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DAHEJ PETROCHEMICAL

COMPLEX

ONGC Petro additions Ltd.


Dual Feed Cracker Unit
EIL
SEZ, Dahej, Gujarat, India & Associated Units JOB NO. 6987

Page: 1 of 2

INDEX

Block Diagram

Process Flow Diagram

11-DFCU
12-PGHU
13-BDEU (Overview)
14-BzEU (Overview)

D 06 29.02.11 End of Detail Engineering M. Andre B. Sasse M. Andre


D 05 27.11.09 End of Basic Engineering C. Kuth Th. Bezold C. Kuth
C 04 27.10.09 After Wrap Up Meeting V.H. Bui Th. Bezold C. Kuth
C 03 11.08.09 After Completion of Process Calculation Th. Bezold S. McCracken M. Andre
C 02 19.06.09 Issue including CO-001 to CO-006 C. Kuth S. McCracken M. Andre
C 01 06.03.09 Issue for Basic Design C. Kuth T. Bezold M. Andre
Status Issue Date Reason for Issue / Remark Prepared Checked Approved OPaL/EIL

ENGINEERING Linde Proj. No.: 3110 A9NK


DIVISION Linde Project Code : DAHEJ

Samsung Proj. No.: SC 2252


Samsung Job Code : OPaL

Contract No / PO No.: Item No.:


MR/OW/MM/DFC/02/2007 N/A
Contractor Doc. No.: Company Doc. No.:
&AA-00-P-LD 1001 6987-LEPC1-AA-00-PO-LD 1001

Intellectual property rights reserved - refer to protection notice ISO 16016


Dahej Petrochemicals Complex DFCU & AU Page 2of 2

6987-LEPC1-AA-00-PO-LD 1001 Block Diagram, Process Flow Diagram Issue: 06

Content:

• List of PFD Symbols and Abbreviations


(&AA-P-FA 1001, 6987-LEPC1-AA-PO-FA 1001)
• List of PFD Documents
¾ 11-DFCU (&AA-P-LD 1002, 6987-LEPC1-AA-PO-LD 1002)
¾ 12-PGHU (&AA-P-LD 1003, 6987-LEPC1-AA-PO-LD 1003)
¾ 13-BDEU (&AA-P-LD 1004, 6987-LEPC1-AA-PO-LD 1004)
¾ 14-BzEU (&AA-P-LD 1005, 6987-LEPC1-AA-PO-LD 1005)
• List of PFD Revisions
¾ 11-DFCU (&AA-P-LR 1001, 6987-LEPC1-AA-PO-LR 1001)
¾ 12-PGHU (&AA-P-LR 1002, 6987-LEPC1-AA-PO-LR 1002)
¾ 13-BDEU (&AA-P-LR 1003, 6987-LEPC1-AA-PO-LR 1003)
¾ 14-BzEU (&AA-P-LR 1004, 6987-LEPC1-AA-PO-LR 1004)
• Block Diagram
(&AA-P-FD 1001, 6987-LEPC1-AA-PO-FD 1001)
• Process Flow Diagrams
¾ 11-DFCU (&AA-P-FF xx.x, 6987-LEPC1-AA-PO-FF XXXX)
¾ 12-PGHU (&AA-P-FF xx.x, 6987-LEPC1-AA-PO-FF XXXX)
¾ 13-BDEU (&AA-P-FF xx.x, 6987-LEPC1-AA-PO-FF XXXX)
¾ 14-BzEU (&AA-P-FF xx.x, 6987-LEPC1-AA-PO-FF XXXX)

xx.x: Sheet No acc. to Contractor's Process Section


XXXX: Sheet No acc. to Company's Process Section

Intellectual property rights reserved - refer to protection notice ISO 16016 Page: 2 of 2
PROCESS STREAM
STRAIGHT TUBE HEAT EXCHANGER
BL BATTERY LIMIT FEED
25-001
Stream names included in the PFDs
are included in the detailed
VERTICAL VESSEL HORIZONTAL VESSEL VESSEL WITH BOOT SEPARATOR BL BATTERY LIMIT PRODUCT material balances

STAND ALONE STAND ALONE WITH BOOT DOUBLE PIPE


Header
BL BATTERY LIMIT BIDIRECTIONAL HEADER

FIXED ROOF TANK FLOATING ROOF TANK SPHERICAL TANK BASIN


VENT TO ATM

INSERTED INTEGRATED PUT ON


FUNNEL

3 CHAMBER DECANTER COALESCER DECANTER WITH BOOT DEAERATOR


UTILITY / EFFLUENT CONNECTION

SPECIAL HEAT EXCHANGER AIR COOLER CONTROL VALVE SHUT OFF VALVE INSTRUMENT / CONTROLLER

CC
OPEN CLOSED (NNF)
1 2 3 4 2 3 4
ACTUATED GENERAL

M CC

PLATE & FRAME PLATE FIN SPIRAL WOUND AIR COOLER FINNED TUBE
ADSORBER ADSORBER STATION MANUAL WITH MOTOR

P
CONTROL LOOP

3 WAY ACTUATED PNEUMATIC

SIGNAL SELECTOR/CALCULATOR
REACTOR WITH TRAYS BLOCK IN KETTLE BATH VAPORIZER EVAPORATIVE COOLER COOLING TOWER 3 WAY MANUAL CHECK VALVE
ADIABATIC REACTOR ISOTHERMAL REACTOR

COLUMN
INSTRUMENT / CONTROLLER CLASSIFICATION LETTERS
A

STEAM TURBINE GENERAL COMPRESSOR CENTRIFUGAL COMPRESSOR LIQUID SEAL COMPRESSOR A


FIRST LETTER SUCCEEDING LETTERS

A MEASURED VARIABLE MODIFIER READOUT/P.FUNCT.OUTPUT FUNCTION MODIFIER

A ANALYSIS ALARM
B
B
B
C CONTROL

EXPANDER POSITIVE DISPLACEMENT PUMP BLOWER POS. DISPLACEMENT COMPRESSOR C D DIFFERENTIAL

M E

M F FLOW RATE RATIO, (FRACTION)

G
1 section 2 sections
3 sections, H MANUAL HIGH
with trays and with packing
Barrel Pump CENTRIFUGAL PUMP Submerged Pump GAS TURBINE various section types, I INDICATE
demister
chimney tray
J

L LEVEL LOW

M MIDDLE,INTERMED.

Package Unit O

P PRESSURE, VACUUM
EJECTOR FILTER SILENCER
Q QUANTITY INTEGRATE; TOTALIZE
ELEVATED FLARE GROUND FLARE FIRED HEATER PACKAGE UNIT
R RECORD

S SPEED, FREQUENCY SAFETY SWITCH

T TEMPERATURE TRANSMIT
STATC MIXER MIXING NOZZLE DRIPLEG U MULTIVARIABLE MULTIFUNCTION MULTIFUNCTION MULTIFUNCTION

V VALVE, DAMPER, LOUVER

W WEIGHT, FORCE

X UNCLASSIFIED X AXIS UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED


ELECTRICAL HEATER WITH SHELL INTEGRATED ELECTRICAL HEATER STACK Y Y AXIS RELAY, COMP., CONV.
CONDENSATE LIFT SYSTEM STEAM TRAP
Z POSITION, DIMENSION Z AXIS DRIVER, ACT., CONTR.

Please note: D 06 23.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
PFD symbols indicate only principle functionality D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM

but not type, quantity or way of technical implementation. C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Bezold C. Kuth M.Andre Issue for Basic Design LIST OF PFD SYMBOLS AND ABBREVIATIONS Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FA 1001 6987-LEPC1-AA-PO-FA 1001
DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS
UNIT DATE UNIT DATE

P-LR 1001 List of PFD Revisions 11-DFCU 1/C 2/C 3/C 4/C 5/D 6/D P-FF 82-11-602 82 Condensate System 1/C 2/C 3/C 4/C 5/D 6/D
-/- 19.06.09 11.08.09 27.10.09 27.11.09 28.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 01-11-101 01 - 03 Cracking Furnace Units 1/C 2/C 3/C 4/C 5/D 6/D P-FF 83-11-603 83 BFW System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 07.08.09 16.10.09 27.11.09 28.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 04-11-102 04 - 05 Cracking Furnace Units 1/C 2/C 3/C 4/C 5/D 6/D P-FF 84.1-11-701A 84 Fuel Gas System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 07.08.09 16.10.09 27.11.09 28.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 07-11-103 06 - 08 Cracking Furnace Units 1/C 2/C 3/C 4/C 5/D 6/D P-FF 84.2-11-701B 84 Fuel Gas System 1/D
Process Flow Diagram 06.03.09 19.06.09 07.08.09 16.10.09 27.11.09 28.02.11 Process Flow Diagram 08.02.11

P-FF 15-11-104 15 Furnace Tie-In 1/C 2/C 3/C 4/C 5/D 6/D P-FF 85.1-11-702A 85 Utility & Chemical Dosing System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 07.08.09 16.10.09 27.11.09 23.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 25.1-11-201A 25 Feed Preheating 1/C 2/C 3/C 4/C 5/D 6/D P-FF 85.2-11-702B 85 Utility & Chemical Dosing System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 25.2-11-201B 25 Feed Preheating 1/C 2/C 3/C 4/C 5/D 6/D P-FF 85.3-11-702C 85 Utility & Chemical Dosing System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 23.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 27-11-202 27 Oil Fractionation 1/C 2/C 3/C 4/C 5/D 6/D P-FF 86-11-703 86 Regeneration System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 23.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 28-11-203 28 Water Scrubbing 1/C 2/C 3/C 4/C 5/D 6/D P-FF 90-11-704 90 Blow Down System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 23.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 30.1-11-204A 30 Process Steam System 1/C 2/C 3/C 4/C 5/D 6/D P-FF 92-11-705 92 Cooling Water System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 30.2-11-204B 30 Process Steam System 1/C 2/C 3/C 4/C 5/D 6/D P-FF 93-11-706 93 Fire Fighting System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 31.1-11-301A 31 Cracked Gas Compression 1/C 2/C 3/C 4/C 5/D 6/D P-FF 95-11-707 95 Decoking Air System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 31.2-11-301B 31 Cracked Gas Compression 1/C 2/C 3/C 4/C 5/D 6/D P-FF 97.1-11-708A 97 Slop, Sewage, Mech. Waste Water Treatment 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11 Process Flow Diagram 06.03.09 18.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 34-11-302 34 Caustic Scrubbing 1/C 2/C 3/C 4/C 5/D 6/D P-FF 97.2-11-708B 97 Slop, Sewage, Mech. Waste Water Treatment 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 35.1-11-303A 35 Spent Caustic Oxidation 1/C 2/C 3/C 4/C 5/D 6/D P-FF 97.3-11-708C 97 Slop, Sewage, Mech. Waste Water Treatment 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11 Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 35.2-11-303B 35 Spent Caustic Oxidation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 24.02.11

P-FF 37-11-304 37 Precooling and Drying 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11

P-FF 38-11-305 38 C2/C3 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11

P-FF 39-11-306 39 C2 Hydrogenation 1/C 2/C 3/C 4/C 5/D 6/D


Process Flow Diagram 06.03.09 19.06.09 11.08.09 27.10.09 27.11.09 24.02.11

P-FF 40-11-401 40 Low Temperature Section 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11

P-FF 41-11-402 41 C1/C2 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 25.11.09 24.02.11

P-FF 43-11-403 43 C2H4/C2H6 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 24.02.11

P-FF 44.1-11-404A 44 Ethylene Refrigerant Cycle 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11

P-FF 44.2-11-404B 44 Ethylene Refrigerant Cycle 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 24.02.11

P-FF 46-11-406 46 Propylene Refrigerant Cycle 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 24.02.11

P-FF 49-11-407 49 PSA Plant 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 24.02.11

P-FF 51-11-501 51 C3/C4 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 52-11-502 52 C3 Hydrogenation 1/C 2/C 3/C 4/C 5/D 6/D


Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 54-11-503 54 C3 Stripping 1/C 2/C 3/C 4/C 5/D 6/D


Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 55-11-504 55 C3H6/C3H8 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 56-11-505 56 Gasoline Stabilization 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 18.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 57-11-506 57 C4/C5 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 80.1-11-601A 80 Steam System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 18.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 80.2-11-601B 80 Steam System 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

A Released for Plant Concept/Proposal D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
B Released for Basic Engineering D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C Released for Engineering Design C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
E Released for Detail Engineering C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations Proj. No. 3110A9NK Samsung Job No: SC 2252 ONGC Petro additions Ltd. EIL
PP1 DFCU-11 Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
Z As Built C 01 06.03.09 T. Bezold C. Kuth C. Kuth Issue for Basic Design Dahej
LIST OF PFD DOCUMENTS 11-DFCU
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LD 1002 6987-LEPC1-AA-PO-LD 1002
DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS
UNIT DATE UNIT DATE

P-LR 1002 List of PFD Revisions 12-PGHU 1/C 2/C 3/C 4/C 5/D 6/D
-/- 19.06.09 11.08.09 27.10.09 27.11.09 28.02.11

P-FF 61-12-101 61 Gasoline Hydrogenation I 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 62-12-102 62 C6/C7 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 63-12-103 63 C8/C9 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 16.10.09 27.11.09 25.02.11

P-FF 64-12-104 64 Gasoline Hydrogenation II 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

P-FF 65-12-105 65 C5/C6 Separation 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

A Released for Plant Concept/Proposal D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
B Released for Basic Engineering D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C Released for Engineering Design C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
E Released for Detail Engineering C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations Proj. No. 3110A9NK Samsung Job No: SC 2252 ONGC Petro additions Ltd. EIL
PP2 PGHU-12 Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
Z As Built C 01 06.03.09 T. Bezold C. Kuth C. Kuth Issue for Basic Design Dahej
LIST OF PFD DOCUMENTS 12-PGHU
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LD 1003 6987-LEPC1-AA-PO-LD 1003
DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS
UNIT DATE UNIT DATE

P-LR 1003 List of PFD Revisions 13-BDEU (Overview) 1/C 2/C 3/C 4/C 5/D 6/D
-/- 19.06.09 11.08.09 27.10.09 27.11.09 28.02.11

P-FF 58-13-101 58 Butadiene Extraction Unit 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

A Released for Plant Concept/Proposal D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
B Released for Basic Engineering D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C Released for Engineering Design C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
E Released for Detail Engineering C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations Proj. No. 3110A9NK Samsung Job No: SC 2252 ONGC Petro additions Ltd. EIL
PP3 BDEU-13 Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
Z As Built C 01 06.03.09 T. Bezold C. Kuth C. Kuth Issue for Basic Design Dahej
LIST OF PFD DOCUMENTS 13-BDEU (OVERVIEW)
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LD 1004 6987-LEPC1-AA-PO-LD 1004
DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS DOC.-NO. PROC DOC.-TITLE ISSUE / STATUS
UNIT DATE UNIT DATE

P-LR 1004 List of PFD Revisions 14 BzEU (Overview) 1/C 2/C 3/C 4/C 5/D 6/D
-/- 19.06.09 11.08.09 27.10.09 27.11.09 28.02.11

P-FF 67-14-101 67 Benzene Extraction Unit 1/C 2/C 3/C 4/C 5/D 6/D
Process Flow Diagram 06.03.09 19.06.09 11.08.09 26.10.09 27.11.09 25.02.11

A Released for Plant Concept/Proposal D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
B Released for Basic Engineering D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C Released for Engineering Design C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
E Released for Detail Engineering C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations Proj. No. 3110A9NK Samsung Job No: SC 2252 ONGC Petro additions Ltd. EIL
PP4 BZEU-14 Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
Z As Built C 01 06.03.09 T. Bezold C. Kuth C. Kuth Issue for Basic Design Dahej
LIST OF PFD DOCUMENTS 14-BZEU (OVERVIEW)
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LD 1005 6987-LEPC1-AA-PO-LD 1005
PU PFD Label Issue No. Description Remarks PU PFD Label Issue No. Description Remarks

01 -
P-FF 01-11-101 06 001 FI added 35 P-FF 35.1-11-303A 06 001 Heater Condensate connection added
03
01 -
P-FF 01-11-101 06 002 Remarks changed 35 P-FF 35.1-11-303A 06 002 Nitrogen stream added
03
04 -
P-FF 04-11-102 06 001 Flow indicator added 35 P-FF 35.1-11-303A 06 003 Remark "2" changed
05
04 -
P-FF 04-11-102 06 002 Remarks changed 35 P-FF 35.1-11-303A 06 004 Valve type changed and FC removed
05
06 -
P-FF 07-11-103 06 001 FI added 35 P-FF 35.1-11-303A 06 005 Spare pump added
08
06 -
P-FF 07-11-103 06 002 Remarks changed 35 P-FF 35.1-11-303A 06 006 change to open shelter with ejector
08

15 P-FF 15-11-104 06 001 Silencer added 35 P-FF 35.2-11-303B 06 001 Offgas stream from BzEU added

15 P-FF 15-11-104 06 002 Modified symbol for coke basin 37 P-FF 37-11-304 06 001 Remarks changed

15 P-FF 15-11-104 06 003 change of remarks 37 P-FF 37-11-304 06 002 Change of analyser sequence

15 P-FF 15-11-104 06 004 Elavator Pit and Ejector added 37 P-FF 37-11-304 06 003 Change of analyser sequence

25 P-FF 25.1-11-201A 06 001 Change of name for filters 37 P-FF 37-11-304 06 004 Filter name changed

27 P-FF 27-11-202 06 001 Remark deleted 37 P-FF 37-11-304 06 005 Flare connection added

27 P-FF 27-11-202 06 003 New fuel oil connection 38 P-FF 38-11-305 06 001 new line for start-up

28 P-FF 28-11-203 06 001 Rerouting of line to dripleg 38 P-FF 38-11-305 06 002 new line for start-up

28 P-FF 28-11-203 06 002 Changed to Corrosion inhibitor 38 P-FF 38-11-305 06 003 control point for PC has been changed

28 P-FF 28-11-203 06 003 Additional injection nozzle 38 P-FF 38-11-305 06 004 TC deleted

28 P-FF 28-11-203 06 004 Remark deleted 38 P-FF 38-11-305 06 005 Remark deleted

28 P-FF 28-11-203 06 005 FQ added 39 P-FF 39-11-306 06 001 Change of Analyser Position

28 P-FF 28-11-203 06 006 Change of Routing Connection point of 28-019 moved 39 P-FF 39-11-306 06 002 name changed from LC to LS

28 P-FF 28-11-203 06 007 change of tie-in point 39 P-FF 39-11-306 06 003 Change of analyser sequence

30 P-FF 30.1-11-204A 06 001 change of stream point connected to stripper 39 P-FF 39-11-306 06 004 Control configuration changed

30 P-FF 30.1-11-204A 06 002 change from HC to FC 39 P-FF 39-11-306 06 005 Remarks changed

30 P-FF 30.1-11-204A 06 003 Changed Name to Corrosion Inhibitor 39 P-FF 39-11-306 06 006 Spare ejector added

30 P-FF 30.1-11-204A 06 004 Changed Name to Corrosion Inhibitor 39 P-FF 39-11-306 06 007 Filter name changed

30 P-FF 30.1-11-204A 06 005 Remark deleted 40 P-FF 40-11-401 06 001 New Line for Ethylene Off-Spec BOG from Tank

30 P-FF 30.2-11-204B 06 001 Citric acid nozzle instead of sulfuric acid 43 P-FF 43-11-403 06 001 new control philosophy for ethane recycle

30 P-FF 30.2-11-204B 06 002 Remark deleted 44 P-FF 44.1-11-404A 06 001 Start-up line added

31 P-FF 31.1-11-301A 06 001 Hotgas Bypass stream and valve added 44 P-FF 44.2-11-404B 06 001 Change of flare connection

31 P-FF 31.1-11-301A 06 002 Bypass stream and valve added 44 P-FF 44.2-11-404B 06 002 Filling line added

31 P-FF 31.1-11-301A 06 003 Remarks changed 44 P-FF 44.2-11-404B 06 003 Hotgas Bypass connection added

31 P-FF 31.2-11-301B 06 001 Remarks changed 44 P-FF 44.2-11-404B 06 004 Hotgas Bypass remak added

Bypass stream and valve added (31-035, 31-037 and Change from Condensate Lifter to Pump with
31 P-FF 31.2-11-301B 06 002 46 P-FF 46-11-406 06 001
CV31) associated equipment

34 P-FF 34-11-302 06 001 Remarks changed 46 P-FF 46-11-406 06 002 new line for start-up

34 P-FF 34-11-302 06 002 Flare connection for sealgas concept added 46 P-FF 46-11-406 06 003 new line for start-up

34 P-FF 34-11-302 06 003 Valve CV15 added 46 P-FF 46-11-406 06 005 Hotgas Bypass added

34 P-FF 34-11-302 06 004 Purge filling line added (34-036) 46 P-FF 46-11-406 06 006 Hotgas Bypass remark added

Only the changes of the last valid D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
issue are being shown. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculation PP1 DFCU-11 Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 -/- -/- -/- -/- LIST OF PFD REVISIONS 11-DFCU Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LR 1001 6987-LEPC1-AA-PO-LR 1001
PU PFD Label Issue No. Description Remarks PU PFD Label Issue No. Description Remarks

46 P-FF 46-11-406 06 007 Routing of condensed propylene changed 85 P-FF 85.1-11-702A 06 003 Revision of Dosing Concept

49 P-FF 49-11-407 06 001 Flue Gas stream added 85 P-FF 85.1-11-702A 06 005 Revision of Dosing Concept

49 P-FF 49-11-407 06 002 Connection point of 49-026 changed 85 P-FF 85.1-11-702A 06 007 Revision of Dosing Concept

49 P-FF 49-11-407 06 003 PC and control connections added 85 P-FF 85.1-11-702A 06 008 Dosing Unit 5 deleted

51 P-FF 51-11-501 06 001 Remark deleted 85 P-FF 85.1-11-702A 06 009 Change to stationary dosing unit

52 P-FF 52-11-502 06 001 Control connection added 85 P-FF 85.1-11-702A 06 010 Remark changed

52 P-FF 52-11-502 06 002 Filling line added 85 P-FF 85.3-11-702C 06 001 Change of pump type

52 P-FF 52-11-502 06 003 Reactor filling line added 85 P-FF 85.3-11-702C 06 002 Change of pump type

56 P-FF 56-11-505 06 001 Remark deleted 85 P-FF 85.3-11-702C 06 003 New Pump

57 P-FF 57-11-506 06 001 Change of remark 85 P-FF 85.3-11-702C 06 004 Changed PC to FC

80 P-FF 80.1-11-601A 06 001 DLP Steam Header added 85 P-FF 85.3-11-702C 06 005 Changed PC to FC

80 P-FF 80.1-11-601A 06 002 Silencer name changed 85 P-FF 85.3-11-702C 06 006 FQ and valve deleted

80 P-FF 80.1-11-601A 06 003 Silencer name changed 86 P-FF 86-11-703 06 001 HS added

80 P-FF 80.1-11-601A 06 004 Silencer name changed 86 P-FF 86-11-703 06 002 Changed LC to LS

80 P-FF 80.1-11-601A 06 005 Silencer name changed 90 P-FF 90-11-704 06 001 MP Steam connection added

80 P-FF 80.2-11-601B 06 001 MP Steam connection added 90 P-FF 90-11-704 06 002 Flare connections and FQ added

80 P-FF 80.2-11-601B 06 002 New LP steam connection 97 P-FF 97.1-11-708A 06 001 New fuel oil connection

80 P-FF 80.2-11-601B 06 003 New LP steam connection 97 P-FF 97.1-11-708A 06 002 Remarks changed

80 P-FF 80.2-11-601B 06 004 New LP steam connection 97 P-FF 97.1-11-708A 06 003 Pit and ejector for surface water ejector added

80 P-FF 80.2-11-601B 06 005 New LP steam connection 97 P-FF 97.1-11-708A 06 004 Pit and ejector for surface water ejector added

80 P-FF 80.2-11-601B 06 006 New LP steam connection 97 P-FF 97.1-11-708A 06 005 Pit and ejector for surface water ejector added

80 P-FF 80.2-11-601B 06 007 New LP steam connection 97 P-FF 97.1-11-708A 06 006 Pit and ejector for surface water ejector added

82 P-FF 82-11-602 06 001 Heater Condensate streams added 97 P-FF 97.3-11-708C 06 001 separate BL line from 11-VV-713

82 P-FF 82-11-602 06 002 Heater condensate stream added 97 P-FF 97.3-11-708C 06 002 stream added

82 P-FF 82-11-602 06 003 Change of control philosophy 97 P-FF 97.3-11-708C 06 003 stream added

83 P-FF 83-11-603 06 001 Remark deleted 97 P-FF 97.3-11-708C 06 004 Stream added

83 P-FF 83-11-603 06 002 Silencer added 97 P-FF 97.3-11-708C 06 005 Stream added

84 P-FF 84.1-11-701A 06 001 Change from Double Pipe to TEMA Type Exchanger 97 P-FF 97.3-11-708C 06 006 Stream added

84 P-FF 84.1-11-701A 06 002 Flue Gas stream added 97 P-FF 97.3-11-708C 06 007 Stream added

84 P-FF 84.1-11-701A 06 003 Change of PFD name

84 P-FF 84.1-11-701A 06 004 stream rerouted

84 P-FF 84.1-11-701A 06 005 Quench Water streams added

84 P-FF 84.1-11-701A 06 006 Quench Water streams added

84 P-FF 84.1-11-701A 06 007 stream rerouted

85 P-FF 85.1-11-702A 06 001 Revision of Dosing Concept

85 P-FF 85.1-11-702A 06 002 Revision of Dosing Concept

Only the changes of the last valid D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
issue are being shown. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculation PP1 DFCU-11 Proj. No. 3110A9NK
C 01 -/- -/- -/- -/- LIST OF PFD REVISIONS 11-DFCU Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LR 1001
PU PFD Label Issue No. Description Remarks

61 P-FF 61-12-101 06 001 Remark deleted

61 P-FF 61-12-101 06 002 C7+ Fraction Start-up line rerouted

62 P-FF 62-12-102 06 001 Remark deleted

62 P-FF 62-12-102 06 002 Connection point changed

62 P-FF 62-12-102 06 003 Corrosion Inhibitor added

63 P-FF 63-12-103 06 001 New nozzle for inhibitor injection

63 P-FF 63-12-103 06 002 Additional remark

63 P-FF 63-12-103 06 003 C7+ Fraction Start-up line added

64 P-FF 64-12-104 06 001 One shell deleted

64 P-FF 64-12-104 06 002 Heater Condensate stream added

65 P-FF 65-12-105 06 001 Remark deleted

65 P-FF 65-12-105 06 002 Corrosion Inhibitor added

Only the changes of the last valid D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
issue are being shown. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations PP2 PGHU-12 Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 -/- -/- -/- -/- LIST OF PFD REVISIONS 12-PGHU Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LR 1002 6987-LEPC1-AA-PO-LR 1002
PU PFD Label Issue No. Description Remarks

58 P-FF 58-13-101 06 001 stream is now shown on PFF 84.2

58 P-FF 58-13-101 06 002 stream is now shown on PFF 84.2

Only the changes of the last valid D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
issue are being shown. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of the Process Calculations PP3 BDEU-13 Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 -/- -/- -/- -/- LIST OF PFD REVISIONS 13-BDEU (OVERVIEW) Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LR 1003 6987-LEPC1-AA-PO-LR 1003
PU PFD Label Issue No. Description Remarks

67 P-FF 67-14-101 06 001 Stream rerouted to sour gas flare

Only the changes of the last valid D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
issue are being shown. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations PP4 BZEU-14 Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 -/- -/- -/- -/- LIST OF PFD REVISIONS 14 BZEU (OVERVIEW) Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-LR 1004 6987-LEPC1-AA-PO-LR 1004
Fire Fighting Decoking Air Slop, Sewage,
System System Mech. Waste Water
Treatment
11-700 93 11-700 95 11-700 97

Steam System Condensate System BFW System Utility & Regeneration Blow Down System Cooling Water
Chemical Dosing System System
System
11-600 80 11-600 82 11-600 83 11-700 85 11-700 86 11-700 90 11-700 92

Caustic Scrubbing Spent Caustic Propylene Furnace Tie-In Fuel Gas System
Oxidation Refrigerant Cycle BL
11-300 34 11-300 35 11-400 46 11-100 15 11-700 84 Fuel Gas

BL
C2H6 - Recycle
C2
BL
C3 CH4 Recycle

BL C2 Recycle
C4
Feed Preheating Cracked Gas Precooling and C2/C3 Separation C2 Hydrogenation Low Temperature C1/C2 Separation C2H4/C2H6 Ethylene
BL Compression Drying Section Separation Refrigerant Cycle BL
Naphtha (LAN) 25 31 37 38 39 40 41 43 44
11-200 11-300 11-300 11-300 11-300 11-400 11-400 11-400 11-400 Ethylene
BL
Naphtha (ARN)

C3H8 - Recycle

C3/C4 Separation C3 Hydrogenation C3 Stripping C3H6/C3H8


Cracking Furnace Separation
Units BL
11-500 51 11-500 52 11-500 54 11-500 55 Propylene
11-100 01 - 08

H2

PSA Plant
BL
H2 11-400 49 Hydrogen

Oil Fractionation Water Scrubbing C4/C5 Separation Butadiene


Extraction Unit BL
11-200 27 11-200 28 11-500 57 13-100 58 Butadiene

C4 - Recycle

C6 - Recycle Intermediate C6 recycle storage deleted

C5 - Recycle

H2 C5/C6 Cut

Process Steam Gasoline Gasoline C6/C7 Separation C8/C9 Separation Gasoline C5/C6 Separation Benzene
System Stabilization Hydrogenation I Hydrogenation II Extraction Unit BL
C7+ 64 65 67
11-200 30 11-500 56 12-100 61 12-100 62 12-100 63 12-100 12-100 14-100 Benzene

BL
Pyrolysis Gasoline

BL
C9+ Fraction

BL
CBFS

D 06 23.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 27.10.09 C. Kuth T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
Intermediate Tank - OSBL by others C 03 11.08.09 S. McCracken T. Bezold M. Andre After Completion of Process Calculations Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Bezold C. Kuth M. Andre Issue for Basic Design BLOCK DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FD 1001 6987-LEPC1-AA-PO-FD 1001
Stream Name 01-101 01-209 01-221 01-241 01-301 01-411 01-461 01-531 01-881 01-901
Description Ethane Cracked Gas Cracked Gas Cracked Gas Process Steam Boiler Feed Water Boiler Feed Water VHP Steam Flue Gas Fuel Gas
Total Mass Flow kg/h 44054 642 61675 61675 17622 60768 3316 63476 128946 5766
Temperature °C 60.00 835.60 357.66 200.14 185.00 113.00 113.00 505.00 140.29 23.00
Pressure abs. bar 7.40 1.85 1.77 1.70 7.90 145.00 145.00 108.00 1.00 4.20
Fluid Phase VAP VAP VAP VAP VAP LIQ1 LIQ1 VAP VAP VAP
Flow Rate kg/h 44054 642 61675 61675 17622 60768 3316 63476 128946 5766
kmol/h 1446 34 3257 3257 978 3373 184 3523 4778 633
m³/h 5177 1691 96488 75292 4474 64 3.5 1928 164012 3706
Mol. Mass kg/kmol 30.46 18.94 18.94 18.94 18.02 18.02 18.02 18.02 26.99 9.11
Density kg/m³ 8.51 0.38 0.64 0.82 3.94 955.42 955.42 32.92 0.79 1.56
Dyn. Visc. mPa s 0.010 0.032 0.020 0.016 0.016 0.242 0.242 0.030 0.021 0.011

11-BL-101 - 11-BL-103
FI 01-881
Flue Gas
01-411
15
AI
9)
11-WL-111 - 11-WL-113
Boiler Feed Water CO
P-FF 15-11-104 PC AC NOx
O2 O2 7)
M
SOx
15
P-FF 15-11-104
Decoking Gas
7)
01-101 M
15
15
Ethane FPH-1
P-FF 15-11-104 FC FC 8)11) P-FF 15-11-104
Cracked Gas

01-241
15) AI
15 Cracked Gas
C3/C4 Fraction
01-461

ECO-1
P-FF 15-11-104 FC
FC
FC
15
FPH-2
Dimethyldisulfide
P-FF 15-11-104 FFC FFC 11-EE-101 - 11-EE-103
01-301
15 ECO-2
Process Steam
P-FF 15-11-104 11-WL-101 - 11-WL-103
FC FC
HTC-1
06
15 001
Decoking Air
P-FF 15-11-104 11-YS-101 - 11-YS-103 VHPSS-1
FI

15
VHPSS-2
TC 01-531 VHP Steam
11-EU-101 E/F/G/H - 11-EU-103 E/F/G/H P-FF 15-11-104
11-EU-101 A/B/C/D - 11-EU-103 A/B/C/D TC 01-221
2) HTC-2 2)
PI PI
3)
PI PI
3)
11-VV-101 - 11-VV-103
1) 1) LC
01-209
6) 6)
TC TC
Combustion Air Combustion Air 10)
14)
15
P-FF 15-11-104
AI Blowdown Water
Conductivity
Atm. 5) PC 5) Atm.
13) 13) PC
P-FF 84.1-11-701A AI FM FM
P-FF 84.1-11-701A AI
Atm. Atm.

PC PC Remarks:
FI 4)
11-FF-101 - 11-FF-103 4)
01-901 1) Onehundredandninetytwo (192) Laval nozzles per furnace (one (1) per each coil inlet).
15 Combustion Air Combustion Air 2) Onehundredandeightyfour (184) local PI + eight (8) DCS monitored PI (one (1) per coil group) per furnace
Fuel Gas Atm. Atm. (i.e. one (1) PI per each coil inlet).
P-FF 15-11-104 12) 12) 3) Two (2) DCS monitored PI per furnace.
4) Floor burners: Eight (8) control loops per furnace (one (1) per coil group, four (4) per firebox);
FI Double block and bleed per firing zone (8 per furnace).
PC 5) Sidewall burners: Two (2) control loops per furnace (one (1) per firebox);
Pilots Double block and bleed per firebox.
6) Thirtytwo (32) DCS monitored TI (four (4) per coil group) + Twentyfour (24) spare local thermoelements
(three (3) per coil group) per furnace. All of them tubeskin measurements.
7) Cracked gas and decoking gas valve electronically interlocked.
8) Two (2) analysers for all furnaces, switch over automatically.
9) One (1) analysis per furnace. 06
10) Coke trap. 002
11) Cracked Gas: H2, CH4, C2H2, C2H4, C2H6, C3H4, C3H6, C3H8, Sum C4.
12) Twentyfour (24) pilot burners with upstream automatic valves per furnace, i.e. one (1) for each 2nd floor burner;
manual ignition of pilots. Block and bleed per firing zone (8 zones per furnace).
13) Twentyfour (24) flame monitoring (FM) devices per furnace, i.e. one (1) for each pilot burner.
14) Special Type.
11-BL-101 - 11-BL-103 11-EE-101 - 11-EE-103 11-EU-101 A/B/C/D - 11-EU-103 A/B/C/D 11-EU-101 E/F/G/H - 11-EU-103 E/F/G/H 11-FF-101 - 11-FF-103 11-VV-101 - 11-VV-103 11-WL-101 - 11-WL-103 11-WL-111 - 11-WL-113 11-YS-101 - 11-YS-103
15) C3/C4-Feed for Furnace 11-FF-103 only.
Flue Gas Fan Secondary Quench Primary Quench Primary Quench Cracking Furnace Steam Drum VHP-Steam Silencer Flue Gas Silencer Desuperheater
Exchanger Exchanger Exchanger

D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
Case: 1 11-FF-101 - 11-FF-103: Ethane Cracking D 05 27.11.09 S. Walter C. Geipel C. Geipel End of Basic Engineering PROCESS FLOW DIAGRAM
11-FF-104 - 11-FF-106: Naphtha Cracking
C 04 16.10.09 S. Walter C. Geipel C. Geipel After wrap-up meeting DFCU & AU
11-FF-107: C3/C4 Cracking
ONGC Petro additions Ltd. EIL
11-FF-108: Standby C 03 07.08.09 C. Geipel J. Feigl J. Feigl After Completion of Process Calculation 01 - 03 CRACKING FURNACE UNITS Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 C. Geipel J. Feigl J.Feigl Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Stream data relates to SOR conditions
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 01 6987-LEPC1-11-101
Stream Name 04-101 04-209 04-221 04-301 04-411 04-441 04-531 04-881 04-901
Description Naphtha Cracked Gas Cracked Gas Process Steam Boiler Feed Water Boiler Feed Water VHP Steam Flue Gas Fuel Gas
Total Mass Flow kg/h 72665 1135 108997 36332 71013 4640 74943 180726 8082
Temperature °C 80.00 836.30 379.84 185.00 113.00 113.00 505.00 138.92 23.00
Pressure abs. bar 9.60 1.88 1.70 7.90 145.00 145.00 108.00 1.00 4.20
Fluid Phase LIQ1 VAP VAP VAP LIQ1 LIQ1 VAP VAP VAP
Flow Rate kg/h 72665 1135 108997 36332 71013 4640 74943 180726 8082
kmol/h 855 45 4314 2017 3942 258 4160 6696 887
m³/h 113 2205 137632 9225 74 4.9 2277 228911 5195
Mol. Mass kg/kmol 85.01 25.27 25.27 18.02 18.02 18.02 18.02 26.99 9.11
Density kg/m³ 642.10 0.51 0.79 3.94 955.42 955.42 32.92 0.79 1.56
Dyn. Visc. mPa s 0.221 0.033 0.021 0.016 0.242 0.242 0.030 0.021 0.011

FI
04-881
11-BL-104 - 11-BL-105
04-411 Flue Gas
15
Boiler Feed Water AI
9)
CO
11-WL-114 - 11-WL-115
P-FF 15-11-104 PC AC NOx
O2 O2
SOx
04-101
15
Naphtha FPH
P-FF 15-11-104 FC FC
11-WI-124 - 11-WI-125
11-WI-114 - 11-WI-115
ECO 11-WL-104 - 11-WL-105
FC FC

15
Decoking Air HTC-1A 06
P-FF 15-11-104 001
FFC FFC

04-301 FI
15
Process Steam DSS 15
P-FF 15-11-104 VHP Steam
FC P-FF 15-11-104

15 HTC-1B
Dimethyldisulfide
P-FF 15-11-104

VHPSS-1
11-YS-104 - 11-YS-105 8) 10)
04-441
AI
Cracked Gas
11-WI-104 - 11-WI-105 7)
VHPSS-2 M
04-531 04-221
15
TC TC P-FF 15-11-104
Decoking Gas
11-EU-104 A/B/C/D - 11-EU-105 A/B/C/D 11-EU-104 E/F/G/H - 11-EU-105 E/F/G/H M
7)
3) HTC-2 3)
2) 2) 15
PI PI PI PI P-FF 15-11-104
TC Cracked Gas
A
1) 1)
04-209 B
6) 6) LC
TC FC FI
Combustion Air TC Combustion Air
15
11-VV-104 - 11-VV-105 Pyrolysis Oil
P-FF 15-11-104

Atm. 15
Atm. 5) PC PC 5)
12) 12) 13) P-FF 15-11-104
P-FF 84.1-11-701A AI FM FM AI Blowdown Water
P-FF 84.1-11-701A AI
Conductivity
Atm. Atm.

PC PC
FI 4) 11-FF-104 - 11-FF-105 4) Remarks:
04-901
15 Combustion Air Combustion Air 1) Onehundredandninetytwo (192) Laval nozzles per furnace (one (1) per each coil inlet).
Fuel Gas 2) Fourty (40) local PI (five (5) per each coil group) + eight (8) DCS monitored PI (one (1) per coil group) per furnace.
P-FF 15-11-104 11) 3) Two (2) DCS monitored PI per furnace.
11) Atm. Atm. 4) Floor burners: Eight (8) control loops per furnace (one (1) per coil group, four (4) per firebox);
FI Double block and bleed per firing zone (8 per furnace).
5) Sidewall burners: Two (2) control loops per furnace (one (1) per firebox);
PC
Double block and bleed per firebox.
Pilots
6) Thirtytwo (32) DCS monitored TI (four (4) per coil group) + Twentyfour (24) spare local thermoelements
(three (3) per coil group) per furnace. All of them tubeskin measurements.
7) Cracked gas and decoking gas valve electronically interlocked.
8) Two (2) analysers for all furnaces, switch over automatically. 06
9) One (1) analysis per furnace. 002
10) Cracked Gas: H2, CH4, C2H2, C2H4, C2H6, C3H4, C3H6, C3H8, Sum C4.
11) Twentyfour (24) pilot burners with upstream automatic valves per furnace, i.e. one (1) for each 2nd floor burner;
manual ignition of pilots. Block and bleed per firing zone (8 zones per furnace).
12) Twentyfour (24) flame monitoring (FM) devices per furnace, i.e. one (1) for each pilot burner.
11-BL-104 - 11-BL-105 11-EU-104 A/B/C/D - 11-EU-105 A/B/C/D 11-EU-104 E/F/G/H - 11-EU-105 E/F/G/H 11-FF-104 - 11-FF-105 11-VV-104 - 11-VV-105 11-WI-104 - 11-WI-105 11-WI-114 - 11-WI-115 11-WI-124 - 11-WI-125 11-WL-104 - 11-WL-105 11-WL-114 - 11-WL-115 11-YS-104 - 11-YS-105
13) Special Type.
Flue Gas Fan Quench Exchanger Quench Exchanger Cracking Furnace Steam Drum Quenchfitting Mixing Nozzle Mixing Nozzle VHP Steam Silencer Flue Gas Silencer Desuperheater

D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
Case: 1 11-FF-101 - 11-FF-103: Ethane Cracking D 05 27.11.09 S. Walter C. Geipel C. Geipel End of Basic Engineering PROCESS FLOW DIAGRAM
11-FF-104 - 11-FF-106: Naphtha Cracking
C 04 16.10.09 S. Walter C. Geipel C. Geipel After wrap-up meeting DFCU & AU
11-FF-107: C3/C4 Cracking
ONGC Petro additions Ltd. EIL
11-FF-108: Standby C 03 07.08.09 C. Geipel J. Feigl J. Feigl After Completion of Process Calculation 04 - 05 CRACKING FURNACE UNITS Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 C. Geipel J. Feigl J.Feigl Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Stream data relates to SOR conditions
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 04 6987-LEPC1-11-102
Stream Name 07-181 07-209 07-221 07-301 07-411 07-441 07-531 07-881 07-901
Description C3/C4- Fraction Cracked Gas Cracked Gas Process Steam Boiler Feed Water Boiler Feed Water VHP Steam Flue Gas Fuel Gas
Total Mass Flow kg/h 70612 1030 98856 28245 74603 2737 76594 165767 7413
Temperature °C 60.00 869.90 378.73 185.00 113.00 113.00 505.00 147.95 23.00
Pressure abs. bar 9.30 1.86 1.70 7.90 145.00 145.00 108.00 1.00 4.20
Fluid Phase VAP VAP VAP VAP LIQ1 LIQ1 VAP VAP VAP
Flow Rate kg/h 70612 1030 98856 28245 74603 2737 76594 165767 7413
kmol/h 1427 45 4287 1568 4141 152 4252 6142 813
m³/h 3627 2282 136588 7172 78 2.9 2327 214342 4765
Mol. Mass kg/kmol 49.49 23.06 23.06 18.02 18.02 18.02 18.02 26.99 9.11
Density kg/m³ 19.47 0.45 0.72 3.94 955.42 955.42 32.92 0.77 1.56
Dyn. Visc. mPa s 0.009 0.033 0.021 0.016 0.242 0.242 0.030 0.021 0.011

FI 07-881 11-BL-106 - 11-BL-108


07-411 Flue Gas
15
Boiler Feed Water
AI
9)
CO
11-WL-116 - 11-WL-118
P-FF 15-11-104 PC AC NOx
O2 O2
SOx

15 14)
Naphtha FPH
P-FF 15-11-104 FC FC FC FC
07-181
15
C3/C4- Fraction
P-FF 15-11-104 ECO
11-WI-126 - 11-WI-128
11-WL-106 - 11-WL-108
14) 11-WI-116 - 11-WI-118
FC FC
06
15 001
HTC-1A
Ethane
P-FF 15-11-104 FC FC
FI
15
DSS 15
Decoking Air
P-FF 15-11-104 FFC FFC VHP Steam
P-FF 15-11-104
07-301
15
Process Steam HTC-1B
P-FF 15-11-104 FC

15
Dimethyldisulfide 11-YS-106 - 11-YS-108 VHPSS-1 8) 10)
P-FF 15-11-104 07-441
AI
Cracked Gas
07-531
11-WI-106 - 11-WI-108 7)
VHPSS-2 M
07-221
15
Decoking Gas
TC TC P-FF 15-11-104
7)
11-EU-106 A/B/C/D - 11-EU-108 A/B/C/D 3) 11-EU-106 E/F/G/H - 11-EU-108 E/F/G/H
M
3) 2) HTC-2 2) 15
PI PI PI PI
Cracked Gas
TC P-FF 15-11-104
A
1) 1) B
07-209
6) LC FC FI
6)
TC TC
Combustion Air Combustion Air 15
Pyrolysis Oil
11-VV-106 - 11-VV-108 P-FF 15-11-104

15
13) P-FF 15-11-104
Atm. 5) 5) Blowdown Water
PC PC Atm.
P-FF 84.1-11-701A AI 12) 12) P-FF 84.1-11-701A AI AI
FM FM Conductivity
Atm. Atm.
Remarks:
PC PC 1) Onehundredandninetytwo (192) Laval nozzles per furnace (one (1) per each coil inlet).
FI 2) Onehundredandeightyfour (184) local PI + eight (8) DCS monitored PI (one (1) per coil group) per furnace
07-901
4) 11-FF-106 - 11-FF-108 4) (i.e. one (1) PI per each coil inlet).
15 Combustion Air Combustion Air 3) Two (2) DCS monitored PI per furnace.
Fuel Gas 11) 11) 4) Floor burners: Eight (8) control loops per furnace (one (1) per coil group, four (4) per firebox);
P-FF 15-11-104 Atm. Atm. Double block and bleed per firing zone (8 per furnace).
5) Sidewall burners: Two (2) control loops per furnace (one (1) per firebox);
FI
PC Double block and bleed per firebox.
6) Thirtytwo (32) DCS monitored TI (four (4) per coil group) + Twentyfour (24) spare local thermoelements
Pilots
(three (3) per coil group) per furnace. All of them tubeskin measurements.
7) Cracked gas and decoking gas valve electronically interlocked.
8) Two (2) analysers for all furnaces, switch over automatically.
9) One (1) analysis per furnace. 06
10) Cracked Gas: H2, CH4, C2H2, C2H4, C2H6, C3H4, C3H6, C3H8, Sum C4. 002
11) Twentyfour (24) pilot burners with upstream automatic valves per furnace, i.e. one (1) for each 2nd floor burner;
manual ignition of pilots. Block and bleed per firing zone (8 zones per furnace).
12) Twentyfour (24) flame monitoring (FM) devices per furnace, i.e. one (1) for each pilot burner.
13) Special Type.
11-BL-106 - 11-BL-108 11-EU-106 A/B/C/D - 11-EU-108 A/B/C/D 11-EU-106 E/F/G/H - 11-EU-108 E/F/G/H 11-FF-106 - 11-FF-108 11-VV-106 - 11-VV-108 11-WI-106 - 11-WI-108 11-WI-116 - 11-WI-118 11-WI-126 - 11-WI-128 11-WL-106 - 11-WL-108 11-WL-116 - 11-WL-118 11-YS-106 - 11-YS-108 14) Switchable.
Flue Gas Fan Quench Exchanger Quench Exchanger Cracking Furnace Steam Drum Quenchfitting Mixing Nozzle Mixing Nozzle VHP Steam Silencer Flue Gas Silencer Desuperheater

D 06 28.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
Case: 1 11-FF-101 - 11-FF-103: Ethane Cracking D 05 27.11.09 S. Walter C. Geipel C. Geipel End of Basic Engineering PROCESS FLOW DIAGRAM
11-FF-104 - 11-FF-106: Naphtha Cracking
C 04 16.10.09 S. Walter C. Geipel C. Geipel After wrap-up meeting DFCU & AU
11-FF-107: C3/C4 Cracking
ONGC Petro additions Ltd. EIL
11-FF-108: Standby C 03 07.08.09 C. Geipel J. Feigl J. Feigl After Completion of Process Calculation 06 - 08 CRACKING FURNACE UNITS Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 C. Geipel J. Feigl J.Feigl Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Stream data relates to SOR conditions
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 07 6987-LEPC1-11-103
Stream Name 15-070 25-020 25-027 25-034 27-001 27-019 30-031 80-500 83-013 84-029
Description Blowdown Water C3/C4- Fraction Ethane Naphtha Cracked Gas Heavy Pyrolysis Oil Process Steam VHP Steam Boiler Feed Water Fuel Gas
Total Mass Flow kg/h 10479 70505 132476 218090 2518676 1868738 229108 513472 523951 51023
Temperature °C 275.30 60.77 60.00 80.05 225.55 185.00 185.00 500.00 115.80 28.47
Pressure abs. bar 60.00 9.30 7.30 7.60 1.45 7.65 7.90 102.50 145.00 4.58
Fluid Phase VAP LIQ1 VAP VAP LIQ1 VAP LIQ1 LIQ1 VAP VAP LIQ1 VAP
Flow Rate kg/h 1879 8600 70505 132476 218090 810942 1707733 1868738 229108 513472 523951 51023
kmol/h 104 477 1424 4348 2597 30179 6014 7014 12717 28502 29084 5600
m³/h 61 11.3 3640 15791 328 860816 1630 1754 58998 16373 550 30641
Mol. Mass kg/kmol 18.02 18.02 49.51 30.47 83.98 26.87 283.96 266.44 18.02 18.02 18.02 9.11
Density kg/m³ 30.87 758.83 19.37 8.39 664.37 0.94 1047.73 1065.55 3.88 31.36 953.29 1.67
Dyn. Visc. mPa s 0.020 0.099 0.009 0.010 0.200 0.016 14.641 26.969 0.016 0.030 0.236 0.011
Fuel Gas
11-VV-701
84-029
84
Fuel Gas
P-FF 84.1-11-701A
Boiler Feed Water
11-PC-602 83-013
83
Boiler Feed Water
P-FF 83-11-603 Process Steam

11-EE-210 30-031
30 11-VV-712, 11-VV-714
Process Steam 97
P-FF 30.1-11-204A Decoking Air Surface Water Contaminated
11-LZ-714 P-FF 97.3-11-708C
95
11-JA-101
Decoking Air
P-FF 95-11-707 Naphtha
80
11-EE-202 25-034 LP Steam
25 P-FF 80.2-11-601B
Naphtha
P-FF 25.2-11-201B 3) 06
Ethane
004
11-EE-205 25-027
25
Ethane
P-FF 25.1-11-201A
C3/C4 Fraction
11-EE-204 25-020
25 06
C3/C4- Fraction 001
P-FF 25.1-11-201A
Heavy Pyrolysis Oil 11-WL-19201
11-EE-209 27-019
27
Heavy Pyrolysis Oil
P-FF 27-11-202 DMDS
AI
2)
11-LZ-701 CO2
85
Dimethyldisulfide
P-FF 85.1-11-702A
11-GJ-100

Cracking Furnace Cracking Furnace Cracking Furnace Cracking Furnace Cracking Furnace Cracking Furnace Cracking Furnace Cracking Furnace 06
11-FF-101 11-FF-102 11-FF-103 11-FF-104 11-FF-105 11-FF-106 11-FF-107 11-FF-108 002
1) 11-VV-712, 11-VV-714
Service Water Decoking Waste Water
Coke 97
Decoking Gas 11-VV-100P-FF 97.3-11-708C
15-070 11-VV-604
82
Blowdown Water Blowdown Water
P-FF 82-11-602
80-500
80
VHP Steam VHP Steam
P-FF 80.1-11-601A

27-001 11-CC-201
27
Cracked Gas Cracked Gas
P-FF 27-11-202

11-GJ-100 11-JA-101 11-VV-100


Decoking Cyclone Furnace Elevator Coke Basin
Pit Ejector

1) Coke to be removed periodically. D 06 23.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Sampling point to be as close as possible to cyclone. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
3) Pit for furnace elevator 06 C 04 16.10.09 S. Walter C. Geipel C. Geipel After wrap-up meeting
003 DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 07.08.09 C. Geipel J. Feigl J. Feigl After Completion of Process Calculation 15 FURNACE TIE-IN Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 C. Geipel J. Feigl J.Feigl Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 15 6987-LEPC1-11-104
Stream Name 25-003 25-004 25-005 25-011 25-020 25-027 25-029 25-038 25-045 25-051 25-053 25-061 25-065 25-121 25-130 25-806 55-024 58-006
Description Propane C3/C4- Fraction C3/C4- Fraction Ethane C3/C4- Fraction Ethane Butane Propane Ethane Ethane C3/C4- Fraction Butane Liquid Ethane Butane Ethane Gaseous Ethane Propane Recycle C4 Raffinate Recycle
Total Mass Flow kg/h 6000 70505 70505 132504 70505 132476 20875 33875 0 0 0 20875 48118 14875 132476 18758 9502 18249
Temperature °C 40.00 36.45 52.22 2.71 60.77 60.00 5.00 40.00 60.00 35.84 60.77 5.03 -0.42 5.40 35.84 -0.46 34.70 43.00
Pressure abs. bar 16.70 11.00 10.70 7.76 9.30 7.30 7.88 16.70 21.05 7.56 9.30 7.00 24.55 11.00 7.56 24.55 12.00 11.00
Fluid Phase LIQ1 LIQ1 VAP VAP VAP VAP LIQ1 LIQ1 VAP VAP VAP LIQ1 LIQ1 LIQ1 VAP VAP LIQ1 VAP LIQ1 LIQ1
Flow Rate kg/h 6000 70505 70505 132504 70505 132476 20875 33875 0 0 0 20875 48118 14875 132476 18695 62 1928 7574 18249
kmol/h 136 1424 1424 4349 1424 4348 361 766 0 0 0 361 1602 257 4348 631 2.1 44 170 323
m³/h 12.8 137 2936 11789 3640 15791 36 72 0 0 0 36 120 26 13940 402 0.2 74 15.6 32.4
Mol. Mass kg/kmol 44.24 49.51 49.51 30.47 49.51 30.47 57.84 44.24 30.04 30.47 49.51 57.84 30.04 57.84 30.47 29.64 30.04 44.02 44.68 56.42
Density kg/m³ 469.48 513.42 24.02 11.24 19.37 8.39 575.22 469.48 25.94 9.50 19.37 575.01 401.61 575.34 9.50 46.47 401.69 25.87 484.66 563.94
Dyn. Visc. mPa s 0.083 0.105 0.009 0.009 0.009 0.010 0.161 0.083 0.011 0.010 0.009 0.161 0.058 0.161 0.010 0.010 0.058 0.009 0.090 0.131

80 TC 11-KC-401
44
LP Steam 25-045
P-FF 80.2-11-601B PC Ethane Filling
P-FF 44.2-11-404B
25-044 11-EE-206 11-CC-301
34
FQ PC PC Ethane Filling
P-FF 34-11-302
25-806
BL
25-130 Fuel Gas System
Gaseous Ethane 25-051
84
11-CC-403 P-FF 37-11-304 TC
43-010 Ethane
43 80 P-FF 80.2-11-601B Flare P-FF 84.1-11-701A
Ethane Recycle LP Heater Condensate 80 11-VV-302
P-FF 43-11-403 P-FF 80.2-11-601B 65
11-EP-301 LP Steam Ethane
37-030
37 H P-FF 65-12-105
Ethane Recycle PC 11-VV-207
P-FF 37-11-304 06 TC AI 25
001 TC PC CH4 PC PC Ethane
FQ C2 L P-FF 25.2-11-201B
1)
11-WG-21101/2 25-014 C3 25-027
15
25-065 25-066 25-067 11-EP-301 25-068 25-011 11-EE-407 25-012 Ethane
BL
11-EE-205
P-FF 37-11-304 P-FF 46-11-406
P-FF 15-11-104
Liquid Ethane
2)
11-WG-21201 11-XT-201 11-PC-712
25
Methanol
25-003

80 FC P-FF 25.2-11-201B
FC
LP Heater Condensate
FQ B P-FF 80.2-11-601B
Dimethyldisulfide
25-038 25-002
BL B A
P-FF 55-11-504 Signal Selector Flare FC
Propane
11-VV-410, 11-VV-408 C
46 80 FC
80

25-053
Propane Filling LP Steam
P-FF 46-11-406 LP Steam P-FF 80.2-11-601B AI H
P-FF 80.2-11-601B PC C2 PC PC
L C3
11-CC-503 55-024 25-004 25-005 25-019 C4 25-020
55 15
Propane Recycle
Flare
11-EE-203 11-EE-204 C3/C4- Fraction
P-FF 55-11-504 P-FF 15-11-104
LC TC
FQC

Intermediate Storage Tank 80 80


25-121

BL LP Heater Condensate LP Heater Condensate


P-FF 80.2-11-601B P-FF 80.2-11-601B
C4 Raffinate Recycle H 11-CC-203
A
25-094

PC 28
13-BDEU 58-006 Hydrocarbons
58 PC
L P-FF 28-11-203
C4 Raffinate Recycle
P-FF 58-13-101 11-VV-201

25-029
BL 11-VV-302
Butane 31
LC C4- Fraction
FQ P-FF 31.1-11-301A
25-061

FC FC
11-PC-201 A/S 11-EE-201
25-031
25
Butane
P-FF 25.2-11-201B

11-VV-201 11-EE-203 11-EE-204 11-EE-205 11-EE-206 11-PC-201 A/S


Butane Feed Drum C3/C4 Vaporizer C3/C4 Preheater Ethane Preheater Ethane Start-up Butane Feed Pump
Evaporator

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Dual Strainer
2) Strainer D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 25 FEED PREHEATING Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 25.1 6987-LEPC1-11-201A
Stream Name 25-032 25-034 25-035 25-402 25-404 25-406 58-018 65-130 67-003
Description Naphtha Naphtha Naphtha Naphtha (ARN) Naphtha (LAN) Naphtha C4/C5 Fraction RecycleC5 Fraction Recycle C6 Fraction Recycle
Total Mass Flow kg/h 218090 218090 218090 150000 37500 187500 166 14831 9630
Temperature °C 50.00 80.05 22.50 20.00 20.00 20.16 35.00 42.47 40.00
Pressure abs. bar 9.90 7.60 10.20 6.01 6.01 3.00 11.00 12.00 12.00
Fluid Phase LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1
Flow Rate kg/h 218090 218090 218090 150000 37500 187500 166 14831 9630
kmol/h 2597 2597 2597 1687 469 2156 2.9 208 120
m³/h 313 328 301 203 53 256 0.3 23.5 14
Mol. Mass kg/kmol 83.98 83.98 83.98 88.91 79.95 86.96 57.41 71.26 80.49
Density kg/m³ 696.42 664.37 723.71 738.39 712.18 732.59 618.75 630.41 686.65
Dyn. Visc. mPa s 0.259 0.200 0.336 0.389 0.303 0.367 0.164 0.206 0.286

11-VV-302
31 Flare
Ethane
P-FF 31.1-11-301A

H
PC
PC
L
11-EE-407, 11-EE-206
25
Ethane
P-FF 25.1-11-201A
25-402
BL
Naphtha (ARN)
FQ 25
Methanol
P-FF 25.1-11-201A

11-PC-712
85
Methanol
FFQC 11-VV-207 P-FF 85.3-11-702C

25-404
BL
Naphtha (LAN) LC 11-EP-202, 11-EP-201 11-EE-508, 11-EE-207, 11-CC-202, 11-CC-201
28 27
LC Quench Water Light Pyrolysis Oil
L H
P-FF 28-11-203 P-FF 27-11-202 PC AI
FC
Density

25-406 25-035 25-032 25-034


15
11-EE-201 11-EE-202 P-FF 15-11-104
11-PC-211 A/S Naphtha
TC
11-CC-504, 11-VV-202, 12-GN-101
61 11-PC-205 25-036 11-EE-212
28 27
P-FF 61-12-101
Naphtha Filling Quench Water Light Pyrolysis Oil
P-FF 28-11-203 P-FF 27-11-202

14-BzEU
67-003
67
C6 Fraction Recycle
P-FF 67-14-101

13-BDEU 58-018
58
C4/C5 Fraction Recycle
P-FF 58-13-101

12-PC-108 65-130
65
C5 Fraction Recycle
P-FF 65-12-105

11-PC-201 25-031
25
Butane
P-FF 25.1-11-201A

11-VV-207 11-EE-201 11-EE-202 11-PC-211 A/S


Naphtha Feed Drum Naphtha Preheater I Naphtha Preheater Naphtha Feed Pump
II

D 06 23.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 25 FEED PREHEATING Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 25.2 6987-LEPC1-11-201B
Stream Name 27-001 27-002 27-003 27-005 27-010 27-017 27-019 27-024 27-030 27-036 27-043 27-075 27-077 27-102 27-103 27-104 27-113 27-901
Description Cracked Gas Cracked Gas Cracked Gas Pyrolysis Gasoline Heavy Pyrolysis Oil Heavy Pyrolysis Oil Heavy Pyrolysis Oil Pyrolysis Oil Light Pyrolysis Oil Light Pyrolysis Oil Light Pyrolysis Oil C9+ for Gascracking Pyrolysis Gasoline Pyrolysis Oil Hydrocarbons Pyrolysis Oil CBFS CBFS for Gascracking
Total Mass Flow kg/h 2518676 2527379 986388 340001 3805824 1886388 1868738 277601 2301792 2072028 2062634 0 0 25000 8703 21297 8550 0
Temperature °C 225.55 225.35 102.95 76.97 205.00 185.00 185.00 151.91 140.00 130.00 115.33 48.00 60.49 153.16 154.17 166.33 90.00 150.01
Pressure abs. bar 1.45 1.45 1.33 1.33 1.45 7.65 7.65 1.45 1.41 9.80 1.41 10.00 1.33 1.70 1.70 1.80 6.00 10.00
Fluid Phase VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 LIQ1 VAP LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 VAP VAP LIQ1 LIQ1 LIQ1
Flow Rate kg/h 810942 1707733 819305 1708075 986388 340001 0 3805824 1886388 1868738 17 277584 2301792 2072028 2062634 0 0 25000 8703 0 21297 8550 0
kmol/h 30179 6014 30481 6017 32395 2987 0 14284 7080 7014 0.46 1836 16596 14939 14872 0 0 151 306 0 122 49 0
m³/h 860816 1630 869077 1630 759388 385 0 3624 1770 1754 11.2 290 2437 2172 2136 0 0 25.4 6321 0 21.5 8.1 0
Mol. Mass kg/kmol 26.87 283.96 26.88 283.86 30.45 113.81 29.41 266.44 266.44 266.44 36.79 151.15 138.70 138.70 138.70 127.21 127.21 165.73 28.43 29.06 174.12 174.12 173.46
Density kg/m³ 0.94 1047.73 0.94 1047.83 1.30 883.38 1.08 1050.16 1065.55 1065.55 1.52 958.73 944.51 954.17 965.60 910.83 899.57 986.18 1.38 1.45 991.57 1053.36 1004.80
Dyn. Visc. mPa s 0.016 14.641 0.016 14.679 0.011 0.816 0.015 15.786 26.969 26.969 0.012 1.941 1.572 1.843 2.329 1.788 1.428 3.125 0.202 0.191 3.363 22.251 4.464

27-078
Product Tank 11-CC-203
27-003
27-901 28
BL Cracked Gas
CBFS for Gascracking Corrosion Inhibitor P-FF 28-11-203
27-904 FQC FC
BL 11-PC-207
FQ 27-005 28-032
Hydrocarbons Recycle from PE A 28
27-905 27-077 Pyrolysis Gasoline
BL P-FF 28-11-203
Hydrocarbons Recycle from PE
27-906 FC P-FF 55-11-504 Control Valve TC
BL
27-043

27-078
Hydrocarbons Recycle from PP
B FQC
11-EP-301 11-CC-201
37
37-311 11-GN-202 A/B/S 11-GN-203 A/S Product Tank
2) 27-075
Methane Fraction Start up 27-030 30-161 30-162 30-165 27-036 55-042 55-044 BL
11-EE-213 11-EE-212 11-EE-202 11-EE-508
P-FF 37-11-304 FC P-FF 30.1-11-204A P-FF 30.1-11-204A P-FF 25.2-11-201B P-FF 55-11-504
C9+ for Gascracking
11-EE-404 C LC
44
11-PC-203 A/B/S
27-017

Ethylene Min. Flow


P-FF 44.2-11-404B
FC
27-001 27-002 27-024 PDC
15
Cracked Gas
P-FF 15-11-104 27-103
27-017

27-051 27-944 27-944

27-055
11-GN-204 A/S
27-010

FC
FC
FC 11-CC-202
11-PC-703 27-102
90 11-GN-201 A/B/C/S 27-053 A

27-109
Flare Liquid
P-FF 90-11-704

11-GJ-201 A/B/C 11-GN-207 A/S 27-181


LC

27-104
11-PT-202

27-020
FC
27-050

11-PC-709 1) FC
97 FC
Fuel Oil B/C/S A 1)
P-FF 97.1-11-708A
11-PC-202 A/B/C/S 80
11-PC-204 A/S
27-022

27-029
HP Steam 11-EP-202, 11-EP-201
P-FF 80.1-11-601A 28
Quench Water
Coke P-FF 28-11-203
11-GN-205 A/B/C
FC
11-EE-207 FQ
Product Tank
27-019 27-016 11-EE-209 27-015 27-112 27-113
15 P-FF 30.1-11-204A
BL
Heavy Pyrolysis Oil
P-FF 15-11-104 CBFS
11-PC-205 27-065 11-PC-709
28 97
06
Quench Water 003 Fuel Oil
P-FF 28-11-203 P-FF 97.1-11-708A

11-EE-207 11-GJ-201 A/B/C 11-PC-202 A/B/C/S 11-PC-203 A/B/S 11-PC-204 A/S 11-GN-201 A/B/C/S 11-GN-202 A/B/S 11-GN-203 A/S 11-GN-204 A/S 11-GN-205 A/B/C 11-GN-207 A/S 11-CC-201 11-CC-202 11-PT-202
PFO-Cooler Pyrolysis Fuel Oil Pyrolysis Fuel Oil Pyrolysis Gas Oil Pyrolysis Fuel Oil Pyrolysis Fuel Oil Pyrolysis Gas Oil Pyrolysis Gas Oil Flushing Oil Filter Final Coke Filter Heavy Pyrolysis Primary Pyrolysis Fuel Oil PFO Pump I Turbine
Cyclone Pump I Pump Pump II Suction Filter Suction Filter Basket Filter Oil Filter Fractionator Stripper

1) One (1) flow controller per cyclone D 06 23.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) preferred line during Gascracking D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting
001 DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 27 OIL FRACTIONATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 27 6987-LEPC1-11-202
Stream Name 27-003 28-001 28-003 28-004 28-013 28-017 28-019 28-020 28-021 28-022 28-023 28-024 28-030 28-034 28-039 30-003 31-116 37-016
Description Cracked Gas Cracked Gas Cracked Gas Quench Water Quench Water Quench Water Quench Water Hydrocarbons Process Water Hydrocarbons Process Water Process Water Pyrolysis Gasoline Pyrolysis Gasoline Pyrolysis Gasoline Hydrocarbons Pyrolysis Gasoline Process Water
Total Mass Flow kg/h 986388 1000198 458157 4421414 2491426 1929989 4421414 542110 610038 69 265751 265751 344218 2217 2000 10630 30001 3208
Temperature °C 102.95 102.20 38.00 83.00 36.00 55.00 71.64 83.00 76.64 76.64 76.64 76.75 76.64 76.97 76.78 113.44 33.19 15.84
Pressure abs. bar 1.33 1.31 1.25 1.31 1.31 1.31 9.31 1.31 1.31 1.31 1.31 4.60 1.31 1.43 5.00 1.60 5.90 1.31
Fluid Phase VAP VAP LIQ1 VAP LIQ2 LIQ2 LIQ2 LIQ2 VAP LIQ1 LIQ2 VAP LIQ1 LIQ2 VAP LIQ2 LIQ2 LIQ1 LIQ1 LIQ1 VAP LIQ1 LIQ2
Flow Rate kg/h 986388 1000003 194 458157 4421414 2491426 1929989 4421414 0.2 314336 227774 69 344218 265751 69 265751 265751 344218 2217 2000 10630 30001 3208
kmol/h 32395 33018 1.63 17692 245426 138295 107131 245426 0.01 2686 12643 2.2 3024 14751 2.2 14751 14751 3024 19.5 17.6 590 343 178
m³/h 759388 784302 0.2 365610 4548 2508 1957 4518 0.1 354 234 48.5 390 272 48.5 272 272 390 2.5 2.3 11699 36 3.2
Mol. Mass kg/kmol 30.45 30.29 119.38 25.90 18.02 18.02 18.02 18.02 26.62 117.02 18.02 31.31 113.81 18.02 31.31 18.02 18.02 113.81 113.81 113.81 18.02 87.40 18.02
Density kg/m³ 1.30 1.28 885.95 1.25 972.28 993.24 986.15 978.70 1.18 887.17 972.28 1.42 883.67 975.79 1.42 975.79 975.86 883.67 883.39 883.98 0.91 835.01 998.76
Dyn. Visc. mPa s 0.011 0.011 0.735 0.010 0.331 0.713 0.499 0.385 0.011 0.825 0.330 0.011 0.819 0.359 0.011 0.359 0.359 0.819 0.816 0.821 0.013 0.638 1.134
11-VV-701, 11-EE-407, 11-EE-206 Corrosion Inhibitor 1)
84 11-VV-301
Fuel Gas 28-003
31
P-FF 84.1-11-701A
11-EP-407 Amine 1) 06
Cracked Gas
P-FF 31.1-11-301A
49 H
28-011
003 06
Nitrogen Start up PC 92 005
FC FQ
P-FF 49-11-407 CW Return
11-VV-309
34
34-052 Flare
P-FF 92-11-705 11-EP-202 28-019
Pyrolysis Gasoline
P-FF 34-11-302 11-CC-203 AI
12-VV-106 64-053 pH
64 28-013
Hydrocarbons A 92
P-FF 64-12-104 CW Supply
11-CC-204 28-015 P-FF 92-11-705
30-003 92
30
CW Return
Hydrocarbons P-FF 92-11-705
P-FF 30.1-11-204A FC
11-PC-301 31-103
31
11-EP-201 27-065 11-EE-207
Process Water PS P-FF 27-11-202

P-FF 31.1-11-301A 28-017


11-CC-201
L B
27-003 28-001 92
27
CW Supply 84-020 11-EE-701
Cracked Gas P-FF 92-11-705 P-FF 84.1-11-701A

P-FF 27-11-202
11-EE-203 06
25-036 11-EE-201 006
25
Hydrocarbons 28-022 P-FF 25.2-11-201B

P-FF 25.1-11-201A 06
B.L. 007 28-020
82 55-050 11-EE-508 11-EE-506
P-FF 55-11-504 P-FF 55-11-504
Demineralized Water Filling A
P-FF 82-11-602 11-VV-202
28-004

FC P-FF 31.1-11-301A LC TC Emulsion Breaker Amine 1)


11-VV-307 31-116 28-021
31 28-008
LC 11-VV-309
Pyrolysis Gasoline 28-039
P-FF 31.1-11-301A 06 P-FF 30.1-11-204A Control Valve 34
001
PDC Pyrolysis Gasoline
11-VV-317 37-016 28-072

28-030
P-FF 34-11-302
37
Process Water LC 11-CC-201
P-FF 37-11-304 28-032
27
11-EE-703 Pyrolysis Gasoline

28-023
86 P-FF 27-11-202
Process Water Corrosion Inhibitor 06
002
P-FF 86-11-703
11-CC-504
11-VV-205
11-PC-207 A/S 28-034
11-WI-201

30 56
Skimmed Oil Pyrolysis Gasoline
P-FF 30.2-11-204B P-FF 56-11-505
11-PC-708, 11-PC-710
97 B/S A 11-PT-205
Hydrocarbons
P-FF 97.1-11-708A
11-PC-711
97 11-PC-205 A/B/S
Hydrocarbons C5+ Intermediate Storage
61-077
P-FF 97.1-11-708A 61
AI
C5+ Fraction
12-VV-101, 12-VV-108 pH
P-FF 61-12-101
61
PyGas + Process Water 11-CC-504
P-FF 61-12-101 56
11-VV-307 11-VV-203 11-GN-206 A/S 11-PC-206 A/S C5+ Fraction
31 P-FF 56-11-505
Process Water 28-024 11-VV-206, 11-CC-204, 11-PC-208
P-FF 31.1-11-301A 30
11-PC-210 Process Water
30 P-FF 30.1-11-204A
Process Water
P-FF 30.2-11-204B

11-VV-202 11-VV-203 11-EP-201 11-EP-202 11-PC-205 A/B/S 11-PC-206 A/S 11-PC-207 A/S 11-GN-206 A/S 11-CC-203 11-PT-205
Gasoline / Water Process Water Quench Water Quench Water Quench Water Pump Process Water Pump Gasoline Pump Coalescer Prefilter Quench Tower Quench Water Pump
Separator I Coalescer Cooler I Cooler II I Turbine

D 06 23.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Only nozzle connection for dosing point
06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
004
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 28 WATER SCRUBBING Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 28 6987-LEPC1-11-203
Stream Name 27-036 28-024 30-003 30-013 30-016 30-026 30-031 30-034 30-036 30-042 30-047 30-081 30-200 30-280 30-903
Description Light Pyrolysis Oil Process Water Hydrocarbons Process Water Process Water Process Water Process Steam Process Steam Boiler Feed Water Process Water Blow Down
Process Water Blow Down
MP Steam Process Water Process Steam Process Water
Total Mass Flow kg/h 2072028 265751 10630 292885 292885 292885 229108 17762 0 26014 26014 178116 285753 246871 20000
Temperature °C 130.00 76.75 113.44 130.00 152.25 113.44 185.00 165.85 116.60 170.58 46.00 279.00 83.32 185.00 168.42
Pressure abs. bar 9.80 4.60 1.60 10.65 8.35 1.60 7.90 1.60 1.60 8.05 6.50 13.00 1.60 7.90 8.35
Fluid Phase LIQ1 LIQ2 VAP LIQ2 LIQ2 LIQ2 VAP VAP LIQ2 LIQ2 LIQ2 VAP LIQ2 VAP LIQ2
Flow Rate kg/h 2072028 265751 10630 292885 292885 292885 229108 17762 0 26014 26014 178116 285753 246871 20000
kmol/h 14939 14751 590 16258 16258 16258 12717 986 0 1444 1444 9887 15862 13703 1110
m³/h 2172 272 11699 312 318 308 58998 22298 0 29 26.3 33758 294 63572 22
Mol. Mass kg/kmol 138.70 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02
Density kg/m³ 954.17 975.86 0.91 940.11 920.38 952.51 3.88 0.80 950.53 902.07 989.91 5.28 972.11 3.88 904.35
Dyn. Visc. mPa s 1.843 0.359 0.013 0.207 0.177 0.238 0.016 0.015 0.231 0.159 0.586 0.020 0.329 0.016 0.161

11-CC-203
28
Hydrocarbons
P-FF 28-11-203
A

30-031 furnaces
15
FC HC Process Steam
P-FF 15-11-104
PC
B

30-003
30-093

30-280
30-200
A 11-EE-210

11-CC-204

30-028
06 30-034
11-PC-603 001
30-036
83
Boiler Feed Water Corrosion Inhibitor
P-FF 83-11-603 FC 06
06 11-EE-213
003 11-VV-204
LC
002
30-057
11-PC-210

30-026
B
30 30-161 30-162
Process Water 30-024
P-FF 30.2-11-204B
LC
11-GN-203
27
11-EE-211
Light Pyrolysis Oil
P-FF 27-11-202 11-EE-208 A/B/C
A
30-081
TC 80

30-165
MP Steam
B.L.
97
30-047 11-PC-208 A/S P-FF 80.2-11-601B
Process Water Blow Down LC 11-WI-202
P-FF 97.3-11-708C
11-EE-214

30-042

30-017
27-015 11-GN-207

30-023
92 92 AI
11-EE-212 AI 27
CW Return CW Supply pH pH Heavy Pyrolysis Oil
P-FF 92-11-705 P-FF 92-11-705 30-013 P-FF 27-11-202

FC
06 11-EE-209 A/B/C/D/E/F/G/H/I/J
004
Corrosion Inhibitor 11-PC-209 A/S
P-FF 28-11-203 LC
30-017 30-025

11-VV-203 28-024 FC 27-016 11-GN-202, 11-CC-201


28 30-016 27
Process Water Heavy Pyrolysis Oil
P-FF 28-11-203 30-903 P-FF 27-11-202
11-VV-206 11-VV-601
30 83
Process Water MP Heater Condensate
P-FF 30.2-11-204B P-FF 83-11-603
11-EE-202
27-036 11-VV-603
27 82
Light Pyrolysis Oil Heater Condensate
P-FF 27-11-202 P-FF 82-11-602

11-VV-204 11-EE-208 A/B/C 11-EE-209 A/B/C/D/E/F/G/H/I/J 11-EE-210 11-EE-211 11-EE-212 11-EE-213 11-EE-214 11-PC-208 A/S 11-PC-209 A/S 11-CC-204
Process Steam Process Steam Process Steam Process Steam Process Water Process Water Reboiler Process Blow Down Cooler Process Water Pump Process Water Process Water
Separator Generator I Generator II Superheater Preheater II Preheater I Water Stripper II Circulation Pump Stripper

D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting
005 DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 30 PROCESS STEAM SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 30.1 6987-LEPC1-11-204A
11-JA-201
B.L.
Nitrogen 35
Flare
P-FF 35.2-11-303B
HC

HC

A B H
PC
PC
L

11-VV-203
30
Process Water
P-FF 30.1-11-204A

11-VV-202
28
Process Water
P-FF 28-11-203

06
001
1)
Citric Acid Emulsion Breaker
FC

2) 11-CC-204
30
Process Water
11-VV-205 11-VV-206 P-FF 30.1-11-204A
11-PC-210

11-CC-203, 11-VV-202
28
Skimmed Oil
P-FF 28-11-203

11-VV-205 11-VV-206 11-JA-201 11-PC-210


Wash Water Skim Wash Water Tank Wash Water Tank Wash Water Recycle
Oil Drum Ejector Pump

1) only nozzle connection and placed near to inlet nozzle of the tank D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) skimming nozzles at different levels D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
06 ONGC Petro additions Ltd. EIL
002
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 30 PROCESS STEAM SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 30.2 6987-LEPC1-11-204B
Stream Name 28-003 31-002 31-003 31-005 31-008 31-009 31-011 31-014 31-015 31-017 31-107 31-112 31-116 31-121 35-003 62-036
Description Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Condensate
Process Water Pyrolysis Gasoline Cracked Gas Condensate Hydrocarbons Hydrocarbons
Total Mass Flow kg/h 458157 461176 461176 467807 572178 472025 477275 542480 456576 461114 100152 34721 30001 85904 477 926
Temperature °C 38.00 37.99 37.98 67.36 33.23 33.10 68.64 35.86 35.79 75.68 33.19 33.19 33.19 35.04 40.91 41.68
Pressure abs. bar 1.25 1.23 1.21 2.40 2.24 2.22 4.60 4.44 4.42 9.30 5.90 5.90 5.90 2.24 1.80 1.23
Fluid Phase VAP VAP VAP VAP VAP LIQ1 LIQ2 VAP VAP VAP LIQ1 LIQ2 VAP VAP LIQ1 LIQ2 LIQ2 LIQ1 VAP LIQ1 LIQ2 VAP VAP
Flow Rate kg/h 458157 461176 461176 467807 471788 65653 34737 472025 477275 456449 66938 19093 456576 461114 65432 34721 34721 30001 449 66371 19085 477 926
kmol/h 17692 17788 17788 18156 18368 751 1928 18371 18663 18099 847 1060 18100 18352 749 1927 1927 343 12.7 833 1059 33.4 27
m³/h 365610 372086 378252 212464 206794 79 35 208630 113636 102791 83 19.2 103252 55753 78 35 35 36 142 82 19.2 483 578
Mol. Mass kg/kmol 25.90 25.93 25.93 25.77 25.69 87.37 18.02 25.69 25.57 25.22 79.01 18.02 25.22 25.13 87.40 18.02 18.02 87.40 35.39 79.68 18.02 14.30 33.97
Density kg/m³ 1.25 1.24 1.22 2.20 2.28 834.46 994.15 2.26 4.20 4.44 806.27 993.38 4.42 8.27 835.01 994.27 994.27 835.01 3.16 809.80 993.58 0.99 1.60
Dyn. Visc. mPa s 0.010 0.010 0.010 0.011 0.010 0.634 0.756 0.010 0.011 0.010 0.445 0.715 0.010 0.011 0.638 0.757 0.757 0.638 0.010 0.459 0.728 0.012 0.050

11-EE-604 11-KC-301
83 31
Boiler Feed Water Boiler Feed Water
P-FF 83-11-603 P-FF 31.2-11-301B
11-PC-713 11-KC-301.IV
85 31
Wash Oil P Wash Oil
P-FF 85.3-11-702C P-FF 31.2-11-301B

1) 11-VV-304
P
06 1) 31
06 Cracked Gas
002 001
P-FF 31.2-11-301B

B Polymerisation Inhibitor Polymerisation Inhibitor Polymerisation Inhibitor

11-KC-301.I 11-KC-301.II 11-KC-301.III


11-KT-301
A FC

31-005

31-011
L

31-009
11-CC-302

31-017
35-003 P-FF 80.1-11-601A SC

31-015
35
Hydrocarbons
P-FF 35.1-11-303A PC

11-EE-301 A/B 11-EE-302 A/B 11-EE-303 A/B


31-003

11-CC-504
56
C4- Fraction 92 92 92 92 92 92
P-FF 56-11-505 CW Supply CW Return CW Supply CW Return CW Supply CW Return
P-FF 92-11-705 P-FF 92-11-705 P-FF 92-11-705 P-FF 92-11-705 P-FF 92-11-705 P-FF 92-11-705
11-CC-203 28-003 31-002 31-007 31-008 31-012 31-014 31-018 11-VV-304
28 31
Cracked Gas Cracked Gas
P-FF 28-11-203 11-VV-301 11-VV-302 11-VV-303 P-FF 31.2-11-301B
LC LC LC

31-108
13-BDEU 58-019
58
Hydrocarbons
P-FF 58-13-101 31-121
12-VV-103 62-036
62 11-VV-304
Hydrocarbons 11-PC-301 A/S 31-123
31
P-FF 62-12-102 Cracked Gas Condensate
11-CC-203
28
31-103 11-PC-302 A/S 11-VV-307
P-FF 31.2-11-301B
Process Water
P-FF 28-11-203 34-058 11-VV-309
31-107 34
11-VV-207 Methane Fraction
25 LC P-FF 34-11-302
Ethane
P-FF 25.2-11-201B 11-CC-203, 11-VV-202
31-112
12-VV-105, 12-VV-108 64-107 28
64 A Process Water
LC P-FF 28-11-203 Signal Selector
P-FF 28-11-203
Hydrocarbons
B
P-FF 64-12-104
11-EP-301 31-111 11-CC-504
37-062 56
37
C2- Fraction Recycle Pyrolysis Gasoline
P-FF 37-11-304 P-FF 56-11-505
31-116 11-CC-203, 11-VV-202
11-CC-501 Start-up 28
51
Pyrolysis Gasoline
C3 Fraction Start up P-FF 28-11-203
P-FF 51-11-501
11-CC-505 Start-up 11-VV-201
57 25
C4 Fraction Start up C4- Fraction
P-FF 57-11-506 P-FF 25.1-11-201A

11-KC-301 11-VV-301 11-VV-302 11-VV-303 11-VV-307 11-EE-301 A/B 11-EE-302 A/B 11-EE-303 A/B 11-PC-301 A/S 11-PC-302 A/S 11-KT-301
Cracked Gas Cracked Gas Cracked Gas Cracked Gas Gasoline / Water Cracked Gas 1st Cracked Gas 2nd Cracked Gas 3rd Raw Gas Condensate Raw Gas Condensate Cracked Gas
Compressor Suction Drum 1st Suction Drum 2nd Suction Drum 3rd Separator II Stage Intercooler Stage Intercooler Stage Intercooler Pump I Pump II Compressor Turbine
Stage Stage Stage

1) Hotgas Bypass Valve will be opened in case of trip of 11-KC-301 D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
003 ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 31 CRACKED GAS COMPRESSION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 31.1 6987-LEPC1-11-301A
Stream Name 31-020 31-023 31-024 31-027 31-030 31-032 31-034 31-039 31-125 31-127 34-002 54-051
Description Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Condensate Cracked Gas Condensate
Cracked Gas Hydrocarbons
Total Mass Flow kg/h 492502 430620 430620 399316 401094 403700 403700 427370 31306 1.7 399301 81
Temperature °C 36.96 81.22 38.00 37.98 36.56 85.69 38.00 36.90 34.66 36.56 38.89 10.06
Pressure abs. bar 9.10 19.10 18.92 18.90 18.29 38.47 38.22 9.03 9.10 18.09 18.45 9.10
Fluid Phase VAP LIQ1 LIQ2 VAP VAP LIQ1 LIQ2 VAP VAP VAP VAP LIQ1 LIQ2 VAP VAP LIQ1 LIQ2 LIQ2 VAP VAP
Flow Rate kg/h 427320 54506 10676 430620 399298 26997 4326 399316 401094 403700 380247 20714 2739 427370 821 26160 4325 1.7 399301 81
kmol/h 17668 749 593 17849 17194 415 240 17195 17344 17488 16951 385 152 17669 26 389 240 0.1 17195 2.85
m³/h 48368 71 10.7 26290 21989 38 4.4 22013 22882 12535 10087 33 2.8 48747 69 36 4.4 0 22410 6.9
Mol. Mass kg/kmol 24.19 72.79 18.02 24.13 23.22 65.05 18.02 23.22 23.13 23.08 22.43 53.74 18.02 24.19 31.37 67.33 18.02 18.02 23.22 28.61
Density kg/m³ 8.83 769.29 993.17 16.38 18.16 712.83 993.13 18.14 17.53 32.20 37.70 623.57 993.72 8.77 11.92 728.21 993.91 993.57 17.82 11.83
Dyn. Visc. mPa s 0.010 0.335 0.699 0.012 0.011 0.242 0.685 0.011 0.011 0.013 0.011 0.157 0.685 0.010 0.010 0.267 0.734 0.706 0.011 0.009

11-EE-604
31
Boiler Feed Water
P-FF 31.1-11-301A

31
Wash Oil 11-VV-316
P-FF 31.1-11-301A 37
Cracked Gas
P-FF 37-11-304
TC

2)
31-039
Polymerisation Inhibitor

06
002
11-KC-301.IV 11-KC-301.V
11-EE-309

31-023
37
Ethane Filling

31-032
31-030
11-VV-301 FC P-FF 37-11-304
31 1) L
P H
Cracked Gas
P-FF 31.1-11-301A
11-EE-304 A/B PC
11-KC-402 92 92
46 CW Supply CW Return Flare
Propane Purge P-FF 92-11-705 P-FF 92-11-705
P-FF 46-11-406
11-EE-305 A/B

31-024
11-EE-505 54-051
54 92 92
Hydrocarbons 11-VV-305 11-VV-306 CW Supply CW Return
P-FF 54-11-503 P-FF 92-11-705 P-FF 92-11-705
11-EE-303 31-018 31-020
31
11-VV-304 31-034 11-EE-309
Cracked Gas 37
P-FF 31.1-11-301A Cracked Gas
LC LC LC P-FF 37-11-304

31-127 11-VV-309
11-VV-303 31-123 34
31
Cracked Gas Condensate
Cracked Gas Condensate P-FF 34-11-302
P-FF 31.1-11-301A
37-038 11-EP-301
37
31-125 C2- Fraction
P-FF 37-11-304

34-002 11-CC-301
34
Cracked Gas
11-VV-322 P-FF 34-11-302
39
Green Oil
P-FF 39-11-306

31-027 11-CC-301
34
Cracked Gas
P-FF 34-11-302

11-KC-301 11-VV-304 11-VV-305 11-VV-306 11-EE-304 A/B 11-EE-305 A/B


Cracked Gas Cracked Gas Inlet Separator Cracked Gas Cracked Gas 4th Cracked Gas 5th
Compressor Suction Drum 4th Acid Gas Removal Suction Drum 5th Stage Intercooler Stage Intercooler
Stage Stage

1) Hotgas Bypass Valve will be opened in case of trip of 11-KC-301 D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Dismantled during Ethane Recycle Start-up. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
Cracked Gas line to be blinded C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
06 ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 31 CRACKED GAS COMPRESSION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
001
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 31.2 6987-LEPC1-11-301B
Stream Name 28-039 31-027 31-127 34-002 34-003 34-004 34-005 34-007 34-008 34-014 34-023 34-031 34-039 34-061 34-063 34-064
Description Pyrolysis Gasoline Cracked Gas Cracked Gas Condensate
Cracked Gas Boiler Feed Water Process Water Spent Caustic Spent Caustic Spent Caustic Caustic Process Water Spent Caustic Caustic Fresh Caustic Caustic Caustic
Total Mass Flow kg/h 2000 399316 1.7 399301 1378 8101 1969 1971 3971 85001 6723 1976 1575 85001 85577 576
Temperature °C 76.78 37.98 36.56 38.89 42.00 39.47 38.63 38.64 50.89 38.63 38.89 50.89 20.00 38.63 38.58 20.00
Pressure abs. bar 5.00 18.90 18.09 18.45 20.90 20.90 18.90 6.00 5.00 18.90 18.90 3.30 3.00 18.90 20.90 1.05
Fluid Phase LIQ1 VAP LIQ2 VAP LIQ2 LIQ2 LIQ2 LIQ2 LIQ1 LIQ2 LIQ2 LIQ2 LIQ2 LIQ2 LIQ2 LIQ2 LIQ2
Flow Rate kg/h 2000 399316 1.7 399301 1378 8101 1969 1971 1995 1976 85001 6723 1976 1575 85001 85577 576
kmol/h 17.6 17195 0.1 17195 76 450 103 103 17.4 104 4462 373 104 78 4551 4580 28.5
m³/h 2.3 22013 0 22410 1.4 8.2 1.9 1.9 2.2 1.9 80 6.8 1.9 1.3 82 82 0.5
Mol. Mass kg/kmol 113.81 23.22 18.02 23.22 18.02 18.02 19.05 19.05 114.51 19.07 19.05 18.02 19.07 20.24 18.68 18.69 20.24
Density kg/m³ 883.98 18.14 993.57 17.82 990.05 991.04 1058.63 1058.32 904.18 1052.46 1058.63 991.23 1052.46 1169.40 1037.89 1038.66 1169.36
Dyn. Visc. mPa s 0.821 0.011 0.706 0.011 0.633 0.666 1.024 1.023 1.019 0.809 1.024 0.673 0.809 3.189 0.979 0.986 3.189
11-VV-701
FQC 84
Fuel Gas Start up
34-039 P-FF 84.1-11-701A
BL
Caustic Fresh 37-281 11-EP-301
37
FFC Nitrogen Methane Fraction
P-FF 37-11-304
11-EE-604 34-003
83
Boiler Feed Water
P-FF 83-11-603
3) 06
Flare P
002 Flare Start up

11-VV-308
34-058 11-VV-303
31
Methane Fraction
1) H
AI P-FF 31.1-11-301A
CO PC
11-VV-306 CO2
34-002
31 PC
Cracked Gas 11-CC-301 L

P-FF 31.2-11-301B

34-064
34-004
A
11-PC-305 A/S

11-PR-311 A/S 11-JS-301 11-VV-309


2)
34-023 34-008
Antifoam Polymerisation inhibitor

34-063 LC
B

06
003
11-EE-404 FC
44 LC
Ethane Filling
P-FF 44.2-11-404B C

34-031 11-CC-302, 11-VV-311


35
11-VV-305 4) Spent Caustic
31-027 P-FF 35.1-11-303A
31
Cracked Gas
P-FF 31.2-11-301B 34-052 11-CC-203
LC FC 28
34-005

Pyrolysis Gasoline
44 06 11-PC-303 A/B/S P-FF 28-11-203
Ethane Filling 004
P-FF 44.2-11-404B B 11-PC-207
A/S 28-039
28
11-EE-206 Pyrolysis Gasoline
34-014

25 P-FF 28-11-203
Ethane Filling
P-FF 25.1-11-201A 34-061

11-VV-306 31-127 34-007


31
Cracked Gas Condensate
P-FF 31.2-11-301B

11-VV-308 11-VV-309 11-PC-303 A/B/S 11-PC-305 A/S 11-PR-311 A/S 11-CC-301


Fresh Caustic Drum Gasoline / Spent Caustic Water Circulation Caustic Dosing Pump Caustic Scrubber
Caustic Separator Circulation Pump Pump

1) Fast and easy access to be assured D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Nozzle and line to ground. Injection by mobile unit. 06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
3) Sealgas Concept 001
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
4) Dismantled during Ethane Recycle Start-up. C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation Proj. No. 3110A9NK Samsung Job No: SC 2252 ONGC Petro additions Ltd. EIL
Cracked Gas line to be blinded
34 CAUSTIC SCRUBBING Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 34 6987-LEPC1-11-302
Stream Name 34-031 35-003 35-005 35-008 35-010 35-013 35-016 35-018 35-019 35-031 35-071 35-202 35-205
Description Spent Caustic Hydrocarbons Spent Caustic Spent Caustic Spent Caustic Spent Caustic Spent Caustic Oxidized Spent CausticOxidized Spent CausticMethane Fraction Spent Caustic Air MP Steam
Total Mass Flow kg/h 1976 477 11373 9424 1948 1945 1945 3287 3287 450 3287 1129 213
Temperature °C 50.89 40.91 39.07 39.17 39.17 39.18 93.42 112.59 93.42 10.28 110.01 29.89 269.42
Pressure abs. bar 3.30 1.80 1.90 3.30 1.02 1.02 8.50 6.50 5.80 1.90 8.30 8.50 8.50
Fluid Phase LIQ2 VAP LIQ2 LIQ2 VAP LIQ2 LIQ2 LIQ2 VAP LIQ2 VAP LIQ2 VAP VAP LIQ2 VAP VAP
Flow Rate kg/h 1976 477 11373 9424 0 1948 1945 1945 1328 1959 1221 2065 450 1270 2017 1129 213
kmol/h 104 33.4 597 494 0 102 102 102 51 102 45 108 32 47 106 39 11.8
m³/h 1.9 483 10.7 8.9 0 1.8 1.8 1.9 249 1.9 234 2 395 180 2 116 61
Mol. Mass kg/kmol 19.07 14.30 19.06 19.06 14.50 19.06 19.06 19.06 26.28 19.18 27.38 19.12 14.07 27.02 19.02 28.81 18.02
Density kg/m³ 1052.46 0.99 1058.90 1058.89 0.57 1058.87 1058.93 1029.45 5.34 1020.11 5.21 1029.56 1.14 7.04 1015.01 9.73 3.48
Dyn. Visc. mPa s 0.809 0.012 1.021 1.019 0.011 1.018 1.018 0.435 0.020 0.363 0.020 0.433 0.011 0.021 0.359 0.019 0.019

11-JA-301
B.L.
Nitrogen 35
Flare
P-FF 35.2-11-303B

11-VV-301 35-003 HC HC
31
A
Hydrocarbons
P-FF 31.1-11-301A B

PC
H
11-RR-301

35-907
11-VV-309 34-031 PC
34 L
Spent Caustic
P-FF 34-11-302

35-018
TC
11-VV-701
11-VV-311 06
002
84
Fuel Gas Nitrogen 11-EE-306 11-JS-303
P-FF 84.1-11-701A 1) 35-016 35-071
11-CC-302
Startup Line

35-010

A 11-VV-314
35-205
FC FC 80
MP Steam
11-EP-301 35-031 P-FF 80.2-11-601B
06

35-202
37
LC 2) 06 001
Methane Fraction
P-FF 37-11-304
FC
004 11-LZ-302 82
11-EP-602
35-008

35-005

Spent Caustic
Oxidation Air Heater Condensate
35-013 Compressor Unit P-FF 82-11-602
PC
Atmospheric Air
11-PC-308 A/S 11-PC-307 A/S
Atmospheric Air

92
Spent Caustic Slop CW Return
P-FF 92-11-705
Air Condensate 92
to CRWS CW Supply
P-FF 92-11-705
11-JA-303 11-EE-307
CRWS 35-019
35
97 80
Oxidized Spent Caustic
Surface Water Contaminated LP Steam P-FF 35.2-11-303B
P-FF 97.3-11-708C P-FF 80.2-11-601B
3)
06
006
06
005 4) 11-VV-310
11-PC-306 A/S

11-JA-303 11-VV-310 11-VV-311 11-VV-314 11-EE-306 11-JA-301 11-PC-306 A/S 11-PC-307 A/S 11-PC-308 A/S 11-RR-301 11-CC-302 11-LZ-302
Caustic Slop Pit Caustic Slop Drum Spent Caustic Tank Hydrocarbon Drain CC Exchanger Spent Caustic Tank Caustic Slop Pump Feed Pump Spent Spent Caustic Pump Spent Caustic Caustic Stripper Spent Caustic
Ejector Drum Oxidation Unit Ejector Caustic Oxidation Oxidation Reactor Oxidation Air
Compressor Unit

1) skimming nozzles at different levels D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) barrel connection 06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
3) open shelter 003 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
4) warehouse spare
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 35 SPENT CAUSTIC OXIDATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 35.1 6987-LEPC1-11-303A
Stream Name 35-019 35-020 35-021 35-024 35-026 35-030 35-032 35-300 35-301
Description Oxidized Spent CausticOxidized Spent CausticOxidized Spent CausticOxidized Spent CausticNeutralized Spent Caustic
Flare Neutralized Spent Caustic
Sulphuric Acid Sulphuric Acid
Total Mass Flow kg/h 3287 3287 38418 38542 2241 1170 2241 1000 125
Temperature °C 93.42 42.00 53.00 54.00 54.00 52.57 42.00 25.00 25.00
Pressure abs. bar 5.80 5.00 5.00 5.00 5.00 2.80 4.00 1.02 1.02
Fluid Phase VAP LIQ2 VAP LIQ2 LIQ2 VAP LIQ2 LIQ2 VAP VAP LIQ2 LIQ1 LIQ1
Flow Rate kg/h 1221 2065 1124 2162 38418 1.2 38541 2241 1170 0 2241 1000 125
kmol/h 45 108 39 113 1964 0.04 1966 114 40.6 0 114 11 1.38
m³/h 234 2 206 2.1 36 0.2 36 2.1 392 0 2.1 0.5 0.1
Mol. Mass kg/kmol 27.38 19.12 28.66 19.07 19.56 33.04 19.60 19.60 28.84 33.22 19.60 90.06 90.06
Density kg/m³ 5.21 1029.56 5.47 1054.59 1062.97 6.10 1063.53 1063.53 2.98 5.09 1069.45 1886.73 1886.73
Dyn. Visc. mPa s 0.020 0.433 0.019 0.926 0.717 0.018 0.702 0.702 0.019 0.018 0.867 20.725 20.725
14-BzEU
67
Off Gas
P-FF 67-14-101
06
001 BL
Sour Gas Flare 1)
11-WI-302
11-JA-201
30
Flare
P-FF 30.2-11-204B

11-JA-301
35
Flare
P-FF 35.1-11-303A
PC

35-030 Flare Condensate


to CRWS
35-020

11-EE-307

92 92 11-VV-313 BL
CW Supply CW Return
P-FF 92-11-705 P-FF 92-11-705 Sour Gas Flare 1)
11-WI-301
11-EE-306 35-019 LC
35
Oxidized Spent Caustic 35-021

35-024
P-FF 35.1-11-303A 35-026
FQ

35-300
BL 11-PC-309 A/S
Sulphuric Acid

AC
pH
Flare Condensate
11-EE-308 to CRWS
11-JS-304
Nitrogen

92 92
CW Supply CW Return
P-FF 92-11-705 P-FF 92-11-705

Al
pH
B.L.
35-032
11-VV-312 97
P-FF 97.3-11-708C
35-301 Neutralized Spent Caustic

11-PR-312 A/S

11-PC-309 A/S 11-VV-312 11-VV-313 11-EE-307 11-PR-312 A/S 11-EE-308


Neutralization Pump Sulphuric Acid Drum Neutralization Drum Cooler Oxidation Sulfuric Acid Treated Caustic
Unit Dosing Pump Cooler

D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) to be routed to flare tip by separate line
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 35 SPENT CAUSTIC OXIDATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 35.2 6987-LEPC1-11-303B
Stream Name 31-034 37-002 37-003 37-007 37-008 37-010 37-013 37-016 37-020 37-021 37-025 37-027 37-043 37-048 37-107 38-034 40-021
Description Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Cracked Gas Condensate
Process Water Cracked Gas Condensate
Cracked Gas Condensate
Cracked Gas Cracked Gas Condensate
Propylene Propylene Methane Fraction Ethane Recycle Hydrogen
Total Mass Flow kg/h 403700 403700 329507 329351 329351 329351 70985 3208 70967 77056 252296 77056 16250 128824 10000 56600 19366
Temperature °C 38.00 15.00 14.98 -11.19 -14.47 14.83 15.00 15.84 12.16 -14.50 -14.50 0.00 -18.67 36.31 11.92 -20.28 -29.66
Pressure abs. bar 38.22 38.08 38.05 37.23 37.09 37.38 38.08 1.31 26.30 37.05 37.05 26.30 3.20 16.60 5.45 7.96 33.70
Fluid Phase VAP LIQ1 LIQ2 VAP LIQ1 LIQ2 VAP LIQ1 LIQ2 VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ2 VAP LIQ1 LIQ1 VAP VAP LIQ1 VAP LIQ1 LIQ1 VAP VAP VAP
Flow Rate kg/h 380247 20714 2739 329507 70985 3208 329506 1.6 0.1 264798 64553 252278 77073 329351 70985 3208 2016 68951 77056 252296 10748 66308 0 16250 128824 10000 56600 19366
kmol/h 16951 385 152 15761 1550 178 15761 0.03 0 13963 1789 13570 2182 15752 1550 178 82 1467 2181 13571 410 1771 0 386 3061 711 1878 4111
m³/h 10087 33 2.8 8577 122 3.2 8584 0 0 6970 126 6725 151 8750 122 3.2 63 116 151 6731 282 130 0 28.4 265 3064 4426 2500
Mol. Mass kg/kmol 22.43 53.74 18.02 20.91 45.81 18.02 20.91 45.82 18.02 18.96 36.09 18.59 35.32 20.91 45.81 18.02 24.59 47.01 35.33 18.59 26.21 37.44 42.09 42.09 42.09 14.07 30.13 4.71
Density kg/m³ 37.70 623.57 993.72 38.42 579.39 1000.00 38.39 579.49 1000.00 37.99 512.76 37.52 509.26 37.64 579.39 998.76 31.93 591.89 509.34 37.48 38.15 508.00 6.86 571.73 486.74 3.26 12.79 7.75
Dyn. Visc. mPa s 0.011 0.157 0.685 0.011 0.136 1.158 0.011 0.136 1.159 0.010 0.103 0.010 0.101 0.011 0.136 1.134 0.010 0.146 0.101 0.010 0.010 0.098 0.008 0.145 0.083 0.011 0.008 0.009
11-EE-407 37-030 11-CC-302
25 35
Ethane Recycle Methane Fraction
P-FF 25.1-11-201A PC PC P-FF 35.1-11-303A
L Flare
11-VV-306 37-038 P-FF 49-11-407 Control Valve
37-036 37-036 11-VV-701
31 84
C2- Fraction Methane Fraction
P-FF 31.2-11-301B P-FF 46-11-406 13-BDEU FS FC P-FF 84.1-11-701A
11-VV-302 37-062 37-107 11-EE-701
31 84
C2- Fraction Recycle Methane Fraction
P-FF 31.1-11-301A AI P-FF 84.1-11-701A
Density
11-EP-407 37-011 37-105 11-EE-702
43 86
Hydrogen Methane Fraction
P-FF 43-11-403 P-FF 86-11-703
11-EE-407 25-068 37-281 11-VV-303
25 34
Ethane Methane Fraction
P-FF 25.1-11-201A FC P-FF 34-11-302
P-FF 44.2-11-404B Control Valve FC
37-311 11-CC-201
11-KC-401 37-010 27
44 37-028 Methane Fraction Start up
Ethane Filling 39-041 11-CC-303, 11-RR-302 P-FF 27-11-202
P-FF 44.2-11-404B 39
3)
C2- Fraction Min.Flow
11-EE-702/703, 11-VD-301/302/303 P 11-EP-301 P-FF 39-11-306
86 1 2 3 4 5 6 7 8
Ethane Filling 40-033 11-EP-401, 11-VV-322
P-FF 86-11-703 11-EE-703 3) 40
P
Methane Fraction
11-KC-301.IV 86 P-FF 40-11-401
31 Regeneration Gas 06 Flare
Cracked Gas P-FF 86-11-703 005 PC
11-EP-302

1
P-FF 31.2-11-301B 38-034
1)
11-WG-37001/2 38
11-VD-301 A/B/S Ethane Recycle
11-VV-409, 11-EE-401 2) P-FF 38-11-305
AI 06 11-EP-302
46 H2O 4) 38-032
06 004 38
Propylene
37-003

P-FF 46-11-406 11-EE-702 3) 002 C2- Fraction


P AI P-FF 38-11-305
37-049

86 H2O
PC TC Regeneration Gas
3)
40-025 11-EP-401, B.L.
P-FF 86-11-703 P
37-006 40
11-EE-309 C2- Fraction Recycle
11-EE-305
31-034 37-002 11-VV-316 P-FF 40-11-401
31 40-021 11-EP-401
Cracked Gas 40
P-FF 31.2-11-301B 3) 25-067 Hydrogen
LC
37-037

P P-FF 40-11-401
11-EE-702 3) 37-050 11-VV-407 A
11-VV-306 P
46 11-WG-21101/2
86 P-FF 25.1-11-201A Signal Selector
31 Propylene 25
Ethane Filling 11-VV-317 Regeneration Gas
P-FF 86-11-703
P-FF 46-11-406 TC
P-FF 38-11-305 LC
Ethane
37-012

P-FF 31.2-11-301B 06 B P-FF 25.1-11-201A


37-048 11-EE-407
46
003 11-EE-310 PC
37-025 11-CC-303
Propylene 11-VD-302 A/S AI AI 37-007 37-008
Cracked Gas
38
P-FF 46-11-406 2) H2O H2O
P-FF 38-11-305
LC
11-VV-408 37-043 B.L.
LDC 46
LC 11-EE-703 P 3) 43
Propylene FC LC Ethylene Off Spec
86 P-FF 46-11-406 P-FF 43-11-403 11-CC-304
11-CC-203, 11-VV-202 37-016
Regeneration Gas
P-FF 86-11-703 37-021 11-VV-318 38
28 Cracked Gas Condensate
Process Water 37-027 P-FF 38-11-305
P-FF 28-11-203 FC 11-CC-304
3) 37-020
P
37-013 38
Cracked Gas Condensate
P-FF 38-11-305

11-VD-301 A/B/S 11-VD-302 A/S 11-VV-316 11-VV-317 11-VV-318 11-EE-309 11-EE-310 11-EP-301
Cracked Gas Drier Cracked Gas KO Drum Precooling Separator KO Drum Precooling Cracked Gas Cooler Cracked Gas Cooler Cracked Gas
Condensate Drier I Precooling II I II Countercurrent
Exchanger

1) Dual Strainer D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Sequence Controlled Switch Over D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
3) One (1) per each drier 06
4) One moisture sensor per dryer bed 001 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 37 PRECOOLING AND DRYING Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 37 6987-LEPC1-11-304
Stream Name 37-020 37-025 37-027 38-002 38-006 38-007 38-010 38-011 38-013 38-014 38-018 38-031 38-034 43-006
Description Cracked Gas Condensate
Cracked Gas Cracked Gas Condensate
C2- Fraction C2- Fraction C2+ Fraction C2- Fraction C3+ Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction Ethane Recycle Ethane Recycle
Total Mass Flow kg/h 70967 252296 77056 271711 92020 72600 158700 125495 158700 155588 63567 3112 56600 56605
Temperature °C 12.16 -14.50 0.00 -32.97 -45.48 -20.03 -17.28 89.70 -47.00 -47.03 -45.58 -53.55 -20.28 -38.68
Pressure abs. bar 26.30 37.05 26.30 36.94 36.97 37.05 26.00 26.30 25.80 25.70 26.00 18.64 7.96 8.12
Fluid Phase VAP LIQ1 VAP VAP LIQ1 VAP LIQ1 LIQ1 LIQ1 VAP VAP LIQ1 VAP LIQ1 LIQ1 VAP LIQ1 VAP VAP VAP LIQ1
Flow Rate kg/h 2016 68951 252296 10748 66308 271708 3.3 92020 72600 158700 0.9 125494 3053 155646 155588 35 63532 3112 56600 1148 55456
kmol/h 82 1467 13571 410 1771 14671 0.12 3377 2276 5882 0.02 2457 169 5713 5710 1.9 2331 172 1878 38 1840
m³/h 63 116 6731 282 130 6422 0 201 153 3412 0 257 105 340 340 1.2 140 149 4426 79 116
Mol. Mass kg/kmol 24.59 47.01 18.59 26.21 37.44 18.52 27.15 27.25 31.89 26.98 46.06 51.08 18.02 27.25 27.25 18.44 27.26 18.05 30.13 30.07 30.14
Density kg/m³ 31.93 591.89 37.48 38.15 508.00 42.31 428.51 457.95 474.73 46.51 58.80 487.51 29.07 457.61 457.74 30.05 455.11 20.86 12.79 14.54 476.36
Dyn. Visc. mPa s 0.010 0.146 0.010 0.010 0.098 0.010 0.065 0.077 0.084 0.010 0.012 0.080 0.009 0.077 0.077 0.009 0.075 0.009 0.008 0.008 0.091

1)
AI
C3H6 11-EE-312, 11-RR-302
38-002
39
C2- Fraction
P-FF 39-11-306

38-032 11-EP-301
37
C2- Fraction
FC P-FF 37-11-304
38-006 11-EP-301
11-CC-303 A 38-034
37
Ethane Recycle
06 PC P-FF 37-11-304
11-VV-318 004 11-VV-407
37-025 46
37
Propylene

38-044
Cracked Gas Flare
P-FF 37-11-304 LC H P-FF 46-11-406
PC
38-010
11-VV-320 11-VV-409
46
06
001
Propylene Pressurization
P-FF 46-11-406
1) TDC
AI 38-052 11-EP-409, 11-EP-407 LC
FC 44 P-FF 43-11-403 Signal Selector
C3H6
Ethylene
11-EP-302 P-FF 44.1-11-404A
38-018 11-VV-409
A 1 2 3 4 5 46
Propylene Start up
FC TDC P-FF 46-11-406
38-040 11-VV-408
38-007 46
06
11-VV-406 002
Propylene
B
11-CC-304 38-050
44 P-FF 46-11-406

38-013
38-031
Ethylene
P-FF 44.1-11-404A
11-EP-301, 11-VV-318 37-027
37 11-CC-403
Cracked Gas Condensate 43-006
43
P-FF 37-11-304 C Ethane Recycle
PC 06 P-FF 43-11-403
Polymerisation Inhibitor 003
11-VD-302 37-020
37
Cracked Gas Condensate
P-FF 37-11-304 TC
TC
D

AI
C2H6
11-VV-319

FC LC P-FF 51-11-501 FC
LC

80
11-PC-310 A/S P-FF 37-11-304 TC

LP Steam 38-014
P-FF 80.2-11-601B 11-EE-311 A/B/S
11-CC-501
51
C3+ Fraction Pressurization
P-FF 51-11-501
80
LP Heater Condensate 38-011 11-EE-503
11-XT-301 51
P-FF 80.2-11-601B
C3+ Fraction
P-FF 51-11-501

11-VV-319 11-VV-320 11-EE-311 A/B/S 11-EP-302 11-PC-310 A/S 11-CC-303 11-CC-304


Deethanizer Reflux Propylene Phase Reboiler Deethanizer Deethanizer Reflux C3 Absorber Deethanizer
Drum Separator Deethanizer Condenser Pump

D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Switchable 06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
005
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 38 C2/C3 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 38 6987-LEPC1-11-305
Stream Name 38-002 39-002 39-003 39-005 39-007 39-009 39-010 39-011 39-018 39-030 39-100 39-101 39-102 39-103
Description C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction Methanol Methanol Methanol Methanol
Total Mass Flow kg/h 271711 271711 271711 0 271711 270681 270681 270681 270681 270681 105291 105291 10529 10529
Temperature °C -32.97 68.00 68.00 -33.22 68.00 -24.23 -24.33 -24.33 -24.66 78.00 73.00 73.00 73.00 73.00
Pressure abs. bar 36.94 36.81 36.61 36.61 36.61 35.68 35.55 35.55 35.13 36.01 1.41 1.41 1.41 1.41
Fluid Phase VAP LIQ1 VAP VAP VAP LIQ1 VAP VAP VAP VAP VAP VAP VAP LIQ1 LIQ1 VAP LIQ1
Flow Rate kg/h 271708 3.3 271711 271711 0 0 271711 270681 270681 270681 270681 270681 10529 94762 105291 10529 10529
kmol/h 14671 0.12 14671 14671 0 0 14671 14502 14502 14502 14502 14502 329 2957 3286 329 329
m³/h 6422 0 10743 10804 0 0 10804 7024 7050 7050 7136 11240 6560 127 141 6559 14
Mol. Mass kg/kmol 18.52 27.15 18.52 18.52 18.52 27.17 18.52 18.66 18.66 18.66 18.66 18.66 32.04 32.04 32.04 32.04 32.04
Density kg/m³ 42.31 428.51 25.29 25.15 41.92 429.31 25.15 38.53 38.39 38.39 37.93 24.08 1.61 744.46 744.46 1.61 744.46
Dyn. Visc. mPa s 0.010 0.065 0.012 0.012 0.010 0.065 0.012 0.010 0.010 0.010 0.010 0.013 0.011 0.302 0.302 0.011 0.302

H
39-003 39-007 PC
1) PC 06
004 Flare
AI
C2H2 39-102 C
C2H4
HC
C2H6
11-JA-302 A/B

39-005
TC
06
006

C2- Fraction Seal Gas


11-KC-301
11-EE-314
39-103
B B
3)

P
92 HC
CW Return
80 11-VV-321 P-FF 92-11-705

A
LP Steam
P-FF 80.2-11-601B
11-RR-302
A Nitrogen
FC 39-100

80
LP Heater Condensate
P-FF 80.2-11-601B 11-XT-302
11-EE-313 39-101
11-PC-712 92
CW Supply
85 P-FF 92-11-705
1) Methanol Filling
39-002

AI P-FF 85.3-11-702C
C2H2 AI 06
C2H4 C2H2 001 FC
C2H6 C2H4
C2H6
11-EP-301
P
40
39-030 Flare
C2- Fraction Start up
P-FF 40-11-401

39-010
H
PC

39-011
start-up line

Flare
11-CC-303 38-002
38 11-EE-703
C2- Fraction 11-VV-322 86
P-FF 38-11-305 11-EE-312 A/B Regeneration Gas
P-FF 86-11-703

39-009 11-VD-303
06
002 AI
LS H2O
11-EE-702
06
86 003

39-013
Regeneration Gas
FC P-FF 86-11-703
AI
H2O

11-CC-201 39-041 39-018 11-EP-401


37 40
C2- Fraction Min.Flow 2) C2- Fraction
P-FF 37-11-304 11-WG-39801/2 A/S 06 P-FF 40-11-401
007 11-VV-305
31
Green Oil
P-FF 31.2-11-301B

11-VD-303 11-VV-321 11-VV-322 11-EE-312 A/B 11-EE-313 11-EE-314 11-JA-302 A/B 11-RR-302
Guard Drier Methanol Phase Green Oil Separator C2 Hydrogenation C2 Hydrogenation Methanol Condenser Methanol Condenser C2 Hydrogenation
Separator CC Exchanger Heater Ejector Reactor

1) Switchable D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Dual Strainer 06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
3) ON/ÓFF Valve 005
C 04 27.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken Andre After Completion of Process Calculation 39 C2 HYDROGENATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 39 6987-LEPC1-11-306
Stream Name 39-018 40-001 40-002 40-003 40-004 40-005 40-009 40-011 40-013 40-014 40-015 40-021 40-022 40-023 40-126 41-004 41-006
Description C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C2- Fraction C1- Fraction Methane Fraction Hydrogen Hydrogen Hydrogen C1- Fraction Methane Fraction Methane
Total Mass Flow kg/h 270681 270681 123148 123148 67051 67051 22168 147533 56097 45260 24893 19366 20366 1000 45260 10173 10877
Temperature °C -24.66 -54.50 -54.54 -78.00 -78.03 -108.00 -108.13 -54.74 -78.05 -140.00 -140.01 -29.66 -140.01 -140.01 -123.45 -134.10 -102.56
Pressure abs. bar 35.13 34.98 34.91 34.76 34.69 34.54 31.94 32.03 31.98 34.28 34.24 33.70 34.24 34.24 34.43 6.30 36.00
Fluid Phase VAP VAP LIQ1 VAP VAP LIQ1 VAP VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 VAP VAP VAP VAP VAP LIQ1
Flow Rate kg/h 270681 123130 147551 123148 67045 56102 67051 39736 27315 24 22144 627 146907 106 55992 20363 24897 24893 19366 20366 1000 45260 10173 10877
kmol/h 14502 8919 5584 8920 6700 2219 6701 5482 1219 3.15 989 43 5539 10 2209 4323 1603 1603 4111 4323 212 5927 748 687
m³/h 7136 4092 322 4101 2883 117 2889 2040 57 1.3 47 21.5 320 4.7 117 1337 66 66 2500 1339 66 1912 1254 36
Mol. Mass kg/kmol 18.66 13.81 26.43 13.81 10.01 25.28 10.01 7.25 22.41 7.57 22.40 14.49 26.52 10.50 25.35 4.71 15.53 15.53 4.71 4.71 4.71 7.64 13.61 15.83
Density kg/m³ 37.93 30.09 457.75 30.03 23.25 479.06 23.21 19.48 475.52 18.89 475.56 29.13 459.45 22.57 480.03 15.23 378.11 378.14 7.75 15.21 15.21 23.67 8.11 304.84
Dyn. Visc. mPa s 0.010 0.009 0.079 0.009 0.008 0.095 0.008 0.007 0.108 0.007 0.108 0.009 0.079 0.008 0.096 0.006 0.073 0.073 0.009 0.006 0.006 0.007 0.006 0.038

B P-FF 41-11-402 FC 11-EP-409 11-EP-409


44 44 11-VV-404
40-064 Ethylene Ethylene 41-004
41
P-FF 44.1-11-404A P-FF 44.1-11-404A Methane Fraction
11-EP-409 P-FF 41-11-402
A 44 11-EP-409
P-FF 41-11-402 FC Ethylene 44
P-FF 44.1-11-404A 41-006 11-PC-401
Ethylene 41
11-EP-409, 11-EP-407 11-VV-406 P-FF 44.1-11-404A Methane
44
44 P-FF 41-11-402
Ethylene Ethylene
P-FF 44.1-11-404A P-FF 44.1-11-404A
TDC
TDC
TDC

40-702
40-706

40-705

40-708

40-703
40-709
TDC
11-CC-403
11-EP-402 11-EP-403 11-EP-404
6

40-061 40-060
43
5

5
40-031 40-038 40-029 40-028 40-032

3 4
C2 Fraction
4

4
P-FF 43-11-403 40-020 40-035 40-727 40-016

2
3

3
40-024 40-037 40-126 40-014 FC
2

1
40-001 40-002 40-005 40-023
1

40-022
40-034
11-EP-301
37
40-033 11-EP-401 TC TC AI
1)
P-FF 41-11-402 LC TC
Methane Fraction C2H4 11-VV-403

40-003

40-004
P-FF 37-11-304
TC FC
11-VV-322
39 40-036
A
C2- Fraction Start up
P-FF 39-11-306 LC
11-VV-401 11-VV-402
11-EP-301 40-021
11-CC-401 40-015
37 LC LC
Hydrogen
P-FF 37-11-304 LC FC
06
001 Start-up
FC A
FC FC
BL P-FF 41-11-402 Signal Selector 11-EP-405
41
Ethylene Off-Spec BOG B C2- Fraction Recycle
FC P-FF 41-11-402
11-EP-301 40-009 11-CC-402
40-025 41
37
C2- Fraction
C2- Fraction Recycle P-FF 41-11-402
P-FF 37-11-304 11-EP-405
41-013
11-WG-39801/2 41
39-018 C2- Fraction Recycle
39
C2- Fraction P-FF 41-11-402
P-FF 39-11-306 40-013 11-CC-402
41
C2- Fraction
P-FF 41-11-402
41-001 11-CC-402
41
C2 Fraction
P-FF 41-11-402
40-011 11-CC-402
41
C2- Fraction
P-FF 41-11-402

11-VV-401 11-VV-402 11-VV-403 11-EP-401 11-EP-402 11-EP-403 11-EP-404 11-CC-401


Low Temp. Low Temp. Hydrogen Separator Low Temp. CC Low Temp. CC Low Temp. CC Low Temp. CC C2 Absorber
Separation Drum I Separation Drum II Exchanger I Exchanger II A Exchanger II B Exchanger III

D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Switchable with AI on PFF41
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 40 LOW TEMPERATURE SECTION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 40 6987-LEPC1-11-401
Stream Name 40-009 40-011 40-013 41-004 41-005 41-006 41-007 41-008 41-012 41-014 41-016 41-019 41-020 41-040 41-051
Description C2- Fraction C2- Fraction C2- Fraction Methane Fraction Methane Methane Methane Fraction Methane Fraction C2- Fraction Recycle C2- Fraction Recycle Methane C2- Fraction Recycle Methane Recycle Propylene Ethylene
Total Mass Flow kg/h 22168 147533 56097 10173 51126 10877 61299 61299 18000 18000 32749 10500 7500 135037 24235
Temperature °C -108.13 -54.74 -78.05 -134.10 -103.18 -102.56 -96.54 -103.18 -129.07 -101.54 -102.91 -121.03 -135.96 8.67 -100.79
Pressure abs. bar 31.94 32.03 31.98 6.30 31.83 36.00 31.88 31.83 5.90 5.70 31.88 5.90 5.90 7.17 1.20
Fluid Phase VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 VAP VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP VAP LIQ1
Flow Rate kg/h 24 22144 627 146907 106 55992 10173 51126 10877 61299 10173 51126 3557 14443 14363 3637 57 32692 1015 9485 2446 5054 135037 4732 19504
kmol/h 3.15 989 43 5539 10 2209 748 3231 687 3978 748 3231 234 710 805 138 4.2 2065 69 401 160 314 3208 169 695
m³/h 1.3 47 21.5 320 4.7 117 1254 168 36 1146 235 168 432 31 1869 6.9 1.3 108 137 18.4 276 13.2 9135 1949 35
Mol. Mass kg/kmol 7.57 22.40 14.49 26.52 10.50 25.35 13.61 15.83 15.83 15.41 13.61 15.83 15.19 20.36 17.84 26.28 13.68 15.83 14.77 23.65 15.30 16.09 42.09 28.05 28.06
Density kg/m³ 18.89 475.56 29.13 459.45 22.57 480.03 8.11 304.49 304.84 53.49 43.35 304.49 8.23 466.12 7.68 530.13 43.77 303.79 7.43 515.59 8.86 383.36 14.78 2.43 562.40
Dyn. Visc. mPa s 0.007 0.108 0.009 0.079 0.008 0.096 0.006 0.038 0.038 0.009 0.008 0.038 0.006 0.117 0.007 0.139 0.008 0.038 0.006 0.147 0.006 0.071 0.009 0.006 0.156

41-052 11-EP-409
11-VV-405 44
Ethylene
P-FF 44.1-11-404A
PC Flare 41-051 11-EP-409
H
44
41-007 Ethylene
P-FF 44.1-11-404A
LC
PC AI
1)
11-EP-405 1 2 3
C2H4 PC
11-EP-403 41-004
40 41-014 41-013 11-EP-403
Methane Fraction 40
P-FF 40-11-401 C2- Fraction Recycle
P-FF 40-11-401 LC
P-FF 40-11-401

FFC

41-008
41-012 41-019 11-CC-401
40
41-016 C2- Fraction Recycle
A P-FF 40-11-401

41-020
LC
11-VV-404
11-CC-401 P-FF 40-11-401 FC
40-009
40 B

41-005
C2- Fraction
P-FF 40-11-401
11-CC-402
11-VV-402 40-013
11-PC-401 A/S
40 C
C2- Fraction FC
P-FF 40-11-401 FC

11-VV-401 40-011
40 D
C2- Fraction
P-FF 40-11-401 TC 11-EP-404
41-006
AI 40
CH4 P-FF 40-11-401
C2H2 Methane
FC
LC 11-EE-401 11-EE-309, 11-EE-502, 11-EE-505
41-040
46
Propylene
FC P-FF 46-11-406

41-041
P-FF 40-11-401 Control Valve Flare

A
P-FF 40-11-401 Signal Selector P-FF 46-11-406 LC

11-CC-403, 11-EP-401 41-001


40 11-WI-401 11-VV-408
C2 Fraction
P-FF 40-11-401 46
Propylene
P-FF 46-11-406

11-VV-404 11-VV-405 11-EE-401 11-EP-405 11-PC-401 A/S 11-CC-402


Demethanizer Ethylene Phase Reboiler Condenser Methane Pump Demethanizer
Reflux Drum Separator Demethanizer Demethanizer

1) Switchable with AI on PFF40 D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 25.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 41 C1/C2 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 41 6987-LEPC1-11-402
Stream Name 43-001 43-002 43-003 43-004 43-006 43-009 43-019 43-021 43-022 43-025 43-026 43-030 43-031 44-015 44-156 44-166 44-172
Description C2 Fraction Ethylene Ethylene Ethylene Ethane Recycle Ethane Recycle Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene
Total Mass Flow kg/h 197249 498506 616611 616611 56605 3000 360862 227694 348021 17160 330861 52681 575711 575711 30000 118105 52681
Temperature °C -49.95 -56.95 -55.70 10.00 -38.68 -35.93 -56.98 -9.98 -9.98 -30.10 -30.10 10.00 -9.98 37.00 -30.10 -47.24 -56.39
Pressure abs. bar 8.80 8.40 8.10 7.80 8.12 8.93 8.40 19.60 19.60 19.40 19.40 3.00 19.60 19.75 19.40 8.10 3.15
Fluid Phase VAP LIQ1 VAP VAP VAP VAP LIQ1 VAP VAP LIQ1 VAP VAP LIQ1 LIQ1 VAP VAP VAP LIQ1 VAP VAP
Flow Rate kg/h 163291 33958 498506 616611 616611 1148 55456 3000 14706 346155 227694 348021 17160 330861 52681 575711 575711 30000 118105 52681
kmol/h 5709 1175 17769 21979 21979 38 1840 100 524 12339 8116 12405 612 11794 1878 20521 20521 1069 4210 1878
m³/h 10333 70 32797 42701 62614 79 116 188 968 701 7301 11159 39 752 14439 18460 23850 68 8637 10246
Mol. Mass kg/kmol 28.60 28.89 28.05 28.05 28.05 30.07 30.14 30.05 28.05 28.05 28.05 28.05 28.05 28.05 28.06 28.05 28.05 28.05 28.05 28.06
Density kg/m³ 15.80 487.64 15.20 14.44 9.85 14.54 476.36 15.97 15.20 493.72 31.19 31.19 439.79 439.79 3.65 31.19 24.14 439.79 13.67 5.14
Dyn. Visc. mPa s 0.008 0.089 0.008 0.008 0.010 0.008 0.091 0.008 0.008 0.087 0.010 0.010 0.061 0.061 0.010 0.010 0.011 0.061 0.008 0.008

11-VV-406, 11-EP-302, 11-EP-401


44-166
44
Ethylene
11-VV-318 P-FF 44.1-11-404A
37 37-011 11-EP-301
Ethylene Off Spec 37
P-FF 37-11-304 Hydrogen
P-FF 37-11-304
FQC 43-002 49-003 11-LZ-402
49
1) Hydrogen
AI P-FF 49-11-407
BL CH4
FC
C2H2 44-156 11-EP-408
Ethylene Off Spec
11-EP-407
C2H6 43-027 44
Ethylene
P-FF 44.1-11-404A

1
FC 44-015 11-EE-404

2
44
43-019 43-017 Ethylene

3
A P-FF 44.2-11-404B

4
43-003 43-004 11-KC-401

5
44
AI

6
Ethylene
C2H6
Flare P-FF 44.2-11-404B

43-030 11-KC-401
44

H 11-CC-403 Ethylene
P-FF 44.2-11-404B
PC HC

44-172 11-EP-409
11-CC-402, 11-EP-401 B 44
43-001 Ethylene
40
C2 Fraction
start up line P-FF 44.1-11-404A
P-FF 40-11-401

FC

43-031
AI
11-EE-407 43-010 43-009 C2H4
25
Ethane Recycle 43-022 43-021 11-EP-408
P-FF 25.1-11-201A 44
Ethylene
LC P-FF 44.1-11-404A
1 2

11-EP-406

43-026
Flare

FC
06
001
43-023

P-FF 38-11-305 TDC

2)

43-025 11-VV-406
11-EP-302 43-006 44
38 Ethylene
Ethane Recycle P-FF 44.1-11-404A
P-FF 38-11-305

11-EP-406 11-EP-407 11-CC-403


Reboiler C2 Countercurrent C2 Splitter
Splitter Exchanger C2
Splitter

1) Switchable with AI on PFF44.2 D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Dripleg part of 11-EP-406 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 43 C2H4/C2H6 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 43 6987-LEPC1-11-403
Stream Name 43-021 43-025 44-032 44-033 44-034 44-036 44-156 44-157 44-160 44-161 44-163 44-166 44-167 44-171 44-172 44-221
Description Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene
Total Mass Flow kg/h 227694 17160 3000 3000 13750 13750 30000 197693 214853 36517 178336 118105 93745 41064 52681 10750
Temperature °C -9.98 -30.10 -53.39 -77.00 -98.00 -90.15 -30.10 -30.10 -53.39 -53.39 -53.39 -47.24 -53.39 -56.39 -56.39 -93.87
Pressure abs. bar 19.60 19.40 9.50 9.30 8.50 8.70 19.40 19.40 9.50 9.50 9.50 8.10 9.50 1.05 3.15 8.70
Fluid Phase VAP LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP VAP LIQ1
Flow Rate kg/h 227694 17160 3000 3000 13750 13750 30000 197693 36517 178336 36517 178336 118105 93745 41064 52681 10750
kmol/h 8116 612 107 107 490 490 1069 7047 1302 6357 1302 6357 4210 3341 1464 1878 383
m³/h 7301 39 6.2 5.7 24.6 25 68 450 2127 366 2127 366 8637 192 24736 10246 19.4
Mol. Mass kg/kmol 28.05 28.05 28.06 28.06 28.05 28.05 28.05 28.05 28.05 28.06 28.05 28.06 28.05 28.06 28.06 28.06 28.06
Density kg/m³ 31.19 439.79 487.28 527.92 559.27 547.91 439.79 439.79 17.17 487.28 17.17 487.28 13.67 487.28 1.66 5.14 553.35
Dyn. Visc. mPa s 0.010 0.061 0.083 0.113 0.151 0.135 0.061 0.061 0.008 0.083 0.008 0.083 0.008 0.083 0.007 0.008 0.142

11-EP-407 44-172
43
Ethylene
P-FF 43-11-403 44-171 11-KC-401.I
44
11-EP-407 44-166 44-167 Ethylene
43 P-FF 44.2-11-404B
Ethylene
P-FF 43-11-403

11-EP-409
44-076 11-VV-407
11-EP-407, 11-EE-404 46 1 2 3
43-021 Propylene
43
Ethylene P-FF 46-11-406
FC start up line
P-FF 43-11-403

LC 11-EP-408

44-160

44-161
44-168

44-169
44-170
11-VV-408 44-040
46 PC start up line 06
44-051 001 44-052
44-154

Propylene H
P-FF 46-11-406 LC
A
LC
LC
Flare B L
11-VV-406 44-163
P-FF 44.2-11-404B PC
11-EP-402 40-709
P-FF 40-11-401
40-706 11-EP-401
P-FF 40-11-401 -80°C
11-WI-403

44-032
38-052 11-EP-302 38-050
P-FF 38-11-305

11-EP-407 -57°C 11-EP-403 40-703


44-156 44-157 P-FF 40-11-401
43
Ethylene 11-VV-405 41-052
P-FF 43-11-403
11-EE-403
P-FF 41-11-402

11-EP-406 43-025 -100°C


43 44-043
Ethylene
P-FF 43-11-403 LC

44-033
FQC
HS

44-221
BL

44-036
Min. flow ethylene (Liquid)
11-EE-402 from storage
44-046

LC 44-034
BL
control valve located 1) Ethylene (Liquid) to storage
FQC
PC at ethylene storage tank
44-050
BL
Ethylene Off Spec

11-VV-406 11-EP-408 11-EP-409 11-EE-402 11-EE-403


Ethylene Ethylene Condenser Ethylene Subcooler Ethylene Product Ethylene Product
Collecting Drum Subcooler II Subcooler I

1) Control valve and related instrumentation is scope


D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
of DFCU & AU Consortium D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 44 ETHYLENE REFRIGERANT CYCLE Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 44.1 6987-LEPC1-11-404A
Stream Name 43-004 43-030 44-001 44-003 44-004 44-005 44-006 44-007 44-015 44-017 44-019 44-020 44-025 44-027 44-171
Description Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene Ethylene
Total Mass Flow kg/h 616611 52681 44064 52681 96745 713356 713356 713356 575711 137644 137644 137644 137644 96745 41064
Temperature °C 10.00 10.00 -56.53 10.00 81.10 20.07 89.12 37.00 37.00 37.00 96.36 45.67 45.00 81.10 -56.39
Pressure abs. bar 7.80 3.00 1.05 3.00 7.95 7.80 20.00 19.75 19.75 19.75 38.00 37.75 37.00 7.95 1.05
Fluid Phase VAP VAP VAP VAP VAP VAP VAP VAP VAP VAP VAP VAP VAP VAP VAP
Flow Rate kg/h 616611 52681 44064 52681 96745 713356 713356 713356 575711 137644 137644 137644 137644 96745 41064
kmol/h 21979 1878 1571 1878 3448 25428 25428 25428 20521 4906 4906 4906 4906 3448 1464
m³/h 62614 14439 26526 14439 12424 75480 35833 29552 23850 5702 3517 2758 2818 12424 24736
Mol. Mass kg/kmol 28.05 28.06 28.06 28.06 28.06 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.06 28.06
Density kg/m³ 9.85 3.65 1.66 3.65 7.79 9.45 19.91 24.14 24.14 24.14 39.14 49.90 48.85 7.79 1.66
Dyn. Visc. mPa s 0.010 0.010 0.007 0.010 0.012 0.010 0.012 0.011 0.011 0.011 0.013 0.012 0.012 0.012 0.007

PC P-FF 80.1-11-601A SC

11-EP-407 43-004
43
Ethylene Filling Line
P-FF 43-11-403 P-FF 37-11-304 FC 25
Ethane Filling
11-WG-37001/2 P-FF 25.1-11-201A
37
Ethane Filling
P-FF 37-11-304
11-EP-407 B C A
43-030
43
Ethylene
P-FF 43-11-403

11-EP-409 44-171 44-001


44
Ethylene
P-FF 44.1-11-404A FC FI
L
06

44-027
11-EE-206 002
34 H

44-003

44-005
Ethane Filling PC
B
P-FF 34-11-302 PC FC
L L
A

44-017
FQ
BOG from Product Tank Flare
44-210 11-KT-401 11-KC-401.IV
BL 11-KC-401.III
11-KC-401.II
Ethylene

44-027
06
001
FC

44-019
44-004
L
11-KC-401.I

44-006
H
PC
FC FC
L LL PC
2) FC
P
LL
11-EE-404 A/B

06 92 92 11-EE-405
003 CW Supply CW Return
P-FF 92-11-705 P-FF 92-11-705 92 92
CW Supply CW Return

44-007
1) P-FF 92-11-705 P-FF 92-11-705
AI
CH4
AI
CO

44-020
C2H2
C2H6 CO2
Methanol
1)
AI
CH4
P-FF 44.1-11-404A Signal Selector
11-EP-406, 11-EP-408, 11-EP-407 C2H2
44-015 C2H6 H
43 PC
Ethylene
P-FF 43-11-403 FC
11-CC-201
44-025
27 BL
Ethylene Min. Flow Ethylene
P-FF 27-11-202

11-CC-301 FQ
34
Ethane Filling Filling Line
P-FF 34-11-302

11-KC-401 11-EE-404 A/B 11-EE-405 11-KT-401


Ethylene Compressor Ethylene Cooler Ethylene Cooler Ethylene
3rd Stage 4th Stage Compressor Turbine

1) Switchable with AI on PFF43 D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Hotgas Bypass will be opened in case of trip of 11-KC-401 06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
004 C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 44 ETHYLENE REFRIGERANT CYCLE Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 44.2 6987-LEPC1-11-404B
Stream Name 25-011 37-043 37-048 41-040 46-001 46-005 46-007 46-008 46-017 46-020 46-021 46-031 46-038 54-041 54-043
Description Ethane Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene Propylene
Total Mass Flow kg/h 132504 16250 128824 135037 301320 569735 569735 569732 202554 224641 7500 301317 65861 8101 8101
Temperature °C 2.71 -18.67 36.31 8.67 -37.82 76.15 40.84 40.84 9.16 9.53 35.69 -18.67 -18.93 36.31 10.00
Pressure abs. bar 7.76 3.20 16.60 7.17 1.45 17.00 16.80 16.80 7.50 7.67 16.60 3.20 3.10 16.60 7.77
Fluid Phase VAP VAP LIQ1 LIQ1 VAP VAP VAP LIQ1 LIQ1 VAP LIQ1 LIQ1 LIQ1 VAP LIQ1 VAP
Flow Rate kg/h 132504 0 16250 128824 135037 301320 569735 569735 569732 202554 224641 7500 301317 65861 8101 8101
kmol/h 4349 0 386 3061 3208 7159 13536 13536 13536 4813 5337 178 7159 1565 192 192
m³/h 11789 0 28.4 265 9135 92815 19198 1193 1193 13027 423 15.4 527 9921 16.6 502
Mol. Mass kg/kmol 30.47 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09 42.09
Density kg/m³ 11.24 6.86 571.73 486.74 14.78 3.25 29.68 477.49 477.49 15.55 531.37 487.99 571.73 6.64 486.74 16.13
Dyn. Visc. mPa s 0.009 0.008 0.145 0.083 0.009 0.007 0.011 0.079 0.079 0.009 0.109 0.084 0.145 0.008 0.083 0.009

2) 11-VV-304
46-001 46-038 46-017
06 31
005 Propane Purge
P-FF 31.2-11-301B

. 11-EE-406 A/B/C/D
92 92
11-KC-402.I 11-KC-402.II 11-KC-402.III CW Return
P-FF 92-11-705
CW Supply
P-FF 92-11-705

46-007
46-017
P-FF 80.1-11-601A SC

11-KT-402
46-005
PC PC Flare
L

FI FC FC
11-VV-410

FC 06
002
FI 11-VV-407
PC 38
TC L Propylene Pressurization
P-FF 38-11-305
TC
11-VV-407 PC TC 25-012 11-EE-205
25
Ethane
11-WI-405 11-WI-406 P-FF 25.1-11-201A
11-WI-404 11-VV-409

46-008
46-035
46-025 46-012
46-019
11-EE-407
11-VV-408 25-011 11-EP-301, 11-CC-403, B.L.
25
46-031

B LC

46-020
LC Ethane
11-PC-402 A/S P-FF 25.1-11-201A
HC A

P-FF 41-11-402 Signal Selector


06
001
06
003
11-VV-320 11-CC-501
37-043 06 51
11-EE-310 38 007
P-FF 37-11-304
Propylene Start up +10°C C3 Drain
P-FF 38-11-305 54-043 54-041 P-FF 51-11-501
11-VV-320 38-040 11-EE-505
P-FF 54-11-503
P-FF 38-11-305

44-076 11-EP-408 44-040 11-EE-309 37-048


P-FF 37-11-304
P-FF 44.1-11-404A

-38°C 51-043 11-EE-502 51-041


11-EE-401 41-040 P-FF 51-11-501
FC P-FF 41-11-402
13-BDEU 46-021
P-FF 58-13-101

1)
B.L. P-FF 37-11-304 FS
25
Propane Filling
P-FF 25.1-11-201A
11-PC-504, B.L.
55
Propylene Filling
P-FF 55-11-504

11-PC-402 A/S 11-KC-402 11-VV-407 11-VV-408 11-VV-409 11-VV-410 11-EE-406 A/B/C/D 11-EE-407 11-KT-402
Propylene Propylene Propylene Suction Propylene Suction Propylene Suction Propylene Propylene Condenser Propylene Propylene
Condensate Compressor Drum 1st Stage Drum 2nd Stage Drum 3rd Stage Collecting Drum Refrigerant Compressor Turbine
Transfer Pump Subcooler

1) no condensation of C4 acetylenes if not enough methane fraction for dilution available D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) Hotgas Bypass Valve will be opened in case of trip of 11-KC-402 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
006 ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 46 PROPYLENE REFRIGERANT CYCLE Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 46 6987-LEPC1-11-406
Stream Name 49-004 49-005 49-006 49-026 49-028 49-031 49-052 49-092
Description Hydrogen Tail Gas Hydrogen Hydrogen Hydrogen Product Hydrogen Hydrogen Hydrogen
Total Mass Flow kg/h 1303 4317 5620 183 200 920 13746 0.1
Temperature °C 30.02 17.83 25.02 30.02 30.12 30.02 25.01 30.02
Pressure abs. bar 32.10 4.60 33.10 32.10 29.00 32.10 32.60 32.10
Fluid Phase VAP VAP VAP VAP VAP VAP VAP VAP
Flow Rate kg/h 1303 4317 5620 183 200 920 13746 0.1
kmol/h 646 547 1193 91 99 456 2918 0.05
m³/h 520 2875 907 73 88 367 2252 0
Mol. Mass kg/kmol 2.02 7.90 4.71 2.02 2.02 2.02 4.71 2.02
Density kg/m³ 2.50 1.50 6.20 2.50 2.27 2.50 6.10 2.50
Dyn. Visc. mPa s 0.009 0.011 0.011 0.009 0.009 0.009 0.011 0.009

11-VV-701 49-052
84
Hydrogen
P-FF 84.1-11-701A

A
11-CC-203
28 P-FF 52-11-502 FFC
Nitrogen Start up P-FF 61-12-101 Signal Selector
P-FF 28-11-203
B

PC
C
Flare FQC
AI 06
CO
003
49-004 49-028
BL
Hydrogen Product

H H 11-LZ-402
PC FC

49-092
PC FC
L
FQ
11-EP-407 49-003 49-006 49-031 12-RR-101
43 61
Hydrogen Hydrogen
P-FF 43-11-403 P-FF 61-12-101

P-FF 37-11-304 PC PSA Plant 49-029 12-VV-106


64
06 Hydrogen
11-EE-702 49-055 002 P-FF 64-12-104
86
49-026 11-CC-502, 11-RR-501
Hydrogen
P-FF 86-11-703 52
Hydrogen
P-FF 52-11-502
11-VV-701
84
Fuel Gas
P-FF 84.1-11-701A 06 49-032 11-EE-704
001 86
Hydrogen
P-FF 86-11-703

Flare

H
PC
PC

FC
11-VV-701 49-005
84
Tail Gas
P-FF 84.1-11-701A

11-LZ-402
PSA Plant

D 06 24.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 49 PSA PLANT Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 49 6987-LEPC1-11-407
Stream Name 38-011 51-003 51-004 51-006 51-011 51-016 51-023 51-115 57-001
Description C3+ Fraction C3+ Fraction C3 Fraction C3 Fraction C3 Fraction C3 Fraction C4+ Fraction C3 Fraction C4+ Fraction
Total Mass Flow kg/h 125495 125495 119889 119889 119889 59401 66094 60488 66095
Temperature °C 89.70 35.94 15.33 14.43 14.43 16.14 85.38 15.09 66.16
Pressure abs. bar 26.30 8.82 8.65 8.50 8.50 25.50 9.05 8.65 5.60
Fluid Phase VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 LIQ1 LIQ1 VAP LIQ1 VAP LIQ1
Flow Rate kg/h 0.9 125494 8302 117194 119889 119889 119889 59401 66094 634 59854 9342 56752
kmol/h 0.02 2457 186 2271 2838 2838 2838 1406 1051 15 1417 161 879
m³/h 0 257 466 202 6680 228 228 112 112 35 114 725 90
Mol. Mass kg/kmol 46.06 51.08 44.66 51.60 42.25 42.25 42.25 42.25 62.88 42.24 42.25 57.93 64.55
Density kg/m³ 58.80 487.51 17.81 580.58 17.95 526.65 526.65 528.53 593.01 17.96 525.64 12.89 631.40
Dyn. Visc. mPa s 0.012 0.080 0.009 0.133 0.009 0.106 0.106 0.107 0.127 0.009 0.105 0.009 0.159

11-VV-302
31
C3 Fraction Start up 11-VV-409, 11-EE-401
P-FF 31.1-11-301A 51-043
46
Propylene
P-FF 46-11-406

FC
11-EE-502
Flare 51-006
Flare

LC

H
FCQ PC
PC
BL
11-VV-501
C4 Fraction Off Spec 11-EE-407 51-041
46
Propylene

51-004
LC
P-FF 46-11-406

51-011
P-FF 38-11-305 LC
51-115
A
11-CC-501
11-PC-501 A/S
92
CW Return
11-EE-503 P-FF 92-11-705 FC Polymerisation Inhibitor
11-CC-304 1)
38-011 51-003 B AI
38 FC
C3+ Fraction MAPD
C3H6
P-FF 38-11-305 TC
C3H8
C4 P-FF 52-11-502 FFC
AI
92 C3H6
CW Supply 11-PC-603
P-FF 92-11-705 83
Boiler Feed Water FC
LC
11-EE-501 A/S TC
P-FF 83-11-603
51-023 51-016 11-CC-503, 11-RR-501
80 52
LP Steam C3 Fraction
11-YS-501 P-FF 80.2-11-601B P-FF 52-11-502
FC
FC
11-CC-304
38
C3+ Fraction Pressurization
P-FF 38-11-305
11-EE-407
80 46
LP Heater Condensate C3 Drain
11-XT-501 P-FF 80.2-11-601B P-FF 46-11-406
FQC

BL
Propylene Off Spec 11-CC-505
57-001
57
C4+ Fraction
P-FF 57-11-506

11-VV-501 11-EE-501 A/S 11-EE-502 11-EE-503 11-PC-501 A/S 11-CC-501


Depropanizer Reboiler Condenser Depropanizer Feed Depropanizer Depropanizer
Reflux Drum Depropanizer Depropanizer Cooler Reflux Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Switchable with AI at PFF52
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting
001 DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 51 C3/C4 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 51 6987-LEPC1-11-501
Stream Name 49-026 51-016 52-003 52-004 52-007 52-009 52-011 52-012 52-022 52-024 52-028
Description Hydrogen C3 Fraction C3 Fraction C3 Fraction C3 Fraction C3 Fraction C3 Fraction C3 Fraction Hydrogen Hydrogen C3 Fraction
Total Mass Flow kg/h 183 59401 154585 154587 154587 95001 95001 59586 183 0 154587
Temperature °C 30.02 16.14 28.60 59.20 40.00 40.00 40.34 34.37 30.23 30.26 40.00
Pressure abs. bar 32.10 25.50 25.50 24.70 24.35 24.35 25.50 14.35 25.50 24.35 24.40
Fluid Phase VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 LIQ1 LIQ1 VAP LIQ1 VAP VAP LIQ1
Flow Rate kg/h 183 59401 2091 152494 5146 149441 154587 95001 95001 2933 56653 183 0 154587
kmol/h 91 1406 85 3650 122 3521 3643 2239 2239 70 1334 91 0 3643
m³/h 73 112 75 307 91 342 321 197 197 97 116 92 0 321
Mol. Mass kg/kmol 2.02 42.25 24.50 41.78 42.08 42.44 42.43 42.43 42.43 41.96 42.46 2.02 2.02 42.43
Density kg/m³ 2.50 528.53 27.90 496.71 56.60 437.28 481.73 481.73 481.55 30.11 488.85 2.00 1.91 481.75
Dyn. Visc. mPa s 0.009 0.107 0.010 0.090 0.011 0.065 0.082 0.082 0.082 0.010 0.086 0.009 0.009 0.082

11-LZ-402 49-026
49
Hydrogen
P-FF 49-11-407
06 P-FF 49-11-407 Signal Selector
001
P-FF 51-11-501 FC FFC

92
CW Return
P-FF 92-11-705

52-022
1)
AI 52-027
MAPD
C3H6
C3H8 11-EE-504
11-PC-501 51-016
C4
52-003 52-004 52-028
51
C3 Fraction
P-FF 51-11-501 11-EE-705

52-024
PC
86
PC
Regeneration Gas
L
P-FF 86-11-703
52-006 11-CC-502
TDC 54
11-RR-501 C3- Fraction
P-FF 54-11-503

11-VV-704
86
52-011

Regeneration Gas
P-FF 86-11-703

06 92
002 CW Supply 11-VV-502
P-FF 92-11-705
LC

52-007
06 AI
FC
003 MAPD
C3H6 FC
52-009 C3H8
C4

52-012 11-CC-502
11-PC-502 A/S 54
C3 Fraction
P-FF 54-11-503
11-CC-503
55
C3 Fraction
P-FF 55-11-504

11-VV-502 11-EE-504 11-PC-502 A/S 11-RR-501


C3 Hydrog. Condenser C3 C3 Hydrogenation C3 Hydrogenation
Separator Drum Hydrogenation Cycle Pump Reactor

1) switchable with AI at PFF51 D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 52 C3 HYDROGENATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 52 6987-LEPC1-11-502
Stream Name 52-012 54-002 54-004 54-041 54-043 54-051 55-002
Description C3 Fraction C3- Fraction C3 Fraction Propylene Propylene Hydrocarbons C3 Fraction
Total Mass Flow kg/h 59586 0 64504 8101 8101 81 5000
Temperature °C 34.37 30.58 35.34 36.31 10.00 10.06 47.91
Pressure abs. bar 14.35 14.35 14.50 16.60 7.77 9.10 19.28
Fluid Phase VAP LIQ1 VAP LIQ1 LIQ1 VAP VAP VAP
Flow Rate kg/h 2933 56653 0 64504 8101 8101 81 5000
kmol/h 70 1334 0 1519 192 192 2.85 118
m³/h 97 116 0 132 16.6 502 6.9 118
Mol. Mass kg/kmol 41.96 42.46 2.02 42.45 42.09 42.09 28.61 42.36
Density kg/m³ 30.11 488.85 1.13 487.06 486.74 16.13 11.83 42.49
Dyn. Visc. mPa s 0.010 0.086 0.009 0.085 0.083 0.009 0.009 0.010

PC

54-051 11-VV-304
31
Hydrocarbons
P-FF 31.2-11-301B

11-VV-503
55
Propylene
P-FF 55-11-504

11-VV-409, 11-EE-401
11-EE-505
54-043
46
Propylene 54-041 11-EE-407
46
P-FF 46-11-406 Propylene
11-VV-502, 11-LZ-402 54-002
52 LC P-FF 46-11-406
C3- Fraction A
P-FF 52-11-502

11-CC-502 FC

55-002 11-CC-503
55
C3 Fraction
LC P-FF 55-11-504
11-VV-502 52-012
52 P-FF 55-11-504 FC
C3 Fraction

54-004
P-FF 52-11-502

11-PC-503 A/S

11-CC-503
55
C3 Fraction
P-FF 55-11-504

11-EE-505 11-CC-502 11-PC-503 A/S


Condenser C3 C3 Stripper C3 Stripper
Stripper Bottoms Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 54 C3 STRIPPING Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 54 6987-LEPC1-11-503
Stream Name 55-001 55-002 55-003 55-005 55-007 55-012 55-024 55-115 55-321
Description C3 Fraction C3 Fraction Propylene Propylene Propylene Propylene Propane Recycle Propylene Propylene Product
Total Mass Flow kg/h 64504 5000 130 768160 768030 768160 9502 718158 50002
Temperature °C 36.16 47.91 44.41 44.41 42.02 42.01 34.70 42.79 43.85
Pressure abs. bar 19.20 19.28 18.20 18.20 18.05 17.36 12.00 18.20 31.00
Fluid Phase LIQ1 VAP VAP VAP LIQ1 LIQ1 VAP LIQ1 LIQ1 LIQ1
Flow Rate kg/h 64504 5000 130 768160 768030 768160 1928 7574 718158 50002
kmol/h 1519 118 3.1 18252 18249 18252 44 170 17064 1188
m³/h 132 118 3.3 19470 1615 1617 74 15.6 1516 105
Mol. Mass kg/kmol 42.45 42.36 42.09 42.09 42.09 42.09 44.02 44.68 42.09 42.09
Density kg/m³ 487.43 42.49 39.45 39.45 475.46 475.16 25.87 484.66 473.87 477.91
Dyn. Visc. mPa s 0.085 0.010 0.010 0.010 0.078 0.078 0.009 0.090 0.078 0.080

H
Flare
PC PDC
PC

55-005 55-003
11-CC-502
54
AI
Propylene
MAPD P-FF 54-11-503
C3H8
FC
11-VV-503
A 55-115 11-EE-507 A/B HS
11-CC-503 2)
92
CW Supply LC
AI P-FF 92-11-705

55-012
C3H8
11-LZ-301, 11-LZ-401
92
UWC2 11-PC-504 A/S
P-FF 92-11-705
11-PC-503 55-001 55-007
54
C3 Fraction B
P-FF 54-11-503 Propylene Filling
P-FF 54-11-503 LC FC BL
11-PC-501
52 AI
C3 Fraction COS
P-FF 52-11-502 Methanol
11-VV-410, 11-VV-408
46
11-CC-502 55-002 Propylene Filling
54 C P-FF 46-11-406
C3 Fraction
P-FF 54-11-503 FQC

1) BL
Propylene Off Spec
AI
C3H6
MAPD
11-EE-506 A/B/C 55-042 11-EE-202, 11-EE-212
27
P-FF 25.1-11-201A Signal Selector Light Pyrolysis Oil
P-FF 27-11-202
1)
FC FI TI P-FF 27-11-202 TC

11-EE-203 55-024
25
Propane Recycle 11-EE-207, 11-CC-202, 11-CC-201
P-FF 25.1-11-201A 55-044
27
Light Pyrolysis Oil
TI UC 11-EE-508 P-FF 27-11-202 11-PC-505 A/S
11-EP-202, 11-EP-201 Heat Duty
28 Control
Quench Water
P-FF 28-11-203

FQC
11-PC-205 55-050
28 55-321
Quench Water BL
P-FF 28-11-203
Propylene Product

11-VV-503 11-EE-506 A/B/C 11-EE-507 A/B 11-EE-508 11-PC-504 A/S 11-PC-505 A/S 11-CC-503
C3 Splitter Reflux Reboiler C3 Condenser C3 Quench Water Propylene Reflux Propylene Product C3 Splitter
Drum Splitter Splitter Preheater Pump Pump

1) Connection for future guard adsorber to be provided D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
2) To be located at ground level D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 55 C3H6/C3H8 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 55 6987-LEPC1-11-504
Stream Name 28-034 56-001 56-002 56-005 56-009 56-252 57-025
Description Pyrolysis Gasoline Pyrolysis Gasoline C4- Fraction Pyrolysis Gasoline Pyrolysis Gasoline C5+ Fraction C5+ Fraction
Total Mass Flow kg/h 2217 37648 1126 36523 68206 0 31683
Temperature °C 76.97 35.48 50.26 105.97 109.58 61.35 112.06
Pressure abs. bar 1.43 1.43 1.43 1.53 10.00 1.43 10.00
Fluid Phase LIQ1 VAP LIQ1 LIQ2 VAP LIQ1 LIQ1 VAP LIQ1 LIQ1
Flow Rate kg/h 2217 58 37590 0.2 1126 36523 68206 0 0 31683
kmol/h 19.5 1.7 423 0.01 23.3 402 820 0 0 418
m³/h 2.5 30 45 0 428 47 94 0 0 48
Mol. Mass kg/kmol 113.81 34.04 88.84 18.02 48.37 90.95 83.21 72.21 77.49 75.78
Density kg/m³ 883.39 1.92 837.99 993.41 2.63 775.62 723.05 3.86 740.09 664.62
Dyn. Visc. mPa s 0.816 0.010 0.648 0.721 0.009 0.324 0.225 0.008 0.260 0.157

Flare

H
PC

56-002 11-VV-301
31
C4- Fraction
P-FF 31.1-11-301A

11-PC-207 28-034
28
Pyrolysis Gasoline
P-FF 28-11-203
Polymerisation Inhibitor
11-CC-504
11-VV-307 31-111 56-001
31 A
Pyrolysis Gasoline
P-FF 31.1-11-301A
56-252

TC

LC
FC
BL For Gascracking
28
C5+ Fraction 80
P-FF 28-11-203 LP Steam
P-FF 80.2-11-601B 11-EE-510 A/S

56-005
80
LP Heater Condensate
P-FF 80.2-11-601B 11-XT-503
P-FF 57-11-506 FC

11-PC-506 A/S
FQ

FC

56-009 12-EE-101
61
Pyrolysis Gasoline
P-FF 61-12-101

11-PC-507 57-025
57
C5+ Fraction
P-FF 57-11-506

11-EE-510 A/S 11-PC-506 A/S 11-CC-504


Reboiler Gasoline Gasoline Gasoline Stabilizer
Stabilizer Stabilizer Bottoms
Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
001
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 56 GASOLINE STABILIZATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 56 6987-LEPC1-11-505
Stream Name 57-001 57-004 57-006 57-011 57-015 57-017 57-023 57-025 57-026
Description C4+ Fraction C4 Fraction C4 Fraction C4 Fraction C4 Fraction C4 Fraction C5+ Fraction C5+ Fraction C4 Fraction
Total Mass Flow kg/h 66095 69672 69625 69672 35261 48 31683 31683 34412
Temperature °C 66.16 46.41 42.81 42.92 43.56 46.41 111.65 112.06 43.52
Pressure abs. bar 5.60 5.35 5.20 5.03 5.35 5.35 5.75 10.00 11.00
Fluid Phase VAP LIQ1 VAP LIQ1 LIQ1 LIQ1 VAP LIQ1 LIQ1 LIQ1
Flow Rate kg/h 9342 56752 69672 69625 69672 35261 48 31683 31683 34412
kmol/h 161 879 1260 1259 1260 638 0.87 418 418 622
m³/h 725 90 5544 121 121 61 3.8 48 48 60
Mol. Mass kg/kmol 57.93 64.55 55.29 55.29 55.29 55.29 55.29 75.78 75.78 55.29
Density kg/m³ 12.89 631.40 12.57 575.92 575.74 574.93 12.57 664.10 664.62 576.33
Dyn. Visc. mPa s 0.009 0.159 0.009 0.135 0.135 0.134 0.009 0.156 0.157 0.135

PDC
FC

11-VV-302 57-017
31
C4 Fraction Start up
P-FF 31.1-11-301A

92
CW Supply Flare
P-FF 92-11-705 11-EE-512
Flare
57-006

11-VV-504
H PC
HC PC
92 LC
CW Return
AI P-FF 92-11-705

57-004
Σ C5

57-011
57-015
A
11-CC-505

11-PC-508 A/S
1)
Polymerisation Inhibitor
11-CC-501 57-001 B
51 FC
C4+ Fraction
P-FF 51-11-501
C4 Polymerisation Inhibitor FQC
TC Intermediate Storage Tank
57-026
BL

LC C4 Fraction

FC

13-BDEU
80 58
57-023

LP Steam
P-FF 80.2-11-601B 11-EE-511 A/S C4 Fraction
P-FF 58-13-101

P-FF 56-11-505 Signal Selector BL


11-PC-507 A/S C4 Fraction Off Spec

11-XT-502 FC

80 57-025 12-EE-101
LP Heater Condensate 56
P-FF 80.2-11-601B C5+ Fraction
P-FF 56-11-505

11-VV-504 11-EE-511 A/S 11-EE-512 11-PC-507 A/S 11-PC-508 A/S 11-CC-505


Debutanizer Reflux Reboiler Condenser Debutanizer Debutanizer Reflux Debutanizer
Drum Debutanizer Debutanizer Bottoms Pump Pump

1) Nozzle for optional Injection Point D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
001 C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 57 C4/C5 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 57 6987-LEPC1-11-506
Stream Name 80-001 80-002 80-003 80-004 80-009 80-010 80-021 80-048 80-049 80-052 80-065 80-070 80-075 80-139 80-142 80-220 80-500 80-501 82-017
Description VHP Steam HP Steam Turbine Exhaust SteamTurbine Exhaust SteamHP Steam MP Steam HP Steam HP Steam HP Steam HP Heater CondensateHP Steam VHP Heater Condensate
Turbine Exhaust SteamHP Steam HP Steam LP Steam VHP Steam VHP Steam MP Steam
Total Mass Flow kg/h 633410 540600 92809 60872 166467 189567 250439 18000 29000 14730 19000 907 125576 15000 15000 40891 513472 129544 5177
Temperature °C 492.98 363.57 57.99 60.25 357.87 277.77 357.87 357.87 357.87 198.18 357.87 198.18 57.99 357.87 357.87 232.09 500.00 490.00 198.18
Pressure abs. bar 99.50 37.50 0.18 0.20 33.50 16.00 33.50 33.50 33.50 15.00 33.50 15.00 0.18 33.50 33.50 6.00 102.50 102.50 15.00
Fluid Phase VAP VAP VAP LIQ1 VAP LIQ1 VAP VAP VAP VAP VAP VAP LIQ1 VAP VAP LIQ1 VAP LIQ1 VAP VAP VAP VAP VAP VAP
Flow Rate kg/h 633410 540600 83774 9035 56624 4248 166467 189567 250439 18000 29000 1418 13313 19000 259 648 113204 12372 15000 15000 40891 513472 129544 5177
kmol/h 35160 30008 4650 502 3143 236 9240 10523 13901 999 1610 79 739 1055 14.4 36 6284 687 833 833 2270 28502 7191 287
m³/h 20603 39624 707848 9.2 433382 4.3 13611 28691 20476 1472 2371 187 15.4 1554 34 0.7 956510 12.6 1226 1226 15503 16373 4056 681
Mol. Mass kg/kmol 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02
Density kg/m³ 30.74 13.64 0.12 984.18 0.13 983.01 12.23 6.61 12.23 12.23 12.23 7.60 866.79 12.23 7.60 866.79 0.12 984.18 12.23 12.23 2.64 31.36 31.94 7.60
Dyn. Visc. mPa s 0.029 0.023 0.010 0.475 0.011 0.458 0.023 0.020 0.023 0.023 0.023 0.016 0.139 0.023 0.016 0.139 0.010 0.475 0.023 0.023 0.018 0.030 0.029 0.016
VHP Steam 102.5 bara 498 °C

PC P-FF 31.1-11-301A PC HHH H

Cracking Furnaces PC PC
80-500 FQ
SC
11-WL-61801
15 11-EE-704
VHP Steam
P-FF 86-11-703 11-EE-705 11-WL-61101

80-001
P-FF 86-11-703
P-FF 15-11-104
Boilers FQ 12-EE-113
P-FF 64-12-104
11-LZ-601 11-PC-602
83
BL
80-501 11-KC-301 06 06 Let Down Station
VHP-HP Boiler Feed Water
11-KT-301
002 003
P-FF 83-11-603
VHP Steam
HHH

80-002
80-070 11-VV-604
Auxiliary Boiler PC VHP Heater Condensate 82 PC
BL PC
Firing Control VHP Heater Condensate TC
L
P-FF 82-11-602
HP Steam 36 bara 363 °C

11-CC-202
FQ H
27 06 PC
12-EE-108
P-FF 27-11-202 P-FF 63-12-103
004
HP Steam 11-WL-63201

80-049
80-021

80-048

80-065

80-139

80-142
80-009
80-003

SC P-FF 46-11-406 PC SC P-FF 44.2-11-404B PC SC SC SC SC SC


11-EE-702
P-FF 86-11-703
11-LZ-602
11-VV-604 HP Heater Condensate FQ Let Down Station
1) 2) HP-MP
80-052
11-KT-402 11-KT-401 11-PT-202
14-BzEU
82 P-FF 67-14-101 11-PT-205 11-PT-361 11-PT-461 11-PT-602
HP Heater Condensate
80-010

P-FF 82-11-602
HH
80 PC PC
PC TC
HP Heater Condensate L
P-FF 80.2-11-601B
MP Steam 15 bara 280°C
H 11-PC-603
PC
83
80-075
11-WL-63601 Boiler Feed Water
80-004

06 P-FF 83-11-603
005
11-VV-604 82-017 80-220 11-LZ-603
82
Steam
MP Steam Curtain
Let Down Station
MP-LP
P-FF 82-11-602 Regeneration
H 86
PC P-FF 86-11-703
PC PC MP Steam
L TC
11-EE-406, 11-EP-601, 11-EE-507 11-EE-406, 11-EP-601, 11-EE-507
92 92 LP Steam 5 bara 227°C
Secondary Cooling Water Secondary Cooling Water
P-FF 92-11-705 P-FF 92-11-705 11-VV-602
82
11-LZ-301 11-LZ-401 LP Steam
Ethylene/Propylene
Cracked Gas
Compressor
Utilities P-FF 82-11-602
92
Compressor
Turbine Condenser Turbine Condenser
92
11-YS-63801 P-FF 85.2-11-702B
11-VV-603
CW Return CW Return Desuperheater for 82
P-FF 92-11-705 P-FF 92-11-705 DLP Steam LP Steam
06 P-FF 82-11-602
FQ 001
AI AI
Conductivity Conductivity 11-VV-601
83
BL LP Steam
P-FF 83-11-603
Turbine Condensate
11-EP-601 DLP Steam for Steaming Out (DFCU/PGHU/BDEU/BzEU) 11-EP-602, B.L., 11-LZ-302
82 82
Turbine Condensate Turbine Condensate
P-FF 82-11-602 P-FF 82-11-602

11-YS-63801 11-PT-202 11-PT-205 11-KT-301 11-PT-361 11-LZ-301 11-KT-401 11-PT-461 11-LZ-401 11-KT-402 11-WL-61101 11-WL-63201 11-WL-61801 11-WL-63601 11-PT-602
Desuperheater for PFO Pump I Turbine Quench Water Pump Cracked Gas Lube Oil Cracked Gas Ethylene Lube Oil Pump Ethylene/Propylene Propylene VHP-Steam Silencer MP-Steam Silencer HP-Steam Silencer LP-Steam Silencer BFW Pump Turbine
DLP Steam Turbine Compressor Turbine PumpTurbine Compressor Turbine Compressor Turbine Turbine Compressor Turbine Compressor Turbine
Cracked Gas Condenser Refrigerant Condenser
Compressor Compressors
D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Part of Compressor & Turbine 11-KC-301 / 11-KT-301 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
2) Part of Refrigerant Compressors &Turbines 11-KC-401+402 / C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting
11-KT-401+402 DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 80 STEAM SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 80.1 6987-LEPC1-11-601A
Stream Name 30-081 80-007 80-026 83-060
Description MP Steam MP Heater CondensateLP Heater Condensate LP Steam
Total Mass Flow kg/h 178116 49395 77774 4007
Temperature °C 279.00 151.88 127.54 221.69
Pressure abs. bar 13.00 5.00 2.50 4.00
Fluid Phase VAP VAP LIQ1 VAP LIQ1 VAP
Flow Rate kg/h 178116 4252 45143 962 76812 4007
kmol/h 9887 236 2506 53 4264 222
m³/h 33758 1593 49 692 82 2248
Mol. Mass kg/kmol 18.02 18.02 18.02 18.02 18.02 18.02
Density kg/m³ 5.28 2.67 915.01 1.39 936.63 1.78
Dyn. Visc. mPa s 0.020 0.014 0.178 0.013 0.211 0.017

MP Steam 15 bara 280 °C LP Steam 5 bara 227 °C

11-RR-301
P-FF 35.1-11-303A
FQ FQ 11-EE-603
30-081

83-060
12-EE-103 83
12-EE-106 P-FF 61-12-101 LP Steam
P-FF 62-12-102 P-FF 83-11-603
11-EE-210, 11-EE-208, 11-CC-204
06
30 002 11-JA-303
12-EE-116
MP Steam P-FF 65-12-105 35
P-FF 30.1-11-204A LP Steam
06 P-FF 35.1-11-303A
12-EE-119
003 11-JA-101
P-FF 65-12-105
15
06
LP Steam
B.L. 001 06 P-FF 15-11-104
90 FQ 004 11-JA-701
MP Steam 97
P-FF 90-11-704 13-BDEU 11-EE-205 LP Steam
P-FF 58-13-101 P-FF 25.1-11-201A
06 P-FF 97.1-11-708A
005 11-JA-702
11-VV-708 11-EE-204
P-FF 25.1-11-201A
97
P-FF 97.1-11-708A
LP Steam
P-FF 97.1-11-708A
11-EE-203 06
Tracing P-FF 25.1-11-201A
006 11-JA-103
97
11-VV-705 LP Steam
P-FF 90-11-704 P-FF 97.1-11-708A
Other 06
007 11-JA-104
Consumers
11-EE-707 97
P-FF 90-11-704
14-BzEU LP Steam
P-FF 80.1-11-601A P-FF 97.1-11-708A
11-EE-206
P-FF 25.1-11-201A

MP Condensate
11-EE-311
P-FF 38-11-305

11-EE-313
P-FF 39-11-306

11-EE-501
11-VV-603 80-007 P-FF 51-11-501
82
MP Heater Condensate 11-EE-510
P-FF 82-11-602 P-FF 56-11-505

11-EE-511
P-FF 57-11-506

LP Condensate

11-VV-602 80-026 11-VV-602


82 82
Heater Condensate LP Heater Condensate
P-FF 82-11-602 P-FF 82-11-602

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 80 STEAM SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 80.2 6987-LEPC1-11-601B
Stream Name 15-070 80-007 80-026 80-052 80-070 82-009 82-016 82-017 82-020 82-022 82-030 82-119 82-126 82-220
Description Blowdown Water MP Heater CondensateLP Heater Condensate HP Heater CondensateVHP Heater Condensate
Heater Condensate MP Heater CondensateMP Steam Demineralized Water Demineralized Water Demineralized Water Heater Condensate Heater Condensate Demineralized Water
Total Mass Flow kg/h 10479 49395 77774 14730 907 173711 20939 5177 359967 359967 80110 64057 173711 359967
Temperature °C 275.30 151.88 127.54 198.18 198.18 111.52 198.18 198.18 55.20 87.33 40.00 151.88 75.97 72.51
Pressure abs. bar 60.00 5.00 2.50 15.00 15.00 1.50 15.00 15.00 4.40 3.90 8.40 5.00 6.00 4.20
Fluid Phase VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 LIQ1 VAP LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1
Flow Rate kg/h 1879 8600 4252 45143 962 76812 1418 13313 259 648 173711 20939 5177 359967 359967 80110 64057 173711 359967
kmol/h 104 477 236 2506 53 4264 79 739 14.4 36 9642 1162 287 19981 19981 4447 3556 9642 19981
m³/h 61 11.3 1593 49 692 82 187 15.4 34 0.7 183 24 681 365 372 81 70 178 369
Mol. Mass kg/kmol 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02
Density kg/m³ 30.87 758.83 2.67 915.01 1.39 936.63 7.60 866.79 7.60 866.79 949.52 866.79 7.60 985.76 967.05 992.62 915.01 974.38 976.37
Dyn. Visc. mPa s 0.020 0.099 0.014 0.178 0.013 0.211 0.016 0.139 0.016 0.139 0.242 0.139 0.016 0.498 0.313 0.658 0.178 0.363 0.380

PC
Cracking Furnaces 15-070
13-BDEU 15
80 Blowdown Water
Heater Condensate P-FF 15-11-104 82-017
P-FF 80.2-11-601B 80
80-026 MP Steam
80 P-FF 80.1-11-601A
LP Heater Condensate
P-FF 80.2-11-601B 80
80-052 11-VV-604
80-007 HP Heater Condensate
80
MP Heater Condensate P-FF 80.1-11-601A
P-FF 80.2-11-601B
80-070
80
80
VHP Heater Condensate
LP Steam P-FF 80.1-11-601A LC 80
P-FF 80.1-11-601A LP Steam
P-FF 80.1-11-601A

82-016
11-EE-211
30
11-CC-203 Heater Condensate
28 P-FF 30.1-11-204A
Demineralized Water Filling 11-VV-603 LC
P-FF 28-11-203 P-FF 83-11-603 LC

82-119
FQ A

82-030
11-EE-602
BL 82-220
Demineralized Water
PC
11-LZ-301, 11-LZ-401 82-020
80
Turbine Condensate PC
P-FF 80.1-11-601A 11-EP-602 11-VV-602
06 B
11-LZ-302 001
35
Heater Condensate
P-FF 35.1-11-303A LC
FQ
Heater Condensate 82-022 11-EE-603
82-126 06 83
BL 003 Demineralized Water
AIS P-FF 83-11-603
12-KR-101 TOC
64 82-009
06
Heater Condensate 002
P-FF 64-12-104
11-LZ-301, 11-LZ-401
11-PC-601 A/S
80
Turbine Condensate
P-FF 80.1-11-601A

92 11-EP-601
CW Supply
P-FF 92-11-705

FQ

11-LZ-301, 11-LZ-401
BL 92
CW Return
Heater Condensate P-FF 92-11-705

11-VV-602 11-VV-603 11-VV-604 11-EE-602 11-EP-601 11-EP-602 11-PC-601 A/S


Condensate Drum MP Condensate Drum VHP/ HP Condensate Flash Steam Condensate Dump Turbine Condensate Condensate Pump
Drum Condenser Cooler Heater

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 82 CONDENSATE SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 82 6987-LEPC1-11-602
Stream Name 82-022 83-001 83-008 83-010 83-013 83-025 83-026 83-060
Description Demineralized Water Demineralized Water Boiler Feed Water Boiler Feed Water Boiler Feed Water Boiler Feed Water Boiler Feed Water LP Steam
Total Mass Flow kg/h 359967 359967 18408 542435 523951 14659 14659 4007
Temperature °C 87.33 93.43 113.46 113.46 115.80 114.27 42.00 221.69
Pressure abs. bar 3.90 3.60 1.60 1.60 145.00 51.00 50.50 4.00
Fluid Phase LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 VAP
Flow Rate kg/h 359967 359967 18408 542435 523951 14659 14659 4007
kmol/h 19981 19981 1022 30110 29084 814 814 222
m³/h 372 374 19.4 572 550 15.4 14.8 2248
Mol. Mass kg/kmol 18.02 18.02 18.02 18.02 18.02 18.02 18.02 18.02
Density kg/m³ 967.05 962.90 948.02 948.02 953.29 949.87 993.66 1.78
Dyn. Visc. mPa s 0.313 0.292 0.238 0.238 0.236 0.237 0.634 0.017

11-WL-68101 06
002

11-EE-210, 11-EE-211
30 80
MP Heater Condensate LP Steam
P-FF 30.1-11-204A P-FF 80.1-11-601A

83-060
80
LP Steam
P-FF 80.2-11-601B

11-EE-603 11-CC-301
11-EE-602 34
82-022 83-001 Boiler Feed Water
82
Demineralized Water PC P-FF 34-11-302
P-FF 82-11-602
TC
11-VV-601 83-026 11-KC-301
31
Boiler Feed Water
P-FF 31.1-11-301A
Oxygen scavenger Amine
FQ
14-BzEU
LC P-FF 82-11-602 Control Valve 67
Boiler Feed Water
P-FF 67-14-101
FQ
83-010 13-BDEU
11-EE-604 58
Boiler Feed Water
92 92 P-FF 58-13-101
AI CW Return CW Supply
pH P-FF 92-11-705 P-FF 92-11-705
AI 11-CC-204, 11-EE-211
30

83-025
O2
Boiler Feed Water
AI P-FF 30.1-11-204A
Conductivity 11-PC-603 A/B/S
83-008 HP-MP-LDS, MP-LP-LDS
80
Boiler Feed Water
P-FF 80.1-11-601A

11-EE-501
51
Boiler Feed Water
11-PT-602 P-FF 51-11-501

11-PC-602 A/B/S
A B/S
VHP-HP-LDS
80
Boiler Feed Water
P-FF 80.1-11-601A

Furnaces
83-013
15
Boiler Feed Water
P-FF 15-11-104

11-WL-68101 11-VV-601 11-EE-603 11-EE-604 11-PC-602 A/B/S 11-PC-603 A/B/S 11-PT-602


Blow-Off-Silencer Deaerator Demineralized BFW Cooler BFW Pump LP BFW Pump BFW Pump Turbine
Water Heater

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
001 C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 T. Pham Duc S. McCracken M. Andre After Completion of Process Calculation 83 BFW SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Pham Duc U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 83 6987-LEPC1-11-603
Stream Name 25-051 37-107 49-005 49-052 84-001 84-002 84-010 84-029 84-041
Description Ethane Methane Fraction Tail Gas Hydrogen Fuel Gas Fuel Gas Methane Fraction Fuel Gas Fuel Gas
Total Mass Flow kg/h 0 10000 4317 13746 54790 54790 10000 51023 3616
Temperature °C 35.84 11.92 17.83 25.01 28.47 28.47 70.00 28.47 28.39
Pressure abs. bar 7.56 5.45 4.60 32.60 4.60 4.58 5.20 4.58 4.00
Fluid Phase VAP VAP VAP VAP VAP VAP VAP VAP VAP
Flow Rate kg/h 0 10000 4317 13746 54790 54790 10000 51023 3616
kmol/h 0 711 547 2918 6013 6013 711 5600 397
m³/h 0 3064 2875 2252 32760 32903 3885 30641 2486
Mol. Mass kg/kmol 30.47 14.07 7.90 4.71 9.11 9.11 14.07 9.11 9.11
Density kg/m³ 9.50 3.26 1.50 6.10 1.67 1.67 2.57 1.67 1.45
Dyn. Visc. mPa s 0.010 0.011 0.011 0.011 0.011 0.011 0.013 0.011 0.011

FQ
Flare
BL
Fuel Gas

11-VV-303
34
Fuel Gas Start up
P-FF 34-11-302
H
PC 11-CC-203
28
11-EE-407, 11-EE-206 25-051 Fuel Gas
25 P-FF 28-11-203
Ethane
P-FF 25.1-11-201A 84-041 11-CC-302
35
06 Fuel Gas
11-VV-716 11-805
007 P-FF 35.1-11-303A
84
C4 Acetylene FQ
P-FF 84.2-11-701B
12-VV-103
11-EE-703 62
86 Fuel Gas
Regeneration Gas P-FF 62-12-102
P-FF 86-11-703

11-EP-407 PC
49-052 84-029 Fuel Gas Header
49 PC 15
P-FF 01-11-101 PC
Hydrogen L
Fuel Gas
P-FF 49-11-407 P-FF 15-11-104
AI P-FF 07-11-103 PC To Furnace
Density
Fuel Control
11-LZ-402 49-005
49 P-FF 04-11-102 PC
06
Tail Gas 002

84-002
P-FF 49-11-407 11-LZ-402
49
11-EP-301 Fuel Gas
37-036 84-001 P-FF 49-11-407
37
Methane Fraction 11-VV-701
P-FF 37-11-304
11-EP-202, 11-EP-201
28
Quench Water 06
P-FF 28-11-203 005 11-80711-EE-711
06 84
11-EE-710 84-010 004 Quench Water
84 P-FF 84.2-11-701B
Methane Fraction

84-013
P-FF 84.2-11-701B 11-VV-716
84
11-PC-205 84-020 Quench Water
28 P-FF 84.2-11-701B
Quench Water
P-FF 28-11-203
11-EE-701 06
11-EE-711 11-806
001
84
Quench Water 06
P-FF 84.2-11-701B 006
11-VV-716
84
Quench Water
P-FF 84.2-11-701B
11-EP-301 37-107
37 Flare Liquid
Methane Fraction
P-FF 37-11-304

11-VV-701 11-EE-701
Fuel Gas Separator Methane Heater

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU 06 ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 84 FUEL GAS SYSTEM 003 Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 84.1 6987-LEPC1-11-701A
11-LZ-701 11-LZ-702 11-LZ-703 11-LZ-704 11-LZ-706 11-LZ-707 11-LZ-708 11-LZ-709 11-LZ-710 11-LZ-711 11-LZ-712 11-LZ-713
Corrosion Corrosion 06 C4 Polymerisation Polymerisation Polymerisation Polymerisation
008 Oxygen Scavenger Emulsion Breaker Antifoam
Sulphidizing Sulphidizing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Dosing Unit Dosing Unit Inhibitor Dosing Amine (BFW)
Agent Dosing Unit Agent Dosing Unit Unit I Unit II Unit Unit I Unit II Unit III Unit Dosing Unit
I II

Mobile Dosing Unit


06
009

1) 06 06 06 06 06
001 002 003 005 007
Process Unit 15 Process Unit 31
Process Unit 25 Process Unit 64 Process Unit 27 Process Unit 62 Process Unit 57 Process Unit 38 Process Unit 56 Process Unit 83 Process Unit 28 Process Unit 34 Process Unit 83
11-FF-101 Feed 12-RR-102 11-CC-201 12-CC-101 C4 Storage
. Tank 11-CC-304 11-CC-504 11-KC-301 11-VV-601 11-VV-202 11-CC-301 11-VV-601
- I-IV
11-FF-108
Process Unit 28 Process Unit 65 Process Unit 51 Process Unit 34 Process Unit 30
Process Unit 61
11-PC-205 12-CC-103 11-CC-501 . Tank
C5+ Storage 11-CC-301 11-VV-206

Process Unit 30
11-CC-204

Process Unit 30
11-PC-209

11-LZ-701 11-LZ-702 11-LZ-703 11-LZ-704 11-LZ-708 11-LZ-707 11-LZ-706 11-LZ-709 11-LZ-710 11-LZ-711 11-LZ-712 11-LZ-713
Sulphidizing Agent Sulphidizing Agent Corrosion Corrosion Polymerisation Polymerisation C4 Polymerisation Polymerisation Oxygen Scavenger Emulsion Breaker Antifoam Inhibitor Amine (BFW) Dosing
Dosing Unit I Dosing Unit II Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Inhibitor Dosing Dosing Unit Dosing Unit Dosing Unit Unit
Unit I Unit II Unit II Unit I Unit Unit III

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
Final amount of dosing units can vary depending on selected chemical
vendors. D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM

06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
1) cycle line to be foreseen ONGC Petro additions Ltd. EIL
010 C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 85 UTILITY & CHEMICAL DOSING SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 85.1 6987-LEPC1-11-702A
FQ

BL
Drinking Water safety
showers
80
LP Steam
P-FF 80.1-11-601A FQ

BL Drinking Water
Service Water FQ

BL
Nitrogen FQ

BL
Plant Air Instrument Air

FQ

BL
FQ
Instrument Air
11-EE-704
86
Plant Air
P-FF 86-11-703

Plant Air

FQ

Nitrogen

FQ

Service Water

LP-Steam

Utility DFCU PGHU BzEU BDEU


Stations

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 85 UTILITY & CHEMICAL DOSING SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 85.2 6987-LEPC1-11-702B
Flare Nitrogen
Flare Nitrogen

06
003

11-PC-714 06
006 H
Tank Truck PC
PC
L H
BL PC

Wash Oil PC
L
FQ

12-EE-110
63
Wash Oil
P-FF 63-12-103

11-VV-702

LS
06
001

11-PC-712 A/S 11-VV-703


06
005 06
FC 004
06
002 FC

11-KC-301 I-IV
31
11-VV-321 Wash Oil
39 P-FF 31.1-11-301A
Methanol Filling 11-PC-713 A/S
P-FF 39-11-306

11-EE-707
90
Methanol Filling
P-FF 90-11-704

25
Methanol
P-FF 25.2-11-201B

Deicing
Cold Pumps

11-PC-714 11-VV-702 11-VV-703 11-PC-712 A/S 11-PC-713 A/S


Methanol Unloading Methanol Drum Wash Oil Tank Methanol Pump Wash Oil Pump
Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 85 UTILITY & CHEMICAL DOSING SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann T. Pham Duc C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 85.3 6987-LEPC1-11-702C
Stream Name 37-105 86-003 86-005 86-006 86-008 86-015 86-016 86-021 86-040 86-041 86-042 86-044 86-106 86-107 86-108 86-117 86-118 86-121
Description Methane Fraction Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Process Water Process Water Regeneration Gas Regeneration Gas Regeneration Gas Contaminated Process/Waste
Regeneration
Water Gas Regeneration Gas
Total Mass Flow kg/h 19462 19462 19462 0 19462 20636 20636 19992 2671 32286 215892 215892 2667 2667 2667 2822 0 2667
Temperature °C 11.78 11.78 230.00 11.78 220.00 61.42 45.00 44.86 410.00 99.98 49.98 41.00 430.00 295.00 262.80 50.04 262.80 410.00
Pressure abs. bar 5.08 5.08 4.96 5.08 4.96 4.76 4.66 4.60 1.25 1.25 1.15 2.00 2.05 2.35 3.00 6.00 3.00 2.05
Fluid Phase VAP VAP VAP VAP VAP VAP LIQ2 VAP LIQ2 VAP VAP VAP LIQ2 LIQ2 LIQ2 VAP VAP VAP LIQ2 VAP VAP
Flow Rate kg/h 19462 19462 19462 0 19462 20636 0 19990 647 19992 2671 156 32130 215892 215892 2667 2667 2667 2822 0 2667
kmol/h 1383 1383 1383 0 1383 1448 0 1412 36 1413 147 7.6 1783 11984 11984 147 147 147 157 0 147
m³/h 6400 6400 11672 0 11439 8430 0 7980 0.7 8082 6678 186 33.4 218 218 4188 2943 2168 2.9 0 4068
Mol. Mass kg/kmol 14.07 14.07 14.07 14.07 14.07 14.25 18.02 14.15 18.02 14.15 18.15 20.59 18.02 18.02 18.02 18.12 18.12 18.12 18.02 18.12 18.12
Density kg/m³ 3.04 3.04 1.67 3.04 1.70 2.45 983.45 2.50 990.22 2.47 0.40 0.84 961.86 988.20 991.58 0.64 0.91 1.23 988.29 1.23 0.66
Dyn. Visc. mPa s 0.011 0.011 0.017 0.011 0.017 0.012 0.449 0.012 0.597 0.012 0.025 0.014 0.272 0.545 0.645 0.026 0.020 0.019 0.544 0.019 0.025

11-VV-701
Flare 84
Regeneration Gas
P-FF 84.1-11-701A

86-021
11-VD-301
Nitrogen 86-006 P-FF 37-11-304

11-VD-302
P-FF 37-11-304

11-WG-37001/2
11-VD-303
37 P-FF 39-11-306
Ethane Filling 06 80 92
P-FF 37-11-304 001 HP Steam CW Return
P-FF 80.1-11-601A TC P-FF 92-11-705
HS FC
11-EE-702 11-EE-703 11-WI-701
11-EP-301 37-105 86-003 86-005 86-008 86-015 86-016
37
Methane Fraction LS 06
P-FF 37-11-304 002

11-EP-407
49 92
Hydrogen CW Supply 11-CC-203, 11-VV-202
P-FF 49-11-407 80 P-FF 92-11-705
28
HP Heater Condensate
P-FF 80.1-11-601A Process Water
P-FF 28-11-203
FC
Flare
A
85 HC
Plant Air
P-FF 85.2-11-702B
86-118

11-RR-501
P-FF 52-11-502
B
11-LZ-402 49-032
49 HC 80 80
Hydrogen VHP Steam VHP Steam
11-VV-704
12-RR-101
P-FF 49-11-407 P-FF 80.1-11-601A P-FF 80.1-11-601A P-FF 61-12-101

TC Fresh Water Make Up


11-EE-704 11-EE-705 11-YS-701
80 86-108 86-107 86-106 86-121 12-RR-102 86-040 86-041
MP Steam P-FF 64-12-104 LC
P-FF 80.1-11-601A
12-VV-105
TC 64
Waste Water Activation Effluent
P-FF 64-12-104

86-044
Nitrogen
80 80
11-PC-702 A/S
VHP Heater Condensate HP Steam 92
P-FF 80.1-11-601A P-FF 80.1-11-601A CW Return
P-FF 92-11-705
11-EP-702
11-PC-701 A/S
86-042 86-117 B.L.
92 97
CW Supply Contaminated Process/Waste Water
P-FF 92-11-705 P-FF 97.3-11-708C

11-VV-704 11-EE-702 11-EE-703 11-EE-704 11-EE-705 11-EP-702 11-PC-701 A/S 11-PC-702 A/S
Waste Gas Separator Regeneration Gas Regeneration Gas Regeneration Gas Regeneration Gas Waste Water Cooler Process Water Waste Water Pump
Heater I Cooler Heater II Heater III Cycle Pump

Stream table relates to typical Base Case conditions for:


D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
- Drier regeneration heating phase D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
- C3 hydrogenation reactor burning initial phase C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 86 REGENERATION SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann U.Börner C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 86 6987-LEPC1-11-703
Flare Gas from BzEU

06
002
Flare Gas from BdEU

FQ

Warm Flare Gas


BL
Flare Gas
to Process Flare OSBL
11-VV-708/709/710/715
97
06
001
Hydrocarbons
P-FF 97.1-11-708A 80
MP Steam
P-FF 80.2-11-601B

11-EE-706

Cold Flare Gas

Cold Flare Liquid

Warm Flare Liquid

80
LP Steam
11-VV-706 11-EE-707 P-FF 80.2-11-601B
11-VV-705

80
LP Heater Condensate
11-EE-708 P-FF 80.2-11-601B
11-PC-712
85
Methanol Filling
P-FF 85.3-11-702C

80 80
LP Steam LP Heater Condensate Nitrogen
P-FF 80.2-11-601B P-FF 80.2-11-601B

11-VV-707

Oily Water
11-PC-703 A/S

11-CC-201
27
Flare Liquid
P-FF 27-11-202

11-VV-705 11-VV-706 11-VV-707 11-EE-706 11-EE-707 11-EE-708 11-PC-703 A/S


Warm Blow Down DrumCold Blow Down Drum Liquid Collection Flare Gas Heater Methanol Vaporizer Cold Liquids Flare Gas
Drum Vaporizer Condensate Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 K. Hoffmann S. McCracken M. Andre After Completion of Process Calculation 90 BLOW DOWN SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 K. Hoffmann K. Nießer C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 90 6987-LEPC1-11-704
CW Return Header

11-LZ-301
P-FF 80.1-11-601A CW Supply Header
11-EE-406 11-EE-512
P-FF 46-11-406 P-FF 57-11-506

11-EE-507
11-EE-504
P-FF 55-11-504
P-FF 52-11-502
FQ

11-LZ-401 11-EP-601 14-BzEU 11-EE-604


P-FF 67-14-101
P-FF 80.1-11-601A P-FF 82-11-602 P-FF 83-11-603

FQ
11-EE-503 11-EE-703
P-FF 51-11-501 13-BDEU P-FF 86-11-703
P-FF 58-13-101

11-EE-405 11-EP-702
P-FF 44.2-11-404B P-FF 86-11-703
FQ

11-EE-404 11-LZ-714
P-FF 44.2-11-404B P-FF 95-11-707

CW Supply PGHU
12-EE-107
P-FF 62-12-102
11-EE-314 11-LZ-302
P-FF 39-11-306 P-FF 35.1-11-303A
12-EE-101
P-FF 61-12-101
11-EE-308
P-FF 35.2-11-303B
12-EE-104
P-FF 61-12-101
11-EE-307
P-FF 35.2-11-303B
12-EE-105
P-FF 61-12-101
11-EE-305
P-FF 31.2-11-301B
12-EE-109
P-FF 63-12-103
11-EE-304
P-FF 31.2-11-301B
12-EE-110
P-FF 63-12-103
11-EE-303
P-FF 31.1-11-301A
12-EE-111
P-FF 63-12-103
11-EE-302
P-FF 31.1-11-301A
12-EE-114
P-FF 64-12-104
11-EE-301 CW Supply PGHU
P-FF 31.1-11-301A
12-EE-117
P-FF 65-12-105
11-EE-214
P-FF 30.1-11-204A
12-EE-118
P-FF 65-12-105
11-EP-202
P-FF 28-11-203

11-EP-201
P-FF 28-11-203

BL
BL
CW Supply
FQ CW Return

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 92 COOLING WATER SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 92 6987-LEPC1-11-705
FQ

BL
Fire Water

Fire Water

Deluge Systems

Hydrants

Water Guns

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 93 FIRE FIGHTING SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 93 6987-LEPC1-11-706
92 92
CW Supply CW Return
P-FF 92-11-705 P-FF 92-11-705

11-LZ-714

Atmospheric Air
Decoking Air 15
Compressor Unit Decoking Air
P-FF 15-11-104

Air Condensate
to CRWS

11-LZ-714
Decoking Air
Compressor Unit

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculations 95 DECOKING AIR SYSTEM Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 95 6987-LEPC1-11-707
14-BzEU
67
Benzene Rich
P-FF 67-14-101 BL
1)
Benzene Rich
Slop Tank
BL
Hydrocarbons
OSBL
11-VV-705
90
Hydrocarbons
P-FF 90-11-704

06 1)
BL 001
1)
27
Fuel Oil 11-CC-203, 11-VV-202
P-FF 27-11-202
28
Hydrocarbons
11-CC-201 P-FF 28-11-203
27
Fuel Oil
P-FF 27-11-202 11-CC-203, 11-VV-202
28
Hydrocarbons
P-FF 28-11-203
Warm Slop Warm Slop Warm Slop BT-Slop BT-Slop BT-Slop Cold Slop Cold Slop Cold Slop
Cold Slop Cold Slop Cold Slop
06 06 06 06
003 004 005 006
80 80 80 80
LP Steam LP Steam LP Steam LP Steam
P-FF 80.2-11-601B P-FF 80.2-11-601B P-FF 80.2-11-601B P-FF 80.2-11-601B

11-JA-104
11-JA-701 11-JA-702 11-JA-103
CRWS CRWS
CRWS CRWS 97
97 97 97 Cold Slop
Warm Slop Cold Slop Surface Water BT Slop Surface Water
Surface Water Surface Water P-FF 97.3-11-708C
P-FF 97.3-11-708C P-FF 97.3-11-708C P-FF 97.3-11-708C

3) 11-VV-708 11-VV-710 3) 11-VV-715 11-VV-709


3) 3)

80
MP Steam LS
P-FF 80.2-11-601B
LS LS LS

TC 11-PC-709 11-PC-708 11-PC-711 11-PC-710


2) 2) 2) 2)
80
MP Heater Condensate
P-FF 80.2-11-601B

14-BzEU
67
BT-Slop
P-FF 67-14-101

11-JA-103 11-JA-104 11-JA-701 11-JA-702 11-VV-708 11-VV-709 11-VV-710 11-VV-715 11-PC-708 11-PC-709 11-PC-710 11-PC-711
Benzene Slop Cold Drum Slop Warm Slop Drum Gasoline Slop Drum Warm Slop Drum Cold Slop Drum Gasoline Slop Drum Benzene Slop Drum Gasoline Slop Pump Warm Slop Pump Cold Slop Pump Benzene Slop Pump
Ejector Ejector Ejector Ejector

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) In case of shutdown
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
2) One common spare for each identical item
3) Open shelter 06 C 04 26.10.09 SE / CK T. Bezold C. Kuth After wrap-up meeting DFCU & AU
002 ONGC Petro additions Ltd. EIL
C 03 11.08.09 - - - no changes 97 SLOP, SEWAGE, MECH. WASTE WATER TREATMENT Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 97.1 6987-LEPC1-11-708A
Sulfuric Acid Drum
11-VV-312 Open Chemical
Waste Water from
Spenct Caustic
Storage Tank Area

B.L.
97
Waste Water Chemical Contaminated
Open Chemical P-FF 97.3-11-708C
Waste Water from
Curbed Area of
Caustic Scrubbing
& Spent Caustic Methanol Drum
Oxidation Unit
11-VV-702

11-VV-712, 11-VV-714
97
Surface Water Contaminated
P-FF 97.3-11-708C
Wash Oil Tank
11-VV-703
11-VV-711

11-PC-707 11-VV-712, 11-VV-714


97
Surface Water Contaminated
P-FF 97.3-11-708C

OVERFLOW 11-VV-712, 11-VV-714


97
Surface Water Contaminated
P-FF 97.3-11-708C

Chemical Dosing Units


(Typical for 11-LZ-701 -
11-LZ-713)
11-LZ-701-713

11-VV-712, 11-VV-714
97
Surface Water Contaminated
P-FF 97.3-11-708C

11-VV-711 11-PC-707
Caustic Area Caustic Area
Interceptor Sump Interceptor Sump
Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 SE / CK T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 - - - no changes 97 SLOP, SEWAGE, MECH. WASTE WATER TREATMENT Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Bezold M. Ibler C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 97.2 6987-LEPC1-11-708B
11-EE-308 WWTP
35 BL
Neutralized Spent Caustic
P-FF 35.2-11-303B Neutralized Spent Caustic
11-PC-707
97
Waste Water Chemical Contaminated
P-FF 97.2-11-708B WWTP
11-EE-214
30 BL
Process Water Blow Down
P-FF 30.1-11-204A Waste Water Contaminated
11-PC-702
86
Contaminated Process/Waste Water
P-FF 86-11-703
13-BDEU
58
Waste Water
P-FF 58-13-101 06 06
11-JA-303 002 001
35 BL
Surface Water Contaminated
P-FF 35.1-11-303A Waste Water contaminated
13-BDEU
58
Surface Water Contaminated 11-VV-713
P-FF 58-13-101
97
Surface Water Contaminated Open Oily Water
P-FF 97.2-11-708B (OWS)
97
Surface Water Contaminated
P-FF 97.2-11-708B Potentially
11-PC-705 A/S
11-VV-711 Contaminated
Surface Waste
97 Water (CRWS) from
Surface Water Contaminated paved area
(DFCU+AU)
P-FF 97.2-11-708B
97
Surface Water Contaminated
P-FF 97.2-11-708B
11-VV-712
11-VV-100
15
Diversion Box Storm Water &
Decoking Waste Water Fire Water Pond
P-FF 15-11-104 06
11-JA-101 003 BL
15
11-PC-704 A/S
overflow

Surface Water Contaminated Waste Water


P-FF 15-11-104 06
11-JA-701 004
97
Surface Water 11-VV-714
P-FF 97.1-11-708A 06
11-JA-702 005
97 Open Ditch
Surface Water
P-FF 97.1-11-708A 06 1)
11-JA-103 006
97
Surface Water 11-PC-706 A/B/S
P-FF 97.1-11-708A
06
11-JA-104 007
97
Surface Water
P-FF 97.1-11-708A Clean Surface
Sanitary Waste Sanitary Sewer
Waste Water (CSW)
Water Lift Station BL
(DFCU+AU)
Sanitary Water Sewer

11-VV-712 11-VV-713 11-VV-714 11-PC-704 A/S 11-PC-705 A/S 11-PC-706 A/B/S


First Flush Basin Oily Water Basin Storm Water Lift First Flush Basin Oily Water Pump Storm Water Lift
Station Basin Discharge Pump Station Pump

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) Lift station will be provided if gravity flow is not applicable
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 SE / CK T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 - - - no changes 97 SLOP, SEWAGE, MECH. WASTE WATER TREATMENT Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 T. Bezold M. Ibler C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 97.3 6987-LEPC1-11-708C
Stream Name 49-031 56-009 61-001 61-006 61-007 61-010 61-011 61-017 61-018 61-019 61-020 61-021 61-024 61-025 61-027 61-030 61-034 61-071
Description Hydrogen Pyrolysis Gasoline C5+ Fraction C5+ Fraction C5+ Fraction C5+ Fraction C5+ Fraction Hydrocarbons C5+ Fraction Hydrogen Hydrogen C5+ Fraction C5+ Fraction C5+ Fraction C5+ Fraction C5+ Fraction C5+ Fraction Pyrolysis Gasoline
Total Mass Flow kg/h 920 68206 68208 398208 398208 399128 396373 2511 1969 542 542 398586 396373 68586 2755 330000 330000 68208
Temperature °C 30.02 109.58 46.29 82.67 92.30 90.00 130.44 121.53 38.00 38.00 38.00 121.53 121.72 90.25 130.44 121.53 89.53 46.00
Pressure abs. bar 32.10 10.00 3.50 31.50 31.00 30.50 29.50 28.00 28.00 28.00 26.90 28.00 28.00 2.15 29.50 28.00 31.50 9.70
Fluid Phase VAP LIQ1 LIQ1 LIQ1 LIQ1 VAP LIQ1 LIQ1 VAP LIQ1 VAP VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP LIQ1 LIQ1 LIQ1
Flow Rate kg/h 920 68206 68208 398208 398208 4071 395057 396373 2511 1969 542 542 398586 160 396214 14455 54131 2755 330000 330000 68208
kmol/h 456 820 822 4855 4855 487 4825 4850 152 26 126 126 4872 9.6 4840 205 633 148 4033 4033 822
m³/h 367 94 88 545 553 487 547 588 177 2.8 118 123 583 11.3 579 2743 73 166 482 458 88
Mol. Mass kg/kmol 2.02 83.21 82.96 82.01 82.01 8.37 81.87 81.73 16.53 75.12 4.31 4.31 81.82 16.55 81.86 70.58 85.45 18.65 81.82 81.82 82.96
Density kg/m³ 2.50 723.05 773.66 730.14 719.81 8.35 721.92 673.49 14.17 710.84 4.59 4.42 684.05 14.18 684.25 5.27 741.01 16.56 684.05 720.60 774.74
Dyn. Visc. mPa s 0.009 0.225 0.412 0.275 0.253 0.011 0.257 0.183 0.012 0.291 0.010 0.010 0.196 0.012 0.196 0.009 0.289 0.012 0.196 0.255 0.416
12-VV-106
BL 64
FFC Hydrogen
Hydrogen P-FF 64-12-104

11-LZ-402 49-031
49
Hydrogen
P-FF 49-11-407 92 61-010
CW Return
12-EE-101 P-FF 92-11-705
FFC
11-PC-506, 11-PC-507 56-009 61-071 TC
56 12-EE-103 10-E-8613
Pyrolysis Gasoline P-FF 49-11-407 Signal Selector 86
P-FF 56-11-505 Regeneration Gas
92 B P-FF 86-11-703
CW Supply 12-RR-101 A/S
P-FF 92-11-705
CW Supply CW Return
P-FF 92-11-705 P-FF 92-11-705
12-XT-101 92 92
12-EE-110
63
C9+ Fraction Start up
P-FF 63-12-103 61-027 H
PC
12-EE-111 HS 80 80
63
LP Heater Condensate LP Steam LC 12-EE-105 PC
C7/C8 Fraction Start up P-FF 80.2-11-601B P-FF 80.2-11-601B 61-019 61-020 12-VV-106
P-FF 63-12-103 11-VV-704 64
PC
12-PC-108 Hydrogen
65 86 P-FF 64-12-104
C5 Fraction Start up Regeneration Gas
P-FF 65-12-105 P-FF 86-11-703
06

61-017

61-018
12-PC-104 002 11-VV-302

61-007
62 64

61-011
C5/C6 Fraction Start up Hydrogen
P-FF 62-12-102 P-FF 64-12-104
A
12-EE-118 61-012
65
C6 Fraction Start up
P-FF 65-12-105
FQ 61-013 61-024
Polymersation Inhibitor
Intermediate Storage Tank 12-VV-102
BL
61-101 12-GN-101 A/S 11-VV-701 12-EE-102
62
H
Pyrolysis Gasoline Fuel Gas LC
FQ PC P-FF 62-12-102

61-006
Intermediate Storage Tank PC 1) 61-039

61-021
61-104 L AI
BL Styrene
C5+ Fraction 11-VV-301 92
62 CW Supply FC
61-200

11-CC-504, 11-VV-202 61-077 Hydrocarbons FC P-FF 92-11-705


28 P-FF 62-12-102
61-034 61-032 61-037 61-030 61-025 12-CC-101
C5+ Fraction
P-FF 28-11-203 62
11-PC-211 C5+ Fraction
1)
25 AI TC 12-EE-104 12-PC-102 A/S P-FF 62-12-102
Naphtha Filling LC Styrene
P-FF 25.2-11-201B
92
12-VV-108 12-VV-101 CW Return
61-001

65 P-FF 92-11-705 12-CC-102


63
Process Water FC
P-FF 65-12-105 C5+ Fraction Start up
P-FF 63-12-103
11-CC-203, 11-VV-202 61-201
28
PyGas + Process Water 12-CC-101
P-FF 28-11-203 12-PC-101 A/S 62
C5+ Fraction Start up
P-FF 62-12-102

12-VV-101 12-VV-102 12-EE-101 12-EE-102 12-EE-103 12-EE-104 12-EE-105 12-PC-101 A/S 12-PC-102 A/S 12-RR-101 A/S 12-GN-101 A/S
PGH 1st Stage Feed PGH 1st Stage Raw Gasoline Cooler PGH 1st Stage Feed- PGH 1st Stage PGH 1st Stage PGH 1st Stage Hot Feed Pump Gasoline PGH 1st Stage Reactor Gasoline PGH Feed Filter
Surge Drum Separator Drum Effluent Exchanger Start-up Heater Recycle Cooler Vapour Condenser Hydrogenation I Cycle Pump Hydrogenation 1st
Stage

1) switchable
D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
001 ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculations 61 GASOLINE HYDROGENATION I Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 61 6987-LEPC1-12-101
Stream Name 61-025 62-001 62-003 62-013 62-030 62-034 62-035 62-036 62-040 62-046 65-101
Description C5+ Fraction C5+ Fraction C7+ Fraction C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction Hydrocarbons Hydrocarbons C5/C6 Fraction C5/C6 Fraction C6+ Fraction
Total Mass Flow kg/h 68586 69586 24532 95958 95958 95032 926 926 50904 44128 1000
Temperature °C 90.25 90.48 151.12 83.89 42.00 42.00 42.00 41.68 44.77 43.45 107.55
Pressure abs. bar 2.15 2.15 2.25 1.90 1.75 1.75 1.75 1.23 1.90 31.00 2.15
Fluid Phase VAP LIQ1 VAP LIQ1 LIQ1 VAP VAP LIQ1 LIQ1 VAP VAP LIQ1 LIQ1 VAP LIQ1
Flow Rate kg/h 14455 54131 14718 54869 24532 95958 926 95032 95032 926 926 50904 44128 264 736
kmol/h 205 633 208 643 242 1279 27 1252 1252 27 27 670 581 3.35 9
m³/h 2743 73 2790 74 33 18998 403 129 129 403 578 70 60 47 0.9
Mol. Mass kg/kmol 70.58 85.45 70.71 85.39 101.26 75.04 33.97 75.93 75.93 33.97 33.97 75.93 75.93 78.95 81.06
Density kg/m³ 5.27 741.01 5.28 741.65 740.91 5.05 2.30 735.69 735.69 2.30 1.60 732.84 738.20 5.65 775.24
Dyn. Visc. mPa s 0.009 0.289 0.009 0.289 0.290 0.009 0.050 0.307 0.307 0.050 0.050 0.299 0.312 0.010 0.254

12-VV-101
61
Fuel Gas
92 P-FF 61-12-101
CW Return 12-VV-104
P-FF 92-11-705 63
Fuel Gas
62-013 62-030 P-FF 63-12-103

11-VV-701
12-EE-107 84
PC Fuel Gas
PC 92 P-FF 84.1-11-701A
L CW Supply FQ
P-FF 92-11-705
62-036 11-VV-301
31
Hydrocarbons
Corrosion Inhibitor P-FF 31.1-11-301A

62-035
12-VV-101
12-VV-103

62-013
61
AI Hydrocarbons
MCH P-FF 61-12-101
LC

12-CC-101

62-034

62-050
A 62-040
12-PC-101
61
C5+ Fraction Start up BT-Slop
P-FF 61-12-101

06 12-PC-104 A/S
003
12-VV-102 FC FC
61-025 62-001 Corrosion Inhibitor
61 B
C5+ Fraction 12-EE-112, 12-EE-115
62-046
P-FF 61-12-101 64
TC C5/C6 Fraction
P-FF 64-12-104

12-PC-107, 12-CC-103
LC 64
C5/C6 Fraction Start up
06 P-FF 64-12-104
FC
002 B.L.
61
80 C5/C6 Fraction Start up
MP Steam P-FF 61-12-101
P-FF 80.2-11-601B
12-EE-110
63
12-EE-106 A/S C7+ Fraction Start up
P-FF 63-12-103
FC
12-PC-103 A/S
80 62-003 12-CC-102
MP Heater Condensate 63
P-FF 80.2-11-601B C7+ Fraction
P-FF 63-12-103

65-101 12-EE-119
65
C6+ Fraction
P-FF 65-12-105

12-VV-103 12-EE-106 A/S 12-EE-107 12-PC-103 A/S 12-PC-104 A/S 12-CC-101


PGH 2nd Stage Feed Reboiler Condenser Dehexanizer Feed Pump Gasoline Dehexanizer
Surge Drum Dehexanizer Dehexanizer Bottoms Pump Hydrogenation II

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
001 C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculations 62 C6/C7 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 62 6987-LEPC1-12-102
Stream Name 63-001 63-002 63-003 63-006 63-010 63-014 63-023 63-030 63-035
Description C7+ Fraction C7/C8 Fraction C7/C8 Fraction C7/C8 Fraction C7/C8 Fraction C7/C8 Fraction C9+ Fraction C9+ Fraction Product C7/C8 Fraction
Total Mass Flow kg/h 24532 54867 54867 54867 34384 20483 4049 4049 20483
Temperature °C 142.14 136.30 126.77 126.77 126.78 127.07 202.46 48.06 42.00
Pressure abs. bar 1.80 1.55 1.40 1.40 1.40 5.50 1.90 5.00 5.00
Fluid Phase VAP LIQ1 VAP LIQ1 LIQ1 VAP LIQ1 LIQ1 LIQ1 LIQ1 LIQ1
Flow Rate kg/h 1480 23052 54867 54867 54867 88 34296 20483 4049 4049 20483
kmol/h 15.3 227 563 563 563 0.92 352 210 32 32 210
m³/h 278 31 11784 73 73 21 45.5 27 5.4 4.5 24.5
Mol. Mass kg/kmol 96.79 101.56 97.54 97.54 97.54 95.68 97.54 97.54 125.48 125.48 97.54
Density kg/m³ 5.32 751.59 4.66 754.18 754.18 4.21 754.18 754.58 756.19 894.69 837.10
Dyn. Visc. mPa s 0.009 0.314 0.009 0.323 0.323 0.009 0.323 0.324 0.318 1.793 0.777

1)
06 Corrosion Inhibitor
001
63-002 H
PC
PC
L

12-EE-109

92 92 Flare
12-CC-102 CW Return
P-FF 92-11-705
CW Supply
P-FF 92-11-705

12-PC-101 63-010 63-031 11-VV-701


A

63-003
61 62
C5+ Fraction Start up Fuel Gas
P-FF 61-12-101 P-FF 62-12-102

12-PC-103 63-001
B
62
12-VV-104
C7+ Fraction TC LC
P-FF 62-12-102 FC

LC

63-006

63-038
FC BT-Slop
80
12-PC-106 A/S
63-023

HP Steam 92
P-FF 80.1-11-601A CW Return
12-EE-108 A/S FQC P-FF 92-11-705

80 12-PC-105 A/S 12-EE-111 Product Tank


HP Heater Condensate 63-014 63-035
BL
P-FF 80.1-11-601A
C7/C8 Fraction

B.L.
92 61
06 CW Supply C7/C8 Fraction Start up
12-PC-103 003 P-FF 92-11-705 P-FF 61-12-101
62
C7+ Fraction Start up
P-FF 62-12-102
FQ
Wash Oil Tank
BL
12-EE-110
Wash Oil

92 92 11-VV-703
CW Supply CW Return 85
P-FF 92-11-705 P-FF 92-11-705 Wash Oil
P-FF 85.3-11-702C
FQ
Product Tank
63-030
BL
C9+ Fraction Product
B.L.
61
C9+ Fraction Start up
P-FF 61-12-101

12-VV-104 12-EE-108 A/S 12-EE-109 12-EE-110 12-EE-111 12-PC-105 A/S 12-PC-106 A/S 12-CC-102
Deoctanizer Reflux Reboiler Condenser Deoctanizer C7/C8 Product Deoctanizer Deoctanizer Reflux Deoctanizer
Drum Deoctanizer Deoctanizer Bottoms Cooler Cooler Bottoms Pump Pump

1) only injection nozzle D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
06
002 C 04 16.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculations 63 C8/C9 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 63 6987-LEPC1-12-103
Stream Name 61-020 62-046 64-002 64-004 64-008 64-009 64-013 64-017 64-018 64-021 64-023 64-027 64-033 64-034 64-085 64-100 64-170 64-181 65-038
Description Hydrogen C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction Hydrogen Hydrogen Hydrogen C5/C6 Fraction C5/C6 Fraction C5/C6 Fraction Hydrogen C5/C6 Fraction C5/C6 Fraction Hydrocarbons
Total Mass Flow kg/h 542 44128 47613 53113 53113 53114 53114 20982 5720 9000 8985 8985 44438 44438 32132 219 20982 15263 235
Temperature °C 38.00 43.45 59.52 128.05 255.00 316.78 105.46 105.46 42.00 63.77 79.19 79.19 66.10 66.10 105.46 66.10 105.46 42.00 41.77
Pressure abs. bar 26.90 31.00 31.00 30.55 29.80 28.55 27.35 27.35 27.15 26.90 31.00 31.00 27.15 27.15 27.35 27.15 27.35 27.15 4.80
Fluid Phase VAP LIQ1 VAP LIQ1 VAP LIQ1 VAP VAP VAP LIQ1 VAP VAP VAP LIQ1 VAP VAP LIQ1 LIQ1 LIQ1 VAP VAP LIQ1 VAP
Flow Rate kg/h 542 44128 6521 41092 33213 19900 53113 53114 20982 32132 20982 5720 8985 15 8985 8985 44438 44438 32132 219 20982 15263 235
kmol/h 126 581 1149 551 1631 265 1896 1812 1385 427 1385 1179 1315 0.2 1315 1315 592 592 427 31 1385 206 11.8
m³/h 123 60 1041 58 1751 30.5 2753 3090 1590 48 1590 1155 1386 0 1260 1260 63 63 48 32.4 1590 22 64
Mol. Mass kg/kmol 4.31 75.93 5.68 74.63 20.37 75.13 28.02 29.31 15.15 75.27 15.15 4.85 6.84 75.06 6.84 6.84 75.05 75.05 75.27 7.11 15.15 74.04 19.83
Density kg/m³ 4.42 738.20 6.26 712.47 18.97 652.04 19.29 17.19 13.20 668.92 13.20 4.95 6.49 705.05 7.13 7.13 703.14 703.14 668.92 6.77 13.20 700.14 3.67
Dyn. Visc. mPa s 0.010 0.312 0.010 0.250 0.012 0.150 0.015 0.016 0.012 0.175 0.012 0.010 0.011 0.240 0.011 0.011 0.236 0.236 0.175 0.011 0.012 0.265 0.009

64-008
Flare

TC 11-EE-705, 11-LZ-402
86
DMDS Regeneration Gas 11-EE-407, 11-EE-206, 12-VV-108
P-FF 86-11-703 65-038
12-EE-113 B 65
Hydrocarbons
80
12-RR-102 A/S FQ
P-FF 65-12-105
VHP Steam 11-VV-302
P-FF 80.1-11-601A 64-107
92 92 31
CW Return CW Supply Hydrocarbons
80 P-FF 92-11-705 P-FF 92-11-705 P-FF 31.1-11-301A
64-006

VHP Heater Condensate


P-FF 80.1-11-601A 12-EE-105
12-EE-114 06 61
64-017 001 Hydrogen
11-VV-704 P-FF 61-12-101

86 B.L.
64-012 64-009 64-009 Regeneration Gas 61
P-FF 86-11-703 FC Hydrogen

64-100
12-EE-115 A/B P-FF 61-12-101
64-004

PC

64-170

64-025
49-029 11-LZ-402
49
64-019 Hydrogen
P-FF 49-11-407

64-181

64-018
12-VV-107 12-EE-105
64-003

61-020
A 61
64-022 Hydrogen
P-FF 61-12-101
64-013
12-VV-105 64-020 64-021 06
12-EE-112 A/B 002
LC 12-KR-101 A/S
64-002

11-EP-602
82
64-085 LC 12-VV-106 Heater Condensate
64-040 P-FF 82-11-602

64-033
64-052 64-053 11-CC-203
28
Hydrocarbons
FC P-FF 28-11-203
FC
12-PC-104 62-046
62 start-up line 64-015 64-034 12-CC-103
65
C5/C6 Fraction
P-FF 62-12-102 C5/C6 Fraction
12-PC-107 A/S P-FF 65-12-105

11-VV-704
86
AI AI Waste Water Activation Effluent
H2S Density FC P-FF 86-11-703
64-027 64-023

12-PC-104 12-CC-103
62 65
C5/C6 Fraction Start up C5/C6 Fraction Start up
P-FF 62-12-102 P-FF 65-12-105

12-KR-101 A/S 12-VV-105 12-VV-106 12-VV-107 12-EE-112 A/B 12-EE-113 12-EE-114 12-EE-115 A/B 12-PC-107 A/S 12-RR-102 A/S
PGH 2nd Stage Make- PGH 2nd Stage Hydrogen PGH 2nd Stage PGH 2nd Stage Feed- PGH 2nd Stage PGH 2nd Stage PGH 2nd Stage Feed- PGH 2nd Stage Reactor Gasoline
up and Recycle Separator Drum II Compressor Suction Separator Drum I Effluent Exchanger Heater Cooler Effluent Exchanger Cycle Pump Hydrogenation 2nd
Compressor Drum I II Stage

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculations 64 GASOLINE HYDROGENATION II Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 64 6987-LEPC1-12-104
Stream Name 65-001 65-002 65-003 65-004 65-006 65-010 65-016 65-022 65-035 65-038 65-101 65-110 65-130
Description C5/C6 Fraction C5/C6 Fraction C5 Fraction C5 Fraction C5 Fraction C5 Fraction C6 Fraction C6 Fraction Hydrocarbons Hydrocarbons C6+ Fraction C6 Fraction C5 Fraction Recycle
Total Mass Flow kg/h 44438 48984 59396 59396 59161 44329 28371 28371 235 235 1000 5546 14831
Temperature °C 66.52 129.06 96.57 42.00 42.00 42.70 42.04 138.27 42.00 41.77 107.55 125.02 42.47
Pressure abs. bar 6.20 6.00 5.60 5.45 5.45 5.60 5.00 6.00 5.45 4.80 2.15 5.87 12.00
Fluid Phase VAP LIQ1 VAP VAP VAP LIQ1 LIQ1 LIQ1 LIQ1 LIQ1 VAP VAP VAP LIQ1 LIQ1 LIQ1
Flow Rate kg/h 250 44187 48984 59396 235 59161 59161 44329 28371 28371 235 235 264 736 5546 14831
kmol/h 11 581 651 842 11.8 830 830 622 360 360 11.8 11.8 3.35 9 71 208
m³/h 49.5 63 3199 4038 56 94 94 70 36 42 56 64 47 0.9 8.5 23.5
Mol. Mass kg/kmol 22.76 76.07 75.28 70.54 19.83 71.26 71.26 71.26 78.92 78.92 19.83 19.83 78.95 81.06 77.93 71.26
Density kg/m³ 5.06 704.66 15.31 14.71 4.16 629.79 629.79 629.06 789.48 681.36 4.16 3.67 5.65 775.24 651.84 630.41
Dyn. Visc. mPa s 0.010 0.240 0.010 0.009 0.009 0.205 0.205 0.204 0.389 0.163 0.009 0.009 0.010 0.254 0.158 0.206

PC
PC 11-VV-302
Corrosion Inhibitor L 65-038
64
12-EE-117 Hydrocarbons

65-003
P-FF 64-12-104
92 92
CW Return CW Supply
P-FF 92-11-705 P-FF 92-11-705 11-EE-407, 11-EE-206
25

65-004
Ethane
65-035 P-FF 25.1-11-201A
06
002
12-CC-103 FC 12-VV-108
Corrosion Inhibitor
65-010 LC
A

FC 11-CC-203, 11-VV-202

65-006
65-025
61
65-110 Process Water
65-002 P-FF 61-12-101
B 12-PC-108 A/S

TC B.L.
61
C5 Fraction Start up
FQC P-FF 61-12-101
65-130 11-EE-201
25
C C5 Fraction Recycle
P-FF 25.2-11-201B
12-PC-104
64
C5/C6 Fraction Start up
FC
P-FF 64-12-104 12-EE-116
12-VV-105 65-001 D 80
64 MP Steam
C5/C6 Fraction P-FF 80.2-11-601B
P-FF 64-12-104
LC 80
MP Heater Condensate
P-FF 80.2-11-601B

B.L.
61
FC C6 Fraction Start up
P-FF 61-12-101
80
MP Steam 14-BzEU
P-FF 80.2-11-601B LC 67

80
12-EE-119 C6 Fraction
P-FF 67-14-101
FC MP Heater Condensate
P-FF 80.2-11-601B
12-EE-118 FQC
Intermediate Storage Tank
12-CC-101 65-101 65-022 65-016
62 BL
C6+ Fraction
P-FF 62-12-102 C6 Fraction

92 92
CW Return CW Supply
P-FF 92-11-705 P-FF 92-11-705

12-VV-108 12-EE-116 12-EE-117 12-EE-118 12-EE-119 12-PC-108 A/S 12-CC-103


Depentanizer Reboiler Condenser Depentanizer Reboiler Depentanizer Depentanizer
Reflux Drum Depentanizer II Depentanizer Bottom Product Depentanizer I Reflux Pump
Cooler

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
06 D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
001 C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculations 65 C5/C6 SEPARATION Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 65 6987-LEPC1-12-105
Stream Name 46-021 58-006 58-018 58-026 58-122
Description Propylene C4 Raffinate Recycle C4/C5 Fraction RecycleButadiene C4- Fraction
Total Mass Flow kg/h 7500 18249 166 14370 34412
Temperature °C 35.69 43.00 35.00 8.00 43.52
Pressure abs. bar 16.60 11.00 11.00 9.00 11.00
Fluid Phase LIQ1 LIQ1 LIQ1 LIQ1 LIQ1
Flow Rate kg/h 7500 18249 166 14370 34412
kmol/h 178 323 2.9 266 622
m³/h 15.4 32.4 0.3 22.6 60
Mol. Mass kg/kmol 42.09 56.42 57.41 54.10 55.29
Density kg/m³ 487.99 563.94 618.75 637.13 576.33
Dyn. Visc. mPa s 0.084 0.131 0.164 0.196 0.135
B.L.
97
80 Waste Water
MP Steam P-FF 97.3-11-708C
P-FF 80.2-11-601B
11-VV-712, 11-VV-714
97
Surface Water Contaminated
P-FF 97.3-11-708C
92
CW Supply
P-FF 92-11-705
Flare BL
11-PC-603 Flare (Acetylene)
83
Boiler Feed Water
P-FF 83-11-603

11-EE-407 11-EE-203
46-021 58-006
46 25
Propylene C4 Raffinate Recycle
P-FF 46-11-406
P-FF 25.1-11-201A

Intermediate Storage Tank

BL

06
13-BDEU C4 Raffinate Recycle

001
06

Butadiene
002

Extraction 58-018 11-EE-201


25
Intermediate Storage Tank C4/C5 Fraction Recycle
58-122 P-FF 25.2-11-201B
BL
C4- Fraction 58-019 58-019 11-VV-301
31
Hydrocarbons
11-PC-508 P-FF 31.1-11-301A
57
C4 Fraction
P-FF 57-11-506

11-VV-408
Product Tank
46
Propylene 58-026
BL
P-FF 46-11-406
Butadiene
92
CW Return Intermediate Storage Tank
P-FF 92-11-705
BL
11-VV-602 Butadiene Off Spec
80
MP Heater Condensate
P-FF 80.2-11-601B

13-BDEU
Butadiene
Extraction

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
FQs removed. Shifted to ISBL of BDEU
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM
C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
C 03 11.08.09 H. Fritz S. McCracken M. Andre After Completion of Process Calculation 58 BUTADIENE EXTRACTION UNIT Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 H. Fritz K. Hoffmann C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 58 6987-LEPC1-13-101
Stream Name 67-001 67-002 67-003
Description C6 Fraction Benzene C6 Fraction Recycle
Total Mass Flow kg/h 28371 18741 9630
Temperature °C 42.04 40.00 40.00
Pressure abs. bar 5.00 12.00 12.00
Fluid Phase LIQ1 LIQ1 LIQ1
Flow Rate kg/h 28371 18741 9630
kmol/h 360 240 120
m³/h 36 22 14
Mol. Mass kg/kmol 78.92 78.13 80.49
Density kg/m³ 789.48 856.11 686.65
Dyn. Visc. mPa s 0.389 0.500 0.286

06
001
B.L.
80 35
HP Steam Off Gas
P-FF 80.1-11-601A P-FF 35.2-11-303B

92
CW Supply
P-FF 92-11-705

11-PC-603
83
Boiler Feed Water
P-FF 83-11-603

67-003 11-EE-201
25
C6 Fraction Recycle

14-BzEU
P-FF 25.2-11-201B

Intermediate Storage Tank Raw PyGas Tank

BL
67-001 Benzene BL
C6 Fraction Extraction Unit Off Spec Benzene / C6 Raffinate

12-EE-118 Product Tank


65 67-002
C6 Fraction BL
P-FF 65-12-105 Benzene

92
CW Return
P-FF 92-11-705

80 97
HP Heater Condensate BT-Slop
P-FF 80.1-11-601A P-FF 97.1-11-708A

B.L.
97
Benzene Rich
P-FF 97.1-11-708A
DFCU Bypass

14-BzEU
Benzene Extraction
Unit

D 06 25.02.11 M.Andre B. Sasse M.Andre End of Detail Engineering LINDE AG - Linde Engineering Division 82049 Pullach
1) FQs shifted to inside BzEU battery limits
D 05 27.11.09 C. Kuth T. Bezold C. Kuth End of Basic Engineering PROCESS FLOW DIAGRAM

2) BzEU mass balance of outlet streams is preliminary only. C 04 26.10.09 V.H. Bui T. Bezold C. Kuth After wrap-up meeting DFCU & AU
ONGC Petro additions Ltd. EIL
Final will be given according to Lurgi Design Package. C 03 11.08.09 U.Börner S. McCracken M. Andre After Completion of Process Calculation 67 BENZENE EXTRACTION UNIT Proj. No. 3110A9NK Samsung Job No: SC 2252
Samsung Job Name: OPaL SEZ, Dahej, Gujarat, India JOB NO. 6987
C 01 06.03.09 U.Börner T. Bezold C. Kuth Issue for Basic Design PROCESS FLOW DIAGRAM Dahej
Case: 1 Status Issue Date Prepared Checked Approved Remarks The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Doc. No. &AA-P-FF 67 6987-LEPC1-14-101

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