API RP 54 Safety

Contents of subtraction from API Recommended Practise 54.
Occupational Safety for Oil and Gas Well

Drilling and Servicing Operations.
No. Instructions Comments and recorded values Standards and

instructions
API RP 54 for Occupational safety for Oil and Gas well drilling. Section nos.
1 General. API RP 54 section
2 Every occupational injury or illness shall be immediately reported to the 3.1
API RP 54 section
supervisor. The supervisor shall arrange for any necessary medical or 3.1.1
first aid treatment.
3 A report should be prepared as soon as practical, to record incidents API RP 54 section
surrounding the injury or illness. Additional reports to regulatory agencies 3.1.2
and others may be required.
4 The cause of the injury or illness should be investigated and steps taken API RP 54 section
to prevent a recurrence. 3.1.3
5 Medical services. API RP 54 section
6 Telephone numbers, location, and other relative information pertaining to 3.2
API RP 54 section
availability of medical personnel, transportation, and medical facilities 3.2.1
shall be available at all drilling and well servicing sites.
7 Prior to commencement of work in an area, provisions should be made API RP 54 section
for prompt medical attention in case of serious injury. 3.2.2
8 First Aid. API RP 54 section
3.3
9 An individual trained in first-aid and CPR (cardiopulmonary resuscitation) API RP 54 section
techniques shall be available at the worksite to render aid. This individual 3.3.1
should be trained using approved courses of the American Red Cross,
U.S. Bureau of Mines, Medic First Aid, or equivalent training. Additional
information can be obtained by contacting the appropriate State Office of
Emergency Medical Services Training.
© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 1 of 40

instructions
10 A first aid kit shall be maintained at the worksite. This kit should contain API RP 54 section
materials approved by a consulting physician. The kit should be 3.3.2
inspected at frequent intervals, replenished as necessary and be
immediately available at all times.
11 Personal protective equipment (PPE) API RP 54 section 4
12 General. API RP 54 section
13 Employees should wear personal protective clothing and should use 4.1
API RP 54 section
personal protective equipment (PPE) when working under conditions 4.1.1
where there is reasonable potential for injury, illness, or death that can be
prevented by use of such equipment. PPE should be used only when it
its impractical to reduce a hazard to acceptable levels by administrative
or engineering controls.
14 Protective clothing. API RP 54 section

4.2
15 A safety hat or cap should be worn by each person in the work area. The API RP 54 section
safety hat or cap should meet specifications contained in ANSI Z89.1: 4.2.1
Safety Requirements for Industrial Head Protection, or ANSI Z89.2:
Safety Requirements for Industrial Protective Helmets for Electrical
Workers, Class B (check latest editions).
16 Eyeglasses, face shield, or other eye protection equipment appropriate API RP 54 section
for the work being done should be worn by employees engaged in any 4.2.2
work in which there is a reasonable probability of injury to the eyes from
flying objects, chemicals, or injurious light or heat rays that can be
prevented by such equipment. This protective equipment should meet
the requirements of ANSI Z87.1: Practice for Occupational and
Educational Eye and Face Protection. (check latest edition).
17 Safety shoes, safety boots, or toe guards should be worn by all API RP 54 section
employees normally assigned to the work area. Safety-toe footwear 4.2.3
should meet the requirements of ANSI Z41.1: Men's Safety-Toe
Footwear (check latest edition). Extremely cold temperatures may require
an alternative practice.

instructions
18 Protective gloves, protective apron, or other protective equipment, as API RP 54 section
appropriate, should be worn by employees handling chemicals that may 4.2.4
irritate or be absorbed through the skin.
19 Loose or poorly fitted clothing should not be worn. API RP 54 section
20 Employees should not work in clothing that is saturated with any 4.2.5RP 54 section
API
flammable, hazardous or irritating substance(s). Such clothing should be 4.2.6
immediately removed and replaced with suitable clothing after the
affected skin area has been thoroughly washed and, if necessary,
treated.
21 Employees should not wear jewellery or other adornments subject to API RP 54 section
snagging or hanging and causing injury while in the work area. 4.2.7
22 Employees with hair of such length as to be a hazard in work areas API RP 54 section
should keep it contained in a suitable manner while performing their 4.2.7
duties. Hair and beard styles shall not interfere with the effective
functioning of head, eye face, or respiratory protective equipment, if such
equipment is required at the work site.
23 Hearing protection. API RP 54 section
4.3
24 Persons entering or working in high noise areas should wear hearing API RP 54 section
protection equipment in accordance with Occupational Safety and Health 4.3
Administration (OSHA) standards. For guidance on hearing protection
and hearing conservation programs, refer to 29 CFR 1910.95,
Occupational Noise Exposure (check latest revision).
25 Emergency equipment and procedures in case of H2S or other API RP 54 section

hazardous gas. 4.4
26 Where hydrogen sulphide, sulphur dioxide, or other unusually hazardous API RP 54 section
gas is known or suspected to exist, operator shall properly advise 4.4.1
employees and contractor and service company supervisors of the
possible exposure involved.
27 When it is not necessary to maintain a cellar on wells producing API RP 54 section
hydrogen sulphide, the cellar should be filled to eliminate a possible 4.4.2
confined space hazard.

instructions
28 Any area suspected to contain insufficient oxygen, or that may contain API RP 54 section
hazardous gases or vapours should be isolated and shall not be entered 4.4.3
until one of the following conditions is met:
29 a. Sufficient tests have been conducted with an appropriate instrument to API RP 54 section
determine possible extent of the hazard and the area is found to be safe. 4.4.3
The person making the test measurements shall wear protective
breathing equipment.
30 b. The contamined area is purged to reduce the concentration to below API RP 54 section
hazardous level and the area is continuously monitored for hazardous 4.4.3
gas, oxygen content, and flammability while personnel are in the area.
31 c. Proper respiratory equipment is used by any employee entering the API RP 54 section
contaminated area. ANSI Z88.2: Practices for Respiratory Equipment 4.4.3
(check latest edition) shall be observed for his activity. An employee shall
be stationed outside the hazardous area to summon assistance in case
of an emergency.
In addition, ANSI Z117.1: Safety Requirements for Working in Tanks and
Other Confined Spaces (check latest edition) API Publ 2015: Cleaning
Petroleum Storage Tanks (check latest edition) and API Publ 2217:
Guidelines for Confined Space Work in the Petroleum Industry (check
latest edition) provide some safety guidelines for working in confined
spaces.
32 Filter-type breathing equipment shall be used only in areas where API RP 54 section
sufficient oxygen exists and where no toxic materials or vapours are 4.4.5
present in hazardous concentrations. CAUTION: Gas mask canisters that
are merely designed to neutralise toxic gas do not provide necessary
protection and should not be used in drilling and well servicing operations
when a hydrogen sulphide or sulphur dioxide environment may be
encountered.

instructions
33 National Institute for Occupational Safety and Health (NIOSH) approved API RP 54 section
self-contained or supplied air breathing equipment shall be used for 4.4.6
those atmospheres where tests indicate toxic or hazardous gases are
present in quantities immediately dangerous to life or health (IDLH) or
oxygen content is less than necessary to sustain life. Refer to 42 CFR
Part 84 (check latest revision) and 29 CFR 1910.134 (check latest
version) for additional information regarding selection and use of
respiratory breathing equipment. Rig air from the rig utility system shall
not be used as the source for breathing air supply.
34 Masks which are designed merely to neutralize toxic gas do not provide API RP 54 section
the necessary protection and shall not be used in drilling and well 4.4.7
servicing operations when a hydrogen sulphide or sulphur dioxide
environment may be encountered. Self-contained or supplied-air positive
pressure breathing apparatus is recommended for use in these
applications.
35 Employees should be trained in the use and operation of breathing API RP 54 section
equipment available at the work area. Employees shall be advised of the 4.4.8
potential dangers of flammable, hazardous and insufficient oxygen
atmosphere. Refer to API RP 49: Recommended Practices for Safety
Drilling of Wells Containing Hydrogen Sulphide, and API RP 55:
Recommended Practices for Oil and Gas Producing and Gas Processing
Plant Operations Involving Hydrogen Sulphide, (check latest editions) for
recommendations related to this subject area.
36 Safety belts and lanyards (tail ropes). API RP 54 section

4.5
37 Every employee when engaged in work ten (10) feet or more above the API RP 54 section
rig floor or other working surfaces shall wear a safety belt with an 4.5.1
attached lanyard, except when the work being performed requires
freedom of body movement and except during rig-up and rig-down
operations. When safety belts and lanyards are used, the following shall
apply:
38 a. Employee shall use a safety belt in good condition and suitable for the API RP 54 section
particular job. 4.5.1

instructions
39 b. Safety belt shall be attached by means of a lanyard to an anchor or API RP 54 section
structural member capable of supporting a minimum dead weight of 4.5.1
5,400 pounds.
40 c. A separate lanyard of at least one-half (1/2) inch diameter nylon API RP 54 section
material or equivalent shall be used by each employee requiring a 4.5.1
lanyard. The lanyard shall be adjusted to permit a maximum drop of five
(5) feet in case of a fall.
41 d. Each employee shall inspect his safety belt and lanyard prior to each API RP 54 section
use. 4.5.1
42 API RP 54 section
General. 5.1
43 Horseplay and careless acts shall not be permitted. Oil and gas well API RP 54 section
drilling and servicing operations are serious and exacting business and 5.1.1
should be conducted by careful, conscientious, and responsible
personnel.
44 Employees should be familiarized with these recommended practices as API RP 54 section
they relate to their function in the job at hand and should abide by the 5.1.2
pertinent recommendations.
45 Employees should receive instruction in correct work methods to reduce API RP 54 section
chance of injury to themselves or fellow employees. A safety program 5.1.3
should be established and maintained. Such safety programs should
include, but not be limited to the following:
46 a. Instruction of the driller or crew chief specifically in his responsibility for API RP 54 section
the safety of his crew and equipment during normal operations and 5.1.3
possible emergencies.
47 b. Indoctrination of new employees. Each new rig employee, regardless API RP 54 section
of prior experience, should have his job outlined, explained and 5.1.3
demonstrated by the driller, crew chief, or another designated crew
member. Observation of new employee work performance should be
maintained until the applicable supervisor is satisfied that the employee
can fill the position in a safe and effective manner.
48 c. Instruction of crew members on work procedures and safe practices. API RP 54 section
5.1.3

instructions
49 d. Regularly scheduled and impromptu meetings of the crew, in which the API RP 54 section
probable hazards, problems of the job, and related safe practices are 5.1.3
emphasized and discussed.
50 e. Good housekeeping practices. API RP 54 section
5.1.3
51 f. Availability of and instruction in the use and maintenance of personal API RP 54 section
protective equipment. 5.1.3
52 g. General safety education through safety meetings, company API RP 54 section
publications, and other educational media. 5.1.3
53 Unsafe and potentially dangerous conditions should be eliminated or API RP 54 section
reported immediately to the supervisor in charge for corrective action. 5.1.4
54 The off going tour supervisor shall inform the oncoming supervisor of any API RP 54 section
known special hazards or ongoing work that may affect the safety of the 5.1.5
crew. Oncoming tour employees shall be alerted to ongoing work that
could affect their safety.
55 To prevent incidents of finger wounds from sharp pipe threads or wickers, API RP 54 section
pipe threads should be cleaned with a brush. 5.1.6
56 Hazardous substances shall be stored in proper containers that are API RP 54 section
properly labelled. Hazardous waste materials shall be appropriately 5.1.7
stored, labelled, and disposed. Hazardous waste materials should not be
mixed with non-hazardous wastes because the entire mixture is then
considered hazardous and subject to hazardous waste disposal
requirements.
57 Employees required to handle or use hazardous substances shall be API RP 54 section

instructed regarding their safe handling and use and be made aware of 5.1.8
the potential hazards and personnel protection measures required. For
additional information, consult with the employer and/or hazardous
substance manufacturer and research the material safety data sheets
(MSDS). These MSDS shall be available to the employees at the
workplace prior to and during chemical usage.

instructions
58 When there is any indication that a well will flow, either through prior API RP 54 section
records, present well conditions, or the planned well work, blowout 5.1.9
prevention equipment shall be installed. When drilling or wells servicing
operations are in progress on a well where there is any indication the well
will flow, the rig shall have on the rig floor a safety valve (stabbing valve)
with connections suitable for use with each side and type tool joint or
tubing connection being used on the job. Refer to API RP 58:
Recommended Practices for Blowout Prevention Equipment for Drilling
Wells (check latest edition)
59 On land locations, vehicles not involved in the immediate rig operations API RP 54 section
should be located a minimum distance of 100 feet (30.5m) from the 5.1.11
wellbore or a distance equal to the height of the derrick or mast,
whichever is greater. Equivalent safety measures should be taken where
terrain, location, or other conditions do not permit this spacing.
60 Over water operations. API RP 54 section

5.2
61 When work is to be performed over water on a barge, work boat, or API RP 54 section
platform, employees should be instructed in abandonment procedures, 5.2.1
emergency signals, abandonment stations, and water entry procedures.
62 A minimum of two emergency escape means from platforms to the water API RP 54 section
should be provided. 5.2.2
63 Employees working over or near water where a danger of drowning API RP 54 section
exists shall be provided with approved personal flotation devices in 5.2.3
serviceable condition.
64 Ring buoys should be provided and be readily available for use in API RP 54 section
emergency rescue operations. 5.2.4
65 Each continuously manned platform shall be provided with at least two API RP 54 section
U.S. Coast Guard approved life floats or alternatives for life. The life 5.2.5
floats or alternatives shall have sufficient capacity to accommodate all
persons present at any one time.

instructions
66 Cold water survival attire meeting U.S. Coast Guard thermal and API RP 54 section
buoyancy requirements should be provided when operations are 5.2.6
conducted in cold water (less than 60 F (15.6C) as determined by
minimum average monthly temperatures) ocean areas where anticipated
personnel rescue times are such that water immersion survival capability
in normal work clothing would be questionable in the event of an
emergency evacuation. Crew members should be instructed in the
donning and proper use of this equipment.
67 Machinery and Tools API RP 54 section

68 Personnel shall only operate machinery for which they are authorized by 5.6
API RP 54 section
their supervisor. 5.6.1
69 All belts, drive chains, gears, and drives (excluding rotary table, API RP 54 section
catheads, and kelly) shall have guards installed to prevent any employee 5.6.2
from coming in contact with moving parts. Refer to ANSI B15.1: Safety
Standard for Mechanical Power Transmission Apparatus (check latest
edition) for construction specifications and clearances for such equipment
guards.
70 A lock-out or tag-out system should be established as follows: API RP 54 section

5.6.3
71 Locks or tags should be placed to plainly identify the equipment or API RP 54 section
circuits being worked on. Critical systems locked or tagged should 5.6.3
include identity or job title of person installing the lock or tag.
72 Employees should be trained and disciplined in the use of this system to API RP 54 section
prevent unexpected operation of any equipment (mechanical or 5.6.3
electrical) that might inflict injury to personnel.
73 c. No lock or tag should be removed without the approval of the person API RP 54 section
who installed it or that person's authorized replacement. In the event 5.6.3
neither of these individuals is available, the lock or tag may be removed
by the rig supervisor after ensuring that no hazard will be created by
energizing the locked or tagged equipment or circuit(s).
74 Machinery shall not be operated without all guards in position and in API RP 54 section
properly maintained condition except that during maintenance or repair 5.6.4
work limited testing may be performed.

instructions
75 Maintenance personnel should report to the rig supervisor prior to API RP 54 section
beginning repairs and when repairs are completed. 5.6.5
76 No employee shall clean, lubricate, or repair any machinery where there API RP 54 section
is a hazard of contact with moving parts until such machinery has been 5.6.6
stopped or such parts have been properly guarded.
77 When employees are climbing rig ladders, any tools or other such API RP 54 section
materials they are carrying should be secured to the employee's body. 5.6.10
78 Personnel descent down the derrick or mast and substructure by sliding API RP 54 section
down stands of drill pipe, stand of drill collars, or the deadline shall not be 5.7.2
permitted except in an emergency.
79 Personnel shall not ride the safety buggy or escape equipment except in API RP 54 section
an emergency. Personnel shall be trained in the proper procedure(s) for 5.7.3
escaping the derrick or mast.
80 Riding hoisting equipment. API RP 54 section
5.8
81 Except for emergency conditions, employees engaged in drilling or API RP 54 section
servicing operations shall not ride the elevators. 5.8.1
82 Exceptions for adverse climatic or emergency conditions are permitted API RP 54 section
when, in the judgement of the supervisor, riding the elevators with 5.8.2
appropriate employee fall protection equipment in use is safer than
ascending or descending the derrick ladder. In this instance, the
elevators must be empty of pipe and other equipment when employees
are riding.
83 The catline shall not be used as a personnel carrier except under API RP 54 section
emergency conditions. 5.8.3
84 A bosun's chair or tree trimmer belt, or equivalent, attached to the API RP 54 section
travelling block or tugger line may be used to reach an otherwise 5.8.4
inaccessible location (refer to Par. 4.5.1).
85 Hydrogen sulphide environment. API RP 54 section
5.10

instructions
86 Safety guidelines and recommendations for use in drilling operations API RP 54 section
where hydrogen sulphide or sulphur dioxide gas may be encountered are 5.10.1
contained in API RP 49 and API RP 55.
87 Handling drilling fluid chemicals and additives. API RP 54 section
5.11
88 Asbestos should not be used as a drilling fluid additive/ Certain adverse API RP 54 section
personnel health effects are associated with asbestos. Whenever 5.11.1
possible, another substance should be substituted for asbestos in the
drilling fluid system. Refer to Environmental Protection Agency's final rule
regarding labelling requirements and phased
89 Drilling fluids containing other hazardous chemicals or substances should API RP 54 section
be handled with care and caution. Employees handling such chemicals 5.11.2
and substances should be instructed in proper handling and disposal
methods and personnel protection procedures. Guidance for proper
handling and disposal of hazardous materials is available from several
sources, including but not limited to, the manufacturer's Material Safety
Data Sheets (MSDS) 29 CFR 1910 (U.S. Occupational Safety and Health
Standard, check latest revision), and Code of Federal Regulations Title
40, Protection of the Environment (check latest revision).
90 Fire prevention. API RP 54 section

6.1
91 Safe storage and location of combustible and flammable materials and API RP 54 section
the prevention of accumulation of rubbish are important to fire prevention. 6.1.1
92 Smoking shall be prohibited at or in the vicinity of operations that API RP 54 section

constitute a fire hazard. Such locations should be conspicuously posted 6.1.2
with a sign, "NO SMOKING OR OPEN FLAME", or equivalent.
93 Smoking shall be permitted only in areas designated for smoking. API RP 54 section
6.1.3
94 Change rooms and other buildings where smoking is permitted should be API RP 54 section
located in areas designated safe for smoking. 6.1.4

instructions
95 Matches and all smoking equipment should be left in areas designated API RP 54 section
safe for smoking. 6.1.5
96 No source of ignitions should be permitted in an area where smoking has API RP 54 section
been prohibited, unless it is first determined safe to do so by the 6.1.6
supervisor in charge or his designated representative.
97 Open fires or other potential sources of ignition should be permitted only API RP 54 section
in designated areas located at a safe distance from the wellhead or 6.1.7
flammable liquid storage areas.
98 Only safety-designed heaters shall be permitted on or near the rig floor, API RP 54 section
substructure, or cellar. The safety features of these heaters shall not be 6.1.8
altered.
99 Equipment, well cellars, rig floor, and ground areas adjacent to the well API RP 54 section
should be kept reasonably free from oil and gas accumulations that might 6.1.9
create or aggravate fire hazards.
100 Combustible materials such as oily rags and waste should be stored in API RP 54 section
covered metal containers and the covers kept in place. 6.1.10
101 Natural gas or liquified petroleum gas shall not be used to operate spray API RP 54 section
guns or pneumatic tools. 6.1.11
102 Materials used for cleaning should have a flash point of not less than API RP 54 section
100F (38C). For limited special purposes, a lower flash point cleaner may 6.1.12
be used when it is specifically required.
103 Metal or other conductive material containers should be used in handling, API RP 54 section
storing or transporting flammable liquids. The handling of flammable 6.1.13
liquids in plastic containers is potentially dangerous due to static charge
buildup. Metal parts on any plastic containers used in such service
should be bonded to the fill connection. If plastic containers are used, the
conductive fill connection or a grounded rod should be inserted prior to
filling the container with any flammable liquid. Refer to NFPA 77: Static
Electricity (check latest edition) and API publ 2003: Protection Against
Ignition Arising Out of Static. Lightning and Stray Currents (check latest
edition).
104 Fire Protection. API RP 54 section

6.2

instructions
105 Fire fighting equipment shall not be tampered with and shall not be API RP 54 section
removed for other than fire protection and fire fighting purposes and 6.2.1
services. A fire fighting water system may be used for wash down and
other utility purposes so long as its fire fighting capability is not
compromised.
106 Fire extinguishers and other fire fighting equipment shall be suitably API RP 54 section
located readily accessible, and plainly labelled as to their type and 6.2.2
method of operation.
107 Fire protection equipment shall be periodically inspected and maintained API RP 54 section
in operating condition at all times. A record of the most recent equipment 6.2.3
inspection shall be maintained.
108 Drilling rigs shall have readily accessible, in good operating condition, not API RP 54 section
less than four (4) 20-pound capacity fire extinguishers with a Class B:C 6.2.4
rating (refer to NFPA 10: Portable Fire Extinguishers, check latest
edition). This is a minimum requirement and operations may dictate use
of more equipment or larger size equipment.
109 Well servicing rigs shall have readily accessible, in good operating API RP 54 section
condition, a minimum of two (2) 20-pound capacity fire extinguishers with 6.2.5
a Class B:C rating (refer to NFPA 10: Portable Fire Extinguishers, check
latest edition). This is a minimum requirement and operations may dictate
use of more equipment or larger size equipment.
110 Fire fighting equipment shall be readily available near all welding API RP 54 section
operations (refer to Section 19). When welding or cutting operations are 6.2.6
performed in locations where other than minor fire might develop, a
person shall be designated as a fire watch. Welding or cutting operations
should be co-ordinated with order activities at the location. Refer to
Section 19.

instructions
111 Portable fire extinguishers shall be tagged with a durable tag showing the API RP 54 section
date of the last inspection, maintenance or recharge. Inspection and 6.2.7
maintenance procedures shall comply with the latest edition of NFPA 10:
Portable Fire Extinguishers (check latest edition).
112 Crew members shall be familiarized with the location of fire control API RP 54 section
equipment (such as drilling fluid guns, water hoses, and fire 6.2.8
extinguishers) and selected personnel trained in the use of such
equipment.
113 Storage. API RP 54 section
7.4
114 Flammable liquids storage areas within any building or shed should: API RP 54 section
7.4.1
a) be adequately ventilated to the outside air (refer to Par. 9.3.1 for API RP 54 section
information on ventilation verification); 7.4.1
115 b) have unobstructed exit(s) leading from the building; API RP 54 section
7.4.1
116 c) be maintained with due regard to fire potential with respect to API RP 54 section
housekeeping and materials storage; 7.4.1
117 d) be identified as a hazard and appropriate warning signs posted; API RP 54 section
7.4.1
118 e) have a Class B:C fire extinguisher (refer to NFPA 10: Portable Fire API RP 54 section
Extinguishers, check latest edition) readily available; 7.4.1
119 f) be properly classified for electrical installation in accordance with API API RP 54 section
RP 500. 7.4.1
120 Paint and solvents should be stored in an adequately ventilated area API RP 54 section
safely away from heat and ignition sources. 7.4.2
121 On land locations, flammable liquids should not be stored within 50 feet API RP 54 section
(15.2 m) of the wellbore, except for fuel in the tanks of operating 7.4.3
equipment. Where terrain and location configuration do not permit
maintaining this distance, equivalent safety measures should be taken.
At offshore locations where this recommendation may be impractical,
appropriate precautions should be taken.

instructions
122 On land locations, liquefied petroleum gas (LPG) tanks larger than 250 API RP 54 section
gallons (0.95m3) should be placed at least 150 feet (45.7m) from and 7.4.4
parallel to the closest side of the rig, if terrain and location configuration
permit. LPG tanks should be labelled to denote their flammable contents.
123 Carrier-mounted masts should not be moved while in a raised position. API RP 54 section
This does not apply to skidding of a drilling rig or pole mast well servicing 8.2.3
rig.
124 A visual inspection of the raising and lowering mechanism shall be made API RP 54 section
by the person in charge prior to raising or lowering the mast. 8.2.4
125 Prior to raising or lowering any mast, all tools and materials not secured API RP 54 section
shall be removed from the mast. 8.2.5
126 Mast base should be level and properly positioned before raising, API RP 54 section
lowering, or telescoping the mast structure and before tightening 8.2.6
guylines.
127 Bolts, nuts, and pins on elevators, wire rope, and catlines, as well as API RP 54 section
sheaves and other anchor bolts in the derrick or mast, should be 8.2.8
secured.
128 Only personnel required to carry out the operation shall be allowed in or API RP 54 section
under the mast unless it is in the fully raised on lowered position. 8.2.9
129 Prior to imposing any load on a derrick or mast, all required load guylines API RP 54 section
shall be properly tensioned. 8.2.10
130 During instances of unusual loading of the derrick or mast, such as when API RP 54 section
making any unusually hard pull, only the driller or other essential 8.2.11
supervisory personnel should be on the rig floor and no one should be in
the derrick or mast.
131 All derrick and mast platforms above the rig floor shall be constructed, API RP 54 section
maintained, and secured to the structure to withstand the weight of 8.2.12
employees and other stresses which may be placed on them.
132 Tools, parts, and other materials shall not be kept in the derrick or mast API RP 54 section
above the rig floor unless there is occasion for their immediate use and 8.2.13
precautions are taken to prevent them from falling.

instructions
133 Employees should not work on the rig floor under the derrick or mast API RP 54 section
while repair work is in progress overhead unless their help is necessary 8.2.14
for accomplishing the overhead job.
134 Except for the ladder opening, no unguarded opening large enough to API RP 54 section
permit a person to fall through should exist between the beams or main 8.2.15
supports of the crown block.
135 All pump houses should be equipped with two (2) exit doors that lead in API RP 54 section
different directions to the outside. 8.13.8

Contents of subtraction from API Recommended Practise 54. Occupational Safety for Oil and Gas
Well Drilling and Servicing Operations.
No. Instructions Comments and recorded Standards and

values instructions
Operating Manual items covered by API RP 54 section nos.
1 Field welding shall not be permitted on tongs, elevators, bails, or geat treated rig API RP 54 section
equipment. Refer to Section 19 for recommendations on welding operations 5.1.10
safety.
2 The rig substructure or derrick or mast shall be grounded to prevent API RP 54 section
accumulation of a static charge. 5.1.12
3 When a crane is being used to transfer employees over water, employees shall API RP 54 section
wear a U.S. Coast Guard approved personal flotation device should not ride on 5.2.8
anything other than a personnel net or other device specifically designed for that
purpose. The crane operator should avoid lifting or lowering personnel directly
over a vessel, except to clear or land personnel. Load shall not exceed net
manufacturer's specifications. Personnel nets shall be inspected at frequent
intervals.
Personnel nets should be used only for transfer of personnel. Equipment,

materials, or supplies should not be lifted in personnel nets. Crane operations
should cease and the boom be secured when helicopter landings and takeoffs
are in progress.
4 The manufacturer's rated load capacity shall not be exceeded on cranes. API RP 54 section
Offshore pedestal cranes should be operated and maintained in accordance with 5.2.9
API RP 2D: Recommended Practice for Operation and Maintenance of Offshore
Cranes (check latest edition)
5 Tag lines should be used to guide and steady equipment being unloaded from or API RP 54 section
loaded to a vessel. 5.2.11
6 Preliminary rig-up operations API RP 54 section
5.3
© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 17 of 40

values instructions
7 Prior to commencing rig-up operations, the planned arrangement of all API RP 54 section
equipment to be placed on the location should be reviewed to eliminate 5.3.1
potentially hazardous conditions. For example, the location of rig equipment in
relation to pipelines and overhead and underground utility lines should be
carefully checked prior to placing equipment on the drillling site. Refer to Par.
9.1.1.
8 Well operations involving the rig shall not be commende until rig is rigged up in a API RP 54 section
safe manner. 5.3.2
9 Change rooms and outbuildings should not be located immediately in front of or API RP 54 section
to the rear of boilers, nor in the near vicinity of rig fuel tanks. 5.3.3
10 Prior to initiating well servicing operations, the well shall be checked for pressure API RP 54 section
and if pressure is indicated, the operator's authorized person should be notified; 5.3.4
then proper steps should be taken to remove pressure or to operate safely under
pressure before commencing operations.
11 Employees shall be out of the derrick or mast and cellar and stand clear when a API RP 54 section
subsurface pump is being unseated or when initial pull on the tubing is made. 5.3.5
12 Blowout prevention equipment for drilling and well servicing operations. API RP 54 section
5.4
13 Blowout prevention equipment, when required, should be in accordance with API RP 54 section
Sections 2C and 2D of API RP 53, Refer also to API Spec 16A, for product 5.4.1
specifications for new blowout preventers and related equipment manufactured
after November 1, 1986, as well as recommended operations characteristics
tests for new blowout preventer equipment. Also refer to API RP 16E.
14 While in service, blowout prevention equipment should be inspected daily and a API RP 54 section
preventer actuation test should be performed on each round trip, but not more 5.4.2
than once per 24-hour period. Notation of actuation tests performed should be
made on the daily report. Annular blowout preventers should be tested in
accordance with the manufacturer's recommendations.

values instructions
15 All pipe fittings, valves and unions placed on or connected with blowout API RP 54 section
prevention equipment, well casing, casinghead, drill pipe, or tubing and exposed 5.4.3
to well pressure shall have a working pressure rating equal to or greater than the
maximum anticipated well surface pressure.
16 When ram-type preventers are being used, at least one ram preventer should be API RP 54 section
of proper size to fit the drill pipe in use. 5.4.4
17 Pressure testing of the blowout prevention equipment system shall be conducted API RP 54 section
prior to drilling out any string of casing except conductor pipe or drive pipe. 5.4.5
Drilling operations shall not proceed until blowout prevention equipment is tested
and determined to be serviceable. Suggestions for blowout prevention
equipment systems inspection and testing are contained in API RP 53:
Recommended Practices for Blowout Prevention Equipment Systems for Drilling
Wells (check latest edition).
18 If the blind ram preventer is closed for any purpose, the valves on the choke API RP 54 section
lines or relief lines located below the blind rams should be opened to bleed off 5.4.6
any pressure prior to opening the rams.
19 Designated rig employees shall have adequate understanding of and be able to API RP 54 section
operate the blowout preventer system. New employees should be trained in 5.4.7
operation of the blowout preventer system as soon as practicable to do so.
20 Blowout prevention equipment that utilizes remote control systems should be API RP 54 section
installed so that failure of one set controls does not affect the operation of the 5.4.8
backup system.
21 The choke line(s) and kill line(s) should be anchored, tied, or otherwise secured API RP 54 section
to prevent whipping resulting from pressure surges. 5.4.9
22 Housekeeping. API RP 54 section
5.5
23 Work areas should be maintained reasonably clean and free of debris and API RP 54 section
stumbling hazards. 5.5.1
24 Means should be provided to convey any hazardous substance away from the API RP 54 section
rig floor while pulling wet strings of pipe. 5.5.2
25 Hazardous leaks or spills should be promptly cleaned up to eliminate personnel API RP 54 section
slipping and fire hazards. 5.5.3

values instructions
26 If employees are required to work in a cellar, it should be kept reasonably clear API RP 54 section
of water, oil, or drilling fluid accumulation. Prior to personnel entry, cellars should 5.5.4
be checked for existence of toxic, flammable, or oxygen-deficient atmosphere. If
employees are working in a cellar, no loose equipment or materials should be in
the cellar except equipment or materials which are in use or about to be used.
Care must be exercised so that the cellar will not cave in on employees. For
cellars deeper than 4 feet (1.2m), refer to 29 CFR 1926.560, Excavations (check
latest revision). Also refer to API Publ 2217: Guidelines for Work in Confined
Spaces in the Petroleum Industry (check latest edition).
27 When placing equipment and tools around the rig floor and location, care should API RP 54 section
be taken to leave egress routes open. Tools and equipment should be securely 5.5.5
placed and stored in a position or manner so they will not fall.
28 Auxiliary escape. API RP 54 section

5.7
29 On all land rigs, the derrick or mast shall have an auxiliary means of escape API RP 54 section
installed prior to personnel working in the derrick. The auxiliary escape route 5.7.1
should use a specially rigged and securly anchored escape line attached to the
derrick or mast so as to provide a ready and convenient means of escape from
the derrickman's working platform. The escape line route should be kept clear of
obstructions
30 a) The escape line on masts or derricks should be a 1/16-inch (11.5 mm) API RP 54 section
minimum diameter wire rope in good condition. A safety buggy equipped with an 5.7.1
adequate braking or controlled descent device should be installed on the wire
rope, kept at the derrickman's working platform and secured in a manner which
will release when weight is applied.

values instructions
31 b) Tension on the escape line should be periodically checked and adjusted to API RP 54 section
enhance safe landing of the user. Tension should be such that a person 5.7.1
descending on the escape line can stop 20-25 feet (6.1-7.6 m) from the anchor
point. The ground anchor point of the escape line should be located a minimum
lateral distance from the derrick or mast equal to the height above ground to the
point where the escape line is fastened to the derrick or mast.
32 If rig configuration or location configuration will not permit use of the escape API RP 54 section
system described in Pars. 5.7.1.a and 5.7.1.b, an alternate means of fast 5.7.1
emergency exit from the derrickman's working platform to a safe place should be
provided.
33 Pipe and drill collars racked in the derrick or mast should be secured to prevent API RP 54 section
them from falling across the derrick or mast. 5.9.1
34 Safety clamps used on drill collars, flush-joint pipe, or similar equipment to API RP 54 section
prevent them from falling into the well when not held by the elevators shall be 5.9.2
removed from such equipment before hoisting continues.
35 Precautions should be taken to prevent pipe, drill collars, or similar round- API RP 54 section
shaped equipment pieces from accidentally rolling off the storage rack. 5.9.3
36 When there is a possibility of an ice plug forming in the bottom of racked tubular API RP 54 section
goods stands, provisions should be made to allow good drainage from the 5.9.4
racked tubulars. When going in the hole, an unsuspected ice plug in the tubulars
may be blown upward and endanger the crew member working in the derrick.
When environmental factors and/or conditions are conducive to ice plug
formation, the use of a rabbit is recommended to verify that tubular stands are
free of ice plugs befor pipe is run in the hole.
37 Hydrocarbon-fueled engines should be shut down during refueling operations API RP 54 section
unless such shutdown poses a greater danger to integrity of well operations 7.2.1
such as during well control procedures, tripping, or casing handling operations.
38 One person should be designated to gauge or monitor fuel tanks while they are API RP 54 section
being filled. 7.2.2
39 During refueling operations, the filling nozzle should be kept in contact with the API RP 54 section
intake pipe to ensure grounding and prevent fuel spillage. 7.2.3

values instructions
40 Openings in the rotary table should be kept properly covered when not occupied API RP 54 section
by kelly drive bushing, pipe, or other equipment. Unless the rathole or 8.1.1
mousehold pipe extends at least twelve (12) inches above the rig floor level,
floor or pipe openings should be covered when the kelly or other equipment is
not in the respective hole(s).
41 Derricks and masts should have a permanent name plate attached to the API RP 54 section
structure indication the following: 8.2.2
42 a) name of manufacturer; API RP 54 section
8.2.2
43 b) model number and serial number; API RP 54 section
8.2.2
44 c) rating including static hook load capacity with number of lines; and API RP 54 section
8.2.2
45 d) whether gying is applicable and the recommended guying pattern. API RP 54 section
8.2.2
46 If manufacturer's guying requirements are not denoted on the name plate, the API RP 54 section
derrick or mast should be guyed in conformance with recommendations of API 8.2.2
RP 4G: Recommended Practice for Maintenance and Use of Drilling and Well
Servicing Structurs (check latest edition).
47 Bolts, nuts, and pins on elevators, wire rope, and catlines, as well as sheaves API RP 54 section
and other anchor bolts in the derrick or mast, should be secured. 8.2.8
48 Only personnel required to carry out the operation shall be allowed in or under API RP 54 section
the mast unless it is in the fully raised on lowered position. 8.2.9
49 Prior to imposing any load on a derrick or mast, all required load guylines shall API RP 54 section
be properly tensioned. 8.2.10
50 During instances of unusual loading of the derrick or mast, such as when making API RP 54 section
any unusually hard pull, only the driller or other essential supervisory personnel 8.2.11
should be on the rig floor and no one should be in the derrick or mast.
51 All derrick and mast platforms above the rig floor shall be constructed, API RP 54 section
maintained, and secured to the structure to withstand the weight of employees 8.2.12
and other stresses which may be placed on them.

values instructions
52 Tools, parts, and other materials shall not be kept in the derrick or mast above API RP 54 section
the rig floor unless there is occasion for their immediate use and precautions are 8.2.13
taken to prevent them from falling.
53 The equipment operator shall not leave the drawworks brake without tying down API RP 54 section
the brake or securing it with a catch lock, unless the drawworks is equipped with 8.4.4
an automatic feed control.
54 Precautions shall be taken to prevent entanglement of other lines with a line in API RP 54 section
use on the cathead. 8.5.4
55 When a cathead is unattended, no rope or line shall remain wrapped on or in API RP 54 section
contact with the cathead. 8.5.5
56 The drawworks control shall be attended while a manually operated cathead is in API RP 54 section
use. 8.5.6
57 No rope splice shall be allowed to contact the cathead friction surface, with the API RP 54 section
exception of endless rope properly spliced. 8.5.7
58 Employees shall not be permitted to operate the cathead or lines powered by the API RP 54 section
cathead without receiving instruction in the use of this equipment. 8.5.9
59 Lines powered by the cathead should be proper length and maintained in safe API RP 54 section
working condition. 8.5.10
60 Automatic catheads and their mechanism should be maintained in safe working API RP 54 section
condition. 8.5.11
61 When tubulars are being lifted using a pickup line or sling attached to hoisting API RP 54 section
lines or the travelling block (hook), care should be exercised that appropriate 8.5.12
elevators, wire rope line(s), or sling(s) are used that will not slip off of the
tubulars, lift nubbins should be used, and for sizes smaller than 7 inches (17,8
cm) outside diameter the lines or slings should be double wrapped and hand
tightened before the tubulars are lifted.
62 When ton-mile calculations indicate the proper interval of work or visual API RP 54 section
inspection shows breaks, crushing, or damage, the wire rope shall be slipped, 8.6.6
cut or replaced. Refer to API RP 9B.
63 The hoisting line should not be removed from the hoisting drum until the API RP 54 section
traveling block is rested on the rig floor or held suspended by a separate wire 8.6.8
rope or chain.

values instructions
64 No element in the hoisting tool system should be subject to any load in excess of API RP 54 section
its design limitations. 8.7.2
65 The hoisting hook shall be equipped with a safety latch or other equivalent API RP 54 section
device to prevent accidental release of te load being hoisted or lowered. 8.7.3
66 Traveling blocks should not be moved while the crown block is being lubricated. API RP 54 section
8.7.6
67 The operator shall not engage the power to begin rotation until the rotary table is API RP 54 section
clear of all employees and materials. 8.8.1
68 Rotary table power shall not be used to accomplish initial breakout of tool joints. API RP 54 section
The rotary table can be used for spinning out joints once initial breakout is 8.8.2
effected.
69 The kelly bushing shall be of smooth design to prevent catching or snagging of API RP 54 section
personnel, clothing or material. 8.8.3
70 The tapered side of drill pipe slips should be greased to facilitate slip removal. API RP 54 section
Slip dies should be maintained and kept clean and sharp. Slips should not be 8.9.2
kicked into place, as this can result in employees' feet getting caught.
71 Tong safety lines should be of sufficient length to obtain full benefit of the pull API RP 54 section
from the breakout cathead, but short enough to prevent complete rotation of the 8.9.2
tongs.
72 Power tongs with front openings for putting the tongs on and off the pipe should API RP 54 section
have front doors in proper working order. 8.9.7
73 Power tong pressure systems (hydraulic or air) should be equipped with a safety API RP 54 section
relief valve and operating pressure shall never be set higher than the 8.9.8
manufacturer's specifications for any component of the system. The pressure
should be set to apply the correct make-up to the pipe being run.
74 When working on power tong heads, the power input pressure line should be API RP 54 section
disconnected. 8.9.9
75 Electric motor driven blowers used for ventilation should be of an appropriate API RP 54 section
electrical classification for the area in which they are located. Refer to Section 9 8.11.4
for recommended electrical classification of rig areas.
76 Pipe should be handled at the ends during manual pipe loading and unloading API RP 54 section
operations and transfer between pipe racks. 8.12.1

values instructions
77 Employees should not pass between the pipe rack and a pipe truck or trailer API RP 54 section
during loading, unloading, or transfer operations. 8.12.2
78 Provisions should be made to prevent pipe from accidentally rolling off pipe API RP 54 section
racks or pipe trucks. Pipe should be loaded and unloaded layer-by-layer, with 8.12.3
each completed layer pinned or blocked securely on all four (4) corners.
79 Automatic air pressure control should be provided for operations such as air API RP 54 section
cleaning, sandblasting, etc. 8.13.7
80 NFPA 70: National Electrical Code (check latest edition). Rig light plants on land API RP 54 section
locations should be located at least 100 feet (30.5 m) from the wellhead, upwind 8.14.2
considering the prevailing wind direction, to isolate possible sources of ignition.
Equivalent safety or protection measures should be taken where terrain, location
or rig configuration conditions do not permit maintaining such distance.
81 Right lighting and fixtures shall be of appropriate electrical classification for the API RP 54 section
area in which they are located. Refer to Section 9 for classification of rig areas. 8.14.2
82 ANSI/IES RP7-1983, Practice for Industrial Lighting (check latest edition). API RP 54 section
8.14.7
83 Repairs to electrical equipment shall not be performed unless the power source API RP 54 section
has been interrupted at the switch box and the control has been locked or 8.14.9
tagged in the open position, and the person making repairs is authorized to do
so.
84 Spark arrestors or equivalent equipment shall be provided on all internal API RP 54 section
combustion engine exhausts located with 100 feet (30.5 m) of the wellbore. 8.15.3
85 Rig wiring should be installed so as to protect it from abrasion, being run over API RP 54 section
and trampled by vehicular and foot traffic, burns, cuts, and damage from other 9.2.3
sources.
86 The supervisor of the special service should hold a pre-job meeting with his crew API RP 54 section
to review responsibilities for the operation(s) to ber performed. 11.1.1

values instructions
87 On multiple-completion wellheads, extreme caution should be taken to eliminate API RP 54 section
the chances of errors in opening and closing valves. Each tubing string of 11.1.2
multiple-completion wellheads shall be identified by marking.
88 Fire extinguishers should be placed in accessible positions (refer to Section 6). API RP 54 section
11.1.3
89 Welding operations should not be performed in the immediate wellhead area API RP 54 section
during wireline operations (refer to Section 19) 11.1.4
90 Wherever possible, the service unit(s) should be located on the upwind side of API RP 54 section
the wellhead and spotted where the crew has optimum visibility and can work 11.1.5
unobstructed.
91 Precaution(s) should be taken to prevent employees or vehicles from crossing API RP 54 section
under or over wirelines or pressurized lines. 11.1.6
92 Only employees of the wireline company should be permitted between the API RP 54 section
wireline unit and the wellhead, at a distance closer than 6 feet (1.8 m) to the line, 11.1.7
when the wirleline is moving.
93 At land locations, discharges of oil or gas to the atmosphere should be to a safe API RP 54 section
area, preferably on the downwind side of the well and a miminum of 100 feet 11.1.8
(30.5 m) from the wellhead or open flame and other sources of ignition. At
offshore locations where this recommendation may be impractical, appropriate
safety measures should be implemented.
94 A frozen flow line should not knowingly be flexed or hit. API RP 54 section
11.1.9
95 Wireline wipers should be adequately secured. API RP 54 section
11.1.10
96 Oil savers should be adjusted only by remote control while the wireline is in API RP 54 section
motion. 11.1.11
97 When tubing is being hydrostatically tested above the rig floor, slips should be API RP 54 section
set and the connection or full or partial joint should be enclosed in a protective 11.1.12
device. Personnel should stand clear while pressure is applied.
98 Service unit engines should be equipped with an emergency shut-down device API RP 54 section
located at the operator's console. 11.2.1

values instructions
99 Tanks for flammable materials should be set so that if tanks leak or spil occurs, API RP 54 section
fluid will drain away from the well and equipment, or provisions should be made 11.2.2
to contain any leaked fluid.
100 All equipment should be located so that equipment operators can see the person API RP 54 section
in charge during operations, or alternate specific arrangements should be made 11.3.1
to assure adequate communication.
101 Signals between supervisors, employees, and other involved persons should be API RP 54 section
agreed upon and fully understood prior to initiation of operations. 11.3.2
102 Communications equipment should be in good working order before API RP 54 section
commencing operations. 11.3.3
103 Discharge lines should be so places to not be under any mobile equipment. API RP 54 section
11.4.1
104 Discharge lines (pressure lines) should include sufficient flexible joints to avoid API RP 54 section
line rigidity and minimize vibration at the wellhead. 11.4.2
105 When using an open-ended flow line to flow or bleed off a well, the line should API RP 54 section
be secured at the wellhead, at the end of the flow line, and at intermediate 11.4.3
intervals along the line to secure each joint. The flow line should be so anchored
prior to opening the wellhead control valve.
106 All pressure should be bled from line(s) prior to breaking out or rigging down the API RP 54 section
line(s). 11.4.4
107 After hazardous substances have been pumped, all lines should be flushed prior API RP 54 section
to breaking out. 11.4.5
108 Lubricators, swages, and unions should be visually inspected for defects prior to API RP 54 section
use. Any defects that may affect safe operations (I.e. cuts, corrosion, thread 11.5.1
damage, etc.) shall be corrected prior to installation.
109 Prior to the job, all lubricator equipment, swages, unions, and valves should be API RP 54 section
pressure tested to the maximum anticipated pressure, but not to exceed the 11.5.2
rated working pressure of the equipment with the lowest rated working pressure.
110 Each lubricator should be equipped with one or more bleed valve(s). API RP 54 section
11.5.3
111 All valves and gauges should be checked to determine if there is pressure on the API RP 54 section
lubricator before working on or removing it. 11.5.4

values instructions
112 When a lubricator is installed on a wellhead, an outlet below the lubricator API RP 54 section
should be provided for well control operations. 11.5.5
113 When downhole tools are being run on a wireline into wells as described in Par. API RP 54 section
5.1.9, a lubricator or other control device should be used to permit isolation of 11.5.6
tools from well pressure and allow removal of tools.
114 Only personnel essential to the conduct of ongoing operations should be API RP 54 section
permitted near the pressurized lubricator, flow lines, and wellhead. 11.5.7
115 All wellhead adapters, wireline valves, and lubricating equipment should be API RP 54 section
operated within their working pressure rating. 11.5.8
116 Hammering or otherwise striking a lubricator or connection should not be API RP 54 section
permitted while they are subjected to pressure. 11.5.9
117 Threaded connections or unions on lubricators should not be loosened or API RP 54 section
tightened while they are subjected to pressure. 11.5.10
118 Lubricator bleed valves should be cycled (open, close, open) after the pressure API RP 54 section
has been bled down to determine that ice or some other foreign matter is not 11.5.11
plugging the valve openings.
119 When handling the lubricator with a rig catline, air hoist, or other type hoisting API RP 54 section
equipment, the line should be snug against a union. The catline or hoist line 11.5.12
should not be tied in the middle of a section of lubricator.
120 When breaking a quick-thread union that is secured with a single bolt, the bolt API RP 54 section
shall be left in place with at least one full nut of threads engaged until after the 11.5.13
union has been knocked loose. Before removing the nut, the connection should
be moved to determine that the ring seal is broken and pressure has been
released.
121 Due to the nature of wireline operations and where the lubricator must support API RP 54 section
the wireline load, relatively high loads can be placed on an unsupported (free 11.5.14
standing) lubricator assembly. The stress resulting from side loading is normally
highest at the point where the lubricator assembly is connected to the well. The
lubricator assembly should be adequately supported and/or properly guyed to
reduce the side loading effect of wireline operations.

values instructions
122 A written safety work permit system covering welding and flame cutting API RP 54 section
operations shall be observed on all platform rigs and mobile offshore drilling 19.1.1
units and should be considered prudent and advisable on land and inland barge
locations on critical wells or where hazardous conditions may exist.
123 Welding and flame cutting operations shall not be permitted proximate to API RP 54 section
fammable liquids, accumulations of crude oil, escaping gas, or locations where 19.1.2
sparks, flames, heat, or hot slag could be a source of ignition.
124 Qualified welders shall perform welding or flame cutting operations on surface API RP 54 section
facilities, piping, and equipment for which the primary function is to contain 19.1.3
hydrocarbons.
125 Proper helmets or hand shields shall be used during all arc welding or arc cutting API RP 54 section
operations, excluding submerged arc welding. Proper clear eye protection may 19.2.1
be worn for submerged arc welding operations.
126 Goggles with proper shade selection shall be worn during arc welding or cutting API RP 54 section
operations to provide protection from injurious rays from adjacent work and from 19.2.2
flying objects.
127 Goggles or other suitable eye protection shall be used during all gas welding or API RP 54 section
oxygen cutting or brazing operations. 19.2.3
128 Helpers or attendants shall be provided with and shall use proper eye protection. API RP 54 section
19.2.4
129 All filter lenses and plates used in helmets and goggles shall meet the test for API RP 54 section
transmission of radiant energy prescribed in ANSI Z87.1-1979: Standard 19.2.5
Practice for Occupational and Educational Eye to Face Protection (check latest
edition)
130 All welders should wear appropriate protective attire for welding and cutting API RP 54 section
operations. 19.2.6
131 Mechanical ventilation at the minimum rate of 2,000 cubic feet per minute (94.4 API RP 54 section
dm3/s) per welder shall be provided when welding is done: 19.2.7
132 a) In confined spaces or where the welding space contains partitions, balconies, API RP 54 section
or other structural barriers to the extent that they significantly obstruct cross 19.2.7
ventilation.

values instructions
133 b) Where the nature of the welding, cutting, or brazing work is such that the API RP 54 section
release of toxic furnes or gases is possible (refer to Subsection 19.5). This 19.2.7
includes work on stainless steel, zinc, lead, and degreasing or cleaning
compounds containing hydrocarbons.
134 If the object to be cut or welded cannot readily be moved, all movable fire API RP 54 section
hazards in the vicinity shall be taken to a safe place. 19.3.1
135 If the object to be welded or cut cannot be moved, and if all the fire hazards API RP 54 section
cannot be removed, guards shall be used to confine the heat, sparks, and slag 19.3.2
and to protect the immovable fire hazards.
136 On offshore rigs, a safe welding area shall be prepared and designated. In this API RP 54 section
area, routine welding and flame cutting operations can be conducted with 19.3.3
minimal concern of providing and ignition source for flammable hydrocarbons or
combustible materials. A safety work permit is not normally required for routine
welding operations in the designated safe welding area.
137 Suitable fire extinguishing equipment shall be maintained in a state of readiness API RP 54 section
for immediate use. A minimum of at least one 30-pound, multi-purpose (Class 19.3.4
B:C rating), dry chemical fire extinguisher, shall be immediately available during
welding or cutting operations. This equipment is in addition to the general fire
protection equipment specified in Paragraphs 6.2.4 and 6.2.5.
138 Fire watches with extinguishing equipment shall be required whenever welding API RP 54 section
or cutting is performed in locations where other than a minor fire might develop. 19.3.5
In general, this would be whenever combustibles are located within 35 feet (10.7
m) of the welding or cutting operation.
139 A fire watch shall be maintained for at least a half hour after completion of API RP 54 section
welding or cutting operations to be certain the danger of fire has past. 19.3.6
140 Before cutting or welding is permitted in areas outside a designated safe welding API RP 54 section
area, the area shall be inspected by the individual responsible for authorizing 19.3.7
cutting or welding operations. The responsible individual shall designate the
precautions to be followed in granting authorization to proceed.

values instructions
141 Cutting or welding shall not be permitted in the following situations: API RP 54 section
19.3.8
142 a) In areas not authorized by the supervisor. API RP 54 section
19.3.8
143 b) In the presence of an explosive atmosphere or where such atmospheres may API RP 54 section
develop. This does not preclude the use of hot tapping when proper precautions 19.3.8
are taken.
144 c) In areas near storage of large quantities of exposed, readily-ignitable API RP 54 section
materials. 19.3.8
145 d) Where ignition can be caused by heat conduction such as on metal walls or API RP 54 section
pipes in contact with combustibles on the other side. 19.3.8
146 e) Onused containers such as drums or tanks until they have been cleaned API RP 54 section
thoroughly of flammable materials of vapors. Any pipelines or connection to the 19.3.8
drum or vessel shall be disconnected or blanked.
147 Apparatus such as torched, regulators, hoses and arc welding machines shall be API RP 54 section
in good operating condition and repair. Oxygen and acetylene cylinders shall be 19.4.1
U.S. Department of Transportation code vessels (refer to 49 CFR 173, check
latest revision)
148 Mixtures of fuel gases and air or oxygen may be explosive. Devices which permit API RP 54 section
mixing ahead of the burner tip shall not be used. 19.4.2
149 All cylinders with a water weight capacity of over 30 pounds shall be equipped API RP 54 section
with a valve protection cap or a collar or recess to protect the valve. Valve caps 19.4.3
shall be in place except when cylinders are connected for use.
150 Cylinders shall be stored in assigned places away from elevators, stairs, or API RP 54 section
walkways. They should be tied or otherwise fixed to prevent accidental 19.4.4
overturning.
151 Cylinder shall not be kept in unventilated enclosures, such as lockers and API RP 54 section
cupboards. 19.4.5
152 Oxygen cylinders in storage shall be separated from fuel gas cylinders or API RP 54 section
combustible materials (especially oil or grease) a minimum distance of 20 feet 19.4.6
(6.1 m) or by a noncombustible barrier at least 5 feet (1.5 m) high.

values instructions
153 Acetylene cylinders shall be stored valve end up with protective caps affixed and API RP 54 section
properly secured. When a job using acetylene devices is completed or prior to 19.4.7
transporting acetylene cylinders, the valve on the acetylene cylinder shall be
closed and pressure on the hoses bled to zero.
154 When transporting cylinders by a crane or derrick, a cradle, bin or other suitable API RP 54 section
platform shall be used. Slings shall not be used. Also, cylinders shall not be 19.4.8
dropped, struck, or permitted to strike each other violently.
155 On arc welding machines, the control apparatus shall be enclosed except for the API RP 54 section
operating wheels, levers, or handles. 19.4.9
156 Input power terminals, top charge devices, and electrically energized metal parts API RP 54 section
shall be completely enclosed and accessible only by means of tools. 19.4.10
157 Terminals from welding leads shall be protected from accidental contact by API RP 54 section
personnel or metal objects. 19.4.11
158 The frame or case of an electrically driven arc welding machine shall be API RP 54 section
grounded. 19.4.12
159 Cables with splices within 10 feet (3.1 m) of the holder shall not be used. The API RP 54 section
welder should not coil or loop welding electrode cables around parts of his body. 19.4.13
160 Toxicity depends on the composition and concentration of the fumes. The API RP 54 section
composition and quantity of fumes depends on the materials being welded, the 19.5.1
composition of the welding rods, any coatings or paints encountered in the
welding operations, the process used, and the circumstances of use. Toxic
fumes can be generated from welding on metals coated with or containing alloys
of lead, zinc, cadmium, beryllium, and certain other metals. Some paints and
cleaning compounds may also produce toxic fumes when heated. The potential
health effects range in type and severity depending on these factors, and some
effects can be extremely serious.

values instructions
161 Further detailed information on toxicity of welding fumes and appropriate API RP 54 section
protection measures such as proper breathing equipment can be obtained from 19.5.2
the employer or by consulting Threshold Limit Values and Biological Indices for
1990-91 (check latest edition) and companion documents referenced therein;
U.S. Departement of Labor, Occupational Safety and Heatlh Administration
(OSHA) regulations (refer to 29 CFR Subpart Q, Welding, Cutting and Brazing,
29 CFR 1910.251 and following, and 29 CFR 1910.1000, Subpart Z, Toxic and
Hazardous Substances, (check latest revisions) and API Publication 2201:
Procedures for Welding on Equipment Containing Flammables (check latest
edition)

Contents of subtraction from API Recommended Practise 54. Occupational Safety for Oil and Gas Well

values instructions
equipment
Piping inspections of the drilling unit systems. As per API RP 574
1 Electrical hand tools shall be double insulated or grounded as required by NFPA 70: API RP 54 section
National Electrical Code (check latest version). The use of ground fault circuit 5.6.8
interruption protection should be considered.
2 Electric or pneumatic hand tools shall have a deadman switch or be arranged so that API RP 54 section
the starting switch cannot be locked in. 5.6.9
3 Tanks, drums, and other containers containing flammable liquids should be properly API RP 54 section
labelled to denote their contents. Refer to API Publ 2003: Protection Against Ignition 7.1.2
Arising Out of Static, Lightning, and Stray Currents (check latest version)
4 Each derrick and mast shall be equipped with a fixed ladder(s) providing access from API RP 54 section
the rig floor to the crown block platform and to each intermediate platform. 8.3.4
5 Side rails of all fixed ladders should extend a minimum of 42 in. (106.7 cm) above any API RP 54 section
platform or landing. 8.3.6
6 Cages and landing platforms shall not be required where ladder climbing safety assist API RP 54 section
devices are used. 8.3.7
7 With the exception of the stabbing board, all platforms erected on the inside of the API RP 54 section
derrick or mast should completely cover the space from the platform working edge 8.3.13
back to the legs and girts of the structure.
8 All derrick or mast platforms above the rig floor shall be secured inset, or otherwise API RP 54 section
adequately protected against accidental dislodging during operations. 8.3.14
9 When employees cannot perform necessary duties from ground level, well servicing API RP 54 section
rigs should use a working platform around the wellhead. The platform should be of 8.3.15
sufficient size and be so constructed that at least two (2) persons can work from it.
10 Shut-down switches for drawworks engines should be installed at the drawworks drum API RP 54 section
control console. 8.4.5
11 A double (auxiliary) braking system should be installed on the drawworks of all drilling API RP 54 section
rigs. 8.4.7
© ModuSpec Engineering (INT) BV API RP 54 (General) Page 34 of 40

values instructions
12 If a cathead is mounted on the end of a shaft that projects beyond the guard for other API RP 54 section
moving parts of machinery, the shaft end, key, or other device for securing the cathead 8.5.1
to the shaft shall be covered with a smooth thimble. The thimble cover shall be of such
design that a rope cannot wind around it.
13 Catheads on which a rope is manually operated shall have a rope guide to hold the on- API RP 54 section
running rope in alignment with its normal running position against the inner flange. 8.5.2
14 Catheads shall be checked for grooves and rebuilt and turned when necessary to API RP 54 section
prevent fouling. Cathead groove depth should not exceed 1/4 inch (.64cm). 8.5.3
15 A headache post or guard shall be provided for protection of the employee at the API RP 54 section
drawworks control when the line is in close proximity to the operator during operation 8.5.8
of lines powered by the cathead.
16 Wire rope used as running ropes should be removed from service when any of the API RP 54 section
following conditions exist: 8.6.2
17 a) Three (3) broken wires are found within one (1) lay length of 6 x 7 wire rope. API RP 54 section
8.6.2
18 b) In other six (6) and eight (8) strand constructions: 1. Six (6) randomly distributed API RP 54 section
broken wires are found within one (1) lay length. 2. Three (3) broken wires are found in 8.6.2
one strand within one (1) lay length.
19 c) In rotation-resistance constructions: 1. Four (4) randomly distributed broken API RP 54 section
wires are found within one (1) lay length. 2. Two (2) broken wires are found in one (1) 8.6.2
strand within one (1) lay length.
20 A moving hoisting line under load shall not be allowed to come in contact with any part API RP 54 section
of the derrick or mast or other stationary equipment except at the crown block sheaves 8.6.7
and travelling block sheaves.
21 All tongs should be securely attached to a suitable fixed structure using wire rope or a API RP 54 section
stiff arm. 8.9.3
22 Fittings used to attach a back-up line to the back-up post or other fixed structure shall API RP 54 section
have a minimum breaking strength at least equal to the breaking strength of the cable 8.9.4
attached to the fitting.
23 When the weight indicator is installed at a position 6 feet (1.8 m) or more above the rig API RP 54 section
floor, it should be secured to the derrick or mast by a separate safety line. 8.10.4

values instructions
24 Relief valve discharges should be located and anchored so as to prevent a hazardous API RP 54 section
condition due to sudden discharge or piping movement. 8.13.2
25 In normal operations, pumps, piping, hoses, valves, and other fittings shall not be API RP 54 section
operated at pressures greater than their rated working pressure and shall be 8.13.3
maintained in good operating condition. Test pressures shall not exceed the design
test pressure. Pumps, piping, hoses, and safety relief devices shall be of a design that
meets requirements of the operating conditions to be encountered.
26 Safety relief devices shall be set to discharge at a pressure equal to or less than the API RP 54 section
rated working pressure of any pump, piping, hose, or fitting that the devices protect. 8.13.4
27 The inside diameter (ID) of piping on the pressure and discharge side of relief devices API RP 54 section
shall at least equal the ID of the safety relief devices. The piping shall be such as to 8.13.5
prevent obstructions and minimize restrictions to flow.
28 Positive displacement pumps, excluding those used in cementing, acidizing, fracturing, API RP 54 section
and other special services, shall be equipped with safety relief devices. All such units 8.13.6
not equipped with safety relief devices shall be equipped with pressure gauges.
29 Shear-pin safety valves shall have the valve stem and shear pin enclosed to prevent API RP 54 section
accidental contact and to prevent the shear pin from flying when sheared. The 8.13.9
enclosure shall be so designed and attached that it cannot fly off. Only the correct
shear pin shall be used when replacement is necessary.
30 Light plant generators should have an overload safety device that will provide API RP 54 section
protection from shorting and burn out. 8.14.3
31 All electrical extension cords shall be properly insulated and both male and female API RP 54 section
plugs shall be in good condition. 8.14.5
32 Rig lighting equipment in the derrick or mast and on the rig floor, not specifically within API RP 54 section
the classified areas covered by Figures 9.1 and 9.2 should be enclosed and gasketed. 8.14.10
33 Electric motors, generators and control panels shall be grounded. API RP 54 section
8.14.11
34 Emergency shut down devices that will close off the combustion air should be installed API RP 54 section
on all diesel engines. 8.15.1

values instructions
35 Definition A. Class I location: A location in which flammable gases or vapours are, or API RP 54 section
may be, present in the air in quantities sufficient to produce explosive or ignitable 3.2.10.1
mixtures.
36 Definition B. Class I, Division 1 location: A location in which ignitable concentrations of API RP 54 section
flammable gases or vapours are expected to exist under normal operating conditions 3.2.10.2
or in which faulty operation of equipment or process might simultaneously release
flammable gases or vapours and also cause failure of electrical equipment.
37 Definition C. Class I, Division 2 location: A location in which flammable gases or API RP 54 section
vapours may be present, but normally are confined within closed systems: are 3.2.10.3
prevented from accumulating by adequate ventilation: or the location is adjacent to a
Division 1 location from which ignitable concentrations might occasionally be
communicated.
38 Electrical equipment used in hazardous locations should be designed for such API RP 54 section
locations, and where practicable, listed by a nationally recognized testing laboratory. 9.2.1
All wiring components and electrical equipment should be maintained in accordance
with the original design.
39 Because of exposure to vibration and frequent rig moves, maximum use should be API RP 54 section
made of flexible electrical cord intended for hard usage, and with inherent resistance to 9.2.2
dampness and petroleum products.
40 Enclosed areas (rooms, buildings, or spaces) that are provided at least one (1.0) cubic API RP 54 section
foot of air volume flow per minute per square foot of floor area, but at least six (6) air 9.3.1
changes per hour, can be considered as adequately ventilated.
41 Wiring on drilling and workover rigs used on platforms in offshore waters should be in API RP 54 section
accordance with Par. 4.6, API RP 14F: Recommended Practice for Design and 9.2.5
Installation of Electrical Systems for Offshore Production Platforms, third edition,
September 1, 1991 (check latest edition)

Contents of subtraction from API Recommended Practise 54. Occupational Safety for Oil and Gas Well
No. Instructions Comments and Standards and

recorded values instructions
1 A visual inspection of the drawworks and its easily visible moving parts should be made API RP 54 section 8.4.1
at least once each day.
2 Moving drawworks machinery shall not be lubricated while it is in operation API RP 54 section 8.4.3
3 Brake systems on the drawworks should be inspected and properly maintained API RP 54 section 8.4.6
according to the manufacturer's recommendation.
4 All hoisting lines should be visually inspected at least once each day when in use. API RP 54 section 8.6.1
Hoisting lines should be thoroughly inspected once each month and a record made of
the monthly inspection, designation any noted defects.
5 Wire rope used as running ropes should be removed from service when any of the API RP 54 section 8.6.2
following conditions exist:
6 a) Three (3) broken wires are found within one (1) lay length of 6 x 7 wire rope. API RP 54 section 8.6.2
7 b) In other six (6) and eight (8) strand constructions: 1. Six (6) randomly distributed API RP 54 section 8.6.2
broken wires are found within one (1) lay length. 2. Three (3) broken wires are found in
one strand within one (1) lay length.
8 c) In rotation-resistance constructions: 1. Four (4) randomly distributed broken wires API RP 54 section 8.6.2
are found within one (1) lay length. 2. Two (2) broken wires are found in one (1) strand
within one (1) lay length.
9 Wire rope used as standing ropes, such as guylines, escape lines, pendant lines etc., API RP 54 section 8.6.3
should be removed from service when any of the following conditions exist:
10 a) Three (3) broken wires are found within one (1) lay length. API RP 54 section 8.6.3
11 b) Two (2) broken wires are found at the end connection in the strand valley. API RP 54 section 8.6.3
© ModuSpec Engineering (INT) BV API RP 54 (PM) Page 38 of 40

12 Other conditions for removal of wire rope from service are: a. Marked corrosion appears. API RP 54 section 8.6.3
b. Corroded wires at end connections. c. End connections are corroded, cracked, bent,
worn or improperly applied.
13 All hoisting tools and their component parts shall be substantially constructed to conform API RP 54 section 8.7.1
with good engineering practice and maintained in safe condition. Equipment
specifications are contained.
14 Travelling blocks shall be properly guarded and shall not be operated unless guards are API RP 54 section 8.7.4
in place.
15 Elevators, latches, latch locks, pins, and springs should be carefully inspected by rig API RP 54 section 8.7.8
crews and worn or damaged parts replaced so as to reduce the possibility of elevator
malfunction and inadvertent release of the load.
16 Drill pipe manual slip handles should be short enough so they will not project beyond the API RP 54 section 8.9.1
inner edge of the metal step around the top outer edge of the rotary table when the slips
are in position to hold pipe in the rotary table.
17 Tongs should be maintained and changed out when excessive wear occurs. All tongs API RP 54 section 8.9.6
and tong heads including dies should be inspected for size and condition, repaired, and
parts to be lubricated should be greased prior to every trip.
18 Power tongs with front openings for putting the tongs on and off the pipe should have API RP 54 section 8.9.7
front doors in proper working order.
19 Power tong pressure systems (hydraulic or air) should be equipped with a safety relief API RP 54 section 8.9.8
valve and operating pressure shall never be set higher than the manufacturer's
specifications for any component of the system. The pressure should be set to apply the
correct make-up to the pipe being run.
20 When working on power tong heads, the power input pressure line should be API RP 54 section 8.9.9
disconnected.
21 The weight indicator system should be checked periodically for calibration by comparing API RP 54 section 8.10.2
its reading with the calculated drill string or tubing string weight, with adjustments made
as necessary.

22 Rig power emergency shut down devices should be actuation checked no less than once API RP 54 section 8.15.2
weekly to determine that they are in proper working condition. All other internal
combustion engine shut down devices should be actuation checked no less than once
each thirty (30) days.

API RP 54 Safety

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

API RP 54 Safety

Uploaded by

Copyright:

Available Formats

Contents of subtraction from API Recommended Practise 54.

Occupational Safety for Oil and Gas Well

No. Instructions Comments and recorded values Standards and

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 1 of 40

14 Protective clothing. API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 2 of 40

25 Emergency equipment and procedures in case of H2S or other API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 3 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 4 of 40

36 Safety belts and lanyards (tail ropes). API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 5 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 6 of 40

57 Employees required to handle or use hazardous substances shall be API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 7 of 40

60 Over water operations. API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 8 of 40

67 Machinery and Tools API RP 54 section

70 A lock-out or tag-out system should be established as follows: API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 9 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 10 of 40

90 Fire prevention. API RP 54 section

92 Smoking shall be prohibited at or in the vicinity of operations that API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 11 of 40

104 Fire Protection. API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 12 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 13 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 14 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 15 of 40

© ModuSpec Engineering (INT) BV API RP 54 (HSE) Page 16 of 40

No. Instructions Comments and recorded Standards and

Personnel nets should be used only for transfer of personnel. Equipment,

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 17 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 18 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 19 of 40

28 Auxiliary escape. API RP 54 section

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 20 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 21 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 22 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 23 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 24 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 25 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 26 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 27 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 28 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 29 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 30 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 31 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 32 of 40

© ModuSpec Engineering (INT) BV API RP 54 (Operation Manual) Page 33 of 40

No. Instructions Comments and recorded Standards and

© ModuSpec Engineering (INT) BV API RP 54 (General) Page 34 of 40

© ModuSpec Engineering (INT) BV API RP 54 (General) Page 35 of 40

© ModuSpec Engineering (INT) BV API RP 54 (General) Page 36 of 40

© ModuSpec Engineering (INT) BV API RP 54 (General) Page 37 of 40

No. Instructions Comments and Standards and

© ModuSpec Engineering (INT) BV API RP 54 (PM) Page 38 of 40

© ModuSpec Engineering (INT) BV API RP 54 (PM) Page 39 of 40

© ModuSpec Engineering (INT) BV API RP 54 (PM) Page 40 of 40

You might also like