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General Description

We have every Problem Technical Description User-friendly Configuration


under Control Software
Product Structure

Are you looking for a solution for general Our miniboards and standard hardware Our configuration software can be used
and hydraulic drive tasks? form the basis for all of our modules. for the simple and rapid configuration of
We offer you an extensive product family The various types and versions, our digital control modules.
in the area of decentralized regulating respectively, are implemented in the With the integrated REMOTE CONTROL
electronics. software. We are therefore always able to function, the controller can be controlled
From the simple power amplifier through offer you our products at affordable prices. directly and the drive can be driven without
general regulating modules all the way to higher-level control.
30-axes synchronized regulation, we
always offer you the right product for Regulation Focal Points
typical applications. Key Features
- Analog and digital power amplifiers
- General function modules - Table-orientated input
- Pressure controller - Saving and loading of parameter sets
Less is more - Monitor for displaying process data
- Synchronization controller
Our electronic assemblies are fitted to the - Position controller - 4-channel oscilloscope function with data
individual requirements of our customers. saving
Each module fulfills a specific drive - REMOTE CONTROL function
control. Product Advantages - Universal for all our digital EHCD control
This way, we can offer our customers an modules
- High-performance electronics
inexpensive alternative to complex and
- Cost-optimized design
expensive competitor products.
- Simplest handling
- High flexibility
- Robust in defence against application
Simple Installation
errors
Thanks to the use of snap-on housings,
we provide you with a simple and rapid
mounting. Interfaces
- PC interface for configuration
- Profibus (optional)
Rapid Commissioning
Simple and rapid commissioning of our
digital modules is made possible thanks to
our configuration software.

We are there for You


Our competency center for
electrohydraulic control is happy to help
you further with any questions and
problems that may arise.
Download
under:
E 24.000.2/10.14

www.hydac.com
2
Power Amplifiers
Overview
EHCD-A***

Analog and digital Power Amplifiers Type Code Power Amplifier


and Plug Amplifier

The digital power amplifiers are also


available with Profibus.

Analog
EHCD-AM002XXXR

Digital
EHCD-AM002XXXD
EHCD-AM003XXXD

Digital with Profibus


EHCD-AM002PXXD
EHCD-AM003PXXD

Plug Amplifier
Input-Signal 0… 10 V
EHCD-AP011XXXD

Input-Signal 4… 20 mA
EHCD-AP012XXXD

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Power Amplifier
Analog, 2 solenoids
EHCD-AM002XXXR

Analog Power Amplifier for Technical Data:


proportional valves with two Supply voltage [VDC] 12... 30 (incl. ripple)
solenoids Current consumption [mA] < 100 plus solenoid current
External fuse [A] solenoid current dependent, medium time-lag
The MIN, MAX, RAMP and DITHER Reference voltage [V] 8 (max. 10 mA)
settings are entered using a potentiometer. Setting
These power amplifier works with an MIN [%] 0... 75
internal micro controller. MAX [A] 1.0, 1.6 or 2.6 (adjustable via DIL)
[%] 30... 100 (via MAX potentiometer)
An output current range from 1.0 A to 2.6 A
RAMP [s] 0.1... 15
can be implemented.
DITHER [Hz] 120
Notification of typical faults, such as a cable
[%] 0... 17.5 (in increments of 2.5)
break in the input signal (4...20 mA) or a Analog inputs [V] ±5 / ±10 / 0... 10 (90 kΩ)
cable break in the connection to the (set point) [mA] 4... 20 (500 Ω)
solenoids, is provided by the LEDs. Signal resolution [%] < 0,1 incl. Oversampling
PWM power outputs [A] 1.0, 1.6 or 2.6 (adjustable via DIL)
PWM frequency [Hz] 80-340 or 2000
Controller sampling time [ms] 1
Solenoid current control [ms] 0,167
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] -25... +60
Humidity [%] < 95 (non-condensing)
Connections 4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011
E 2.418.2/10.14

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Dimensions: Type Code Power Amplifier analog, 2 solenoids
(For width, see technical data)

Block Diagram:
E 2.418.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
6 IRL: www.hydac.com Subject to technical modifications.
Power Amplifier
Digital, 2 solenoids
EHCD-AM002XXXD

Digital Power Amplifier for Technical Data:


proportional valves with two Supply voltage [VDC] 12... 30 (incl. ripple)
solenoids Current consumption [mA] < 100 plus solenoid current
External fuse [A] solenoid current dependent, medium time-lag
The operation of this power amplifier is Reference voltage [V] 8 (max. 10 mA)
completely digital. Setting Software
All settings can be entered flexibly via the MIN [%] Software
RS232C interface and the configuration MAX [A] Software
[%] Software
software, ensuring 100% reproducibility.
RAMP [s] Software
This is an advantage, particularly for serial
DITHER [Hz] Software
utilization and for adjustment to various
[%] Software
proportional valves. Digital inputs [V] Logic 0: < 2
The integrated power output stage enables [V] Logic 1: > 10
an affordable and space-saving design. Input resistance [kΩ] 25
The output current is controlled and Digital outputs [V] Logic 0: < 2
therefore independent from the supply [V] Logic 1: > 10 (50 mA)
voltage and the magneto-resistance. Analog inputs [V] ±10 / 0... 10 (100 kΩ)
4 ramps and a characteristic curve (set point) [mA] 4... 20 (390 Ω)
linearization via freely definable XY-points Signal resolution [%] < 0.1 incl. oversampling
are available for adjusting the flow rate or PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
pressure curves. Monitored for cable break and short circuit
Notification of typical faults, such as a cable Controller sampling time [ms] 1
break in the input signal (4...20 mA) or a Solenoid current control [ms] 0.167
cable break in the connection to the Serial interface RS232C, 9,6... 57,6 kBaud, 1 stop bit,
solenoids, is provided by the LEDs and a NO parity, echo mode
switching output. Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
A typical application is the current Flammability class V0 (UL94)
Housing width [mm] 23
controlled activation of directional, throttle
Protection class IP 20
and pressure valves.
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Vibrations - IEC 60068-2-6
(GL specification; category C)
Connections RS232: 3.5 mm JISC-6560
4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.419.2/10.14

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Dimensions: Type Code Power Amplifier digital, 2 solenoids
(For width, see technical data)

Block Diagram:
E 2.419.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
8 IRL: www.hydac.com Subject to technical modifications.
Power Amplifier
Digital, 2 solenoids, Profibus
EHCD-AM002PXXD

Digital Power Amplifier with Technical Data:


Profibus for proportional valves with Supply voltage [VDC] 12... 30 (incl. ripple)
two solenoids Current consumption [mA] < 200 plus solenoid current
External fuse [A] solenoid current dependent, medium time-lag
The operation of this power amplifier is Reference voltage [V] 8 (max. 10 mA)
completely digital. Setting Software
All settings can be entered flexibly via the MIN [%] Software
RS232C interface and the configuration MAX [A] Software
[%] Software
software, ensuring 100% reproducibility.
RAMP [s] Software
This is an advantage, particularly for serial
DITHER [Hz] Software
utilization and for adjustment to various
[%] Software
proportional valves. Profibus DP
The integrated power output stage enables Baud rate [kbit/s] 9.6... 12000
an affordable and space-saving design. ID number - 1810h
The output current is controlled and there- Digital inputs [V] Logic 0: < 2
fore independent from the supply voltage [V] Logic 1: > 10
and the magneto-resistance. Input resistance [kΩ] 25
4 ramps and a characteristic curve Digital outputs [V] Logic 0: < 2
linearization via freely definable XY-points [V] Logic 1: > 10 (50 mA)
are available for adjusting the flow rate or PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
pressure curves. Monitored for cable break and short circuit
The amplifier is controlled via the Profibus. Controller sampling time [ms] 1
Notification of typical faults, such as a cable Solenoid current control [ms] 0.167
break in the input signal (4...20 mA) or a Serial interface RS232C, 9,6... 57,6 kBaud, 1 stop bit,
cable break in the connection to the NO parity, echo mode
solenoids, is provided by the LEDs and the Housing Snap-on module in accordance with EN 50022
Profibus. Polyamide PA6.6
Flammability class V0 (UL94)
A typical application is the current Housing width [mm] 46
Protection class IP 20
controlled activation of directional, throttle
Temperature range [°C] -20... +60
and pressure valves.
Humidity [%] < 95 (non-condensing)
Connections RS232: 3.5 mm JISC-6560
7 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.420.2/10.14

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Dimensions: Type Code Power Amplifier digital, 2 solenoids, profibus
(For width, see technical data)

Block Diagram:
E 2.420.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
10 IRL: www.hydac.com Subject to technical modifications.
Power Amplifier
Digital, 2 independent solenoids
EHCD-AM003XXXD

Digital Power Amplifier for two Technical Data:


independent proportional valves, Supply voltage [VDC] 12... 30 (incl. ripple)
each with one solenoid Current consumption [mA] < 100 plus solenoid current
External fuse [A] solenoid current dependent, medium time-lag
The operation of this power amplifier is Reference voltage [V] 8 (max. 10 mA)
completely digital. Setting Software
All settings can be entered flexibly via the MIN [%] Software
RS232C interface and the configuration MAX [A] Software
[%] Software
software, ensuring 100% reproducibility.
RAMP [s] Software
This is an advantage, particularly for serial
DITHER [Hz] Software
utilization and for adjustment to various
[%] Software
proportional valves. Digital inputs [V] Logic 0: < 2
The integrated power output stage enables [V] Logic 1: > 10
an affordable and space-saving design. Input resistance [kΩ] 25
The output current is controlled and Digital outputs [V] Logic 0: < 2
therefore independent from the supply [V] Logic 1: > 10 (50 mA)
voltage and the magneto-resistance. Analog inputs [V] 0... 10 (100 kΩ)
A characteristic curve linearization via (set point) [mA] 4... 20 (390 Ω)
freely definable XY-points is available for Signal resolution [%] < 0.1 incl. oversampling
adjusting the flow rate or pressure curves. PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
The output stage can be switched between Monitored for cable break and short circuit
current control and voltage control. Controller sampling time [ms] 1
Notification of typical faults, such as a cable Solenoid current control [ms] 0.167
break in the input signal (4...20 mA) or a Serial interface RS232C, 9,6... 57,6 kBaud, 1 stop bit,
cable break in the connection to the NO parity, echo mode
solenoids, is provided by the LEDs and a Housing Snap-on module in accordance with EN 50022
switching output. Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
A typical application is the activation of flow
Protection class IP 20
and pressure valves.
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Vibrations - IEC 60068-2-6
(GL specification; category C)
Connections RS232: 3.5 mm JISC-6560
4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.421.2/10.14

11
Dimensions: Type Code Power Amplifier digital, 2 independent solenoids
(For width, see technical data)

Block Diagram:
E 2.421.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
12 IRL: www.hydac.com Subject to technical modifications.
Power Amplifier
Digital, 2 independent solenoids,
Profibus
EHCD-AM003PXXD

Digital Power Amplifier with Technical Data:


Profibus for two independent Supply voltage [VDC] 12... 30 (incl. ripple)
proportional valves, each with one Current consumption [mA] < 200 plus solenoid current
solenoid External fuse [A] solenoid current dependent, medium time-lag
Reference voltage [V] 8 (max. 10 mA)
Setting Software
The operation of this power amplifier is
MIN [%] Software
completely digital.
MAX [A] Software
All settings can be entered flexibly via the
[%] Software
RS232C interface and the configuration RAMP [s] Software
software, ensuring 100% reproducibility. DITHER [Hz] Software
This is an advantage, particularly for serial [%] Software
utilization and for adjustment to various Profibus DP
proportional valves. Baud rate [kbit/s] 9.6... 12000
The integrated power output stage enables ID number - 1810h
an affordable and space-saving design. Digital inputs [V] Logic 0: < 2
The output current is controlled and [V] Logic 1: > 10
therefore independent from the supply Input resistance [kΩ] 25
voltage and the magneto-resistance. Digital outputs [V] Logic 0: < 2
A characteristic curve linearization via [V] Logic 1: > 10 (50 mA)
freely definable XY-points is available for PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
adjusting the flow rate or pressure curves. Monitored for cable break and short circuit
The output stage can be switched between Controller sampling time [ms] 1
current control and voltage control. Solenoid current control [ms] 0.167
The amplifier is controlled via the Profibus. Serial interface RS232C, 9,6... 57,6 kBaud, 1 stop bit,
Notification of typical faults, such as a cable NO parity, echo mode
break in the input signal (4...20 mA) or a Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
cable break in the connection to the
Flammability class V0 (UL94)
solenoids, is provided by the LEDs and the
Housing width [mm] 46
Profibus.
Protection class IP 20
Temperature range [°C] -20... +60
A typical application is the activation of flow Humidity [%] < 95 (non-condensing)
and pressure valves. Connections RS232: 3.5 mm JISC-6560
7 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.422.2/10.14

13
Dimensions: Type Code Power Amplifier digital, 2 independent solenoids, profibus
(For width, see technical data)

Block Diagram:
E 2.422.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
14 IRL: www.hydac.com Subject to technical modifications.
Power Amplifier
Digital, universal, up to 2 solenoids
EHCD-AM005XXXU

Universal digital power amplifier Technical Data:


for proportional directional, Supply voltage [VDC] 12... 30 (incl. ripple)
pressure or needle valves with Current consumption max. [mA] 100 (plus solenoid current)
two or one solenoid External fuse [A] solenoid current dependent, medium time-lag
Reference voltage [V] 8 (max. 25 mA)
Setting Software
This universal module is designed for the
MIN [%] 0… 60
control of a directional valve having two
MAX [%] 50… 100
solenoids, or up to two independent
CURRENT [A] 0.5… 2.6
pressure or needle valves, each with a RAMP [s] 0.001… 120
solenoid. DITHER [Hz] 60… 400
The operation of this power amplifier is [%] 0… 30
completely digital. Digital inputs [V] Logic 0: < 2
All settings can be entered flexibly via the [V] Logic 1: > 12
USB interface and the configuration Input resistance [kΩ] 25
software, ensuring 100% reproducibility. Digital outputs [V] Logic 0: < 2
This is an advantage, particularly for serial [V] Logic 1: > 12 (50 mA)
utilization and for adjustment to various Analog inputs [V] -10… 10; 0... 10 (90 kΩ)
proportional valves. (set point) [mA] 4... 20 (390 Ω)
The integrated power output stage enables Signal resolution [%] < 0.01
an affordable and space-saving design. PWM power outputs [A] 0.5… 2.6 (infinitely adjustable via software)
The output current is controlled and Monitored for cable break and short circuit
therefore independent from the supply Controller sampling time [ms] 1
voltage and the magneto-resistance. Solenoid current control [ms] 0.125
A characteristic curve linearization via Housing Snap-on module in accordance with EN 50022
freely definable XY-points is available for Polyamide PA6.6
Flammability class V0 (UL94)
adjusting the flow rate or pressure curves.
Housing width [mm] 23
Notification of faults, such as a cable break
Protection class IP 20
in the input signal (4...20 mA) or a cable
Temperature range [°C] -20... +60
break in the connection to the solenoid, is Humidity [%] < 95 (non-condensing)
provided by the LEDs and a switching Vibrations - IEC 60068-2-6 (category C)
output. Connections USB 2.0 Type B Female
4 x 4-pin connection blocks
Typical applications are current-controlled PE: via DIN support rail
activations of proportional directional, EMC EN 61000-6-2: 8/2005 / AC:2005
pressure and needle valves. EN 61000-6-4: 6/2007 + A1: 2011

The configuration is effected using our configuration software.


USB cable required with the type B connector.
E 2.429.2/10.14

15
Dimensions: Type Code Power Amplifier digital, universal, up to 2 solenoids
(For width, see technical data)

Block diagram for the single-channel directional valve control:

Block diagram for dual-channel pressure or needle valve control:


E 2.429.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach / Saar
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-Mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
16 Internet: www.hydac.com Subject to technical modifications.
Power Amplifier
Digital, 1 solenoid, Plug Amplifier
EHCD-AP011XXXD / EHCD-AP012XXXD

Digital Plug Amplifier for one Technical Data:


proportional solenoid Supply voltage [VDC] 12... 30 (incl. ripple)
Current consumption [mA] < 100 plus solenoid current
Variants Input Signal External fuse [A] solenoid current dependent, medium time-lag
Setting Software
Input-Signal 0… 10 V MIN [%] Software
EHCD-AP011XXXD MAX [A] Software
[%] Software
Input-Signal 4… 20 mA RAMP [s] Software
EHCD-AP012XXXD DITHER [Hz] Software
[%] Software
Analog inputs for set point [V] 0... 10 (100 kΩ)
(Dependent on variant) [mA] 4... 20 (250 Ω)
This completely digital version is configured
Signal resolution [%] < 0,1 incl. oversampling
on-site at the plug using two buttons and a PWM power outputs [A] up to 2.5
selector switch. Controller sampling time [ms] 1
The configuration is supported by an LED Solenoid current control [ms] 0.167
display. Interface box LIN-Bus, 19.2 kBaud, Half-Duplex
Configuration is also possible using our Housing Plug housing GDM2011
configuration software in connection with a DIN EN 175 301-803-A
USB interface box. Protection class IP 65 with seal
The small and compact design is achieved Temperature range [°C] -20... +65
at low cost through digital electronic Connections M12, 5-pole plug connector (DESINA standard)
construction and a standard Hirschmann Valve connector
housing (GDM 2011). EMC EN 61000-6-2: 2005
The plug amplifier is equipped with an M12 EN 61000-6-3: 2007 + A1: 2011
plug connector (DESINA standard).
Configuration occurs on-site at the plug (not all parameters available) or via our configuration
software with an additional interface box (available separately, see page 19).

E 2.417.2/10.14

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Dimensions: Type Code Power Amplifier digital, 1 solenoid, Plug Amplifier

Block Diagram:
E 2.417.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
18 IRL: www.hydac.com Subject to technical modifications.
Interface Box
EHCD-APIFB for Plug Amplifier
EHCD-AP011XXXD and -AP012XXXD

Interface Box for Plug Amplifier Type Code Power Amplifier Interface Box for Plug Amplifier
EHCD-AP011XXXD and -AP012XXXD

The interface box is looped into the valve


cable with an M12 plug connector (DESINA
standard).
A USB interface (type B) is used as the
configuration interface.
The configuration is effected using our
configuration software.

Block diagram:

E 2.423.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
IRL: www.hydac.com Subject to technical modifications. 19
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E 24.000.2/10.14

20
Control Modules
Overview
EHCD-CM***

Type Code Control Modules

Control Modules in different


Versions

General function modules


- Set point modules
- PID controllers
- Ramp and linearization modules
- Speed control module

Pressure control modules


- for pressure valves
- with two sensor inputs

Synchronization control modules


- with analog target position specification
- with SSI and CAN-/Profi-Bus

Position control modules


- simple positioning modules
- universal positioning modules
- 2-axes positioning modules
- position and force control modules

E 24.000.2/10.14

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Control Modules, general
Set Point Module, analog
EHCD-CMSEPXXAXR

Set Point Module, analog version Technical Data:


Supply voltage [VDC] 12... 30 (incl. ripple)
In the case of the analog variant four set Current consumption [mA] < 100
points can be set via four potentiometers. External fuse [A] approx. 1, medium time-lag
These can then be called up via digital Digital inputs [V] 12 / 24 (25 mA)
actuation. Input resistance [kΩ] 1
The polarity of the output (0...10 V) can be Digital outputs [V] Logic 0: < 2
reversed. [V] Logic 1: > 10 (50 mA)
Analog outputs [V] 0... 10 (polarity can be reversed)
Signal resolution [%] 0.024
Controller sampling time [ms] 1
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections 4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

E 2.401.2/10.14

23
Dimensions: Type Code Control Modules Set Point Module, analog
(For width, see technical data)

Block Diagram:
E 2.401.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
24 IRL: www.hydac.com Subject to technical modifications.
Control Modules, general
Set Point Modules, digital
EHCD-CMSEPXX**P

Set Point Modules, digital version Technical Data:


(optional with Power Output Stage) Supply voltage [VDC] 12... 30 (incl. ripple)
Current consumption [mA] < 100 (plus solenoid current)
Standard External fuse [A] solenoid current dependent, medium time-lag
EHCD-CMSEPXXAXP Reference voltage [V] 10 (max. 10 mA)
EHCD-CMSEPXXIXP Digital inputs [V] Logic 0: < 2
[V] Logic 1: > 10
With Power Output Stage Input resistance [kΩ] 25
EHCD-CMSEPXXXPP Digital outputs [V] Logic 0: < 2
[V] Logic 1: > 10 (50 mA)
Analog inputs [V] ±10 (90 kΩ)
Signal resolution [%] 0.01 incl. oversamling
The digital variants are equipped with 16
Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
digital retrievable set points and the
[mA] 4... 20 (390 Ω)
associated ramp times. An analog set point Signal resolution [%] 0.024
input is available in addition. This can be PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
linked through a programmable function Monitored for cable break and short circuit
with the digital set point which has been Controller sampling time [ms] 1
retrieved. Solenoid current control [ms] 0.167
The ramp generation is implemented with a Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
jerk limitation in order to ensure particularly NO parity, echo mode
gentle behavior. Housing Snap-on module in accordance with EN 50022
The output stage supports the adjustment Polyamide PA6.6
to the proportional valves through overlap Flammability class V0 (UL94)
compensation as a jump function to the Housing width [mm] 23 / 46 with power output stage
characteristic curve linearization. Protection class IP 20
A monitoring range of the input signal can Temperature range [°C] -20... +60
be programmed and reported via the status Humidity [%] < 95 (non-condensing)
output. Connections RS232: 3.5 mm JISC-6560
Typical applications include rapid feed 4/8 x 4-pin connection blocks
/creep feed control, retrievable nominal PE: via DIN support rail
velocity or pressure values, characteristic EMC EN 61000-6-2: 2005
curve adjustments and signal range EN 61000-6-3: 2007 + A1: 2011
monitorings and also ramp generation for
drives with critical accelerations.
The configuration is effected using our configuration software.
Configuration cable necessary (see page 61).
E 2.400.2/10.14

25
Dimensions: Type Code Control Modules Set Point Modules, digital
(For width, see technical data)

Block Diagram:
E 2.400.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
26 IRL: www.hydac.com Subject to technical modifications.
Control Modules, general
PID Controller
EHCD-CMPIDXA*XA

PID Controllers Technical Data:


Supply voltage [VDC] 12... 30 (incl. ripple)
EHCD-CMPIDXAAXA Current consumption [mA] < 100
EHCD-CMPIDXAIXA External fuse [A] approx. 1, medium time-lag
Digital inputs [V] Logic 0: < 2
[V] Logic 1: > 10
These assemblies are used for the general Input resistance [kΩ] 25
control of proportional controlled systems. Digital outputs [V] Logic 0: < 2
The control structure is designed as a [V] Logic 1: > 10 (50 mA)
classic PID control. Analog inputs [V] 0... 10 (25 kΩ)
A short cycle time of 1 ms offers sufficient (Sensor signal and set point) [mA] 4… 20 (250 Ω)
reserve, even in the case of dynamic Signal resolution [%] 0.01 incl. oversampling
Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
control requirements.
[mA] 4... 20 (390 Ω)
As an alternative, work can be performed
Signal resolution [%] 0.024
with various sensors (0...20 mA, 4...20 mA,
Controller sampling time [ms] 1
0...10 V).
Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
The output signal is available as active NO parity, echo mode
differential output for the direct connection Housing Snap-on module in accordance with EN 50022
of actuators (0...10 V, optional 4...20 mA). Polyamide PA6.6
A REMOTE CONTROL function can be Flammability class V0 (UL94)
activated to simplify commissioning. In Housing width [mm] 23
other words, remote control is possible via Protection class IP 20
the RS232C interface using our Temperature range [°C] -20... +60
configuration software. Humidity [%] < 95 (non-condensing)
Connections RS232: 3.5 mm JISC-6560
Typical applications are dynamic PID
4 x 4-pin connection blocks
controls for force, pressure and speed. PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.402.2/10.14

27
Dimensions: Type Code Control Modules PID Controllers
(For width, see technical data)

Block Diagram:
E 2.402.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
28 IRL: www.hydac.com Subject to technical modifications.
Control Modules, general
Ramp and Linearization Module
EHCD-CMRLIXX*XA

Ramp and Linearization Modules Technical Data:


Supply voltage [VDC] 12... 30 (incl. ripple)
EHCD-CMRLIXXAXA Current consumption [mA] < 100
EHCD-CMRLIXXIXA External fuse [A] approx. 1, medium time-lag
Digital inputs [V] Logic 0: < 2
[V] Logic 1: > 10
These modules are used to adjust PLC Input resistance [kΩ] 25
signals (±10 V, 0...10V, 4...20 mA) for Digital outputs [V] Logic 0: < 2
typical proportional valves with an [V] Logic 1: > 10 (50 mA)
integrated power output stage. Analog inputs [V] 0... 10 (25 kΩ); ±10 (90 kΩ)
The signal input scaling, the ramp time [mA] 4… 20 (250 Ω)
function (four-quadrant ramp, linear or jerk Signal resolution [%] 0.01 incl. Oversampling
Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
limitted) and the free signal linearization are
[mA] 4... 20 (390 Ω)
used for optimum adjustment to the various
Signal resolution [%] 0.024
applications.
Controller sampling time [ms] 1
Analog differential output 0...10 V (optional
Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
4...20 mA). NO parity, echo mode
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3.5 mm JISC-6560
4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.403.2/10.14

29
Dimensions: Type Code Control Modules Ramp and Linearization Modules
(For width, see technical data)

Block Diagram:
E 2.403.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
30 IRL: www.hydac.com Subject to technical modifications.
Control Modules, general
Speed Control Module
EHCD-CMSPCXIXPA

Speed Control Module with Technical Data:


integrated Power Output Stage Supply voltage [VDC] 12... 30 (incl. ripple)
Current consumption [mA] < 100 plus solenoid current
This module is used for speed or velocity External fuse [A] solenoid current dependent, medium time-lag
control. Reference voltage [V] 8 (max. 10 mA)
A power output stage for proportional Digital inputs [V] Logic 0: < 2
valves is already integrated (output current [V] Logic 1: > 10
up to 2.6 A). Input resistance [kΩ] 25
The set point is actuated via a 0...10 V Digital outputs [V] Logic 0: < 2
signal (optional 4...20 mA with cable break [V] Logic 1: > 10 (50 mA)
Analog inputs [V] 0... 10 (25 kΩ)
and short circuit monitoring).
(Sensor signal and set point) [mA] 4… 20 (250 Ω)
Alternatively, an internal set point can also
Signal resolution [%] 0.1 incl. oversampling
be permanently programmed (fixed speed
Pulse input [V] Logic 0: < 2
control for generators). [V] Logic 1: > 10 (1 mA)
The ramp function and the PID controller [Hz] 80... 4000
are universally applicable. PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
The output stage is monitored for cable Monitored for cable break and short circuit
breakage and overcurrent (short circuit) Controller sampling time [ms] 1
and switches the respective output stage Solenoid current control [ms] 0.167
off in the event of an error. Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
Typical applications are rpm controls with NO parity, echo mode
pulse tachometers. Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3.5 mm JISC-6560
4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.404.2/10.14

31
Dimensions: Type Code Control Modules Speed Control Module
(For width, see technical data)

Block Diagram:
E 2.404.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
32 IRL: www.hydac.com Subject to technical modifications.
Pressure Control Modules
Pressure Control Module for
Pressure Valves
EHCD-CMPREXAXPA

Pressure Control Module for Pressure Technical Data:


Valves with integrated Power Output Supply voltage [VDC] 12... 30 (incl. ripple)
Stage Current consumption [mA] < 100 plus solenoid current
External fuse [A] solenoid current dependent, medium time-lag
This module is used for pressure control. Reference voltage [V] 8 (max. 10 mA)
A power output stage for proportional valves Digital inputs [V] Logic 0: < 2
up to 2.6 A is already integrated. [V] Logic 1: > 10
The set point and the actual value are set up Input resistance [kΩ] 25
Digital outputs [V] Logic 0: < 2
via a 0...10 V signal (optional 4...20 mA with
[V] Logic 1: > 10 (50 mA)
cable breakage and overcurrent monitoring).
Analog inputs [V] 0... 10 (90 kΩ)
The ramp function and the PID controller are
(Sensor signal and set point) [mA] 4… 20 (390 Ω)
universally applicable. Signal resolution [%] 0.1 incl. oversampling
PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
Monitored for cable break and short circuit
Controller sampling time [ms] 1 (variable)
Solenoid current control [ms] 0.167
Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
NO parity, echo mode
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3.5 mm JISC-6560
4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.405.2/10.14

33
Dimensions: Type Code Control Modules Pressure Control Module for Pressure Valves
(For width, see technical data)

Block Diagram:
E 2.405.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
34 IRL: www.hydac.com Subject to technical modifications.
Pressure Control Modules
Pressure Control Module with high
Sensor Interface Resolution
EHCD-CMPREXH**A

Pressure Control Module for Technical Data:


Pressure Valves, Supply voltage [VCD] 12... 30 (incl. rippel)
high Sensor Interface Resolution Current consumption [mA] < 100 (plus solenoid current)
(Power Output Stage optional) External fuse [A] solenoid current dependent, medium time-lag
Digital inputs [V] Logik 0: < 2
[V] Logik 1: > 10
Standard
Input resistance [kΩ] 25
EHCD-CMPREXHAXA
Digital outputs [V] Logik 0: < 2
EHCD-CMPREXHIXA
[V] Logik 1: > 10 (50 mA)
Analog inputs [V] 0... 10 (25 kΩ)
With Power Output Stage (Sensor signal and set point) [mA] 4... 20 (250 Ω)
EHCD-CMPREXHXPA Signal resolution [%] 0.01 incl. oversampling
Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
[mA] 4... 20 (390 Ω)
This module is used for pressure control. Signal resolution [%] 0.024
optional a power output stage up to 2.6 A PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
is available. Monitored for cable break and short circuit
The set point and the actual value are set up Controller sampling time [ms] 1 (variable)
via a 0...10 V signal (optional 4...20 mA, with Solenoid current control [ms] 0,167
cable breakage and short circuit monitoring). Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
NO parity, echo mode
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23 / 46 with power output stage
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3,5 mm JISC-6560
4/8 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.425.2/10.14

35
Dimensions: Type Code Control Modules Pressure Control Module for Pressure Valves,
(For width, see technical data) high Sensor Interface Resolution

Block Diagram:
E 2.425.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
36 IRL: www.hydac.com Subject to technical modifications.
Pressure Control Modules
Pressure Limitation Control Module
with analog set point
EHCD-CMPREXT*XA

Pressure Limitation Control Modules Technical Data:


with analog Set Point Supply voltage [VDC] 12... 30 (incl. rippel)
Current consumption [mA] < 100
EHCD-CMPREXTAXA External fuse [A] approx. 1, medium time-lag
EHCD-CMPREXTIXA Digital inputs [V] Logik 0: < 2
[V] Logik 1: > 10
Input resistance [kΩ] 25
These modules were developed for the Digital outputs [V] Logik 0: < 2
purpose of controlling pressure-controlled [V] Logik 1: > 10 (50 mA)
hydraulic axes via analog interfaces. Analog inputs [V] 0... 10 (25 kΩ)
(Sensor signal and set point) [mA] 4... 20 (250 Ω)
Available is a classic p/Q control concept
Signal resolution [%] 0.01 incl. oversampling
with pressure limitation control
Q-input [V] ±10 (90 kΩ)
Possible are force/pressure control with one
Signal resolution [%] 0.024
pressure sensor or differential pressure Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
control with two pressure sensors. [mA] 4... 20 (390 Ω)
The differential output is designed for the Signal resolution [%] 0.024
actuation of proportional valves with Controller sampling time [ms] 1
integrated or external electronics Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
(differential input). NO parity, echo mode
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3,5 mm JISC-6560
4 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.406.2/10.14

37
Dimensions: Type Code Control Modules Pressure Limitation Control Modules with
(For width, see technical data) analog Set Point

Block Diagram:
E 2.406.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
38 IRL: www.hydac.com Subject to technical modifications.
Pressure Control Modules
Pressure Limitation Control Module
with Profibus
EHCD-CMPREPT*XD

Pressure Limitation Control Modules Technical Data:


with Profibus Supply voltage [VDC] 24 (±5%)
Current consumption [mA] < 250
EHCD-CMPREPTAXD External fuse [A] approx. 1, medium time-lag
EHCD-CMPREPTIXD Profibus DP
Baud rate [kbit/s] 9.6... 12000
ID number - 1810h
These modules were developed for the Digital inputs [V] Logik 0: < 2
purpose of controlling pressure-controlled [V] Logik 1: > 10
hydraulic axes via an integrated Profibus Input resistance [kΩ] 25
Digital outputs [V] Logik 0: < 2
interface.
[V] Logik 1: > 10 (50 mA)
Available is a classic p/Q control concept
Analog inputs [V] 0... 10 (25 kΩ)
with pressure limitation control.
(Sensor signal) [mA] 4... 20 (250 Ω)
Possible are force/pressure control with one Signal resolution [%] 0.01 incl. oversampling
pressure sensor or differential pressure Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
control with two pressure sensors. [mA] 4... 20 (390 Ω)
With this profibus version it is possible to Signal resolution [%] 0.024
specify negative forces. Controller sampling time [ms] 1
The differential output is designed for the Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
actuation of proportional valves with NO parity, echo mode
integrated or external electronics Housing Snap-on module in accordance with EN 50022
(differential input). Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 46
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3,5 mm JISC-6560
7 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.406.2/10.14

39
Dimensions: Type Code Control Modules Pressure Limitation Control Modules
(For width, see technical data) with Profibus

Block Diagram:
E 2.406.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
40 IRL: www.hydac.com Subject to technical modifications.
Synchronization Control
Modules
Synchronization Control Modules with
analog Target Position Specification
EHCD-CMSYNXA**A

Synchronization Control Modules Technical Data:


with analog Target Position Supply voltage [VDC] 12... 30 (incl. rippel)
Specification Current consumption [mA] < 100 (plus solenoid current)
(optional with Power Output Stage) External fuse [A] solenoid current dependent, medium time-lag
Digital inputs [V] Logik 0: < 2
[V] Logik 1: > 10
Standard
Input resistance [kΩ] 25
EHCD-CMSYNXAAXA
Digital outputs [V] Logik 0: < 2
EHCD-CMSYNXAIXA
[V] Logik 1: > 10 (50 mA)
Analog inputs [V] 0... 10 (25 kΩ)
With Power Output Stage (Sensor signal and set point) [mA] 4... 20 (250 Ω)
EHCD-CMSYNXAXPA Signal resolution [%] 0.01 incl. oversampling
Velocity input [V] 0... 10 (100 kΩ)
Signal resolution [%] 0.01
These modules are used for the control of Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
hydraulic positioning drives with the [mA] 4... 20 (390 Ω)
possibility of overlaid synchronization Signal resolution [%] 0.024
control with additional modules. PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
Proportional valves with integrated or Monitored for cable break and short circuit
external electronics can be actuated with Controller sampling time [ms] 1 (variable)
the differential output (0...10 V, optional Solenoid current control [ms] 0.167
4...20 mA). Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
optional, a power output stage up to 2.6 A NO parity, echo mode
can be integrated. Housing Snap-on module in accordance with EN 50022
The overlaid synchronization controller Polyamide PA6.6
influences the velocity of the axis (slave Flammability class V0 (UL94)
axis). Housing width [mm] 23 / 46 with power output stage
Positioning errors during the run cause an Protection class IP 20
increase or decrease in velocity, resulting in Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
the synchronization error being corrected.
Connections RS232: 3,5 mm JISC-6560
Switching variants are master/slave function
4/8 x 4-pin connection blocks
or median value formation with two axes.
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.407.2/10.14

41
Dimensions: Type Code Control Modules Synchronization Control Modules with analog
(For width, see technical data) Target Position Specification

Block Diagram:
E 2.407.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
42 IRL: www.hydac.com Subject to technical modifications.
Synchronization Control
Modules
Synchronization Control Module with
SSI Interface and CAN-/Profibus
EHCD-CMSYNCD*XD

Synchronization Control Modules Technical Data:


with SSI Interface and CAN-/Profibus Supply voltage [VDC] 24 (±5%)
Current consumption [mA] < 200 plus sensor current consumption
EHCD-CMSYNCDAXD External fuse [A] sensor current dependent, medium time-lag
EHCD-CMSYNCDIXD Digital inputs [V] Logik 0: < 2
[V] Logik 1: > 10
Input resistance [kΩ] 25
These modules are connected to the Digital outputs [V] Logik 0: < 2
Profibus by means of a CAN-/Profibus [V] Logik 1: > 10 (50 mA)
coupler (order separately, see page 60). Analog inputs [V] 0... 10 (25 kΩ)
(Sensor signal) [mA] 4... 20 (250 Ω)
The set point, the control byte and the status
Signal resolution [%] 0.01 incl. oversampling
byte are transmitted via the fieldbus.
SSI sensor input RS422 specification: bit width, code and
The distance measurement can be carried
resolution programmable
out analogously or digitally via the SSI Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
sensor interface. [mA] 4... 20 (390 Ω)
A distance resolution of up to 1 µm (SSI) and Signal resolution [%] 0.024
a velocity resolution of up to 0.005 mm/s are Controller sampling time [ms] 1 (variable)
possible. Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
NO parity, echo mode
A maximum of 30 synchronized axes can be Housing Snap-on module in accordance with EN 50022
controlled via the CAN-/Profibus. Polyamide PA6.6
Flammability class V0 (UL94)
Switching variants are master/slave function Housing width [mm] 46
or median value formation. Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3,5 mm JISC-6560
8 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.408.2/10.14

43
Dimensions: Type Code Control Modules Synchronization Control Modules with SSI
(For width, see technical data) Interface and CAN-/Profibus

Block Diagram:
E 2.408.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
44 IRL: www.hydac.com Subject to technical modifications.
Positioning Modules
Overview
EHCD-CMPOS***
EHCD-CMP2X***
EHCD-CMPPC***

Positioning Modules Type Code Positioning Modules


We offer you a complete range of products
for the position control of hydraulic axes.
Starting with "simple" distance-dependent
braking with analog set point and actual
value specification through to the NC axis
controller with SSI sensor interface and
Profibus coupling, all typical drive tasks
can be solved.

These modules are completely digital and


work with an internal micro controller.

Module Types
- Simple positioning assemblies
- Universal positioning assemblies
(optional with power output stage / SSI-
sensor interface / Profibus)
- 2-axes positioning assemblies
- Axis control assemblies for position and
force control

Configuration
All of the positioning modules are
configured using our configuration
software.

Commissioning
With the integrated REMOTE CONTROL
function, the controller can be controlled
directly and the drive can be driven without
higher-level control (not with Profibus).
E 24.000.2/10.14

45
Dummy
Dummy
Dummy
Dummy
dummy
E 24.000.2/10.14

46
Positioning Modules
Simple Positioning Assemblies
EHCD-CMPOSXA**P

Simple Positioning Assemblies Technical Data:


(optional with Power Output Stage) Supply voltage [VDC] 12... 30 (incl. rippel)
Current consumption [mA] < 100 (plus solenoid current)
Standard External fuse [A] solenoid current dependent, medium time-lag
EHCD-CMPOSXAAXP Digital inputs [V] Logik 0: < 2
EHCD-CMPOSXAIXP [V] Logik 1: > 10
Input resistance [kΩ] 25
With Power Output Stage Digital outputs [V] Logik 0: < 2
EHCD-CMPOSXAXPP [V] Logik 1: > 10 (50 mA)
Analog inputs [V] 0... 10 (25 kΩ)
(Sensor signal and set point) [mA] 4... 20 (250 Ω)
Signal resolution [%] 0.01 incl. oversampling
These assemblies are used for the control of
Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
hydraulic positioning drives.
[mA] 4... 20 (390 Ω)
The typical positioning resolution is Signal resolution [%] 0.024
approximately 0.01 % of the sensor length. PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
Up to eight different target positions, which Monitored for cable break and short circuit
have previously been stored in the modules, Controller sampling time [ms] 1
can be called up via digital inputs. Solenoid current control [ms] 0.167
The 0...10 V differential output (optional Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
4...20 mA output) is used for the actuation of NO parity, echo mode
proportional valves with integrated or Housing Snap-on module in accordance with EN 50022
external electronics. Polyamide PA6.6
optional, a power output stage up to 2.6 A Flammability class V0 (UL94)
can be integrated. Housing width [mm] 23 / 46 with power output stage
Protection class IP 20
It is possible to choose between two Temperature range [°C] -20... +60
positioning modes. Humidity [%] < 95 (non-condensing)
The SDD mode (stroke depended Connections RS232: 3,5 mm JISC-6560
deceleration) is set as default. 4/8 x 4-pin connection blocks
The drive moves speed limited towards the PE: via DIN support rail
target position. From the set deceleration EMC EN 61000-6-2: 2005
point the drive switches to control mode and EN 61000-6-3: 2007 + A1: 2011
moves accurately to the set target position.
Alternatively an NC mode can be activated.
In this mode the position profile is generated The configuration is effected using our configuration software.
via a profile generator. Configuration cable necessary (see page 61).
The axis moves with contouring error
regulation with constant velocity to the target
position.

A set-up operation in manual mode is


possible with one velocity for each direction
of movement.
E 2.410.2/10.14

47
Dimensions: Type Code Control Modules Simple Positioning Assemblies
(For width, see technical data)

Block Diagram:
E 2.410.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
48 IRL: www.hydac.com Subject to technical modifications.
Positioning Modules
Universal Positioning Assemblies
EHCD-CMPOSXA**A

Universal Positioning Assemblies Technical Data:


(optional with Power Output Stage) Supply voltage [VDC] 12... 30 (incl. rippel)
Current consumption [mA] < 100 (plus solenoid current)
Standard External fuse [A] solenoid current dependent, medium time-lag
EHCD-CMPOSXAAXA Reference voltage [V] 10 (max. 10 mA)
EHCD-CMPOSXAIXA Digital inputs [V] Logik 0: < 2
[V] Logik 1: > 10
With Power Output Stage Input resistance [kΩ] 25
EHCD-CMPOSXAXPA Digital outputs [V] Logik 0: < 2
[V] Logik 1: > 10 (50 mA)
Analog inputs [V] 0... 10 (25 kΩ)
(Sensor signal and set point) [mA] 4... 20 (250 Ω)
These assemblies are used for the control
Signal resolution [%] 0.01 incl. oversampling
of hydraulic positioning drives.
Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
The typical positioning resolution is [mA] 4... 20 (390 Ω)
approximately 0.01 % of the sensor length. Signal resolution [%] 0.024
The target position specification and the PWM power outputs [A] 1.0, 1.6 or 2.6 (switchable via software)
actual position return occur analogously Monitored for cable break and short circuit
(0...10 V, 4...20 mA). Controller sampling time [ms] 1
The set point velocity is specified Solenoid current control [ms] 0.167
analogously (0...10 V). Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
Proportional valves with integrated or NO parity, echo mode
external electronics can be actuated with Housing Snap-on module in accordance with EN 50022
the differential output (0...10 V, optional Polyamide PA6.6
4...20 mA). Flammability class V0 (UL94)
optional, a power output stage up to Housing width [mm] 23 / 46 with power output stage
2.6 A can be integrated. Protection class IP 20
Temperature range [°C] -20... +60
It is possible to choose between two Humidity [%] < 95 (non-condensing)
positioning modes. Connections RS232: 3,5 mm JISC-6560
The SDD mode (stroke depended 4/8 x 4-pin connection blocks
deceleration) is set as default. PE: via DIN support rail
The drive moves speed limited towards the EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011
target position. From the set deceleration
point the drive switches to control mode
and moves accurately to the set target
position. The configuration is effected using our configuration software.
Alternatively an NC mode can be activated. Configuration cable necessary (see page 61).
In this mode the position profile is
generated via a profile generator.
The axis moves with contouring error
regulation with constant velocity to the
target position.

A set-up operation in manual mode is


possible with one velocity for each direction
of movement.
E 2.411.2/10.14

49
Dimensions: Type Code Control Modules Universal Positioning Assemblies
(For width, see technical data)

Block Diagram:
E 2.411.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
50 IRL: www.hydac.com Subject to technical modifications.
Positioning Modules
Universal Positioning Assemblies
SSI-Sensor Interface
EHCD-CMPOSXD*XA

Universal Positioning Assemblies Technical Data:


with SSI-Sensor Interface Supply voltage [VDC] 24 (±5%)
(Power Output Stage not possible) Current consumption [mA] < 200 plus sensor current consumption
External fuse [A] sensor current dependent, medium time-lag
EHCD-CMPOSXDAXA Digital inputs [V] Logik 0: < 2
EHCD-CMPOSXDIXA [V] Logik 1: > 10
Input resistance [kΩ] 25
Digital outputs [V] Logik 0: < 2
[V] Logik 1: > 10 (50 mA)
In the case of the SSI variant, the actual
Analog inputs [V] 0... 10 (25 kΩ)
position response takes place via an SSI-
(Sensor signal and set point) [mA] 4... 20 (250 Ω)
sensor.
Signal resolution [%] 0.01 incl. oversampling
A position resolution of 0.001 mm can be Velocity input [V] 0... 10 (100 kΩ)
achieved as a result. Signal resolution [%] 0.01
SSI sensor input RS422 specification: bit width, code and
These assemblies are also used for the resolution programmable
control of hydraulic positioning drives. Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
The target position specification occurs [mA] 4... 20 (390 Ω)
analogously (0...10 V, 4...20 mA). Signal resolution [%] 0.024
The set point velocity is specified Controller sampling time [ms] 1
analogously (0...10 V). Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
Proportional valves with integrated or NO parity, echo mode
external electronics can be actuated with Housing Snap-on module in accordance with EN 50022
the differential output (0...10 V, optional Polyamide PA6.6
4...20 mA). Flammability class V0 (UL94)
Housing width [mm] 46
It is possible to choose between two Protection class IP 20
positioning modes. Temperature range [°C] -20... +60
The SDD mode (stroke depended Humidity [%] < 95 (non-condensing)
Connections RS232: 3,5 mm JISC-6560
deceleration) is set as default.
8 x 4-pin connection blocks
The drive moves speed limited towards the
PE: via DIN support rail
target position. From the set deceleration
EMC EN 61000-6-2: 2005
point the drive switches to control mode and EN 61000-6-3: 2007 + A1: 2011
moves accurately to the set target position.
Alternatively an NC mode can be activated.
In this mode the position profile is generated
The configuration is effected using our configuration software.
via a profile generator.
Configuration cable necessary (see page 61).
The axis moves with contouring error
regulation with constant velocity to the
target position.

Important:
No power output stage can be integrated
when using these modules.
E 2.412.2/10.14

51
Dimensions: Type Code Control Modules Universal Positioning Assemblies
(For width, see technical data) with SSI-Sensor Interface

Block Diagram:
E 2.412.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
52 IRL: www.hydac.com Subject to technical modifications.
Positioning Modules
Universal Positioning Assemblies
Profibus and SSI-Sensor Interface
EHCD-CMPOSPD*XD

Universal Positioning Assemblies Technical Data:


with Profibus and SSI-Sensor Supply voltage [VDC] 24 (±5%)
Interface Current consumption [mA] < 200 plus sensor current consumption
External fuse [A] sensor current dependent, medium time-lag
EHCD-CMPOSPDAXD Profibus DP
EHCD-CMPOSPDIXD Baud rate [kbit/s] 9.6... 12000
ID number - 1810h
Digital inputs [V] Logik 0: < 2
[V] Logik 1: > 10
These are expanded versions for the
Input resistance [kΩ] 25
Profibus and digital sensors (SSI).
Digital outputs [V] Logik 0: < 2
Set points and control signals are sent to the
[V] Logik 1: > 10 (50 mA)
modules via the Profibus, while status Analog inputs [V] 0... 10 (25 kΩ)
information and actual values are reported (Sensor signal) [mA] 4... 20 (250 Ω)
back from the modules. Signal resolution [%] 0.01 incl. oversampling
The actual position can also be fed in via the SSI sensor input RS422 specification: bit width, code and
analog input (0...10 V, 4...20 mA). resolution programmable
A distance resolution of up to 1 µm (SSI) Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
and a velocity resolution of up to 0.005 mm/s [mA] 4... 20 (390 Ω)
are possible. Signal resolution [%] 0.024
Controller sampling time [ms] 1
It is possible to choose between two Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
positioning modes. NO parity, echo mode
The SDD mode (stroke depended Housing Snap-on module in accordance with EN 50022
deceleration) is set as default. Polyamide PA6.6
The drive moves speed limited towards the Flammability class V0 (UL94)
target position. From the set deceleration Housing width [mm] 46
point the drive switches to control mode and Protection class IP 20
moves accurately to the set target position. Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Alternatively an NC mode can be activated.
Connections RS232: 3,5 mm JISC-6560
In this mode the position profile is generated
7 x 4-pin connection blocks
via a profile generator.
PE: via DIN support rail
The axis moves with contouring error EMC EN 61000-6-2: 2005
regulation with constant velocity to the target EN 61000-6-3: 2007 + A1: 2011
position.

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.413.2/10.14

53
Dimensions: Type Code Control Modules Universal Positioning Assemblies with Profibus
(For width, see technical data) and SSI-Sensor Interface

Block Diagram:
E 2.413.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
54 IRL: www.hydac.com Subject to technical modifications.
Positioning Modules
2-Axes Positioning Assemblies
EHCD-CMP2XPD*XD

2-Axes Positioning Assemblies Technical Data:


Supply voltage [VDC] 24 (±5%)
EHCD-CMP2XPDAXD Current consumption [mA] < 300 plus sensor current consumption
EHCD-CMP2XPDIXD External fuse [A] sensor current dependent, medium time-lag
Profibus DP
Baud rate [kbit/s] 9.6... 12000
These modules are used for the control of ID number - 1810h
two hydraulic positioning axes via one Digital inputs [V] Logik 0: < 2
integrated Profibus interface. [V] Logik 1: > 10
The two axes can be operated completely Input resistance [kΩ] 25
independently as position controllers or as a Digital outputs [V] Logik 0: < 2
two-axis synchronous system. [V] Logik 1: > 10 (50 mA)
Analog inputs [V] 0... 10 (25 kΩ)
Set points and control signals are transferred
(Sensor signal) [mA] 4... 20 (250 Ω)
to the modules and actual values and status
Signal resolution [%] 0.01 incl. oversampling
signals are transferred from the modules
SSI sensor input RS422 specification: bit width, code and
through the Profibus. resolution programmable
The positioning control can be carried out Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
digitally via the SSI sensor interface or with [mA] 4... 20 (390 Ω)
analog sensors (0...10 V, 4...20 mA). Signal resolution [%] 0.024
The analog outputs (0...10 V, optional 4...20 Controller sampling time [ms] 1
mA) are designed for the actuation of Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
proportional valves with integrated or NO parity, echo mode
external electronics (differential input). Housing Snap-on module in accordance with EN 50022
It is possible to choose between two Polyamide PA6.6
positioning modes. Flammability class V0 (UL94)
The SDD mode (stroke depended Housing width [mm] 69
deceleration) is set as default. Protection class IP 20
The drive moves speed limited towards the Temperature range [°C] -20... +60
target position. From the set deceleration Humidity [%] < 95 (non-condensing)
point the drive switches to control mode and Connections RS232: 3,5 mm JISC-6560
moves accurately to the set target position. 11 x 4-pin connection blocks
Alternatively an NC mode can be activated. PE: via DIN support rail
EMC EN 61000-6-2: 2005
In this mode the position profile is generated
EN 61000-6-3: 2007 + A1: 2011
via a profile generator.
The axis moves with contouring error
regulation with constant velocity to the target
position. The configuration is effected using our configuration software.
Configuration cable necessary (see page 61).
E 2.414.2/10.14

55
Dimensions: Type Code Control Modules 2-Axes Positioning Assemblies
(For width, see technical data)

Block Diagram:
E 2.414.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
56 IRL: www.hydac.com Subject to technical modifications.
Positioning Modules
Axis Control Assemblies for Position
and Force Control
EHCD-CMPPCPK*XD

Axis Control Assemblies for Technical Data:


Position and Force Control Supply voltage [VDC] 24 (±5%)
Current consumption [mA] < 200 plus sensor current consumption
EHCD-CMPPCPKAXD External fuse [A] sensor current dependent, medium time-lag
EHCD-CMPPCPKIXD Profibus DP
Baud rate [kbit/s] 9.6... 12000
ID number - 1810h
These modules were developed for Digital inputs [V] Logik 0: < 2
controlling hydraulic axes via an integrated [V] Logik 1: > 10
Profibus interface. Input resistance [kΩ] 25
Digital outputs [V] Logik 0: < 2
The hydraulic axes can be designed as
[V] Logik 1: > 10 (50 mA)
position controllers with a digital distance
Analog inputs [V] 0... 10 (25 kΩ)
measurement feature via a universal SSI
(Sensor signal) [mA] 4... 20 (250 Ω)
interface or analog sensors (0...10 V, 4...20 Signal resolution [%] 0.01 incl. oversampling
mA). In the case of the SSI interface, a SSI sensor input RS422 specification: bit width, code and
distance resolution of up to 1 µm can be resolution programmable
achieved. Additionally, there is an Analog outputs [V] 2 x 0... 10 (differential output, max. 5 mA)
integrated force control respectively [mA] 4... 20 (390 Ω)
differential pressure control function for the Signal resolution [%] 0.024
purposes of alternate pressure control. Controller sampling time [ms] 1
Optimum utilization is achieved with zero- Serial interface RS232C, 9.6... 57.6 kBaud, 1 stop bit,
cut proportional valves. NO parity, echo mode
Housing Snap-on module in accordance with EN 50022
Polyamide PA6.6
Flammability class V0 (UL94)
Housing width [mm] 46
Protection class IP 20
Temperature range [°C] -20... +60
Humidity [%] < 95 (non-condensing)
Connections RS232: 3,5 mm JISC-6560
7 x 4-pin connection blocks
PE: via DIN support rail
EMC EN 61000-6-2: 2005
EN 61000-6-3: 2007 + A1: 2011

The configuration is effected using our configuration software.


Configuration cable necessary (see page 61).
E 2.415.2/10.14

57
Dimensions: Type Code Control Modules Axis Control Assemblies for Position and
(For width, see technical data) Force Control

Block Diagram:
E 2.415.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
58 IRL: www.hydac.com Subject to technical modifications.
CAN-/Profibus Coupler
EHCD-CMCPC for
EHCD-CMSYNCD*XD

CAN-/Profibus Coupler Technical Data:


Supply voltage [VDC] 24 (±5%)
To connect up to 30 synchronization Current consumption [mA] < 120
modules (type: EHCD-CMSYNCD*XD) to External fuse [A] approx. 1, medium time-lag
the CAN-/Profibus. Housing Snap-on module
Housing width [mm] 23
Protection class IP 20
Temperature range [°C] 0... +55
Humidity [%] < 95 (non-condensing)
Connections Profibus: D-Sub 9-PIN
2 x 4-pin connection blocks

Additional information see next page

E 2.409.2/10.14

59
Dimensions: Type Code Control Modules CAN-/Profibus Coupler
(For width, see technical data)

Block Diagram:
E 2.409.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
60 IRL: www.hydac.com Subject to technical modifications.
Configuration Cable
For all digital Modules (except Plug Amplifier)

Configuration Cable

EHCD-COMUSB-RS232
This cable connects the USB interface of
the computer with the module's 3.5 mm
jack.

E 2.416.2/10.14

HYDAC System GmbH


Postfach 12 51
66273 Sulzbach/Saar, Germany
Tel.: 06897 / 509 -01 Note:
Fax: 06897 / 509 -303 The information in this brochure relates to the operating conditions and applications described. For
E-mail: systeme@hydac.com applications and operating conditions not described, please contact the relevant technical department.
IRL: www.hydac.com Subject to technical modifications. 61
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E 24.000.2/10.14

62
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