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Richard Kwatnoski, et al
Frankford Arsenal
Philadelphia, Pennsylvania
June 1973
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National Technical Information Service
0. S. DEPARTMENT OF COMMERCE
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V
AD
MEMORANDUM REPORT M73-I2-1
by
RICHARD KWATNOSKI
o ROBERT McHUGH
June 1972
i
31
DISI »OSITION INSTR UCTIONS
RICHARD KWAl'NOSKI
ROBERT McK'JGH
• 'U^ORI OMr it. TOTAL I.C. OF PA.CCJ lb. NO. OF RCF*
Tune 1972- 5
M. CONTRACT OR CRANT NO. t . ORIGINATOR'* REPORT NUM*RERIS)
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MEMORANDUM REPORT M73-12-1
by
RICHARD KWATNOSKI
ROBERT McHUGH
m
Approved for public release; distribution unlimited.
June 1973
ABSTRACT
I
An analytical study was conducted by the Ballistics and Analytics
'. IJranch, Frankford Arsenal, for the purpose of developing a new, low
„'
engineering risk, low impulse ammunition concept as a potential can-
didate for the Future Rifle System (FRS). The ammunition for thiB new
system, designated as Future Ammunition for Burst-Rifle Launch
(FABRL), was analytically developed as a 37. 1 grain, AR2 shape,
5. 56 mm projectile with the same muzzle velocity and trajectory as
the standard 5. 56 mm M193 projectile. A large number of candidate
FABRli designs were generated and analyzed, and several of the designs
appear very promising for meeting required performance criteria for
the rifle role. In addition, one design could be considered for both
the rifle and machine gun roles.
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FOREWORD
iii
TABLE OF CONTENTS
I •« w
INTRODUCTION
CONCEPT ANALYSIS
DISCUSSION
CONCLUSIONS 18
RECOMMENDATIONS M!
REFERENCES
DISTRIBUTION L')
List of Illustrations
Figure
iv
Lift of Illustrations - Cont'd _. „
figure Paj£
List of Tables
Table
1
INTRODUCTION
CONCEPT ANALYSIS
1
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1. 5. 56 mm caliber,
2. 18. 6 inch barrel travel,
3. Trajectory comparable to the M193 ball bullet, and
4. Muzzle velocity of 3270 fps (same as the Ml93).
2
M. J. Piddington, T. H. Oertel, E. L. Herr, and W.J. Bruchey,
''Experimental Ballistic Properties of Selected Projectiles of Possible
Interest in Small Arms" (U), Ballistic Research Laboratories Memoran-
dum Report No. 2194, June 1972. (CONFIDENTIAL
^"Interior Ballistics of Guns, " Army Materiel Command Pamphlet
AMCP 706-150, February 1965.
r.
TABLE I.
Ballistic and Physical Parameters
1. Caliber 5. 56 mm 5. 56 mm
2. Muzzle velocity 3270. 0 fps 3270. 0 fps
3. Projectile weight 37.1 gr 55. 0 gr
4. L/D ratio S.5 3.3
5. Ballistic coefficient (C7) 0.126 0.126
6. Form factor 0.845 1.241
7. Barrel travel 18.6 in. 18.6 in.
8. Charge weight 15.0gr 28. 5 gr
9. Average peak chamber
pressure 39.5 kpsi 52.0 kpsi
10. Muzzle impulse 0.80 lb-bee 1.23 lb-sec
!
}
L
Frangible, Ball, M22. The frangible material used for the M22 bullet
was a lead/bakelite composite (50 percent each material, by volume).
The density of the frangible material was fixed at 1189 grains/Inch5.
Lead or iron powder could be used with the bakelite (or any other
suitable plastic).
TABLE II.
Materials and Densities Used in FABRL Design Stvdy
Density
Material (gr/in.3)
Steel I960
Lead 2846
Uranium 4402
Gilding metal 2226
Plastic 278
Composite (frangible) 1189
DISCUSSION
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!• It is recognized that certain engineering problem areas are
\ associated with a number of the FABRL designs. These problem
• areas will be addressed as development progrecaes. For example,
the potential problem of securing a gilding metal cup on the base and
bourrelet of design 4 (Figure 6) must be addressed. FABRL designs
2 {Figure 4) and 3 (Figure 5) are presented to illustrate extreme con-
ditions of plastic thickness on the bourrelet of the steel bullet. A
modification of these two designs may prove mere desirable than
either of the two extreme conditions.
Designs 8 (Figure 10) and 9 (Figure 11) would not present significant
problems in the manufacture of experimental quantities. However, in
mass production, the forming of cavities in solid steel and the necessity
for copper plating could prove detrimental.
AI30 worthy of note are some of the extremely high twist rates
required for a number of the designs (Appendix A). Some of these
twist rates could be stretching the state-of-the-art in barrel manu-
facture. This problem area v/ill be addressed with Rock Island Ars«-n;il
as the program progresses. In addition, the high twist rates required
for stable launch of several FABRL designs may cause problem are.is
in bullet structural integrity, especially those with plastic engraving
surfaces. However, a plastic bourrelet should offer reduced barrel
erosion.
17
CONCLUSIONS
REC OMMENDATIONS
18
c. Conducting teats to evaluate FABRL accuracy, bullet
integrity, trajectory, lethality, and penetration.
2. Given the data from 1 c rbove, and coupled with the data con-
tained herein, an extensive systems analysis study should be conducted
to assess the merits of the FABRL concept as a contender for the Future
Rifle Program.
19
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APPENDIX A
Twist Rate Estimates
3
8fflx2
T =
pd3 Cj^Sgly
where:
T = Twist rate (inches/turn)
Sg - Gyroscopic stability factor (assumed equal to 1.50)
p = Air density (assumed equal to the standard density of
0. 3 gr/cu in. )
d = Projectile diameter (assumed equal to 0. 2235 in. )
Ix = Axial moment of inertia (gr-in.a)
Iy = Transverse moment of inertia (gr-in.2)
'•fo* - Static moment coefficient (per radian)
A
L. C. MacAllister, et ai, "A Compendium of Ballistic Properties
of Projectiles of Possible Interest in Small Arms, " Ballistic Re-
search Laboratories Report No. 1532, February 1971.
4
"Design for Control of Projectile Flight Characteristics, " Army
Materiel Command Pamphlet AMCP 706-242, September 1966.
^A. J. Semeister, "Important Moments of General Axisymetric
Cartridge and Projectile Configurations, " Frankford Arsenal
Report R-2031, December 1971.
20
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In addition, the static moment coefficient (Cj^) was calculated from
the formula shown below.
s
'Ma CM
*a (CP-CG)
where:
= Normal force coefficient (estimated value of 2.78
'Na per radian)
CP = Center of pressure in calibers from the base
(estimated value of 2.42)
CG = Center of gravity in calibers from the base
(calculated for each FABRL design)
The formula for calculating the twist rate required for the stable
launch of each FABRL design now reduces to the following.
42.42 Ix
T =
^|ly (2.42 - CG)
The barrel twist rates required for stable launch of the FABRL
designs are shown in Table A-1 below.
TABLE A-L
Twist Rates Required for Stable Launch of FABRL Designs
a
Calibers from ba3e.
21
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APPENDIX B
Drag-reducing Fumcr Effects
22
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| 75 percent base drag reduction, The 1100-meter range if the usual
range of Interest for machine gun engagements. Figure B-3 illustrates
| that the FABRL with a 50 percent effective fumer has a ballistic co-
efficient virtually equal to that of the much heavier and identically
! shaped 55 grain AR2 projectile. Figure B-4 shows that the FAdRL
with 75 percent effective fumer has more striking energy beyond
• 670 meters than the 55 grain AR2 projectile.
t
Based upon experimental data, Ballistic Research Laboratories
determined the striking energy the 55-grain copper plated steel AR2
shape projectile requires to penetrate a helmet with liner.2 Figure
B-4 illustrates that the FABRL with 75 percent, or even 50 percent,
base, drag reduction will penetrate a helmet with liner beyond 1100
meters.
23
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REFERENCES
28