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UENR7538-00 Harness And Wire Electrical Schematic Symbols

DECEMBER 2018
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol
FUEL RAIL PRESSURE
SENSOR INLET MANIFOLD AIR Symbols and Definitions
TEMPERATURE SENSOR
FUEL RAIL PRESSURE Fuse: A component in an electrical circuit that will open the circuit if too much current flows
CONNECTOR through it.
NRS MIXER PRE-VALVE
INLET MANIFOLD AIR NRS MIXER TEMPERATURE CONNECTOR Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
PRESSURE SENSOR INJECTOR CONNECTOR circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONNECTOR FOR INJECTOR
COOLANT TEMPERATURE
CYLINDER 3 AND 4 CONNECTOR FOR NRS DIFFERENTAL PRESSURE
SENSOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CYLINDER 5 AND 6 CONNECTOR No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
ECM
grounded wire is fastened to the machine.
NRS VALVE
CONNECTOR BACK PRESSURE VALVE Ground (Case): This indicates that the component does not have a wire connected to ground.
FUEL TEMPERATURE It is grounded by being fastened to the machine.
CONNECTOR (NOT IN USE)
SENSOR
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

1206A-E70TTA and 1206D-E70TTA Sender: A component that is used with a temperature or pressure gauge. The sender

Industrial Engines
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

TURBOCHARGER WASTEGATE
INLET MANIFOLD AIR
TEMPERATURE
CONNECTOR
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CONNECTOR

INJECTOR BP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
CONNECTOR FOR
CYLINDER 1 AND 2 BQ can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
INLET MANIFOLD AIR Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
PRESSURE CONNECTOR Harness Connector Serialization
Harness Connector Serialization Code:
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
COOLANT AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
CONNECTOR 111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
FUEL SUCTION FUEL SOLENOID
CAMSHAFT 2
CONTROL VALVE CONNECTOR
DIAGNOSTIC SPEED/TIMING CONNECTOR
FUEL TEMPERATURE CONNECTOR Plug Receptacle
Pin or Socket Number
CONNECTOR 5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
OIL PRESSURE Sure-Seal connector: Typical representation
SENSOR TURBOCHARGER OUTLET 1 Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
TEMPERATURE CONNECTOR 2
CRANKSHAFT (NOT IN USE) Volume 1of 2: contain both pins and sockets. wire 135 in harness "AG". Wire Color

SPEED/TIMING SENSOR
FUEL LIFT PUMP © 2018 Perkins Engines Company Limited .
CONNECTOR BAROMETRIC All Rights Reserved
PRESSURE CONNECTOR

ECM J2 CONNECTOR CRANKSHAFT


OIL PRESSURE SPEED/TIMING CONNECTOR
CONNECTOR

NRS DIFFERENTAL PRESSURE


SENSOR

NRS MIXER PRE-VALVE


PRESSURE SENSOR

73 1
73
HARNESS SIDE 1

BAROMETRIC
PRESSURE SENSOR
J2

ALTERNATOR

NRS VALVE
J1

TURBOCHARGER WASTEGATE
VALVE
CAMSHAFT
SPEED/TIMING SENSOR

WATER IN FUEL SWITCH 80 8

1 73
STARTING MOTOR

ECM SIDE

B+

D+
GROUND

GROUND
8 80

BATTERY
TERNINAL 30
WATER IN FUEL SWITCH
W FOR OFF ENGINE PRIMARY
FUEL FILTER

This document has been printed from SPI2. NOT FOR RESALE
8 7 6 5 4 3 2 1

ELECTRONIC CONTROL MODULE (ECM) J2

ACTIVE SENSOR SUPPLY 1 J844-E46 GY-18 A278-E38 BK-18


C211-E35 BK-18 X920-E4 BR-18 INJECTOR HARNESS
2
NRS VALVE + 3 C246-E50 BK-18 X921-E2 PK-18 X927-E1 YL-18 1 INJECTOR 2 LS
Y764-E47 YL-18 E-S1
X921-E2 PK-18 2 INJECTOR 2 HS
F NRS VALVE - 4 Y765-E48 GN-18 C246-E16 BK-18 C246-E51 BK-18 X922-E8 WH-18
X923-E6 OR-18 X926-E3 GY-18 3 INJECTOR 1 LS F
5 C246-E55 BK-18 X920-E4 BR-18
X924-E12 BR-18
4 INJECTOR 1 HS
6 C246-E63 BK-18
7 X925-E10 PK-18
C250-E56 BK-18 X926-E3 GY-18
8 E-S2 X929-E5 BU-18 1 INJECTOR 4 LS
X927-E1 YL-18 X923-E6 OR-18
9 C250-E17 BK-18 C250-E62 BK-18 2 INJECTOR 4 HS
X928-E7 GN-18 X928-E7 GN-18 3 INJECTOR 3 LS
ACTIVE SENSOR RETURN 10 C250-E17 BK-18 C250-E65 BK-18
X929-E5 BU-18 X922-E8 WH-18 4 INJECTOR 3 HS
PASSIVE SENSOR RETURN 11 C246-E16 BK-18 C250-E66 BK-18 X930-E11 GY-18
TUBO OUTLET TEMP SENSOR 12 C440-E37 YL-18 C250-E69 BK-18 X931-E9 YL-18
13 X931-E9 YL-18 INJECTOR 6 LS
C250-E53 BK-18 C250-E71 BK-18 1
14 X925-E10 PK-18 2 INJECTOR 6 HS
F421-E15 YL-18
15 C440-E37 YL-18 X930-E11 GY-18 3 INJECTOR 5 LS
C246-E55 BK-18
WASTEGATE REGULATOR VALVE + 16 X924-E12 BR-18 4 INJECTOR 5 HS
M795-E34 WH-18 C967-E24 BU-18 Y950-E13 YL-18
17 E965-E21 BU-18 Y951-E14 PU-18
PWM TEMPERATURE 18 996-E19 GN-18 F421-E15 YL-18 FUEL TEMP SENSOR
C250-E56 BK-18
19 F712-E44 GN-18
Y946-E18 BU-18 F421-E15 YL-18 1 SIGNAL
20 F711-E45 YL-18 J844-E57 GY-18 C246-E55 BK-18 2 GROUND
21 996-E58 GN-18
E-S3 J844-E49 GY-18
22 J844-E46 GY-18 J844-E54 GY-18 P920-E20 BR-18
DATE LINK 23 996-E59 GN-18 FUEL PUMP CONTROL VALVE
F711-E45 YL-18 J844-E57 GY-18
WASTEGATE REGULATOR VALVE - 24 C211-E35 BK-18 E965-E21 BU-18 Y950-E13 YL-18
J844-E61 GY-18 1
J844-E52 GY-18 J844-E49 GY-18
25 J844-E64 GY-18 Y951-E14 PU-18 2

RETURN PWN SENSOR 26 998-E36 BR-18 C250-E60 BK-18


K443-E30 PK-18 994-E22 GY-18 FUEL PRESSURE SENSOR
ENGINE SPEED - CRANK 27 E965-E21 BU-18
K446-E33 PU-18
ENGINE SPEED - CAM 28 P920-E20 BR-18 J844-E61 GY-18
M795-E34 WH-18 C250-E56 BK-18 1 GROUND
C250-E62 BK-18
E NRS DELTA PRESSURE 29
BACK PRESSURE VALVE POSITION 30
P893-E29 PU-18
K443-E30 PK-18
N735-E28 BU-18
R746-E32 PK-18
Y946-E18 BU-18
J844-E57 GY-18
2

3
SIGNAL

+5 VOLTS
E
N736-E27 GN-18
DATE LINK 31 F712-E44 GN-18 P893-E29 PU-18 C967-E24 BU-18
CAM SPEED SENSOR
32 P920-E20 BR-18 C246-E50 BK-18
33 R746-E32 PK-18 995-E25 BU-18 996-E58 GN-18 1

34 R747-E26 GY-18 C246-E63 BK-18 P920-E20 BR-18 2

35 J844-E64 GY-18
R883-E32 YL-18
C250-E65 BK-18
36 R884-E31 WH-18 CRANK SPEED SENSOR
R747-E26 GY-18
ENGINE FUEL RAIL PRESSURE 37 Y946-E18 BU-18 X920-E4 BR-18 996-E59 GN-18 1
NRS VALVE POSITION 38 K446-E33 PU-18 X921-E2 PK-18 E965-E21 BU-18 2
39 N736-E27 GN-18
X922-E8 WH-18
40 C246-E51 BK-18
X923-E6 OR-18 OIL PRESSURE SENSOR
BACK PRESSURE VALVE MOTOR 41 R884-E31 WH-18 J844-E68 GY-18
X924-E12 BR-18
42 C250-E66 BK-18 J844-E49 GY-18 1 +5 VOLTS
X925-E10 PK-18
43 N735-E28 BU-18 C250-E60 BK-18 2 GROUND
X926-E3 GY-18
44 J844-E67 GY-18 994-E22 GY-18 3 SIGNAL
X927-E1 YL-18
BAROMETRIC PRESSURE 45 R747-E26 GY-18 X928-E7 GN-18 C250-E69 BK-18
NRS INLET PRESSURE COOLER OUT 46 N735-E28 BU-18 X929-E5 BU-18 P893-E29 PU-18
INLET MAINFOILD PRESSURE SENSOR
CDL+ 47 944-E42 OR-18 X930-E11 GY-18 J844-E70 GY-18
48 C250-E71 BK-18 J844-E61 GY-18 1 +5 VOLTS
X931-E9 YL-18
BACK PRESSURE VALVE MOTOR + 49 R883-E32 YL-18 Y946-E18 BU-18 K443-E30 PK-18 C250-E62 BK-18 2 GROUND

ENGINE COOLANT TEMPERATURE 50 R884-E31 WH-18 R746-E32 PK-18 3 SIGNAL


995-E25 BU-18 Y764-E47 YL-18
R883-E32 YL-18
51 Y765-E48 YL-18
J844-E54 GY-18
NRS INLET TEMPERATURE 52 N736-E27 GN-18 Y950-E13 YL-18
C250-E72 BK-18 INLET MAINFOILD TEMP SENSOR
ENGINE OIL PRESSURE 53 994-E22 GY-18 Y951-E14 PU-18
K446-E33 PU-18 C967-E24 BU-18 1 SIGNAL
ENGINE INLET MANIFOLD AIR PRESSURE 54 R746-E32 PK-18 101-E40 RD-18
D CDL- 55 945-E43 BR-18
229-E41 BK-18 Y765-E48 YL-18
Y764-E47 YL-18
C246-E50 BK-18 2 GROUND
D
323-E39 WH-18
DIAGNOSTIC CONNECTOR 56 101-E40 RD-18 M795-E34 WH-18
944-E42 OR-18
ENGINE INJECTOR 3 LS 57 X928-E7 GN-18 C211-E35 BK-18 COOLANT TEMP SENSOR
945-E43 BR-18
ENGINE INJECTOR 3 HS 58 X922-E8 WH-18 994-E22 GY-18 996-E73 GN-18
998-E36 BR-18 995-E25 BU-18 1 SIGNAL
ENGINE INJECTOR 4 HS 59 X923-E6 OR-18 995-E25 BU-18
C440-E37 YL-18 C246-E63 BK-18 2 GROUND
ENGINE INJECTOR 4 LS 60 X929-E5 BU-18
SEE NOTE A 323-E39 WH-18
ENGINE FUEL TEMPERATURE 61 F421-E15 YL-18 996-E58 GN-18
E-S4
A278-E38 BK-18
ENGINE INTAKE MANIFOLD AIR TEMPERATURE 62 C967-E24 BU-18 101-E40 RD-18
996-E19 GN-18 996-E59 GN-18 BAROMETRIC PRESSURE SENSOR
63 996-E73 GN-18 229-E41 BK-18
J844-E64 GY-18 1 +5 VOLTS
DIAGNOSTIC CONNECTOR OEM ONLY 64 229-E41 BK-18 998-E36 BR-18 944-E42 OR-18
J844-E67 GY-18 C250-E65 BK-18 2 GROUND
ENGINE INJECTOR 1 LS 65 X926-E3 GY-18 945-E43 BR-18
E-S5 R747-E26 GY-18 3 SIGNAL
ENGINE INJECTOR 6 LS 66 X931-E9 YL-18 F712-E44 GN-18
J844-E52 GY-18 J844-E68 GY-18
ENGINE INJECTOR 5 LS 67 X930-E11 GY-18 F711-E45 YL-18
J844-E70 GY-18
ENGINE INJECTOR 2 LS 68 X927-E1 YL-18 E-S6

ENGINE FUEL RAIL CONTROL VALVE LS 69 Y951-E14 PU-18 C250-E53 BK-18 C250-E60 BK-18
C250-E72 BK-18
70
FUEL LIFT PUMP 71 A278-E38 BK-18
72
NRS INLET TEMP SENSOR Electric Power Generation Engine J1 Connections
ENGINE INJECTOR 1 HS 73 X920-E4 BR-18
1 RESERVED 44 Maintenance Reset
ENGINE INJECTOR 6 HS 74 X925-E10 PK-18
N736-E27 GN-18 1 SIGNAL 2 RESERVED 45
ENGINE INJECTOR 5 HS 75 X924-E12 BR-18 3 46
RESERVED RESERVED
C246-E51 BK-18 2 GROUND
ENGINE INJECTOR 2 HS 76 X921-E2 PK-18 4 Starter Relay 47 RESERVED
ENGINE FUEL RAIL CONTROL VALVE HS 77 Y950-E13 YL-18 NRS INLET PRESSURE SENSOR 5 RESERVED 48 RESERVED
6 RESERVED 49 Switch Input Return / Actuator Driver Return
78
7 Engine Fuel Lift Pump + 50 Fan Reverse/Overspeed Verify Switch
ENGINE FUEL LIFT PUMP 79 323-E39 WH-18 J844-E68 GY-18 1 +5 VOLTS
8 Glow Plugs (sourcing) 51 Digital Speed Control Enable
C250-E66 BK-18
C C
2 GROUND
80 9 Flash Code Lamp 52 Digital Speed Control Raise
N735-E28 BU-18 3 SIGNAL
81 10 RESERVED 53 Maintenance Lamp
11 RESERVED 54 Actuator Driver Return
82 NRS INLET DIFFERENTIAL PRESSURE SENSOR 12 Starter Relay - 55
83 13 Data Link - OEM 56 PWM Throttle Supply
84 J844-E67 GY-18 1 +5 VOLTS
14 Return 3.75A On/Off 57 RESERVED
85 C250-E69 BK-18 2 GROUND
15 Return 2A On/Off 58 RESERVED
SIGNAL
86 P893-E29 PU-18 3 16 Coolant Temperature Lamp 59 RESERVED
17 RESERVED 60 Coolant Level Switch
18 RESERVED 61 RESERVED
BACK PRESSURE VALVE
19 RESERVED 62 RESERVED
20 CDL + 63 RESERVED
J844-E70 GY-18 1 +5 VOLTS
21 Data Link CAN B- (OEM) 64 PWM Throttle Return
C250-E71 BK-18 2 SENSOR RETURN
22 Data Link CAN B Shield (OEM) 65 RESERVED
K443-E30 PK-18 3 POSITION SIGNAL 23 Oil Pressure Lamp (sinking) 66 Run / Stop
R884-E31 WH-18 4 MOTOR RETURN 24 Wait To Disconnect Indicator (sinking) 67 Reset Fault
5 25 CAN A+ Data Link 68 Remote Engine Shutdown
26 CAN A- Data Link 69 Ignition Key switch
R883-E32 YL-18 6 MOTOR SUPPLY
27 CAN A Shield 70 RESERVED
28 CDL- 71 RESERVED
29 Passive Analogue Return 72 5V Sensor Power
NRS VALVE 30 Return Active Analogue 73 Overspeed Lamp
31 Warning/Derate Lamp (sinking) 74 Droop / Isochronous Control
J844-E54 GY-18 1 +5 VOLTS
32 Shutdown/Stop Lamp (sinking) 75 Low Idle Switch
C250-E72 BK-18 2 SENSOR RETURN
33 RESERVED 76 Water In Fuel switch
K446-E33 PU-18 3 POSITION SIGNAL 34 Ambient Air Inlet Temperature 77 Shutdown Override
4 MOTOR RETURN
Y765-E48 GN-18 35 RESERVED 78 RESERVED
5 36 STG Return 79 PWM Throttle
Y764-E47 YL-18 6 MOTOR SUPPLY 37 80 Analogue Throttle
38 81 ECM Power Return
39 RESERVED 82 ECM Power Return
WASTE GATE 40 RESERVED 83 ECM Power Return
B 41 RESERVED 84 ECM Power Supply B
M795-E34 WH-18 1 SUPPLY 42 RESERVED 85 ECM Power Supply
43 Digital Speed Control Lower 86 ECM Power Supply
C211-E35 BK-18 2 RETURN

TURBO OUTLET TEMP


996-E73 GN-18 1 +5 VOLTS

998-E36 BR-18 2 GROUND

C440-E37 YL-18 3 SIGNAL


4

FUEL LIFT PUMP

323-E39 WH-18 1 GROUND


A278-E38 BK-18 2 SIGNAL

SYMBOL DESCRIPTION ABBREV COLOR (+) BATTERY


DIAGNOSTIC CONNECTOR (+) BATTERY SWITCHED
CIRCUIT CONNECTED RD RED
CIRCUIT NOT CONNECTED WH WHITE STARTING CIRCUIT
101-E40 RD-18 A
229-E41 BK-18 B ELECTRICAL CONNECTION TO OR ORANGE (-) BATTERY / SENSOR RETURN
C MACHINE STRUCTURE
YL YELLOW SENSOR / ACTUATOR SUPPLY
944-E42 OR-18 D INTERNAL ELECTRICAL CONNECTION
945-E43 BR-18 E
TO SURFACE OF COMPONENT
PK PINK SIGNAL TO ECM
F712-E44 GN-18 F CONNECTOR
BK BLACK CONTROL (POSITIVE) FROM ECM
G
F711-E45 YL-18 CONTROL (RETURN) FROM ECM
A H
J
H# CIRCUIT GROUPING DESIGNATION GY GRAY
DATA LINK A
ATCH WIRE, CABLE, COMPONENT
PU PURPLE
J1939 DATA LINK
BR BROWN
SPLICE
GN GREEN HIGHWAYS
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

THIS SCHEMATIC IS FOR THE 1206A-E70TTA and 1206D-E70TTA


CONSTANT SPEED INDUSTRIAL ENGINES ELECTRICAL SYSTEM
MEDIA NUMBER: UENR7538-00

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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This document has been printed from SPI2. NOT FOR RESALE

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