Production proposal to increase efficiency

Item 1489050-XX-C "CONVEYOR" 13/03/2020 14/03/2020 15/03/2020 16/03/2020 17/03/2020 18/03/2020 19/03/2020 20/03/2020 21/03/2020
Activities Start End PIC Progress Status Comments

1 -Raw Material
16-mar-20 16-mar-20 N. Calderon 0% On going
-Move rack for RM
16-mar-20 16-mar-20 R. Perez 0% On going
-Place ID of components

2 -Pre-assembly
16-mar-20 16-mar-20 R. Perez 0% On going
-Place Assembly station
16-mar-20 16-mar-20 R. Perez 0% On going
-Place ID of circuits
16-mar-20 16-mar-20 R. Perez 0% On going
-Load components to the station
16-mar-20 16-mar-20 R. Perez 0% On going
-Load circuits to the station

3 -Assembly process
13-mar-20 14-mar-20 R. Perez 100% On going
-Prepare Balance of stations in conveyor
16-mar-20 16-mar-20 R. Perez 0% On going
-Place ID of components
16-mar-20 16-mar-20 R. Perez 0% On going
-Place work instructions of Assy Balance
16-mar-20 16-mar-20 N. Calderon 0% On going
-Move boards to conveyor
O. Mendez /
-Trainning of operators in new distribution 17-mar-20 20-mar-20 V. Saucillo / 0% On going
O. Juarez
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #1 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #2 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #3 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #4 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Routing operation V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Tapping op #1 and tapping op #2 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Tapping op #3 and tapping op #4 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Tapping op #5 and tapping op #6 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Clips operation V. Saucillo / <
J. Jimenez /
17-mar-20 18-mar-20 H. Lopez / A. 0% On going
-Balance verification of new distribution with 30% of efficiency <
Cabrera
O. Mendez /
17-mar-20 18-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo / <
O. Mendez /
17-mar-20 18-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo / <
17-mar-20 17-mar-20 K. Huanosta 0% On going
-First piece per board inspection to realice the line <
17-mar-20 17-mar-20 K. Huanosta 0% On going
-Feedback to the line/Operators on issues detected <
20-mar-20 20-mar-20 R. Perez 0% On going
-Improve and rebalance working content <
J. Jimenez /
18-mar-20 19-mar-20 0% On going
-Balance verification of new distribution with 33% of efficiency H. Lopez / A. <
O. Mendez /
18-mar-20 19-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo / <
O. Mendez /
18-mar-20 19-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo / <
O. Mendez /
18-mar-20 19-mar-20 0% On going
-First piece per board inspection to realice the line V. Saucillo / <
18-mar-20 19-mar-20 K. Huanosta 0% On going
-Feedback to the line/Operators on issues detected <
18-mar-20 19-mar-20 R. Perez 0% On going
-Improve and rebalance working content <
J. Jimenez /
19-mar-20 20-mar-20 0% On going
-Balance verification of new distribution with 36% of efficiency H. Lopez / A. <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo / <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo / <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-First piece per board inspection to realice the line V. Saucillo / <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-Feedback to the line/Operators on issues detected V. Saucillo / <
19-mar-20 20-mar-20 R. Perez 0% On going
-Improve and rebalance working content
J. Jimenez /
20-mar-20 21-mar-20 0% On going
-Balance verification of new distribution with 39% of efficiency H. Lopez / A.
O. Mendez /
20-mar-20 21-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo /
O. Mendez /
20-mar-20 21-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo /
O. Mendez /
20-mar-20 21-mar-20 0% On going
-First piece per board inspection to realice the line V. Saucillo /
20-mar-20 21-mar-20 K. Huanosta 0% On going
-Feedback to the line/Operators on issues detected
20-mar-20 21-mar-20 R. Perez 0% On going
-Improve and rebalance working content
18-mar-20 20-mar-20 R. Perez 0% On going
-Taking of time of movements by operation
17-mar-20 20-mar-20 K. Huanosta 0% On going
-Data inspection record

4 -Electrical Test Board

15-mar-20 16-mar-20 M. Lopez 0% On going
-Programing Kufferath for testing 1489050
16-mar-20 16-mar-20 M. Lopez 0% On going
-Move electrical test board
16-mar-20 16-mar-20 K. Huanosta 0% On going
-Validate electrical test board
17-mar-20 20-mar-20 R. Perez 0% On going
-Corroborate cicle time(No changes) <

5 -Dimensional Inspection/Packaging
16-mar-20 16-mar-20 K. Huanosta 0% On going
-Move Inspection board/Packaging
16-mar-20 16-mar-20 K. Huanosta 0% On going
-Validate Inspection board/Packaging
17-mar-20 20-mar-20 K. Huanosta 0% On going <
-Take time correct packing
Item 1489059-XX-C "CONVEYOR"
Activities Start End PIC Progress Status Comments

1 -Raw Material
16-mar-20 16-mar-20 N. Calderon 0% On going
-Move rack for RM
16-mar-20 16-mar-20 R. Perez 0% On going
-Place ID of components

2 -Pre-assembly
16-mar-20 16-mar-20 R. Perez 0% On going
-Place Assembly station
16-mar-20 16-mar-20 R. Perez 0% On going
-Place ID of circuits
16-mar-20 16-mar-20 R. Perez 0% On going
-Load components to the station
16-mar-20 16-mar-20 R. Perez 0% On going
-Load circuits to the station

3 -Assembly process
13-mar-20 14-mar-20 R. Perez 100% On going
-Prepare Balance of stations in conveyor
16-mar-20 16-mar-20 R. Perez 0% On going
-Place ID of components
16-mar-20 16-mar-20 R. Perez 0% On going
-Place work instructions of Assy Balance
16-mar-20 16-mar-20 N. Calderon 0% On going
-Move boards to conveyor
O. Mendez /
-Trainning of operators in new distribution 17-mar-20 20-mar-20 V. Saucillo / 0% On going
O. Juarez
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #1 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #2 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #3 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Pre-assembly station #4 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Routing operation V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Tapping op #1 and tapping op #2 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Tapping op #3 and tapping op #4 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Tapping op #5 and tapping op #6 V. Saucillo /
O. Mendez /
17-mar-20 20-mar-20 0% On going
-Clips operation V. Saucillo / <
J. Jimenez /
17-mar-20 18-mar-20 H. Lopez / A. 0% On going
-Balance verification of new distribution with 30% of efficiency <
Cabrera
O. Mendez /
17-mar-20 18-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo / <
O. Mendez /
17-mar-20 18-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo / <
17-mar-20 17-mar-20 K. Huanosta 0% On going
-First piece per board inspection to realice the line <
17-mar-20 17-mar-20 K. Huanosta 0% On going
-Feedback to the line/Operators on issues detected <
20-mar-20 20-mar-20 R. Perez 0% On going
-Improve and rebalance working content <
J. Jimenez /
18-mar-20 19-mar-20 0% On going
-Balance verification of new distribution with 33% of efficiency H. Lopez / A. <
O. Mendez /
18-mar-20 19-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo / <
O. Mendez /
18-mar-20 19-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo / <
O. Mendez /
18-mar-20 19-mar-20 0% On going
-First piece per board inspection to realice the line V. Saucillo / <
18-mar-20 19-mar-20 K. Huanosta 0% On going
-Feedback to the line/Operators on issues detected <
18-mar-20 19-mar-20 R. Perez 0% On going
-Improve and rebalance working content <
J. Jimenez /
19-mar-20 20-mar-20 0% On going
-Balance verification of new distribution with 36% of efficiency H. Lopez / A. <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo / <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo / <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-First piece per board inspection to realice the line V. Saucillo / <
O. Mendez /
19-mar-20 20-mar-20 0% On going
-Feedback to the line/Operators on issues detected V. Saucillo / <
19-mar-20 20-mar-20 R. Perez 0% On going
-Improve and rebalance working content
J. Jimenez /
20-mar-20 21-mar-20 0% On going
-Balance verification of new distribution with 39% of efficiency H. Lopez / A.
O. Mendez /
20-mar-20 21-mar-20 0% On going
-Replicate balance verification 2nd shift V. Saucillo /
O. Mendez /
20-mar-20 21-mar-20 0% On going
-Replicate balance verification 3rd shift V. Saucillo /
O. Mendez /
20-mar-20 21-mar-20 0% On going
-First piece per board inspection to realice the line V. Saucillo /
20-mar-20 21-mar-20 K. Huanosta 0% On going
-Feedback to the line/Operators on issues detected
20-mar-20 21-mar-20 R. Perez 0% On going
-Improve and rebalance working content
18-mar-20 20-mar-20 R. Perez 0% On going
-Taking of time of movements by operation
17-mar-20 20-mar-20 K. Huanosta 0% On going
-Data inspection record

4 -Electrical Test Board

15-mar-20 16-mar-20 M. Lopez 0% On going
-Programing Kufferath for testing 1489050
16-mar-20 16-mar-20 M. Lopez 0% On going
-Move electrical test board
16-mar-20 16-mar-20 K. Huanosta 0% On going
-Validate electrical test board
17-mar-20 20-mar-20 R. Perez 0% On going
-Corroborate cicle time(No changes) <

5 -Dimensional Inspection/Packaging
16-mar-20 16-mar-20 K. Huanosta 0% On going
-Move Inspection board/Packaging
16-mar-20 16-mar-20 K. Huanosta 0% On going
-Validate Inspection board/Packaging
17-mar-20 20-mar-20 K. Huanosta 0% On going <
-Take time correct packing

Item ELECTRICAL TEST BALANCE OF FIXED BOARDS

Activities Start End PIC Progress Status Comments

1 -Electrical Test Boards 1489045

15-mar-20 16-mar-20 Mario Lopez 0% On going
-Disassemble modules
15-mar-20 16-mar-20 Mario Lopez 0% On going
-Place programs to run part numbers
15-mar-20 16-mar-20 0% On going
-Assemble modules of each part number Mario Lopez
15-mar-20 16-mar-20 0% On going
-Set up and programming part numbers Mario Lopez
15-mar-20 16-mar-20 0% On going
-Pre validation of electrical test by Engineering Mario Lopez
15-mar-20 16-mar-20 0% On going
-Pre validation of printing labels by Engineering Mario Lopez
15-mar-20 16-mar-20 0% On going
-Place visual aids of each connector and clips Ana Guzman
15-mar-20 16-mar-20 0% On going
-Validation of Electrical test by Quality Zaira Lopez
15-mar-20 16-mar-20 0% On going
-Validation of Printing label by Quality Zaira Lopez
15-mar-20 16-mar-20 0% On going
-Validation of Visual Aids by Quality Zaira Lopez

2 -Electrical Test Boards 1489046/2517067

15-mar-20 16-mar-20 Mario Lopez 0% On going
-Disassemble modules
15-mar-20 16-mar-20 Mario Lopez 0% On going
-Place programs to run part numbers
15-mar-20 16-mar-20 0% On going
-Assemble modules of each part number Mario Lopez
 15-mar-20 16-mar-20 0% On going
-Set up and programming part numbers Mario Lopez
15-mar-20 16-mar-20 0% On going
-Pre validation of electrical test by Engineering Mario Lopez
15-mar-20 16-mar-20 0% On going
-Pre validation of printing labels by Engineering Mario Lopez
15-mar-20 16-mar-20 0% On going
-Place visual aids of each connector and clips Ana Guzman
15-mar-20 16-mar-20 0% On going
-Validation of Electrical test by Quality Zaira Lopez
15-mar-20 16-mar-20 0% On going
-Validation of Printing label by Quality Zaira Lopez
15-mar-20 16-mar-20 0% On going
-Validation of Visual Aids by Quality Zaira Lopez

3 -Electrical Test Boards 1589061/1518299

15-mar-20 16-mar-20 Mario Lopez 0% On going
-Disassemble modules
15-mar-20 16-mar-20 Mario Lopez 0% On going
-Place programs to run part numbers
15-mar-20 16-mar-20 0% On going
-Assemble modules of each part number Mario Lopez
15-mar-20 16-mar-20 0% On going
-Set up and programming part numbers Mario Lopez
15-mar-20 16-mar-20 0% On going
-Pre validation of electrical test by Engineering Mario Lopez
15-mar-20 16-mar-20 0% On going
-Pre validation of printing labels by Engineering Mario Lopez
15-mar-20 16-mar-20 0% On going
-Place visual aids of each connector and clips Ana Guzman
15-mar-20 16-mar-20 0% On going
-Validation of Electrical test by Quality Zaira Lopez
15-mar-20 16-mar-20 0% On going
-Validation of Printing label by Quality Zaira Lopez
15-mar-20 16-mar-20 0% On going
-Validation of Visual Aids by Quality Zaira Lopez
 84.65
1.20

1.20
46.62
1.78
0.63 36.35
24.07 1.20 1.20

4.22 110V 110V 110V

0.40
0.50

Inspection Inspection Inspection

1.00

1.00

1.00

1.00
1.15 2.40

Air 220V Komax 355 Material Stock 1 1.20

110V 110V 0.60 110V 110V 110V

4.65
1.20

Inspection/ PS Inspection/ PS Inspection/ PS Inspection/ PS Inspection/ PS 220V 220V 220V

0.80

0.80
0.90

0.90

0.90

0.90
0.21
Packaging FG Packaging FG Packaging FG Packaging FG Packaging FG
Air Air Air

Safe launch/

Safe launch/

Safe launch/
Electrical T

Electrical T

Electrical T
0.60

Inspection/
Packaging

Packaging

Packaging

Packaging
Material Stock

0.60

0.60

0.60

0.60

0.60

0.60

0.60

0.60

0.60
2 1.39

PRODUCTS

PRODUCTS

PRODUCTS
1.32

FINISHED

FINISHED

FINISHED
2.40

2.40

2.40

2.40

2.40

2.40
2.40
1.02

3.30 0.82
Terminal 0.64
3.30
1.11 1.11

0.64
110V 0.64 110V 110V 110V 110V
Rack 0.60
0.90 0.90 0.64
0.60
0.45
0.60
0.45
0.60

220V

220V

220V

220V

220V
0.63
Air 220V Komax 355 0.80

Electrical T

Electrical T

Electrical T

Electrical T

T
Material Stock

2489057/1489061
0.60

25189067/1489046

110V
3

Air

Air

Air

Air

Air
1489299/1589061

Electrical
0.63

FG

PS
0.60

0.65

0.65

0.65
1489060-02 /
2.40

2.40

1489060-03
0.80

1.80
1489045
3.81
0.90
Material Stock 4 0.60

Terminal
Rack 0.60

0.64
1.00
0.90 0.90
Air Air Air

Inspection/
Packaging
Air 220V Komax 355 Air 220V 220V 110V Air 220V 220V 110V Air 220V 220V 110V

0.64
Material Stock

Pre assembly

Pre assembly

Pre assembly
5 1.42 0.64

connector

connector

connector
0.64 0.64
0.64 0.64
1.05 1.05
FG FG FG FG 15.41 FG FG FG FG FG FG

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

0.60

110V
1489060-02
1489060-03

Pre assembly

Pre assembly

Pre assembly
2489057
2489057

2517067
2489057

2517067

1589061
1518299
1489046

connector

connector

connector
1.02

FG

PS

0.60
Terminal Material Stock 6
Rack 0.80

Air 220V Komax 355

1.20

Pre assembly

Pre assembly

Pre assembly
connector

connector

connector
Material Stock 7
2.00

Inspection/

Pre assembly

Pre assembly

Pre assembly
Packaging

connector

connector

connector
2.16

0.75
FG FG FG FG FG FG FG FG FG FG FG FG
1.55

1.20
Terminal

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Rack

1489060-02
1489060-03

1489060-02
1489060-03
0.80
Material Stock Material Stock
110V

27 8

1489045
1489045

1489046
1489046

1589061
1489061
1489061

1589061
1.60
1.00
Air 220V Komax 355 Air 220V

1489044

1489052

1489053
0.60

110V
lab
Microsection

FG

PS
1.60

Material Stock 58 Material Stock 28 Material Stock 9

0.60
0.80

0.70
0.70 0.60 0.90
Terminal 0.60
desk
Quality

0.76

0.79
3.36 0.70
1.00

Rack
FG FG FG FG FG FG FG FG FG FG
1.00
Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Material Stock Material Stock Material Stock

Inspection/
Air 220V Komax 355 29 10

Packaging
30

1489060-02
1489060-03
1489045
1489045

1589061
1589061
1489061
1489061

1517067
1489046
110V
110V

110V

IN Production
Material Stock Production
desk 11 0.60
desk

110V
1.02

Terminal

FG

PS
1.40
0.25

0.25
Rack
0.70

0.70 0.70
0.60
lab
Microsection

Air
1.00

1.00

1.00
220V Komax 355
Material Stock Material Stock Material Stock FG FG FG FG FG FG FG FG FG FG 0.90
59 31 12
Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

Modulos Modulos Modulos

1.60
36.69

0.87

1489060-02
1489060-03
1489045

1.00
1489045

1589061
1489061
1489061

1589061

Inspection/
1489046
1517067

Packaging
0.80
Air 220V
4.00 4.00 4.00
0.87
2.40

3.30
Material Stock 13

Air 220V
0.87

0.70

0.09
0.60

Komax 488

110V
0.89
32

0.76 0.60 0.60

0.70 1.30 0.80 0.80

FG

PS
0.60

0.60

0.70
Material Stock 14
110V 110V 110V
Material Stock

Inspection Inspection Inspection

Material Stock 15 220V 220V 220V

Air Air
Air 220V
Air

Safe launch/

Safe launch/

Safe launch/
33

Electrical T

Electrical T

Electrical T
Komax 488

Packaging

Packaging

Packaging
PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY PRE-ASSY
Material Stock

PRODUCTS

PRODUCTS

PRODUCTS
1489061 1489061 2517067 1589061 1489046 1489046 1489045 1489045 1489060-02/ 1489060-02/ 1489060-02/ 1489060-02/

FINISHED

FINISHED

FINISHED
2.40

2.40

2.40

2.40

2.40

2.40
Material Stock 16 1489060-03 1489060-03 1489060-03 1489060-03

13.37

0.65

0.65

0.65
11.44
Material Stock
34

Air 220V 17

Komax 488
Material Stock

Rack COT Rack COT Rack COT Rack COT Rack COT Rack Rack Rack Rack
1.45

1.45

1.45

1.45

1.45
Material Stock 18
16.25

Air Air Air

Air 220V 220V 110V Air 220V 220V 110V Air 220V 220V 110V
35

Pre assembly

Pre assembly

Pre assembly
Production
110V

desk
IN

IN

connector

connector

connector
Material Stock Air 220V Air 220V
Material Stock

19

Quality
Ultrasonic

Ultrasonic
welding

welding
1489045
1489046

desk

Pre assembly

Pre assembly

Pre assembly
connector

connector

connector
IN

IN

Material Stock 20
0.60

Pre assembly

Pre assembly

Pre assembly
36

connector

connector

connector
OUT
0.60

0.80 0.80
2.89
Material Stock

WSM 30
Ulmer
0.80

Pre assembly

Pre assembly

Pre assembly
Material Stock 21

connector

connector

connector
1.20

IN
IN

IN

IN

IN

0.25

Air 220V Air 220V Air 220V Air 220V Air 220V
3.00
Ultrasonic

Ultrasonic

Ultrasonic

Ultrasonic

Ultrasonic
welding

welding

welding

welding

welding
1489052
1489044

1489045
1489054
1489053

1489046
1489061
1589061

0.67
0.91
37

Material Stock 22
0.40
Material Stock

0.49
IN

Air
IN

IN

220V
IN
IN

1.20

6.00

Material Stock 23
0.80 1.11 0.80 1.11 0.80 1.11 0.80 1.11 0.80
IN
OUT

1489059

1489050

1489053
Packaging
6.60
1.70
Feeder
3.00

OUT
Hanke

0.86

Material Stock Material Stock Material Stock

220VAir

Access TSK Material Stock

0.20
Toolshop Material Stock 24 Ground
Hanke

11.30
IN
0.52
0.73

220VAir
220VAir

0.22 Door
OUT
110V

0.31

0.82 2.60
2.40 0.50 2.40
1.46 0.80 0.50
Hanke

Gabinets
Unistrip

110V
1.30
0.69

material
Applicators Applicators

Applicators Applicators

Workbench
IN

IN machine OUT

IN machine OUT

IN machine OUT

IN machine OUT

Material Stock
2600

Workbench 25
220VAir

220VAir

220VAir

220VAir

220VAir

assembly boards
Tube
Storage

Storage
1.20
1.60

raw
5.67

CS14
STCS

Shrinking

Shrinking

Shrinking

Shrinking
Toolcrib

Air 220V 110V Air 220V 110V Gabinets

Ground

OUT

0.50
desk

0.75

Strap
2.40

2.40

material

Workbench
3.78

0.51
Workbench
OUT

assembly boards Gabinets

3.60
Storage

Storage

110V
440V

Schleuniger

Tube
1.20

Material Stock
raw
Maintenance

26 1.20
PC3300

Air 220V 110V Air 220V 110V

Air

Gabinets
4.00 4.00 4.00
material
desk

Tube

1.20

Material Stock Material Stock Material Stock Material Stock

0.80
0.90

raw

IN
0.58

0.82 Gabinets
0.37

8.80

3.60 1.20
 70% 80% 80%
Efficie n cy F ix b o a rd s

Efficie n cy Co n v e y o r + U-sh a p e 38% 1,880 55% 2,700 59% 2,900 61% 3,000 63% 3,100 65% 3,200 67% 3,300 69% 3,400 71% 3,500 73% 3,600 75% 3,700
100% 12 16-mar 17-mar 18-mar 19-mar 20-mar 21-mar 22-mar 13 23-mar 24-mar 25-mar 26-mar 27-mar 28-mar 29-mar 14 30-mar 31-mar 01-abr 02-abr 03-abr 04-abr 05-abr 15 06-abr 07-abr 08-abr 09-abr 10-abr 11-abr 12-abr 16 13-abr 14-abr 15-abr 16-abr 17-abr 18-abr 19-abr 17 20-abr 21-abr 22-abr 23-abr 24-abr 25-abr 26-abr 18 27-abr 28-abr 29-abr 30-abr 01-may 02-may 03-may 19 04-may 05-may 06-may 07-may 08-may 09-may 10-may 20 11-may 12-may 13-may 14-may 15-may 16-may 17-may 21 18-may 19-may 20-may 21-may 22-may 23-may 24-may 22 25-may 26-may 27-may 28-may 29-may 30-may 31-may
Tooling Hours Days Total Actual Capacity
1489050 TESLA PN Shifts Peak 15.03.20 lun mar mié jue vie sáb dom 22.03.20 lun mar mié jue vie sáb dom 29.03.20 lun mar mié jue vie sáb dom 05.04.20 lun mar mié jue vie sáb dom 12.04.20 lun mar mié jue vie sáb dom 19.04.20 lun mar mié jue vie sáb dom 26.04.20 lun mar mié jue vie sáb dom 03.05.20 lun mar mié jue vie sáb dom 10.05.20 lun mar mié jue vie sáb dom 17.05.20 lun mar mié jue vie sáb dom 24.05.20 lun mar mié jue vie sáb dom
equipment shift week Hours Time 90% eff
Conveyor (100%) 1489050-XX-B 10.00 3.00 7.50 5.67 127.58 15.50 4938 5000 Demand 2400 0 110 120 130 140 150 90 2400 150 150 150 159 159 159 50 2880 170 171 171 171 171 171 2880 176 176 176 176 176 176 2880 182 182 182 182 182 182 2880 188 188 188 188 188 188 2880 194 194 194 194 194 194 3360 200 200 200 200 200 200 2880 206 206 206 206 206 206 2880 212 212 212 212 212 212 3360 218 218 218 218 218 218
Ready Prod. Plan 1880 0 105 110 120 130 140 2700 150 150 150 159 159 159 2900 171 171 171 171 171 171 3000 176 176 176 176 176 176 3100 182 182 182 182 182 182 3200 188 188 188 188 188 188 3300 194 194 194 194 194 194 3400 200 200 200 200 200 200 3500 206 206 206 206 206 206 3600 212 212 212 212 212 212 3700 218 218 218 218 218 218
Delta -520 0 105 110 110 120 90 300 140 140 150 158 159 50 20 171 171 171 171 171 120 176 176 176 176 176 220 182 182 182 182 182 320 188 188 188 188 188 420 194 194 194 194 194 40 200 200 200 200 200 620 206 206 206 206 206 720 212 212 212 212 212 340 218 218 218 218 218
IOH -520 -220 -200 -80 140 460 880 920 1540 2260 2600

Efficie n cy Co n v e y o r + U-sh a p e 43% 1,880 62% 2,700 66% 2,900 69% 3,000 71% 3,100 73% 3,200 75% 3,300 78% 3,400 80% 3,500 82% 3,600 85% 3,700
100% 12 16-mar 17-mar 18-mar 19-mar 20-mar 21-mar 22-mar 13 23-mar 24-mar 25-mar 26-mar 27-mar 28-mar 29-mar 14 30-mar 31-mar 01-abr 02-abr 03-abr 04-abr 05-abr 15 06-abr 07-abr 08-abr 09-abr 10-abr 11-abr 12-abr 16 13-abr 14-abr 15-abr 16-abr 17-abr 18-abr 19-abr 17 20-abr 21-abr 22-abr 23-abr 24-abr 25-abr 26-abr 18 27-abr 28-abr 29-abr 30-abr 01-may 02-may 03-may 19 04-may 05-may 06-may 07-may 08-may 09-may 10-may 20 11-may 12-may 13-may 14-may 15-may 16-may 17-may 21 18-may 19-may 20-may 21-may 22-may 23-may 24-may 22 25-may 26-may 27-may 28-may 29-may 30-may 31-may
Tooling Hours Days Total Actual Capacity
1489050 TESLA PN Shifts Peak 15.03.20 lun mar mié jue vie sáb dom 22.03.20 lun mar mié jue vie sáb dom 29.03.20 lun mar mié jue vie sáb dom 05.04.20 lun mar mié jue vie sáb dom 12.04.20 lun mar mié jue vie sáb dom 19.04.20 lun mar mié jue vie sáb dom 26.04.20 lun mar mié jue vie sáb dom 03.05.20 lun mar mié jue vie sáb dom 10.05.20 lun mar mié jue vie sáb dom 17.05.20 lun mar mié jue vie sáb dom 24.05.20 lun mar mié jue vie sáb dom
equipment shift week Hours Time 90% eff
Conveyor (100%) 1489059-X1-C 10.00 3.00 7.50 5.67 127.58 17.50 4374 5000 Demand 2400 0 110 120 130 140 150 90 2400 150 150 150 159 159 159 50 2880 170 171 171 171 171 171 2880 176 176 176 176 176 176 2880 182 182 182 182 182 182 2880 188 188 188 188 188 188 2880 194 194 194 194 194 194 3360 200 200 200 200 200 200 2880 206 206 206 206 206 206 2880 212 212 212 212 212 212 3360 218 218 218 218 218 218
Ready Prod. Plan 1880 0 105 110 120 130 140 2700 150 150 150 159 159 159 2900 171 171 171 171 171 171 3000 176 176 176 176 176 176 3100 182 182 182 182 182 182 3200 188 188 188 188 188 188 3300 194 194 194 194 194 194 3400 200 200 200 200 200 200 3500 206 206 206 206 206 206 3600 212 212 212 212 212 212 3700 218 218 218 218 218 218
Delta -520 0 105 110 110 120 90 300 140 140 150 158 159 50 20 171 171 171 171 171 120 176 176 176 176 176 220 182 182 182 182 182 320 188 188 188 188 188 420 194 194 194 194 194 40 200 200 200 200 200 620 206 206 206 206 206 720 212 212 212 212 212 340 218 218 218 218 218
IOH -520 -220 -200 -80 140 460 880 920 1540 2260 2600
 Estación 1 de Ruteo
Descripción del proceso

1.- Coloca el conector principal dentro de la fixtura 1 a 10

2.- Coloca el conector dentro de la fixtura 5,9 y 11
3.- Coloca el conector dentro de la fixtura 4,3,2,12,7,8,9 y 11.
Diagrama de distribucion de ruteo

Fin
Inicio

Trainning Engineering Quality

Camargo Gonzalez Nelsy Karina
Primer turno R.Perez Primer turno O. Juarez Primer turno
Martínez Soto MargaritaPrimer turno A. Diaz Segundo turno D. Hernandez Segundo turno
Rico Villagomez LizbethPrimer turno S. Cruz Tercer turno G. Sanchez Tercer turno
Rodriguez Cruz Mariana Segundo turno
Lorenzo Trejo Monica Aline
Segundo turno
Zamora Ruiz MonserratSegundo
Guadalupe
turno

Meza Ramirez Karina Maria

Tercer turno
Cacique Rosales Vicente Antonio
Tercer turno
Morales Caballero Fatima
Tercer turno
Avila Flores Hector David
Tercer turno
Hernandez Flores OmarTercer turno

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 2 de Encinte
Descripción del proceso

1.- Colocar COT-BK de Junction J1123 a Junction J1157

2.- Colocar COT-BK de Junction J1123 a salida con ID 9 y realizar spot tape de sujeción.
3.- Realizar amarre tipo pañal en Junction J1123
4.- Realizar encinte continuo de Junction J1131 a Juction J1123
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 1 de Encinte
Descripción del proceso

1.- Colocar COT-BK de Junction J1131 a salida con ID 11 y realizar spot tape de sujeción.
2.- Colocar COT-BK de Junction J1131 a salida con ID 10 y realizar spot tape de sujeción.
3.- Colocar COT-BK de Junction J1131 a salida con ID 9 y realizar spot tape de sujeción.
4.- Realizar amarre tipo pañal en Junction J1131
Diagrama de distribucion de ruteo

Inicio Fin

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 3 de Encinte
Descripción del proceso

1.- Colocar COT-BK de Junction J1123 a Salida con ID 7 y realizar spot tape de sujeción.
2.- Realizar encinte de salida con ID 12 a Junction J1161.
3.- Realizar amarre tipo pañal en Junction J1157 y continuar encinte a Junction J1161
Diagrama de distribucion de ruteo

Fin

Inicio

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 4 de Encinte
Descripción del proceso

1.- Realizar encinte de salida con ID 5 a grommet.

2.- Colocar tubo COT-BK de Junction J1161 a grommet
3.- Realizar spot tape para sujeción de grommet de una oreja y realizar encinte.
4.- Realizar encinte de Junction J1185 a J1161, despues realizar spot tape en Junction J1161.
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 5 de Encinte
Descripción del proceso

1.- Colocar COT-BK de Junction J1185 a salida con ID 4 y realizar spot tape de sujeción.
2.- Colocar COT-BK de Junction J1185 a salida con ID 3 y realizar spot tape de sujeción.
3.- Colocar COT-BK de Junction J1185 a salida con ID 2 y realizar spot tape de sujeción.
Diagrama de distribucion de ruteo

Fin

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 7
Descripción del proceso

1.- Colocar COT-BK de Junction J1185 a salida con ID 1 y realizar spot tape de sujeción.

Diagrama de distribucion de ruteo

Inicio

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 8
Secuancia Descripción del proceso Tiempo
1.- Realizar amarre tipo pañal en Punto J1185
2.- Tomar Clip 211527, colocar en fixtura C1, posterior mente colocar en arnes (Corbata hacia operador) y asegurar.
3.- Tomar Clip 211473, colocar en fixtura C2, posterior mente colocar en arnes (Corbata hacia operador) y asegurar.
4.- Tomar Clip 211527, colocar en fixtura C3, posterior mente colocar en arnes (Corbata hacia operador) y asegurar.
5.- Tomar Clip 211473, colocar en fixtura C4, posterior mente colocar en arnes (Corbata hacia operador) y asegurar.
6.- Tomar cover 211565 y encintar en rama de salida con ID 8.
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación de ruteo
Descripción del proceso

1.- Coloca conector correspondiente en fixtura 1,4,5 y 8.

2.- Coloca conector correspondiente en fixtura 9,7 y 6.
3.- Coloca conector correspondiente en fixtura 2 y 3.
Diagrama de distribucion de ruteo

Inicio

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 1 de Encinte
Descripción del proceso

1.- Colocar COT-BK de salida con ID 1 a Junction J751 y realizar spot de sujeción.
2.- Colocar COT-BK de salida con ID 2 a Junction J751 y realizar spot de sujeción.
3.- Realizar encinte de salida con ID 3 a Junction J751, colocar cover 211877 y cincho 211456
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 2 de Encinte
Descripción del proceso

1.- Colocar COT-BK de salida con ID 5 a Junction J712.

2.- Realizar spot de sujeción y realizar encinte continuo hasta Junction J712.

Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 3 de Encinte
Descripción del proceso

1.- Colocar COT-BK de salida con ID 4 a Junction J712.

2.- Realizar spot de sujeción y realizar encinte continuo hasta Junction J771.

Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 4 de Encinte
Descripción del proceso

1.- Colocar COT-BK de salida con ID 9 a Junction J613, realizar spot de sujeción y colocar cover 211496,
2.- Colocar COT-BK de Junction J522 a Junction J613.
3.- Colocar COT-BK de salida con ID 7 a Junction J522 y realizar spot de sujeción.
4.- Realizar encinte de Salida con ID 8 a Junction J613, Realizar amarre tipo pañal en Junction J613
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación 5 de Encinte
Descripción del proceso

1.- Agregar COT-BK de Junction J751 a J771 y agregar COT-BK de Junction J771 a J712
2.- Realizar encinte de Junction J751 a indicador.
3.- Ralizar Amarre tipo Pañal en Junction J771 y J712.
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación de Clips 1
Descripción del proceso

1.- Coloca Clips de corbata C3, C9, C12, C14, C19 y C20
2.- Coloca Clips de ala C4, C6, C7 y C8

Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019

 Estación de Clips 2
Descripción del proceso

1.- Coloca Clips de corbata C3, C9, C12, C14, C19 y C20.
2.- Coloca Clips de ala C4, C6, C7 y C8.
3.- Cortar corbatas y retirar arnes de tablero.
Diagrama de distribucion de ruteo

TESLA AUTOR:: DMI / NP -18.09.2019