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INSTRUCTION MANUAL

DIGITAL MINILAB
FRONTIER 390
SCANNER/IMAGE PROCESSOR

SP2500
LASER PRINTER/PAPER PROCESSOR

LP2500P
Applied Operating Instructions

LP2500P

SP2500

System Disk Ver.4.0 Second Edition


PP3-B166E2

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INTRODUCTION
• This Instruction Manual — Applied Operating Instructions — explains the procedures for
operating and maintaining the Fujifilm Digital Minilab FRONTIER 390 SP2500 and LP2500P, as
well as precautions for use.

• To ensure proper use and optimum performance of the SP2500 and LP2500P Digital Minilab
and optional 135ANL (NF2500AG), read this manual thoroughly.

• This manual should be kept in a fixed place near the machine so that it can be referred to any
time a point needs to be clarified.

• In addition to this instruction manual, the following separate volumes have been prepared:

Basic Operating Instructions: This volume describes the basic operating instructions not
included in these “Applied Operating Instructions”.

Condition Setup and Maintenence: This volume describes the condition setup and maintenence
procedures for the SP2500 and LP2500P Digital Minilab.

• For the optional Multi-film Carrier MFC10Y, Pricing Unit PU800B or Variety Print Service, refer to
the appropriate Instruction Manual.

• The optional automatic negative loading system NF2500AG is called the 135ANL.

NOTICE 1. Electro-optical-mechanical reproduction of this manuscript is strictly forbidden.


2. Product innovations may result in specification changes without prior notice.

UNITED STATES OF AMERICA (FCC)

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.

CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.

CANADA (ICES)

This class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.

Cet appareil numérique de la class A respecte toutes les exigences du Réglement sur le matériel brouilleur
du Canada.

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1 OPERATIONAL SAFETY AND USE CONDITIONS
2 ADDITIONAL OPERATING INSTRUCTIONS
3 SETUP AND MAINTENANCE
4 DAILY MAINTENANCE
5 PERIODICAL MAINTENANCE AND INSPECTION
6 ERROR MESSAGES AND ACTION TO TAKE
7 PAPER JAMMING
8 NEGATIVE JAMMING IN 135ANL (OPTIONAL)
9 STREAK MARKS ON PRINTS AND COUNTERMEASURES
10 LIST OF CONSUMABLES
11 INDEX

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CONTENTS

1 OPERATIONAL SAFETY AND USE CONDITIONS 5

1.1 Safety .............................................................................................................................................. 6


1.1.1 Basic Operating Precautions ............................................................................................ 6
1.1.2 Caution regarding Electric Shock ...................................................................................... 6

1.2 Laser Radiation Safety ............................................................................................................ 7


1.2.1 Laser Radiation Safety ...................................................................................................... 7
1.2.2 Laser Warning Label ......................................................................................................... 7

1.3 Safety Indication ........................................................................................................................ 8


1.3.1 Caution Label Locations on Scanner/Image Processor .................................................... 8
1.3.2 Caution Label Locations on Printer/Paper Processor ..................................................... 10
1.3.3 Laser Caution Label Locations on Printer ....................................................................... 12

1.4 Room Conditions .................................................................................................................... 13


1.5 CRT Monitor and Main Control Unit Handling Precautions .................................. 14
1.5.1 CRT Monitor .................................................................................................................... 14
1.5.2 Main Control Unit ............................................................................................................ 14

1.6 Processing Chemical (CP-48S) Handling ..................................................................... 15


1.6.1 Handling Precautions ...................................................................................................... 15

1.7 Certification and Identification Labels ........................................................................... 16


1.7.1 Certification and Identification Label Locations ............................................................... 16

2 ADDITIONAL OPERATING INSTRUCTIONS 19

2.1 Manual Start-up ........................................................................................................................ 20


2.2 IX240 Strip Film Printing ...................................................................................................... 21
2.3 Back Printing Selection and Custom Setup Back Printing Display .................. 22
2.4 Front Printing ............................................................................................................................ 25
2.4.1 Date/Time Printing .......................................................................................................... 25
2.4.2 Title Printing .................................................................................................................... 25

2.5 Center Cropping ...................................................................................................................... 26


2.6 IX240-size Reversal Film Print ........................................................................................... 27
2.7 Black & White Negative Printing ....................................................................................... 28
2.8 1-Frame Image Display Printing ....................................................................................... 29
2.9 Sort Data Display/Setting ..................................................................................................... 31
2.10 Unexposed Frame-Detection Level Setup .................................................................... 32
2.11 Tone Adjustment ...................................................................................................................... 33
2.12 Selecting Sharpness Level ................................................................................................. 34
2.13 Monotone Printing .................................................................................................................. 35
2.13.1 Making Monotone Prints from Monotone Film (for Color Development) ......................... 35
2.13.2 Making Monotone Prints from Color Film ........................................................................ 36

2.14 RP-tone Correction ................................................................................................................. 37


2.15 Auto Correction ON/OFF ...................................................................................................... 38

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2.16 Paper Feed .................................................................................................................................. 39
2.17 Custom Setting Selection .................................................................................................... 40

2.18 Forced Printing ......................................................................................................................... 43

3 SETUP AND MAINTENANCE 45

3.1 “Setup and Maintenance” Menu Screen ....................................................................... 46


3.2 Production Information ......................................................................................................... 47
3.3 Paper Condition Setup .......................................................................................................... 49
3.4 Processing Solution Temperature Check ..................................................................... 53
3.5 Control Strip Processing ..................................................................................................... 54
3.5.1 Control Strip Preparation ................................................................................................ 54
3.5.2 Control Strip Processing ................................................................................................. 56
3.5.3 Control Strip Storage and Handling Precautions ............................................................ 59

3.6 Scanning Lamp/Reflector Replacement ....................................................................... 60


3.7 Scanning Lamp Position Adjustment ............................................................................. 66
3.8 135 Light Source Aperture Table ...................................................................................... 68
3.9 135ANL (Optional) Negative Catcher Section Cleaning ......................................... 69
3.10 Replenisher Pump Output Measurement ..................................................................... 71

4 DAILY MAINTENANCE 75

4.1 Ink Ribbon Replacement ...................................................................................................... 76


4.2 Turning Power OFF in an Emergency ............................................................................. 80
4.2.1 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) .................... 80
4.2.2 Manual Shut-off of Scanner Power ................................................................................. 81
4.2.3 Manual Shut-off of Printer Power .................................................................................... 81

5 PERIODICAL MAINTENANCE AND INSPECTION 83

5.1 Maintenance Schedule .......................................................................................................... 84


5.2 Power OFF/ON .......................................................................................................................... 86
5.2.1 Turning OFF/ON Scanner ............................................................................................... 86
5.2.2 Turning OFF/ON Printer .................................................................................................. 87

5.3 Cleaning the Light Source Section Air Filter .............................................................. 89


5.4 Cleaning the Scanner Power Supply Section Air Filter .......................................... 90
5.5 Cleaning the Printer Section Air Filters ......................................................................... 91
5.6 Cleaning the Printer Power Source Section Air Filters .......................................... 92
5.7 Cleaning the Processing Solution Cooling Air Filters ............................................ 93
5.8 Dryer Section Air Filter ......................................................................................................... 94

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5.9 Cutter Loop Sensor Cleaning ............................................................................................ 95
5.10 Replacing the Circulation Filters ...................................................................................... 96
5.11 Washing the Processing Racks ........................................................................................ 98
5.12 Cleaning the Film Cooling Air Compressor Filter .................................................. 104
5.13 Cleaning the Light Source Optical Filters .................................................................. 106
5.14 Cleaning the Densitometer White Board ..................................................................... 109

6 ERROR MESSAGES AND ACTION TO TAKE 111

7 PAPER JAMMING 143

7.1 Paper Jammed in Printer ................................................................................................... 144


7.1.1 Paper Magazine Removal ............................................................................................. 144
7.1.2 Paper Jammed in Paper Feed Unit (W-2401) ............................................................... 145
7.1.3 Paper Jammed in Unit 1 (W-2402) ................................................................................ 145
7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403) ............................................ 146
7.1.5 Paper Jammed in Unit 2 (W-2404) ................................................................................ 147
7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406) ............................................................... 149
7.1.7 Paper Jammed at Loop 1/2/3/4/5 .................................................................................. 151
7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper ......................... 151

7.2 Paper Jammed in Processor ............................................................................................ 152


7.2.1 Paper Jammed in Processor or Dryer (W-2601) ........................................................... 152
7.2.2 Paper Jammed in Cutter Section (W-2602) .................................................................. 157

8 NEGATIVE JAMMING IN 135ANL (OPTIONAL) 159

8.1 Negative Jamming during Pre-scanning .................................................................... 160


8.2 Negative Jamming during Fine-scanning .................................................................. 162

9 STREAK MARKS ON PRINTS AND COUNTERMEASURES 165

9.1 Types of Streak Marks ......................................................................................................... 166


9.1.1 Pressure Cover Section of Auto Film Carrier ................................................................ 166
9.1.2 Mask Section of Auto Film Carrier ................................................................................ 166
9.1.3 Mirror Box ..................................................................................................................... 167

9.2 Countermeasures .................................................................................................................. 168

10 LIST OF CONSUMABLES 169

10.1 Scanner ...................................................................................................................................... 170


10.2 Printer Processor .................................................................................................................. 171

11 INDEX 173

Index ............................................................................................................................................ 174


Index of Basic Operating Instructions ......................................................................... 176

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1 OPERATIONAL SAFETY AND USE CONDITIONS

Before using the equipment, carefully read and thoroughly understand the
precautions set forth in this section.
The safety precautions are classified into WARNING and CAUTION categories.
Supplementary operating instructions are given under IMPORTANT and NOTE
categories.
These four categories are defined as follows.

WARNING indicates a potentially hazardous situation which, if not avoided,


could result in serious injury or even death.

CAUTION indicates a potentially hazardous situation which, if not avoided, may


result in minor or moderate injury. It may also be used to alert against unsafe
practices and property-damage-only accidents.
IMPORTANT
IMPORTANT describes improper handling procedures that may adversely
affect performance or damage the equipment.
NOTE:
NOTE designates those items, provisions, and supplementary explanations for
which it is important to maintain methodical concern and consideration relative to
operational procedures.

1.1 Safety ............................................................................................... 6


1.1.1 Basic Operating Precautions ............................................... 6
1.1.2 Caution regarding Electric Shock ......................................... 6
1.2 Laser Radiation Safety ........................................................... 7
1.2.1 Laser Radiation Safety ......................................................... 7
1.2.2 Laser Warning Label ............................................................ 7
1.3 Safety Indication ........................................................................
8
1.3.1 Caution Label Locations on Scanner/Image Processor ....... 8
1.3.2 Caution Label Locations on Printer/Paper Processor .......... 10
1.3.3 Laser Caution Label Locations on Printer ............................ 12
1.4 Room Conditions ...................................................................... 13
1.5 CRT Monitor and Main Control Unit Handling Precautions .......... 14
1.5.1 CRT Monitor ......................................................................... 14
1.5.2 Main Control Unit ................................................................. 14
1.6 Processing Chemical (CP-48S) Handling .................... 15
1.6.1 Handling Precautions ........................................................... 15
1.7 Certification and Identification Labels .......................... 16
1.7.1 Certification and Identification Label Locations .................... 16

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1.1 Safety

1.1.1 Basic Operating Precautions


• When accessing the machine interior for inspection or servicing, turn the power switch to
STANDBY, place the built-in circuit breaker in the OFF (K) position, and turn OFF the main
power circuit breaker.

Inspecting or servicing the inside of the machine with the main power circuit breaker left ON
may expose personnel to hazardous conditions and damage the machine.

• If the machine emits smoke, generates an abnormal sound or becomes unduly hot on its
external surfaces, immediately stop using it, set the power switch to STANDBY, place the built-in
circuit breaker in the OFF (K) position, turn OFF the main power circuit breaker, and contact
your local dealer.

z Do not modify the machine without permission from the manufacturer


because safety assurance features and other essential functions may be
impaired. If the machine needs to be modified, contact your local dealer.
x Never remove covers or other parts that are screwed down to avoid the risk
of electric shock or injury to personnel. If any parts need to be unscrewed,
contact your local dealer.
• Use only Fujifilm-recommended replacement parts.
IMPORTANT
If parts other than those recommended by Fujifilm are used, the warranty
will be voided.

z Do not operate the machine with cover open/close sensors forced ON while
the covers are open. These sensors serve as safety switches. If they are
forced ON, the system mistakenly assumes that the open covers are
“closed” making the machine operative, and this may expose personnel to
hazardous conditions and damage the machine.
• Never position objects in close proximity to light sources or processing
or dryer section cover vents. Doing so will impair machine ventilation,
thereby causing temperature control problems.
x Do not stare at the light emitted from the light source for prolonged periods
of time because this may damage your eyesight.
c Before replacing the scanning lamp or reflector, wait until the lamp cools.
Observe this precaution to avoid burns.
v Do not use spray cleaners containing combustible substances as these
constitute fire hazard.

1.1.2 Caution regarding Electric Shock


Utmost care should be taken as the machine is connected to a 200/210/
220/230/240V AC power source. Avoid the possibility of electric shock by
noting the following:
• Never operate the machine if it is wet.
• Never operate the machine if the surrounding floor is wet.
• Ensure that the electrical earth connection is permanently made.
• Ensure that all cables are undamaged and correctly connected.

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1.2 Laser Radiation Safety

1.2.1 Laser Radiation Safety


1
This product is a Class 1 laser device for which biological hazards have not been established.

OPERATIONAL SAFETY AND USE CONDITIONS


Follow all warnings on the device label and in the manual.

Laser Radiation Specification


R G B
Class 3B
Laser Semi-conductor Solid-state Laser
Wavelength 685 nm 532 nm 473 nm
Max. Output 10 mW 7 mW 0.3 mW

• The adjustment of controls or the performance of procedures in ways not


specified herein may result in hazardous radiation exposure.

• The exposure section front cover and upper side door of this device are
provided with safety interlocks which prevent leakage of laser radiation when
the covers are opened. Do not press the safety interlocks when these
sections are opened. Otherwise, laser emissions may occur, resulting in
serious hazards.

1.2.2 Laser Warning Label


Protective housing labels and its position required by the Section J of Chapter 1 of 21 CFR, issued
by the U.S.FDA are shown in the subsections 1.2.2 and 1.8.1.

REFERENCE:
The FDA (Food and Drug Administration) is a U.S. government agency that has authority over the safety of
major high-energy-radiating products.

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1.3 Safety Indication

On the machine, each location shown below is provided with a caution label concerning safety.
When operating or maintaining the machine, take care to avoid burns or other personal injury.

1.3.1 Caution Label Locations on Scanner/Image Processor

EZ1257

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1

OPERATIONAL SAFETY AND USE CONDITIONS


GD1550-1

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1.3.2 Caution Label Locations on Printer/Paper Processor

GD1559

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1

OPERATIONAL SAFETY AND USE CONDITIONS


GD1560

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1.3.3 Laser Caution Label Locations on Printer

CAUTION
Visible laser radiation when open
DO NOT STARE INTO BEAM

CAUTION
Visible laser radiation when open
DO NOT STARE INTO BEAM

GD1618

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1.4 Room Conditions

• Temperature: 15° to 30°C (59° to 86°F)


Ambient room temperatures above 30°C (86°F) or below 15°C (59°F) will destabilize processing
1
and replenisher solution temperatures to the detriment of processing performance. Pay special

OPERATIONAL SAFETY AND USE CONDITIONS


attention to room temperatures in wintertime and maintain solution temperatures within designated
ranges.

• Relative Humidity: 30% to 70%


Relative humidities above 70% will result in inadequate printer paper transport or improper paper
drying, producing abnormal prints. Maintain the ambient room relative humidity within the range of
30% to 70% RH at all times.

• Ventilation
Provide a vent close to the processor section and maintain adequate ventilation.

• Illumination: 500 lux or lower


Maintain room illumination levels so that no more than 500 lux falls on the scanner and printer
upper surfaces. Should the equipment main body or paper magazine be exposed to direct outside
light or strong reflected light, use curtains or blinds to shield the equipment from such extraneous
light.

REFERENCE:
Two 40W fluorescent lamps provide 500 lux of illumination at a distance of 1 meter (3.3 ft.)

NOTE: Excessively high indoor illumination levels will adversely affect the quality of finished prints.

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1.5 CRT Monitor and Main Control Unit Handling Precautions

1.5.1 CRT Monitor


If anything unusual occurs during operation, such as smoke, strange noise, or peculiar odor
coming from the equipment,disconnect the power plug immediately and contact your dealer. If you
continue using the equipment in this condition, fire, electric shock or a breakdown may result.

◆ In case you spill liquid or drop something into the cabinet, disconnect the
power plug immediately and contact your local dealer.
◆ Do not obstruct air vents.
◆ Do not place the monitor close to magnetic fields.

1.5.2 Main Control Unit


To prevent damage to the system, abide by the following points.

· Do not install any application software without Fujifilm’s consent.


· Do not modify the data structure or data in the hard disk.
· Do not open the main control unit without the consent of a Fujifilm service representative.
· Do not add to or modify expansion cards or RAM cards.
· Do not reboot using the [Ctrl]+[Alt]+Del] keys.

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1.6 Processing Chemical (CP-48S) Handling

1.6.1 Handling Precautions


1
Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the

OPERATIONAL SAFETY AND USE CONDITIONS


respective chemicals.

Protective Gloves Safety Goggles

● Always wear protective gloves and safety goggles when handling chemicals with the above
indications. This is recommended even for chemicals without these indications. For greater
protection, the use of a protective mask and apron is also recommended.
● Wash hands thoroughly after handling processing chemicals or solutions.

● Any spilled chemicals should be wiped up immediately.


● Use caution when mixing chemicals as certain mixtures may produce toxic gases.
● If you get any chemical on your skin or in your eyes, immediately flush the affected part with
a great amount of water.
● If you swallow any chemical or get any in your eyes, seek medical attention immediately and
show the physician the information printed on the box or label of the chemical(s) involved.
● In some countries, chemicals carrying a poison label are required by law to be stored under
lock and key. You are responsible for ascertaining and complying with the regulations that
apply in your country concerning the handling of poisonous substances.
● Store chemicals in a safe place out of reach of children.
● Waste solutions should be disposed of in accordance with the ordinances governing the
handling of industrial waste products in your locale. The P1-R chemical in the CP-48S
replenisher cartridge and the Component A of the P1 start-up chemical fall into the category
of industrial waste. Should you have any questions concerning these chemicals, consult
your service representative.

Special note should be taken regarding the following properties of the CP-48S chemicals.

● The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up
Chemical
These components contain P-phenylenediamine and may thus cause skin and eye irritation
if improperly handled. They may be injurious to the health if swallowed.
● The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up
Chemical
These components cause oxidation in metals. They may produce harmful ammonia gas if
mixed with a chlorine-based bleach (hypochlorite) or an alkaline substance (P1-R or N1-RA).
● The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up
Chemical
These components may produce harmful ammonia gas if mixed with a chlorine-based
bleach (hypochlorite) or an alkaline substance (P1-R or N1-RA). They may also produce
harmful sulfur trioxide gas when mixed with an acid.
● FSC100 (Fuji Super Conditioner)
This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if
mixed with an acid. It could be injurious to the health if swallowed.

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1.7 Certification and Identification Labels

1.7.1 Certification and Identification Label Locations

GD1436-1

ELECTRICAL RATING
200/210/220/230/240V~ 200/210/220/230/240V~ 200/210/220/230/240V~
32/ 32/ 28/ 29/ 30A 32/ 32/ 28/ 29/ 30A 32/ 32/ 28/ 29/ 30A
50/ 60Hz 346/365/380/400/415V3~N 200/210/220/230/240V3~
15/ 15/ 12/ 12/ 12A 23/ 24/ 20/ 21/ 21A
50/60Hz 346/365/380/400/415V3~N
15/ 15/ 12/ 12/ 12A
50/60Hz
US

FPO

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1

OPERATIONAL SAFETY AND USE CONDITIONS

GD1550-2

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2 ADDITIONAL OPERATING INSTRUCTIONS

This section provides additional operating instructions not


described in “Basic Operating Instructions”.

2.1 Manual Start-up .......................................................................... 20

2.2 IX240 Strip Film Printing ....................................................... 21

2.3 Back Printing Selection and Custom Setup Back Printing Display ... 22

2.4 Front Printing .............................................................................. 25


2.4.1 Date/Time Printing ............................................................... 25
2.4.2 Title Printing ......................................................................... 25

2.5 Center Cropping ......................................................................... 26

2.6 IX240-size Reversal Film Print ........................................... 27

2.7 Black & White Negative Printing ....................................... 28

2.8 1-Frame Image Display Printing ....................................... 29

2.9 Sort Data Display/Setting ..................................................... 31

2.10 Unexposed Frame-Detection Level Setup .................. 32

2.11 Tone Adjustment ....................................................................... 33

2.12 Selecting Sharpness Level .................................................. 34

2.13 Monotone Printing .................................................................... 35


2.13.1 Making Monotone Prints from Monotone Film (for Color Development) .... 35
2.13.2 Making Monotone Prints from Color Film ............................. 36

2.14 RP-tone Correction .................................................................. 37

2.15 Auto Correction ON/OFF ....................................................... 38

2.16 Paper Feed .................................................................................... 39

2.17 Custom Setting Selection ..................................................... 40

2.18 Forced Printing ........................................................................... 43

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2.1 Manual Start-up

q Press the start switch.

Start Switch
EZ1192

• “Starting up the system” message appears.

• The “Main Menu” screen appears after


approximately 10 minutes.

It normally takes about one hour for the machine to


warm up at the start of operation. For this reason, it is
recommended that the weekly timer be used if the
next start time is known in advance (see the “Basic
Operating Instructions”).

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2.2 IX240 Strip Film Printing

Cut IX240 film cannot be fed.

Strip Film Guide q Depress the inner end of the strip film
guide.
2

ADDITIONAL OPERATING INSTRUCTIONS


EZ1165

w Insert the strip film into the strip film guide


Notch
with its leader notch facing the opposite
side.

• The film is fed automatically and all frames are


pre-scanned.

EZ1211

e Proceed with printing using the same


procedure as for cartridge film printing (see
“Basic Operating Instructions”).

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2.3 Back Printing Selection and Custom Setup Back Printing Display

Select back printing pattern on the “135/120 Back Printing” or “IX240 Back Printing”
screen. The custom setting numbers and back printing can be confirmed on the
“Back Print of Custom Setting [Display]” screen.
q On the printing screen, select “Printing (2)”
and “Back Printing (2)” on the menu bar.

• The pull-down menu appears.

w Select “135/120”, “IX240” or “Back Print of


Custom Setting [Display]”.

• The “135/120 Back Printing”, “IX240 Back


Printing” or “Back Print of Custom Setting
[Display]” dialog box appears.

e 135/120:

q Select the back printing contents from “1”


to “6”.

w Select “User ID” or “Private Character” box


and enter user ID or data using the numeric
keys or full keyboard.

The maximum number of characters is 3 for the user


ID and 35 for private characters.

r IX240:

q Select a printing item from “1” to “4” of the


printing items.

w Select “1” or “2” for the date punctuation.

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t Custom Setup Back Print Display:

• The custom setting numbers and back printing


table appears.
2
y Click [OK].

ADDITIONAL OPERATING INSTRUCTIONS


• The dialog box disappears.

Film Size Back Printing Format


135 1 User ID + Correction Data + Sort No. ABC IARRWSSKK CMYDDD SORT
+ Double-character Frame No. + <F F F F F F>
Custom Setting + Exposure Condition CCCCCCCCCCCCCCCCCC SSSSS
Retrieve No.
2 Serial No. + Correction Data + Sort Sno IARRWSSKK CMYDDD SORT
No. + Double-character Frame No. + <F F F F F F>
Custom Setting + Exposure Condition CCCCCCCCCCCCCCCCCC SSSSS
Retrieve No.
3 Sort No. + Private + Double-character SORT PP.......................................................PP
Frame No. + Custom Setting + <F F F F F F>
Exposure Condition Retrieve No. CCCCCCCCCCCCCCCCCC SSSSS
4 Sort No. + Date + Private + Double- SORT YYYMMDD PP.......................................PP
character Frame No. + Custom Setting <F F F F F F>
+ Exposure Condition Retrieve No. CCCCCCCCCCCCCCCCCC SSSSS
5 Magnification + Correction Data + Sort MM.MM IARRWSSKK CMYDDD SORT AAA
No. + Rotating Angle + Double- <F F F F F F>
character Frame No. + Custom Setting CCCCCCCCCCCCCCCCCC SSSSS
+ Exposure Condition Retrieve No.
6 No Back Printing
IX240 1 Correction Data IARRWSSKK CMYDDD
2 Sort No. SORT
3 Sort No. + Correction Data SORT IARRWSSKK CMYDDD
4 Magnification + Correction Data + MM.MM IARRWSSKK CMYDDD SORT
Sort No.

CCCCCCCCCCCCCCCCCC : Custom Setting


<F F F F F F> : Double-character Frame No.
ABC : User ID
Sno : Serial No.
SORT : Sort No.
YYYMMDD : Date (Example: 19990205)
PP...........................PP : Private-use Letters
MM.MM : Magnification
IARRWSSKK CMYDDD : Correction Data
AAA : Rotating Angle
SSSSS : Exposure Condition Retrieve No.

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<Ex. of Correction Data>

NA 010 ANA 0 NNN 0 XXXX

Input Mode Sort No.


Code Mode Density Correction
N Color Negative
CMY Correction
P Color Reversal
E External Input
Graduation Level
B Black & White
X Others Code Level
0 Standard
Automatic Correction Condition 1 All Hard
Code Level Hyper Tone 2 All Soft
0 Full Correction OFF 3 Highlight Hard
1 Fixed Graduation OFF 4 Highlight Soft
2 For Correction OFF 5 Shadow Hard
Confirmation
6 Shadow Soft
A Full Correction ON
B Fixed Graduation ON
Hyper Tone
C For Correction ON
Confirmation Code Hyper Tone Processing
X OFF
Custom Setting Number (01 to 64) A ON (Mode 1)
(Not printed when master “00” is selected.) B ON (Mode 2)

High-definite Process
Sharpness Level
Code RP Tone Face Express Code Level
0 OFF Normal
C Low 3
2 OFF High
B Low 2
4 ON Normal
A Low 1
6 ON High
N Normal
1 High 1
Graininess Control Level
2 High 2
Code Graininess Control
3 High 3
X OFF
A Normal
B Low

<No.XX> CCCCCCC 00000

Frame No. Exposure Condition


Custom Setting Retrieve No.
(up to 18 characters)

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2.4 Front Printing

Follow this procedure to select front printing for IX240-size film.


Print date/time or title data if recorded in the IX information on the film by the
camera or another tool.

2.4.1 Date/Time Printing


2

ADDITIONAL OPERATING INSTRUCTIONS


q On the printing screen, select “Printing (2)”
and “Front Printing (3)” on the menu bar
before inserting film.

• The “Front Printing” dialog box appears.

w Select “YES” or “NO” for “Date and Time


Printing”.

Normally select “YES”. If front printing is not desired,


select “NO”.

e Click [OK].

• The dialog box disappears.

2.4.2 Title Printing

q Insert the film into the auto film carrier


NC240AG.

w Select “Printing (2)” and “Front Printing (3)”


on the menu bar.

• The “Front Printing” dialog box appears.

e Select the frame for title printing.

r Select “YES” or “NO” for “Title Printing”.

Normally select “YES”. If front printing is not desired,


select “NO”.

t Click [OK].

• The dialog box disappears.

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2.5 Center Cropping

Follow this procedure to perform center cropping with a reduction ratio of up to 98%
of the standard magnification.
Magnification up to 42 times is possible.
q On the printing screen, select “Printing (2)”
and “Cropping (7)” on the menu bar.

• The “Center Cropping” and “ON” pull-down


menu appears.

w Select “ON”.

• Magnification appears with each frame.

e Press the [F2] key.


F2

• The cursor moves to the magnification box.

r Change the magnification using the [ ]


and [ ] keys.

• [ ]: To increase magnification.
• [ ]: To decrease magnification.
• When a large-size index print is selected, maximum
magnification may be less than 42.00.

Press the [F2] key again to return to the original


magnification.

t Proceed with printing.

y Select “Printing (2)” and “Cropping (7)” on


the menu bar.

• The “Center Cropping” and “OFF” pull-down


menu appears.

u Select “OFF”.

• Magnification indication for each frame


disappears.

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2.6 IX240-size Reversal Film Print

Follow this procedure to print IX240-size reversal film using the NC240AG auto film
carrier.
q Install the auto film carrier NC240AG.
2
w On the printing screen, select “Scanner Op.

ADDITIONAL OPERATING INSTRUCTIONS


(3)” and “Original Select (1)” on the menu
bar.

• The “Input Selection” dialog box appears.

e Select “Reversal” in the “Input Type” box


and click [OK].

“Negative”, “Reversal” or “B/W negative” can be


selected when the auto film carrier NC240AG is
installed.

• The dialog box disappears.

• “Nega” on the left end of the printing status bar


changes to “Rev.”.

r Proceed with printing using the same


procedure as for normal printing (see
“Basic Operating Instructions”).

t To return to color negative printing, select


“Scanner Op. (3)” and “Original Select (1)”
on the menu bar. Select “Color Negative” in
the “Input Type” box and click [OK].

• The dialog box disappears.

• Control returns to the color negative printing


mode.

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2.7 Black & White Negative Printing

Follow this procedure to print 135-size and IX240-size black & white negatives
using the NC135AG and NC240AG auto film carriers.
q On the printing screen, select “Scanner Op.
(3)” and “Original Select (1)” on the menu
bar.

• The “Input Selection” dialog box appears.

w Select “Black & White” in the “Input Type”


box and click [OK].

“Negative” or “B/W negative” can be selected when


the auto film carrier NC135AG is installed.

“Negative”, “Reversal” or “B/W negative” can be


selected when the auto film carrier NC240AG is
installed.

• The dialog box disappears.

• “Nega” on the left end of the printing status bar


changes to “B/W”.

e Proceed with printing using the same


procedure as for normal printing (see
“Basic Operating Instructions”).

r To return to color negative printing, select


“Scanner Op. (3)” and “Original Select (1)”
on the menu bar. Select “Color Negative” in
the “Input Type” box and click [OK].

• The dialog box disappears.

• Control returns to the color negative printing


mode.

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2.8 1-Frame Image Display Printing

Follow this procedure to change the image frame mode on the printing screen from
high-speed or six-frame mode to one-frame mode.
q Press the [Shift] and [F4] keys at the same
time. 2

ADDITIONAL OPERATING INSTRUCTIONS


F4
Shift
+

• Pressing these keys selects “High-speed”, “6-


frame” or “1-frame”.

• The image frame display mode changes from


“six-frame” to “one-frame” to “high-speed
(three-frame)”.

Or click “Scanner Op. (3)” and “Frame Display Switch


(4)” and select “1-frame”.

• The 1-frame display appears.

w Press the [FILM DRIVE] key to select the


film feed mode.
FILM
DRIVE

• Pressing the key alternates the mode from one


to the other as shown below.

“Semi” → “Auto” → “Manual” → “Semi”

The “Manual” mode can be selected only in the “1


Frame” mode. Feed the frame by pressing the
key or return to the previous frame by pressing
the key after fine scanning in the “Manual” mode.

e Insert the film.

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• The color image appears in the frame.

During the 1-frame screen, the frame return and


feeding keys can be used. Preceding frame can be
returned to printing.

: Goes back 1 frame.

: Goes forward 1 frame.

r Proceed with printing using the same


procedure as for normal printing (see
“Basic Operating Instructions”).

• The “W-1701” message appears after the


key is pressed when the last frame is
displayed.

t Click [OK].

• The film is fed out from the auto film carrier.

The film can be returned to the previous frame by


pressing the key after clicking [Cancel].

y To return to the 6-frame display screen,


press the [Shift] and [F4] keys twice at the
same time.
F4
Shift
+

Change the frame mode before loading the film.

Or select “Scanner Op. (3)”, “Frame Display Switch


(4)” and “6-frame” on the menu bar.

• The 6-frame display screen appears.

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2.9 Sort Data Display/Setting

Follow this procedure to display the sort data of the last order and change the sort
number.
q On the printing screen, select “Scanner Op.
(3)” and “Sort Data Disp/Set(5)” on the 2
menu bar.

ADDITIONAL OPERATING INSTRUCTIONS


• The “Sort Data Display/Setting” dialog box
appears.

w To change the sort number, move the


cursor to “Sort No. Change”, enter the new
sort number and click [OK].

• The sort number of the next order will be


changed to new number.

If the preceding print order has not been sorted, the


sort number cannot be changed. Press the [SORT]
key before doing this procedure.

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2.10 Unexposed Frame-Detection Level Setup

The detection level for unexposed frames can be selected.


The unexposed frames are either printed in the index print or not, depending on the
detection level.
q Select “Scanner Op. (3)” and “Scanner
Mode Set (6)” on the menu bar.

• The “Scanner Operation Setting” dialog box


appears.

w Click “135 Unexposed Frame Detect Level”


or “IX240 Unexposed Frame Detect Level”
box and select “1”, “2” or “3”.

Unexposed frames are displayed on the monitor as


the same condition as the index described below.

135-size:
Printed frames are printed in a 135-size
index print. Frames not printed are omitted
from the index print.

Line Boxes IX240-size and 135-size reorder with index:


1: Detects unexposed frames. The frame
1
lines of the unexposed frames are
printed in the index print.

Gray Images 2: Does not detect unexposed frames. The


images of the unexposed frames are
2
printed in the index print.

Gray Image 3: The image of the unexposed frames in


the middle of the film and the frame lines
3
of consecutive unexposed frames at the
end of the film are printed in the index
print.

e Click [OK].

Line Boxes • The dialog box disappears.

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2.11 Tone Adjustment

Follow this procedure to select the tone adjustment and to turn the hypertone
function “ON” or “OFF”.
q Insert the film into the auto film carrier.
2
w Press the [F6] key.

ADDITIONAL OPERATING INSTRUCTIONS


• The “Tone Adjustment” dialog box appears.

Or select “Image Correct (4)” and “Tone Adjust (1)” on


the menu bar.

e Select the desired tone from “0” to “6” in


the “Tone” box.

r Select “YES” or “NO” in the “Hypertone”


box.

t Click [OK].

If [OK] is clicked, the selected frame is printed with


the tone setup.

If [Hold] is clicked, the tone setup is held until the


[SORT] key is pressed or an auto sort is done.

• The dialog box disappears.

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2.12 Selecting Sharpness Level

Follow this procedure to select the sharpness level.


q Insert the film into the auto film carrier.

w Press the [F5] key.

• The “Sharpness” dialog box appears.

Or select “Image Correct (4)” and “Sharpness (2)” on


the menu bar.

e Select the desired level from “1” to “7”


shown in the “Level” box.

r Click [OK].

If [OK] is clicked, the selected frame is printed with


the sharpness setup.

If [Hold] is clicked, the sharpness setup is held until


the [SORT] key is pressed or an auto sort is done.

• The dialog box disappears.

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2.13 Monotone Printing

Monotone prints can be produced from either monotone or color films.

2.13.1 Making Monotone Prints from Monotone Film (for Color Development)

q Insert the monotone film into the auto film


2

ADDITIONAL OPERATING INSTRUCTIONS


carrier.

• The scanner reads the DX code of the film and


selects the correct film channel automatically if
the film is set up in a special film channel.

• If the DX code of the film, that is set up in a


special film channel, cannot be read out, the
message “I-1453 Film bar-code cannot be read.
Process continued.” appears.

If this message appears, select a film channel


by following the steps below.

q Click “Printing (2)” and “Special Film CH


Select (5)” on the menu bar.

• The “Special Film CH Selection” dialog box


appears.

w Select the film channel.

e Click [OK].

• The monotone images are displayed on the


monitor screen.

w Proceed with printing using the same


procedure as for normal printing (see
“Basic Operating Instructions”).

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2.13.2 Making Monotone Prints from Color Film

q Insert the color film into the auto film


carrier.

w Select the frame to be printed with


monotone correction.

e Select “Image Correct (4)” and “Monotone


Correct (3)” on the menu bar.

• The “Monotone Correction” dialog box appears.

r Select “Yes” in the “Monotone Correction”


box.

• The correction list appears in the box.

t Select the desired correction in the box and


click [OK].

The selected frame is printed with the monotone


correction after you click [OK].

If the [Hold] button is clicked, the monotone correction


specification is held for the following frames.

• The dialog box disappears.

• The color image on the monitor changes to a


monotone image.

y Proceed with printing using the same


procedure as for normal printing (see
“Basic Operating Instructions”).

• Operation returns to the normal printing mode


after auto sorting.

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2.14 RP-tone Correction

RP-tone (Reversal Print-tone) prints can be made from a negative film by using the
RP-tone correction mode.
q Insert the film into the auto film carrier.
2
w Proceed with printing until the frame to be

ADDITIONAL OPERATING INSTRUCTIONS


printed with RP-tone correction appears.

e Select “Image Correct (4)” and “RP Tone


(4)” on the menu bar.

• The “RP-tone Correction” dialog box appears.

r Move the cursor to “RP-tone Correction”


and select “Yes” or “No”.

t Click [OK].

If [OK] is clicked, the frame is printed with the RP-


tone correction.

If [Hold] is clicked, the correction setup is held for the


following frames until the [SORT] key is pressed or
auto sort is done.

• The dialog box disappears.

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2.15 Auto Correction ON/OFF

Sometimes auto color correction does not function for color-biased films or films
taken under different kinds of light sources (fluorescent light, tungsten light, etc.). If
this happens, select “OFF” for “Auto Correction” and correct the color of the image
on the printing screen.
Follow this procedure to turn auto correction ON or OFF.

q Insert the film into the auto film carrier.

w Select “Image Correct (4)” and “Auto


Correct ON➝OFF (5)” on the menu bar.

• The “Auto Correct OFF” dialog box appears.

e To turn auto correction OFF, click [OK].

If the [Hold] button has been clicked, auto correction


is not turned OFF until the [SORT] key is pressed or
an auto sort is done.

• The dialog box disappears.

r On the printing screen, select “Image


Correct (4)” and “Auto Correct OFF➝ON
(5)” on the menu bar.

• The “Auto Correct ON” dialog box appears.

t To turn auto correction ON, click [OK].

If the [Hold] button has been clicked, auto correction


is not turned ON until the [SORT] key is pressed or an
auto sort is done.

• The dialog box disappears.

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2.16 Paper Feed

This function feeds a single print length of unexposed paper. If accidental fogging
has occurred on the paper, use this “paper feed” function to advance the fogged
paper by the required number of print lengths.
q On the printing screen, press [Alt] and [F1] 2
keys at the same time.

ADDITIONAL OPERATING INSTRUCTIONS


F1
Alt
+

• The “Paper Process Selection” screen appears.

w Click “3 Feeding”.

• A “Confirmation” dialog box appears.

e Click [OK].

• The paper is fed by a single print length.

• The dialog box disappears.

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2.17 Custom Setting Selection

The prescribed finish condition can be selected by following the sequence below.

Printing conditions are memorized at every auto film carrier. On the multi-film carrier MFC10Y, printing conditions are
memorized at every mask.

q Select “Image Correct (4)” and “Custom


Setting No. Select (6)” on the menu bar.

• The “Custom Setting No. Selection” dialog box


appears.

w Click [▼] and select the custom setting


number.

Click [Master] to return to “0” (Master Setup).

e Follow the steps below to view the custom


setting condition selected.

The custom setting cannot be changed in this menu.

q Click [Condition].

• The “Corr. Level/Tone/Hypertone” panel


appears.

w Click the “Key Step Width/BL-SL” tab.

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• The “Key Step Width/BL-SL” panel appears.

e Click the “Sharpness/Grain Control” tab to


view the setting.
2

ADDITIONAL OPERATING INSTRUCTIONS


• The “Sharpness/Grain Control” panel appears.

r Click the “High-def/Density Correct” tab to


view the setting.

• The “High-def/Density Correct” panel appears.

t Click [OK].

• The condition panel disappears.

r Click [OK].

• The dialog box disappears.

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• The selected custom setting number is
displayed.

t Insert the film into the carrier and proceed


with printing.

• Prints are made with the custom setup


condition selected.

y Select the “Image Correct (4)” and “Custom


Setting No. Select (6)” on the menu bar.

• The “Custom Setting No. Selection” dialog box


appears.

u Click [Master].

• The printing condition returns to the master


condition (0).

i Click [OK].

• Operation returns to the normal printing mode


after auto sorting.

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2.18 Forced Printing

The image can be printed on paper that does not match the selected size.
For example, 89.0mm × 127mm size print can be printed on 127mm width paper,
but the print (127.0mm × 127mm) has 19mm length white blanks on both sides.
q Select the print size (see “Basic Operating 2
Instructions”).

ADDITIONAL OPERATING INSTRUCTIONS


w Install the paper magazine that does not
match the print size.

e Insert the film into the film carrier.

• The image appears on the monitor.

r Press the [START/ENTER] key.

• The “W-1932” message appears.

t Click [Output].

• The film is fine-scanned.

y Proceed with printing.

The “W-1932” message does not appear after second


pressing the [START/YES] key.

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3 SETUP AND MAINTENANCE

3.1 “Setup and Maintenance” Menu Screen ...................... 46

3.2 Production Information .......................................................... 47

3.3 Paper Condition Setup ........................................................... 49

3.4 Processing Solution Temperature Check .................... 53

3.5 Control Strip Processing ...................................................... 54


3.5.1 Control Strip Preparation ..................................................... 54
3.5.2 Control Strip Processing ...................................................... 56
3.5.3 Control Strip Storage and Handling Precautions ................. 59

3.6 Scanning Lamp/Reflector Replacement ....................... 60

3.7 Scanning Lamp Position Adjustment ............................ 66

3.8 135 Light Source Aperture Table ...................................... 68

3.9 135ANL (Optional) Negative Catcher Section Cleaning .... 69

3.10 Replenisher Pump Output Measurement .................... 71

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3.1 “Setup and Maintenance” Menu Screen

Open the “Setup and Maintenance” menu screen by doing the procedure below.
q On the “Main Menu”, select “4. Setup and
Maintenance” and click [OK].

• The "Login" dialog box appears.

w Click [OK].

• The menu for “4 Setup and Maintenance”


appears.

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3.2 Production Information

q Select “1) System Operation Setup and


Check”. (See section 3.1).

w Select “1 Production Information 1”.

e Click [START].

SETUP AND MAINTENANCE


• The “[411] Production Information 1” screen
appears.

The information can be changed by selecting


“Negative”, “Reversal”, “Digital Image” or “All” in the
“Input Type” box.

r To clear the data, follow the steps below.

q Click [Clear].

• The “Clear production information?” dialog box


appears.

w Click [OK].

• The production data are erased and the


clearing date is displayed in the “From” box.

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t Click [OK].

• Operation returns to the “4 Setup and


Maintenance” screen.

y Select “END [1] on the menu bar.

• Operation returns to the “Main Menu” screen.

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3.3 Paper Condition Setup

When loading new paper, follow the procedure below to set the new paper condition.
Magazine Lock Lever q Install the paper magazine for which
conditions are to be set.

SETUP AND MAINTENANCE


GD1304

Large-size Tray w Move the large-size tray to its use position.

GD1378

e Select “2) Print Condition Setup and


Check”. (See section 3.1)

r Select “1 Paper Condition Setup”.

t Click [START].

• The “[421] Paper Condition Setup” screen


appears.

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y Click [Print].

• After about 5 minutes, a condition setup print is


fed out to the large-size tray.

u After the condition setup print has come


out, press the [Dens Measure] button.

Densitometer Guide i Adjust the guide of the densitometer


according to the width of the condition
setup print.

■ Densitometer Operation Panel


Indicator Lamp Ready Measuring Error
POWER (Green) ON ON ON
READY (Green) ON Blink OFF
ERROR (Red) OFF OFF ON
EZ634 When an error occurs, press the orange
[RESET] switch.

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Densitometer o Insert the condition setup print into the
densitometer.

SETUP AND MAINTENANCE


Condition Setup Print
EZ635

!0 Press the [START] button on the


densitometer.

[START] Button
EZ636

• The measurement of density is automatically


started and the measurement result is
displayed.

!1 Click [OK].

• The density measurement result disappears.

If the “density measurement result” is NG, the


message shown on the left appears. Perform steps 6
to 10 again until the result becomes OK.

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!2 Click [Cancel].

• The “4 Setup and Maintenance” screen


appears.

!3 Select “END [1]” on the menu bar.

• Control returns to the “Main Menu”.

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3.4 Processing Solution Temperature Check

q Open the “2) Print Condition Setup and


Check” menu. (See section 3.1)

w Select “2 Processor Temperature Check”.

e Click [START].

SETUP AND MAINTENANCE


• The “[422] Processor Temperature Check”
screen appears.

r Click [OK].

• Operation returns to the “4 Setup and


Maintenance” screen.

t Select “END [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

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3.5 Control Strip Processing

The processing solution performance should be evaluated by processing a control


strip, measuring the processed strip densities, and comparing them with the
reference strip densities.

3.5.1 Control Strip Preparation

q Take the control strip package out of the


freezer and let it sit for about one hour to
bring it to room temperature.

EZ1841

Seam Control Strip Inner Bag w Take the inner bag out of the control strip
package and place it on the control strip
holder with the seam facing up, and then
put them both in a dark box. Close the dark
box cover.

Control Strip Holder


EZ740

Emulsion Surface e Insert your hands into the sleeves of the


Upward
dark box, take one control strip out of the
inner bag, and insert it into the control strip
holder, as shown in the figure. Push it in
until it reaches the far end.

r Fold over the open end of the inner bag to


prevent fogging of the unused control
strips.

t Take the control strip holder and package


Control Strip out of the dark box.
GD1774

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Control Strip Holder y Place the control strip holder on the leader
splice stand.
Leader Splice Stand

SETUP AND MAINTENANCE


GD1310

Control Strip Control Strip Leader u Place the control strip leader so that its
trailing end (without vinyl guide) contacts
the end of the control strip and join the
ends with splicing tape for negative film
processing.

IMPORTANT
• Use the specified splicing tape. Use of
improper tape may cause paper jam.
Splicing Tape • Cut the splicing tape slightly shorter
than the width of the control strip so that
it does not protrude. If the tape
Vinyle Guide
protrudes or it is too short, a jam may
GD1311
result.

Control Strip Leader i Attach splicing tape to the reverse side as


well and press down on the surface of the
tape to ensure proper adhesion.

Splicing Tape
GD1312

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3.5.2 Control Strip Processing

Perform steps 3 to 11 in “Pre-operation Check”.

q Open the “2) Print Condition Setup and


Check” menu. (See section 3.1.)

w Select “3 Control Strip Processing”, and


then click [START].

• The “[423] Control Strip Processing” screen


appears.

e Click [OK] to start the control strip


processing.

• The message “Processing the control strip.”


appears.

• The message “Set Holder” appears on the


operation panel on the printer.

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r Remove the processor cover.

Control Strip Holder t Place the control strip holder on the


Rib crossover racks by aligning its first rib with
the grooves in the No.2 crossover rack.

SETUP AND MAINTENANCE


Grooves in No.2 Corssover Rack
GD1313

Control Strip Leader y Insert the end of the control strip leader into
the No. 1 crossover rack so that the line
lies lower than the index line on the
crossover rack.
Line

Index Line
GD1314

Roller Guide u Turn the roller guide toward the dryer side.

GD1315

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i Reinstall the processor cover.

Processor Cover
GD1306

Large-size Tray o Move the large-size tray to its use position.

!0 Press the [ENTER] key on the operating


panel on the printer twice.

• The processor starts and control strip


processing begins.

• After about 4 minutes, the control strip is fed out


GD1378 into the large-size tray.

• The message “Control strip processing is


completed.” appears on the screen.

!1 Remove the control strip holder from the


processor.

!2 Click [OK].

• The message is cleared.

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!3 Click [Cancel].

• Control returns to the “4 Setup and


Maintenance” screen.

For the daily morning pre-operation check, operation


returns to the “Printing Condition Upkeep” screen.
3
!4 Select “END [1]” on the menu bar.

SETUP AND MAINTENANCE


• Control returns to the “Main Menu” screen.

3.5.3 Control Strip Storage and Handling Precautions

REFERENCE:
A control strip is used for checking the performance of the processing solutions. The package
contents consist of exposed but unprocessed paper strips, one reference strip (processed and
used as a density reference), and a correction factor chart for the reference strip. Process a control
strip and measure the reflection densities (R,G,B) with a densitometer to verify the processing
solution performance.

IMPORTANT
• Place the control strips inside a plastic bag and store them in a freezer (-10°C/14°F or below).
Storage at room temperatures will lead to deterioration in performance.
• Moisture condensation occurs if the control strips are processed immediately after they have
been taken out of freezer. This may give rise to uneven development. Let the control strips sit for
about one hour to bring it to room temperature.
• Do not open the folded end of the inner bag under any light. If you do, the control strips may
become fogged and rendered useless.

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3.6 Scanning Lamp/Reflector Replacement

If the scanning lamp burns out or output deteriorates, replace it as follows.

Wait until the scanning lamp cools down.

IMPORTANT
To prevent fingerprints, always wear clean gloves when handling the lamp (bulb) and reflector.

q Open the “3) Scanner Adjustment/


Maintenance” menu. (See section 3.1)

w Select “1 Lamp/Reflector Replacement”.

e Click [START].

• The “[431] Lamp/Reflector Replacement”


screen appears.

r Click [OK].

• The print lamp goes out and a lamp cooling


count down starts.

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• After about five minutes, the screen shown at
the left appears.

SETUP AND MAINTENANCE


t Release the latch and open the light source
section cover.

Latch

Light Source Section Cover


EZ870

Safety Thermostat y Disconnect the safety thermostat connector


Connector Lock and lamp connector by releasing the locks.

Lock

Lamp Connector

GD1421

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Lamp Unit u Remove the two screws securing the lamp
unit.

Screws
EZ873

Lamp Unit i Hold the bottom of the lamp unit, shift the
unit to the front and remove it.

EZ874

First IR Filter Bracket o Remove the first IR filter bracket by


loosening the screw.

Screw
GD1422

Scanning Lamp Reflector !0 Remove the reflector by loosening the


screw.

!1 Remove the scanning lamp.

!2 Use a soft dampened cloth to gently wipe


any dirt off the reflector. If the dirt cannot be
removed, replace the reflector.
GD1423

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Stoppers !3 Push the reflector against the three
stoppers, and tighten the screw to secure
the retaining plate.

SETUP AND MAINTENANCE


Screw Retaining Plate
EZ589

!4 Install a new lamp.

IMPORTANT
To prevent fingerprints, always wear clean
gloves when handling the lamp.

EZ581

!5 Reinstall the first IR filter bracket while


aligning its tang with the slot and tighten
Slot the screw.

Screw

Tang First IR Filter Bracket


EZ1261

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Pins !6 Install the lamp unit by engaging its
notches with the two pins on the filter unit.

Notches

Lamp Unit
EZ875

!7 Hang the lamp unit as shown, and tighten


the two screws.

Screws
EZ876

Safety Thermostat Connector !8 Connect the two connectors

Lamp Connector
EZ877

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Latch !9 Secure the light source section cover with
the latch.

SETUP AND MAINTENANCE


Light Source Secton Cover
EZ878

@0 Click [OK].

• The machine initializes the scanning lamp, and


updates the replacement date. Operation
returns to the “4 Setup and Maintenance”
menu.

@1 Perform:
- Lamp Position Adjustment (see section 3.7).
- 135 Light Source Aperture Table (see
section 3.8).
- 120 Light Source Aperture Table (If 120-
size films are printed with the MFC10Y
multi-film carrier.)
- Scanner Correction and Upkeep Printing
of the Pre-operational Check (see “Basic
Operating Instructions”).

If the lamp does not light after replacement, the safety


thermostat may be malfunctioning. In this case,
consult a technical representative.

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3.7 Scanning Lamp Position Adjustment

q Install the auto film carrier NC135AG.

w Open the menu for “3) Scanner


Adjustment/Maintenance”. (See section
3.1.)

e Select “2 Lamp Position Adjustment”.

r Click [START].

• The “[432] Lamp Position Adjustment” screen


appears.

Front Adjusting Screw t Turn the right side adjusting screw first and
Hexagonal Wrench then the front adjusting screw using the 3
(3 mm)
mm hexagonal wrench so that the green
graph on the screen goes to maximum.

If the red graph area increases, turn the adjusting


screws in the opposite direction.

y Click [OK].

Right Side Adjusting Screw


EZ935

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• Control returns to the “4 Setup and
Maintenance” menu.

u Perform:
- 135 Light Source Aperture Table (see
section 3.8).
- 120 Light Source Aperture Table (If 120-
size films are printed with the MFC10Y 3
multi-film carrier.)

SETUP AND MAINTENANCE


- Scanner Correction and Upkeep Printing
of the Pre-operational Check (see “Basic
Operating Instructions”).

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3.8 135 Light Source Aperture Table

q Install the 135 mirror box and auto film


carrier NC135AG or NC240AG.

w Open the menu for “3) Scanner


Adjustment/Maintenance”. (See section
3.1.)

e Select “3 135 Light Source Aperture Table”.

r Click [START].

• The “[433] 135 Light Source Aperture Table”


screen appears.

t Click [Start].

• The machine prepares and displays the light


source aperture table.

y Click [OK].

• Control returns to the “4 Setup and


Maintenance” menu.

u Select “END [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

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3.9 135ANL (Optional) Negative Catcher Section Cleaning

q Open the menu for “4) Carrier Adjustment/


Maintenance”. (See section 3.1.)

w Select “6 135ANL Negative Catcher


Section Cleaning”.

SETUP AND MAINTENANCE


• The “[446] 135ANL Negative Catcher Section
Cleaning” screen appears.

e Remove the auto film carrier NC135AG.

Auto Film Carrier NC135AG


GD142

r Insert the cleaning tape into the negative


catcher section with its matte surface
facing down.

t Click [Cleaning] while holding the cleaning


tape.

• The feed rollers on the negative catcher section


Cleaning Tape rotate.
GD143

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y Hold the cleaning tape until the feed rollers
stop.

u Click [End].

• Control returns to the “4 Setup and


Maintenance” menu.

i Click “End [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

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3.10 Replenisher Pump Output Measurement

Reduced replenisher pump output may result in improper processing and a drop in
level of solution in the processing tank.

Processing solutions may irritate the eyes and skin. When handling processing solutions, wear
protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear as
appropriate to prevent any solution from coming in contact with the body. Always wash hands well
after handling processing solutions.
3

SETUP AND MAINTENANCE


q Prepare a measuring cylinder (200 ml).

w Remove the sub-tank cover.

Sub-tank Cover
GD1316

e Open the “6) Processor Adjustment/


Maintenance” menu. (See section 3.1)

r Select “1 Pump Output Measurement/


Setting”, and press the [START] key.

• The “[461] Pump Output Measurement/Setting”


screen appears.

• The cursor is positioned at “Measured value” for


“P1R”.

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t Click [Start] for the “PS-R” box.

• The alarm beeps intermittently for 10 seconds.

Click [Cancel] to stop the operation.

PS-R Replenisher Nozzle y Before the pump starts discharging,


disconnect the PS-R replenisher nozzle
and insert it into the measuring cylinder.

• The replenisher pump starts discharging after


10 second countdown.

• The alarm beeps when discharging is


completed.

u Insert the PS-R replenisher nozzle into the


PS sub-tank.

i Place the measuring cylinder on a level


Mesearing Cylinder surface, read and record the output
GD1276 amount.

o Pour the replenisher solution from the


measuring cylinder into the waste recovery
tank.

!0 Select the “Measured value” box for “PS-


R”, and enter the recorded output value
using the numeric keys or the [ ] and [ ]
keys.

!1 Repeat steps 5 through 11 for P1W.

The machine automatically measures and adjusts the


pump output for P1-R, P2-RA and P2-RB.

Measurement for P2W is unnecessary since the P2W


pump is not used.

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!2 Click [OK].

• Operation returns to the “4 Setup and


Maintenance” screen.

!3 Select “END [1]” on the menu bar.

SETUP AND MAINTENANCE


• Control returns to the “Main Menu” screen.

!4 Reinstall the sub-tank cover.

!5 Clean the measuring cylinder.

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4 DAILY MAINTENANCE

This section describes daily maintenance operations,


replacement of consumables, and emergency power OFF
procedures.

4.1 Ink Ribbon Replacement ....................................................... 76

4.2 Turning Power OFF in an Emergency ............................ 80


4.2.1 Turning Power OFF in an Emergency
(Mechanical/Software Abnormality) ..................................... 80
4.2.2 Manual Shut-off of Scanner Power ...................................... 81
4.2.3 Manual Shut-off of Printer Power ......................................... 81

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4.1 Ink Ribbon Replacement

When the printing on the back of the prints becomes faint, replace the ink ribbon
cassette as follows.
q If exposed paper remains in the reservoir,
perform “All Process”. (See “Basic
Operating Instructions”.)

w Press the [REW] key twice.

• Paper is rewound into the magazine.

GD1485

Knob e Turn the knob clockwise and open the


printer right door.

Printer Right Door


GD1317

r Open the printer left door.

Printer Left Door


GD1318

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Screw t Loosen the screw and shift the back
printing unit to the right.

Back Printing Unit


4

DAILY MAINTENANCE
GD1319

Lock y Press the lock and open the ink ribbon


cassette retaining plate.

u Remove the ink ribbon cassette assembly.

Ink Ribbon Cassette


Assembly
Retaining Plate
GD1320

Rear Ink Ribbon Cassette i Remove the ink ribbon cassettes from the
bracket.
Bracket
o Remove the drive coupling from the knob.

Do not discard the drive tab or bracket.

Knob
Drive Coupling
Front Ink Ribbon Cassette
EZ667

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New Ink Ribbon Cassette !0 Fit the drive coupling and bracket to a new
ribbon cassette.
Bracket

Drive Coupling
EZ668

Bracket Front Ink Ribbon !1 Install the front ink ribbon cassette onto the
Cassette
bracket, with the drive coupling aligned with
the groove.

!2 Turn the knob counterclockwise to verify


that the drive coupling is correctly inserted
into the groove.

Groove
Drive Coupling

Knob
EZ669

Ink Ribbon Cassette Assembly !3 Install the ink ribbon cassette assembly.

!4 Align the drive hole in the ink ribbon


cassette with the drive tab on the printer by
turning the knob counterclockwise while
pressing it.

Knob
GD1321

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Retaining Plate !5 Close the retaining plate.

GD1322
4

DAILY MAINTENANCE
Back Printing Unit !6 Shift the back printing unit to the left and
tighten the screw.

Screw
GD1323

Printer Left Door !7 Close the printer left door.

!8 Turn the knob clockwise, close the printer


right door and then turn the knob
counterclockwise.

Printer Right Door


Knob
GD1324

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4.2 Turning Power OFF in an Emergency

4.2.1 Turning Power OFF in an Emergency (Mechanical/Software Abnormality)


When operation freezes, try removing and reinstalling the film carrier. If this does
not solve the problem, follow the steps described below to shut down the system.
q Click the emergency stop switch in the
upper right of the screen with the left
mouse button.

• The “Emergency Stop” dialog box appears.

w Click [OK].

• The emergency stop process starts, and the


scanner is turned OFF.

If the system still does not shut down, refer to


subsection 4.2.2 “Manual Shut-off of Scanner Power”.

e Press the [START] switch to start up the


system.

If the problem persist, or if an abnormality occurs


again, consult your technical representative.

START switch
EZ1192

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4.2.2 Manual Shut-off of Scanner Power
If a strange odor or unusual sound emanates, abnormal heat is generated or smoke
appears from the scanner, follow the steps described below immediately, and
consult your technical representative.
q Turn OFF the built-in circuit breaker.

w Turn OFF the main power circuit breaker.

e Consult your technical representative. 4

DAILY MAINTENANCE
Built-in Circuit Breaker
EZ933

4.2.3 Manual Shut-off of Printer Power


If a strange odor or unusual sound emanates, abnormal heat is generated or smoke
appears from the printer/processor, follow the steps described below immediately,
and consult your technical representative.
q Turn OFF the built-in circuit breaker.

Built-in Circuit Breaker


GD1282

w Turn the power switch to STANDBY.

e Turn OFF the main power circuit breaker.

r Consult your technical representative.

Power Switch
GD1284

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5 PERIODICAL MAINTENANCE AND INSPECTION

This section describes the periodical maintenance and


inspections required to keep the FRONTIER 390 operating at
peak performance.

5.1 Maintenance Schedule ........................................................... 84

5.2 Power OFF/ON ............................................................................. 86


5.2.1 Turning OFF/ON Scanner .................................................... 86
5.2.2 Turning OFF/ON Printer ....................................................... 87

5.3 Cleaning the Light Source Section Air Filter ............. 89

5.4 Cleaning the Scanner Power Supply Section Air Filter ... 90

5.5 Cleaning the Printer Section Air Filters ........................ 91

5.6 Cleaning the Printer Power Source Section Air Filters ... 92

5.7 Cleaning the Processing Solution Cooling Air Filters .. 93

5.8 Dryer Section Air Filter .......................................................... 94

5.9 Cutter Loop Sensor Cleaning ............................................. 95

5.10 Replacing the Circulation Filters ...................................... 96

5.11 Washing the Processing Racks ........................................ 98

5.12 Cleaning the Film Cooling Air Compressor Filter .. 104

5.13 Cleaning the Light Source Optical Filters ................... 106

5.14 Cleaning the Densitometer White Board ...................... 109

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5.1 Maintenance Schedule

On the day when the regular inspection is due, a message will appear during the pre-
operation check stage. To keep the FRONTIER 390 operating at peak performance,
conduct regular maintenance and inspections as indicated in the table below.

Schedule Every Day


Every Every Every 3
Pre-operational Post-operational Refer to
Week Month Months
Item check check
Scanner Mirror Box Clean Basic
Operating
Instructions
Scanner Auto Film Carrier Clean
NC240AG

Scanner Auto Film Carrier Clean


NC135AG

Scanner 135ANL (Optional) Clean


Processor Control Strip Process/ Section 3.5
Check
Scanner Magnetic Heads of Clean Basic
Auto Film Carrier Operating
NC240AG Instructions
Processor Cutting Waste Clean
Printer Punching Waste Clean
Processor Crossover Racks/ Wash
Squeegee Rack
Scanner Light Source Clean Clean Clean Section 5.3
Section Air Filter
Scanner Power Supply Clean Clean Clean Section 5.4
Section Air Filter
Scanner 135ANL (Optional) Clean Clean Clean Section 3.9
Negative Catcher
Printer Printer Section Air Clean Clean Clean Section 5.5
Filters
Printer Printer Power Clean Clean Clean Section 5.6
Source Section Air
Filters
Processor Processing Solution Clean Clean Clean Section 5.7
Heater Cooling Air
Filters
Processor Dryer Section Air Clean Clean Clean Section 5.8
Filter
Processor Cutter Loop Sensor Clean Clean Clean Section 5.9
Processor Circulation Filters Replace Replace Section 5.10
Processor Replenisher Pump Measure/ Measure/ Section 3.10
Output Amount Set up Set up
Processor Processing Racks Wash Wash Section 5.11
Scanner Film Cooling Air Clean Section 5.12
Compressor Filter
Scanner Light Source Clean Section 5.13
Optical Filters
Processor Densitometer White Clean Section 5.14
Board

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5
Light Source

PERIODICAL MAINTENANCE AND INSPECTION


Optical Filters

Light Source Section Air Filter


Film Cooling Scanner Power Supply Section Air Filter
Air Compressor Filter

EZ619

Processing Racks Printer Section


Squeegee Rack Cutter Loop Sensor Circulation Filters Air Filters

Densitometer White Board


Processing Solution Heater
Printer Power Source Section Cooling Air Filters
Dryer Section Air Filter
Air Filters
GD1436
GD1435

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5.2 Power OFF/ON

5.2.1 Turning OFF/ON Scanner

● Power OFF

q Perform “Post-operation Check”.

• The system changes to STANDBY.

w Turn OFF the built-in circuit breaker.

e Turn OFF the main power circuit breaker.

Built-in Circuit Breaker


EZ933

● Power ON

q Turn ON the main power circuit breaker.

w Turn ON the built-in circuit breaker.

EZ934

e Wait more than ten seconds and then press


the [START] switch to start up the system.
(See section 2.1.)

START switch
EZ1192

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5.2.2 Turning OFF/ON Printer

● Power OFF

q Perform “Post-operation Check”.

• The system changes to STANDBY.

w Turn the power switch to STANDBY.

PERIODICAL MAINTENANCE AND INSPECTION


Power Switch
GD1284

e Turn OFF the built-in circuit breaker.

r Turn OFF the main power circuit breaker.

Built-in Circuit Breaker


GD1282

● Power ON

q Turn ON the main power circuit breaker.

Built-in Circuit Breaker w Turn ON the built-in circuit breaker.

GD1281

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e Turn ON the power switch.

Power Switch
GD1283

r Turn the power switch to STANDBY after


the letters appears on the operation panel
display of the printer.

Power Switch
GD1284

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5.3 Cleaning the Light Source Section Air Filter

The light source section air filter is provided to ensure that clean air is introduced
into the light source section. Clean it once a week.

IMPORTANT
If the light source air filter is clogged, the temperature in the light source section will rise,
shortening the service life of the scanning lamp.

q Turn OFF the power to the scanner. (See


subsection 5.2.1.)

w Remove the light source section air filter.

PERIODICAL MAINTENANCE AND INSPECTION


Light Source Section Air Filter
EZ1082

e Wash the air filter in tap water.

r Allow the air filter to dry completely. Then


reinstall it in the reverse order of removal.

Light Source Section Air Filter


EZ1083

Tab/Groove t Reinstall the air filter by aligning its tab with


the groove in the scanner.

EZ1236

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5.4 Cleaning the Scanner Power Supply Section Air Filter

The scanner power supply section air filter is provided to ensure that clean air is
introduced into the power supply section. Clean it once a week.

IMPORTANT
If the scanner power supply section air filter is clogged, the temperature in the power supply
section will rise, causing circuit boards to malfunction.

q Turn OFF the power to the scanner. (See


subsection 5.2.1.)

Scanner Power Supply w Remove the scanner power supply section


Section Air Filter air filter.

EZ1841

e Wash the air filter in tap water.

r Allow the air filter to dry completely, then


reinstall it in the reverse order of removal.

Scanner Power Supply


Section Air Filter
EZ678

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5.5 Cleaning the Printer Section Air Filters

The printer section air filters are provided to ensure that clean air is introduced into
the printer section. Clean them once a week.

IMPORTANT
If the printer section air filters are clogged, the temperature in the electrical equipment section will
rise, causing circuit boards to malfunction.

q Turn OFF the power to the printer. (See


subsection 5.2.2.)

w Remove the filters and holders by pressing


the lock tabs.
Lock Tabs
5

PERIODICAL MAINTENANCE AND INSPECTION


Holders (6) Air Filters (6)
GD1332

e Wash the air filters in tap water.

Replace the filter with a new one if it is damaged.

r Allow the air filters to dry completely, then


reinstall them into the holders.

t Reinstall the holders in the reverse order of


removal.
Air Filter
1890

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5.6 Cleaning the Printer Power Source Section Air Filters

The printer power source section air filters are provided to ensure that clean air is
introduced into the printer power source section. Clean them once a week.

IMPORTANT
If the printer power source section air filters are clogged, the temperature in the power supply
section will rise, causing power supply circuit board to malfunction.

q Turn OFF the power to the printer. (See


subsection 5.2.2.)

Air Filter Holders (4) w Remove the filters and holders by pressing
Lock Tabs the lock tabs.

GD1602

e Wash the air filters in tap water.

Replace the filter with a new one if it is damaged.

r Allow the air filters to dry completely, then


reinstall them into the holders.

t Reinstall the holders in the reverse order of


removal.
Air Filter
1890

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5.7 Cleaning the Processing Solution Cooling Air Filters

The processing solution cooling air filters are provided to ensure that clean air is
introduced into the processing solution cooling fans. Clean them once a week.

IMPORTANT
If the processing solution cooling air filters become clogged, temperature control will be impaired.

q Turn OFF the power to the printer. (See


subsection 5.2.2.)

w Remove the filters and holders by pressing


Air Filters (5) the lock tabs.

PERIODICAL MAINTENANCE AND INSPECTION


Lock Tabs
Holders (5)
GD1333

e Wash the air filters in tap water.

Replace the filter with a new one if it is damaged.

r Allow the air filters to dry completely, then


reinstall them into the holders.

t Reinstall the holders in the reverse order of


removal.
Air Filter
1890

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5.8 Dryer Section Air Filter

The dryer section air filter is provided to ensure that clean air is introduced into the
dryer section. Clean it once a week.

IMPORTANT
If the dryer section air filter becomes clogged, temperature control will be impaired.

q Turn OFF the power to the printer. (See


subsection 5.2.2.)

Air Filter Holder w Remove the filter and holder by pressing


Air Filter
the lock tabs.

Lock Tabs
GD1629

e Wash the air filter in tap water.

Replace the filter with a new one if it is damaged.

r Allow the air filter to dry completely, then


reinstall it into the holder.

t Reinstall the holder in the reverse order of


removal.
Air Filter
1890

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5.9 Cutter Loop Sensor Cleaning

If the cutter loop sensor is dirty, the cutter loop will not detect properly. Clean the
sensor once a week.
q Wipe the lower cutter loop sensor with a
clean dry cloth.

Cutter Loop Sensor


GD1325
5

PERIODICAL MAINTENANCE AND INSPECTION

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5.10 Replacing the Circulation Filters

The circulation filters are provided to filter out any dirt or sediment contained in the
circulating solutions in the processing tank. The filters should be replaced once a
month, irrespective of how much paper has been processed.

Processing solutions may irritate the eyes and skin. When handling processing solutions, wear
protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as
appropriate, to prevent the any solution from coming in contact with the body. Always wash hands
well after handling the processing solutions.

IMPORTANT
· If the circulation filters are not replaced, the circulation of processing solutions will be reduced.
This will cause impaired temperature control and poor processing performance.
· To prevent processing solution contamination, replace the filters one at a time in the following
order: P1-1 ➝ P1-2 ➝ P2-1 ➝ P2-2 ➝ PS1 ➝ PS2 ➝ PS3 ➝ PS4.

q Turn OFF the power to the printer. (See


section 5.2.2.)

w Remove the sub-tank cover.

Sub-tank Cover
GD1316

P1-1 Filter Holder e Turn the P1-1 filter holder 90 degrees


counterclockwise, lift it out and place it on
the tray.

Do not let the solution drip or run.

GD1277

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Filter Holder r Remove the filter from the holder.
Filters

t Install a new filter into the holder.

Tray
GD1334

Fastening Tab y Install the holder by aligning its fastening 5


tab with the cutout, and turn it 90 degrees

PERIODICAL MAINTENANCE AND INSPECTION


clockwise to secure it.

Cutout
GD1278
u Replace the P1-2, P2-1, P2-2, PS1, PS2,
PS3 and PS4 filters in the order indicated
by repeating steps 3 to 6.

i Reinstall the sub-tank cover.

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5.11 Washing the Processing Racks

To maintain developing performance, wash the processing racks once a month.

Processing solutions may irritate the eyes and skin. When handling processing solutions, wear
protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as
appropriate, to prevent any solution from coming in contact with the body. Always wash hands well
after handling the processing solutions.

IMPORTANT
· If the P1 solution is contaminated with the P2 and/or PS solutions, it will become unfit for use.
To prevent solution contamination*, always attach the contamination prevention cover onto the
P1 rack when removing or returning all the processing racks except for the P1 rack.
· Clean the racks in the following order: PS4 ➝ PS3 ➝ PS2 ➝ PS1 ➝ P2-2 ➝ P2-1 ➝ P1-2 ➝ P1-1.
· Take special care not to allow any solution to drip or splash when removing or refitting the
processing racks.

q Turn OFF the power to the printer. (See


section 5.2.2.)

Squeegee Rack Cover w Remove the processor and squeegee rack


covers.

Processor Cover
GD1335

Squeegee Rack Lock e Release the lock and remove the squeegee
rack.

GD1285

* Contamination: Care must be taken to prevent processing performance deterioration resulting from inter-mixing of solutions,
especially the intrusion of other solutions into the P1 solution.

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Crossover Racks r Remove the No.1 to No.9 crossover racks.
No.8 No.6 No.4 No.2
No.9 No.7 No.5 No.3 No.1

GD1337

Contamination Prevention Cover t Install the contamination prevention cover


over the P1-2 and P1-1 racks. 5

PERIODICAL MAINTENANCE AND INSPECTION


GD1338

y Loosen the screw securing the large-size


tray and remove the tray.

Large-size Tray

Screw
GD1339

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u Place the rack tray near the PS4
processing tank.

i Carefully pull up the PS4 rack and wait until


solution stops dripping from it.

Be careful when removing the processing rack


because it is heavy.

o Place the rack carefully on the rack tray.

Rack Tray
!0 Take the rack with the tray to the sink.
PS4 Processing
Rack
GD1340

Water (1R) !1 Run about one liter of water over the entire
rack. Collect the waste in the waste
solution collection tank.

Processing Rack

Tray

GD1336

Warm Water (30˚ to 40˚C) !2 Run warm water (30° to 40 °C/86° to


104 °F) over the rack, and thoroughly wash
the roller bearing sections and parts that
come in contact with the solution in the
tank.

To avoid scalding injuries and rack


deformation, do not use water hotter than
40 °C (104 °F).

IMPORTANT
GD1253 Do not brush the rollers and paper guides
or processing marks on the prints may
result.

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Paper Width Guides !3 Widen the paper width guides and wipe
Sponge clean the grooves in the guides using the
sponge soaked in water as shown.

Paper Width Guide


GD-1630

Sponge !4 Wipe clean the inside surfaces of the front 5


and rear guides using the sponge soaked

PERIODICAL MAINTENANCE AND INSPECTION


in water.

Guides

GD-1631

!5 After all the water has dropped off, make


sure the variable width knob is pointing in
the same direction as the other knobs on
the racks and carefully reinstall the PS4
rack.

IMPORTANT
Reinstall the racks immediately after
washing them. If the processor is left
without the racks in place for a long period,
Variable Width Knob
water in the solutions will evaporate and the
GD1275 processing performance may be reduced.

!6 Repeat steps 4 to 15 to wash the PS3 to


P2-1 processing racks.

Hold the contamination-prevention cover down when


removing the P2-1 rack.

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IMPORTANT
When installing the P2-1 rack, take special
care to prevent overflow of the P2 solution
into the P1 solution.

!7 Remove the contamination prevention


cover .

!8 Repeat steps 4 to 13 to wash the P1-2 and


P1-1 racks.

Contamination Prevention Cover


GD1342

Crossover Racks !9 Reinstall the No.1 to No.6 crossover racks


No.8 No.6 No.4 No.2 in sequential order.
No.9 No.7 No.5 No.3 No.1

GD1337

Screw @0 Reinstall the large-size tray and tighten the


screw.

Large-size Tray
GD1341

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Squeegee Rack Lock @1 Reinstall the squeegee rack while aligning
its grooves with the guide pins.

@2 Secure the squeegee rack with the lock.

Guide Pins (4)


GD1329
5
Squeegee Rack Cover @3 Reinstall the squeegee rack cover, then the

PERIODICAL MAINTENANCE AND INSPECTION


processor cover.

Processor Cover
GD1343

103
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5.12 Cleaning the Film Cooling Air Compressor Filter

The film cooling air compressor filter is provided to ensure that clean air is
introduced into the compressor. Clean it every 3 months.
q Turn OFF the power to the scanner. (See
section 5.2.1.)

w Remove the air filter cover.

Air Filter Section Cover


EZ928

e Remove the air filter case by unscrewing


the wing screw.

Wing Screw Air Filter Case


EZ929

Air Filter r Remove the air filter from the air filter case.

Air Filter Case


EZ930

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Air Filter t Wash the air filter with tap water.

EZ931

y Squeeze the air filter and allow it to dry 5


naturally.

PERIODICAL MAINTENANCE AND INSPECTION


u Reinstall the air filter into the case.

Air Filter Case Air Intake i Reinstall the filter case with its air intake
upward, and tighten the wing screw.

o Reinstall the air filter section cover.

Wing Screw
EZ932

105
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5.13 Cleaning the Light Source Optical Filters

Clean the light source optical filters every 3 months.

The light source section becomes very hot during operation. Wait until the printing lamp cools
down.

q Open the light source section cover by


releasing the latch.

w Disconnect the motor connector by


releasing the lock.

e Remove the two screws securing the filter


unit.

Filter Unit Screws r Shift the filter unit to the front and remove
it.

Motor Connector Lock


EZ879

Screw t Remove the filter bracket by unscrewing


the screw.

Filter Bracket
EZ593

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First IR Filter y Remove the lamp unit (see section 3.6)
and blow off any dirt or dust on the first IR
filter using the blower. Reinstall the lamp
unit.

EZ1215

Second IR Filter u Blow off any dirt or dust adhering to the


second IR filter using the blower. 5

PERIODICAL MAINTENANCE AND INSPECTION


EZ594

i Blow off any dirt or dust adhering to the


balance filter using the blower.

Balance Filters
EZ592

Screws o Reinstall the filter bracket and tighten the


screw.

Filter Bracket
EZ595

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Filter Unit Screws !0 Reinstall the filter unit and tighten the two
screws.

EZ1216

!1 Connect the motor connector.

Motor Connector
EZ1262

!2 Close the light source cover, and close the


latch.

!3 Perform “Scanner Correction” on the “Pre-


operation Check” menu.

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5.14 Cleaning the Densitometer White Board

Clean the densitometer white board every 3 months.


Densitometer q Withdraw the table and remove the
densitometer.

Table
GD1433
5
w Turn OFF the power to the densitometer.

PERIODICAL MAINTENANCE AND INSPECTION


Switch Densitometer

GD1434

White Board Cover e Remove the white board cover by sliding it


to the right while depressing it with thumb.

EZ699

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r Clean the white board with a cotton swab.

Cotton Swab
White Board
EZ700

t Reinstall the white board cover.

y Turn ON the densitometer power.

u Place the densitometer on the table and


push in the table.

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6 ERROR MESSAGES AND ACTION TO TAKE

In the event of an operational error or machine failure, an error


message appears on the screen and an alarm sounds.

When an error message is displayed, proceed with the action


indicated in the manual. If the machine does not return to
normal operation after the action has been taken, consult your
technical representative.

With some errors, the previous screen returns and the alarm
stops when the [OK] button is pressed; with other errors, the
error status is cleared when the cause of the error is remedied;
and with still other errors, the error should be remedied after
stopping the alarm sound by turning the power OFF.

Errors with the “X-####” code are related with software trouble.
If these error occurs, follow the steps below.

1. Perform the emergency power OFF (see section 4.2).


2. Restart the system.
3. If the “X-####” error occurs again, record the error number
and consult your technical representative.

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No. Message Action to Take
W-1101 Film or mask not installed. Install the film or mask.
Install film or mask.
W-1102 Light source cover is opened. Close the light source section cover.
Close cover.
I-1103 Stabilizing lamp. Wait until the message disappears.
Please wait. (Max. waiting time 10min)
W-1104 Scanner correction not performed. Perform “Scanner Correction” in the pre-
Perform scanner correction in “Pre-operational operational check menu.
Check”.
W-1105 Carrier not installed. Install the film carrier properly.
Install carrier.
W-1106 This film is not processed. Printing impossible. Process the film.
Remove cartridge.
W-1107 Carrier cover opened. Close the film carrier pressure cover.
Close cover.
W-1108 Removing cartridge failed. Remove the carrier and turn the release
Remove cartridge referring to manual. knob counterclockwise to release the
cartridge holder.

Cartridge Holder Release Knob

EZ1327
W-1109 Scanner correction cannot be performed Remove the film or mask and perform
because with film or mask exists. scanner correction.
Take out film or mask.
W-1110 Mirror box not installed. Remove the film carrier and install the
Install mirror box. mirror box.
E-1111 Focus calibration not performed. Consult a technical representative.
Call technical representative.
E-1112 Focus position adjustment for each carrier not
performed.
Consult a technical representative.
W-1113 Density measurement for ND filter not
performed.
Do measurement in “Scanner Adjustment/
Maintenance” menu.
W-1114 Light source aperture table not created. Perform “135 Light Source Aperture Table”
Create table through “Scanner Adjustment/ in Menu 433.
Maintenance” menu.

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No. Message Action to Take
W-1115 Dark correction not performed. Perform “Scanner Correction” in the “Pre-
Perform scanner correction in “Pre-operational operational Check” menu.
Check”.
W-1116 Brightness correction not performed.
Perform scanner correction in “Pre-operational
Check”.
E-1117 Lens registration not performed. Consult technical representative.
Call technical representative.
E-1118 Magnification calibration not performed.
Call technical representative.
E-1119 Focus position adjustment for each carrier not
performed.
Consult a technical representative.
W-1120 Incorrect combination of carrier and mirror box. Install the proper mirror box.
Install carrier and mirror box in a correct
combination.
W-1121 Carrier not installed. Install the proper film carrier. 6
Install carrier.

ERROR MESSAGES AND ACTION TO TAKE


W-1122 Film is installed. Remove the film from the film carrier.
Remove film.
W-1123 No film installed Insert film properly into the film carrier.
Install film.
W-1124 Film improperly installed. Remove the film and insert the next film.
Remove film.
W-1125 Flow rate for film cooling air compressor See section 5.12.
lowered.
Clean compressor’s air filter referring to
manual.
W-1127 Dust adhesion to mirror box or carrier detected Clean the film carrier and mirror box and
during pre-scanning. perform “Scanner Correction” in the “Pre-
Clean mirror box and carrier, then perform operation Check” menu.
scanner correction in “Pre-operational Check”.
W-1128 Dust adhesion to mirror box or carrier detected
during scanner correction.
Remove carrier, then clean mirror box and
carrier.
W-1129 Abnormal light amount pixels detected during Perform “Scanner Correction”. If the error
scanner correction. appears again, consult your technical
representative.
E-1130 Auto light adjustment failed due to high CCD Consult your technical representative.
output.
Consult technical representative.
E-1131 Offset cancellation failed.
Call technical representative.
W-1132 Auto focus failed. Check if the carrier and film mask are
Check if the carrier and film mask are correctly correctly installed. If the error appears
installed. again, consult your technical representative.

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No. Message Action to Take
W-1133 Incorrect carrier ID. Install the proper film carrier.
Install correct carrier.
W-1134 Mirror box not installed. Install the proper mirror box.
Install mirror box.
W-1135 Incorrect mirror box.
Install correct mirror box.
W-1136 Density measurement for ND filter failed. Remove foreign matter and re-try.
Remove foreign matter on light axis, then If the error appears again, consult your
perform measurement again. technical representative.
W-1137 Carrier, mask or mirror box may be removed. Re-install the film carrier, mask and mirror
box properly and re-try.
W-1138 Lamp turned off. Check the lamp in Menu 435 and replace it
Perform the input check in “Scanner if necessary.
Adjustment/Maintenance” menu.
W-1139 Mask improperly installed. Install the mask properly.
Reinstall mask.
W-1140 Mask not installed.
Install mask.
I-1141 Stabilizing lamp. Wait until the message disappears.
Please wait. (Max.10 min)
I-1142 Performing darkness correction.
Please Wait.
W-1147 Fine-scanning not performed. Start from pre-scanning.
Start from pre-scanning.
W-1190 Processing aborted because error detected Perform “Scanner Correction” in the “Pre-
during scanner correction. operational Check” menu.
Perform scanner correction at pre-operational
check.
W-1191 The scanner will be corrected. Remove and re-install the film carrier.
Remove the carrier momentarily, then reinsert it.
W-1192 Processing has been aborted due to the
detection of an error during scanner
correction.
The scanner will be corrected.
Remove the carrier momentarily, then reinsert it.
W-1193 Light amount insufficient. Lamp may Check the lamp and replace it, if necessary.
malfunction.
Check the light source section, scanning lamp,
carrier and the film.
W-1194 Film mask not installed. Install the film mask properly.
Remove carrier and check film mask.
E-1196 Focus position adjustment not performed for Consult your technical representative.
this film type.
Consult your technical representative.
I-1197 Setting scanner correction table. Wait until the message disappears.
Please wait.
I-1198 Stabilizing lamp.

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No. Message Action to Take
W-1199 Auto focus failed. Make sure the film is inserted. If the film is
Check if the film is installed. inserted, consult a technical representative.
If problems persist even if the film exists, take
measurements referring to the manual.
W-1201 Perforation rupture exists. Frame position may Remove the film and repair it before loading
not be correctly detected. it.
Remove film and correct it.
W-1202 Pre-scan cancelled. Remove the film and reload it.
Re-install film, then press [START/Enter] key
again.
W-1203 Carrier status changed. Remove carrier and reinstall it.
Remove carrier and reinstall it.
W-1208 Present film mask cannot be identified. Install the proper mask.
Replace mask.
W-1209 Light source cover opened. Processing Close the light source section cover and re-
cancelled. try.
Close light source section cover. 6
W-1210 Feeding film and scanning are cancelled Remove the film carrier and the film (see

ERROR MESSAGES AND ACTION TO TAKE


because carrier’s upper cover is opened. “Basic Operating Instructions”).
Remove film, close cover, and insert film.
W-1211 Carrier not installed. Install the film carrier properly.
Install carrier.
W-1212 Take out cartridge. Remove the film cartridge (see “Basic
Operating Instructions”).
W-1213 Film exists in carrier. Remove the film (see “Basic Operating
Remove carrier. Instructions”).
W-1214 Film feeding failed.
Feed out film. Remove carrier and clean it.
W-1215 Film feeding error occurred.
Remove carrier and remove film.
W-1216 Non-standardized perforation type detected. Remove the film cartridge (see “Basic
Feeding film failed. Operating Instructions”). If the film is
W-1217 Film cannot be fed out from cartridge. abnormal, use the MFC10Y.
Remove cartridge and inspect it.
W-1218 This cartridge is not processed, so cannot be Process the film before loading.
used.
Fold IPI with unprocessed cartridge.
W-1219 This cartridge is not processed, so cannot be Make sure the VEI mark is at “4”.
used.
Check that cartridge mark is set to 4.
W-1220 Cartridge’s door section malfunction. Check that the cartridge is normal.
Check cartridge.
W-1221 Unsupported splice tape detected. Shorten the length of splicing tape.
Replace or correct tape.
W-1222 Film is inserted in wrong direction. Insert the film into the carrier from the
Check direction and side, then insert film. correct direction.
W-1223 Film too long. Remove the film (see “Basic Operating
Instructions”). Make sure the length of the
film is normal.

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No. Message Action to Take
W-1224 Cartridge improperly installed. Remove the cartridge, check that no
Remove cartridge, check and reinstall it. irregularity is found, then reinstall it.
W-1225 Carrier’s sensor incorrectly calibrated. Remove the film carrier, clean the sensors
Remove carrier, clean and reinstall it. and re-try.
E-1226 Lens control sensor (conjugate length upper Consult your technical representative.
limit) abnormality detected.
Call technical representative.
E-1227 Lens control sensor (conjugate length lower
limit) abnormality detected.
Call technical representative.
E-1228 Lens control sensor (conjugate home)
abnormality detected.
Call technical representative.
E-1229 Lens control sensor (lens home) abnormality
detected.
Call technical representative.
E-1230 Shutter control sensor (home) abnormality
detected.
Call technical representative.
E-1231 Light source aperture control sensor (home)
abnormality detected.
Call technical representative.
E-1232 Balance filter control sensor (home)
abnormality detected.
Call technical representative.
E-1233 Error occurred in slider control sensor (home
position).
Call technical representative.
E-1234 Film nip control sensor (home) abnormality
detected.
Call technical representative.
E-1235 Variable film mask control sensor (home)
abnormality detected.
Call technical representative.
E-1236 Cartridge door control sensor (home)
abnormality detected.
Call technical representative.
E-1237 Spool control sensor (home) abnormality
detected.
Call technical representative.
W-1238 Scanning lamp abnormality detected. Replace the scanning lamp (see section
Replace lamp. 3.6).
W-1239 Scanner section temperature too high Clean the light source section air filter and
Keep ambient temperature less than 30°C. reset the thermostat by pressing its switch.
If the error appears again, consult your
technical representative.
E-1240 Error occurred in slider drive axis stop sensor Consult your technical representative.
(home position).
Call technical representative.

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No. Message Action to Take
W-1241 Carrier removed. Remove the film and re-try.
Remove film and re-start from pre-scanning.
W-1243 Cartridge reshaped. Remove the film from the cartridge and load
Process it with strip. it as a strip film.
W-1244 Carrier’s magnetic head is stained. Clean the magnetic head of the film carrier.
Clean magnetic head.
W-1246 Film is too short. Cannot be scanned at Remove the film and print it using the
correct frame position. MFC10Y.
Remove carrier and remove film.
E-1247 Carrier EEPROM data abnormal. Consult a technical representative.
Consult technical representative.
W-1248 Wrong carrier installed. Install the proper carrier.
W-1249 Carrier status changed. Remove the film. Then remove the carrier
Remove the film, then remove the carrier and and reinstall it.
install it again.
W-1250 Feeding film failed. Remove the film. Then remove the carrier
Remove the film, then remove the carrier and and clean it. 6
clean it.

ERROR MESSAGES AND ACTION TO TAKE


W-1251 Film feed error occurred. Remove the film. Then remove the carrier
Remove the film, then remove the carrier and and reinstall it.
install it again.
E-1304 Image processing section malfunction. Consult technical representative.
~

Consult technical representative.


E-1318
W-1404 Carrier not installed. Install the film carrier properly.
Install carrier and perform pre-scan.
W-1405 MFC mask not installed. Install the film mask to the carrier MFC10Y.
Install mask and perform pre-scan.
W-1408 Back print cannot be performed with specified Back printing is not applied to medium
paper. weight paper.
Press [Continue] to perform printing without
back print.
I-1414 To obtain the best print quality, stabilize Wait until scanning lamp stabilizes.
scanning lamp.
Please wait. (Takes max. 10min)
I-1415 Monitoring cancelled due to error occurrence. Reload the film and print the frames not
Printing may be cancelled with some frames. printed.
Check print results.
W-1417 Error occurred while creating monitoring Re-try pre-scanning.
images.
Perform pre-scan again.
I-1420 Post-operational check cannot be started Perform post-operation checks after
because printer is still processing another job. completing paper processing.
I-1421 Post-operational check not started due to error Clear the error condition of the printer
occurrence in printer. processor and perform post-operation
checks.
W-1422 Connection with printer failed. Make sure the printer processor is in normal
condition.

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No. Message Action to Take
E-1423 Downloading image processing section See subsection 4.2.1.
program failed.
Restart the system.
E-1424 Downloading carrier program failed.
Restart the system.
W-1425 Printer initialization failed. Call technical Make sure the printer processor is in normal
representative. condition.
Press [End] to shut down the system.
Press [S-alone] to perform scanner stand-
alone operation at next start-up.
W-1426 Remote printer operation failed. See subsection 5.2.2.
Confirm printer’s breaker is ON, and press
[Retry].
W-1427 Connection with printer failed. Check the connection to the printer and
After connection is established, click [Retry]. click [Re-try].
W-1428 Connection with printer failed.
Confirm connection with printer, click [Retry].
W-1431 Software error occurred. Restart the scanner and printer.
Re-start scanner and printer.
E-1432 Communication error occurred between main Consult technical representative.
controller and image processor (sending
parameter failed).
Call technical representative.
E-1433 Communication error occurred between main
controller and image processor (image
processing control failure).
Call technical representative.
E-1434 Communication error occurred between main
controller and image processor (image
processing circuit board GMB malfunction).
Call technical representative.
E-1435 Error occurred in transferring image from
scanner to printer.
Call technical representative.
W-1436 Software error. Restart the scanner and printer.
Re-start scanner and printer.
W-1437 Magnification too high. Reset the index printing number to zero and
Remove film, set “Q’ty for index printing” to re-try scanning.
zero, and perform printing.
W-1438 Software error. Restart the scanner and printer.
W-1439 Re-start scanner and printer.
W-1440
W-1441
W-1442
E-1443 Communication error occurred between main Consult technical representative.
controller and image processor (parameter
setting error).
Call technical representative.
W-1445 Normal pre-scanning was not performed. Re-try pre-scanning.
Retry pre-scan.

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No. Message Action to Take
W-1446 Error occurred while retrieving parameters Click [Scan Cancel], and re-try pre-
from image processing module. scanning.
Press [Scan Cancel] and retry pre-scanning.
W-1447 FID cannot be read. Click [Cancel], check FID and reload the
Press [Cancel] to rewind film. Check CID, and film.
install film again.
W-1448 Back printer not installed. Position the back printer properly.
Install back printer properly.
W-1449 No valid frame detected during frame Re-try pre-scanning.
detection.
Retry pre-scanning.
W-1450 Error occurred while reading magnetic Try scanning without magnetic information.
information.
Clean magnetic head and perform pre-
scanning again.
I-1451 Negative is inserted upside down. Reload the film correctly.
Press [Scan Cancel] to take out negative, and 6
reinstall it correctly.

ERROR MESSAGES AND ACTION TO TAKE


I-1453 Film bar-code cannot be read. (see subsection 2.13.1)
Process continued.
I-1455 Abnormal magnetic information on film Resume printing.
Perform printing without magnetic information.
E-1456 Downloading 135ANL programs failed. Restart the system.
Shut down the system and turn it on again.
W-1461 Reading digital image file failed. Refer to the DI operating instructions.
Digital image print cancelled.
W-1462 Digital image processing error
Printing digital image cancelled.
File format incorrect.
I-1466 Move slider to diffusion plate cleaning Clean diffusion plate before scanner
position? correction.
Press [SKIP] to start scanner correction.
I-1467 Moving slider to diffusion plate cleaning Wait until the message disappears.
position.
Do not touch slider.
W-1468 Mask type incorrectly detected. Install the film mask correctly.
Re-install film mask.
W-1471 Image file cannot be generated. Refer to the DI operating instructions.
External output cancelled.
E-1472 Communication error occurred between Consult a technical representative.
scanner and printer.
Call technical representative.
W-1473 Incorrect template Delete and reinstall all templates. If the
Consult technical representative. trouble is not remedied, consult a technical
representative.
W-1474 Magnification too high Lower the magnification.
Lower the magnification by changing print/
pixel size or cropping.
I-1476 Film with FTPM loaded. Click [OK] if the FTPM is specified by the
Perform printing with FTPM. customer.

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No. Message Action to Take
I-1477 “Series Scene” film loaded. Click [OK] and resume printing.
W-1478 “Series Scene” magnetic information incorrect. Continue processing.
Process continued.
W-1479 Template image size does not match print Confirm print size and template size.
size.
Confirm print size and template size.
W-1480 Cannot be printed with this cropping. Move or reduce the image so that the
Re-crop within the image area. printing frame goes within the image.
E-1481 Hard disk failure occurred during the data Consult technical representative.
copy.
Copying data cancelled.
Consult technical representative.
E-1482 Hard disk failure occurred.
Consult technical representative.
E-1483 Index image data cannot be read.
Consult technical representative.
W-1484 Printer initialization failed. Turn OFF the power supply (see subsection
Press [S-alone] to perform scanner stand- 4.2.1) and restart the system. If the error
alone operation at next start-up. appears again, consult a technical
representative.
W-1485 Couldn’t generate image file due to insufficient Refer to the operating instructions of the
disk space. DI.
W-1486 Writing image file failed.
W-1489 Scanner correction not performed because the Remove the mask and click [OK].
mask for MFC is installed.
Remove the mask and press [OK].
I-1490 Prepare for the diffusion plate cleaning. Clean the diffusion plate before scanner
Press [Clean] to move the slider to the correction.
cleaning position.
Press [Skip] to perform the scanner correction.
I-1491 Clean the diffusion plate. Upon completion of cleaning, click [End].
Upon completion of cleaning, press [End].
W-1492 Carrier not installed. Install the carrier and click [OK].
Install carrier and press [OK].
I-1493 Setting up the correction table. Wait until setting completes.
Wait for a moment.
W-1494 An error occurred in calling the exposure The exposure condition cannot be retrieved.
condition retrieve. Correct color and density manually by
Return to the state just after the pre-scan. referring to back printing.
I-1501 Selected function cannot be used. The function cannot be used.
I-1502 Insert FD. Insert the floppy disk into the drive.
W-1503 FD not inserted.
I-1504 Insert next FD. Insert the floppy disk with the next number
into the drive.
W-1505 Wrong FD inserted. Insert the correct floppy disk into the drive.
Insert correct FD.
E-1506 Reading of control information file failed. Turn OFF the power supply (see subsection
Selected image cannot be displayed. 4.2.1) and restart the system. If the error
appears again, consult technical
representative.

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No. Message Action to Take
I-1507 Data backup completed abnormally. Re-try.
I-1508 Cancel data backup.
W-1509 Not enough free space on hard disk. Continue operation.
Unnecessary files have been deleted.
W-1510 Date value exceeds the limit. Enter present date and time properly.
(1998/01/01 00:00:00 - 2100/12/31 23:59:59)
W-1511 Next timer-ON time exceeds the limit. Verify present date and time.
(1998/01/01 00:00:00 - 2100/12/31 23:59:59)
Confirm the present time.
W-1512 Insufficient FD free space. Insert an empty floppy disk into the disk
Insert correct FD. drive.
W-1513 Unsorted print remains. Press the [SORT] key.
Perform sorting.
W-1521 PU800B is not turned ON or is disconnected. Check the connection to the PU800B.
Check the connection with PU800B.
Press [Retry] to retry or [Cancel] to cancel.
W-1522 PU800B is not turned ON or is disconnected. 6
Check the connection with PU800B.

ERROR MESSAGES AND ACTION TO TAKE


Press [Retry] to retry or [Cancel] to cancel.
W-1523 Pricing unit is not turned ON or is
disconnected.
Check the connection with PU800B. Press
[Retry] to retry.
To cancel printing invoice, press [Cancel]. To
stop it, press [Stop].
W-1524 Backup data for PU800B cannot be read. Check the condition of the floppy disk.
W-1525 Backup data for PU800B cannot be written.
I-1526 Production information log file not found. Wait until the message disappears.
Create a new file.
W-1527 Production information cannot be written into Turn OFF the power supply (see subsection
file. 4.2.1) and restart the system. If the error
appears again, consult a technical
representative.
E-1530 F-DI device registration failed. Refer to the DI operating instructions.
Consult technical representative.
W-1531 F-DI device registration failed.
Check the network connections.
Press [Retry] to retry or [Cancel] to cancel.
W-1532 Registration to F-DI not performed.
To complete registration, perform pre-
operational check.
W-1533 Stopping the image file output.
Resume printing by selecting “Digital Image”
as “Input Device”.
W-1534 Order not unlocked.
Check the network connections.
W-1535 Cannot be serviced.
Check the network connections.
E-1536 Cannot be serviced.
Consult technical representative.

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No. Message Action to Take
E-1537 Cannot be serviced. Refer to the DI operating instructions.
Consult technical representative.
W-1538 F-DI registration not performed.
To complete registration, perform the pre-
operational check.
E-1539 Cannot be serviced.
Consult technical representative.
I-1540 No order can be printed with the selected
paper width.
W-1541 Print service not performed.
~

Check the network connections.


W-1547
W-1548 Printer not in standby.
Press [Retry] to retry digital printing,
or press [Cancel] to cancel it.
E-1549 Cannot be serviced.
Consult technical representative.
E-1551 Dialog cannot be displayed.
Message definition file not found or defective.
E-1552 Cannot start Red-eye/Soft/Cross. Consult a technical representative.
Red-eye/Soft/Cross not found, or any file(s)
may be corrupted.
E-1553 Cannot continue Red-eye/Soft/Cross process.
The files required for Red-eye/Soft/Cross not
found, or any file(s) may be corrupted.
E-1554 Cannot continue Red-eye/Soft/Cross process.
Cannot create the files required for Red-eye/
Soft/Cross.
E-1555 Cannot continue Red-eye/Soft/Cross process.
Data for Red-eye/Soft/Cross process is wrong.
W-1556 This frame cannot be selected. Select correct frame number that matches
Frame No. to specify template not matched. the template.
Select other frame.
I-1557 Characters can be entered in selected Select [Yes] or [No].
template.
Enter characters?
I-1558 Printing the image being composed. Wait until the message disappears.
W-1560 Creating order failed. Refer to the DI operating instructions.
W-1561 Sending order failed.
W-1562 Adding order failed.
W-1563 Deleting order failed.
W-1564 Printing external file.
Wait!
W-1565 Registering device into F-DI failed.
Press [Retry] to retry or [Cancel] to cancel.
W-1566 Pre-scan not performed, Wait while.
because image file is being output.
Eject film.
W-1567 Digitizing cannot be performed with MFC. Use auto film carrier.
Replace MFC with AFC.

122
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No. Message Action to Take
W-1568 Exceeds the available times of scanning. Press the [SORT] key, remove the film and
Press [Sort] key to feed out film, and then reload it.
insert film into carrier again.
I-1569 The “Q’ty” value is set to “0”. Click [OK] to set the correct value, and then
Press [OK] to set a correct value, and then continue operation. If [Continue] is pressed,
continue operation. printing is not performed.
If [Continue] is pressed, printing is not
performed.
W-1571 Message definition file not found or defective. Consult a technical representative.
Check message definition file.
W-1572 Incorrect font size value. Specify 8 to 72 points.
Specify 8 to 72 points as font size.
W-1573 Logo or title exceeds area. Select smaller font size or reduce number of
Select smaller font size or reduce number of characters.
characters.
W-1574 Frame with selected No. already mounted. Mount frame by overwriting.
Frame overwritten. 6
W-1575 Pre-scan not performed, Insert the film after setting up template.

ERROR MESSAGES AND ACTION TO TAKE


because template is being set up.
Eject film.
I-1576 The processor cover closed. Open the processor cover.
Open the processor cover.
W-1578 Exited from high-speed mode. Verify that reading was normally performed,
Check if reading is normally performed, and then re-try.
then re-try operation.
W-1579 Because some dialog is displayed, pre-scan Close the dialog box, then re-try.
cannot performed.
Film is fed out.
W-1580 Editing error log info failed. For Japan only.
W-1581 Editing working information failed.
W-1582 Editing production information failed.
W-1583 Editing system information failed.
W-1584 Editing quality information failed.
W-1585 Reading of sending Pre-Maintenance data
failed.
Stop sending Pre-Maintenance data.
W-1586 Service to be exported not selected. Wait and reload the film.
Couldn’t perform pre-scan.
Film ejected.
I-1587 Reading print mag. fine adjust data. Wait until the message disappears.
Wait.
I-1588 Saving print mag. fine adjust data.
Wait.
W-1589 Carrier/mask and composite type mismatch, Install the carrier and mask matched to
so pre-scan not performed. template.
Film is fed out.
W-1590 RC50D cannot be used with the present Consult a technical representative.
printer process type.
Check printer process type.
W-1591 Frame specified on invoice not detected. Re-try reorder print setting.

123
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No. Message Action to Take
W-1592 Frame not detected. Remove film and make sure there is no
abnormality.
I-1593 %TEMPLATE%. Wait until the message disappears.
Wait.
%TEMPLATE_MESSAGE%
I-1594 Reading service name list. Refer to the DI operating instructions.
Wait.
I-1595 Connect to Imaging Controller for updating
data.
Press [OK] to start.
E-1596 Service info cannot be read.
Check the network connections.
W-1597 Pre-scan cannot be performed,
because service type is not selected.
Feed out the film.
I-1598 Processing Red-eye/Soft/Cross %HQ%. Wait until the message disappears.
Wait.
E-1599 An error occurred. Cannot continue Red-eye/ End the Red-eye/Soft/Cross mode.
Soft/Cross process.
Exit Red-eye/Soft/Cross.
W-1601 Film remains in the 135ANL feeder section. Open the upper guide and negative holder
Open the upper guide or negative holder cover, and remove the film (see section
cover, and remove film. 8.1).
W-1602 Film remains in the 135ANL catcher section. Remove the film from the catcher section.
Remove the film from the catcher section.
E-1606 135ANL negative holder closing movement Check the negative holder operation by
abnormal. opening and closing the holder cover. If
Check the negative holder operation by problems persist, consult your technical
opening and closing the holder cover. representative.
If problems persist, consult your technical
representative.
W-1607 Film overlapping detected in the 135ANL. Open the upper guide and negative holder
Open the upper guide or negative holder cover. Remove the film and install it in the
cover, and remove the film, then install it in the negative holder again (see section 8.1).
negative holder again.
W-1608 Feeding film failed in the 135ANL negative Reinstall the film in the negative holder.
holder section.
Re-install the film in the negative holder.
W-1609 Feeding film failed in the 135ANL negative Open the upper guide and negative holder
feeder section. cover. Remove the film and install it in the
Open the upper guide or negative holder negative holder again (see section 8.1).
cover, and remove film, then install it in the
negative holder again.
E-1610 The 135ANL negative holder opening Check the negative holder operation by
operation abnormal. opening and closing the holder cover. If
Check the negative holder operation by problems persist, consult your technical
opening and closing the holder cover. representative.
If problems persist, consult your technical
representative.

124
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No. Message Action to Take
W-1612 Feeding film failed in the feeder side of the Open the upper guide and negative holder
135ANL switch guide section. cover. Remove the film and install it in the
Open the upper guide or negative holder negative holder again (see section 8.1).
cover, and remove the film, then install it in the
negative holder again.
W-1613 Feeding film failed between the 135ANL and Open the carrier pressure cover with the
the 135AFC. NC135AG installed. Open the upper guide
Open the carrier cover with the 135AFC set to and negative holder cover and remove the
FRONTIER, and open the upper guide or film (see section 8.1). Reinstall the film in
negative holder cover, then remove film. the negative holder. Reinstall the
Re-install the film in the negative holder, and NC135AG.
re-install the 135AFC.
W-1614 Feeding film failed in the catcher side of the Open the pressure cover without removing
135ANL. the NC135AG and remove the film (see
Open the carrier cover with the 135AFC set to section 8.2).
FRONTIER, and remove film. Reinstall the films in the negative holder.
Set the film in a waiting position to the 6
negative holder.

ERROR MESSAGES AND ACTION TO TAKE


W-1615 The 135ANL catcher side nip cannot be Remove the NC135AG and the film (see
released. section 8.2). Reinstall the NC135AG.
Remove the 135AFC, and remove the film, Reinstall the films in the negative holder.
then re-install the 135AFC.
And pass the film in a waiting position through
the negative holder.
W-1616 The 135ANL catcher side nip malfunction. Remove the film from the negative catcher
Remove the film from the 135ANL catcher section. Reinstall the films in the negative
section. holder.
And pass the film in a waiting position through
the negative holder.
W-1617 Feeding film failed in the catcher side of the
135ANL switching guide section.
Remove the film from the 135ANL catcher
section.
And pass the film in a waiting position through
the negative holder.
W-1618 Feeding-out film from the 135AFC not With the NC135AG installed, open the
performed normally. pressure cover and remove the film (see
Open the carrier cover with the 135AFC set to section 8.2). Reinstall the films in the
FRONTIER, and remove film. negative holder.
Set the film in a waiting position in the
negative holder.
W-1619 The negative press operation of the 135ANL With the NC135AG installed, open the
malfunction. pressure cover, upper guide and negative
Open the carrier cover with the 135AFC set to holder cover. Remove the film (see section
FRONTIER, and open the upper guide or 8.2).
negative holder cover, then remove film.
Re-install the film in the negative holder, and
re-install the 135AFC.

125
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No. Message Action to Take
W-1620 The 135ANL catcher side nip cannot be With the NC135AG installed, open the
released. pressure cover, upper guide and negative
Open the carrier cover with the 135AFC set to holder cover. Remove the film (see section
FRONTIER, and open the upper guide or 8.2).
negative holder cover, then remove film.
Re-install the film in the negative holder, and
re-install the 135AFC.
W-1621 The 135ANL negative catcher full. Remove the film from the negative catcher.
Remove the film from the negative catcher.
W-1622 The 135ANL upper guide is opened. Close the upper guide.
Close it.
E-1623 Loop not detected in the 135ANL feeder Consult technical representative.
section.
Consult your technical representative.
W-1624 The 135ANL upper guide is opened, so the Remove the film and close the upper guide.
operation cancelled.
Remove the film, and close the upper guide.
E-1625 Loop created continuously in the 135ANL Consult technical representative.
feeder section.
Consult your technical representative.
E-1626 The negative holder not operated because the Close the negative holder cover.
holder cover is opened.
Close the holder cover.
W-1627 Operation cancelled because the 135ANL Close the negative holder cover. When the
negative holder cover is opened while the negative holder is opened, remove the film.
negative holder is operated.
Close the negative holder cover.
When the negative holder is opened, remove
the film.
I-1629 The 135ANL continuous process is completed. Remove the film from the negative catcher.
Remove the negative from the negative
catcher.
W-1630 Because the carrier is removed, the 135ANL Remove the film and install the 135AFC.
continuous process is cancelled.
Remove the film, and install the carrier.
E-1633 An error occurred while the 135ANL flash Consult technical representative.
ROM is deleted, resulting in the download
failure.
Consult your technical representative.
E-1634 An error occurred while writing to the 135ANL
flash ROM, resulting in the download failure.
Consult your technical representative.
E-1635 A communication error occurred between the
135ANL and the 135AFC.
Consult your technical representative.
I-1636 Interrupt process available.
W-1637 The 135ANL is not installed correctly. Set the 135ANL to the operating or waiting
Set the 135ANL to the operating or waiting position.
position.

126
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No. Message Action to Take
W-1638 Film inserted except from the 135ANL. Set the 135ANL to the waiting position.
When the 135ANL is not used, set it to the
waiting position.
W-1639 Because the 135ANL position change is Set the 135ANL to the operating position.
detected, the 135ANL continuous process is
cancelled.
Remove the film, and set the 135ANL to the
operating position.
E-1640 The 135ANL circuit board failure detected. Consult technical representative.
Consult your technical representative.
W-1641 Continuous process cancelled. Remove the film in the waiting position.
Remove the film in a waiting position.
E-1642 A negative holder open/close sensor Consult technical representative.
abnormality detected during the initialization of
the negative holder section.
Consult your technical representative.
E-1643 The loop sensor abnormality detected during 6
the initialization of the feeder section.

ERROR MESSAGES AND ACTION TO TAKE


Consult your technical representative.
E-1644 The nip not released normally during the
initialization of the catcher section.
Consult your technical representative.
E-1645 The negative press remains in the home
position during initialization.
Consult your technical representative.
E-1646 The negative press remains left from the home
position during the initialization of the catcher
section.
Consult your technical representative.
W-1647 The 135ANL sensor calibration failed. If film If film remains, remove it. If not, clean the
remains, remove it. sensor.
If not, clean the sensor.
W-1680 The film currently being processed scan- Click [OK] or [Cancel].
cancelled.
Continue processing a next film?
W-1681 Because the 135ANL upper guide is opened, Close the upper guide.
the 135ANL sensor calibration cannot be
done.
Close the upper guide.
W-1701 This is the last frame. Press [OK] to feed out film.
Press [OK] to feed out film.
W-1702 Because the carrier or mask was removed, the Perform the custom setting again.
custom setting information are not displayed
correctly. The related dialog(s) closed.
W-1703 The custom setting No. is invalid. Print with master settings, or select a
Changed to master settings. correct custom setting No.
W-1705 Because the exposure condition retrieve in Reload the film after the exposure condition
progress, pre-scan not performed. retrieve is completed.
Feed out film.
E-1706 This function is not supported. The function cannot be used.

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No. Message Action to Take
W-1801 Perform scanner correction. Remove the film, and remove the carrier
Remove the film, and remove the carrier and and install it again.
install it again.
E-1802 Process is cancelled because an error Consult technical representative.
occurred during the setup of the scanner
correction table.
Consult your technical representative.
E-1803 Abnormal flow rate detected in flowmeter.
Call technical representative.
W-1901 Storing the exposure condition failed. Turn OFF the power supply (see subsection
After this, storing the exposure condition will 4.2.1) and restart the system. If the error
not be performed. appears again, consult a technical
representative.
W-1902 Cannot print because the printer memory is Wait until enough memory is reserved and
full. try again.
Retry printing when enough memory is
reserved.
W-1903 Cannot output because the image data occupy
large amounts of memory.
Wait until enough memory is reserved and try
again.
W-1930 %MAGAZINE% not installed or paper end After door LED in the magazine section
processing in progress. turns green, install magazine and restart
After door LED in the magazine section turns printing.
green, install magazine and restart printing.
W-1931 %MAGAZINE% not installed or paper end
processing in progress.
After the door LED in the magazine section
turns green, install magazine and restart
printing.
W-1932 Print size and magazine paper width Press [OK] to change the magazine, or
mismatched. change print size. Press [Output] to output
Press [OK] to change magazine, or change forcibly.
print size.
Press [Output] to output forcibly.
W-1933 Magazine paper width and print size of index Press [OK] to replace the magazine, or
format mismatched. select other index format. If you press
Press [OK] to replace magazine, or select [Output], an incorrect index print will be
other index format. outputted.
If you press [Output], an incorrect index print
will be outputted.
W-1934 Template width and magazine paper width Press [OK] and replace magazine. Press
mismatched. [Output] to output forcibly.
Press [OK] and replace magazine.
Press [Output] to output forcibly.
I-1935 The high-speed mode cancelled due to error Check print results.
occurrence.
Printing may be cancelled with some frames.
Check print results.

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No. Message Action to Take
W-1936 An error occurred in generating image in the Restart from pre-scanning.
high-speed mode.
Re-start from pre-scan.
E-1937 Initializing 135ANL failed. Consult technical representative.
Consult your technical representative.
W-1938 Print size exceeds the limit. Change print size.
Change print size.
I-1939 The post-operational check cannot be started Perform the post-operational check after the
because printing is in progress or the printed processing is completed. If the printed
paper remains in the printer. paper remains, perform All Process.
If the printed paper remains, perform ALL
PROCESS.
E-1998 Error table item( %TableItem% ) cannot be Turn OFF the power supply (see subsection
omitted. 4.2.1) and restart the system. If the error
Sub-system:%SubSystemID% appears again, consult a technical
(%TableFileName% ). representative.
Error No.:%NUM% 6
E-1999 Error table items( %TableItem% ) are

ERROR MESSAGES AND ACTION TO TAKE


incorrect.
Sub-system:%SubSystemID%
(%TableFileName% ).
Error No.:%NUM%
E-2102 Communication error occurred between Consult technical representative.
scanner and printer. (Command time-out)
Call technical representative.
E-2103 Communication error occurred. Consult a technical representative.
(nn system)
W-2106 Performing printer maintenance. The magazine is not in setup condition.
Setup printing conditions. Perform a condition setup.
E-2107 Data files not opened. Consult technical representative.
Call technical representative.
W-2108 Communication error occurred between Turn OFF power supply (see subsection
scanner and printer. 4.2.1) and restart the system. If the error
(IEEE1394 communication error: Code appears again, consult technical
No.=%NUM%) representative.
Refer to manual for guidance.
E-2109 Communication error occurred between
scanner and printer.
(SCSI communication error: Code
No.=%NUM%)
Consult technical representative.
W-2110 Communication error occurred between
scanner and printer.
(communication error: Code No.=%NUM%)
Refer to manual for guidance.
W-2201 Printer switch turned to ON. Turn the power switch to STANDBY.
Change switch to STANDBY.

129
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No. Message Action to Take
E-2301 Request not accepted by printer. Turn OFF power supply (see subsection
Request rejected. 4.2.1) and restart the system. If the error
appears again, consult technical
representative.
W-2302 Printer is off-line. Request rejected. Change the printer to on-line condition.
Change printer to online and perform
operation.
W-2303 Paper too short for all process. Click [Cancel] to cancel All Process. Click
Cancel All Process? Press [Cancel] to cancel [OK] to perform All Process creating
All Process. margins.
Press [OK] to perform All Process creating
margins.
E-2305 Abnormal printer backup memory. Consult a technical representative.
Call technical representative. (No problem
even if this message appears at the upgrade
(reversion) of the printer software.)
E-2306 Printer’s timer abnormal. Scanner time
adopted.
If problems persist, call technical
representative.
I-2307 Laser temperature adjustment not completed Wait until the laser temperature adjustment
in exposure section. completes.
Please wait.
I-2308 Temperature adjustment of processing tanks is Wait until the processing temperature
process. adjustment completes.
Please wait.
I-2309 Initializing printer. Wait until intializing completes.
Please wait.
I-2310 Printer is processing. Wait until processing completes.
Please wait.
I-2312 Save Cut command already received. Wait until save cut processing completes.
Request rejected.
I-2313 Residual image seen. Perform All Process.
Perform All Process.
W-2314 Rewinding paper. Reinstall the paper magazine.
Reinstall magazine.
I-2315 Processor error is cleared. Resume printing. If necessary, perform All
Resume printing. Process.
If under All Processing, All Process aborted.
Select [All Process] again.
W-2317 Soon paper end(remaining Press [Cancel] to cancel All Process. Press
paper:about%NUM%m). Cancel All Process? [Continue] to continue it.
Press [Cancel] to cancel All Process.
Press [Continue] to continue it.
W-2401 Paper jamming occurred in the paper feed Remove paper (see section 7.1).
unit.
Remove paper.
W-2402 Paper jamming occurred in the unit 1.
Remove paper.

130
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No. Message Action to Take
W-2403 Paper jamming occurred in the exposure Remove paper (see section 7.1).
section feed unit.
Remove paper.
W-2404 Paper jamming occurred in the unit 2.
Remove paper.
W-2405 Paper jamming occurred in the unit 4.
Remove paper.
W-2406 Paper jamming occurred in the unit 5.
Remove paper.
W-2407 Paper jamming occurred in the unit 1 (loop 1).
Remove paper.
W-2408 Paper jamming occurred in the unit 1 (loop 2).
Remove paper.
W-2409 Paper jamming occurred in the unit 2 (loop 3).
Remove paper.
W-2410 Paper jamming occurred in the unit 3 (loop 4).
Remove paper. 6
W-2411 Paper jamming occurred in the unit 5 (loop 5).

ERROR MESSAGES AND ACTION TO TAKE


Remove paper.
E-2412 Hole punch not detected in the exposure Consult technical representative.
section feed unit.
Call technical representative.
E-2413 Hole punch not detected in the unit 2.
Call technical representative.
E-2414 Hole punch not detected in the unit 3.
Call technical representative.
E-2415 Hole punch not detected in the unit 4.
Call technical representative.
W-2416 Paper cannot be drawn from magazine. Check the paper magazine.
Check the magazine.
W-2417 Paper remains in printer. Remove paper (see section 7.1).
Remove paper.
E-2418 Laser unit shutter in the exposure section feed Consult technical representative.
unit malfunctions.
Call technical representative.
E-2419 Cutting hole punch in the unit 1 malfunctions.
Call technical representative.
E-2420 Sorting hole punch in the unit 1 malfunctions.
Call technical representative.
E-2421 Cutter 1 in the unit 3 malfunctions.
Call technical representative.
E-2422 Cutter 2 in the unit 4 malfunctions.
Call technical representative.
E-2423 Loop 1 guide plate in the unit 1 malfunctions.
Call technical representative.
E-2424 Loop 2 guide plate in the unit 1 malfunctions.
Call technical representative.
E-2425 Loop 3 guide plate in the unit 2 malfunctions.
Call technical representative.

131
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No. Message Action to Take
E-2426 Loop 4 guide plate in the unit 3 malfunctions. Consult technical representative.
Call technical representative.
E-2427 Loop 5 guide plate in the unit 5 malfunctions.
Call technical representative.
E-2428 Paper width guide in the paper feed unit
malfunctions.
Call technical representative.
E-2429 Paper width guide 1 in the unit 1 malfunctions.
Call technical representative.
E-2430 Paper width guide 2 in the exposure section
feed unit malfunctions.
Call technical representative.
E-2431 Paper width guide 3-1 in the unit 2
malfunctions.
Call technical representative.
E-2432 Paper width guide 3-2 in the unit 2
malfunctions.
Call technical representative.
E-2433 Paper width guide 3-3 in the unit 2
malfunctions.
Call technical representative.
E-2434 Reservoir paper width guide in the unit 3
malfunctions.
Call technical representative.
E-2435 Paper width guide 4 in the unit 4 malfunctions.
Call technical representative.
E-2436 Paper width guide 5 in the unit 5 malfunctions.
Call technical representative.
E-2437 Roller nip in the exposure section feed unit
malfunctions.
Call technical representative.
E-2438 Cutter 1 in the unit 3 and cutter 2 in the unit 4
malfunction.
Processor driving stopped.
Call technical representative.
E-2439 Calibration of the hole sensor in printer failed.
Call technical representative.
Error code: %NUM% (decimal)
W-2440 Paper too short. Remove paper.
Remove paper.
W-2441 Splice section detected.
Remove paper.
W-2442 Unknown magazine ID is set. Install the proper paper magazine.
Set correct magazine ID.
W-2443 Magazine ID not detected.
W-2444 Magazine ID not registered. Register the paper magazine in Menu 451.
Perform “Paper Magazine Registration” in
“Printer Adjustment/Maintenance” in “Setup
and Maintenance”.
W-2445 Magazine not loaded. Install the paper magazine.

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No. Message Action to Take
W-2446 Back printer is not installed. Position the back printer properly.
Refer to manual for guidance.
E-2447 A communication error occurred in printer Consult a technical representative.
(main circuit board to paper feeding system A).
Call technical representative.
E-2448 A communication error occurred in printer
(main circuit board to paper feeding system B).
Call technical representative.
W-2449 Printer section door open. Remove the paper from the printer and
Remove paper in printer and close door. close door.
W-2450 Magazine removed during the feed. Remove paper.
Remove paper.
W-2451 Cutter 1 in the unit 3 malfunctions while in Consult a technical representative.
restoring.
Processor driving stopped.
Call technical representative.
I-2452 Auto-loading paper. Wait until auto-loading is completed. 6
Please wait.

ERROR MESSAGES AND ACTION TO TAKE


I-2453 Save Cut not performed. Continue printing.
I-2454 Save-cutting. Wait until the message disappears.
I-2455 Paper-splicing.
I-2456 Performing paper end process. Wait until paper end processing is
Please wait. completed.
I-2457 Paper end process completed. Replace Replace the magazine. If the magazine is
magazine. not replaced, press [PRINT STOP] to
If not replaced, press [PRINT STOP] to cancel cancel print instruction.
print instruction. Dispose cutting waste.
Dispose the cut wastes.
I-2458 Reservoir full. Wait.
Please wait.
I-2459 All Processing. Wait until All Process is completed.
Please wait.
W-2460 Printed paper not detected. All Process is unnecessary.
All Process not performed.
W-2461 Printed paper too short. Continue printing or perform All Process.
Save Cut not performed.
I-2462 Rewinding paper. Wait.
Please wait.
I-2463 Printed paper remains. Perform All Process.
Perform All Process.
W-2464 Rewinding request rejected. Paper is already rewound or not loaded.
W-2465 Printer section door opened. Close the printer door.
Close door.
E-2466 Roller nip in the feeder unit malfunctions. Consult a technical representative.
Call technical representative.
W-2467 Feeding of paper cannot be continued. Remove paper from the printer (see section
Remove paper. 7.1).
W-2468 Magazine with different paper width installed. Install the proper magazine.
Install magazine with correct paper.

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No. Message Action to Take
I-2469 Magazine installed. Press [OK] to resume printing.
Resume printing.
E-2501 Anti-dust shutter abnormal. Consult technical representative.
Call technical representative.
E-2502 Anti-dust fan malfunction.
Call technical representative.
E-2503 Polygon malfunctions.
Call technical representative.
E-2504 AOM driver cooling fan malfunctions.
Call technical representative.
E-2505 FM cooling fan malfunctions.
Call technical representative.
E-2506 Exposure section cooling fan malfunctions.
Call technical representative.
W-2507 Condition setup for present paper not Set up paper condition (see section 3.3).
performed.
Perform condition setup for paper.
E-2508 Communication error occurred in Consult technical representative.
printer.(between main circuit board and LDD20
circuit board on laser unit)
Call technical representative.
E-2509 Abnormal R laser (R-LD) information.
Call technical representative.
E-2510 Abnormal G laser (G-SHG) information.
Call technical representative.
E-2511 Abnormal B laser (B-SHG) information.
Call technical representative.
E-2512 R laser (R-LD) temperature adjustment
outside specified range.
Call technical representative.
E-2513 G laser (G-SHG) temperature adjustment
outside specified range.
Call technical representative.
E-2514 B laser (B-SHG) temperature adjustment
outside specified range.
Call technical representative.
E-2515 Abnormal R laser (R-LD) temperature.
Call technical representative.
E-2516 Abnormal G laser(G-SHG) temperature.
Call technical representative.
E-2517 Abnormal B laser (B-SHG) temperature.
Call technical representative.
W-2518 Abnormal temperature detected in printer. Adjust room temperature to 10°C to 40°C. If
Refer to manual for guidance. the temperature is within this range, consult
technical representative.
E-2519 Abnormal AOM temperature. Consult technical representative.
Call technical representative.
E-2520 R laser (R-LD) current exceeded.
Call technical representative.

134
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No. Message Action to Take
E-2521 G laser (G-SHG) current exceeded. Consult a technical representative.
Call technical representative.
E-2522 B laser (B-SHG) current exceeded.
Call technical representative.
E-2523 R laser (R-LD) current measurement value
outside specified range.
Call technical representative.
E-2524 G laser (G-SHG) current measurement value
outside specified range.
Call technical representative.
E-2525 B laser (B-SHG) current measurement value
outside specified range.
Call technical representative.
W-2526 R laser (R-LD) is about to its lifetime.
No problem for the moment, but call technical
representative.
W-2527 G laser (G-SHG) is about to its lifetime. 6
No problem for the moment, but call technical

ERROR MESSAGES AND ACTION TO TAKE


representative.
W-2528 B laser (B-SHG) is about to its lifetime.
No problem for the moment, but call technical
representative.
E-2529 SOS detection failed.
Call technical representative.
E-2530 Electric power failure occurred in the exposure
and light source sections.
If problems persist, call technical
representative.
E-2531 Abnormal frame memory.
Call technical representative.
W-2532 G, B laser(SHG) optimal temperature setting Set the G and B laser (SHG) optimum
periods. temperature in Menu 454.
Set optimal temperature in “Printer (see “Condition Setup and Maintenance”.)
Adjustment/Maintenance” in “Setup and
Maintenance”.
W-2533 10 days passed since the last paper condition Perform a paper condition setup.
setup.
We recommend paper condition setup.
E-2534 R laser (R-LD) temperature sensor abnormal. Consult a technical representative.
Call technical representative.
E-2535 G laser (G-SHG) temperature sensor
abnormal.
Call technical representative.
E-2536 B laser (B-SHG) temperature sensor
abnormal.
Call technical representative.

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No. Message Action to Take
W-2537 The laser’s temperature adjustment cannot be Adjust room temperature to within indicated
performed, because the ambient temperature range.
is too low(high).
Adjust the ambient temperature between 15-C
and 30-C.
(The laser’s temperature adjustment is started
if the ambient temperature exceeds 5-C.)
W-2539 Transferring images from scanner has not Check the communication cable connection
been completed within a specified time. and re-try. If the error recurs, reinstall
system software.
W-2540 Transferring of images was aborted.
(Code No. = %NUM%)

W-2601 Paper jam in processor (7). See section 7.2


Remove paper.
Check it. %NUM% strips remains.
W-2602 Paper jamming occurred in the cutter section. Remove paper in the cutter section.
Remove paper.
W-2603 Paper remains in the processor or the dryer Remove paper in the processor or dryer
section. section (see subsection 7.2). After removal,
Remove paper. open and close the processor cover once.
Open and Close Processor cover once.
W-2604 Paper remains in the cutter section. Remove paper in the cutter section.
Remove paper.
E-2605 Slant sorter malfunctions. Consult technical representative.
Call technical representative.
E-2606 Horizontal sorter malfunctions.
Call technical representative.
E-2607 Cutter malfunctions.
Call technical representative.
E-2608 Hole punch not detected in the cutter section.
Call technical representative.
E-2609 Paper width guide in the cutter section
malfunctions.
Call technical representative.
E-2610 Loop guide in the cutter section malfunctions.
Call technical representative.
E-2611 Width guide in processor malfunctions.
Call technical representative.
E-2612 Exit guide malfunctions.
Call technical representative.
E-2614 Communication error occurred in printer
(between main circuit board and processor
section).
Call technical representative.
E-2615 Processor program error.
Call technical representative.

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No. Message Action to Take
W-2616 Processor cover is open. Remove paper and restart processing.
Processing stopped.
Remove paper and restart processing.
W-2617 Squeeze cover is open.
Processing stopped.
Remove paper and restart processing.
W-2618 Processing tank section cover open. Close the processing tank section cover.
Close cover.
W-2619 Squeeze section cover open. Close the squeegee rack cover.
Close cover.
E-2620 P1 processing tank temperature not rising. Consult technical representative.
Call technical representative.
E-2621 P2 processing tank temperature not rising.
Call technical representative.
E-2622 PS1 processing tank temperature not rising.
Call technical representative.
E-2623 PS2 processing tank temperature not rising. 6
Call technical representative.

ERROR MESSAGES AND ACTION TO TAKE


E-2624 PS3 processing tank temperature not rising.
Call technical representative.
E-2625 PS4 processing tank temperature not rising.
Call technical representative.
E-2626 Dryer section temperature not rising.
Call technical representative.
E-2627 P1 processing tank temperature abnormal.
Heater turned off.
Call technical representative.
E-2628 P2 processing tank temperature abnormal.
Heater turned off.
Call technical representative.
E-2629 PS1 processing tank temperature abnormal.
Heater turned off.
Call technical representative.
E-2630 PS2 processing tank temperature abnormal.
Heater turned off.
Call technical representative.
E-2631 PS3 processing tank temperature abnormal.
Heater turned off.
Call technical representative.
E-2632 PS4 processing tank temperature abnormal.
Heater turned off.
Call technical representative.
E-2633 Dryer section temperature abnormal.
Heater turned off.
Call technical representative.
E-2634 P1 safety thermostat activated.
Heater turned off.
Call technical representative.

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No. Message Action to Take
E-2635 P2 safety thermostat activated. Consult technical representative.
Heater turned off.
Call technical representative.
E-2636 PS1 safety thermostat activated.
Heater turned off.
Call technical representative.
E-2637 PS2 safety thermostat activated.
Heater turned off.
Call technical representative.
E-2638 PS3 safety thermostat activated.
Heater turned off.
Call technical representative.
E-2639 PS4 safety thermostat activated.
Heater turned off.
Call technical representative.
E-2640 Safety thermostat in dryer section activated.
Heater turned off.
Call technical representative.
W-2641 P1 solution level has fallen. 1. Check solution level. If it is normal,
Temperature adjustment stopped. consult technical representative.
Refer to manual for guidance. 2. If it is low, check that there is no solution
W-2642 P2 solution level has fallen. leak.
Temperature adjustment stopped. If there is leak, consult technical
Refer to manual for guidance. representative.
W-2643 PS1 solution level has fallen. 3. If there is no solution leak, add water into
Temperature adjustment stopped. the low level tank.
Refer to manual for guidance. 4. Open the menu 465 “Evaporation
W-2644 PS2 solution level has fallen. Correction Rate Setting” and make sure
Temperature adjustment stopped. “YES” is selected for “Evaporation
Refer to manual for guidance. Correction”.
W-2645 PS3 solution level has fallen.
Temperature adjustment stopped.
Refer to manual for guidance.
W-2646 PS4 solution level has fallen.
Temperature adjustment stopped.
Refer to manual for guidance.
W-2660 RC50D flow rate insufficient. Replace the element with a new one.
Replace element.
E-2661 RC50D flow rate abnormal. Consult technical representative.
Call technical representative.
W-2679 Sorter nearly full. Remove prints from the sorter.
Collect prints from sorter.
I-2681 Performing evaporation correction. Wait.
Please wait. (Max 50 min.)
After replenishment, start temperature
adjustment.
I-2682 Processing paper. Wait. Perform control strip processing after
Please wait. paper processing.
Perform control strip processing after paper
processing.

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No. Message Action to Take
I-2683 Processing paper. Wait.
Please wait.
I-2684 Temperature adjustment of processing tanks is
process.
Please wait.
I-2685 Processing paper.
Cannot be processed due to different width of
paper.
Please wait.
I-2686 Switching paper width guide in processor.
Please wait.
E-2687 Thermometer abnormal. Consult technical representative.
Call technical representative.
E-2688 Hygrometer abnormal.
Call technical representative.
E-2689 Water addition data abnormal.
Call technical representative. 6
I-2690 Set the large size tray. Set the large-size tray.

ERROR MESSAGES AND ACTION TO TAKE


I-2691 Set the large size tray after paper is fed out. Set the large-size tray after paper is fed out.
I-2692 Turn out the large size tray. Set the large-size tray to the waiting
position.
I-2693 Turn out the large size tray after paper is fed Set the large-size tray to the waiting
out. position after paper is fed out.
E-2700 P1R replenisher pump or stirring valve Consult technical representative.
abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2701 P2RA replenisher pump or cartridge cleaning
valve abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2702 P2RB replenisher pump or cartridge cleaning
valve abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2703 P1R replenisher pump abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2704 P2RA replenisher pump abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2705 P2RB replenisher pump abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.

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No. Message Action to Take
E-2706 P1R Replenisher cartridge cleaning or dilution Consult technical representative.
valve abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2707 P2RA Replenisher cartridge cleaning valve
abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2708 P2RB Replenisher cartridge cleaning valve
abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
E-2709 Solution remains in replenisher tank.
Call technical representative.
E-2710 Replenisher cartridge opening failed.
Call technical representative.
E-2711 Error occurred in replenishment section.
Call technical representative.
E-2712 Drive motor for opening replenisher cartridge
abnormal.
Call technical representative.
About 780 3R-size sheets can still be printed
without replenishment.
W-2713 PSR lowered. Add PSR until the message disappears.
Add PSR until message disappears.
W-2714 Replenisher cartridge empty. Install a new replenisher cartridge.
Insert a new replenisher cartridge.
W-2715 Number of prints exceeds limit. Refer to “Action to Take” for the replenisher
Stop printing. system error displayed before this
message.
W-2716 Replenisher door open. Close the replenisher box door.
Close it.
W-2717 Replenisher cartridge not loaded. Install a new replenisher cartridge.
Install a new replenisher cartridge.
I-2718 Opening not completed normally. Check that replenisher cartridge is properly
Check that replenisher cartridge is properly installed. Then start processing.
installed.
Start processing.
I-2719 Last replenishment solution prepared. Replace the replenisher cartridge.
Replace replenisher cartridge.
W-2720 PSR solution level has fallen. Add 8 liters of PSR.
Add 8 liters of PSR.
W-2721 PSR replenisher empty. Add 12 liters of PSR.
Add 12 liters of PSR.
W-2722 Remaining replenisher abnormal. Consult technical representative.
Call technical representative.

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No. Message Action to Take
I-2723 Mixing replenisher. Wait until the message disappears.
Please wait.
W-2730 P1R replenisher solution level has fallen. Add replenisher.
Printing can continue a little further.
W-2731 P2R replenisher solution level has fallen.
Printing can continue a little further.
W-2732 PSR replenisher solution level has fallen.
Printing can continue a little further.
W-2733 P1R replenisher empty.
Add replenisher.
W-2734 P2R replenisher empty.
Add replenisher.
W-2735 PSR replenisher empty.
Add replenisher.
W-2736 W1 waste solution tank nearly full. Collect the waste solution.
Collect waste solution.
W-2737 W2 waste solution tank nearly full. 6
Collect waste solution.

ERROR MESSAGES AND ACTION TO TAKE


W-2738 W1 waste solution tank full.
Printing stopped.
Collect waste solution.
W-2739 W2 waste solution tank full.
Printing stopped.
Collect waste solution.
W-2740 Washing solution level has fallen. Add PSR replenisher.
Replenish it.
W-2741 Washing solution empty.
Add washing solution.
W-4101 Incorrect order No. Refer to the DI operating instructions.
Enter correct order No.
W-4102 Incorrect sort No.
Enter correct sort No.
W-4103 Incorrect CD-ID.
To continue the operation without entering the
CD-ID, press [Run].
To re-entry the CD-ID, press [Re-entry].
W-4105 Image data exporting failed.
Check the connection with the Imaging
Controller.
W-4106 Registering order failed.
Check the connection with the Imaging
Controller.
W-4107 Retrieving order list information failed.
Check the connection with the Imaging
Controller.
W-4108 This order No. already exists.
Re-enter another order No.

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No. Message Action to Take
W-4109 This order already contains the specified sort Refer to the DI operating instructions.
No.
Quit this service, change the sort No., and
then resume the operation.
W-4110 This order No. cannot be modified, because it
is not registered.
Enter a correct order No.
W-4111 This sort No. does not exist in this order.
Enter a correct sort No.
W-4112 The film mask is not supported with this image
export service.
W-4113 Order currently created.
Wait.
W-4114 The service cannot be closed, because there
is an order currently processed.
Wait.
W-4115 The sort No. cannot be changed during this
image export service.
The sort No. was restored to match the order
condition.
W-4116 The number of image export become
maximum.
Press SORT and continue as a next order.
W-4117 Imaging Controller not recognised.
Perform pre-operational check.
E-4118 Not enough free space to copy files.
W-4119 This order being used.
W-4120 Order not found.
W-4121 Creating order that already exists was tried.
W-4122 Correcting no-exist order tried.
W-4123 Insufficient memory
W-4124 A wrong film mask installed in the selected
printer.
W-4125 The sort No. cannot be changed during the
image export service.
The sort No. was restored to match the order
condition.
W-4126 Entered order No. created in other service.
Re-enter other order No.
W-4127 Error occurred in the external I/O related
interface.

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7 PAPER JAMMING

This section describes the corrective actions for paper jamming.

In the event of paper jamming,


the printer processor stops paper
feeding and an error message
appears on the monitor of the
scanner.

Also, the location where paper


has jammed is displayed on the
printer operation panel.

Paper jamming may occur in several


places. If an error message appears
GD1289 again after removing the paper jam, do
the corrective action for the new error
message.

7.1 Paper Jammed in Printer ...................................................... 144


7.1.1 Paper Magazine Removal .................................................... 144
7.1.2 Paper Jammed in Paper Feed Unit (W-2401) ...................... 145
7.1.3 Paper Jammed in Unit 1 (W-2402) ...................................... 145
7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403) ... 146
7.1.5 Paper Jammed in Unit 2 (W-2404) ...................................... 147
7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406) ...................... 149
7.1.7 Paper Jammed at Loop 1/2/3/4/5 ......................................... 151
7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper ..... 151

7.2 Paper Jammed in Processor ............................................... 152


7.2.1 Paper Jammed in Processor or Dryer (W-2601) .................. 152
7.2.2 Paper Jammed in Cutter Section (W-2602) ......................... 157

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7.1 Paper Jammed in Printer

7.1.1 Paper Magazine Removal

q Press the [ENTER] key.

• The alarm is cleared.

w Turn the magazine lock lever clockwise.

• The paper magazine lock is released.

Paper Magazine

Magazine Lock Lever


GD1448

Paper e Cut the paper at the exit guide of the


magazine.

GD1449

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7.1.2 Paper Jammed in Paper Feed Unit (W-2401)

q Remove the paper magazine (see


subsection 7.1.1).

w Open the printer right and left doors.

Paper Feed Unit e Remove the paper from the paper feed
unit.

Paper

7
GD1450

PAPER JAMMING
7.1.3 Paper Jammed in Unit 1 (W-2402)

q Remove the paper magazine (see


subsection 7.1.1).

w Open the printer right and left doors.

Paper Feed Unit e Cut the paper at loop 1.

r Remove the paper from the paper feed unit


(see subsection 7.1.2).

Loop 1
GD1446

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Unit 1 t Turn the knob clockwise and remove the
paper from unit 1.

Paper
GD1447

7.1.4 Paper Jammed in Exposure Section Feed Unit (W-2403)

q Remove the paper magazine (see


subsection 7.1.1).

w Open the printer right and left doors.

e Follow steps 1 through 4 of “Paper


Jammed in Unit 1” (see subsection 7.1.3).

Exposure Section r Cut the paper at loop 2.


Feed Unit Unit 2

Loop 2
GD1444

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Unit 1 t Turn the knob on unit 1 clockwise and
remove the paper from unit 1.

Paper
GD1447

Exposure Section Feed Unit y Remove the paper from the exposure
section feed unit.

PAPER JAMMING
Paper
GD1445

7.1.5 Paper Jammed in Unit 2 (W-2404)


Exposure Section Feed Unit q Follow steps 1 through 5 of “Paper
Jammed in Exposure Section Feed Unit”
(see subsection 7.1.4).

w Cut the paper at loop 3.

Loop 3
Unit 2
GD1441

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Exposure Section Feed Unit e Remove the paper from the exposure
section feed unit.

Paper
GD1445

Reservoir Loop Guide Plate r Push the lever to the left to lower the
reservoir loop guide plate.

Lever
GD1442

Unit 2 t Turn the knob on unit 2 counterclockwise


and remove the paper from unit 2.

Paper
Knob
GD1443

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7.1.6 Paper Jammed in Unit 4/5 (W-2405/W-2406)

q Follow steps 1 through 3 of “Paper


Jammed in Unit 2” (see subsection 7.1.5).

Loop 4 Unit 4 w Cut the paper at loop 4 (reservoir loop).

Unit 3
GD1439

Reservoir Loop Guide Plate e Push the lever to the left to lower the
7

PAPER JAMMING
reservoir loop guide plate.

Lever
GD1442

Unit 2 r Turn the knob on unit 2 counterclockwise


and remove the paper from unit 2.

Paper
Knob
GD1443

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Unit 4 t Turn the knob on unit 4 clockwise and
remove the paper from unit 4.

If the paper cannot be seen, follow the steps below.

Paper
Knob
GD1440

Guide Plate Screws q Loosen the two screws and remove the
guide plate from unit 4.

Pins

Unit 4
GD1563

Paper w Remove the paper from unit 4.

e Reinstall the guide plate by aligning its


holes with the pins on unit 4 and tightening
the two screws.

GD1564

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7.1.7 Paper Jammed at Loop 1/2/3/4/5
If paper is jammed at loop 1, 2, 3, 4 or 5, perform the procedure indicated in the table below.

No. Loop Procedure Refer to


W-2407 Loop 1 Paper Jammed in Paper Feed Unit 7.1.2
Paper Jammed in Unit 1 7.1.3
W-2407 Loop 2 Paper Jammed in Unit 1 7.1.3
Paper Jammed in Exposure Section Feed Unit 7.1.4
W-2407 Loop 3 Paper Jammed in Exposure Section Feed Unit 7.1.4
Paper Jammed in Unit 2 7.1.5
W-2407 Loop 4 Paper Jammed in Unit 2 7.1.5
W-2407 Loop 5 Paper Jammed in Unit 4/5 7.1.6

7.1.8 Remaining Paper Length Adjustment after Removing Jammed Paper

q Measure the length of the paper removed.

w In menu 451 “Paper Magazine


Registration”, subtract the measured length 7
from the remaining length in the “Left” box.

PAPER JAMMING
Enter the new remaining length in the “Left”
box (see “Condition Setup and
Maintenance”).

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7.2 Paper Jammed in Processor

7.2.1 Paper Jammed in Processor or Dryer (W-2601)

Processing solution may irritate the eyes and


skin. When handling processing solutions,
wear protective goggles, a rubber apron,
rubber boots and other protective gear as
appropriate to prevent any solution from
coming in contact with the body. Always wash
hands well after handling the processing
solutions.

Processor Cover q Remove the processor cover.

GD1305

Squeegee Rack Cover w Remove the squeegee rack cover.

GD1327

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e Cut the paper at the processor inlet if it is
visible.

Paper
GD1575

Squeegee Rack r Release the lock, lift the squeegee rack


and cut the paper at the No.9 crossover
rack.

PAPER JAMMING
Paper
GD1565

Squeegee Rack t Remove the paper from the squeegee rack.

Paper
GD1566

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No.2 No.1 y Remove the No.1 and No.2 crossover
Crossover Rack Crossover
Rack
racks.

GD1307

Knob u Lift the P1-1 rack approximately 5 cm (2


in.) and turn the knob counterclockwise
until the paper comes out and it can be
removed.
If the knob is too hard to turn, the paper
may be jammed in the P1-1 rack. Remove
the P1-1 rack and the paper.

P1-1 Rack
GD1568

Paper

GD1569

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i Remove the No.3 crossover rack.

Knob o Lift the P1-2 rack approximately 5 cm (2


in.) and turn the knob counterclockwise.
If the knob is hard to turn, remove the P1-2
rack and the paper.

P1-2 Rack
GD1570

Paper

PAPER JAMMING
GD1571

Contamination Prevention Cover !0 Install the contamination prevention cover


over the P1-1 and P1-2 racks.

GD1572

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!1 Try to remove the crossover racks from
No.4 to No.9. If a crossover rack cannot be
removed, it means paper is jammed in the
rack.
Crossover Rack
!2 Cut the paper at the crossover rack that
cannot be removed.

!3 Lift the rack slightly, turn the knob


counterclockwise until the paper comes out
and can be removed.

Paper
GD1573

Paper !4 Remove the remaining paper by hand.

!5 Lift the P2-1 to PS4 racks in this order and


turn the knob counterclockwise
approximately 20 times to make sure there
is no paper in the rack.

!6 Reinstall the No.4 to No.9 crossover racks.

!7 Remove the contamination prevention


GD1574
cover.

!8 Reinstall the No.1 to No.3 crossover racks.

!9 Reinstall the squeegee rack.

@0 Reinstall the squeegee rack and processor


covers.

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7.2.2 Paper Jammed in Cutter Section (W-2602)

Loop Guide Plate q Pull out the paper from the loop guide
section.

w Press the “PROCESSOR DRIVE” [ON/


OFF] key twice.

• The processor is driven and paper in the


processor will be fed out through the dryer
section.

Paper
e Wind the paper being fed out.
GD1576

r Make sure the cutter loop guide plate is


closed.
If the guide plate is opened, insert the
control strip leader or upkeep print into the
cutter section through the loop section to 7
close it.

PAPER JAMMING
IMPORTANT
If the cutter loop guide plate is opened,
error “W-2602” will occur on the next
printing.

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8 NEGATIVE JAMMING IN 135ANL (OPTIONAL)

This Section describes the corrective actions for negative


jamming in the 135ANL.

In the event of negative jamming, the 135ANL stops negative


feed and an error message appears on the monitor of the
scanner.

8.1 Negative Jamming during Pre-scanning ..................... 160

8.2 Negative Jamming during Fine-scanning ................... 162

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8.1 Negative Jamming during Pre-scanning

Negative Holder Cover q Open the negative holder cover.

GD157

Loop Section w Press the button to open the upper guide.

Take care not to damage the negative at the loop


section.

Upper Guide
Lock Release Button
GD158

Release Lever e Pull the release lever as shown in the


figure to release the pressure cover of the
Pressure Cover
film carrier.

GD159

r Remove the negative from the 135ANL.

Negative
GD160

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Pressure Cover Lever t Close the pressure cover and pull the lever
to remove the film carrier.

Film Carrier
GD161

y Reinstall the film carrier.

u Click [OK] on the monitor screen.

• The error message disappears.

i Reinstall the negatives to the negative


holder.

Film Carrier 8
GD162

NEGATIVE JAMMING IN 135ANL (OPTIONAL)


Negative Holder Cover o Close the upper guide and negative holder
cover.
Upper Guide

GD163

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8.2 Negative Jamming during Fine-scanning

Release Lever q Pull the release lever as shown in the


figure to release the pressure cover of the
Pressure Cover
film carrier.

GD159

Loop Guide w Open the negative loop guide on the carrier


inlet guide and remove the negative from
the 135ANL.

Negative
GD164

Loop Guide e Remove the negative from the film carrier.

Negative
GD165

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Pressure Cover Lever r Close the pressure cover and pull the lever
to remove the film carrier.

Film Carrier
GD161

t Reinstall the film carrier.

y Click [OK] on the monitor screen.

• The error message disappears.

u Reinstall the negatives to the negative


holder.

Film Carrier 8
GD162

NEGATIVE JAMMING IN 135ANL (OPTIONAL)


Negative Holder Cover i Close the upper guide and negative holder
cover.
Upper Guide

GD163

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9 STREAK MARKS ON PRINTS AND COUNTERMEASURES

This section describes the corrective actions to take for streake


marks on prints.

9.1 Types of Streak Marks ............................................................ 166


9.1.1 Pressure Cover Section of Auto Film Carrier ....................... 166
9.1.2 Mask Section of Auto Film Carrier ....................................... 166
9.1.3 Mirror Box ............................................................................ 167

9.2 Countermeasures ...................................................................... 168

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9.1 Types of Streak Marks

Dirt or dust adhering to the film carrier may cause streak marks on prints.
Streak marks on the prints may run in the same direction as the paper feed.

9.1.1 Pressure Cover Section of Auto Film Carrier

Dust adheres to the lower section of the


pressure cover opening.
A Distinct streak mark appears.

Dust adheres on the upper section of the


pressure cover opening.
Instead of actual streak marks, the image may
be distorted due to the movement of the dust
caused by the film-cooling air.

9.1.2 Mask Section of Auto Film Carrier

Dust adheres to the mask section.


A thin, colored streak mark appears on the
print due to the nearness of the dust to the
film.

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Dust on the mask has been dragged by film.
Distinct colored, curving streak marks appear
on prints.

This type of streak mark appears when dust is


present during the scanner correction at the
pre-operational check stage, but is not present
during fine scanning.
A dark streak mark appears on prints.

9.1.3 Mirror Box

Dust on the upper surface of the mirror box.


A diffused contoured streak mark appears on 9
print since the dust is not near the surface of

STREAK MARKS ON PRINTS AND COUNTERMEASURES


the film.

167
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9.2 Countermeasures

If streak marks appear on prints, remove the dust or dirt by following the steps
below.
q Clean the mirror box (see “Basic Operating
Instructions”).

w Clean the auto film carrier NC240AG


(see “Basic Operating Instructions”).

e Clean the auto film carrier NC135AG


(see “Basic Operating Instructions”).

Film Receiver r Clean the inside of the film receiver using a


vacuum cleaner.

t Perform “Scanner Correction” of “1 Pre-


operational Check” (see “Basic Operating
Vacuum Cleaner Instructions”).
EZ1836

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10 LIST OF CONSUMABLES

10.1 Scanner ........................................................................................... 170

10.2 Printer Processor ...................................................................... 171

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10.1 Scanner

Scanning Lamp
Part No.: 122S0026

GD1550

Scanner Power Supply Section Air Filter Light Source Section Air Filter Reflector
Part No.: 374D890211C Part No.: 374D895509C Part No.: 602S0001

*Product innovations may result in part number and shape changes without prior notice.

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10.2 Printer Processor

Back Printer Ink Ribbon Cassette


Part No.: 345A9049781

2 pieces

Power Source Section Air Filters


Part No.: 4B5482292

4 pieces

Circulation Filter
Part No.: 376G03101
GD1435

Printer Section Air Filters


8 pieces Part No.: 4B5482292

10
6 pieces

LIST OF CONSUMABLES
Processing Section Heater Cooling Filters
Part No.: 4B5482292

5 pieces

Dryer Section Air Filter


Part No.: 376G02021

GD1436

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11 INDEX

5.1 Index ................................................................................................. 174

5.2 Index of Basic Operating Instructions .......................... 176

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Index

1-Frame Image Display Printing ......................... 2.8 Laser Caution Label Locations on Printer ....... 1.3.3
135ANL (Optional) Negative Catcher Section Laser Radiation Safety ............................. 1.2, 1.2.1
Cleaning .......................................................... 3.9 Laser Warning Label ....................................... 1.2.2
135 Light Source Aperture Table ........................ 3.8 List of Consumables ............................................ 10

Additional Operating Instructions .......................... 2 Main Control Unit ............................................ 1.5.2


Auto Correction ON/OFF .................................. 2.15 Maintenance Schedule ....................................... 5.1
Making Monotone Prints from Color Film ...... 2.13.2
Back Printing Selection and Custom Setup Making Monotone Prints from Monotone Film
Back Printing Display ...................................... 2.3 (for Color Development) ............................. 2.13.1
Basic Operating Precautions ........................... 1.1.1 Manual Shut-off of Printer Power .................... 4.2.3
Black & White Negative Printing ........................ 2.7 Manual Shut-off of Scanner Power ................. 4.2.2
Manual Start-up .................................................. 2.1
Caution Label Locations on Printer/Paper Mask Section of Auto Film Carrier ................... 9.1.2
Processor ..................................................... 1.3.2 Mirror Box ........................................................ 9.1.3
Caution Label Locations on Scanner/Image Monotone Printing ............................................ 2.13
Processor ..................................................... 1.3.1
Caution regarding Electric Shock .................... 1.1.2 Negative Jamming during Fine-scanning ........... 8.2
Center Cropping ................................................. 2.5 Negative Jamming during Pre-scanning ............ 8.1
Certification and Identification Label Locations ... 1.7.1 Negative Jamming in 135ANL (Optional) .............. 8
Certification and Identification Labels ................ 1.7
Cleaning the Densitometer White Board .......... 5.14 Operational Safety and Use Conditions ................ 1
Cleaning the Film Cooling Air Compressor Filter ..... 5.12
Cleaning the Light Source Optical Filters ......... 5.13 Paper Condition Setup ....................................... 3.3
Cleaning the Light Source Section Air Filter ....... 5.3 Paper Feed ...................................................... 2.16
Cleaning the Printer Power Source Section Paper Jammed at Loop 1/2/3/4/5 .................... 7.1.7
Air Filters ......................................................... 5.6 Paper Jammed in Cutter Section (W-2602) .... 7.2.2
Cleaning the Printer Section Air Filters .............. 5.5 Paper Jammed in Exposure Section
Cleaning the Processing Solution Cooling Feed Unit (W-2403) ...................................... 7.1.4
Air Filters ......................................................... 5.7 Paper Jammed in Paper Feed Unit (W-2401) ..... 7.1.2
Cleaning the Scanner Power Supply Section Paper Jammed in Printer ................................... 7.1
Air Filter ........................................................... 5.4 Paper Jammed in Processor .............................. 7.2
Control Strip Preparation ................................. 3.5.1 Paper Jammed in Processor or Dryer (W-2601) ..... 7.2.1
Control Strip Processing .......................... 3.5, 3.5.2 Paper Jammed in Unit 1 (W-2402) .................. 7.1.3
Control Strip Storage and Handling Precautions .... 3.5.3 Paper Jammed in Unit 2 (W-2404) .................. 7.1.5
Countermeasures ............................................... 9.2 Paper Jammed in Unit 4/5 (W-2405/W-2406) ..... 7.1.6
CRT Monitor .................................................... 1.5.1 Paper Jamming ..................................................... 7
CRT Monitor and Main Control Unit Handling Paper Magazine Removal ............................... 7.1.1
Precautions ..................................................... 1.5 Periodical Maintenance and Inspection ................ 5
Custom Setting Selection ................................. 2.17 Power OFF/ON .................................................. 5.2
Cutter Loop Sensor Cleaning ............................. 5.9 Pressure Cover Section of Auto Film Carrier .. 9.1.1
Printer Processor ............................................. 10.2
Daily Maintenance ................................................. 4 Processing Chemical (CP-48S) Handling .......... 1.6
Date/Time Printing .......................................... 2.4.1 Processing Solution Temperature Check ........... 3.4
Dryer Section Air Filter ....................................... 5.8 Production Information ....................................... 3.2

Error Messages and Action to Take ...................... 6 Remaining Paper Length Adjustment after
Removing Jammed Paper ........................... 7.1.8
Forced Printing ................................................. 2.18 Replacing the Circulation Filters ...................... 5.10
Front Printing ...................................................... 2.4 Replenisher Pump Output Measurement ......... 3.10
Room Conditions ................................................ 1.4
Handling Precautions ...................................... 1.6.1 RP-tone Correction .......................................... 2.14

Ink Ribbon Replacement .................................... 4.1 Safety ................................................................. 1.1


IX240 Strip Film Printing .................................... 2.2 Safety Indication ................................................. 1.3
IX240-size Reversal Film Print ........................... 2.6 Scanner ............................................................ 10.1

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Scanning Lamp Position Adjustment .................. 3.7
Scanning Lamp/Reflector Replacement ............. 3.6
Selecting Sharpness Level ............................... 2.12
Setup and Maintenance ........................................ 3
“Setup and Maintenance” Menu Screen ............ 3.1
Sort Data Display/Setting ................................... 2.9
Streak Marks on Prints and Countermeasures ..... 9

Title Printing .................................................... 2.4.2


Tone Adjustment ............................................... 2.11
Turning OFF/ON Printer .................................. 5.2.2
Turning OFF/ON Scanner ............................... 5.2.1
Turning Power OFF in an Emergency ................ 4.2
Turning Power OFF in an Emergency
(Mechanical/Software Abnormality) ............. 4.2.1
Types of Streak Marks ....................................... 9.1

Unexposed Frame-Detection Level Setup ....... 2.10

Washing the Processing Racks ....................... 5.11

11
INDEX

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Index of Basic Operating Instructions

135ANL (Option) Cleaning .............................. 3.2.5 High-speed (Three-frame) Mode ...................... 4.22
135ANL Preparation ........................................ 6.2.1 Holding Conditions ........................................... 4.15
135 Half-size Frame Printing ............................ 4.20
135 Reorder Printing (by Frame No.) ............ 4.17.2 Image Frame Display Mode Change ................. 4.5
135 Reorder Printing (by Frame Order) ........ 4.17.1 Index Printing Setup ......................................... 4.18
135 Reprinting ............................................... 4.16.1 Inserting Film ...................................................... 4.8
135-size Film Installation ................................. 4.8.2 Internal Structure and Paper Feed ..................... 2.2
Interrupting Operation .............................. 6.3, 6.3.2
After Printing ......................................................... 7 IX240 Reorder Printing .................................. 4.17.3
All Process .................................................... 4.23.1 IX240 Reprinting with Batch Retrieval of
All Process and Save Cut ................................ 4.23 Exposure Conditions .................................. 4.16.2
Auto Film Carrier Installation .............................. 4.3 IX240 Reprinting with Individual Exposure
Auto Film Carrier NC135AG Cleaning ............ 3.2.3 Condition Retrieval ..................................... 4.16.3
Auto Film Carrier NC135AG Installation ......... 4.3.2 IX240-size Film Cartridge Installation ............. 4.8.1
Auto Film Carrier NC240AG Cleaning ............ 3.2.2
Auto Film Carrier NC240AG Installation ......... 4.3.1 Laser Caution Label Locations on Printer ....... 1.3.3
Auto Judgement Mode Setup........................ 4.19.2 Laser Printer/Paper Processor (LP2500P) ...... 2.1.2
Laser Radiation Safety ............................. 1.2, 1.2.1
Basic Operating Precautions ........................... 1.1.1 Laser Warning Label ....................................... 1.2.2
Before Printing ...................................................... 3
Main Control Unit ............................................ 1.5.2
Caution Label Locations on Laser Printer/ Memory Indicator ............................................ 2.4.3
Paper Processor .......................................... 1.3.2 Menu Bar ......................................................... 2.4.2
Caution Label Locations on Scanner/ Mirror Box Cleaning ........................................ 3.2.1
Image Processor .......................................... 1.3.1 Mixed-format Printing Setup ............................. 4.19
Caution regarding Electric Shock .................... 1.1.2 Moving the Pointer .......................................... 2.5.2
Certification and Identification Label Multiple Printing ................................................ 4.14
Locations ...................................................... 1.7.1
Certification and Identification Labels ................ 1.7 Negative Preparation ...................................... 6.2.2
Checking .......................................................... 4.11 Negative Removal ........................................... 6.2.4
Cleaning the Magnetic Heads on the Next Timer ON Date/Time Confirmation ......... 7.2.7
Auto Film Carrier NC240AG ........................ 7.2.1 No Paper Remaining in the Printer ................. 7.1.2
Clicking ............................................................ 2.5.3 Normal Printing .................................................. 4.9
Collecting the Waste Solution ......................... 7.2.5 Normal Printing of 135-size Film ..................... 4.9.2
Color Correction ............................................... 4.13 Normal Printing of IX240-size Film .................. 4.9.1
Component Names ............................................ 6.1 Number of Index Prints Setup ............................ 4.4
Compenent Names and Related Function ............ 2
Control Strip Processing ................................. 3.2.8 Operation Keyboard ........................................... 2.3
CRT Monitor .................................................... 1.5.1 Operation Panel ................................................. 2.6
CRT Monitor and Main Control Unit Handling Operational Safety and Use Conditions ................ 1
Precautions ..................................................... 1.5 Original Selection ............................................... 4.7

Density Correction ............................................ 4.12 Paper End ........................................................ 4.24


Discarding the Cuttings ................................... 7.2.2 Paper Magazine Installation ............................ 5.3.2
Discarding the Punching Waste ...................... 7.2.3 Paper Magazine Removal ............................... 5.3.1
Paper Magazine Replacement ........................... 5.3
External View ..................................................... 2.1 Paper Remaining in the Printer ....................... 7.1.1
Paper Rewinding ................................................ 7.1
Film Feed Mode Selection ................................. 4.6 Post-Operational Checks ................................... 7.2
FTPM and Series Scene Printing (IX240) ........ 4.21 Pre-operational Checks ...................................... 3.2
FTPM Printing ............................................... 4.21.1 Print and Paper Size Change and Paper
Function Keys ................................................. 2.4.6 Replacement ...................................................... 5
Print Size Change .............................................. 5.2
General Maintenance ............................................ 8 Print Size Changes for Mixed-format Films ........ 5.1
Print Size Setup ............................................ 4.19.1
Handling Precautions ...................................... 1.6.1 Printing ........................................................... 4, 4.1

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Printing Screen ................................................... 2.4
Printing Status Bar .......................................... 2.4.4
Printing Using the 135 ANL ............................. 6.2.3
Printing with 8.9 cm to 15.2 cm Wide Paper ... 4.2.1
Printing with More than 17.8 cm Wide Paper
or 255 mm Feed Length ............................... 4.2.2
Printintg With Optional 135ANL ..............................
Printing with the 135ANL .................................... 6.2
Processing Chemical (CP-48S) Handling .......... 1.6
Processing Solution Temperature
Confirmation ................................................. 3.2.7
Processor Cover Installation ........................... 3.2.4
PS-R Replenisher Preparation ........................... 8.2

Quick Guide for Basic Key Operations .................. 9

Recording the Daily Processing Volume


Data and Clearing the Data ......................... 7.2.6
Reorder Printing ............................................... 4.17
Replenisher Cartridge Replacement .................. 8.1
Reprinting (Exposure Condition Retrieval) ....... 4.16
Roll Paper Installation ........................................ 5.4
Room Conditions ................................................ 1.4

Safety ................................................................. 1.1


Safety Indications ............................................... 1.3
Save Cut ....................................................... 4.23.2
Scanner Correction ......................................... 3.2.6
Scanner/Image Processor (SP2500) .............. 2.1.1
Selected Frame ............................................... 2.4.1
Selecting Items ................................................ 2.5.1
Series Scene Printing .................................... 4.21.2
Sorter Preparation .............................................. 4.2
Sorting Prints .................................................... 4.10
Starting Processing ......................................... 7.9.3
Status Display Icons ........................................ 2.4.5
Stopping Negative Feed .................................. 6.3.1
System Shut Down .......................................... 7.2.8 11
INDEX
Upkeep Printing ............................................... 3.2.9
Using the Mouse ................................................ 2.5

Washing the Crossover and Squeegee Racks 7.2.4


Waste Solution Treatment .................................. 8.3
Weekly Timer Start-up ........................................ 3.1

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FUJI PHOTO FILM CO., LTD.
26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.

<FUJIFILM ABROAD>
in North America FUJI PHOTO FILM U.S.A., INC.
555 Taxter Road, Elmsford, N.Y. 10523, U.S.A.
FUJI PHOTO FILM CANADA INC.
275 Britannia Road East, Mississauga, Ontario, L4Z 2E7, Canada
FUJI PHOTO FILM HAWAII, INC.
1650 Kalakaua Avenue, Honolulu, Hawaii 96826, U.S.A.
in Europe FUJI PHOTO FILM (EUROPE) G.m.b.H.
Heesenstrasse 31, 40549 Dusseldorf, Germany
FUJI PHOTO FILM (U.K.) LTD.
Fuji Film House, 125 Finchley Road, Swiss Cottage, London NW3 6JH, England
FUJIFILM ESPAÑA, S.A.
Aragon, 180, 08011-Barcelona, Spain
FUJIFILM FRANCE SA
Parc d'Activites du Pas-du-Lac-2, Avenue Franklin, St.Quentin-en-Yvelines Cedex, France
in South America FUJI PHOTO FILM DO BRASIL LTDA.
Avenida Vereador Jose Diniz No. 3.400, Campo Belo-CEP 04.604
Cx. Postal 9.959., São Paulo-SP, Brasil
in Asia FUJI PHOTO FILM CO., LTD., HONG KONG OFFICE
Room 916, Sun Plaza, 28 Canton Road, Tsim Sha Tsui, Kowloon, Hong Kong
FUJI PHOTO FILM (SINGAPORE) PTE. LTD.
10 New Industrial Road, Singapore 536201
FUJI PHOTO FILM (THAILAND) LTD.
S.P. Building, 8th Floor, 388 Phaholyothin Road, Bangkok 10400, Thailand
FUJI PHOTO FILM (MALAYSIA) SDN. BHD.
Letter Box 3, 3rd Floor Office Block 1, Crystal Plaza Lot 4, Jalan 51A/223
46100 Petaling Jaya Selangor Darul Ehsan Malaysia
FUJI PHOTO FILM CO., LTD., TAIPEI OFFICE
Rm. 601, Hung Chong Bldg., No. 38, Sec. 6, Min Chuan E. Rd., Taipei 11412, Taiwan
FUJI PHOTO FILM CO., LTD., SEOUL OFFICE
505-19, Kasan-Dong, Kunchon-Gu, Seoul, Korea 152-020
FUJI PHOTO FILM CO., LTD., BEIJING REPRESENTATIVE OFFICE
Beijing Fortune Bldg. No. 817, 5, Dong Sanhuan Bei-lu, Chaoyang District, Beijing, China 100004
FUJI PHOTO FILM CO., LTD., HO CHI MINH OFFICE
29-31 Ton That Thiep St., Q.I Ho Chi Minh City, Vietnam
FUJI PHOTO FILM CO., LTD., NEW DELHI OFFICE
Le Meridian Commercial Tower 8F Janpath, New Delhi 110001, India
FUJI PHOTO FILM CO., LTD. MANILA OFFICE
24 Sto. Domingo St., Quezon City, Philippines
in Oceania FUJI PHOTO FILM CO., LTD., SYDNEY REPRESENTATIVE OFFICE
c/o Hanimex Pty. Limited, 114 Old Pittwater Road, Brookvale, NSW 2100, Australia
in the Middle East FUJI PHOTO FILM CO., LTD., DUBAI OFFICE
No. 4G-17, L.O.B. No. 4, P.O.BOX 17212, Jebel Ali, Dubai, U.A.E.

Ref.No.PP3-B166E2

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