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Journal of Membrane Science 544 (2017) 342–350

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Journal of Membrane Science


journal homepage: www.elsevier.com/locate/memsci

Synthesis of stable UiO-66 membranes for pervaporation separation of MARK


methanol/methyl tert-butyl ether mixtures by secondary growth

Feichao Wua, Lu Lina, Haiou Liua, Huanting Wangb, Jieshan Qiua, Xiongfu Zhanga,
a
State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
b
Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia

A R T I C L E I N F O A B S T R A C T

Keywords: Stable UiO-66 membranes were successfully prepared on macroporous alumina tubes by secondary growth and
Metal-organic framework membrane were for the first time applied in the separation of methanol/methyl tert-butyl ether (MTBE) mixtures by per-
Membrane separation vaporation. Two key factors affecting the growth of the UiO-66 membranes were investigated. It has been found
Liquid separation that acetic acid promotes the crystallization of UiO-66 crystals and water favors the intergrowth of UiO-66
Pervaporation
crystals, leading to the formation of high-performance UiO-66 membranes. Under the optimized synthesis
conditions, a continuous and dense UiO-66 membrane could be obtained, showing a separation factor of nearly
600 and a flux of 1.21 kg m−2 h−1 for 5 wt% methanol/MTBE mixtures at 40 °C. The effects of operation
parameters on PV performance of the UiO-66 membranes were also studied in detail. The results reveal that
increasing feed temperature or methanol in feed would enhance permeation flux but reduce separation factor,
the permeability of components and membrane selectivity. It is worth mentioning that the UiO-66 membranes
show excellent operating stability. This work demonstrates that the UiO-66 membranes have great potential for
separation of methanol/MTBE mixtures via pervaporation.

1. Introduction [4–8], poly (vinyl alcohol) (PVA) [9–14], chitosan (CS) [15], cellulose
triacetate (CTA) [16], acrylic acid (AA) [17], polypyrrole (PPY) [18],
Due to environmental considerations, methyl tert-butyl ether etc. Until now there exists only one commercially available polymeric
(MTBE) is generally used as an octane enhancer for gasoline to replace membrane (PERVAP 2256) for the separation of methanol/MTBE
the lead compounds. The MTBE industrial production process involves mixtures [19]. The separation factor reduced from 180 to 25 and the
the reaction of methanol with isobutylene, in which excessive methanol fluxes ranged from 0.68 to 1.35 kg m−2 h−1, when methanol in the feed
is added to improve the conversion rate of isobutylene. However, as ranging from 10 to 30 wt%. Moreover, inorganic membranes such as
methanol and MTBE can form an azeotrope mixture consisting of zeolites membranes have also been explored for extraction of methanol
14.3 wt% methanol at atmospheric pressure and 51 °C [1], conven- from methanol/MTBE mixtures [20–22]. Although great progress has
tional separation process is usually achieved by addition of water, fol- been made, most membranes show obvious trade-off behavior in per-
lowed by distillation to recycle the remaining methanol to the reactors vaporation. Therefore, it is desirable to search for novel membranes for
[2]. Obviously, this process is both expensive and energy intensive. the separation of methanol/MTBE mixtures.
Pervaporation (PV), one typical membrane-based separation tech- Metal-organic frameworks (MOFs) are novel hybrid in-
nology, is a promising alternative or supplement for the separation of organic–organic materials that consist of metal ions or clusters bridged
methanol/MTBE mixtures. Compared with traditional separation pro- by organic linkers [23,24] and possess ultra-high porosity, exceptional
cesses, PV processes inherent advantages such as energy-saving, mod- high surface areas, flexibility in structure designing and diversity [25].
ularity and easy scale-up, the ability to separate heat-sensitive com- Thus they are excellent membrane candidates for application in gas or
ponents and the lack of theoretical limitation in the final product purity liquid separation. In recent years, many impressive advances in the
[3] fabrication of MOF-based gas separation membranes have been made
To date, huge efforts have been devoted to designing membrane [26–30]. However, there have been few reports so far on MOF mem-
materials for the separation of methanol/MTBE mixtures by perva- branes for separation of liquid mixtures, especially organic solvents,
poration, mostly polymeric membranes, covering cellulose acetate (CA) since most MOF materials suffer from insufficient chemical or thermal


Corresponding author.
E-mail address: xfzhang@dlut.edu.cn (X. Zhang).

http://dx.doi.org/10.1016/j.memsci.2017.09.047
Received 26 June 2017; Received in revised form 9 September 2017; Accepted 12 September 2017
Available online 13 September 2017
0376-7388/ © 2017 Elsevier B.V. All rights reserved.
F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

stability in harsh environment. In addition, fabricating continuous MOF 2.2. Preparation of UiO-66 seeds and seed layers
membranes on porous substrates, especially tubular supports, is also
challenging because the preparation of some MOF membranes on a UiO-66 seeds were prepared from a clear synthesis solution con-
porous tube is extremely difficult. taining 1 ZrCl4/1H2BDC/160 CH3COOH/320 DMF according to the
Very recently, Zirconium(IV)-carboxylate MOFs (Zr-MOFs) have reports by Lu et al. [39]. ZrCl4 was dissolved in DMF by sonication for
attracted much attention due to their high chemical and thermal sta- 5 min. H2BDC was added to the resulting solution and sonicated addi-
bility. UiO-66 (UiO stands for University of Oslo), a typical Zr-based tional 5 min. After that, acetic acid was added to the solution. The re-
MOF, was first reported by Cavka et al. [31]. The framework is built up sulting mixture was stirred for 30 min, and then sealed into a Teflon-
from Zr6O4(OH)4(CO2)12 clusters linked with 1,4-benzenedicarboxylate lined autoclave, which was placed in the oven preheated to 120 °C for
(H2BDC) and has a main pore diameter of 6 Å [31,32]. This MOF shows 24 h. The product was collected by centrifugation, washed three times
excellent thermal stability (up to 500 °C) owing to the presence of the with DMF, and soaked in methanol for three days to exchange DMF.
Zr6O4(OH)4 inorganic building blocks and remains unaltered towards a Finally, the product was washed three times with methanol and dried
number of organic solvents [33,34]. Accordingly, UiO-66 membranes under vacuum.
are expected to demonstrate its prosperous use in liquid separation. Yet, The UiO-66 seed suspension was obtained by dispersing the above
as far as we know, UiO-66 membranes are more difficult to be prepared obtained seeds into DMF solution through ultrasonic treatment. A thin
than others, such as Zn-based ZIF membranes, thus there have been few UiO-66 seed layer could be achieved on inner side of the support using
reports on continuous UiO-66 polycrystalline membranes [35–38]. Liu the dip-coating seeding method [40]. The seeding process was as fol-
et al. prepared well inter-grown UiO-66 membranes on alumina hollow lows: 1) the support wrapped with PTFE tape on outer surface were
fibers for desalination and PV dehydration by an in-situ growth method dipped into the DMF suspension containing 1.0 wt% UiO-66 seeds for
[35,36]. Friebe et al. [37] fabricated an oriented UiO-66 membrane on 10 s and dried for 3 h at 120 °C; 2) The dried support was rubbed with
ceramic α-Al2O3 support for gas separation, employing the secondary degreasing cotton to remove superfluous seeds until there were no loose
growth method. Besides, Miyamoto et al. [38] reported an organo-se- seeds attached on the support surface; 3) the erased supports were
lective UiO-66 membrane synthesized by an in situ solvothermal dipped into seed suspensions again for 2–3 s and dried. What's more, it
method. Therefore, UiO-66 membranes have demonstrated excellent was necessary to improve adhesion of the UiO-66 seeds to the support
stability and have broad prospects in the field of separations, particu- before secondary solvothermal growth by treating the seeded supports
larly liquid separations. But it is still challenging for preparing defect- at a higher temperature (200 °C).
free UiO-66 membranes due to the strict requirements on the growth of
UiO-66 membranes. Moreover, there is no report on UiO-66 membranes 2.3. Preparation of UiO-66 membranes
for the separation of methanol/MTBE mixtures.
In the present work, a continuous and defect-free UiO-66 membrane The precursor solutions for membrane growth were prepared by
was fabricated on a macroporous tubular α-alumina support using the mixing ZrCl4, H2BDC, H2O, CH3COOH and DMF to give a molar com-
secondary growth method and for the first time applied in the PV se- position of ZrCl4/H2BDC/H2O/CH3COOH/DMF = 1:1:1:150:500. ZrCl4
paration of methanol/MTBE mixtures. UiO-66 nanocrystals were in- was suspended in a half of the DMF, followed by adding acetic acid to
troduced on the inner surface of the porous tube and employed as seeds the solution and the mixture was sonicated with ultrasound for 10 min.
to induce the uniform growth of UiO-66 and thus form a compact After that, H2BDC was dissolved in the remaining DMF and the re-
membrane. Furthermore, during the synthesis, both water and acetic sulting solution was poured into the ZrCl4 solution. Water was added at
acid as two key factors were added to the synthesis solution to in- last and the final mixture was stirred at room temperature for 30 min.
vestigate the influences of their concentration in the synthesis solution Thereafter, the clear homogenous solution was transferred into a Teflon
on the growth of UiO-66 membranes. Methanol/MTBE mixtures were lined stainless-steel autoclave in which the seeded support was placed
used to evaluate the achieved UiO-66 membranes, and the effect of vertically trapped with PTFE tape on outer surface. The synthesis was
operation parameters on the PV performance were investigated in de- carried out in a convective oven at 120 °C for 72 h. To investigate the
tail. The resulting membranes presented high flux and separation factor influence of water and acetic acid, different amounts were used in the
for methanol/MTBE mixtures. Specially, the UiO-66 membranes pre- membrane preparation. After crystallization, the as-synthesized mem-
pared exhibited excellent stabilities in the methanol/MTBE mixtures, branes were washed several times with DMF and ethanol. Then the
even after long time tests, demonstrating a great potential in the membranes were dried overnight at 25 °C under vacuum.
practical applications for PV separation of methanol/MTBE mixtures.
This work also further promotes the research progress for the pre- 2.4. Characterization of UiO-66 membranes
paration of UiO-66 series membranes and opens up a novel application
for MOF membranes. The crystal structures of the synthesized seeds and membranes were
measured by x-ray diffraction (XRD) on a D/max-2400X-ray dif-
fractometer using Cu Ka radiation in the range of 5–40° at a scanning
2. Experimental rate of 8°/min. Field emission scanning electron microscopy (FE-SEM)
images of the as-synthesized seeds and seed layer were investigated by
2.1. Materials the NOVA Nano SEM 450 (FEI Company). Scanning electron micro-
scopy (SEM) images of the UiO-66 membranes were obtained with a
The α-Al2O3 tubular supports (OD 10 mm, ID 8 mm and length QUANTA 450 (FEI Company) at an acceleration voltage of 30 kV after
60 mm) were supplied by Fo Shan Ceramics Research Institute in this gold coating. The zirconium distribution in the membrane was identi-
study. The supports have a mean pore diameter of 0.2 µm. The zirco- fied by energy dispersive X-ray (EDX) using the same QUANTA 450
nium tetrachloride (ZrCl4, 99.5%) was provided by Alfa Aesar. equipped with an X-MAX 20 mm2/50 mm2.
Terephthalic acid (99%), acetic acid (99.5%), N, N-Dimethyl for- The surface hydrophobic/hydrophilic properties of the UiO-66
mamide (DMF, 99.5%), methanol (99.5%), methyl tert-butyl ether membranes were measured on a contact angle instrument (OCAH200,
(MTBE, 99.5%) were purchased from Sinopharm Chemical Reagent Co Data physics, Germany). Methanol and MTBE adsorption isotherms
(China). All chemicals above were used as received without further were measured on UiO-66 powders collected from the bottom of the
purification. The deionized water and liquid nitrogen were home-made. autoclaves at 25 °C with a high vacuum electronic balance system
(Cahn-2000). To examine quality, the single gas permeation properties
of the UiO-66 membranes were evaluated using H2, N2 and CH4 in a

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F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

home-made apparatus similar to our previous report [41]. comparison with the membrane from the in-situ growth, it is clearly
The PV separation performance of the prepared UiO-66 membranes seen that the membrane surface from the secondary growth is well
for methanol/MTBE mixtures were evaluated at 40 °C employing a inter-grown, free from any visible cracks or pinholes, and thus smoother
homemade experimental device as shown in Fig. S1 in the Supporting and more compact due to the existence of seed layer (see Fig. 1f), and
information. Total permeation flux was measured by weighing the from the cross section view, the as-prepared membrane is uniform and
condensed vapor in a cold trap. Feed and permeate compositions were the thickness is about 6–7 µm (Fig. 1g). XRD results (Fig. 1h) confirm
determined through a gas chromatograph (GC 7890). The total per- that the membrane is typically pure crystalline UiO-66 phase structure,
meation flux (J, kg m−2 h−1) and separation factor of methanol (αA / B ) which is in agreement with the previous report [35]. The EDX image
were defined as: shows a sharp transition between the UiO-66 membrane layer (Zr
signal, green zone) and alumina substrate (Al signal, red zone) (see
Q
J= Fig. 1i), revealing that the successful growth of a continuous UiO-66
At (1)
layer on the support. What's more, UiO-66 powders collected from the
Yi / Yj bottom of the autoclave (Fig. S2 in the Supporting information) are
αi / j =
Xi / Xj (2) octahedral in shape, which is in agreement with the grains in the
membrane.
where Q is the total weight (kg) of the permeate, A is the effective
membrane area (m2), t is the operation time (h) and Yi, Yj, Xi, Xj are 3.2. Effect of two key factors on the growth of UiO-66 membrane
mass fractions of methanol and MTBE in the permeate and feed, re-
spectively. 3.2.1. Effect of water
To demonstrate the intrinsic properties of the UiO-66 membrane, It was reported that the amount of water in the synthesis precursor
the membrane permeability Pi and membrane selectivity (β) were cal- solution is vital to the formation of UiO-66 membranes [35,45]. Our
culated, as noted in the literature [42]. preliminary experimental results are exactly consistent with the report.
ji × l ji × l But there is no detailed study on the effect of water on the growth of
Pi = = UiO-66 membrane.
Pio − pil γio χio piosat − pil (3)
In order to thoroughly understand the role of water in UiO-66
Pi membrane synthesis, a series of mother solutions with different H2O/
β= DMF molar ratios were prepared to investigate the influence of water
Pj (4)
on the formation of UiO-66 membranes. Fig. 2 presents the SEM images
where ji is the molar flux of component i, l is the thickness of the and XRD patterns of these membranes. When solvothermal synthesis
membranes, Pio and Pil are the partial pressure of component i on the was carried out with no water, the seed layer is replaced by mono-
feed side and the permeate side. γio and χio the activity coefficient and disperse octahedral crystals without intergrowth of UiO-66 crystals
mole fraction in feed, and Piosat is the saturated vapor pressure of the (Fig. 2a and b), and this result is consistent with the weak diffractions in
pure component i. The relation calculations were completed with the Fig. 2k. In the case of 1:750, an amorphous layer appears on the support
aid of Aspen Plus 8.4 software. Pi and Pj are the permeabilities of (Fig. 2c and d) and characteristic peaks of UiO-66 are still weak. Then,
component i and j. this amorphous phase is replaced by a thin UiO-66 sheet as long as the
H2O/DMF molar ratio in the mother solution increases to 1:550 (Fig. 2e
3. Results and discussion and f). As viewed from the top (Fig. 2e), the crystals on the surface
display octahedral in shape. Furthermore, the membrane thickness is
3.1. Synthesis of UiO-66 membrane by the secondary growth very thin (Fig. 2f), which is similar to that of the seed layer. However,
some defects or holes can be found on membrane surface and crystal-
To characterize the prepared UiO-66 seeds and UiO-66 membranes, linity of the membrane remains low. From this point onwards, with
scanning electron microscope (SEM) and X-ray diffraction (XRD) were increasing the amount of water, the UiO-66 layer begins to become
conducted as shown in Fig. 1. The sharp peaks in the XRD patterns thicker and the grain sizes become bigger at the same time. Finally, a
indicate the excellent crystallinity of the seeds, and all the diffraction continuous UiO-66 membrane layer forms when the mole ratio of water
peaks are consistent with the XRD pattern of standard UiO-66 free from to ZrCl4 in mother solution is exactly equal. As is shown in Fig. 2g, the
other crystalline phases, making it clear that the prepared seeds are membrane surface is smoother and more compact compared with pre-
pure UiO-66 (see Fig. 1h). The SEM image in Fig. 1a shows that the vious membranes. The SEM cross-sectional view (Fig. 2h) shows that
UiO-66 seeds synthesized in this study display uniform sizes of the UiO-66 membrane is 6–7 µm in thickness. XRD patterns confirm
100–200 nm, which can serve as seeds on the support for preparing pure crystalline phase of the membrane. Nevertheless, a little bit of
UiO-66 membranes. Generally, in-situ synthesis is a simple method for excess water would leads to the failure of the formation of high-quality
fabricating crystalline membranes such as zeolites, MOFs, etc. How- UiO-66 membranes. Just as the case of 1:450 (Fig. 2i and j), the shapes
ever, it is very difficult to grow MOF membranes by the in-situ growth of crystals become fuzzy accompanied by obvious decrease in X-ray
because the heterogeneous nucleation and growth of MOF crystals on diffraction intensities.
the coarse macroporous tubular substrate is extremely unfavorable Based on the above facts, it comes to the conclusion that water is
[43]. As shown in Fig. 1d and e, indeed, the membrane obtained using extremely important in UiO-66 membrane synthesis. On one hand,
in-situ growth is discontinuous with visible holes or large boundary water can enhance nucleation of UiO-66 crystals by promoting the
voids. By contrast, seeded synthesis can decouple nucleation and hydrolysis of the Zirconium precursor [46,47]. In fact, this is very im-
growth steps, modify some large voids of the macoporous tube and thus portant for membrane growth because fast nucleation rate can avoid
offer better control over membrane microstructure [44]. Therefore, a seeds peeling off from the substrate for the seeded synthesis [48] and
secondary growth approach was employed to prepare continuous UiO- favor growing a continuous membrane. On the other hand, water can
66 membranes. supply oxygen atoms to the Zr6O4(OH)4(O2C)12 SBU, directly enhan-
As is shown in Fig. 1b and c, a very thin UiO-66 seed layer (1–2 µm) cing the formation of the SBU [47]. Hence water can promote the in-
is formed on the substrate surface after seeding, which is also confirmed tergrowth of UiO-66 particles during the membrane growth, which is
by the weak XRD pattern (Fig. 1h). The UiO-66 seed layer acts as both closely related with membrane quality. In the synthesis of UiO-66
the seeds for membrane growth and fillers to smooth the support and powder, the addition of water only affects the formation rates and the
reduce its large defects, favoring forming a perfect membrane. In sizes of the UiO-66 crystals. Nevertheless, the story is quite different in

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F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

Fig. 1. SEM images of UiO-66 seeds (a) and seeded support (b, c), UiO-66 membranes prepared from in-situ synthesis (d, e) and secondary growth (f, g), XRD patterns (h) and EDX
mapping (i) of the UiO-66 membranes from secondary growth. (For interpretation of the references to color in this figure, the reader is referred to the web version of this article.)

the growth of UiO-66 membranes. From our investigation, it is essential is clearly seen from the SEM images (Fig. 3e and f) and judged from the
that H2O is equal to ZrCl4 in the mother solution for a high quality UiO- XRD pattern. From the top view (Fig. 3e), the UiO-66 crystals with
66 membrane. A little more or less would disturb the growth of the UiO- octahedral shape are approximately 1–5 µm in size and intergrown very
66 crystals inside the membrane, leading to the preparation failure of well on the surface. The crystallinity of membranes is also enhanced
UiO-66 membranes. with increasing the amount of the acetic acid. Nevertheless, too much
acetic acid (200 eq) goes against the growth of the membrane and the
membrane thickness is not further increased (Fig. 3g and h).
3.2.2. Effect of acetic acid Based on these results, it can be speculated that acetic acid is vital to
It is reported that the addition of monocarboxylic acid ligands with the formation of UiO-66 crystalline membranes. It is reported that
only one coordination site can promote crystal growth in a preferred zirconium cations and the modulator acetic acid are likely to form
direction, due to the competition between the ligands and organic zirconium complexes whose structures are similar to the SBU in UiO-66
linkers for coordination to the metal cations [49]. And thus acetic acid [50]. And there exits the competition between acetic acid and organic
as modulator was employed to regulate the formation of UiO-66 crys- linkers for coordination to the coordination sites of the zirconium ca-
tals in the previous reference [46]. The results showed that both the tions, leading to a possible decrease in the formation of Zr-SBU by the
crystal size and the crystallinity of UiO-66 increased with increasing connection of acetic acid with zirconium cations. As a consequence, the
amounts of acetic acid. Thus, it is perfectly logical and reasonable that nucleation rates for UiO-66 particles decrease when acetic acid as a
modulators may affect the formation of UiO-66 membranes. In the modulator is added in the synthesis system, thus resulting in producing
following section, acetic acid was utilized as a modulator to investigate larger crystals. Therefore, acetic acid added in the synthesis solution of
its effect on the growth of UiO-66 membranes. UiO-66 membranes mainly favors the crystalline growth of UiO-66
A series of UiO-66 membranes were prepared from the precursor crystals. Moreover, acetic acid can also inhibit UiO-66 crystals growth
solution with different amounts of acetic acid, varying between 0 and in the (111) direction, leading to the formation of octahedral crystalline
200 equivalents (eq) which refers to the molar ratios of acetic acid to structures consisting of (111) surfaces [51]. That's the reason why the
ZrCl4. The results of SEM and XRD measurements are shown in Fig. 3. UiO-66 membranes consist of octahedral crystals rather than cubic
An amorphous phase can been discerned from cross-sectional view of lattices reported by Liu et al. [35]. This well explains the experimental
the membranes when no acetic acid or low concentration of acetic acid results that an amorphous membrane layer is easily produced when
(75 eq) is added (Fig. 3b and d), even though few cubic crystals or there is no acetic acid or less amount of acetic acid in the synthesis
octahedral particles are observed on the surface of the membranes solution, while a crystalline UiO-66 membrane layer is obtained with
(Fig. 3a and c), and weak characteristic peaks of UiO-66 can be found in increasing the amount of acetic acid (no less than 150 eq). Besides,
the XRD pattern of the membrane (Fig. 3i). When the molar ratio of what deserves to be mentioned is the substrates are of significance to
acetic acid to ZrCl4 is increased to 150 eq, a dense crystalline membrane

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F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

Fig. 2. SEM images for the UiO-66 membranes prepared using mother solutions with different H2O/DMF molar ratios under the same synthesis condition (120 °C, 72 h):H2O/DMF = 0
(a, b), 1:750 (c, d), 1:550 (e, f), 1:500 (g, h), 1:450 (i, j); XRD patterns of relevant membranes (k).

the formation of UiO-66 membrane and that may explain why we failed achieved under optimum synthesis condition was for the first time
to prepared a dense membrane as reported when no acetic acid was applied in the separation of methanol/MTBE mixtures by PV process.
added [35].
From the above investigation, it can be indicated that water and 3.3.1. Pervaporation performance of the UiO-66 membranes
acetic acid play different significant roles in the synthesis of UiO-66 The single-component gas permeation was measured at ambient
membranes. Water can promote the nucleation and intergrowth of UiO- temperature (20 °C). The H2 permeance is approximately 5.4 ×
66 nanocrystals, while acetic acid favors the crystallization and pre- 10−7 mol m−2 s−1 Pa−1, and the ideal selectivity of H2/N2 and H2/CH4
ferred growth of UiO-66 structure. Only water and acetic acid match are 8.2 and 11.4, which are higher than their corresponding Knudsen
well in the synthesis solution, can a continuous UiO-66 crystalline selectivity values of 3.7 and 2.8, respectively. This indicates that the
membrane be obtained. membrane is compact. And the gas separation performance of our UiO-
66 membrane is comparable to several other reported UiO-66 mem-
3.3. PV performance of UiO-66 membranes branes [35,37,38].
Pervaporation separation of 5 wt% methanol/MTBE mixtures was
According to the report by Valenzano et al., UiO-66 crystals possess carried out at 40 °C, and was operated using vacuum as driving force,
hydrophilic surfaces [33]. We measured the water contact angle on the keeping the downstream permeate pressure at 0.1 MPa. For the UiO-66
surface of the UiO-66 membrane as shown in Fig. S3 in the Supporting membrane with thickness of 6 µm, the membrane have a separation
information. And the result confirms its hydrophilicity. Fig. 4 shows the factor of nearly 600 and a flux of 1.21 kg m−2 h−1, and the methanol
adsorption isotherm of methanol and MTBE over the UiO-66 powders content in permeate can reach more than 96 wt%. This high separation
collected from the bottom of the autoclaves. Clearly, UiO-66 adsorbs performance is in accordance with our expectations that UiO-66
more methanol than MTBE, which is in line with our speculation that membranes can separate methanol from MTBE.
UiO-66 membranes have preferential adsorption for methanol. More- In typical pervaporation processes, operating parameters such as
over, the pore size of UiO-66 (6 Å) lies between the kinetic diameter of operating temperature and feed composition have great influences on
methanol (3.8 Å) and that of MTEB (6.3 Å),so it can be predicted that the performance of the membranes. Thus, the UiO-66 membrane with
UiO-66 membranes are able to separate methanol molecules from larger thickness of 6 µm was selected as representative of the UiO-66 mem-
MTBE ones. That speculation was certified by pure component perva- branes to investigate the impacts of operating temperature and feed
poration under 0.1 MPa at 40 °C, in which the methanol flux was composition on the PV performance of UiO-66 membranes.
2.42 kg m−2 h−1 while the MTBE flux was only 0.45 kg m−2 h−1.
Thus, it is expected that UiO-66 membranes could give a high se- 3.3.2. Effect of operating temperature
lectivity of methanol over MTBE due to their hydrophilic property and Fig. 5 presents the effects of operating temperature on the PV per-
molecular sieving effect of UiO-66. So, here the UiO-66 membrane formance of UiO-66 membranes for separating 5 wt% methanol/MTBE

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F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

Fig. 3. SEM images of the UiO-66 membranes prepared in the presence of different molar equivalents (with respect to ZrCl4) of acetic acid, acetic acid/ZrCl4 = 0 (a, b), 75 eq (c, d), 150
eq (e, f), 200 eq (g, h); XRD patterns of relevant membranes (i).

flux is attributed to an increase in the driving force and mass transport


coefficients of the permeating components. While the decrease in se-
paration factor with increasing operating temperature can be explained
by the Arrhenius equation:

E
JP = A0 exp ⎛− P ⎞
⎝ RT ⎠ (5)

where Ep, Jp, A0, R and T are apparent activation energy (kJ mol−1),
permeation flux (kg m−2 h−1), pre-exponential factor, gas constant and
operating temperature (K), respectively.
According to Arrhenius equation, the higher the apparent activation
energy, the higher the temperature sensitivity of permeation flux was,
and the bigger increasing range of permeation flux [53]. Fig. 5b depicts
the Arrhenius plot for permeation flux vs temperature on the UiO-66
membrane for PV separation of 5 wt% methanol/MTBE mixtures. The
activation energy of MTBE value (31.45 kJ mol−1) is higher than that
of methanol (7.32 kJ mol−1), indicating that the MTBE permeation is
more dependent on operating temperature, resulting in a decrease in
Fig. 4. Single-adsorption isotherm of methanol and MTBE over the UiO-66 powders at separation factor at higher operational temperature [54].
25 °C. The permeability of components and membrane selectivity were
counted out to further identify the influence of operating temperature.
As shown in Fig. 5c, both permeability of components and membrane
mixtures. It is obvious that permeation flux increases but the separation
selectivity decrease upon the increase of the operating temperature.
factor decreases upon the increase of the operating temperature
Generally, sorption always decreases with increasing temperature,
(Fig. 5a). As operating temperature increases, the vapor pressure of feed
while diffusivity usually increases. This indicates that in the PV se-
side increases, while the downstream permeate pressure remains un-
paration of UiO-66 membrane, sorption causes more changes than
changed and thus the driving force for mass transfer increases [19].
diffusivity. In other words, sorption selectivity is dominant in the PV
Besides, the mobility of permeating molecules is also enhanced with
process. And the decrease in selectivity can be attributed to the com-
increasing operation temperature [52]. In all, the increased permeation
bined effect of sorption and diffusion changes caused by the increasing

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F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

Fig. 6. Effect of feed methanol content on separation performance of the UiO-66 mem-
brane: (a) total flux and separation factor; (b) methanol permeability, MTBE permeability
and selectivity. (Operating conditions: operating temperature 40 °C, down-stream pres-
sure 0.1 MPa.).

Fig. 5. Effect of operating temperature on PV performance of UiO-66 membranes: (a)


total flux and separation factor; (b) temperature dependence of the permeation flux for PV
separation of 5 wt% methanol/MTBE mixtures; (c) methanol permeability, MTBE per-
meability and selectivity. (Operating conditions: down-stream pressure 0.1 MPa, me- Fig. 7. Long-term pervaporation performance of the UiO-66 membrane. (Operating
thanol feed solution 5 wt%.). conditions: operating temperature 40 °C, down-stream pressure 0.1 MPa, methanol feed
solution 5 wt%.).
temperature. Although the decrease in membrane selectivity as the
temperature increases, the membrane still gives a high methanol/MTBE continuously, while the separation factor decreases, which is coincident
selectivity. This may be attributed to the high preferential sorption of with the trade-off law. As UiO-66 membrane is favorable for the ad-
the hydrophilic methanol compared to MTBE. sorption of methanol, the driving force of methanol transport increases
due to the higher methanol partial pressure caused by higher methanol
content in feed. The decrease of the separation factor may be explained
3.3.3. Effect of feed composition by the widening transport inside the membrane caused by the flexibility
All the experiments were carried out at operating temperature of of the UiO-66 framework. Besides, the flexibility also contributes to the
40 °C under the down-stream of 0.1 MPa. As shown in Fig. 6a, with the increase of flux. Fig. 6b presents the methanol and MTBE permeability
increase of methanol concentration in feed, the total flux increases

348
F. Wu et al. Journal of Membrane Science 544 (2017) 342–350

Table 1
Comparison of PV performance of the UiO-66 membranes with the literature data for separating methanol/MTBE mixtures.

Membranes Feed (wt%) Feed temp (°C) Flux (kg/(m2 h)) Separation factor Refs.

Plasma polymerized AA/PHB 20 40 2.92–10.14 7.5–18.6 [61]


NaCS/HDPC PELSC nanocomposite (SiO2) 14.33 51 1.23 89 [62]
NaCS/HDPC PELSC membrane 14.3 51 0.65 181 [55]
Cu2(bdc)2(bpy)n/SPES-C MMM 15 40 0.17 2300 [63]
aSPES-C/PEI (0–20 wt%) 15 40 0.22 1850 [64]
40PHB 20 50 0.39 3.98 [65]
PLA 1–87 30 0.45 35 [66]
UiO-66 5 40 1.21 597 This work
15 40 1.92 147 This work

and membrane selectivity of the UiO-66 membrane at different feed Water can promote the intergrowth of UiO-66 crystals and acetic acid
methanol contents. It is obvious that the membrane has a decrease in plays significant roles in promoting crystallization. Under the optimum
both methanol, MTBE permeability and methanol/MTBE selectivity as synthesis conditions, the obtained UiO-66 membrane with the thickness
the feed methanol content increases. The reduced permeability and of 6 µm shows excellent PV performance for separating 5 wt% me-
membrane selectivity may be due to the crowding or saturation effect of thanol/MTBE mixtures with high flux of 1.21 kg m−2 h−1 and a se-
methanol diffusion through the UiO-66 pores [55]. paration factor of nearly 600. What's more, the membrane exhibits
highly stable PV performance due to the excellent chemical stability of
3.3.4. Stability of the UiO-66 membrane UiO-66 structure.
Fig. 7 depicts the changes of permeation flux and separation factor Our work as well as that of Liu et al. indicates that the UiO-66
with operation time for separating 5 wt% methanol/MTBE mixtures at membranes demonstrate excellent performance in liquid separation
40 °C. Fresh methanol/MTBE mixtures were added at intervals to the processes such as pervaporation and desalination under harsh en-
feed tank to keep the feed concentration constant throughout the ex- vironments [35,36]. Those results imply that, thanks to their extra-
periment. During 72 h continuous operation, both the total flux and ordinary chemical and thermal stability, Zr-MOF based membranes
separation factor hardly change, indicating that the UiO-66 membranes have great potential to be applied in industrial separation process in the
possess structural stability required for long term PV operation. Fig. S4 future. Studies are in progress to explore new types of Zr-based MOF
in the Supporting information shows the XRD patterns and SEM images membranes and their new application fields aiming at practical appli-
of the UiO-66 membrane after long-term operation tests. The XRD re- cations.
sult shows that the UiO-66 membrane retains its high crystallinity, in-
dicating that the UiO-66 membrane is stable in the pervaporation en- Acknowledgments
vironment. What's more, as can be seen from SEM images, the UiO-66
membrane is dense and compact even after long-time pervaporation The authors gratefully acknowledge the financial support from the
operation. No cracks can be discerned and octahedral crystals remain National Natural Science Foundation of China (Nos. 21476039, and
complete. Based on these facts, it comes to the conclusion that UiO-66 21076030).
membranes inherit the outstanding chemical stability of UiO-66 struc-
ture. And this high chemical stability of UiO-66 membranes is expected Appendix A. Supporting information
to be an advantage for the practical applications.
Supplementary data associated with this article can be found in the
online version at http://dx.doi.org/10.1016/j.memsci.2017.09.047.
3.4. Comparison of PV performance with literature data
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