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AggMax™
The Popular Combination of M2500™, AggMax™ and AquaCycle™
2/ Discharge of material to the 4/ Integration of all elements Mining Applications
integrated secondary rinsing of the AggMax™ on a single
and dewatering screen compact and portable chassis • Iron Ore
ensures a ‘belt and braces’ ensures minimum time • Other Mineral Ores
• Chrome
approach and captures the required for installation and
• Bauxite
sand fraction liberated from reduced plant footprint. • Metals
the aggregate product during
the attrition process within 5/ Integration of all the elements
the RotoMax™. of the AggMax™ on a single
chassis ensures the efficient
3/ Integration of optional movement of material from
trash screen at the rear of one stage of processing to
the RotoMax™ allows for another - CDE transfer point
the effective removal of technology (TPT)
CDE GLOBAL
AggMax™
06 07
08 09
1
Pre-Rinsing Screen
2
RotoMax™ Logwasher
3
Oversize Screen
4
Trash Screen
• Several options are available ensuring a The RotoMax™ represents the most • The RotoMax™ shell is a welded
variety of capacities and final product efficient logwasher technology construction with a bolted option
specifications can be accommodated. available on the global market and available for galvanising.
Options include: has extensive advantages over other
systems. These can be categorised in 4 • Side panels of the RotoMax™ shell are
1. EvoScreen™ DW-C Dewatering Screen main areas: constructed from full length pressed
sheets – no welded joints, minimising
2. EvoScreen™ DW-B Dewatering Screen 2.1: Design & Construction of RotoMax™ risk of failure and maximising plant
Shell life.
3. ProGrade™ P2-75 Rinsing Screen
(double deck) 2.2: Design & Construction of RotoMax™ • The shell design minimises the impact
Shafts and Paddles of material on steel and allows material
4. ProGrade™ P3-75 Rinsing Screen (triple to form its own bed. Maximising
AggMax™
deck) 2.3: Design & Construction of Drive material on material impact ensures
AggMax™ 81SR Pre Rinsing Screen Assembly the highest possible levels of attrition
• Rubber lined feedbox eliminates and minimises wear.
material impact on steel, maximising 2.4: Design & Construction of Bearings
plant life and minimising wear. • The location of the rubber lined feed
chute ensures material enters the centre
• Rubber lined sump ensures maximum of the RotoMax™ without impacting on
wear resistance from sand material the shafts.
recovered from feed material during
pre-screening. • Lightweight GRP top guards.
AggMax™
AggMax™ 80R
CDE GLOBAL
AggMax™
AggMax™
High Chrome Cast Iron Paddles
AggMax™ AggMax™
High Chrome Cast Iron Paddles High Chrome Wear Shoe RotoMax™ Paddles are constructed
2.2: RotoMax™ Shafts & Paddles from High Chrome Cast Iron 600 Brinell
offering excellent abrasion properties.
• Shafts constructed from High Grade Mild • Paddles have a corrugated face which This is the same specification as used
Steel providing maximum resistance to increases the level of attrition applied in impact crushers and far exceeds the
twisting, bending and misalignment. to material. specification of paddles within any
other Logwasher available on the global
• Heavy duty shaft design ensures • Spiral design of the paddles eliminates market.
minimal deflection thus reducing out of intermittent shock load on the shafts,
balance loads on the bearings. bearings and gearbox while also When compared to paddles constructed
minimising impact of the material on the from Hardox, the RotoMax™ paddles
• Large distance between shafts ensures shafts.
the feed material will not impact on the represent a significantly lower cost of
shafts minimising wear. • A high chrome wear shoe on each ownership.
bracket protects gussets and bolts from
• Spiral design of paddles reduces stress on wear. Processing Life:
both the shafts and the shell. • Typically, Hardox paddles have a
• Integrated Paddle Wear line indicates processing life of 20,000 tons
• Spiral design of paddles ensures efficient
service life • RotoMax™ paddles have a processing
transfer of power which results in highly
life in excess of 100,000 tons
efficient scrubbing of material. • Paddles are thicker on the leading edge
• Spiral design allows paddles to intermesh (75mm on RX150) minimising wear on 100K T
and is designed to ensure maximum the paddles.
20K T
attrition of material. • Paddles are considerably larger than
on other Logwashers ensuring the On a cost per ton basis:
• Paddle brackets are constructed • Hardox paddles cost approximately
from 20mm plate with a high weld maximum transfer of energy to the
material within the RotoMax™ resulting 30p (GBP) per ton processed
specification and are FEA tested offering • RotoMax paddles cost approximately
superior protection. in the highest possible levels of
10p (GBP) per ton processed
attrition.
• Paddles are connected to the brackets
10p
by means of a countersunk 3 bolt
connection thus minimising the 30p
AggMax™ likelihood of the paddle becoming
High Grade Mild Steel Shafts with Unique Spiral Design removed from the bracket while in
(picture shown without Chrome Paddles fitted)
operation.
CDE GLOBAL
AggMax™
AggMax™ AggMax™
Single Motor, Drive and Gearbox Rear Stub Shaft Section View
CDE GLOBAL
AggMax™
• Modular non-bolted Isenmann • Fully supported screen mounted to the • Integrated return pipework between
Polyurethane screen media for rear of the AggMax™ to allow for easy the oversize sump and trash sump
the highest efficiency dewatering access for cleaning and maintenance. minimises installation time and
of material and maximum wear ensures the most efficient transfer of
resistance. • Modifications to discharge chutes material.
as standard when required during
• Rubber lined feedbox with material processing of construction, demolition • Safe access to the top of the AggMax™
impact shelf delivers material to the and excavation waste material or other provided via a lockable gate.
very back of the screen maximising the materials containing high levels of
screen area and minimising wear. lightweight contamination. • Complete access to plant via
galvanised +600mm wide walkways
AggMax™ • Discharge height from screen • Rubber lined pump inlet and allowing access to all 3 screens and the
Three Product Oversize Screen optimised to allow efficient feeding of discharge pipework to minimise wear RotoMax™.
aggregate sizing screen. and maximise plant life.
• Full 800mm access stairs in full
• Integrated screen cover minimises • Modular non-bolted Isenmann compliance with European Health &
splashing leading to a cleaner, safer site Polyurethane screen media for Safety Specifications
and ensuring the most efficient use of the highest efficiency dewatering
water. of material and maximum wear • Electrically opened trap BOM door
resistance. on recycling applications to allow for
• Independently controlled spray bars ease of maintenance.
allow for easy adjustments to be made • Two high frequency vibrating motors
depending on the nature of material to contribute to maximum dewatering of • Single water inlet point to feed
be processed. material on the screen. complete plant minimises additional
pipework required and ensures
• Two high frequency vibrating motors • Marshmallow screen mounts ensure minimal installation time.
contribute to maximum dewatering of vibration is harnessed on the screen
material on the screen. and is not transferred to the supporting • Integration of all AggMax™ elements
chassis. This not only increases on a single compact, transportable
• Marshmallow screen mounts ensure dewatering of the material but reduces chassis allows for the unit to be moved
vibration is harnessed on the screen oscillating variable stress – one of the to alternative sites much more quickly
and is not transferred to the supporting major causes of plant failure. and efficiently than other systems.
chassis. This not only increases
dewatering of the material but reduces • Skid frame design reduces complexity
oscillating variable stress – one of the of civils work required on site prior
major causes of plant failure. to introduction of the AggMax™,
significantly reducing the cost of
• Safe and efficient cable management introducing the AggMax™ in relation to
via cable ‘goal posts’ over screen. alternative systems.
AggMax™
Trash Screen showing removal of lightweight contaminants
CDE GLOBAL
AggMax™
Easy, Safe Access for Operation & CDE ProMan – World Class Project Ensure Optimum Efficiency with
Maintenance Management CDE Custom Care
The inclusion of fully galvanised walkways The CDE ProMan system is proven to Following installation of your AggMax™
and access stairs as standard on the deliver highly efficient and productive system the focus switches to ensuring
AggMax™ sets it apart from other attrition plants through a process which ensures optimum efficiency is maintained.
systems. that lines of communication are clear
and everyone involved from both your CDE Custom Care service offers a variety
• Safe and easy access for operators side and ours knows exactly where the of Preventative Maintenance packages
and maintenance personnel. project sits at any given time. including the following services:
• Minimises time required This system has been implemented • Your own individual CDE Account
for maintenance effectively on numerous worldwide
Manager
All walkways are fully compliant with European
projects from the UK and Ireland
Health and Safety Specifications. to India, Middle East, Africa and South
America. • Comprehensive Operator Training AggMax™
AggMax™ 83 during on-site Installation
to ensure the highest levels of health
A dedicated project team is appointed
& safety and plant efficiency are
as soon as the project goes live which
contains all the major disciplines required maintained.
to deliver you a truly world class project.
• Regular plant audits to highlight
Through this process you are allocated
improvements in plant operation &
a dedicated Single Point Of Contact
(SPOC) who is ultimately responsible for maintenance that will lead to a safer,
the delivery of your project in its entirety. cleaner, more productive site.
The key to success here is the same as • Access to your own tailored ‘MyCDE’
with our design philosophy – each project area of the CDE web site where all
must be constructed individually to take documentation relating to your plant
into account the individual characteristics
is stored for quick and easy access. This
of the site, the material, the deadline, the
requirements of the process. also includes a facility where you can
arrange a service visit from one of our
Your project team is guaranteed to team of qualified AggMax™ Service
contain a team of individuals with a
Engineers.
combined experience in excess of 50
years in the delivery of numerous
processing systems in wide range of
industries covering the full range of
materials.
AggMax™
Washed Aggregate
CDE GLOBAL
AggMax™
Feed Material Enters the Liberated Sand Removed to Washed & Screened
Pre-Rinsing Screen EvoWash Sand Washing Phase Aggregate enters RotoMax
Counter rotating twin spiral Freed Fines and lightweight Lightweight contaminants
shafts scrub material contaminants removed dewatered and stockpiled
Scrubbed Material Discharged Secondary Screen Captures Cleaned Aggregate Material
from RotoMax Liberated fines fraction Discharged from AggMax
Liberated Fines sent to Sump Fines sent to Sand Pump pumps liberated fine
20 Holding Sump Slurry Pump material to EvoWash 21
Standard Features:
RotoMax™
• CDE Blue Paint Finish
• Heavy duty High Cast Chrome paddles with
corrugated face
• Thick walled seamless shaft constructed from
special alloy steel
• Centralised greasing point
• Hydraulic Clutch
• Single motor and drive arrangement
• Lightweight GRP top cover guards
• Rubber lined feed chute
• Planetary gearbox with Hydraulic Clutch
• SKF Spherical Roller Bearings
• Temperature sensor on rear bearings
Oversize Screen
• EvoScreen™ DW-C Dewatering screen
• Warman Slurry Pump
Optional Extras:
Pre-Rinsing Screen
• EvoScreen™ DW-C Dewatering Screen
• EvoScreen™ DW-B Dewatering Screen
• ProGrade™ P2-75 Rinsing Screen
• ProGrade™ P3-75 Rinsing Screen
RotoMax™
• Non-standard paint finish
• Upward flow design for additional
lightweights removal
• Recycling modifications
Oversize Screen™
• EvoScreen DW-B Dewatering Screen
• Double Deck Horizontal EvoScreen
• Triple Deck Horizontal EvoScreen
Trash Screen
• EvoScreen™ DW-C Dewatering Screen
• EvoScreen™ DW-B Dewatering Screen
CDE GLOBAL
S:MAX | Technical Information
AggMax™
22 23
7m
4m 12m 4.8m 13m
24 25
7m
4.2m 12m 4.8m 13m
26 27
7m
4.2m 12m 4.8m 13m
Asia Headquarters
8th Floor, Park Plaza,
71 Park Street,
Kolkata 700 016, India
T: +91 33 3028 2080
F: +91 33 3028 2082
Brazil Headquarters
Alameda Lorena, 800
01424-001 São Paulo - SP, Brazil
T: +55 11 3051 3009