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 Jeasika Jeyakumar  June 12, 2016  Structures  No Comments
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Introduction

Reinforced concrete is the most commonly used structural material in engineering


construction. Although concrete is strong in resisting compressive stress, it is weak
intention. Hence to withstand tensional stresses, steel is need in concrete. The
reinforcement in concrete may be simple bars or rods bend and tied to a given
schedule with stirrups. The nominal diameters of bars used at site were Y10, Y12,
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Y16, Y20, Y25 and R6.

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Steel is supplied in two basic types. 29,152 likes

1. Mild steel (250 N/mm2)

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2. Tor steel (460 N/mm2)

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Bar code            

Indication of Reinforcement in Drawings Search

Engineering drawings is a language to communicate with details. Therefore there is


a standard to indicate reinforcement in drawing such as,

Type of Equipment use


5Y10- 001- 150:-Which means 5 Number of Tor steel, 10mm Diameter, Bar mark
in construction
001, At 150mm CRS. At                                                      bottom face.

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Bar location can be vary as follows: Preparing Bar schedule


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MACHINERY & EQUIPMENT
Notation for Slab-
Basic things you should
T1 -Top outer layer, T2 -Top second layer know about Bill Of
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Quantity (BOQ)
B1 -Bottom outer layer, B2 -Bottom second layer
Sieve Analysis – Particle
SOIL MECHANICS SURVEYING CEMENT DRAWINGS HYDRALIC size analysis procedure
Cutting and Bending of Bars
What are the type of
contracts?
      There is a steel yard in the site for storing, cutting and bending of bars.
Reinforcement bars are cut into required lengths and bent into required shapes Septic Tank - Types,
shown on the bar schedule either manually or by means of machinery. Design Calculation

        In manual operations, laborers used the bar bending bench on which strong Types of Estimate –
nails are xed and GI pipes with suitable lengths to bend the bars. That is used for Types of estimates that
smaller diameter bars. For bending of larger diameter bars, bar bending machine is prepared on various
used. After bending all reinforcement bars were bundled and clearly numbered stages of a project.
according to the bar mark so that steel xers will not face any di culty when xing
them. Trusses and Types of
trusses

Column and Beam


system in construction

Procurement methods in
Construction Industry

Fig.1 :- Bar bending work

Prepare bar schedule (important considerations)

 Reinforcement Bar Schedule

      Reinforcement Bar Schedule is prepared in a standard manner. The bar bending


schedule should be prepared and it should be submitted to the steel bar steel yard
to cut and to bend the bars for purposes, because bar bending schedule is the
simplest of details what is in the drawings which can easy to under stand for bar
benders. It contains all the details needed for fabrication of steel.Those details are
bar mark, bar type and size, number of units, length of a bar, shape code, distance
between stirrups (column, plinth, beam) etc.

Advantages of the Bar Schedule:

By preparing a bar schedule, and arranging them according to the lengths, it


will lead to an economical bar cutting, reduce the bar cutting wastages.
It is easy to manage the reinforcement stock required for identi ed time
duration.
It will help to fabrication of R/F with structure.

Calculating weight of the steel

 While prepared the bar schedule, we used the unit weight of reinforcement bar.

Nominal Diameter of the bar (mm) Unit weight (kg/m)

R6 0.222

R10 0.610

T10 0.617

T12 0.888
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T16 1.580
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T20 2.469

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T32 6.313

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Table- Unit weight of the bar

It is necessary to be careful about length when preparing bar schedules. In case of


bending, bar length will increased at the bending positions.

Minimization of bar cutting wastage

 In the site several steps were adopted for that purpose. Those are, Use of 12m long
r/f bars rather than using shorter bars. For example 6m bars o cuts of 12m bars
were used to prepare stools, separators etc.

O cuts of larger diameter (25mm) bars-for spacer bars


O cuts of smaller diameter (10mm) bars-for stools

Lapping

     Lapping is required when a bar isn’t long enough or a joint is required. Bars may
be deliberately left short for constructability and transportation concerns. The
preferred method of lapping where the two bars overlap each other for some
minimum distance. This distance is called Lap length. These two bars are in
physical contact and wired together. It does not represent an actual bend in the
bar.

Fig 2: Lapping and cranking detail

Other material used In Reinforcement Works

Binding Wires

R/f bars are jointed with using wires which is called “binding wires”. Hackers are
used to bind these wires.

Cover Blocks

      They were made up of 1:3 ratio of cement mortar. Cover blocks should be
immersed in water for 28 days to get the maximum strength.All the beams were
checked to ensure adequate cover blocks are provided to the bottom and sides of
the beam reinforcement.  Main bars of the columns were adjusted to ensure the
covering requirements before concreting. Stools of correct height were used to
maintain the require gap between top and bottom reinforcement nets and cover
blocks were also provided to bottom reinforcement.


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Fig 3: Cover blocks


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Cover to Reinforcement

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Concrete cover for steel bar is much necessary to protect the steel against
corrosion (rusting) and to provide resistance against re.
For R.C.C. Slab and staircase the cover is 20 mm.
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For RCC column the cover (To stirrups) 30mm.
In case of underground structures the cover is 50 mm.
In case of beams in superstructure (To stirrups) the cover is 25mm.
In case of ground resting oor slab (Top surface) and retaining walls the cover
is 50m.

Stirrups

        Stirrups will be required at areas of high shear, such as bearing points and
below large point loads.  Increasing concrete beam spans, to reduce the need for
additional piers, has resulted in the need for the use of steel stirrups. Concrete
beams vary in depth.  The deeper the beam, the more shear capacity.   When the
depth is not adequate, steel stirrups must be added to increase the shear capacity
of the beam.

        These stirrups are usually one piece of steel that is bent into a rectangular
shape. The stirrup typically wraps around the bottom and top bars of the beams. A
designer should specify the size, spacing and location along the length of the
beam where the stirrups are required.  In my site specify the stirrup dimensions in
our section drawings, so that the stirrup can be manufactured prior to installation.
The installer should be careful to fabricate the stirrup from one piece of steel and
adequately overlap each end.

Fig 4: Bar Schedule for stirrups

Stools

Stools are used to separate the top reinforcement mesh and bottom reinforcement
mesh. Dimension of the Stools could be change as requirement. Those should be
strength enough to bear the loads without changing the gap of two layers. 12 mm
or 16 mm bars are used to make the stools.


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Fig 5: Stools
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Important  points to be checked.

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Size of the bar
Length of the bar
Location of the bar
SOIL MECHANICS SURVEYING CEMENT DRAWINGS HYDRALIC
Position of the bar
Number of bars
Lap lengths
Correct cover of reinforcements and cover blocks
Spacing (in slab reinforcements and stirrups)
Direction of the bars (in slabs)
Dimensions of the element thickness of a slab, depth and width of a beam,
etc…)

Columns, Beams, Slab Reinforcement

Column Reinforcement

      The column reinforcement bars should be stared from the Footing. The upper
column reinforcement bars are cranked at the laps and connected. Special care
should be taken in this to ensure the lap lengths. After erection of main
reinforcements, cover blocks were attached to column reinforcements to maintain
the required cover for column reinforcement. Most of Columns centers were
located at intersections of grid lines.

Stirrup spacing

        According to the Column reinforcement details drawing the reinforcement


detail for a typical internal Column, from to basement to ground oor is as follows.

       Column stirrups were tightened up to beam bottom level and rest is tightened
once beam reinforcement is fabricated. So Bar benders was instructed how to
provide the stirrups. Mark the stirrup spacing from the basement oor level in the
Column main bars with a chalk as follow the detail drawing.

E.g.:

Fig 6:  Section of column Reinforcement



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Bar Schedule for Footing, Column up to DPC and Column.


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E.g-

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SOIL MECHANICS SURVEYING CEMENT DRAWINGS HYDRALIC

Footing

Size – 1000 x 1000 x 250

R/f Details – Y10 at 225 C/C (B) Both ways

Table 1: Schedule for Footing, Column up to DPC and Column

Beam Reinforcement

    Beam is a horizontal structural member resting on two or more supports. It is


used to transfer the load to the columns.Beam reinforcements are arranged after
the construction of beam and slab formwork.

The method adopted for the arrangement of beam reinforcements is as follows:

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    First the top most reinforcement bars are hung over the beam formwork and
then the stirrups are placed and bound at correct positions. Thereafter the bottom
reinforcement bars are placed and bound to the stirrups. After that the rest of the
reinforcement bars and tension bars are inserted into the cage according to
structural drawings. Then cover blocks are xed to bottom and side reinforcements
before placing the concrete.

Consideration for give lap length


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Fig 7: Reinforcement for beams


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    Top reinforcement of the beam shall be lapped at the middle of the span of
between two supports. Bottom reinforcement of the beam shall be lapped at the
end of the span of the two supports. Considering the region where the maximum
bending movement is existing.

        Lapping is did the place which the tension is didn’t act. Normally 2/3 of the
length is choosing for lapping. When lapping top & bottom re-bar, it is better to
follow the following method.Otherwise, it might cause to reduce the concrete
covering thickness of the topmost& bottom most slab reinforcement.

Fig 8: Reinforcement  for beams

Anchorage (bond) in concrete

Because the actual bond stress varies along the length of a bar anchored in a zone
of tension. The main requirement for safety against bond failure is to provide a
su cient extension of the length of the bar beyond the point where the steel is
required to develop its yield stress and this length must be at least equal to its
development length. However, if the actual available length is inadequate for full
development, special anchorages must be provided, such as bends, hooks.

E.g- (Anchorage length 45 d (for top bars),12 d (for bottom bars)) where “d”, “Ø”  is
diameter of the Bar.

Anchorage length Calculation

E.g.:-  20 mm diameter bar

Fig 9: Anchorage length

Bending length = 112.5- (Cover (25 mm)+ Stirrup (10 Ø))

= 72.5mm

Anchorage length (x) = 45 x diameter of the bar(20 Ø)

= 827.5 mm

Bar schedule for Beam


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Table 2: Bar Schedule for Beam

Slab Reinforcement

Slab reinforcement is the most important part of the structure. It is important to


have an idea on slab reinforcement detailing. Following basic thing could be
studied in drawing on slab reinforcement detailing.

DISTRIBUTION BAR REINFORCEMENT


Small diameter bars, usually at right angles to the main reinforcement, intended
to spread a concentrated load on a slab and to prevent cracking.Standard method
used for indicated the slab top & bottom reinforcement.

First step of the xing of slab reinforcement was placed the bottom most R/F (B1)
of the slab. Before placing the re-bar, correct spacing given in the detailing drawing
were marked by using piece of choke on the slab formwork. After placed the (B1)
R/F then placed the (B2) R/F and bound both R/F layers together by using binding
wire. Then cover blocks for bottom most R/F were xed. Finally, Top R/F (T2),
Topmost R/F (T1)& distribution bars were placed according to the drawing and
xed together by using binding wire. Then Stools were xed to separate the both
top & bottom R/F net as ful lled the thickness.

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Fig 10:  Reinforcement of a slab

Bar crank

Bar cranking is the process of bending up the bottom steel bars in upward
direction. It is mainly to prevent upward bending moment near the joint. Also useful
for attaching stirrup bar e ectively. Cranking is also used in two way slabs.

Bar schedule for Slab

Table 3 : Bar schedule for Slab

Bar schedule for some other structures

 Bar schedule for Plinth 


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Table 4: Bar schedule for Plinth

Bar schedule for Sti ener column, Sill beam and Lintel beam


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Table 5: Bar schedule for Sti ener column, Sill beam and Lintel beam
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SOIL MECHANICS SURVEYING CEMENT DRAWINGS HYDRALIC
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Mirza Waqas
thanks its very helpfull for me...
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Sutharsan Vaithiyanathan
Thank you :)
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Abdulkuddhus Kms
Excellent Answer
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Sutharsan Vaithiyanathan
Thank you :)
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Tahir Mahmood
thanks brother
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Sutharsan Vaithiyanathan
:)
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Engr Khuram Khan Baloch


VIP
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Binay Kumar Sheel


God bless you for this type of knowledge
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Sutharsan Vaithiyanathan
Thank you :)
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