Professional Documents
Culture Documents
Wärtsilä UK Ltd
Havant & Slough
– Face seals Wärtsilä Sweden AB
– Composite bearings Gothenburg
– R&D facilities – Stern tubes & seals
– Foundry
– R&D facilities
Wärtsilä China
Wärtsilä Spain S.A. Zhangjigang
Vigo & Porriño – Stern tubes
– Stern tubes, White metal bearings Wuxi
– Line shaft & Thrust bearings – Lip seals
– Hydraulic equipment – Face seals
– R&D facilities
– Fabrication
Wärtsilä Japan
Toyama
2003 – Lip seals
– White metal bearings
2003 – R&D facilities
2007
2011
WÄRTSIlÄ SEalS and BEaRInGS aROund ThE WORld
= Wartsila Service Unit
OEM service provider for: Deep Sea Seals, Japan Marine Technologies, Cedervall and Railko Marine Products
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SERVICES OVERVIEW
Wärtsilä’s service organization is established
all over the world with qualified service
agents locally providing services such as:
Technical services
•• Technical support during the lifecycle
of products and solutions delivered or
serviced by Wärtsilä
•• Maintaining, developing and enabling
technical knowledge and expertise in an
efficient way
•• Analysing field experience to enable
product development and improving the
customers’ operations
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PROduCT OVERVIEW
SEalS STERn TuBES FaBRICaTIOn
Wärtsilä is specialised in providing sealing Wärtsilä Seals and Bearings provide complete Rudders, thruster tunnels and propeller nozzles
solutions for stern tubes, rudders, bulkheads, stern tube packages or stand alone supplies can be manufactured for OEM suppliers.
waterjets, thrusters, electric pods and special for each customer specification. The solutions
applications, such as tidal and industrial power. are flexible for integration with Wärtsilä
packages or customer specific seals, bearings
BEaRInGS and ancillary lubrication systems.
We have a vast selection of bearings for
various applications including stern tubes, hydRaulIC EQuIPMEnT
rudders, line shaft bearings, thrust bearings A range of shaft couplings, hydraulic bolts and
and generator bearings. nuts are also available for complete shaft line
integration.
RuddER SEalS
POd SEalS
WaTERJET SEalS
RuddERS
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PROduCT lEGEnd W F S 1 0 – P – M * * *
PROPEllER nOZZlES
GEnERaTOR BEaRInGS
BulkhEad SEalS
hydRaulIC COuPlInGS
ThRuST BEaRInGS
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WÄRTSILÄ SEALING SOLUTIONS
The Wärtsilä seals are divided into different product ranges, applicable to design and application.
Please use the seal guide below to select the appropriate product range based on operational segment and application:
Rudder and
application
Stern tube
Stern tube
Bulkhead
stabilizer
Thruster
Special
Seal guide
Grease, Oil or
Water Oil Oil Water Water Oil Oil
Water
Airguard
Coastal Floodguard Steerguard Enviroguard
Sternguard
Airguard Sternguard
Commercial Floodguard Sternguard Steerguard Enviroguard Jetguard
Sternguard Oceanguard
Airguard
Sternguard
Cruise Floodguard Oceanguard Steerguard Sternguard Enviroguard
Oceanguard
Oceanguard
Airguard
Dredgers Floodguard Steerguard
Sandguard
Airguard
Sternguard
Ferry Floodguard Oceanguard Steerguard Sternguard Enviroguard Jetguard
Oceanguard
Oceanguard
Airguard
Ice class Floodguard Steerguard Iceguard
Sternguard
Airguard
Inland waterways Floodguard Steerguard Enviroguard Sternguard
Sternguard
Airguard
Merchant Floodguard Steerguard Sternguard
Sternguard
Military Floodguard Steerguard Enviroguard Jetguard
Airguard
Ocean going Floodguard Steerguard Sternguard Enviroguard Sternguard
Oceanguard
Airguard
Sternguard
Offshore Floodguard Oceanguard Steerguard Sternguard Enviroguard
Oceanguard
Oceanguard
Submarines Diveguard
Oceanguard
Tidal turbines
Sternguard
Waterjet hubs Hubguard
* Please refer to the branding legend on page 5 for detailed information regarding the selected products.
WÄRTSILÄ STERNGUARD
The Wärtsilä Sternguard range has the widest selection of standard oil lubricated lip and face type sealing solutions. The majority of the different
executions are suitable for stern tubes. The Sternguard range can also be adapted for thrusters and electric pods.
Thruster seal
The oil lubricated (OLS3-P and OLS4-P) lip type seal is also applicable for thruster seal
solutions.
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Face type seals
Inland waterways and coastal stern tube
OFS1R-N, OFS1R-N-X and OFS1R-N-Z
Oil lubricated outboard (OFS1R-N and OFS1R-N-X) and inboard (OFS1R-N-Z) stern tube face
type seals are designed for robust and reliable service in small to medium sized vessels such
as trawlers, coasters, dredgers, tugs and offshore supply vessels. Outboard seal (-N-X) is
suited for high abrasion resistance.
OFS1R-N-Z
Conventional commercial, special and offshore stern tube and thruster face type seals
OFS1H-F, OFS1H-P, OFS1H-N, OFS1H-N-C and OFS1HW-F, OFS1HW-P & OFS1HW-N (SEAQUAL)
Thruster seal
OFS1H-N-C is a compact non-split outboard oil lubricated face type thruster seal based on
similar principles as the OFS1H-N.
WÄRTSILÄ OCEANGUARD
Wärtsilä Oceanguard is an oil lubricated face type sealing solution available for stern tubes, thrusters, electric pods and tidal turbines. Wärtsilä
Oceanguard seals offer anti-pollution and abrasion resistance.
Cruise, ferry and offshore stern tube, thruster and electric pod face type seal
OFS3H-P, OFS3H-N-D and OFS3H-P-D
The Wärtsilä Oceanguard product range contains several variants but all share the same
fundamental sealing configuration. The unique design uses a face type seal in the sea water
and lip seals to operate in the stern tube oil.
The standard (OFS3H-P) seal contains a void space between the water and oil interfaces to
provide a separation that enables monitor and draining. This prevents any contamination of the
oil system with sea water and vice versa.
In certain thruster applications pressure compensation is included to comply with pressure
pulsing through increased shaft movements.
OFS3H-P
Optional extras Bearing wear down gauge, rope protection assembly, deeper draft
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Tidal turbine seals
OFS3H-N & OLS4-P
WÄRTSILÄ AIRGUARD
Wärtsilä Airguard is an oil lubricated outboard lip type sealing solution. The lip seals are pressurized with an air system to reduce the stress and
wear, via controlled pressure differentials across the lip chambers. They are anti-pollution seals suitable for stern tubes and thrusters.
Oil lubricated outboard (OLS3A-P and OLS4A-P) stern tube lip type seals consist of the
following key components: casing set, high wear resistant seal rings and liner. The seal rings
are made of Viton® rubber. The liner provides a running surface for the seal rings and protects
the propeller shaft from wear.
Although as standard, they are partially split solutions, they are also available as fully split
providing the possibility to remove and replace without disturbing any components in the shaft
line.
OLS3A-P and OLS4A-P are automatic air pressure control seal systems with air control unit,
drain collection unit, oil tank and pump.
OLS3A-P OLS4A-P
Shaft sizes Range from Ø286 to Ø1172 mm
Serviceability Partially split and fully split options
Internal lubricant Oil and air
WÄRTSILÄ SANDGUARD
The Wärtsilä Sandguard range is an abrasion resistant, oil lubricated outboard stern tube lip type sealing solution. Anti-pollution options are also
available similar to the Wärtsilä Airguard range.
The Wärtsilä Sandguard oil lubricated outboard (OLS3W-P, OLS4W-P, OLS3AW-P and
OLS4AW-P) stern tube lip type seals are specially designed for dirty water conditions. They
consist of the following key components: casing set, high wear resistant seal rings and liner. The
seal rings are made of Viton® rubber. The liner provides a running surface for the seal rings and
protects the propeller shaft from wear. OLS3W-P OLS4W-P
Although as standard, they are partially split solutions, they are also available as fully split providing
the possibility to remove and replace without disturbing any components in the shaft line.
Fresh water is supplied to the seawater chamber to ensure all sea particles/debris is cleared
from the dynamic seal ring interfaces, providing protection and longevity of the seal.
In water survey wear down gauge, net protection ring, spacer ring,
Optional extras zinc anodes, tungsten coating for the liner, adaptable interfacing
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WÄRTSILÄ ENVIROGUARD
The Wärtsilä Enviroguard range is an environmentally friendly inboard sealing solution. These products are suitable for both blue water and abrasive
water conditions. Available in both metallic and composite materials.
SMALL RANGE
Commercial and military open water lubricated stern tube face type seals
WFS1R-F, WFS1R-P and WFS1R-P-L
Wärtsilä Enviroguard seals (WFS1R-F, WFS1R-P and WFS1R-P-L) are suitable for smaller
vessels such as patrol and coastal vessels.
The small range Enviroguard has a long track record of outstanding performance in all water
conditions. This seal type comprises of hard running interfaces for abrasion resistance and can WFS1R-P
be adapted for shock capability.
Partially and fully split options are available to enable maintenance and seal replacement
without removing the shaft. Maintenance can also be done afloat through the use of an
inflatable seal. Main components are manufactured from proven, metallic or corrosion free
composite materials for easy maintenance and reduced weight.
WFS1R-P-L
LARGE RANGE
Commercial and military (bronze) open water lubricated stern tube face type seals
WFS1O-P-M, WFS1O-F-M and WFS1O-F-EM
Wärtsilä Enviroguard seals (WFS1O-P-M, WFS1O-F-M and WFS1O-F-EM) are suitable for
larger vessels such as military, cruise and merchant vessels.
The large range Enviroguard has a long track record of outstanding performance in all water
conditions. This seal type comprises of an omega bellows arrangement for increased radial and
axial shaft movements. The seal can also be adapted for shock capability and is fitted to many
navies and cruise ships throughout the world.
Partially and fully split options are available to enable maintenance and seal replacement WFS1O-P-M
without removing the shaft. Maintenance can also be done afloat through the use of an
inflatable seal. Additional packing assembly is also available for the additional redundancy
required for military applications.
Max. draft pressure 1.0 bar (Deep draft applications available upon request)
Commercial only (composite) open water lubricated stern tube face type seals
WFS1H-P-L
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WÄRTSILÄ ICEGUARD
The Wärtsilä Iceguard range is an environmentally friendly, water lubricated stern tube sealing solution. The Iceguard face type seals are suitable for
stern tubes operating in vessels with enclosed water lubricated stern tube systems. Typical applications include vessels operating in Arctic conditions
or in environmentally sensitive areas.
Based on the well proven Wärtsilä Enviroguard seal range, the Iceguard offers a high
performance stern tube sealing solution. Wärtsilä Iceguard seals (WFS1O-P-MY and WFS1O-
P-MX) are suitable for ice breakers and vessels operating in harsh water conditions.
This seal type comprises of an omega bellows arrangement for increased radial and axial
shaft movements.
Suitable for closed water systems containing anti-freeze additives and adapted for shock WFS1O-P-MX
load capabilities in ice if required. Partially split seal enabling maintenance without removing
the shaft. Maintenance can also be done afloat on the forward seal through the use of an
inflatable seal.
WÄRTSILÄ JETGUARD
The Wärtsilä Jetguard range consists of water lubricated face type sealing solutions, especially designed for waterjet input shafts. Available in both
metallic and composite materials.
The Wärtsilä Jetguard seal is specifically developed for demanding operating conditions, such
as the high speeds and varying pressures typically seen on waterjets. It is available as both
commercial and military (shock capable) options.
Partially and fully split options are available to enable maintenance and seal replacement
WFS1R-P-J
without removing the shaft. Maintenance can also be done afloat through the use of an
inflatable seal.
Main components of the commercial types (WFS1R-P-J and WFS1R-P-LJ) are manufactured
from bronze. Corrosion free composite materials are also available for easy maintenance and
reduced weight.
The military type (WFS1R-P-M and WFS1R-F-M) is largely of aluminium and bronze WFS1R-P-M
construction with OD pressurized interfaces.
WÄRTSILÄ HUBGUARD
The Wärtsilä Hubguard range is an oil lubricated face type sealing solution, solely adapted for water jet hubs.
The Wärtsilä Hubguard range offers some of the most advanced sealing materials and designs
specifically for oil lubricated hub sealing. It comes in two models: a small compact version and
a standard version for larger shaft sizes.
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WÄRTSILÄ FLOODGUARD
The Wärtsilä Floodguard range is a water lubricated face type seal suitable for both standard and high speed solutions. For gas tight requirements,
we can also offer bespoke lip type design to suit custom specifications.
The Wärtsilä Floodguard range has a long track record of performance in both military and
commercial applications.
Should the vessel experience a flooded compartment, the self-activating Floodguard seal
ensures that vessel integrity is maintained, allowing continued passage to dock.
The product range offers a variety of materials and configurations to suit shock requirements
and high speed shafts.
Being fully split as standard, the seal enables maintenance and replacement without removing
WFB1-F-M
the shaft.
WÄRTSILÄ DIVEGUARD
The Wärtsilä Diveguard range is a high pressure inboard sealing solution for submarines and other deepwater applications. They are water
lubricated face type seals available in either single barrier or double barrier options.
Commonly supplied as a bespoke design solution for the most demanding subsea applications,
these seals offer exceptional performance in both military and commercial vessels.
Benefits of the seal range include low noise, long life and additional redundancy options. These
include high pressure inflatable seals (allowing high pressure testing), optional emergency WFS1H-P-M
packing (standard and planetary gearing options) and flow restrictors.
Optional double sealing solutions are available to provide additional safety.
WÄRTSILÄ STEERGUARD
The Wärtsilä Steerguard range is a compilation of rudder stock and stabilizer sealing solutions available for various lubrication types. The lip type
rudder stock seals are oil lubricated whereas the face type seals are available with either grease or water lubrication.
The KLR2-P and KLR3-P seals are specifically designed for sealing the rudder stock. They
consist of the following key components: casing set and seal rings. The seal rings are made
of NBR rubber while the casing set is constructed from high-grade cast iron. The seals require
minimal maintenance, and can be easily overhauled in-situ. This seal is an efficient and cost
effective rudder stock solution.
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Commercial and military rudder stock and stabilizer face type seals
JFZ1R-N, GFR1R-P and GFR1R-P-M
Wärtsilä Steerguard face type seals offer a proven and reliable sealing solution for both grease
and water lubricated installations.
These products are also available in a military specification to meet shock capability
requirements.
GFR1R-P-M
WÄRTSILÄ STERNSAFE
The Wärtsilä Sternsafe bearings are available as white metal or composite bearings.
Wärtsilä OMS-N bearings are made from cast iron or ductile cast iron housings that are
babbited with tin or lead based white metal.
All bearings are based on a standardized design with the option of a variety of temperature
sensors. OMS-N
Wärtsilä oil lubricated composite bearings are developed specifically for stern tube applications.
Our range of oil lubricated bearings offers excellent performance covering both standard and
high load requirements.
A variety of different supply options is available to suit specific applications. OCS-N-X
OCS-N
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WÄRTSILÄ ENVIROSAFE
The Wärtsilä Envirosafe range consists of composite water lubricated stern tube bearings, offering an environmentally friendly solution. They are
available in non-split, split shells or full housing and bearing packages.
WÄRTSILÄ STEERSAFE
Wärtsilä’s Steersafe bearings are composite bearings for rudders and stabilizers.
Commercial and military oil lubricated rudder and stabilizer bearings
JCR-N and DCR-N
Wärtsilä Steersafe composite bearings are developed specifically for rudder and stabilizer
applications. They offer excellent performance in applications where oil, grease, water or dry
running may be required.
A variety of different supply options is available to suit the specific application.
DCR-N JCR-N
Ø70 to Ø1200 mm (JCR-N)
Shaft sizes Ø70 to Ø705 mm (DCR-N)
Wärtsilä’s intermediate shaft bearing solutions are fully split, self-aligning, oil lubricated radial support bearings made from cast iron with
centrifugally cast white metal bearing surfaces.
The spherical self-aligning design promotes easy alignment, and reduces wear. The designs
are also prepared for cooling and can be fitted with complete monitoring of temperatures and
oil levels on request.
The OPSY-F and OPSQ-F are also available in the water tight and forced lubricated versions.
The OPSQ-F-X is modified for higher shaft loads.
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WÄRTSILÄ THRUST BEARINGS
The thrust bearing solutions are single collar, self-aligning thrust bearings. They are designed with two faces of tilting pads on pivots.
Commercial and military oil lubricated thrust bearings
OBSY-F and OBSQ-F
Wärtsilä thrust bearings (OBSY-F and OBSQ-F) transmit the thrust from the shaft to the bearing
housing which minimizes the tilting effect with the benefit of low stress levels. The standard is
for axial loads only and there is an option for axial and radial loading.
The oil circulating and cooling system is available either as a self-lubricating system with
integrated cooler or as external pump and cooler unit.
Fitted with complete remote monitoring of the temperatures and oil flow, the thrust bearing
solutions enables easy management of the product.
Generator bearing solutions are self-aligning bearings with housings made of cast iron with centrifugally cast tin based white metal bearing
surfaces.
Wärtsilä’s generator bearings can all be fitted with complete remote monitoring of the
temperatures and oil flow.
Depending on the intended installation, the bearings can be altered to support both axial and
radial loads. All bearing designs offer a variety of lubrication and cooling to ensure that the
bearings are fully prepared for its application.
OGSP-F is a generator bearing designed according to DIN 31690 adapted for being fixated to
a platform. OGSS-F is designed according to DIN 31693 and has a laterally positioned flange
and the OGSC-F has a flange in the middle of the bearing designed according to DIN 31694.
Wärtsilä stern tube solutions are ready-to-install stern tubes as standard, but can be custom designed to fit the specific vessel and is assembled to
the hull construction by means of resin chocking. The solutions are designed to meet each customer requirement and specification.
Commercial and military stern tubes for water and oil lubricated applications
OT and WT-M
The Wärtsilä standard stern tube assemblies are fitted with centrifugally cast white metal
bearings or composite bearings depending on the application or lubricating medium.
The solution encourages a fit-and-forget concept as bearings and all additional items are
already fitted and installed upon delivery. The installation and alignment is a simple and swift OT
procedure when compared to older traditional methods, allowing for significant reduction in
installation time and resources.
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WÄRTSIlÄ hydRaulIC EQuIPMEnT SOluTIOnS
HYDRAULIC COUPLINGS, NUTS & BOLTS
Wärtsilä hydraulic equipment includes varieties of shaft couplings, propeller nuts and shaft flange bolts.
Commercial oil lubricated hydraulic shaft couplings
OHSM, OHSM-B, OHSM-V and OHSN
Hydraulic couplings provide a simple and quick way to connect shafts, eliminating the need for
keyways, tapers or thrust rings.
The hydraulic shaft coupling range consists of four design types: OHSM, OHSM-B and OHSM-V
are flange couplings and connect a shaft to a gearbox, engine or another shaft.
OHSN couplings are designed to connect two standard shafts.
Hydraulic nuts for heavy equipment installation. Manufactured from high quality materials, the
nuts are designed for use as both an installation tool and a permanent nut. The fitting process
is controlled by means of a hydraulic procedure. The process is clean, quick and trouble free
with the simple use of one set of hydraulic equipment.
Sizes Up to Ø700mm ON
Wärtsilä hydraulic bolts (OS) are designed to ensure the easy connection of flanges while still
being able to meet the requirements of high torque transmission.
The high quality bolts keep the connections rigid under extreme operating conditions. They are
easy to install and remove as well as reusable.
Wärtsilä water quality systems are designed to provide filtered water for open and closed lubricated stern tube systems, providing impressive
longevity of installed equipment.
WYS-M, WYS-MX and WQS-M
Wärtsilä water quality systems increase the life of both seal and bearing products by filtering
the water supply to required standards. A range of pumped and/or filtered supply systems for
open and closed water applications are available:
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Wärtsilä is a global leader in complete lifecycle power solutions
for the marine and energy markets. By emphasising technological
innovation and total efficiency, Wärtsilä maximises the environmental
and economic performance of the vessels and power plants of its
customers. In 2012, Wärtsilä’s net sales totalled EUR 4.7 billion with
approximately 18,900 employees. The company has operations in
nearly 170 locations in 70 countries around the world. Wärtsilä is
listed on the NASDAQ OMX Helsinki, Finland.