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02038810
Rogério Pirk*
Institute of Aeronautics and Space
Liquid rocket combustion
São José dos Campos – Brazil
rogeriorp@iae.cta.br chamber acoustic characterization
Carlos d’Andrade Souto Abstract: Over the last 40 years, many solid and liquid rocket motors
Institute of Aeronautics and Space have experienced combustion instabilities. Among other causes, there
São José dos Campos – Brazil is the interaction of acoustic modes with the combustion and/or fluid
carloscdas@iae.cta.br
dynamic processes inside the combustion chamber. Studies have been
showing that, even if less than 1% of the available energy is diverted to
Dimas Donizeti da Silveira an acoustic mode, combustion instability can be generated. On one hand,
Institute of Aeronautics and Space
São José dos Campos – Brazil this instability can lead to ballistic pressure changes, couple with other
dimasdds@iae.cta.br propulsion systems such as guidance or thrust vector control, and in the
worst case, cause motor structural failure. In this case, measures, applying
Cândido Magno de Souza acoustic techniques, must be taken to correct/minimize these influences on
Institute of Aeronautics and Space the combustion. The combustion chamber acoustic behavior in operating
São José dos Campos – Brazil conditions can be estimated by considering its behavior in room conditions.
candidocms@iae.cta.br In this way, acoustic tests can be easily performed, thus identifying the
cavity modes. This paper describes the procedures to characterize the
Luiz Carlos Sandoval Góes acoustic behavior in the inner cavity of four different configurations of
Technological Institute of Aeronautics a combustion chamber. Simple analytical models are used to calculate
São José dos Campos – Brazil
the acoustic resonance frequencies and these results are compared with
goes@ita.br
acoustic natural frequencies measured at room conditions. Some comments
about the measurement procedures are done, as well as the next steps for
*author for correspondence
the continuity of this research. The analytical and experimental procedures
results showed good agreement. However, limitations on high frequency
band as well as in the identification of specific kinds of modes indicate that
numerical methods able to model the real cavity geometry and an acoustic
experimental modal analysis may be necessary for a more complete
analysis. Future works shall also consider the presence of passive acoustic
devices such as baffles and resonators capable of introducing damping and
avoiding or limiting acoustic instabilities.
Keywords: Combustion chamber, Combustion instability, Acoustic
resonance, Liquid rocket engine (LRE).
J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010 269
Pirk, R. et al.
these types are also possible to occur. The tangential and changing these parameters, one can obtain a design less
radial modes are the most dangerous to high frequency susceptible to this kind of instabilities (Huzel and Huang,
instabilities (Yang, Wicker and Yoon, 1994). The three 1992). Also, passive acoustic devices for the attenuation
basic types of acoustic modes of a cylinder representing a of acoustic noise, as Helmholtz resonators, liners, baffles
LRE combustion chamber are shown in Fig. 1. and ¼ wave filters can be introduced in the combustion
chamber (Santana Junior et al., 2009).
270 J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010
Liquid rocket combustion chamber acoustic characterization
the 75 kN LRE, which was segmented in order to assess the Table 1 describes, for each configuration, the connected
inner combustion chamber dynamic behavior considering segments to build up the different geometries of the
different configurations, including the different sizes of the combustion chamber. The numbers presented on
nozzle. In other words, such segmentation allows verifying the referred table represent the segments denoted in
the influence of the different geometries on the acoustic Fig. 2.
behavior of the chamber cavity, which is an important source
of combustion instability. The measured acoustic parameters
of each configuration may be compared with the respective THEORETICAL CALCULATIONS
parameters, calculated by a mathematical model.
Equation 1 describes the considered mathematical model
for the acoustic natural frequencies calculation of the
set of configurations. The inner acoustic environment
is treated as an acoustically closed system, even though
the nozzle is in contact with the external fluid or external
acoustic environment. Such approximation has showed
good theoretical versus experimental agreement (Laudien
et al., 1994).
(1)
J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010 271
Pirk, R. et al.
For each microphone position, Frequency Response Acoustic plane waves are the simplest type of propagating
Functions (FRF) measurements were taken, performing waves through the fluid medium. The characteristic
azimuthal swept at each 45º, positioning the microphone property of such waves is that parameters such as acoustic
in the radial direction at distances 10 mm, 40 mm and pressure, particle displacements etc., have the same
70 mm from the structure wall, and also performing an amplitude on all points of any plane, perpendicular to the
axial swept at each 50 mm. Figure 4 shows the position direction of propagation. As an example, the propagating
waves in a confined fluid, through a rigid tube, generated
points to obtain the complete set of measurement data.
by a vibrating piston, positioned at one of the edges of
the tube. Any divergent type of wave, in a homogeneous
medium, also assumes the characteristics of a plane wave,
when it propagates at long distances from its source
(Gerges, 1994). An important remark about the acoustic
plane waves is that they have characteristics similar to
those presented by the longitudinal waves propagating
in a bar. Consequently, it is possible to deduce the wave
equation through a fluid media, in which it is admitted
being confined in a rigid tube, with constant transversal
Figure 4: Microphones positioning.
section (Burnley and Culick, 1997).
Note that this measurement procedure generates a large
As such, the survey of the configurations B1, B2, C1
amount of experimental data, since transversal data were
and D1 can define the optimization procedure for the
measured at each 45º, positioned at 10 mm, 40 mm and
next experiments, since some transversal measurement
70 mm from the structure wall, taking as reference, the
positions can be eliminated, assuming the plane wave
geometric center of the combustion chamber. Besides,
behavior.
axial measurements were performed at each 50 mm, up to
450 mm, depending on the chamber length.
MEASUREMENT OF THE ACOUSTIC
After a first analysis, the results indicated that an optimized
PARAMETERS
measuring procedure could be adopted, since the FRF
presented similar behavior when they were acquired on On these experimental assessments, the combustion
the same plane, perpendicular to the direction of the wave chamber cavities were equipped with an external acoustic
272 J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010
Liquid rocket combustion chamber acoustic characterization
source, installed at the injection faceplate of the engine, all points of a same plane, perpendicular to the direction of the
which injected an excitation noise inside the acoustic wave propagation, may not present significant differences.
cavity. This noise was generated by a signal generator, As such, with the test results, this behavior could be verified
which provided the white noise (0 to 20 kHz) to be and the experimental data points could be decreased, thus
injected by the noise source. However, due to practical reducing the data to be analyzed.
manufacturing characteristics of the referred acoustic
source, the spectral content of the injected noise inside
the chamber cavity was from 400 Hz to 20 kHz. RESULTS
Resonant frequencies of the combustion chamber were
The acquired FRF, describe the acoustic response of the
identified by analyzing the registered FRF (from 0 to 5,000
fluid media (acoustic cavity) due to the external acoustic
Hz), which were measured along the cavity of the chamber.
excitation. These FRF were captured by a ¼” capacitive
Once identified, these frequencies were compared with
pressure microphone, which was mounted on a thin rod,
the respective values, calculated theoretically (Table 2).
and with which it was possible to reach all the measurement
As for each configuration, the theoretical frequencies
positions, axial, azimuth and radial, in the chamber inner
were known, an experimental procedure of frequencies
environment. This microphone was conditioned by power
separation was performed by observing its value proximity
supply and preamplifier to measure the sound pressure level
(close to those calculated) and the higher amplitude
inside the combustion chamber, when it is subjected to an
(also considering the transversal/axial position of the
external acoustic excitation. The measured acoustic pressure
microphone). Then, for each configuration, the acquired
levels were registered by using a digital analyzer, for posterior
FRF were analyzed and the average of the frequencies and
analysis. Figure 5 shows the measurement setup.
magnitudes was evaluated, by using the transversal and
axial measurements, in order to obtain the set of resonant
frequencies of the referred cavity. Such a way, with the
theoretical versus experimental comparison, one can have
an idea of the inherent acoustic mode shapes in the cavity,
associated with the resonance frequencies.
J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010 273
Pirk, R. et al.
DISCUSSION
Although the natural frequency determination procedure,
using a simple mathematical model and considering the
fluid room environmental conditions of temperature and
Figure 8: Configuration D1.
pressure, gives a reasonable indication of its dynamic
characteristics, it can still be improved to yield more
accurate results. These first studies were useful, mainly for
establishing an optimized measurement procedure, since
the propagating plane wave behavior can be assumed for
such experiment. As such, for other configurations, some
transversal measurement points can be suppressed.
274 J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010
Liquid rocket combustion chamber acoustic characterization
J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010 275
Pirk, R. et al.
276 J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010
Liquid rocket combustion chamber acoustic characterization
the other configurations, the resonances related to the B2, with long divergent. The third longitudinal mode of
longitudinal modes are easily identified. The theoretical the configuration B2 is 25 Hz lower than the respective
versus experimental comparison presents 4.6% error frequency of the configuration B1, without divergent.
for the first longitudinal mode and 2.9 and 11.7% Other frequencies as tangential, radial and coupled can
for the second and third, respectively. Considering also be compared on these tables. Therefore, significant
the averaged magnitudes, the measured longitudinal changes in the inner cavity acoustic behavior are not
acoustic frequencies have 107, 102 and 92 dB. Table 6 verified, when the nozzle length is increased.
depicts the results regarding the radial measurements.
Considering the tangential modes, it is verified that the
first acoustic frequency (1,105 Hz), calculated by Eq. 1, CONCLUSIONS AND RECOMMENDATIONS
was not excited during the experimental tests. The second The procedures for evaluation of the acoustic resonances
measured tangential frequency, when compared with the present a reasonable indication to identify these
corresponding theoretical frequency, presented 21% error frequencies and their associated modes. Therefore, it may
and its average magnitude was 103 dB. The radial modes be considered that the mathematical model described in
presented 5.2 and 4.5% error, with average magnitudes of Eq. 1, with the inherent approximations and assumptions
103 and 98 dB, respectively. Finally, the coupled modes can be inaccurate, mainly for the higher orders modes. As
comparisons showed 4.1%, 0.7% and 6.4% errors. such, it is important that theoretical calculations consider
geometry variations for the determination of the acoustic
Observe the FRF (Fig. 9 and Fig. 10) and note that these natural frequencies of combustion chambers.
curves present noise below 500 Hz. This is due the low
signal/noise ratio, since the generated acoustic noise (white In view of better establishing the acoustic responses of the
noise) does not excite spectral components below the acoustic cavities, it is recommended that virtual prototypes
referred frequency, due to the manufacture characteristics be built up, using deterministic techniques as Finite
of the acoustic source. As such, the measurement noises, Element Method (FEM) and Boundary Element Method
inherent to the measurement chain, are also captured in (BEM), and acoustic analysis may be done to calculate
low frequency. the acoustic resonance frequency as well as to obtain
their associated mode shapes, with more accurate models.
Comparing Tables 3 and 4, we can verify the nozzle Nevertheless, care must be taken with the limitations
influence on the acoustic behavior of the combustion of these methods, since higher frequency analysis may
chamber cavity. Note the configurations B1 (without consider a rule based on element discretization, which
divergent) and B2 (long divergent) and verify that the may be verified. Such rule states that an accurate model
obtained values of the first acoustic natural frequency do not may present six to ten elements by wavelength, due to the
change significantly. The second longitudinal frequency relation between the wavelength and analysis frequency
is approximately 40 Hz higher for the configuration (Desmet and Vandepite, 2001).
J. Aerosp.Technol. Manag., São José dos Campos, Vol.2, No.3, pp. 269-278, Sep-Dec., 2010 277
Pirk, R. et al.
Concerning the FRF measurements, the adopted procedure the chamber cavity, consequently eliminating possible
can be optimized for other configurations. As mentioned combustion instabilities due to the coupling between
in this paper, transversal measures can be performed only acoustic modes and the combustion process. Once again,
for a few azimuth points as well as for only one radial it is suggested that virtual prototypes may be used for
point, because traveling acoustic waves assume plane design simulations and sensitivity analysis, with the
wave behavior in the combustion chamber. different applicable apparatus.
The assessment of the influence of the nozzle length on Desmet, W., Vandepite, D., 2000, “Finite Element Method
the acoustic behavior of the acoustic cavity shows that in Acoustic”, Grasmech Course, Katholieke Universiteit
such geometry alteration does not influence significantly Leuven.
the natural frequencies of the configurations B1 and B2.
Huzel, D. K., Huang, D.H., 1992, “Modern Engineering
A procedure indicated for experimental identification for design of liquid - propellant rocket engines”, American
of the eigen-values and eigen-vectors of combustion Institute of Aeronautics and Astronautics.
chamber is the execution of the experimental modal
analysis of the referred cavities. As such, transfer functions Laudien, E., Pongratz, R., Piero, R., Preclik, D., 1995,
between input/output acoustic signals, measured by two “Experimental Procedures Aiding the Design of Acoustic
microphones, can be obtained for the determination of Cavities”, in: V. Yang, W. E. Anderson (Eds.), Liquid
the acoustic modal parameters (natural frequencies and Rocket Engine Combustion Instability, Vol. 169, chap.
mode shapes). Experimental acoustic modal analysis 14, Progress in Astronautics and Aeronautics, AIAA,
and theoretical acoustic modal analysis, calculated by Washington, DC, pp. 377-399.
deterministic tools, can be compared with the theoretical
model validation and determination of the dynamic NASA, 1974, “Rocket Engine Combustion Stabilization
parameters of the combustion chamber cavity. Devices”, NASA Space Vehicle Design Criteria (Chemical
Propulsion), NASA SP8113.
As described before, some modes in transversal (tangential
and radial) directions were not acoustically excited or Gerges, S. N. Y., 2000, “Ruído, Teoria e Fundamentos”,
did not have enough energy generated to excite them NR Editora, ISBN 85-87550-02-0.
satisfactorily. Such modes may be verified by exciting the
cavity using pure tone signals. As such, all the energy of Santana Jr., A., et al., 2009, “Acoustic Cavities Design
the signal is designated to excite the cavity in the required Procedures” Engenharia Térmica, Vol. 6, pp. 27-33.
frequency.
Sutton, G. P., Biblarz, O., 2001, “Rocket Propulsion
The continuity of this combustion chamber instability Elements”, New York, John Wiley & Sons.
survey may preview another research phase, in which
acoustic noise passive insulation techniques should Yang, V., Wicker, J. M., Yoon, M. W., 1994, “Acoustic
be applied. Such a way, baffles, filters and Helmholtz Waves in Combustion Chambers”, Liquid Rocket Engine
resonators may designed and with these devices Combustion Instability, Progress in Astronautics and
attenuating or eliminating the sound pressure levels inside Aeronautics, Chapter 13, Vol. 169.
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