Thar Energy Limited

1 x 330MW Coal Fired Power Plant

O&M HPSL – Hub Power Services Ltd.

Document POST MAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER

TITLE TREATMENT SYSTEM

Document
Number
---UNCONTROLLED---
HPSL/TEL/O/OM/GNL---

WHEN PRINTED
PREPARED CHECKED APPROVED
REV. DATE MODIFICATIONS
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ALL RIGHT PERTAINING TO THE REPRODUCTION, TRANSFORMATION AND USE OF THIS DOCUMENT. IN ANY
FORM OR MANNER REMAIN THE EXCLUSIVE PROPERTY OF HPSL

1. References
 POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

Drawing No: FA07892C-H06-15

2. SCOPE
The scope of this document is to take up the industrial waste water treatment system in service
after major maintenance works, in order to avoid any potential obstruction in the system
while heading towards operation. Following subsystem has also been taken into account in
order to make industrial waste water treatment system available completely
 Post Maintenance Checks For Waste Water System
 Post Maintenance Checks For Storage Pond
 Post Maintenance Checks For pH Regulator Tank
 Post Maintenance Checks For Reaction Tank
 Post Maintenance Checks For Inclined Plate Clarifier
 Post Maintenance Checks For Final Neutralization Pond

ADDITIONAL
STEP ACTIONS REMARKS
INFORMATION
INDUSTRIAL WASTE WATER TREATMENT SYSTEM
Post Maintenance Checks For Waste Water System
Industrial waste water auxiliary treatment system pre- Chemical System is ready
1.
start check should be carried out to Start
Check Root’s Blower-A Suction Fan is Intact Root Blower-A Kept in
2. Service
10GNC11AA*** And its Mesh is Clean
Open Root Blower-A Suction Damper isolating Valve
3.
10GNC11AA***
Check Root Blower-A Discharge Line Expansion Bellow
4.
is Intact
Check Root Blower-A Discharge Line Safety Valve is
5. Intact 10GNC11***** and Open its root Valve
10GNC11AA***
Check Root Blower-A Discharge pressure Indicator is
6. Intact 10GNC11CP101 and Open its root Valve
10GNC11AA101
Open Root Blower-A Discharge Isolating Valve
7.
10GNC11AA001
Check Root Blower-B Suction Fan is Intact
8. Root Blower-B is in Standby
10GNC12AA*** And its Mash is Clean
Close Root Blower-B Suction Damper isolating Valve
9.
10GNC12AA***
Check Root Blower-B Discharge Line Expansion Bellow
10.
is Intact
Check Root Blower-B Discharge Line Relief Valve is
11. Intact 10GNC12***** and Open its root Valve
10GNC12AA***

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 POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

Check Root Blower-B Discharge pressure Indicator is

12. Intact 10GNC12CP101 and Open its root Valve
10GNC12AA101
Close Root Blower-B Discharge Isolating Valve
13.
10GNC12AA001
Check Root Blower Common Header Vent SOV is Intact Instrument Air Supply is
14. Available
10GNC10AA101
Close Root Blower Common Header Vent SOV
15.
10GNC10AA101
Check Root Blower Air to Storage pond-1 SOV is Intact Instrument Air Supply is
16. Available
10FNC31AA001
Open Root Blower Air to Storage pond-1 SOV
17.
10FNC31AA001
Check Root Blower Air to Storage pond-2 SOV is Intact Instrument Air Supply is
18. Available
10FNC31AA001
Close Root Blower Air to Storage pond-2 SOV
10FNC31AA001
19.

Post Maintenance Checks For Storage Pond

Close Waste Water From Unit Drainage Pond isolating
1. valve 10***AA***
Close Waste Water From Condensate Polishing System
2. isolating Valve 10***AA***
Close Waste Water From CW Blow down Treatment
3. System isolating Valve 10***AA***
Instrument Air Supply is
Check and Open storage Pond-1 Inlet SOV Available; Open Storage
4. 10GNL11AA101 Pond-1 SOV if Storage Pond-
2 is standby
Instrument Air Supply is
Check and Open storage Pond-2 Inlet SOV Available; Open Storage
5. 10GNL12AA101 Pond-2 SOV if Storage Pond-
1 is in service
Check storage Pond-1 Waste Water Pump-1 Discharge
6. line Pressure Indicator is Intact 10GNL21CP501 and
Open its root Valve 10GNL21AA501
Open storage Pond-1 Waste Water Pump-1 Discharge
7. Isolating Valve 10GNL21AA001
Check storage Pond-1 Waste Water Pump-1
10GNL21AP001
A. Pump and Motor are Coupled and Coupling guard
in place. Electrical Supply is
8. B. Motor Fan cover in place. Available on XXX Board
C. DE and NDE Oil level is Sufficient.
D. Motor Ground strip in place.
E. Pump and Motor Base plate Bolts are In place

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 POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

Check storage Pond-1 Waste Water Pump-2 Discharge

9. line Pressure Indicator is Intact 10GNL22CP501 and
Open its root Valve 10GNL22AA501
Open storage Pond-1 Waste Water Pump-2 Discharge
10. Isolating Valve 10GNL22AA001
Check storage Pond-1 Waste Water Pump-2
10GNL22AP001
A. Pump and Motor are Coupled and Coupling guard
in place. Electrical Supply is
11. B. Motor Fan cover in place. Available on XXX Board
C. DE and NDE Oil level is Sufficient.
D. Motor Ground strip in place.
E. Pump and Motor Base plate Bolts are In place
Check storage Pond-2 Waste Water Pump-1 Discharge
12. line Pressure Indicator is Intact 10GNL23CP501 and
Open its root Valve 10GNL23AA501
Open storage Pond-2 Waste Water Pump-1 Discharge
13. Isolating Valve 10GNL23AA001
Check storage Pond-2 Waste Water Pump-1
10GNL23AP001
A. Pump and Motor are Coupled and Coupling guard
in place. Electrical Supply is
14. B. Motor Fan cover in place. Available on XXX Board
C. DE and NDE Oil level is Sufficient.
D. Motor Ground strip in place.
E. Pump and Motor Base plate Bolts are In place
Check storage Pond-2 Waste Water Pump-2 Discharge
15. line Pressure Indicator is Intact 10GNL24CP501 and
Open its root Valve 10GNL24AA501
Open storage Pond-2 Waste Water Pump-2 Discharge
16. Isolating Valve 10GNL24AA001
Check storage Pond-2 Waste Water Pump-2
10GNL24AP001
A. Pump and Motor are Coupled and Coupling guard
in place. Electrical Supply is
17. B. Motor Fan cover in place. Available on XXX Board
C. DE and NDE Oil level is Sufficient.
D. Motor Ground strip in place.
E. Pump and Motor Base plate Bolts are In place
Post Maintenance Checks For pH Regulator Tank
Open pH Regulator Tank Inlet Isolation Valve
1. 10GNL20AA001
Close pH Regulator Tank Drain Isolation Valve
2. 10GND10AA401
Open Acid Dosing valve 10GND10AA601, at the inlet of
3. pH regulation tank

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 POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

Open Caustic Dosing valve 10GND10AA602, at the inlet

4. of pH regulation tank
Check pH Regulator Tank Agitator Motor
10GND10AM001
A. Motor are Coupled and Coupling guard in place. Electrical Supply is
5. B. Motor Fan cover in place. Available on XXX Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Check pH Regulator Tank PH Indicator is Intact
6. 10GND10CQ001 and Open its root Valve.
PRE-START CHECK OF FLOCCULATION TANK
Close Flocculation Tank Drain Isolation Valve
1.
10GND20AA401
Open PAC Dosing valve 10GND20AA602, at the inlet of
2.
the Flocculation tank
Check Flocculation Tank Agitator Motor
10GND20AM001
A. Motor are Coupled and Coupling guard in place. Electrical Supply is
3.
B. Motor Fan cover in place. Available on XXX Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Post Maintenance Checks For Reaction Tank
Close Reaction Tank Drain Isolation Valve
1. 10GND30AA401
Open PAM Dosing valve 10GND30AA602, at the inlet of
2. Reaction Tank
Check Flocculation Tank Agitator Motor
10GND30AM001
A. Motor are Coupled and Coupling guard in place. Electrical Supply is
3. B. Motor Fan cover in place. Available on XXX Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Post Maintenance Checks For Inclined Plate Clarifier
Open Inclined Plate Clarifier Sludge Outlet Isolating
1.
Valve 10GND40AA401
Open Indicator Plate Clarifier Sludge Outlet Isolating
2.
Valve 10GND40AA402
Open Indicator Plate Clarifier Sludge Outlet Isolating
3.
Valve 10GND40AA403
Close Wash Water for Sludge Line From Industrial
4.
Water isolating Valve 10GNS10AA401
Open Clarified Sludge pump-1 Suction Isolating Valve
5.
10GNS11AA001
6. Check Clarified Sludge pump-1 Discharge Pressure
Indicator is Intact 10GNS11CP501 and Open its root

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 POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

Valve 10GNS11AA501
Open Clarified Sludge pump-1 Discharge Isolating Valve
7.
10GNS11AA002
Close Clarified Sludge pump-1 Discharge Line Drain
8.
Isolating Valve 10GNS11AA401
Check CLARIFIED SLUDGE PUMP-1 10GNS11AP001
A. Motor And Pump are Coupled and Coupling guard Electrical Supply is
in place.
9. Available on XXX
B. Motor Fan cover in place.
Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Open Clarified Sludge pump-2 Suction Isolating Valve
10.
10GNS12AA001
Check Clarified Sludge pump-2 Discharge Pressure
11. Indicator is Intact 10GNS12CP501 and Open its root
Valve 10GNS12AA501
Open Clarified Sludge pump-2 Discharge Isolating Valve
12.
10GNS12AA002
Close Clarified Sludge pump-2 Discharge Line Drain
13.
Isolating Valve 10GNS12AA401
Check CLARIFIED SLUDGE PUMP-2 10GNS12AP001
A. Motor And Pump are Coupled and Coupling guard Electrical Supply is
in place.
14. Available on XXX
B. Motor Fan cover in place.
Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Check Clarified Sludge pumps Discharge Line Common
15. Pressure Indicator is Intact 10GNS10CP101 and Open
its root isolating valve 10GNS10AA101
Post Maintenance Checks For Final Neutralization Pond
Close Final Neutralizer Pond Inlet from Storage Pond
1. Inlet isolating Valve 10GNL20AA002
Open Final Neutralizer Pond Inlet from Inclined Plate
2. Clarifier Inlet isolating Valve 10GND40AA001
Check Final Neutralizer Pond Mixer 10GND50AM001
A. Motor are Coupled and Coupling guard in place. Electrical Supply is
3. B. Motor Fan cover in place. Available on XXX
C. Motor Ground strip in place. Board
D. Motor Base plate Bolts are In place
Check Final Neutralizer Pond pH Meter Is Intact
4. 10GND50CQ101
Check Final Neutralizer Pond Level Transmitter is intact
5. 10GND50CQ101 and Open its root Valve
10GND50AA101
6. Check Clarified Water Pond Pump-1 Discharge Pressure

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 POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

Indicator is Intact 10GND61CP501 and Open its root

Valve 10GND61AA501
Open Clarified Water Pond Pump-1 Discharge Isolating
7. Valve 10GND61AA001
Check Clarified Water Pond Pump-1 10GND61AP001
A. Motor And Pump are Coupled and Coupling guard Electrical Supply is
in place.
8. B. Motor Fan cover in place.
Available on XXX
Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Check Clarified Water Pond Pump-2 Discharge Pressure
9. Indicator is Intact 10GND62CP501 and Open its root
Valve 10GND61AA501
Open Clarified Water Pond Pump-2 Discharge Isolating
10. Valve 10GND62AA001
Check Clarified Water Pond Pump-2 10GND62AP001
A. Motor And Pump are Coupled and Coupling guard Electrical Supply is
in place.
11. B. Motor Fan cover in place.
Available on XXX
Board
C. Motor Ground strip in place.
D. Motor Base plate Bolts are In place
Check Clarified Water Pond Pumps Discharge Pressure
12. Transmitter is Intact 10GND60CP101 and Open its root
Valve 10GND60AA101
Check Clarified Water Pond Pumps Discharge Flow
13. Transmitter is Intact 10GND60CF101 and Open its root
Valve 10GND60AA102
Check Clarified Water Pond Pumps Discharge pH
14. Transmitter is Intact 10GND60CA101
Check Clarified Water Pond Pumps Discharge NTU
15. Transmitter is Intact 10GND60CF101 and Open its root
Valve 10GND60CA102
Check and Close Clarified Water Pond Pumps Discharge Instrument Air Supply is
16. to Reuse Water Pond SOV is Intact 10GND60AA101 Available

Check and Open Clarified Water Pond Pumps Discharge

Instrument Air Supply is
17. to Waste Water Storage Pond SOV is Intact Available
10GND60AA102

AUTHORIZED BY:
NAME & SIGN DATE

PERFORMED BY:
NAME & SIGN DATE

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POSTMAINTENANCE CHECKS FOR INDUSTRIAL WASTE WATER TREATMENT SYSTEM
HPSL/TEL/O/OM/GNL---

COMPLETED BY:
NAME & SIGN DATE