipe (using depth gage).
active) • Verify that the flow meter electronics enclosure is parallel with the pipe.
• Verify correct wiring to the flow meter (see wiring diagram).
• Check turbine(s) for clogging due to debris.
• If none of the above, check hydronic system to ensure that flow is really
present in the line.
• NOTE: Flow meter function cannot be verified by blowing on the
turbine(s). The sensing system requires a conductive liquid to operate.
You can test it by swirling it around in a bucket of water and looking for the
Flow Indicator LED to flash at the System-10.
Displayed Flow Rate too high • Verify pipe size. Contact factory if pipe size is different from calibration tag.
or too low • Verify that meter is inserted correctly into the pipe (using depth gage).
• Verify that the flow meter electronics enclosure is parallel with the pipe.
• For Dual Turbine Meters, confirm that both turbines produce pulses
• Check turbine(s) for debris.
• Verify supply voltages (to Btu Meter and Flow Meter).
Displayed Temperature(s) too • Verify wiring to temperature sensor(s), including polarity.

high or too low vs. expected • Verify that thermowells are inserted into the flow stream and that the temp.
values sensors are completely inserted into the thermowells.
Data not available at the • Verify that the network address has been correctly programmed into the
control system System-10-BAC.
(Device offline)
For technical assistance, contact ONICON Incorporated at (727) 447-6140.
32
APPENDIX A – DRAWINGS
A-1 TYPICAL SYSTEM INSTALLATION
A-2 STANDARD THERMOWELL ASSEMBLY
A-3 THERMOWELL INSTALLATION
A-4/A-5 HOT TAP THERMOWELL (2 PAGES)
A-6 TEMPERATURE SENSOR ASSEMBLY
A-7 MOTHER BOARD TEMPERATURE AND FLOW SENSOR INPUT CONNECTIONS
A-8 MOTHER BOARD
A-9 BTU COMPUTER BOARD
A-10 POWER SUPPLY BOARD
A-11 BACnet BOARD
A-12 BACnet Protocol Implementation Conformance Statement (PICS)
A-13 BTU METER ANALOG OUTPUT BOARD (with 1 analog output)
A-14 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs)
33
TYPICAL SYSTEM-10 INSTALLATION
ONICON insertion
flow meter
BTU X 10,000
10¾" 24 VAC Input
BACnet Communications
to Network
SYSTEM-10
BTU METER
POWER
Supply Temp
Sensor
6"
Heat Exchanger
Supply
Return Temp
Sensor
Return
1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699
A-1
0464 www.onicon.com E-mail: sales@onicon.com 10-5-05
STANDARD THERMOWELL ASSEMBLY
FOR SYSTEM-10 BTU METER INCORPORATED
SHOWN WITH TEMPERATURE SENSOR
PLACE ELECTRONICS
MODULE IN BOX AFTER
CONNECTING WIRES.
SUPPLY
S/N 123456
REFERENCE (BLACK)
SIGNAL (RED)
5/8" MINIMUM
HOLE SIZE
PROVIDE #18 TWISTED

1/2" HOLE FOR SHIELDED PAIR.
CONDUIT OR COIL ONE FOOT OF
1/2" NPT WELDED
STRAIN RELIEF EXTRA CABLE IN
BRANCH OUTLET
FITTING. CONDUIT BOX.
NOTES: 1. If additional couplings are required, ensure that tip of thermowell remains in flow stream.
0284 9-5-01
A-2
Thermowell Installation
INCORPORATED
Copper Tees Threaded Tee Welded Pipe
ONICON furnished ONICON furnished ONICON furnished

Junction Box Junction Box Junction Box
1/2" NPT ONICON furnished

bushing with ONICON Furnished
ONICON Furnished 1/2" NPT outlet 1/2" NPT Welded
1" Sweat x 1/2" NPT Branch Outlet
Flush Bushing
5/8" Minimum
Hole Size
IMPORTANT
ONICON Furnished
Use no additional
Copper Tee With
bushings to ensure
1" Outlet
that tip of thermowell is Customer supplied
inserted into flow stream. threaded tee
(outlet size = line size)
NOTES: 1. If additional fittings are required, ensure that tip of thermowell remains in flow stream.
2. Thermowell length varies with pipe size.
A-3
0267 www.onicon.com E-mail: sales@onicon.com 12-5-01
HOT TAP INSTALLATION DETAIL FOR
THERMOWELL IN WELDED PIPE
***CAUTION***
SYSTEM MAY BE UNDER HIGH PRESSURE. When adjusting the thermowell position or removing it, be sure to hold the conduit box
firmly by hand before SLOWLY loosening the positioning clamping nut. Failure to do this will allow the pressure to suddenly and
rapidly force the thermowell from the pipe and someone could be seriously injured if struck by the thermowell. The thermowell could
also be damaged or break apart causing a break in the water seal with the resultant loss of large amounts of water.
INSTALLATION KIT COMPONENTS HOT TAP ADAPTER

1" NPT WELDED 1" CLOSE 1" FULL PORT "O" RING SEAL
BRANCH OUTLET NIPPLE BALL VALVE
POSITION CLAMPING NUT
DO NOT OVER TIGHTEN
7/8" DIA MIN
HOLE SIZE
WITHDRAWAL 5-1/2"
STOP
NON-REMOVABLE
CONDUIT BOX
THERMOWELL SHOWN WITHDRAWN

INTO HOT TAP ADAPTER
A-4
2072 / 0166-2 / 0249A-2
1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 9-9-02
HOT TAP THERMOWELL ASSEMBLY FOR ONICON BTU METERS
RETAINING NUT
DO NOT OVER TIGHTEN
COIL ONE FOOT

OF EXTRA CABLE
IN CONDUIT BOX
ONICON TEMPERATURE
SENSOR ASSEMBLY
HI-TEMP
SPACER
TEMPERATURE PLASTIC SIGNAL (RED)
SLEEVE ELECTRONICS
SENSOR END PIECE COMMON (BLACK)
(Length varies with MODULE
Thermowell length) S/N 123456
A-5
2058 / 0252-3 / 0249B-2 9-9-02
SYSTEM-10 BTU METER
STANDARD TEMPERATURE SENSOR ASSEMBLY INCORPORATED
SUPPLY
SPACER
TEMPERATURE PLASTIC SIGNAL (RED)
SLEEVE ELECTRONICS
SENSOR END PIECE REFERENCE (BLACK)
(Length varies with MODULE
thermowell length) S/N 123456
A-6
0286 9-10-01
SYSTEM-10 BTU METER MOTHER BOARD
TEMPERATURE AND FLOW
SENSOR INPUT CONNECTIONS
T3
1 * SIGNAL (RED)
2 * REFERENCE (BLK) SUPPLY TEMPERATURE
TEMPERATURE
CONNECTIONS
SENSOR
3 * SHIELD
4 * SIGNAL (RED)
5 * REFERENCE (BLK) RETURN TEMPERATURE
SENSOR
6 * SHIELD
T4 * SHIELD
ANALOG INPUT (WHITE)

1
SIGNAL GROUND (WHITE)
2
FLOW METER
3 * +24 VDC (RED)
* AVERAGE FREQ (GREEN) SOME FLOW METER
FLOW METER CONNECTIONS
4
OUTPUTS ARE OPTIONAL
5
A TOP TURBINE (WHITE) AND THE WIRES SHOWN
HERE WILL NOT BE
A BOTTOM TURBINE (ORANGE) PRESENT ON EVERY
6
FLOW METER.
7 C 0-10 VDC (BROWN)
( )
8 C 4-20 mA (BLUE) Wire connections and colors

are the same for all flow meters
in the ONICON product line.
9
* COMMOND GROUND (BLACK)
Flow meters are selected
10 C ISOLATED GROUND (YELLOW)
separately and shipped with
their own installation manuals
11 B DIRECTIONAL (GREY) and wiring diagrams.
12
B CONTACTS (VIOLET)
*A BASIC CONNECTIONS REQUIRED BY ALL INSTALLATIONS

OPTIONAL CONNECTIONS FOR DUAL TURBINE DIAGNOSTICS IF DESIRED
NOT NECESSARY FOR OPERATION OF THE BTU METER
B ADDITIONAL CONNECTIONS FOR BIDIRECTIONAL FLOW METERS
C ANALOG FLOW METER CONNECTIONS
A-7
0287-2
3-22-04
SYSTEM-10-BAC BTU METER MOTHER BOARD
BTU METER OUTPUTS T1 T3 TEMPERATURE INPUTS

1 1 SIGNAL
RETURN SUPPLY
BTU CONTACT OUTPUT
MODE 1 2 2 REFERENCE
3 3 SHIELD
BTU CONTACT OUTPUT
MODE 2 4 4 SIGNAL
5 5 REFERENCE
H1
1
1 6 6 SHIELD
+ 7
T4 FLOW METER INPUTS
5
5 5 - 8
CONNECTION
1 ANALOG INPUT
+
RETURN TEMP
9
2 SIGNAL GROUND
POINT FOR
ANALOG OUTPUT - 10 FLOW METER
10 3 + 24 VDC
10
BTU RATE
+ 11 SHIELD
4 AVERAGE FREQ.
ANALOG OUTPUT - 12
5 TOP TURBINE
15 + 13
15 DELTA T 6 BOTTOM TURBINE
ANALOG OUTPUT - 14
7 0-10 VDC
+ 15
20 FLOW RATE 8 4-20 mA
20 ANALOG OUTPUT - 16
9
COMMON GND
17
ALARM 10 ISOLATED GROUND
25 OUTPUT 18
11
DIRECTIONAL
12 CONTACTS
30 T2
30 RUN
1
15 V PULSE
2
TEST
35 35 3 + _
60 HZ
4 FLOW
INDICATOR
40
+24
+15
60HZ
D1 D3
+5
-5
G
G
G
J2-12 J2-1
D2 D4
T1
10 5 1
45 H3
45
VAR1 R7
+ C2
+ C1 D7 D6 D5
R5 R3 R2 R4
F1
S4 ADDRESS 1/4 AMP
U1
TB1 LED2 LED1
C5 C4
R6
-5VDC +5VDC
J1
R1
20047-50 REV. B
24VAC NEUTRAL
EXPANSION SLOTS FOR POWER SUPPLY

BTU COMPUTER BOARD 1. COMMUNICATIONS BOARD * Standard: 24 VAC
2. ANALOG OUTPUT BOARD Optional: 120 or 230 VAC A-8
0398-2 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 8-3-05
SYSTEM-10 BTU METER
BTU COMPUTER BOARD
H1
1
R44
R6
R42
R5
R41
U15
U14
C28
R7
R36
2
R43
5
3
U18
1
U17
C23
1
C33
3
C32
2
C30
R8
R47
U13
U12
C26
10
C31 R45
S2
C35 R48
R46
C7 C34
D10
ADG608
15
C5
U7 C11
C6
S1 RESET
20
C14 U8
R9 1 2 3
S1
U5
C18 R12 C13
2 R11
3
AD7715AN
H2
C10
1
25
C8
J3
2
Y2
U3
1
2
R52
C9
R3
R27
C19
30
R51
C36
D5 R2 C16
R17
R1 C12
R28
C15
35
R22
MC68HC711E20CFN2
D6
R34
40
R33
C1
RV1 3 R32
2 1
Q2 Q3
U10
C22
3
45
D3 2 1
R13
R26
C2
3
D7 Y1
C3 2
R23 1
U9
R29 Q4
3
D4 2 1
R21 R25 Q1 D9
C25
R20 R19 C4
R14 R39
R24
R18 R15 R31
R16 R30
MC14040BCP
C20
20037-50 REV A
R10 D2
C21 R40
3
S3 2 1 R37
Q5
S4 ADDRESS
C17
R38
D8
ENABLE R35 1
C24
2
1
S4
J2
J1
S3 PROGRAM
ENABLE
A-9
0289-2 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 8-3-05
SYSTEM-10 BTU METER
POWER SUPPLY BOARD
+24
+15
60HZ
D1 D3
+5
-5
G
G
G
J2-12
D2 D4
VAR1
+ C2 R2 R4 R3 R7
+ C1 D7 D6
F1 R6 R5
U1 LED2 LED1
C5 C4
-5VDC +5VDC
TB1
R1
J1
20047-50 REV B.
24V NEUTRAL
24 VAC CONNECTION
+24
+15
60HZ
D1 D3
+5
-5
G
G
J2-12
D2 D4
VAR1
+ C2 R2 R4 R3 R7
+ C1 D7 D6
F1 R6 R5
U1 LED2 LED1
C5 C4
-5VDC +5VDC
TB1
R1
J1
20047 REV. B
120V NEUTRAL
120 VAC CONNECTION
A-10
0388-2 4-1-04
SYSTEM-10 BTU METER
BACnet BOARD
RS 485-
RS 485+
GROUND
A-11
1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 9-24-03
SYSTEM-10 BTU Meter BACnet Driver
Protocol Implementation Conformance Statement (PICS)
BACnet Protocol
Date: August 16, 2005
Vendor Name: ONICON Incorporated
Product Name: System-10 Btu Meter
Product Model: SYSTEM-10-BAC
Product Description: The System-10 BTU Meter provides highly accurate thermal energy measurement in chilled water, hot water and condenser water
systems based on signal inputs from two matched temperature sensors (included) and any of ONICON's insertion or inline flow meters (ordered separately). The
System-10-BAC provides energy, flow and temperature data on a local alphanumeric display and to the network via the BACnet communications MS/TP driver.
An optional auxiliary input is also available to totalize pulses from another device and communicate the total directly to the network.
BACnet Standardized Device Profile (Annex L): For all these properties the following apply:
⌧ BACnet Smart Sensor (B-SS) 1. Does not support BACnet CreatObject
⌧ BACnet Smart Actuator (B-SA) 2. Does not support BACnet DeleteObject
⌧ BACnet Application Specific Controller (B-ASC) 3. Does not support any optional properties
4. No additional writeable properties exist
BACnet Interoperability Building Blocks Supported (Annex K): 5. No proprietary properties exist
6. No range restrictions exist
⌧ K.1.2 BIBB – Data Sharing – ReadProperty-B (DS-RP-B)
⌧ K.1.8 BIBB – Data Sharing – WriteProperty-B (DS-WP-B) Data Link Layer Options:
⌧ K.5.2 BIBB – Device Management – Dynamic Device ⌧ MS/TP master (Clause 9), baud rate up to 38400 bps
Binding-B (DM-DDB-B) ⌧ MS/TP slave (Clause 9), baud rate up to 38400 bps
Segmentation Capability:
Device Address Binding:
None
Not supported
Standard Object Types Supported:
Character Sets Supported:
⌧ Device Object ⌧ Multi State Input Output ⌧ ANSI X3.4.
⌧ Analog Input ⌧ Multi State Output
⌧ Analog Output ⌧ Multi State Value
⌧ Analog Value
⌧ Binary Input
⌧ Binary Output
⌧ Binary Value
1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax(727) 442-5699
A-12
www.onicon.com • sales@onicon.com
SYSTEM-10 BTU METER ANALOG OUTPUT BOARD
(with 1 analog output)
20039_5_REV B
ISO ANALOG OUT
C10
C8 C9 Q1
U6
R6
R7
C20
R5
C21
C7
R3
45
T2
U20
40
35
U8
C22
C23
D1
U17
30
C3 C1
U10
R2
R8 C24
C11
C12
C14
25
C13
U14
C15
C18
U12
20
C16 U9
R14
C2
U16
C17
R15
SPAN
15
R10
D4
R11
10
R13
U15
Q2
ZERO
5
D5
FLOW
D6
0-10 VDC
BTU RATE
D7
1
LO TEMP
4-20 mA
H3
HI TEMP
H1
H2
0400 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 A-13
www.onicon.com E-mail: sales@onicon.com 2-24-04
A-14
2-24-04
CH A. ZERO CH B ZERO CH C SPAN ZERO CH D SPAN ZERO
D2
J1 J2 J3 J4
C4 C12 C11 4-20mA 4-20mA 4-20mA 4-20mA

0-5V 0-5V 0-5V 0-5V
0-10V 0-10V 0-10V 0-10V
R9 R15 R20 R26 R31 R37 R42 R48
T1
SYSTEM-10 BTU METER ANALOG OUTPUTS BOARD
D25
C15 C16 Q3 Q4 Q5 D23 Q6 D24
D26 R16 R27 R38 R49
U4 D9 D11 D15 D19
D6 D7
C25 C29 C33
D1
U7 U10 U13 U16
C34 C35
C13
U18 D10 D4 D13 D16 D17
C8 C10
Q2 Q1
D5 D8 D14 C23 D18 C31
C27
R C7 R11 R13 R23 R21 R24 R34 R36 R35
R
C9
R50 C36
C24 C28
C5 U6
C3 R2 R8 U9 R28
R17
R41
D3
R52 C22 C30
Hi Temp F Lo Temp Flow Rate BTU Rate Flow Ra Delta T Flow Rate
J5 J6 J7 J8
R1 C2
U1 40 30 20 10 5 1
H1
ONICON INC. 20049 Rev. A
4 CH. Analog
(with 4 analog outputs)
0401

BACnet BTU Meter

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BACnet BTU Meter

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SYSTEM-10 BTU METER

BACnet MS/TP Network Version

SCROLL RESET PROGRAM

For Software Version CF 4.7 & Higher

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

This meter was calibrated at the factory before shipment.

Regarding This Manual:

The following symbols are used in this manual:

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

1.0 INTRODUCTION ......................................................................................................................5

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

A-1 TYPICAL SYSTEM INSTALLATION

A-2 STANDARD THERMOWELL ASSEMBLY

A-3 THERMOWELL INSTALLATION

A-4/A-5 HOT TAP THERMOWELL (2 PAGES)

A-6 TEMPERATURE SENSOR ASSEMBLY

A-7 MOTHER BOARD TEMPERATURE AND FLOW SENSOR INPUT

A-8 MOTHER BOARD

A-9 BTU COMPUTER BOARD

A-10 POWER SUPPLY BOARD

A-11 BACnet BOARD

A-12 BACnet Protocol Implementation Conformance Statement (PICS)

A-13 BTU METER ANALOG OUTPUT BOARD (with 1 analog output)

A-14 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs)

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

1.1 PURPOSE OF THIS GUIDE

1.2 TYPICAL SYSTEM-10 BTU METER

1.3 STANDARD FEATURES AND SPECIFICATIONS

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

Model F-1300 Inline Turbine Flow Meter

Model F-1100 Single Turbine Insertion Flow Meter

Model F-1200 Dual Turbine Insertion Flow Meter

Model FB-1200 Bi-Directional Insertion Flow Meter

1.5 WORKING ENVIRONMENT

The operating ambient air temperature range is 40° F to 120° F.

1.6 WARRANTY & SERIAL NUMBER

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

NOTE: Flow meters are packed separately.

2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING

o The SYSTEM-10 BTU Meter Installation and Operation Guide

o The BTU Meter Calibration Data Sheet

o BACnet PIC Statement

Please notify ONICON if any of these items are missing.

• The Main Unit

SECTION 3.0: INSTALLATION

3.1 SITE SELECTION

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

• The Flow Meter

• The Temperature Sensors

The two temperature sensors must be located in such a manner as to accurately

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

3.2.1 MAIN UNIT INSTALLATION

¾ Find an easily accessible location where

¾ Mount the BTU meter on a vibration-free

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

3.2.2.1 Standard Thermowells

3.2.2.2 Hot Tap Thermowells

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

HOT TAP INSTALLATION DETAIL FOR

POSITION CLAMPING NUT

System-10-BAC BTU Meter Installation Guide – Rev 1/18/06

3.2.3 TEMPERATURE SENSOR INSTALLATION