ENGLISH

BRISTLE BLASTER®

QUALITY MADE IN GERMANY SINCE 1987

THE KEY FEATURES OF BRISTLE BLASTING Patented air cooling system Accelerator bar

Special speed reduction

for increased torque
What Is the Bristle Blasting Process? How Does the Tool Perform Blasting
Operations?
Bristle Blasting is a new process that uses a specially
designed rotary bristle tool for achieving both corrosion The bristle tips are designed to strike the corroded
removal and an anchor profile. surface with kinetic energy that is equivalent to stan- Muffler
dard processes that use grit blast media. Immediately
after the bristle tips strike the surface, they retract
(“rebound”) from the surface, which results in both Accelerator bar
Special speed reduction
corrosion removal and micro-indentation that exposes for increased torque
fresh surface.

Consequently, surfaces that have been treated by

Bristle Blasting have a texture and visual cleanliness
that mimics those obtained by traditional grit blasting
Dust exhaust attachment
processes.

Bristle Blaster ® Pneumatic Bristle Blaster ® Electric

The bristles are obstructed
(creating a tension), Technical data: Technical data:
accelerated (released from Weight: 1.1 kg | 2.4 lbs Weight: 2.2 kg | 4.9 lbs
the accelerator bar), Threaded air inlet: Rp 1/4“ Output: 700 W
impact the surface and Required hose diameter (interior): 9.5 mm | 3/8“ Voltage: 230 V (±10 %)
retract from the surface. Idle speed: 3500 min-1 120 V (±10 %)
Required flow pressure: 6.2 bar / 90 psi Idle speed: 3200 min-1
Sequences from the high-speed-video, recorded with a frame rate of 30000 frames/sec Average air consumption: 17.5 cfm | 0.5 m³/min Vibration: 2.8 m/sec2
Hub speed: 2500 rpm Vibration: 2 m/sec2 Sound pressure level: 83 dB (A)
Impact duration: 0.0003 sec Sound pressure level: 83 dB (A)

II 2G c IIA T4 X
Advantages Bristle Blaster ® Pneumatic is approved by ATEX for the use
in Zone 1 – potentially explosive atmospheres.
• visual cleanliness as achieved by grit blasting Corroded surface before and after treatment
by Bristle Blaster ®
(near-white metal or SSPC-SP 10 or Sa 2½)

• roughness capability from 40-120 μm Rz (1.6-4.7 mils) PERFORMANCE OF THE BRISTLE BLASTER ®
• hand held power tool, easy to operate and to transport
TECHNOLOGY
(weight from 1.1 kg / 2.4 lbs)

• no complex equipment, machinery or work preparation

required – only compressed air or electric power supply
• ATEX approval for use in Zone 1 (Ex II 2G c IIA T4 X) for fatigue life and improved corrosion resistance
Bristle Blaster ® Pneumatic
• grit-free process – no additional waste production
• no need for containment, no reprocessing
or disposal of used grit media
• ideal for spot repairs and touch-up work
Corrosion, Mill Scale and Coating Removal
Restores surface to near white metal visual standard
(or Sa 2½, NACE No. 2 or SSPC-SP 10)
Surface Texture / Anchor Profile
Roughness capability from 40-120 μm Rz (1.6-4.7 mils) –
Scanning electron micrograph of bristle blasted surface
depending on treated material. Also on weld seams
Eco-friendly
“Green” surface treatment, does not use or produce
hazardous materials
Improved Integritiy of Treated Surface
Generates compressive residual stress along the
treated surface for crack growth resistance, improved
Negligible Heat Generation
Surface free of thermal damage/heat marking
Simple / Economical
Eliminates the need for complex and costly abrasive
blast equipment

20x 100x
 Bristle Blaster ® Pneumatic Set:
• drive unit Bristle Blaster ® Pneumatic with air cooling and noise reduction
• adaptor systems for 23 mm- and 11 mm-belts
• accelerator bars for 23 mm- and 11 mm-belts
• air pressure regulators for 23 mm- and 11 mm-belts,
with couplings and nipples
• dust exhaust attachment
• 5 Bristle Blaster ® belts, 23 mm
• 5 Bristle Blaster ® belts, 11 mm
• in a blow mold case Item Code SP-647-BMC
As set for stainless steel or aluminum surface preparation:
incl. stainless steel belts and stainless steel accelerator bars
Irem Code SP-649-BMC

Bristle Blaster ® Electric Set:

• drive unit Bristle Blaster ®
• adaptor system for 23 mm-belts
• accelerator bar for 23 mm-belts
• 10 Bristle Blaster ® belts, 23 mm
• in a blow mold case 230 V Item Code SE-677-BMC
120 V Item Code SE-667-BMC
As set for stainless steel or aluminum surface preparation:
incl. stainless steel belts and stainless steel accelerator bar

230 V Item Code SE-678-BMC
120 V Item Code SE-668-BMC

Bristle Blaster ® Belts, Carbon Steel

bristles: 0.7 mm steel, angled, ground tips
ring color: red
23 mm: Item Code BB-033-10
11 mm: Item Code BB-034-10
(10 pack)
Bristle Blaster ® Belts, Stainless Steel
bristles: 0.7 mm stainless steel, angled, ground tips
ring color: white
23 mm: Item Code BB-102-10
11 mm: Item Code BB-103-10
(10 pack)

Adaptor Systems Swivel Connector for Air Supply Air Pressure Regulators

for 23 mm-belts: Item Code AS-009 Item Code ZU-073 for 23 mm-belts: Item Code ZU-071
for 11 mm-belts: Item Code AS-012 for 11 mm-belts: Item Code ZU-070
Item Code: P-033-EN (01/2017)

MONTI - Werkzeuge GmbH MONTI Tools Inc.

Headquarter North American Corporate Office
Hennef | Germany Houston | TX | USA
T +49 (0) 2242 9090 630 T +1 832 623 7970
info@monti.de info@monti-tools.com
www.monti.de www.monti-tools.com