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SPE 71541

The Development of Low-Sour Gas Reserves Utilizing Direct-Injection Liquid Hydrogen


Sulphide Scavengers
J.G.R. Eylander, SPE, H.A. Holtman, Nederlandse Aardolie Maatschappij, T. Salma, SPE, M. Yuan, SPE, M. Callaway,
and J.R. Johnstone, SPE, Baker Petrolite

Copyright 2001, Society of Petroleum Engineers Inc.


inadequate hydrogen sulphide removal efficiencies and HS&E
This paper was prepared for presentation at the 2001 SPE Annual Technical Conference and related issues. A better understanding of the fundamental
Exhibition held in New Orleans, Louisiana, 30 September–3 October 2001.
relationships between operating parameters governing direct-
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
injection processes and associated chemical development and
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to application methods has been gained. Communication and
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at integration of experience and knowledge between the
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
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Abstract Introduction
The toxicity of hydrogen sulphide in hydrocarbon
streams is well known in the industry and considerable NAM’s Ten Arlo system (Fig. 1) produces gas from
expense and efforts are expended annually to remove 32 satellite locations and four gas treatment / compression
hydrogen sulphide to a safe level. In large production plants. The majority of the fields in the system produce sweet
facilities, it is generally economical to install a regenerative gas from the Limburg reservoir. However, the system’s
system for treating sour gas streams. However, during the heavily compartmentalized Coevorden field also contains gas
development stages of relatively small low-sour gas fields at accumulations in the Zechstein reservoir with H2S
remote and normally unmanned locations where regenerative concentrations up to 300 ppm(v). Developing these
systems are not practical nor economical, it is necessary to accumulations would require extensive modifications to
treat the sour gas production with non-regenerable scavenging existing (sweet) gas production / treatment facilities to ensure
processes. In the development of its low-sour Zechstein gas safe operations and the prevention of H2S emissions. The
reserves in the Coevorden field in the North-East The producible reserves were small yet economically attractive.
Netherlands, the Nederlandse Aardolie Maatschappij (a Shell However, due to their geographical scatter, a pipeline grid
operating unit, hereafter referred to as NAM) decided to adopt connecting these low-sour accumulations to an existing nearby
continuous direct-injection of liquid scavenging agents as the plant utilizing a regenerative solvent process for gas
lowest overall cost process having the least environmental sweetening was found to be economically unfeasible. In-field
impact and the highest energy efficiency. At the inception of desulpherisation with, for example, a solid-bed adsorption
the project, the operating parameters controlling the process, was found to be technically feasible, but the required
scavenging efficiency using direct injection of liquid capital investment and perceived life-cycle costs could not be
scavengers in this system were largely unknown. justified. In order to allow production of the low-sour gas
Consequently, numerous field trials using different chemistries without violating the Ten Arlo sales gas specification for
and different injection mechanics had to be carried out. maximum allowable H2S concentration (5 mg H2S/Nm3 or 3
In this paper we present the results of these field ppm(v)), in-field desulpherisation utilizing a commercially
trials, which ultimately led to a very successful and profitable attractive alternative technology was looked for.
field development strategy. A variety of very challenging
operational problems were encountered, and solved. Reference
is made to injection nozzle blockages, fouling of glycol gas Direct-Injection H2S Scavenging
dehydration systems, severe scaling problems in production The injection of chemicals into produced gas streams
and downstream water treatment/injection facilities, to remove H2S is a fairly old industry practice. Formaldehyde
2 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

has been one of the most frequently used materials, but its use Given the disappointing product yield (i.e. percent
is strongly discouraged owing to the reported carcinogenic reduction in H2S) and the encountered operational problems,
properties. Chemistries such as sodium chlorite, caustic soda, the decision was taken to repeat the trial with a more
glyoxal and others have been tested as well. These chemistries concentrated version of the same triazine. Initially this product
often have severe disadvantages associated with them, ranging was injected downstream of the glycol dehydration unit
from handling and operational problems as a result of high directly into the location’s export gas flowline with the aid of
reactivity to slow reaction rates. The development of a non- an atomization nozzle at a dosage rate of approximately 4
regenerable class of chemistry commonly referred to as L/kg H2S. Repeated blockages of the nozzle quickly resulted
triazines was disclosed in 1990. The term ‘triazines’ is used in its removal and the trial was continued without it. Emphasis
for a group of compounds, which in reality are substituted was placed on determining the product yield and
hexa-hydro triazines. In this paper, the terms ‘triazine’ and substantiation of the manufacturer’s claim that reaction
‘hexa-hydrotriazine’ will be used interchangeably. A general products would preferentially dissolve in the co-produced
representation of a substituted hexa-hydro triazine is given in condensate. It was found that injection of the more
Fig. 2, in which R1 to R6 may be arbitrary hydrocarbon concentrated product in the pipeline-wet export gas stream
groups. Two well-known triazine forms are disclosed in rapidly reduced the H2S level to well below the contractual
patents1,2, in which R1, R2 and R3 are ethanol or methyl limit, with an H2S reduction of approximately 97%. This
groups, respectively, and R4, R5 and R6 are hydrogen. The represented a major improvement with respect to the first trial.
products are produced on a technical scale by reacting either As illustrated in Table 1, both unreacted and reaction products
monoethanolamine (MEA) or a trimethylamine (TMA) with were preferentially soluble in the produced water phase. The
formaldehyde. presence of unspent and reacted scavenger in the water
The actual reaction mechanisms of triazine necessitated permit application for the installation and use of
compounds with H2S are not well understood. The reaction is permanent injection facilities on the location, which were
complex and produces multiple reaction products. However, installed in 1996. The chemical cost associated with the
repeated laboratory analysis of spent MEA triazine using subsequent continuous H2S scavenging treatment of the export
NMR C13 spectroscopy has established that H2S reacts gas stream amounted to approximately US$ 30 per kg H2S.
irreversibly with MEA triazine with the S-atom being built
into the ring structure forming primarily two sulfur containing Field development progression
products – thiazine and dithiazine. In the reaction of MEA Several problem areas developed over time with the
triazine with H2S, the sulfur atoms are in the S2- oxidation chemical scavenging application as described above. Ten
state so that solid elemental sulfur does not form and the Arlo’s central gas treatment plant was confronted with
reaction products are liquid. Depending upon treatment rates, increasing pH levels in the glycol dehydration system and
the reaction also releases either one or two molecules of amine emissions from vessels and drain pits, phenomena
water-soluble alkanolamine molecules: R-NH2. Because at which were traced to the scavenger application on the
least one R group is retained in each product, the primary Coevorden-24 location. Development of low sour gas
products of the reaction of MEA triazine with H2S are low accumulations at certain satellite locations lacking gas drying
volatility liquids that are soluble in water (see Fig. 2). facilities was not feasible with this scavenger application, not
only because transport lines did not meet the NACE
First field experiences specification for sour service but also chemical costs would
A first field trial was carried out in 1995 at the quickly become prohibitive. By 1997, the requirement for
Coevorden-24 location utilizing a 1,3,5-trimethyl-hexahydro- H2S scavenging at the wellhead, driven by economics of the
1,3,5 triazine (product A from supplier A), with injection operation combined with increasing operator complaints about
upstream of the glycol dehydration unit (Fig. 3). During the amine emissions, triggered field testing of an alternative H2S
trial gas production originated primarily from two wells, with scavenger consisting of 1,3,5-tri(2-hydroxyethyl)-hexahydro-
the gas containing 24 and 45 ppm(v) H2S respectively. 1,3,5-triazine (product B from supplier B). To distinguish
Injection took place without the use of an atomizer and at a between the tests, three principal injection regimes were tested
dosage rate of approximately 6 L/kg H2S. As a result of the as depicted in Fig. 4, without the use of atomization nozzles.
injection, the H2S concentration in the location’s export gas Results are given in Table 2.
decreased to well below the 5 mg/Nm3 limit. However, it was
found that 40% by weight of the chemical did not react and Test A: wet gas injection regime, moderate residence time
ended up in the produced water phase. Not only did this result Scavenging of H2S from 40 ppm(v) to the required
in a potential water disposal problem (owing to prevailing <3 ppm(v) required a scavenger dosage of approximately 10
legislation), also an unusual accumulation of solids was L/kg H2S. In order to establish whether the H2S is indeed
encountered in the glycol system. The subsequently required removed via the produced water phase, a sulfur balance was
change-out of the wet glycol filters resulted in unacceptable made on the water, condensate and gas phases. During the test
amine-type emissions spreading well beyond the location. period the sulphide concentration in the produced water phase
Furthermore, the functioning of the in-line H2S analyzer (of is seen to increase and the sulfur balance (gas to liquid) climbs
the type utilizing a lead acetate tape) was disrupted. from an initial 44% to an 85% fit at the end of the test. The
SPE 71541 The Development of Low-Sour Gas Reserves Utilizing Direct-Injection Liquid Hydrogen Sulphide Scavengers 3

slow establishment of equilibrium is explained by the inability Extended field testing


to fully drain produced water from the test separator prior to Well Coevorden-26 on the Coevorden-24 location
test execution. was selected for this field trial. This well is completed on both
During the test, the pH of the produced water the (sweet gas producing) Limburg reservoir and the (low sour
increased from an initial 5.6 to 7.4 as the scavenger dosage gas producing) Zechstein reservoir. The pressure balance
increased. Massive overdosing of the scavenger raised the pH quickly favors (fractured carbonate) Zechstein production
to 7.6. Throughout the test period and even for a prolonged after the well is opened up to the extent that steady state gas
period thereafter, no solids or scale formation was observed in production with an H2S concentration increasing to
the sampled fluids. However, produced water samples approximately 130 ppm(v) can be maintained for a period of
developed a yellowish color over time. about 10 days (see Fig. 5). After this time, the on-set of liquid
loading necessitates well shut-in for several weeks to achieve
Test B: wet gas injection regime, short residence time pressure build-up.
Decreasing the contact time between the scavenger Early 1998 the well was connected to the test header
and gas had a negative impact on the consumption of the (see Fig. 4), with the injection point (without atomization
product. Given the short duration of the test, no other nozzle) as per Test A of the previous field trial. Injection of
conclusion from this observation was drawn other than that it product C commenced simultaneously with gas production,
could possibly support an observation from other work3 that with the scavenger injection rate set at the maximum expected
the chemical injection rate has an effect on the mass transfer H2S level at the recommended dosage of 10 L/kg H2S. The
of the chemical. implied over-injection of the chemical was intended. During
the trial period, the H2S scavenging performance matched that
Test C: dry gas injection regime, long residence time of the first trial, yielding H2S reduction in excess of 99%.
In this regime, we expected the scavenger to However, a gradual increase in the pressure drop across the
scavenge H2S from the dry gas, albeit inefficiently, with the flowline connecting the well to the test header from an initial
reaction products falling out as solids in the absence of water. (normal) 2 bar to 8 bar was also observed. Subsequent internal
In this test, injection of the scavenger in the dry gas stream inspection of the flowline revealed that massive calcium
downstream of the glycol dehydration system had no carbonate scaling had occurred at and several meters
noticeable effect on the H2S concentration in the gas. This downstream of the injection point. Following flowline clean-
confirmed the earlier observation that the scavenging reaction up through acidization, a repeat trial was carried out, this time
takes places in the produced water phase. The product’s utilizing an atomization nozzle and preventing over-injection
manufacturer claimed that a minimum required water content by tailoring the scavenger injection rate to the actually
of 2 L/million Nm3 of gas was needed. produced H2S concentration. Although this reduced scale
deposition to a certain extent, the net results were far from
One of the objectives of the above tests was to prove satisfactory.
that neither the chemical nor its reaction products would cause Given the potential threat to the Coevorden field
any adverse effects on water-condensate separation/quality development plans, a major effort was undertaken in
and on the performance of the glycol dehydration system. No conjunction with the chemical supplier to solve the scaling
such effects were observed, but the relatively short test period problem. An experimental scavenger was developed (product
could not provide conclusive evidence. From the test results it D from supplier B), in which product C was blended with a
was concluded that the scavenger was very effective at phosphonate-type scale dispersant. Late 1998 through 1999, a
removing small quantities of H2S from wet/saturated gas prolonged period of often-problematic field-testing followed
streams. If sufficient contact time was provided for, the utilizing this experimental product. Without going into details,
required dosage of 10L/kg H2S, while a factor 2.5 higher than the following observations were made during this period:
that required for the export gas scavenger, still provided a
reduction in chemical costs to approximately US$ 10 per kg ‰ The experimental product appeared to be effective in
H2S. Given the positive trial outcome, permanent injection mitigating the deposition of calcium carbonate scale.
facilities for product C were installed on the location’s main However, the chemistry employed in formulating the
header while retaining the scavenger (product B) injection into product resulted in excessive formation of a very viscous
the export gas stream as back-up facility. In order to gain foam, disrupting flow and liquid level control systems and
confidence that product C could also be used on satellite carrying the risk of spillover into the glycol dehydration
locations by direct-injection at the wellhead, a more rigorous facilities.
field trial was designed that was also aimed at optimizing the ‰ To counteract foam formation, a silicone polymer
treatment to achieve further cost reductions. emulsion was mixed into the scavenger/scale dispersant
blend. The resulting mixture appeared to be inherently
unstable, requiring continuous mixing on site to avoid
phase separation. Notwithstanding, it proved to be
impossible to achieve a homogeneous mixture and foam
suppression was only partially achieved. In addition, a
4 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

50% reduction in the product performance in terms of inhibitor, that is, it inhibits the nucleation of calcium carbonate
liters of product required per unit mass of hydrogen scale crystals, thus keeping the scaling ions in solution.
sulphide removed was experienced.
‰ Sludge formation occurred in the flowline (see Fig. 6), in Next generation field-testing
the test separator and in downstream water/condensate Following flowline clean up through acidization,
storage facilities to the extent that it became unacceptable. field testing of product E was initiated on well Coevorden-26
in the same manner as the preceding field test, i.e. injection at
Irrespective of the encountered problems, it was observed that the wellhead through an atomization nozzle. Results are
the scavenger injection rate had an effect on the product yield, shown in Fig. 7. Injection at a dosage of 10 L/kg H2S (slightly
but contrary to published results from earlier work3, no clear higher than the supplier recommendation of 8 L/kg H2S)
pattern could be established. Factors complicating result yielded an average H2S reduction of 70%. By increasing the
interpretation are that (a) lowering of the flowing tubing head dosage to approximately 15 L/kg H2S, the reduction in H2S
pressure results in higher linear gas velocities in the flowline rose to approximately 93% (against a stipulated performance
and (b) the concomitant increase in the hydrostatic head in the criterion of >99%). Reducing this dosage to lower levels was
well results in higher water-gas ratio’s. The dilution resulting immediately coupled with increasing residual H2S levels.
from the latter could alter the stoichiometry of the reaction The influence of the linear gas velocity on the
between the triazine and H2S such that the triazine could product yield is shown in Fig. 8, whereby the observed data
possibly react with more H2S (on a molar basis) than in the have been fitted to a calculated trend utilizing Holt’s two-
(relative) absence of dilution effects. During the various trials, parameter linear exponential smoothing method4. The trend
in going from higher to lower linear gas velocities the net appears to indicate the existence of a threshold limiting value
reduction in H2S was seen to decrease at first, but after passing above which the product yield is independent of the linear gas
through a minimum a higher reduction in H2S was observed velocity; the injection rate seems to have little influence.
again. This would seem to indicate higher scavenger injection During the test no increase in the pressure drop
rate requirements at lower linear gas velocities, when there is across the flowline was observed. However, a camera-run
less water production. The significance of these observations revealed the presence of a thick layer of calcium carbonate
could only be ascertained after a solution was found for the scale blocking the top half of the flowline (Fig. 9). From this
encountered problems. It was conceded at the time by the observation was concluded that the flowline acidization
incumbent chemical supplier that such a solution could not be preceding the test had only been partially effective. It was
made available in the time remaining for the required firming therefore decided to repeat the test after cleaning the flowline
up of field development plans. through sequential high-pressure water jetting and acidization,
followed by a camera-run to confirm that the required clean-
Further product developments up had been achieved. With the scavenger injection rate set at
The field testing of hydrogen sulphide scavengers the maximum expected H2S level (and hence an initial
carried out thus far had generated a number of very clear massive overdosing), the results shown in Fig. 10 were
technical performance criteria for wet gas application. obtained. Throughout the test, as the amount of overdosing
Claiming the successful development of a combined decreased with increasing H2S level in the produced gas, an
scavenger/scale inhibitor formulation, which could meet these average H2S reduction (product yield) of 97% was achieved at
criteria, supplier C was invited to participate in field testing of the expense of an overall average dosage of 20 L/kg H2S.
this product (product E). The claim was founded as follows:- Again, no increase in pressure drop across the flowline was
Product E was developed specifically to minimize observed, but a camera-run revealed the presence of thick
calcium carbonate scale formation that would normally arise sludge layer on the bottom of the flowline and randomly
from using a highly alkaline triazine scavenger in calcium and deposited cauliflower-like deposits (Fig. 11). Clearly,
/ or high bicarbonate produced water. Based on extensive overdosing to achieve the targeted H2S reduction was not the
laboratory evaluation of various scale inhibitors, a proprietary way forward. The disappointing product yield at higher than
phosphonate scale inhibitor was identified as the most expected dosage requirements seen in the first test also
effective at combating calcium carbonate scaling resulting indicated that an alternative approach was required to reach
from injection of triazine into a produced brine. The our objectives.
laboratory experiments indicated that, (a) addition of the
chosen scale inhibitor significantly reduced calcium carbonate Challenge of chemical delivery method
scaling tendency, (b) it had no adverse effect on H2S Following a period of consultation with the chemical
scavenging efficiency of the triazine, and (c) it did not cause supplier, the suitability of the hitherto used chemical delivery
fluid foaming. The result was the development of product E method was challenged. In the preceding field tests, use had
that contained an optimum percentage of the chosen scale been made of an atomization nozzle specifically designed to
inhibitor. avoid the blockage problems experienced with the
The scale inhibitor is completely soluble in high pH conventionally designed nozzles some years earlier. Design
brines and it exhibits a high efficiency at inhibiting high pH review raised the suspicion that an inefficient atomization
induced scale precipitation. It is known that this is a nucleation process might be the key contributing factor to the problems
SPE 71541 The Development of Low-Sour Gas Reserves Utilizing Direct-Injection Liquid Hydrogen Sulphide Scavengers 5

experienced. It was proposed to utilize Bete® PJ series direct- the linear gas velocity did not enter the region lower than 4
pressure atomization nozzles, adapted to allow the use of high- m/s where the earlier test showed evidence of the existence of
pressure gas to boost the velocity in the atomizer nozzle. Both a threshold limiting velocity value. A more rigorous
laboratory and field evaluation of such gas-assisted (2-phase) examination of the data obtained from the current test revealed
atomization nozzles had shown approximately 30% efficiency that they could be fitted to the equation:
improvement over the normal single phase atomization.
Again, utilizing sequential high-pressure water jetting Product yield (%) = m * linear velocity (ms-1) + b (r2 = 0.71)
and acidization, the flowline was cleaned (confirmed through
camera-run) and a 2-phase atomization nozzle installed, the through linear regression analysis with the same mean
high-pressure gas being delivered via nitrogen batteries. absolute percentage error as the fit obtained with Holt’s
Injection was subsequently initiated, initially at the supplier method.
recommended product dosage and gas-assist pressure of 20 –
25 bars above the flowing tubing head pressure. Results of this Dual injection
next test are provided in Fig. 12. The percentage H2S removal In gas systems where short contact times and high
initially obtained with the 2-phase atomizer was disappointing. H2S loading are specifically challenging towards efficient
However, scavenging performance could be improved upon reduction in H2S, injection of chemical at multiple injection
by changing product injection rates and nozzle sizes. points has often been used to improve the scavenging
Ultimately, the desired reduction in H2S was achieved, but efficiency. After the 2-phase atomizer trial, a dual injection
only at a high product dosage of some 20 L/kg H2S. By approach was utilized in the Coevorden system by injecting
reducing the gas-assist pressure to only 2 – 3 bar above the the chemical both at the wellhead and at the test header.
flowing tubing head pressure, an H2S reduction (product yield) Use of dual injection resulted in >99% removal of
>99% could be consistently achieved at a product dosage of H2S and thus yielded the desired results in scavenging
approximately 15 L/kg H2S. This result was maintained at the efficiency. Improved scavenging efficiency in a multiple
tail end of the test, when the gas-assist needed to be shut-in injection system (in this case two-point injection) can be
due to depletion of the nitrogen batteries. A subsequent explained as follows. Firstly, the volume of scavenger injected
camera-run through the flowline showed the complete absence at the first injection point (wellhead) is typically less than the
of any scale deposits or sludge. stoichiometric amount needed to react with the total H2S in the
Mitigation of scale build-up in the flowline was only gas. Presence of scavenger in limiting quantities allows for
one of the two objectives that were successfully met by the use optimum utilization of the scavenger. Therefore, scavenger
of the gas-assisted atomizer. The other objective was to obtain injection at the first point removed the bulk of the H2S (75 –
higher scavenging efficiencies as was observed in previous 85% reductions in H2S). Secondly, injection of the scavenger
laboratory and field trials using the gas-assisted atomizer. at the second point (test header) provides a polishing or
However, further evaluation indicated that such increased finishing effect. The neat high strength scavenger contacts the
scavenging efficiencies were primarily observed in low- lean gas (low in H2S) to react with the residual H2S molecules
pressure systems with operating pressures less than 5 to 10 that were not removed after the first scavenger injection. The
barg. In the Coevorden field, the operating pressures were limiting reactant at the second point is the H2S and can be
significantly higher, ranging from 35 to 75 barg. This is removed by the high concentration of the scavenger. The dual
thought to be the key contributing factor in not achieving injection system using product E, applied through single phase
further improvement in scavenging efficiency using gas- Bete® nozzles, yielded removal efficiencies in the range of
assisted atomization. The matter was not further pursued, 99%, reduced scavenger consumption to, on average 9 L/kg
principally because very few of the locations targeted for H2S and provided effective control of calcium carbonate
development had gas available at sufficiently high pressure to scaling.
achieve 2-phase atomization (implying a compression
requirement) and commercially available nitrogen gas Current development status
generators could also not deliver the required pressures. Given Prior to the high gas nomination period of the Winter
the observation at the tail end of the last test that product yield 2000/2001, two satellite locations of the Coevorden-17 gas
could be maintained without gas-assist, the decision was made treatment plant were converted to facilitate the production of
to carry out an additional trial. low-sour gas wells with H2S levels of up to 220 ppm(v)
Prior to discussing this additional trial, it is of interest through dual injection of product E. An extended optimization
to revisit the trial discussed above. The influence of the linear program, through which overall product dosages of as low as 7
gas velocity on the product yield is shown in Fig. 13, whereby L/kg H2S could be achieved as well as consistent product
as before the observed data have been fitted to a calculated yields of >99%, is coupled with further investigation of the
trend utilizing Holt’s two-parameter linear exponential operating parameters affecting the scavenging reaction.
smoothing method4. Comparing with previously obtained Scientifically intriguing but operationally of little consequence
results, recalling that then also different atomization nozzles are the following observations. Well Coevorden-31 produces
are compared, it is again seen that the product dosage (and gas at an initial rate of 420,000 Nm3/day, gradually declining
hence injection rate) seems to have little influence. In this test, to 310,000 Nm3/day at a constant flowing tubing head
6 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

pressure of approximately 90 bar and with a constant H2S support and dedication in the face of adversity. We have
concentration of approximately 220 ppm(v). The linear gas exceptional pride in their and our refusal to yield.
velocity is in the range 9 – 12 m/s. Injection of product E at
the wellhead alone does not result in the desired H2S reduction References
(product yield), and it needs to be augmented with a second 1. Dillon, E.T., Composition and method for sweetening
point injection at the main production header. At another hydrocarbons. U.S. Patent no. 4,987,512, December 1990.
satellite location, well Coevorden 36 produces gas at a fairly 2. Bhatia, K., Thomas, A.R. & Sullivan, D.S., Method of
constant rate of 400,000 Nm3/day at a flowing tubing head treating sour gas and liquid hydrocarbon streams.
pressure of 70 bar and with a constant H2S concentration of European Patent Application 94305225.8, February 1995.
220 ppm(v). The linear gas velocity is approximately 6 m/s. 3. Fisher, K., Initial results from GRI’s 30 MMscf/day
Injection of product E at the wellhead alone yields the desired direct-injection H2S scavenging test facility. Paper
H2S reduction, and at this location no second point injection is presented at the Eight Gas Research Institute Sulfur
required. As other wells are being brought on stream, more Recovery Conference, Austin, Texas, October 1997.
data can be gathered to hopefully unravel the apparently 4. Kvanli, A.H. et al, Introduction to Business Statistics.
complex role of interlinked process parameters on the physical West Publishing Co., 1992, p. 745 f(f).
chemistry of direct-injection hydrogen sulphide scavenging. 5. Roth, D. et al, Automated chemical control of H2S content
No evidence of scale formation has been encountered of natural gas. Paper SPE 67247, presented at the SPE
to date at any of the locations where product E is being Production and Operations Symposium, Oklahoma City,
applied. Chemical costs are approximately US$ 11 per kg H2S Oklahoma, 24-27 March 2001.
(slightly lower or slightly higher in individual cases). Back-up
facilities utilizing product B (in pipeline-dry export gas
treament) are required during well start-up, but only when fast
production ramp-ups are employed. The benefits5 of
automation of the hydrogen sulphide chemical scavenger
injection systems, combining currently available technology
into a multi-faceted cost saving and reliable tool, are
recognized and its economic implementation is being pursued.

Conclusions
1. Selection and application of direct-injection liquid
hydrogen sulphide scavengers requires an understanding
of the fundamental relationships between operating
parameters and scavenging (physico-)dynamics.
2. More fundamental research, preferably executed ‘in the
field’ is required to unequivocally identify these
relationships and to allow ‘best in class’ design of
treatment applications.
3. In applying direct-injection liquid hydrogen sulphide
scavenging technology, a systematic as well as a systemic
approach, with continuing challenge of chemical supplier
claims, is required to achieve the desired results.
4. Mutually beneficial solutions to problems can be found
between operating companies and their preferred
chemical suppliers by not concentrating on internally
focused commercial ambitions but by concentrating on:
we shall solve this problem together, regardless. And
reaping the benefits of such solutions.

Acknowledgements

We thank NAM and Baker Petrolite Corporation for


their permission to publish this paper. In particular, very
special thanks goes out to NAM’s operations staff, not only
for providing gas treatment plants and field personnel to
support this project while maintaining active production
operations, but more importantly also for their continuing
Table 1: Fate of unreacted triazine (product A) and reaction products

Stream Concentration Concentration


unreacted triazine reaction products
(mg/kg) (mg/kg)

Produced water ± 200 ± 250

Condensate None detected <1

Table 2: Test results with product B

Qgas Pgas Tgas Contact Linear Qinj.pump H2S H2S Scavenger S2- in Sulfur Produced
Time gas removed Dosage water balance water
velocity pH
(E3 m3) (bar) (oC) (s) (m/s) (L/d) (ppm(v)) (%) (L/kg) (mg/kg) (%)

Test A 145 61 36 - 5.4 0 40 0 0 4 - 5.6

145 61 36 19.3 5.4 41 21 48 9.9 2100 43.9 7.0

245 45 45 8.2 12.7 123 4 90 9.6 6800 75.1 7.4

245 45 45 8.2 12.7 159 0.4 99 10.9 8500 85.3 7.4

245 45 45 8.2 12.7 327 0 100 - 7.6

Test B 234 41 49 - 13.6 0 29 0 0 - - -

234 41 49 1.8 13.6 95 10 65 14.2 - - -

234 41 49 1.8 13.6 136 3 90 14.7 - - -

234 41 49 1.8 13.6 218 1.2 96 22.1 - - -


8 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

Figure 1: the Ten Arlo gas gathering system

Ten Arlo
gathering station

Wannerperveen De Wijk
satellites satellites

Coevorden-24 gathering Coevorden-17 gathering


station station

Coevorden-33 satellite Coevorden-31 satellite

Coevorden-20 satellite Coevorden-5 satellite

Coevorden-21 satellite Coevorden-10 satellite

Den Velde satellite Hardenberg-2 satellite

Hoogenweg satellite Hardenberg-4 satellite

Fig. 2. Reaction pathway of triazine and H2S

H2S(g) H2S absorbs into the aqueous triazine solution where, because of the latter's
alkaline pH, it can be expected to fully dissociate into the HS- ion. It is this
species which subsequently reacts with the triazine molecule. The rate of
the chemical reaction is dependent on the mass transfer rate, which in turn
is dependent both on physical (diffusion) and chemical processes in the
aqueous phase.

R1 R1 R1

N N N

H2C CH2 H2S H+ + HS- H2C CH2 H2C CH2

N N
R3 R2 N S S S
C R3 C C
H2 H2 H2

1,3,5-hexahydro-triazine thiazine dithiazine


SPE 71541 The Development of Low-Sour Gas Reserves Utilizing Direct-Injection Liquid Hydrogen Sulphide Scavengers 9

Fig. 3. Simplified set-up field trial with product A

Injection point with product A

Gas from satellites

Main header
COV-2

Glycol
COV-21 contactor
tower Injection point with product B

COV-33
Export gas to Ten Arlo

Fig. 4. Simplified set-up field trial with product B

Gas samples
Injection point Test B

Gas to slugcatcher

Injection point Test A

Testheader

Testseparator
(approx. 100m, 4" line)

Liquid samples
COV-24 well, 40 ppm(v) H2S (approx. 25 m, 4" line)

Water/condensate to tank

Gas from satellites

Main header
COV-2

Glycol
COV-21 contactor
tower Injection point Test C

COV-33
Export gas to Ten Arlo

(approx. 70m, 10" line)

Gas samples
10 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

Fig. 5. H2S production profile of well Coevorden-26 at Q = 100,000 Nm3/day

ppm(v) kg/day

1000

100
H2S concentration

10

1
0.00
4.00
14.33
33.50
50.50
61.00
74.00
86.00
96.67
114.50
117.58
120.00
122.00
127.67
141.17
145.50
156.27
218.27
236.52
0
Time (hours)

Fig. 6. Sludge formation in flowline

Sludge layer
SPE 71541 The Development of Low-Sour Gas Reserves Utilizing Direct-Injection Liquid Hydrogen Sulphide Scavengers 11

Fig. 7. Results 1st field trial with product E

H2S at wellhead H2S at manifold Scavenger injection

20.00 18.0

18.00
16.0

16.00
14.0

14.00
12.0

12.00

10.0
kg H2S/day

L/kg H2S
10.00

8.0

8.00

6.0
6.00

4.0
4.00

2.0
2.00

0.00 0.0
00

00

00

00

0
50

50

58

50

00

00

00

42

84

17

50

50

42

27

77

27

52

52
.3

.0

.5

.2

.5

.0

.0

.0

.0

.0

.0

.5

.6

.0
0.

1.

4.

9.

4.

5.

7.

8.

0.

1.

2.

3.

9.

1.

2.

5.

6.

6.

2.

8.

4.

6.
14

29

33

45

50

55

61

68

74

80

86

91

96

98
11

11

11

11

12

12

12

12

13

14

14

14

14

15

21

21

23

23
Normalized time (hours)

Fig. 8. Influence of linear gas velocity

Measured Calculated Inj. rate

100.0 500
Scavenger ing. rate (L/d)

80.0 400
Product yeild (%)

60.0 300

40.0 200

20.0 100

0.0 0
3.83 3.87 3.91 3.95 3.99 4.03 4.04 4.21 4.29 4.33 4.35 4.38 5.31 5.40
Linear gas velocity (m /s)
12 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

Fig. 9. Calcium carbonate scale in flowline

Top of line

CaCO3 scale deposit


top of flowline Picture Orientation

Bottom of line
SPE 71541 The Development of Low-Sour Gas Reserves Utilizing Direct-Injection Liquid Hydrogen Sulphide Scavengers 13

Fig. 10. Results 2nd field trial with product E (overdosing conditions)

H2S wellhead H2S manifold Scavenger inj.

25.00 40.0
35.0
20.00
kg H2S/day

30.0

L/kg H2S
15.00 25.0
20.0
10.00 15.0
5.00 10.0
5.0
0.00 0.0
0
0
0

11 5
14 0
14 0
16 3
18 3
25 3
83
00
75
.0
.5
.0
.7

5
0
8
8
3
9.
2.
8.
2.
6.
4.
0.
4.
26
29
48
75

Normalized time (hours)

Fig. 11. Sludge layer and cauliflower-like deposits


14 J.G.R. Eylander, H.A. Holtman, T. Salma, M. Yuan. M. Callaway, J.R. Johnstone SPE 71541

Fig. 12. Results of 2-phase atomization trial with product E

H2S wellhead H2S manifold Scavenger inj.

25.00 30.0

20.00 25.0
kg H2S/day

20.0

L/kg H2S
15.00
15.0
10.00
10.0
5.00 5.0
0.00 0.0

133.25
162.25
168.25
189.92
210.00
225.25
22.75
40.25
43.25
46.25
64.75
93.25
0.00
7.08

Normalised time (hrs)

Fig. 13. Influence of linear gas velocity

Measured Calculated Dosage

120.00 30
Product dosage (L/kg H 2S)
100.00 25
Product yield (%)

80.00 20

60.00 15

40.00 10

20.00 5

0.00 0
15

46

68

02

14

27

53

94

63

70

86

02

02
4.

4.

4.

5.

5.

5.

5.

5.

6.

6.

6.

7.

7.

Linear velocity (m /s)

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