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1. Use Instruction...............................................................................................................3
1.1 Overview...................................................................................................................3
1.2 Technical Parameters..............................................................................................4
1.3 Meter Operating Principle Block Diagram................................................................7
2. Physical Design.............................................................................................................9
2.1 Meter Construction Diagram....................................................................................9
2.2 Meter Dimension Diagram.....................................................................................10
2.3 Meter Wiring Diagram............................................................................................11
2.4 Meter Protective Class...........................................................................................11
2.5 Resistance to Heat and Fire..................................................................................11
3. Metering Function........................................................................................................12
3.1 Active Energy Metering..........................................................................................12
3.2 Active Direction Definition......................................................................................12
3.3 Max Demand (MD) Calculation..............................................................................12
4. Function Explanation...................................................................................................13
4.1 Metering Function...................................................................................................13
4.2 Load Control Function...........................................................................................13
4.3 Available Days to Use............................................................................................13
4.4 Overdraft Consumption Function...........................................................................13
4.5 Event Log...............................................................................................................13
4.6 Friendly Time Function..........................................................................................15
4.7 Meter LCD Data Display........................................................................................15
4.8 Prepayment Function.............................................................................................16
4.9 IR Communication Function..................................................................................17
4.10 Prompts................................................................................................................18
4.11 Data Item Display Function..................................................................................18
4.12 Indicator Status....................................................................................................23
4.13 Vending System Operation Instruction................................................................23
5. Meter Installation Instruction........................................................................................24
5.1 Cautions on Operation...........................................................................................24
5.2 Tools and Materials Required................................................................................24
5.3 Installation Dimension Figure................................................................................24
5.4 Cautions on Installation.........................................................................................25
6. Transport and Storage.................................................................................................26
7. Warranty......................................................................................................................26
8. Troubleshooting...........................................................................................................26
9. Service.........................................................................................................................26
-I-
Forward
General Safety Rules
CL730S1 Three-phase Split Wired Keypad Prepayment Meter owns advantages of simple
measurement, simple installation and simple operation. But to avoid personal injury and
other products related to the meter, it is suggested that this manual should be carefully
read, which is better for usage before being installed, detected, operated and used.
While the designing and producing of CL730S1 Three-phase Split Wired Keypad
Prepayment Meter, its solidity and reliability and users’ safety and convenience have
been already fully considered. Thus common faulty operations can be endured. If the
meter is reasonably and safely installed and used according to the guideline, its lifespan
will be extended. This product could only be used within its provisions; Our company has
no responsibility for the damage and personal injury caused by faulty operations,
operation and the usage beyond the specific range.
Safety Information
In each chapter of this manual, different letter symbols and graphic symbols which are
adopted to express the danger according to different levels of danger will be
explained. Please pay attention!
Caution!
This sign is to remind of possible danger, which will possibly cause some severe hurt and
damage to people and the equipment.
Attention!
This sign is to remind of possible unexpected situation, which might result in personal
injury, equipment damage and data error.
Safety Rules
1
9) Don’t immerse the meter in water and any chemical substance and don’t use any
chemical substance to clean the meter.
10) Displays are all examples in this manual, which may have some difference from the
real data in meters.
11) Since it is life-threatening to touch live components, the power must be cut off before
installation and replacement.
12) Please obey local safety rules; Installation and replacing of meter only could be done
by qualified person with specified technology.
13) When installing meter, pay attention to meter’s safety; Appearance damaged or fell
downed meters are not allowed to install.
14) Washing the meter by water is not allowed.
15) The Clou Standard applies to production and test in Clou Electronics, not the
standard for client test or acceptance. Only IEC standards apply to the client
inspection and acceptance.
COPYRIGHT NOTICE:
2
1. Use Instruction
1.1 Overview
1.1.1. Construction Profile
Requirements
No. Item of Clou Standard
IEC62052-11
Contact 8KV 10KV
Electrostatic
discharge
1 Discharge
Immunity Air 15KV 18KV
discharge
HF 80MHz-2GHz 80MHz-2GHz
2 electromagnetic 30V/m 30V/m
field immunity
3 4KV/100KHz 4.3KV/100KHz
Fast transient burst
Equipment of Equipment of
Radio CISPR 22 class B CISPR 22 class B
4
interference test
Immunity to
conducted 150kHz - 80MHz 150kHz-80MHz
5 disturbances, 10V 10V
induced by radio-
frequency fields
6 Surge immunity 4KV 4.3KV
Table 12: EMC
7
8
2. Physical Design
2.1 Meter Construction Diagram
* MCU diagram:
12
oo
______o a______*
9
1 LCD display 7 Seal piston
6 Battery cover
1
0
2.2Meter Dimension
Diagram * MCU dimension
o
CL
CL
Ci
CL
Cc
153
E
xi m (M w
TI m m c IJ It
ooo 8
i
diagram:
1
1
2.3Meter Wiring Diagram
All movable terminals of meter locate in the connection terminal cover with secured screws
fitted with user seal to prevent from operations such as unauthorized connection or other
settings, etc.
1
2
3. Metering Function
CL730S1 Three-phase Split Wired Keypad Prepayment Meter can measure reverse power in
the same way of measuring forward power and the energy can be accumulated in total active
energy and active energy of each settlement month. It can measure total active power and
store the data and calculate the available credit then store the data; meanwhile have them
indicated by LED. The meter measures real-time power by pulse constant and pulse interval.
The CL730S1 meter uses the conception of forward power and reverse power from the
customers’ point of view.
1) Customers’ forward power =power suppliers’ sending power.
2) Customers’ reverse power =power suppliers’ received power.
3.3Max Demand (MD) Calculation
1) Active maximum demand unit: kW.
2) Active MD calculation method is slip calculation method.
3) MD calculation cycle is 15min.
4) MD slip window time: 1 minute.
1
3
4. Function Explanation
4.1 Metering Function
1) To meter total active power consumption.
2) Demand is programmable for slip method.
a) Demand calculation cycle is 15min.
b) Demand slip window time: 1 minute.
4.2Load Control Function
1) The meter can be programmed for load control threshold;
2) In the event that current power > user load threshold (the load threshold can be viewed by
inputting 13 on meter and pushing Enter key), the overload alert will be triggered. If alert
status goes for a specified time of 30s by default, meter will cut off user load; and will add
1 to count of overload power off times. if overload trip times goes < 4 times within half an
hour, the meter shall trip for each overload and get relay auto closed in 2min after each
trip; if overload trip times goes ^4 times within half an hour, meter will trip and get relay
auto closed in 30min; When load threshold is 0, this function will be disabled.
3) When meter is powered off constantly for overload, customers can apply for enlarging
capacity and then input the number of enlarging capacity to recover power supply.
1
4
meter cover and terminal cover in place, but only inputting special token (not any other token)
by Utility can get the power supply restored in condition of both covers in place. Meter can
detect terminal cover-opening event at power off.
3) Cover-opening detection and record
When meter cover is opened, meter will send out power off signal to control load switch auto
cut off power supply and meter will add 1 to No. of times for cover-opening and up to 399
cover-opening events and last 5 cover-opening events time can be recorded. In that case, the
power shall power supply cannot be restored even if put the meter cover and terminal cover in
place, but only inputting special token (not any other token) by Utility can get the power supply
restored in condition of both covers in place. Meter can detect cover-opening event at power
off.
4) Phase off event log
In case meter detects some phase voltage meets requirement of phase off and the situation
continues for certain time, it will add 1 to the No. of phase off times. Meter will display the
failure phase, if phase A, meter will display L1. Up to 399 times for phase off and time records
of last 5 phase off events.
5) Overload trip event log
When meter overload alarm passes duration specified, meter will send out power off signal to
control load switch auto cut off power supply, meter will add 1 to No. of overload trip times. Up
to 99 overload events and last 5 overload time records can be recorded.
6) Power purchase event log
The meter can record last 10 valid tokens and last 10 power purchase amount record.
7) Over-current event
When meter detects the three phases current get greater than over-current threshold
simultaneously (120A by default, the over-current threshold can be viewed by pushing 106
and Enter key) for 10s, meter will trip; the power supply shall auto get restored in 5min; in this
event, meter will add 1 to event counter, and up to 399 events and last 5 event time stamps
can be recorded.
8) Reverse event
When meter detects reverse consumption keeps for 30s, meter will send out power off signal
to control load switch auto cut off power supply, meanwhile the alert LED will keep lighting in
red. meter will add 1 to No. of times for reverse count and up to 399 reverse events and last 5
reverse events time can be recorded. In that case, the power shall power supply cannot be
restored unless inputting special token (not any other token) by Utility.
9) Voltage sequence reverse
When meter detects voltage sequence reverses (if phase off event present, no voltage
sequence event will be determined) for 60s, alert LED will blink in red, meter will add 1 to
voltage sequence reverse times count, up to 399 voltage sequence reverse events and last 5
voltage sequence reverse time can be recorded.
10) Load unbalance event
When meter detects the max. phase power is greater than the min. phase power by
12.5% (if some phase is 0, no load unbalance event will be determined) for 30s, alert
LED will blink in red, meter will add 1 to load unbalance event counter, and up to 399
events and last 5 event time stamps can be recorded.
Note:
1) To have power supply restored at relay trip shall meet requirement of voltage normal,
wiring correct, meter cover and terminal cover in place and energy balance non-zero.
1
5
2) If meter detects the three phases voltage get too low simultaneously, relay action will be
impacted.
4.6 Friendly Time Function
1) During public holidays and weekends ( public holiday and weekend status word can be
set by software), if available energy decreases to 0, meter will not trip (unless
terminal/meter cover-open event, reverse event or over-current event present);
2) At night (17:00~23:59 by default, settable by software), it is non-power-outage time, if
during night the available energy decreases to 0, meter will not trip (unless terminal/meter
cover-open event, reverse event or over-current event present);
Item Introduction
Reject
When "old” is displayed, it means token is
Old expired.
1
6
Overload consumption—When
consumption load is over the load threshold
specified, “over po” will be displayed and
i LUU
n i Enter 07 and push Enter key, the energy
U 1 balance 100.00kWh and energy balance
code 07 are displayed.
kWh
innnn
31 Enter 31 and push Enter key, the realtime
kW power 1.00kW and real-time display code
inn 31 are displayed.
i
Table 4 1: LCD Data Display
4.8Prepayment Function
The Power Sales Management System will produce a 20 digits code (generated based on
user’s information and purchase amount). After the user input this code via the meter’s
keypad, meter will decrypt the code. After passing the encryption authentification, current
purchase amount will be written into meter’s memory and added to the available credit and
stored; When abnormal consumption happens, the abnormal consumption amount will be
deducted from the purchase amount and the new available credit will be stored in memory;
When the user is consuming power, the meter will deduct the available credit gradually
according to corresponding conditions. When the power-off condition is met, meter will cut off
power supply and when power supply condition is met, meter will connect to user load
automatically.
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7
appointed ID in order to correspond one meter with one user. At the same time, initial
purchasing power, the key and other parameters can also be written into meter.
Meter ID display: Input “65” and then push Enter key, meter will display ID in 11 digits in 2
pages.
The meter can carry out time synchronization via communication interface.
1
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4.10
8)
1)
4.11
Prompts
13)Err_08:
Err_03:
ACCEPT:
10 o O to
Appointed
Key change
TOKEN
Data Item Display
9) Err_04:
23 45678 9
function found L
error not Li
accepted
Function
Energy overflow Key
VAkWh°CkVarh 15
3
OI J U U U U U U U L
2) REJECT:
0 0 0 0 0 0 020
TOKEN rejected
4.11.1
3) OLD: LCD Display Instruction
TOKEN expired 14
10)
Firstly
4) USED:
Err
do 11
initialization
type error Token data
to LCD after
TOKEN usedpower on, LCD fully displays and automatically enter
the
5) set
_05:
6) Err_01:
MCU:
7) Err_02:
OtO
OK:display mode ofSuccessful
Manufacture
Token type
code error
13
power information after 4 seconds. LCD full screen are as follows:
format erroroperation
_06:
12) Err
_07:
1
9
1 Display code 2 Reverse tag 3 Phase A tag
Phase B tag 5 Voltage tag 6 Phase C tag
4
7 Active unit tag 8 Cry face 9 Smile tag (time friendly
tag)
1 356 711
0010 _
UIU:
U U I LJVAVwh
L2L Li 1
3 2
8 °CWarh 1
I00000000 0
EOOQQ.OQ.Q.Q 9
2
0
1 Display code 2 Voltage tag 3 Phase A tag
1) Data indication: 6 digit of integer and 2 digits of decimal. Power unit is kWh; Active power
unit is kW.
2) Display code: With 2 digits code to indicate respective data item (please see 4.11.3 Meter
data item code).
4.11.2 Meter data display
Display content includes consumption data, configuration data, and history data and so on.
1) For data item length over 8 digits (e.g. date & time and meter No. etc.), meter will display
in two pages.
2) For credit balance, the data item can be used to indicate the specific value; meanwhile bar
can be displayed on LCD screen.
Credit balance in meter<30kWh, no bar displays;
30kWh<credit balance<60kWh, the first bar displays;
2
1
60kWh<credit balance<90kWh, the first 2 bars display;
90kWh<credit balance<120kWh, the first 3 bars display;
07 Credit balance 79
Last 4th power purchase TOKEN
13 Load threshold 85
Last 10th power purchase TOKEN
14 Demand in last month 86 Last energy purchase amount
18 90
Consumption in current month Last 5th energy purchase amount
20 92
Consumption in last 2nd month Last 7th energy purchase amount
45 Last 5th cover open time 117 Last 4th reverse time
46 Overload power off times 118 Last 5th reverse time
Voltage sequence reverse times
47 Last overload time 119
48 Last 2nd overload time 120 Last voltage sequence reverse time
51 Last 5th overload time 123 Last 4th voltage sequence reverse
time
55 Last 3rd power off time 127 Last 2nd load unbalance time
56 Last 4th power off time 128 Last 3rd load unbalance time
57 Last 5th power off time 129 Last 4th load unbalance time
58 Phase off times 130 Last 5th load unbalance time
59 Last phase off time 131 Cover-open times
60 Last 2nd phase off time 132 Last cover-open time
61 Last 3rd phase off time 133 Last 2nd cover-open time
62 Last 4th phase off time 134 Last 3rd cover-open time
63 Last 5th phase off time 135 Last 4th cover-open time
64 Current tariff No. 136 Last 5th cover-open time
65 Meter ID No. 137 Consumption in last day
66 Active meter constant 138 Consumption in last 2nd day
2 02 MD in current month
3 07 Available amount
4 31 Realtime power
Alert indicator: ® blinks once a time in red in case of no tamper and meter error present.
© blinks twice a time in red during meter error.
© blinks trice a time in red at tamper.
Low-energy indicator: when days to use^1.5days, low-energy indicator will blink in red
once a time; 1.5days<days to use<3days, alert indicator will keep lighting in red; when 3
days<days to use<7days, alert indicator will keep lighting in yellow; when days to use>
7days, alert indicator will keep lighting in green.
When available energy is 0 or negative quantity, the low-energy
indicator shall blink at frequency 4 times a time.
2) UIU indicator status:
Communication indicator: red, blinks during communication.
Alert indicator: ® blinks once a time in red in case of no tamper and meter error present.
Width 153mm
aa
5.4Cautions on Installation
1) Before wiring, please carefully check the connection diagram on meter case and
confirm the phase line, and neutral line (ground wire) consistent with connection
diagram. It is better to use copper wire and copper contact to connect to meter.
2) If the cable is old, operator shall cut the end of cable to ensure the new exposed wire
end is about 15mm long to be used to connect; if cable diameter is between 3mm
and 6.5mm, directly connect to inside of terminal and make sure it secured; if cable
diameter is less than 3mm, then it is necessary to use a suitable size copper or
aluminum bushing to clamp cable end so as to avoid loose contact of connection
resulting in terminal burnout.
3) During wire-connection, firstly loosen each screw on each terminal, then insert In-
phase line into end of connection aperture and the in-neutral line into end of
connection aperture, fully tighten screws of terminals. Similarly insert Out-phase line
into end of connection aperture. Tighten screws of terminals fully and make them
secured.
4) Power on energy meter to test the working condition, if energy meter works normally,
record readings of meter. Otherwise, please carefully test condition of installation and
connection and working voltage.
5) Be gentle with the energy meter so as to avoid dropping and collision during whole
installation processes.
6) When installing energy meter, please be careful with operation and power usage
safety so as to avoid accident.
6. Transport and Storage
1) The product shall be transported and stored according to the related rules. No intense
impact to the product is allowable during transportation and unpacking.
2) The product shall be stored in a clean place where the ventilation is good, the ambient
temperature is -25°C—70°C, and the relative humidity is not more than 75%, and
make sure no corrosive gas or harmful material present and the natural ventilation is
good.
3) The product shall be stored on shelf in a warehouse and the stacking height shall not
be more than 8 layers.
7. Warranty
The manufacturer warrants its products against defective parts and workmanship and will
repair or (at its option) replace, free of charge, any meter which is or may become
defective under proper operation with all seals in good condition within the warranty period
specified in contract from date of sales.
8. Troubleshooting
The meter features self-test. If the following information is found on the LCD, or the selftest
information displayed on LCD is abnormal (e.g. character missing or character incomplete
etc.), contact the manufacturer for advice.
FAULT ACTION
LCD display is normal, energy pulse does 1. Check whether wire connection is correct
not flash during power usage. or not.
2.Power usage amount is less than 0.4%Ib.
9. Service
SHENZHEN CLOU ELECTRONICS CO., LTD. guarantees to provide a lifetime service
with the meters and the related devices made in our company. In product distribution
areas, there are offices and or agents accompanying with customer service center
responsible for providing customers with product consultation and maintenance service
etc.
Shenzhen CLOU Electronics Co., Ltd.
Tel: 0086-755-33309999 Fax: 0086-
755-26719679
Add: 5F, T2 Building, Hi-tech Industry park, Nanshan District,
Shenzhen Zip code: 518057
E-mail:
oversea@szclou.com Web site:
www.szclou.com