Professional Documents
Culture Documents
An Overview
1
Introduction
n Historical Notes
n Directional Drilling Applications
n Drilling Technology Overview
n Well Planning
n Directional Control Methods
– Rotary Assemblies
– Steerable Systems
– Surveying Overview
n Data gathering techniques
n Calculation methods
n Conclusion
2
Historical Notes
Drilling rig
- salt production
Early settlers in America generally built their homes wherever timber and
water were in good supply. Many water wells were dug during this time
where there were no natural streams. Some areas of the land produced
“salt licks”which were seepage's of brine. The brine was used for
cooking or washing, and when the water evaporated salt was left as
precipitate. The excess requirements were often sold for profit.
In 1806, the Ruffner brothers decided to drill to obtain a higher quality
salt and to intercept the seepages at source. This first crude drilling rig
became known as the “springpole method of drilling”. Many other salt
wells were drilled and some produced oil and gas; however, at that time
no use could be made of the oil or gas. Salt was the only interest.
Although many wells had been drilled post-Ruffner, it was in 1859 that
the first well was purposely drilled for oil in America - the Drake Well.
The well was drilled to 69 feet and produced oil at 32 bbls/day.
Many patents for drilling equipment were registered and used, both prior
to and after the Drake well. The Corsicana field, discovered in 1893 while
drilling for water, saw the use and improvement of the hydraulic rotary
rig, where approximately 100 wells were drilled prior to the famous
Spindletop well drilled by Captain Lucas.
Spindletop was discovered near Beaumont, TX. near the Gulf Coast. It
was a dome shaped rise in an otherwise flat terrain. It turned out to be a
salt dome.
3
Historical Notes (Continued)
The final Lucas Spindletop well was spudded on October 27th, 1900 and “blew
in”as a wild gusher on January 10th, 1901. On January 19th, the 8 inch valve
was closed on the well head and oil was commercially produced. Three strings
of casing were used in this fifth Spindletop well, a 10”, 8”, and 6”, and while
drilling with 4”pipe the well “blew in”pushing out both drilling mud and the 4”
string.
Previous estimates of ‘easily 50 bbls/day’were a little pessimistic as oil gushed
at an estimated 84,000 bbls/day.
The drilling industry was constantly inventing techniques - roller cone bits,
circulation systems, square kellies, etc. to overcome drilling problems as they
arose. It was not until the 1920s that the industry became aware of deviation, of
apparently straight holes. It was in the Seminole field of Oklahoma that deviation
was first measured. An acid bottle technique from the late 19th century, used in
South African diamond mines to survey boreholes, was utilized. Dilute
hydrochloric acid etched on the glass tube from which the angle of the bore
could be determined. Inclinations up to 45° were recorded in what had
previously been believed to be straight holes.
When the courts decreed that the landowner owned all deposits found in the
downward vertical projection of lease lines, it rapidly led to straight hole drilling
techniques, surveying tools and instruments and directional drilling techniques.
In the late 1920’s the Totco mechanical drift indicator was developed which
measured borehole inclination only, but was more accurate than the acid bottle
and other early techniques. The first magnetic single shot and multi-shot
instruments were also developed around this time by H. John Eastman. These
instruments used sensors employing magnetic compass needles and plumb
bobs and were similar in basic concept to those still in use today. The
instruments featured a simple camera to record the survey on photographic film
and mechanical timers.
4
Historical Notes (Continued)
The first DIRECTIONAL WELLS were DRILLED in the late 1920’s. Hardwood
wedges were used to deliberately deviate the wells from vertical, pushing the bit
to onse side of the hole and producing a deflection - forerunner of the whipstock.
The steel whipstock was the main deflection tool used in directional drilling from
1930 to the 1950s. The coast of California was the scene of some shoreline
drilling that produced directional wells from shore to oil/gas deposits offshore.
In 1934 a blow-out occurred in a field owned by Humble Oil Co. of Conroe, TX.
A gas kick was ignited and the entire rig was engulfed in flames. After many
months and attempts to bring the fire under control, other nearby rigs had to be
closed down and the entire field was threatened. As a last resort the Humble Oil
Co. requested H. John Eastman to drill a relief well. Although primarily an
expert in survey techniques, he had experience in directional drilling using
whipstocks. He succeeded in directing this directional well close enough to the
blow-out well to kill the blow-out on the first attempt. This led to the acceptance
of directional drilling as a reliable technique by the oil industry.
Surveying techniques were continuously improved from the 1920s, NMDC -
1940s, Gyroscopic surveys - 1940s-50s-60s, and steering tools 1970-80s.
MWD, introduced in 1980s, is still ongoing.
The jet deflection technique was introduced in the early 1950s and proved a
quicker and hence cheaper method of deflecting wellbores in soft formations.
The late 1950s saw the advent of the bent sub used above a downhole motor
(turbine or PDM) to deviate the borehole in a smooth, continuous curve. The
development of various PDM deflection devices together with survey techniques
has in the last ten years caused a quantum leap in directional drilling
applications.
5
Historical Notes (Continued)
2 4
1 3 5
B OS
BO S
BO S
B OS
7 6
BOS
Directional drilling guides the wellpath along a prescribed trajectory. The principal means
whereby the wellpath is caused to change direction - inclination - and/or azimuth, include
those which either;
a) Create a side force at the bit, or b) Create a change in bit attitude (tilt) [Bit off-set
(BOS) is the effect of bit tilt], both of which are the result of tool curvature
Motor configurations for “directional drilling” would include motors with 1) bent subs
(always unstabilized) and 2) bent u-joint housings of several types.
The 5) fixed angle build motor is configured as a non-rotatable directional drilling motor
for applications requiring uniform high curvature wellpaths. In these applications the tool
face of the motor is oriented in the hole to the heading which will produce the desired
course change or correction. The rotary table is usually locked and the motor is used to
drill ahead in a sliding mode. Steerable tools that are configured with a 4) double tilted
universal (DTU) joint allows effective use of the motor in several drilling techniques,
including long and medium radius horizontal drilling, slim hole, underbalanced, and
performance drilling.
With the DTU the motor configuration can be used for drilling both tangent (rotary)
sections and building angle (oriented “sliding” sections).
6) Steerable tools that are configured with an adjustable kick-off sub (AKO), are rig floor
adjustable. This allows effective use of the motor in several drilling techniques, including
long and medium radius horizontal drilling, slim hole, underbalanced, and performance
drilling.
With specific AKO settings, the motor configuration can be used for drilling both tangent
(rotary) sections and building angle (oriented “sliding” sections).
The addition of a 7) alignment bent sub enables the AKO motor to increase the build up
rates of the assembly, in effect it becomes an adjustable angle building motor assembly.
However, in this configuration surface rotation is not possible.
6
Historical Notes (Continued)
Inclination
Neutron Resistivity Measurement
Gamma Ray
Density
Steerable motor systems are now available that combine a steerable PDM with
advanced MWD sensors for geosteering and formation evaluation. The sensor
array can include inclinometers, azimuthal gamma ray scintillators, and a
multifrequency, multidepth of investigation resistivity sensor.
7
Applications Of Directional
Drilling
Definition of Directional Drilling:
8
Applications Of Directional
Drilling
l Multiple wells from offshore structures
9
Applications Of Directional
Drilling
l Relief wells
Directional techniques are used to drill relief wells in order to “kill”blowout wells.
The relief well is deviated to pass as close as possible to the uncontrolled well in
the reservoir. Heavy mud is pumped into the reservoir to overcome the pressure
and bring the wild well under control.
10
Applications Of Directional
Drilling
l Controlling vertical wells
11
Applications Of Directional
Drilling
l Sidetracking
12
Applications Of Directional
Drilling
l Inaccessible locations
Directional wells are often drilled because the surface location directly above the
reservoir is inaccessible, either because of natural or man-made obstacles.
Examples include reservoirs under cities, mountains and, lakes.
13
Applications of Directional
Drilling
l Fault drilling
14
Applications Of Directional
Drilling
l Salt dome drilling
15
Applications of Directional
Drilling
l Shoreline drilling
In the case where a reservoir lies offshore but quite close to land, the most
economical way to exploit the reservoir may be to drill directional wells from a
land rig on the coast.
16
Applications of Directional
Drilling
l Horizontal Drilling - Long, Medium, and Short Radii
2°- 6°/100ft
3000-1000ft radii 6°- 60°/100ft
700-125ft radii
1.5°- 3°/ft
40-20ft radii
Long Radius Medium Radius
Short Radius
17
Applications of Directional
Drilling
l Re-entry/Multi-lateral wells
Re-entry and Multi-lateral drilling employs the full range of directional drilling
tools and techniques. Including planning, wellbore engineering, and careful
consideration of the numerous aspects of drilling straight and deviated holes.
Well configurations can include dual stacked, dual opposing, dual opposing
stacked, spokes, lateral tie-back, and herringbone.
18
Drilling Technology Overview
Collar
Conventional - No Restrictions
Completions Special
Project Specific
19
Well Planning Reference
Systems and Coordinates
n Depth Reference
– Measured Depth
– True Vertical Depth
n Inclination Reference
– Vertical Reference
n High Side Reference
n Direction Measurement
– Azimuth Reference
– Quadrant Bearings
With the exception of Inertial Navigation Systems, all survey systems measure
inclination and azimuth at particular measured depths (depths measured ‘along
hole’). These measurements must be tied to fixed reference systems so that the
borehole course may be calculated and recorded.
The reference systems used are:
- Depth references
- Inclination references
The vertical reference is the direction of the local gravity vector and
would be indicated by, for example, a plumb bob.
- Azimuth references
20
Well Planning Reference
Systems and Coordinates
n Depth Reference
– Measured Depth (MD)
– True Vertical Depth
(TVD)
True Vertical
Depth Measured Depth
Along Hole Path
Measured Depth (MD) or “Along Hole Path”is the distance measured along the
actual course of the wellbore from the surface reference point to the survey
point. This depth is always measured in some way, e.g., pipe tally or wireline
depth counter.
True Vertical Depth (TVD) is the vertical distance from the depth reference level
to a point on the borehole course.
In most drilling operations the rotary table (RT) elevation is used as the working
depth reference (BRT or RKB). This is also referred to as derrick floor elevation.
For floating drilling rigs the rotary table elevation is not fixed; hence, a mean
rotary table elevation has to be used.
21
Well Planning Reference
Systems and Coordinates
n Inclination (Drift)
– The angle (in degrees)
between the local vertical
(local gravity vector as
indicated by a plumb bob)
and the tangent to the well
bore axis at a particular
point.
– By oilfield convention, 0° is 3° 10°
vertical and 90° is
horizontal.
30
30°
Drift - Degrees from Vertical to High Side
(Vertical Plane)
© 1996 Baker Hughes Incorporated
All rights reserved.
The inclination of a borehole at a point is the angle between the borehole axis
and vertical.
Pendulums and accelerometers can be used to measure the earth’s local
gravitational direction.
Pendulum technology is found in the mature product offerings (single- and multi-
shots). This technology is limited in accuracy and resolution.
Advanced survey systems take advantage of accelerometers to measure the
earth’s gravitational pull. Each accelerometer consists of a magnetic mass
(similar to a pendulum) suspended in an electromagnetic field. Gravity deflects
the mass from its null position. Sufficient current is applied to the sensor to
return the mass to the null position. This current is directly proportional to the
gravitational force acting on the mass.
The gravitational readings are used to calculate the hole inclination, toolface,
and the vertical reference used to determine dip angle.
22
Well Planning Reference
Systems and Coordinates
n Toolface
– Rigsite use of the term
“toolface” is often used as a
High Side
shortening of the phrase 0o TFO
“toolface orientation”. This
can be expressed as a
direction from North or
topside of the wellbore. High Side
0o TFO
– Toolface Orientation is the
angular measurement of the
toolface of a deflection tool 90o Low Side
with respect to either North 180o TFO
TOOLFACE
This term is used in connection with deflection tools, orientation sleeves,
or st eerable motors, and can be expressed in two ways.
Physical – The place on a deflection tool or orientation sleeve, usually marked
with a scribe line, that is positioned to a particular orientation while drilling to
determine the future course of the wellbore.
Conceptual – Rigsite use of the term "toolface" is often used as a shortening of
the phrase "toolface orientation". For example, "toolface" can be the orientation
(expressed as a direction either from North or topside of the hole) of the
navigation sub of a steerable motor.
23
Well Planning Reference
Systems and Coordinates
n Highside/Magnetic Toolface
– Highside Toolface
n indicates whether a
component is facing up, High Side
down, to the left or right
– Magnetic Toolface
n an angular measurement
from North.
Magnetic TFO
N
W
E
TFO
Magnetic TFO - Degrees from North to Tool Face Scribe
(Horizontal Plane)
TOOLFACE ORIENTATION
The angular measurement of the toolface with respect to either up (highside) or
north.
Highside Toolface
Highside toolface (sometimes referred to as gravity toolface) indicates whether
the toolface of a deflection tool is facing up (0°), down (180°), or at any angle
from 0° to 180° to the left or right of highside (0°). This type of orientation is
used when the hole has an inclination of 3° - 5° or greater. With 0° Inclination,
there is no highside of the hole.
Magnetic Toolface
Magnetic toolface indicates the orientation of the toolface of a deflection tool as
an angular measurement from North (direction). This type of toolface is usually
reported when the borehole has less than 3° - 5° of inclination.
Mag TFO = Azimuth + Highside
24
Well Planning Reference
Systems and Coordinates
n Direction Measurement
– Azimuth Reference
– Quadrant Bearings
Survey tools measure the direction of the wellbore on the horizontal plane with
respect to the North reference, whether it be True or Grid North.
In the Azimuth system, directions are expressed as a clockwise angle from 0° to
359.99°, with North being 0°, e.g., 87°, 192°, 270°.
25
Well Planning Reference
Systems and Coordinates
n Azimuth (Hole Direction)
– The azimuth of a borehole at a
point is the direction of the
borehole on the horizontal plane,
measured as a clockwise angle
(0°- 360°) from the North reference.
– All magnetic tools give readings
referenced to Magnetic North;
however, the final calculated
coordinates are referenced to
either True North or Grid North.
N
W E
S Azimuth
Azimuth - Degrees from North to High Side
(Horizontal Plane)
© 1996 Baker Hughes Incorporated
All rights reserved.
26
Well Planning Reference
Systems and Coordinates
n Direction Measurement
– Azimuth Reference
– Quadrant Bearings
27
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Type Of Directional Pattern
n Type 1 - Build And Hold
n Type 2 - “S” Type Well
n Type 3 - Deep Kick-Off and Build
n Type 4 - Horizontal
With the advent of steerable systems, some wells are planned and drilled with
complex paths involving 3 - dimensional turns. This happens particularly in the
case of re-drills, where old wells are sidetracked and drilled to completely new
targets.
These complex well paths however are, harder to drill and the old adage that
“the simplest method is usually the best” holds true. Therefore, most directional
wells are still planned using the traditional patterns that have been in use for
many years. The most common patterns used are:
28
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Type Of Directional
Pattern
n Type 1 - Build and Hold
Kick-Off Point
n Type 2 - “S” Type Well
Build-Up Section
n Type 3 - Deep Kick-Off End Of Build
and Build
n Type 4 - Horizontal Tangent Section
Target
Features:
- Shallow kick-off point (KOP)
- Build-up section (may have more than one build up rate)
- Tangent section
Applications:
- Deep wells with large horizontal displacements
- Moderately deep wells with moderate horizontal displacement where
intermediate
casing is not required
29
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Type Of Directional
Pattern
n Type 1 - Build and Hold
n Type 2 - “S” Type Well Kick-Off Point
Build-Up Section
n Type 3 - Deep Kick-Off End Of Build
and Build Tangent Section
n Type 4 - Horizontal
Start of Drop
Drop Section
End Of Drop
Hold
Target
Features:
- Shallow KOP
- Build-up section
- Tangent section
- Drop-off section
There are several variations:
- Build, hold, and drop back to vertical
- Build, hold, drop and hold (as above)
- Build, hold and continuous drop through reservoir target
Applications:
- Multiple pay zones
- To reduce final angle in reservoir for easier completions
- Lease or target limitations
- For well spacing requirements on multi-well fields
- Deep wells with a small horizontal displacement
Disadvantages:
- Increased torque and drag
- Increased risk of key seating
- May cause logging problems due to increased maximum inclination
30
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Type Of Directional
Pattern
n Type 1 - Build and Hold
n Type 2 - “S” Type Well
n Type 3 - Deep Kick-Off
and Build
n Type 4 - Horizontal
Kick-Off Point
Build-Up Section
Target
Features:
- Deep KOP
- Build-up section
- Short tangent section (optional)
Applications:
- Appraisal wells to assess the extent of a newly discovered reservoir
- Repositioning of the bottom part of the hole or re-drilling
- Salt dome drilling
Disadvantages:
- Formations are harder so the initial deflection may be more difficult to achieve
- Harder to achieve desired tool face orientation with downhole motor deflection
assemblies - more reactive torque
- Longer trip time for any BHA changes required
- On multi-well platforms, only a very few wells may be given deep kick-off points
because of the small separation of the slots and the difficulty of keeping wells
vertical in firmer formation. Most wells must be given shallow kick-off points to
reduce congestion below the platform and minimize the risk of collisions.
31
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Type Of Directional
Pattern
n Type 1 - Build and Hold
n Type 2 - “S” Type Well
n Type 3 - Deep Kick-Off
and Build
n Type 4 - Horizontal Kick-Off Point
Build-Up Section
End Of Build
Target
Horizontal drilling; to turn the wellbore from its vertical or nearly vertical
configuration to the horizontal or near horizontal plane.
Can be divided into three categories - short, medium, and long radius drilling.
The basis for this categorization is the rate of angle build in the well bore from
the vertical or nearly vertical configuration to the horizontal plane.
Applications:
•Used to cross natural vertical fractures
•To limit invasion of unwanted fluids, water and gas coning.
•To maximize production of low pressure and low production zones
•For methane drainage
•Solution mining
32
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Target
– Kick-Off Point & Build Up Rate
– Tangent Section
– Drop-Off Section
– Horizontal Projection
One area of well planning which is critical for a successful drilling phase is the
planning of the well trajectory.
33
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Target
–
Target Area;
The target is specified by the Geologist, who will not merely define a certain
point as the target but also specify the acceptable tolerance, e.g., a circle of
radius 100 feet having the exact target as its center. A target zone should be
selected as large as possible to achieve the objective. If multiple zones are to be
penetrated, the multiple targets should be selected so that the planned pattern is
reasonable and can be achieved without causing excessive drilling problems.
34
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Kick-Off Point & Build Up
Rate
Surface
Location
Kick-Off Point
Horizontal
Section
S
Build-Up Rate
Degrees /100ft
Vertical
Section
The selection of both the kick-off point and the build-up rate depend on many
factors including the hole pattern selected, the casing program, the mud
program, the required horizontal displacement and the maximum tolerable
inclination. Choice of kick-off point may be severely limited by the requirement to
keep the well path at a safe distance from existing wells. The shallower the KOP
and the higher the build-up rate used, the lower the maximum inclination.
Build-up rates vary with the type of well profile required;
Long radius 2° - 6° /100ft
Medium radius 8° - 50° /100ft
Short radius 1.5° - 3° /ft
Build-up rates for standard directional wells are usually in the range 1.5°/100ft
MD to 4.0°/100ft MD. The maximum permissible dogleg severity must be
considered when choosing the appropriate rate.
In practice the well trajectory may be calculated for several choices of KOP and
build-up rate and the results compared. The optimum choice is that which gives
a safe clearance from all existing wells, keeps the maximum inclination within
desired limits and avoids unnecessarily high dogleg severities.
35
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Tangent Section
Tangent Section
End of Build
If wells are drilled at inclinations up to 80°, (as with extended reach wells - long
radius) the area which can be covered from a single platform is approximately 8
times that covered if the maximum inclination of the wells is limited to 60°.
However, inclination angles over 65° may result in excessive torque and drag on
the drillstring and present hole cleaning, logging, cementing and production
problems.
Experience over the years, when using rotary BHA’s, has been that directional
control problems are aggravated when the tangent inclination is less than 15°.
This is because there is more tendency for bit walk to occur, i.e., change in
azimuth, so more time is spent keeping the well on course.
36
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Drop-Off Section
Drop-Off Section
On S type wells, the rate of drop-off is selected mainly with regard to ease of
running casing and avoidance of completion and production problems. It is
much less critical with regard to drilling because there is less tension in the drill
pipe run through this deeper dogleg and less time will be spent rotating below
the dogleg.
37
Well Planning Reference
Systems and Coordinates
n Well Trajectory
– Horizontal Projection
Surface
Location
Horizontal
Section
Vertical
Section
On many well plans, the horizontal projection is just a straight line drawn from
the slot (wellbore surface location) to the target. On multi-well platforms it is
sometimes necessary to start the well off in a different direction to avoid other
wells. Once clear of these, the well is turned to aim at the target. Of course this
is a 3-dimensional turn, but on the horizontal plan it would only be represented
as a 2-dimensional drawing.
The path of the drilled well is plotted on the horizontal projection by plotting total
North/South coordinates (Northings) versus East/West coordinates (Eastings).
These coordinates are calculated from surveys.
38
Well Planning
Drilling Considerations
n Drill String Design
n Determine maximum operating limit for WOB and
slack-off
n Determine required topside equipment and rig size
specifications
n Optimize well profile for minimum torque and drag
n Design BHA drillstring configurations
n Assess impact of doglegs or sidetracks on torque
n Determine overpull limits
The drillstring is subject to a complex interaction of forces and stresses, the DSS
will predict the effect of these forces on the drillstring and determine the overall
torque and drag. Additionally the DSS indicates the stress state along the string
and predicts the onset of buckling.
39
Well Planning
Drilling Considerations
Drill String Design
n Cumulative stress of the string
n Fatigue endurance limit (when rotating)
n Maximum top drive/rotary table torque
n Surface power requirements
n Rig/pipe overpull capacity
n Tooljoint make-up torque
n Surface pump pressure capacity
n Maximum WOB - buckling in the drillstring while drilling
n High wall forces leading to casing wear, key-seating and high
torque
DSS Results
A summary report, power and hydraulics report, numerical report and graphical
profiles can be produced through DSS analysis. The DSS analyzes the following
factors and determines which ones will limit the drillstring’s performance and
design.
40
Well Planning
Drilling Considerations
n Casing Design
n Off-set well information
n Casing set depths
– Frac gradients
– Legal requirements
– Isolate problem zones
– Optimize well completion
n Select hole sizes
n Select casing weight & grade
– Burst pressure
– Collapse pressure
– Tensile load
© 1996 Baker Hughes Incorporated
All rights reserved.
Casing is designed so that the minimum cost casing string will exceed all the
requirements for the well. Usually, that means using the minimum weight and
grade of casing that will have the appropriate properties.
The first step in casing design is to determine casing and hole sizes. The design
starts from the production casing and works up the hole, (production,
intermediate and surface). At the bottom, collapse will be the prominent design
criterion; and at the top, burst or joint strength will be the design criterion.
Casing seats are often a function of frac gradients and anticipated formation
pressures. Usually casing design must meet three primary criteria:
With casing design for directional wells, particular attention should be applied to:
41
Well Planning
Drilling Considerations
Bit & Hole Size, in. 4 3/4 5 7/8 6 1/8 6 1/2 7 7/8
Bit & Hole Size, in. 7 7/8 8 1/2 8 3/4 9 1/2 10 5/8 12 1/4
11 3/4 13 3/8
Casing Size, in. 11 7/8 14
16 20
This chart can be used to select the casing bit sizes required to fulfill many
drilling programs. To use the chart:
1. Determine the casing size for the last size pipe to be run.
2. Enter the chart at that casing.
3. The flow of the chart then indicates hole size that may be required to set
that
size of pipe(i.e., 5” liner inside 6-1/8” or 6-1/2” hole).
Solid lines indicate commonly used bits for that size of pipe. This bit size will
normally provide adequate clearance to run and cement the casing (i.e., 5-1/2”
casing inside
7-7/8”hole). The broken lines indicate less common hole sizes (i.e., 5”inside 6-
1/8” hole). If you select one of these broken lines, you should carefully consider
connections, mud weight, cementing and doglegs. Large OD connections, thick
mud cake build-up, problem cementing areas (high water loss, lost returns, etc.)
and doglegs may aggravate attempts to run casing and liners if clearance is low.
4. Follow the chart flow, selecting casing or liners large enough to allow
passage of a bit to drill the hole selected in step 3.
5. Repeat steps 2-4 until you have selected all casing sizes for the well.
42
Well Planning
Drilling Considerations
n Bit Program
n Economic evaluation
– Cost/foot
n Rock mechanics stress evaluation
n Bit type recommendation
The bit program would try to design the best, most efficient, and economic bit
(cost/foot) for the particular application.
Bit selection would be based upon efficient rock cutting, maximum rock removal,
the most efficient hydraulics configuration, bit economics - long life.
43
Well Planning
Drilling Considerations
n Drilling Fluid Program - Drilling “Mud” Functions
n Cool and lubricate the bit
n Clean the bottom of the hole
n Carry cuttings to the surface
n Permit cuttings removal from the mud at the surface
n Deposit an impermeable wall cake
n Over come formation fluid pressures
n Prevent caving of the borehole walls
n Avoid damage to productive zones
n Allow interpretable electric logs to be obtained
n Protect the drill pipe against corrosion
© 1996 Baker Hughes Incorporated
All rights reserved.
The Functions of drilling mud, i.e., the individual tasks within the drilling
operation that the mud is expected to perform, are outlined.
44
Well Planning
Drilling Considerations
Drilling Fluid Program- Drilling “Mud” Characteristics
n Weight
n Rheology
n Plastic viscosity
– Yield point
– Gel strength
– Funnel
n Filtrate
– Quantity
– Quality
n Other
– Lubricity
– Corrosivity
– Osmatic effects 15
© 1996 Baker Hughes Incorporated
All rights reserved.
When in the course of the drilling operation, problems arise that may be
attributed to the mud, a decision must be agreed upon about what actions to
take. The varied drilling problems that are susceptible to alleviation in part
through the drilling fluid may be approached systematically by analysis in terms
of the fundamental characteristics of the drilling fluids, stated here.
45
Well Planning Drilling
Considerations
n Torque and Drag Considerations
– Depth Control
– Orientation Of Drilling and Completion Tools
46
Well Planning
Drilling Considerations
FN
W
T
© 1996 Baker Hughes Incorporated
All rights reserved.
To understand the effects of Torque and Drag, one has to first review how it acts
on the downhole tools that are being used.
The magnitude of the torque and drag is determined by the force with which the
pipe contacts the hole wall and the friction coefficient between the wall and the
pipe.
The friction coefficient depends upon the type of drilling fluid in the wellbore and
the roughness of the wellbore walls. Cased hole should have a lower friction
coefficient than open hole. Untreated water based muds will have a higher
friction coefficient than oil based muds; 0.1 to 0.35 for oil based mud, 0.2 to 0.6
for water based muds.
When hole curvature is considered, an additional force is added to the normal
force. Pipe placed in a curved wellbore under tension will exert a force
proportional to the tension and rate of curvature change - shown here. The
resultant normal force is the sum of the normal forces due to tension.
47
Well Planning
Drilling Considerations
n Torque and Drag Considerations
– Depth Control
M i c r o s o f t C l i p A r t G a l l e r y
25ft movement
at surface
Depth Related
48
Well Planning Drilling
Considerations
n Torque And Drag Considerations
– Orientation Positioning
6 Rotations at
Surface (6 x 360°)
Depth Related
49
Well Planning
Drilling Considerations
n Torque and Drag Considerations
– To alter the effect of drag:
n Change the friction coefficient
n Change the directional profile of the well
n Change the string weight
50
Directional Control Methods
n Rotary Assemblies
– Side Force and Tilt Angle
– Fulcrum Principle
– Stabilization Principle
– Pendulum Principle
– Drill Collar Stiffness
n Effect of Bit Type
n Effect of Formation
n Steerable Motors
– Positive Displacement Motor
– Modes of Operation
n Oriented
n Rotary
© 1996 Baker Hughes Incorporated
All rights reserved.
51
Directional Control Methods
Rotary Assemblies
n Side Force and Tilt Angle
– Factors affecting bit trajectory
n Gauge and placement of stabilizers
n Diameter and length of drill collars
n Weight on bit
n Rotary speed
n Bit type Hole Gauge
52
Directional Control Methods
Rotary Assemblies
n The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)
53
Directional Control Methods
Rotary Assemblies
n The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)
n The•Build
Stabilization Principle
rate will be increased by the following:
– is used to hold (maintain) anglefrom
– An increase in the distance andthe NB stabilizer
direction Weight
to the first ST stabilizer
n The Pendulum Principle
– Increase in hole inclination
– is used to drop of
– Reduction (reduce) angle
drill collar diameter
– Increase in WOB
– Reduction in rotary speed
– Reduction in flow rate (in soft formations)
Component of Force
On High Side
Full Gauge
Near-bit
Stabilizer
Force
An assembly with a full gauge near-bit stabilizer, and 40’- 120’of drill
collars before the first string stabilizer, or no string stabilizer at all, will
build when weight is applied. As illustrated on the slide, the collar above
the near-bit stabilizer acts as a pivot, or fulcrum, of a lever and the bit is
pushed to the high side of the hole. The bit therefore drills a path which
is gradually curving upwards, i.e., the assembly builds angle.
54
Directional Control Methods
Rotary Assemblies
n The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)
55
Directional Control Methods
Rotary Assemblies
n The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)
Bi
Fo t Sid
rce e
WOB
Force
© 1996 Baker Hughes Incorporated
All rights reserved.
This was the first directional control principle to be formulated and was
originally analyzed for slick assemblies drilling straight holes. For
deviated wells, the portion of the assembly from the bit to the first string
st abilizer “hangs like a pendulum”and, because of its own weight,
presses the bit to the low side of the hole. The major design feature of a
pendulum assembly is that there is either no near-bit stabilizer or an
undergauge near-bit stabilizer. In most cases where a pendulum
assembly is used, the main factor causing deviation is the component of
the forces at the bit acting on the low side of the hole.
The length of collars from the bit to the first string stabilizer (the
“pendulum”) must not be allowed too bend to much towards the low side
of the hole. If the collars make contact with the low side of the borehole,
the effective length of the pendulum and the side force are both reduced.
This could result in the bit axis tilting upwards in relation to the hole axis
which can reduce the dropping tendency and could produce a build
tendency. Careful selection of drilling parameters is required to prevent
this. High rotary speed (120 to 160+) helps keep the pendulum straight to
avoid the above situation. Initially, low weight on bit should be used, and
once the dropping trend has been established, moderate weight can be
used to achieve a respectable ROP.
56
Directional Control Methods
Rotary Assemblies
n Effects of Formation on Bit Trajectory
– Isotropic
n Sandstone
– Anisotropic
n Shales
Bedding
Fd
Plane
In some cases, the nature and hardness of the rocks being drilled can have a
pronounced effect on directional tendencies, although in many cases the
importance of formation effects is exaggerated. Of fundamental importance is
whether the rock is isotropic or anisotropic.
An isotropic rock is one which has the same properties, or behaves in the same
way, no matter which direction you approach it from- most sandstones are
isotropic. Anisotropic rocks do not have the same properties in all directions -
shales are anisotropic.
Most oilfield drilling, although not all, is done in sedimentary formations,
sedimentary rocks have layers or bedding planes, and most sedimentary rocks
show some degree of anisotropy. Experience from drilling into dipping (tilted)
formations has shown that the drill bit is forced towards a preferential direction
related to the dip angle and direction of the bedding. The trends are most
prevalent in low angle medium to hard drilling, notably in fields with pronounced
structure. A number of explanations and models have been proposed over the
years to explain these effects. All agree that when the bit is drilling an
anisotropic rock, large chips will be cut rapidly on one side of the bit and small
chips will be cut out more slowly on the other side. Unequal chip volumes will
therefore be generated on each side of a bit tooth.
The forces between the bit tooth and the rock will be greater on the right side of
the tooth; therefore, there will be a resultant force on the bit acting to the left , -
this is Fd , the deviation force. It follows that the deviation force depends on the
angle of the dip.
57
Directional Control Methods
Rotary Assemblies
n Dip Angle and Deviation Force
5000
Up Dip
2500 500
0 0
15 30 45 60 75
2500 500
Down Dip
1000
5000
Based on the preferential chip formation theory explained on the previous slide,
the graph here has been derived from experimental work.
The effective angle of dip is the angle at which the bit strikes the bedding
planes. The graph predicts that when the effective angle of dip is less than 45°
the direction of the deviation force is up-dip, but when the effective dip angle is
greater than 45° the direction of the deviation force is down-dip. Up-dip and
Down-dip is shown.
Experience of unwanted deviation in vertical wells over many years has borne
out the predictions of the graph. Drilling through alternately hard and soft
formations with low dip angles, using a well stabilized bit and enough weight
high to cause collar flexure, usually results in a course perpendicular to the
bedding planes.
58
Directional Control Methods
Rotary Assemblies
n Dip Angle and Deviation Force
t
Spo
Tr Dip Hard
an
sit
ion
At high dip angles, deviation At low dip angles, deviation tendency is up-dip
tendency is down-dip
Here, on the left, the tendency of the bit to deviate in the up-dip direction
when the formation dip angle is low.
The formation attitudes will have a similar effect on directional
tendencies. For dip angles less than 45°, if the direction is due to up-dip,
then the bit will tend to maintain direction but build angle.
However, if the borehole direction is left of up-dip, the bit tends to walk to
the right; whereas if the direction is right of up-dip the bit tends to walk to
the left. Both of these phenomena are in reality just special cases of the
up-dip tendency.
When the formation dip angle is greater than 45°, the usual tendency of
the bit is to drill parallel to the bedding plane. If the borehole direction is
right of down-dip direction then the bit tends to walk to the right. Again,
these are simply special cases of the down-dip tendency.
There will be no deflection of the bit caused by the formation at 0° or 90°
dip. This is because the bit is cutting into a structure that is essentially
uniform and is constantly cutting into the same layers at the same time or
const antly drilling between layers.
59
Directional Control Methods
Rotary Assemblies
n Dip Angle and Deviation Force
30° 35°
60
Directional Control Methods
Steerable Motors
61
Directional Control Methods
Steerable Motors
Double Adjustable Fixed Angle Build
Motor (DAM) (FAB) Motor
Θ Θ
When operated in the oriented mode, steerable motors drill a well path with
controlled curvature and direction. Steerable motors when oriented initiate or
propagate wellpath deflection due to the effect of the u-joint housing/AKO tilt on
the bit attitude.
62
Directional Control Methods
Steerable Motors
Adjustable Kick-off
Double Tilted Housing
Motor (AKO)
Motor (DTU)
n Angle hold configuration
n Course correction
– Oriented drilling
– Rotary drilling
n Behavior same as a
rotary drilling assembly
n Hole slightly over size
Θ
Θ
Steerable tools are Navi-Drill motors that are configured with either a double
tilted universal joint (DTU) or an adjustable kick-off sub (AKO). This geometry
allows effective use of the motor in several drilling techniques, including long
and medium radius horizontal drilling, slim hole, underbalanced drilling and
performance drilling.
With the DTU and specific AKO settings, the motor configuration can be used for
drilling both tangent (rotary) sections and building angle (oriented “sliding”
sections). When steerable motors are operated in the rotary mode, the motor
drills with the behavior of a rotary drilling assembly.
Steerable motors are made to drill a straight course by rotation of the drill string,
which negates the bit tilt or bit side force. Extended rotation of steerable motors
is made possible by concentric stabilization of the bearing housing and motor
top-end locations, as well as the relatively low tilt angle.
Bent Sub & Motor Kick Off Sub (KOS) Double Kick Off (DKO)
Motor Motor
1/2° - 3°/100ft Bent Sub ≤6°/100ft (30m)
(30m)
Large BOS
Large BOS 1/2° - 3°/100ft No Surface
(30m)
No Surface Rotation
Rotation Smaller BOS
No Surface
Rotation
Double Kick-Off
Sub
Kick-Off Sub
B OS B OS B OS
64
Directional Control Methods
Steerable Motor Deflection
Devices
Fixed Angle Build Double Tilt Universal
(FAB) Motor (DTU) Motor
Bent Sub
Double Tilt
Housing
Tilted Drive Sub
B OS
Steerable tools that are configured with a double tilted universal joint
(DTU) allow effective use of the motor in several drilling techniques,
including long and medium radius horizontal drilling, slim hole,
underbalanced, and performance drilling.
With the DTU, the motor configuration can be used for drilling both
tangent (rotary) sections and building angle (oriented “sliding” sections).
65
Directional Control Methods
Steerable Motor Deflection
Devices
Adjustable Kick Double Alignment Kick Off
≤12°/100ft (30m) (DAM) Motor
Off (AKO) Motor
Moderate BOS
Surface Rotation ≤20°/100ft (30m)
up Large BOS
to 8°/100ft (30m)
No Surface
Rotation Alignment
Bent Sub
Adjustable Kick-Off Sub
BOS
Steerable tools that are configured with an adjustable kick-off sub (AKO),
are rig floor adjustable. This allows effective use of the motor in several
drilling techniques, including long and medium radius horizontal drilling,
slim hole, underbalanced, and performance drilling.
With specific AKO settings, the motor configuration can be used for
drilling both tangent (rotary) sections and building angle (oriented
“sliding” sections).
66
Directional Control Methods
Positive Displacement Motor
Overview
Bearing Deflection Stator By-Pass
Assembly Device Valve
67
Directional Control Methods
PDM - By-Pass Valve
Open Closed
Drilling Fluid
Flow
Piston
Sleeve
Stator
Housing
The BPV is designed to allow the circulation fluid to by-pass the motor
assembly, thereby filling the drill string while tripping into the hole, and
draining the pipe when pulling the drill string or making a connection.
68
Directional Control Methods
PDM - Fluid Flow Path
Stator
(Elastomer)
Rotor
Direction
Of
Rotation
Fluid Flow
Universal
Joint
69
Directional Control Methods
PDM - Lobe Configurations
70
Directional Control Methods
PDM - Drive Line Components
Multi-part, Universal-Joint Shafts
Drilling Fluid
Flow Path U-Joint
Housing Drive Sub Rotor
Rotor
Universal Joint
Assembly
71
Directional Control Methods
PDM - Drive Line Components
Flexible Shafts
Drilling Fluid
Flow Path U-Joint Housing Drive Sub Rotor
Rotor
Flexible Shaft
Assembly
72
Directional Control Methods
PDM - Drive Line Components
Pin Connection To
Drilling Fluid
Universal Joint Flow Path
Assembly
The bearing supported drive sub transmits rotation and torque developed
by the power module to the bit.
Axial loading of the drive sub is supported by specially designed ball
bearing stack - axial (thrust) bearings, while journal radial bearings
provide lateral support above and below the axial bearings.
The radial bearings are designed to restrict drilling fluid flow such that a
small percentage of the total circulation enters the bearings for cooling
and lubrication prior to exiting the lower radial bearing clearance to the
annulus.
The percentage bypassed through the bearings will depend upon
operation parameters such as bit pressure drop, drilling fluid properties,
and radial bearing clearance.
The major portion of the fluid circulation rate enters the drive sub through
ports on the universal joint assembly, above the upper radial bearing,
and exits through the drill bit nozzles.
73
Directional Control Methods
PDM - Drive Line Components
Bearing Assemblies - Sealed Oil Bath
74
Directional Control Methods
PDM - Drive Line Components
Sleeve Stabilizer
The sleeve stabilizer is usually a cast/forged component with the blade type,
number, and direction established prior to initial manufacture, the profile and
matrix can be selected at final manufacture to suit the project and or expected
drilling conditions. The condition of the sleeve after use is determined by the
gauge size and blade wear; it is not usually repairable. They allow the same
PDM to be adapted to fit various hole sizes, and by careful sizing
(gauge/under-gauge) can be used by the driller in steerable motor applications
for maintaining specific well profiles.
Integral Stabilizer
The upper bearing housing (UBH) with the integral stabilizer is usually forged
but can be machined from a forged billet. As with the sleeve stabilizer, the
blade type, number and direction have to be established prior to initial
manufacture, but the profile and matrix can be selected at final manufacture to
suit the project and or expected drilling conditions. Usually, the integral
st abilizer on the UBH can be repaired, i.e. build-up and re-hardfaced.
Once the integral stabilizer on the UBH is worn to the point where it is affecting
motor steerability or borehole inclination/azimuth, the motor has to be laid
down.
75
Directional Control Methods
Oriented Mode
n Wellpath
– Controlled curvature
– Controlled direction
– No drill string rotation
When operated in the oriented mode, steerable motors drill a well path
with controlled curvature and direction. Steerable motors when oriented
initiate or propagate wellpath deflection due to the effect of the u-joint
housing/AKO tilt on the bit attitude.
76
Directional Control Methods
Rotary Mode
n Wellpath
– Behavior same as a
rotary drilling
assembly
– Hole slightly over size
When steerable motors are operated in the rotary mode, the motor drills
with the behavior of a rotary drilling assembly.
Steerable motors are made to drill a straight course by rotation of the drill
string, which negates the bit tilt or bit side force.
Extended rotation of steerable motors is made possible by concentric
st abilization of the bearing housing and motor top-end locations, as well
as the relatively low tilt angle.
Two additional BHA design considerations will have significant effect on
st eerable motor dogleg development. By reducing the diameter of the
motor top-end string stabilizer, the build rate capability of the motor can
be enhanced and an angle-build tendency in the rotary mode can be
developed. Similarly, movement of the motor top-end stabilizer to a
higher position will generally reduce dogleg capabilities, although this
tendency will eventually be offset by drilling assembly deflection between
bearing housing and motor top-end stabilization.
The normal mode of operation through intervals of significant angle
change is an alternation of oriented and rotary footage. After establishing
actual dogleg development performance, the course length of oriented
“sets”is controlled such that oriented drilling is minimized. Typically,
course lengths for oriented sets are 15-90 ft (4.6-27.7#m), depending on
required DLS and formation characteristics.
77
Overview of Surveying
Why Wellbores are Surveyed
n Surveys are taken:
– To permit calculation of well coordinates at a series of
measured depths, thus specifying well path and current
bottomhole location
– To measure inclination and azimuth, hence well direction
– To determine orientation of tool face
– To locate doglegs and allow calculation of dogleg severity
Surveys are required throughout the well life cycle --- from drilling and
completion, through production and abandonment, although the type and
quality of survey information required varies according to the application.
To generalize, it is possible to group survey applications into five major
application categories: Drilling Control, Position Verification, Orientation,
Production, and Non-Oilfield.
Within each of these general areas, there are a variety of survey systems
suitable for use; that is, any number of survey instruments may be able
to provide the necessary information in a given application. The type of
syst em used is dependent on a number of related factors.
78
Overview of Surveying
Why Wellbores are Surveyed
n Accurate knowledge of the course of a wellbore is
necessary:
– To avoid collision with other wells
– To allow intersection by a relief well in the event of a
blowout
– To hit the geological target areas
– For equity determination
– To provide a better definition of geological and reservoir
data to allow for optimization of production
– To fulfill local and government regulations
Wellbore surveys are required for legal reasons and for safety, as well as
operational concerns. For example, lease boundary restrictions and
governmental regulations often require specific information on wellpath
location. Obviously, surveys are instrumental in determining specific
downhole formation target penetration, and may be used in reservoir
evaluation to facilitate distribution and reserve analyses. Directional
surveys are f undamental to position correction operations, such as re-
drills or sidetrack jobs, and are essential to minimize the risk of collision
between wellbores drilled from multi-well sites. Finally, relief well drilling,
one of the earliest applications for directional surveying, is based upon
the ability to direct the control well to intersect a blowing well.
The objectives of any good survey are to gather and maintain information
on well locations, to ensure that data satisfies the accuracy requirements
of the structure, and to carry out the program as cost-effectively as
possible while satisfying those accuracy requirements.
79
Overview of Surveying
Data Gathering Techniques
n Photographic film
– Disks / strip
n Memory modules
– Multi-shot / MWD
n Wireline
– Surface readout
n Mud Pulse Telemetry
– MWD
Photographic film is similar to that used in your regular camera. Once the
image has been taken down hole, the tool has to be retrieved, and the
image processed such that it can be manually interpreted.
Memory modules allow for data to be stored in the tool. This information
has to be associated to time/depth, such that when it is downloaded at
the surface it can be correlated to the wellbore path and orientation. It
can be used in a multi-shot service or as a backup (in some cases with
higher data density) to MWD data.
Wireline systems allow surface readout of the tool’s parameters during
the drilling/orientation process. Obvious drawbacks are that you cannot
rotate the drillstring, and it is not the preferred situation for well control
(BOP operation, split bushings, ability to circulate), but the main
advantage is an instantaneous look at the BHA’s position and
orientation.
Mud Pulse Telemetry provides real time data during the
drilling/orientation process. It is only available for magnetic, dynamic, and
formation evaluation sensors (no gyro). This system overcomes the
limitations of wireline.
80
Overview of Surveying
Technology Tree
Survey
Magnetic Gyroscopic
OR OR / SS North Inertial
MS MWD Non SRG SRG
SS MS / ST Seeking
The most consistent difference between low end and high end survey
technology is the service accuracy and cost.
The “Non SRG” category makes reference to film based single- and
multi-shot gyro’s.
81
Overview of Surveying
Magnetic Single-Shot
n Function
– Provides photographic
record of inclination,
direction and toolface
orientation at a single point
in the open hole section of
the well
n Limitations
– Requires non-magnetic drill
collars
– Temperature
– Must re-run to confirm
changes in toolface
© 1996 Baker Hughes Incorporated
All rights reserved.
82
Overview of Surveying
Magnetic Multi-Shot
n Function
– Provides photographic
record of inclination and
direction throughout the full
open hole section of the
well
n Limitations
– Needs non-magnetic drill
collars
– Temperature
– Must be run when tripping
83
Overview of Surveying
Wireline Steering Tools
n Function
– Provides real-time surface
readout of, inclination,
direction and toolface as
drilling progresses
n Limitations
– Needs non-magnetic drill
collars
– Requires conducting
wireline
– Temperature
84
Overview of Surveying
Electronic Multi-Shot
n Function
– Records inclination,
direction and toolface
– Records raw magnetic and
gravity field data
– All data electronically
measured and recorded
n Limitations
– Needs non-magnetic drill
collars
– Temperature
85
Overview of Surveying
Gyro Single-Shot
n Function
– Provides photographic
record of inclination,
direction and toolface at a
single point in the wellbore
n Limitations
– Needs surface reference
direction Accuracy effected
by gyro drift
– Temperature
– Must re-run to confirm
changes to toolface
orientation
© 1996 Baker Hughes Incorporated
All rights reserved.
86
Overview of Surveying
Gyro Multi-Shot
n Function
– Provides photographic
record of inclination and
direction throughout the
required section of a
wellbore
n Limitations
– Needs surface reference
direction
– Accuracy effected by gyro
drift
– Inclination limits
– Temperature
© 1996 Baker Hughes Incorporated
All rights reserved.
Once a string of casing has been run in the hole, the trajectory of the
cased borehole can be provided by a gyro multi-shot survey. The gyro
multi-shot is run on wireline and the surveys are taken while running into
the hole. This is to reduce the error caused by gyro drift, which becomes
significant over longer times. Gyro drift does not increase uniformly with
time. To correct the survey results for the effect of gyro drift a series of
drift checks is made both running in and coming out of the hole. The gyro
is held stationary for a few minutes, allowing a number of pictures to be
taken at the same point. A drift correction chart can then be drawn up to
adjust the raw survey results.
87
Overview of Surveying
Surface Readout Gyro
n Function
– Provides surface readout of
inclination and direction
throughout the required
section of a wellbore
– Provides surface readout of
orientation in magnetic
environments
n Limitations
– Needs surface reference
direction
– Accuracy effected by gyro drift
– Inclination and Temperature
limits
88
Overview of Surveying
North Seeking Rate Gyro
n Function
– Provides real-time
inclination, direction and
toolface at any point in the
wellbore
n Limitations
– Needs conducting wireline
– Latitude
– Inclination > 70 °
– Moving environments
89
Overview of Surveying
MWD Architecture
n Probe systems
– Battery powered
– 150°C (302°F)
– Modular
– Slim hole
–
n Collar systems
– Turbine powered
– 125°C (257°F)
– Non-retrievable
– Large hole
© 1996 Baker Hughes Incorporated
All rights reserved.
90
Overview of Surveying
Retrievable Directional MWD
Flow Sub
n Function
Pulser Assembly
Lifting Sleeve
– Compact MWD service with full
Pulser Driver
suite of directional parameters.
Module
– Fully retrievable and replaceable
Battery Pack
n Limitations
Directional
Sensor Package
(DSP)
– Dated technology
Spacing
– No FE Support
Lander Assembly
– Only Western Hemisphere
Non-Magnetic
– Size / Flow limits
Drill Collar
UBHO Sub
This next generation probe MWD allows for natural formation gamma ray
data to be acquired along with the full suite of directional parameters. It
employs advanced electronic circuitry and has been identified as the
platform from which to provide multiple propagation resistivity in small
holes (near 5-7/8”or 14.9cm).
Directional and optional Gamma sensors (Scintillator detector).
First commercial system - 1991 (Gamma 1992)
Collar sizes 4-1/8" to 9½" (10.5 - 24.1 cm)
Nominal length for directional service 23 feet (7m) Gamma 29 feet
(8.8m)
Maximum operating temperature 302°F (150°C)
Flow Rates 150 - 1200 gpm Battery operating time ± 150 hours
Survey time 80, 120, 160 sec. Tool Face updates 12, 18, 24 sec.
Gamma updates Rotary 12, 18, 24 sec. Steering 24, 36, 48 sec.
Gamma Applications include: offset well correlation; lithology recognition;
casing / coring point selection; and geosteering
Medium to Long radius applications.
92
Overview of Surveying
MWD (Short Radius)
• Efficiency
– Eliminate wireline
– Compliment Drilling Systems
• Safety
NaviGamma SR – No split bushings
MWD – BOP Operation
– Continuous circulation
• Cost
– Cost savings
– Assist the overall drilling project
economics
The introduction of MWD for short radius provides for reduced exposure
to cost by eliminating the wireline and associated wireline problems.
Steering tools will continue to be used as back up systems until such
time as MWD is available in quantities that will provide for volume of
work. With the hundreds of short radius wells that Baker Hughes INTEQ
has drilled, why switch to MWD when steering tools have sufficed in the
past?
To complement drilling systems, save time, and enhance safety.
EFFICIENCY (time): wireline rig up/down time is on the order of two to
four hours per BHA change. MWD nears 15 to 20 minutes; the
complications with using steering tools are amplified when problems
occur downhole, not necessarily with the steering tool, but with the
associated wireline. As the hole deepens or the length of the lateral
extends, there is more chance of bird nests, or side-entry sub packing
problems, or trouble with the cable-head assembly. Compliment Drilling
Systems with the ability to drill smoother wellbores.
SAFETY: Concerns are raised over the use of a side-entry sub and the
associated wireline, when encountering a pressure situation.
COST: As previously noted, efficiency will most often result in cost
benefits. The use of MWD is application specific. It might better serve the
interest of the overall project if the use of steering tools were limited to
shallow KOP, with short lateral sections and minimal well control
concerns. To date, MWD has proven itself in all of our expectations.
MWD will also allow the use of FE technology in the future.
93
Overview of Surveying
Collar MWD
n Function
– Provide extremely reliable
borehole surveying and
drillstring orientation in
large hole, non-magnetic
environments.
– Act as the platform for all
gamma, dynamic,
resistivity, and nuclear
measurements in large size
wellbores.
n Limitations
– Hot hole environments
The first commercial MWD system was introduced to the drilling industry in
1978 by Baker Hughes INTEQ (Teleco). Gamma followed in 1981.
The internal components are collar mounted, and specifically suited for
large hole applications. This service continues to be the industry
benchmark for MWD reliability. Collar sizes are 6¾" to 9½" (17.2 -
24.1cm).
Nominal length:
DI RECTIONAL 34’(10.4m) for 6¾" (17.2cm); 30’(9.1m) all others.
DG 39’(11.9m) for 6¾" (17.2cm); 35’(10.7m) for all others.
Maximum operating temperature is currently 257°F (125°C). Survey time,
55 seconds; Tool Face updates, 11 or 25 seconds; Gamma updates, 11 or
25 seconds.
The Gamma measurement is real time only. If a recorded memory log is
needed, you should use the DPR service. Uses either gamma ray
scintillators or geiger mueller detectors and works in all mud types
(calibrated to API units).
The gamma applications include: offset well correlation, lithology
recognition, casing/coring point selection, and geosteering.
Medium to Long radius applications.
94
Overview of Surveying
Drilling Dynamics MWD
n Function
6¾” OD
17.15cm
8¼” (21cm) OD
7¾” (19.7cm) OD – Collect and transmit, real-time
measurements of downhole
weight-on-bit, and downhole
torque.
– Provide real-time data to enhance
drilling performance.
Sleeve Stabilizer
n Limitations
LOR Series 85
– Advanced interpretation and
collection techniques.
Torque &
Weight Sensors
– Limited to use in Collar MWD.
95
Overview of Surveying
Survey Calculation Methods
n Measured Values n Calculated Values
– Measured (along hole) – TVD
depth – Northing
– Inclination – Easting
– Azimuth – Vertical section
– Dogleg severity
96
Overview of Surveying
Survey Calculation Methods
n Tangential
n Balanced Tangential
n Average Angle
n Ten Chord
n Mercury
n Acceleration
n Radius of Curvature
n Minimum Curvature
There are many trigonometrical methods which can be used to calculate surveys. Average
Angle, Radius of Curvature, and Minimum Curvature are considered to be more industry
acceptable than the others.
97
Overview of Surveying
Survey Calculation Methods
2
Bavg = B 2 + B 1
Assumed course
2 ∆ TVD1
where: I2
98
Overview of Surveying
Survey Calculation Methods
c
L
B1 ∆ Lat
N
Station 2 W UP
E
∆ Dep B2 S
I2
99
Overview of Surveying
Survey Calculation Methods
I1 ∆ MD
DL
∆ Vertical
N
A2 ∆ North UP W
E
S
I2
© 1996 Baker Hughes Incorporated ∆ East
All rights reserved.
100
Drilling Technology Overview
Collar
Conventional - No Restrictions
Completions Specia
l
Project Specific
Radius (ft.) NTS 2000 1000 600 300 200 100 60 40
Radius (m) 600 300 180 90 60 30 18 12
© 1996 Baker Hughes Incorporated
All rights reserved.
101
Drilling Technology Overview
Current Drilling System Tool
Configurations
l Long Radius
l Medium Radius
l Short Radius
Long Radius
Medium Radius
Short Radius
The current drilling systems tool configurations are based on the three types of
horizontal drilling techniques; Long Radius, Medium Radius, and Short Radius.
The basis for this categorization is the rate of angle build in the wellbore, which
determines the distance that must be drilled to turn the wellbore from its vertical
or nearly vertical configuration to the horizontal or near horizontal plane.
102
Drilling Technology Overview
Current Drilling System Tool
Configurations
n Long Radius
Long Radius
Medium Radius
Short Radius
103
Drilling Technology Overview
Current Drilling System Tool
Configurations
n Long Radius - Tool/Hole Size Matrix Configuration
* Long radius tool configuration may require top and bearing assembly stabilization, if so the
© 1996 Baker Hughes Incorporated
All rights reserved.
maximum BUR and steerable BUR will be lower than indicated.
104
Drilling Technology Overview
Current Drilling System Tool
Configurations
n Medium Radius
Long Radius
Medium Radius
Short Radius
105
Drilling Technology Overview
Current Drilling System Tool
Configurations
n Medium Radius - Tool/Hole Size Matrix Configuration
MOTOR HOLE SIZE MOTOR MAXIMUM RADIUS STEERABLE RADIUS
SIZE TYPE BUR BUR
in. in. °/100ft-°/30m ft. m. °/100ft-°/30m ft. m.
3-1/8 3-1/2 to 4-3/4 AKO 40 143 43 20 286 86
3-3/4 4-1/4 to 5-7/8 AKO 16 358 107 5 1146 344
FAB 20.9 274 82 0 0 0
4-3/4 5-7/8 to 7-7/8 AKO 17 107 101 10 573 172
DTU 3.7 1549 465 3.7 1549 465
FAB 19.4 295 89 0 0 0
FAB* 25 229 69 0 0 0
6-1/2 7-7/8 to 8-3/4 AKO 20 286 86 9 637 191
DTU 4.5 1273 382 4.5 1273 382
6-3/4 8-3/8 to 9-7/8 AKO 19 302 90 8 716 215
DTU 4.5 1273 382 4.5 1273 1273
FAB 20 286 86 0 0 0
8 9-1/2 to 12-1/4 AKO 14 409 123 7.5 764 229
DTU 4.5 1273 382 4.5 1273 1273
FAB 12.4 462 139 0 0 0
9-1/2 12-1/4 to 17-1/2 AKO 12 478 143 7 819 246
DTU 3.6 1592 477 3.6 1592 477
11-1/4 17-1/2 to 26 AKO 11 521 156 7 819 246
DTU 4 1432 428 4 1432 428
106
Drilling Technology Overview
Current Drilling System Tool
Configurations
n Short Radius
Long Radius
Medium Radius
Short Radius
107
Drilling Technology Overview
Current Drilling System Tool
Configurations
n Short Radius - Tool/Hole Size Matrix Configuration
3-1/8" Short Radius 3-3/4" Short Radius 4-3/4" Short Radius 4-3/4" 30m Radius 6-1/2" Short Radius
MOTOR SPECIFICATIONS System R18 System R12 System R12 System R30 System R30
Tool Size (inches) 3-1/8 3-3/4 4-3/4 4-3/4 6-1/2
Motor OD (inches / mm) 3-1/8 / 79.4 3-3/4 / 95.3 4-3/4 / 120.7 4-3/4 / 120.7 6-1/2 / 165.10
Curve Radius (feet / meters) 60 - 143 / 18-44 40 - 85 / 12-26 40 - 100 / 12-30 80 - 180 / 24.5-55 85 - 190 / 26-58
Curve BUR (°/100 ft.) 40 - 100 67 -146 58 -146 32 -71 30 - 67
Hole Size Drilled (inches) 3-7/8 4-1/2, 4-3/4 5-7/8, 6 5-7/8, 6 8-3/8
Motor Length (ft. / m) 14 / 4.3 12 - 17 / 3.5-5.2 12 - 17 / 3.5-5.2 12 - 17 / 3.5-5.2 15-17 / 4.7-5.3
Motor Weight (lbs / kg) 330 / 150 400 / 180 650 / 295 700 / 320 660 / 330
Minimum Hole Size Above
KOP - (1/8"over bit size, inches) 4 4-5/8, 4-7/8 6, 6-1/8 6, 6-1/8 8-1/2
Minimum Casing Size Above 5-1/2" 20#, 4-1/2" bit 7" 29#, 5-7/8" bit 7" 26#-32#, 5-7/8" bit
KOP - ( inches) 4-1/2" 11.6# 5-1/2" 17#, 4-3/4" bit 7" 26#, 6" bit 7" 23# - 29#, 6" bit 9-5/8" 36#, 8-3/8" bit
Max. Op. Temp. (°F / °C) 260 / 127 260 / 127 260 / 127 260 / 127 260 / 127
MOTOR SPECIFICATIONS 3-1/8" Short Radius 3-3/4" Short Radius 4-3/4" Short Radius 4-3/4" 30m Radius 6-1/2" Short Radius
Flow Rate (GPM / l/min) 80-160 / 300-600 133-185 / 500-700 132-230 / 500-850 132-230 / 500-850 265-480 / 1000-1800
Bit Speed (RPM) 182-365 260-370 150-255 150-255 110-200
Max. Diff. Press. (psi / bar) 613 / 40 683 / 48 341 / 24 512 / 36 430 / 30
Op. Torque (ft-lbs / Nm) 440 / 600 679 / 920 605 / 820 1048 / 1420 2150 / 2900
Box Up 3" CDP Pin 2-7/8" Hydril PH6 2-7/8" Hydril PH6 NC 38 NC 38
Make Up Torque (ft-lbs / Nm) 2655 / 3600 3500 / 4747 3500 / 4747 12800 / 17360 12800 / 17360
108
Conclusion
“Teamwork”
RESERVOIR DRILLING
GEOLOGY
PRODUCTION
IMPROVE PROJECT
ECONOMICS
Planning a directional well requires input from all disciplines within the oil
company: reservoir, geology, production and drilling. Selected service
companies also should be involved in the early stages of project
planning.
For a directionally drilled project to be successful, all parties must work
toward common, clearly identified objectives.
For best results, a directional well is planned from the bottom up,
beginning with the characterization of the reservoir and the geology.
Various sources, including electric logs, drill stem tests and quality core
samples, provide valuable information in understanding the reservoir’s
characteristics. These characteristics determine whether the project
makes economic sense and can influence drilling and completion
methods used to develop the well.
Every negative influence on the formation, like fluids and cuttings
invasion, may have a detrimental effect on production. Therefore, the
best possible approach for drilling and completing a directionally drilled
well is to avoid damage to formation at every phase of the operation.
Fluids, penetration rates, solids control procedures, and completion
methods should be chosen with this objective in mind.
109