REVERSING KIT FOR GILL MODEL 100 AIR OR HYDRAULIC KELLY SPINNERS PART NUMBER A110-RK INSPECT D101 DRAG RING BUSHING AND D102 DRAG RING BASE REING FOR WEAR. INSPECT D103 DRAG SPRING FOR WEAR AND TENSION. IF SIGNS OF WEAR, THEN REPLACE. INSTALL D100-A.S 4-PIN DRAG RING WITH GREASE ON THE 0.D, AND BOTTOM. INSTALL THE 4 JL10R-20 JAWS, BEING CAREFUL TO TIME THE JAWS CORRECTLY. WE RECOMMEND INSTALLING THE 4 JAWS WITH THE LEFT SIDE OF THE JAW ‘TOUCHING THE INNER TEETH OF THE FINAL DRIVE GEAR. NEXT INSTALL THE D105-2R-A DOUBLE LOCKING COVER PLATE ASSEMBLY, THIS ASSEMBLY HAS 4 HOLES THAT MATCH THE 4 JAW PINS IN THE DRAG RING. AT. ‘THIS TIME I CAM LOBE WILL BE ON TOP OF #1 JAW. MOVE JAWS BACK TO CENTER POSITION AT THIS TIME. CHECK THE 4 JAWS TO BE SURE THEY ARE TIMED THE SAME. MOUNT A110-103 CYLINDER BRACKET ASSEMBLY TO THE A103R JAW RETAINER PLATE AT THIS TIME. TURN OVER TO BE SURE THE BOLTS ARE NOT STICKING ‘THROUGH THE PLATE AS THIS COULD CAUSE DRAG RING OR FINAL DRIVE TO DRAG ON THE BOLTS. THEN FASTEN THE A103R TO THE A101 TOP PLATE ON KELLY SPINNER, WITH THE CYLINDER POINTING 10 THE RIGHT OF THE MOTOR. SET HANGER ON THE KELLY SPINNER; DROP 3 BOLTS THRU MOUNTING HOLES. ‘THE LEG CLOSEST TO THE CYLINDER WILL NEED TO BE TRIMMED OR IT WILL ‘TOUCH CYLINDER, TRIM APPROXIMATELY ¥, OFF FROM THE FOOT TO JUST ABOVE THE CYLINDER, INSTALL A110-113 PALM BUTTON VALVE ON DRILLERS CONSOLE. THIS WILL NEED TO BE INA CONVIENT AREA SO DRILLER WILL BE ABLE TO PLISH TO ENGAGE KELLY SPINNER IN MAKEUP OR BREAKOUT. THIS VALVE WILL NOT BE USED TO RETURN TO NEUTRAL, RUN AIR LINES FROM A110-113 ON DRILLERS CONSOLE 10 CYLINDER ON KELLY SPINNER. A-PORT GOES TO BACK OF CYLINDER AND B-PORT GOES TO FRONT OF CYLINDER TO KEEP THE CYLINDER STROKED IN WHEN NOT IN USE. P-PORT IS PRESSURE AND WHEN PALM VALVE IS PRESSED, THE CYLINDER SHOULD STROKE OUT’ TO ENGAGE CAM LOBES, ROTATE KELLY SPINNER SO THAT 1 LOBE IS DIRECTLY UNDER ROLLER AND ENGAGE CYLINDER TO PRESS CAM LORE, AT THIS TIME CHECK PLUNGER TO ADJUSTMENT, IT SHOULD BE FLUSHED WITH BOTTOM OF COVER FLATE TO ALLOW JAW TO PASS. REPEAT WITH OTHER LOBE, TIGHTEN JAM NUT TO CLEVIS APTER ADIUSTMENT IS MADE.Do's: Don'ts: Do’s and Don’ts for Gill Services Ine. Model 100 Reversing Kelly Spinners 1) Measure saver sub to be sure itis 7°4” ouside diameter. 2) Chieck hanger boits that connect hanger to swivel to be sure they are properly tightened and that safety wire has been installed through holes in head of bolts to keep from vibrating loose 3) Check at every rig up the hanger bolts, bushings and cushions for wear and replace as, needed 4) Be sure above hanger bolts have cotter pin or safety wire in the threaded end to, prevent elastic stop nut from rattling off. 5) Visually inspect at this time to insure Kelly Spinner is centered on swivel. 6) Apply grease in grease fittings on top and bottom of Kelly Spinner. 7), Inspeet for proper hose installation. We stiggest color-codding ends of hoses or install quick couplings to prevent crossed hoses. 8) Operate palm valve with out air pressure to be sure valve is not sticking, If sticking lubricate at this time. 9) Inspect cam lobes on cover plate and operate by hand to insure they are not sticking, and lubricate at this time. These cam lobes operate the locking pins that prevent jaws from engaging. 10) Run Kelly Spinner before attaching to Kelly to double check for correct hose installation. 11) After making connection Kelly Spinner direction must be reversed to lock jaws in neutral position, Please note: Double locking cover plate uses palm valve to engage jaws in makeup and breakout. 12) After reversing jaws Kelly Spinner should be run in breakout position without pressing palm valve to insure jaws are disengaged. 13) Maintain a visual inspection to observe that jaws are in neutral position while crilling. The jaws should not be rubbing sub or near engagement, 14) Change oil in Kelly Spinner at least once a month, or more if Kelly Spinner has been contact with steam cleaner or leaky swivel that could allow contaminates to be forced by top seal. Use 80/90w gear oil or in cold climate conditions use 10w30 oil. 15) If there is any question about the safety of the Kelly Spinner simply remove jaws from the unit until Kelly Spinner ean be serviced. 1) Don’t operate Kelly Spinner with sticking valves or cam lobes. 2) Don’t stick fingers or hands in Kelly S| le unit is in operation. 3) Don’t forget to reverse jaws after cach connection 4) Don’t push palm valve to return jaws to neutral position. 5) Don’t perform any maintenance or other work to unit while in operation.CLEVIS SIDE — DO NOT SCALE PLUMBING SCHEMATIC FOR GILL j HYDRAULIC CYLINDER MODEL 100RL HYD, KELLY SPINNER WITH DOUBLE LOCKING COVER PLATE [40374 TO_ENGAGE KELLY SPINNER 11/4 PUSH PALM VALVE AFTER PRESSURE RETURN LINE ROTATION OF KELLY SPINNER BEGINS FOR MAKEUP OR BREAKDUT. RELEASE AFTER Frank] Jaws ENGAGE ON SUB LINE. [3174 DPERATING VALVE FOR SPIN UP - PUSH LEVER FORWARD OR SPIN QUT - PULL LEVER BACK AFTER CONNECTION IS MADE, RUN KELLY | AIR PRESSURE IN SPINNER IN OPPOSITE DIRECTION (DO NOT PUSH PALM VALVE) TD RETURN TO NEUTRAL PALM VALVE, GILL SERVICES, INC. 650 ALDINE EENDER ROAD HOUSTON, TEXAS 77080 x/X (2e1je20-£400 Sepaae wears Tare +/- 01 01708703 KELLY SPINNER SCHEMATIC 47 001, +7~ 0.005, +/- 164 250 we : DOUBLE LOCKING ALOORL DL