AS/NZS 5141:2018

AS/NZS 5141:2018

Australian/New Zealand Standard™

Residential heating and cooling

systems—Minimum applications and
requirements for energy efficiency,
performance and comfort criteria
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 AS/NZS 5141:2018

This Joint Australian/New Zealand Standard™ was prepared by Joint Technical Committee
EE-001, Residential Air-conditioning. It was approved on behalf of the Council of Standards
Australia on 11 October 2018 and by the New Zealand Standards Approval Board on 6
November 2018.
This Standard was published on 26 November 2018.

The following are represented on Committee EE-001:

Airconditioning & Refrigeration Equipment Manufacturers Association of Australia
Australian Ductwork Manufacturers Alliance
Australian Industry Group
Australian Institute of Refrigeration Air Conditioning and Heating
Australian Refrigeration Council
Climate Control Companies Association of NZ
Consumer Electronics Suppliers Association
E-Oz Energy Skills Australia
Gas Appliance Manufacturers Association of Australia
Institute of Refrigeration Heating & AirConditioning Engineers of New Zealand
Master Plumbers and Mechanical Services Association of Australia, Vic.
National Acoustic Laboratory
Office of Environment and Heritage
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Refrigeration & Air Conditioning Contractors Association of Australia

TAFE NSW
Victorian Building Authority

This Standard was issued in draft form for comment as DR AS/NZS 5141:2018.

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ISBN 978 1 76072 278 4

 AS/NZS 5141:2018

Australian/New Zealand Standard™

Residential heating and cooling

systems—Minimum applications and
requirements for energy efficiency,
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performance and comfort criteria

First published as AS/NZS 5141:2018.

COPYRIGHT
© Standards Australia Limited/the Crown in right of New Zealand, administered by the New
Zealand Standards Executive 2018
All rights are reserved. No part of this work may be reproduced or copied in any form
or by any means, electronic or mechanical, including photocopying, without the written
permission of the publisher, unless otherwise permitted under the Copyright Act 1968 (Cth)
or the Copyright Act 1994 (New Zealand).
 AS/NZS 5141:2018 ii

Preface
This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee EE-
001, Residential Air Conditioning.
The objective of this Standard is to specify requirements for the design, selection, installation,
commissioning and maintenance of residential heating and cooling systems to maximize operating
energy efficiency within residential buildings. It also sets requirements to achieve prescribed
performance and comfort criteria.
This Standard includes requirements for ducted systems.
It does not include design and performance requirements for evaporative coolers as defined by AS 2913.
The terms “normative” and “informative” are used in a Standard to define the application of the
appendices to which they apply. A “normative” appendix is an integral part of a Standard, whereas
an “informative” appendix is only for information and guidance. Statements expressed in mandatory
terms in notes and footnotes to tables and figures are deemed to be requirements of this Standard.
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© Standards Australia Limited/Standards New Zealand 2018

 iii AS/NZS 5141:2018

Contents
Preface................................................................................................................................................................................................................................................ ii
Foreword...........................................................................................................................................................................................................................................v
1 Scope and general......................................................................................................................................................................................................... 1
1.1 Scope..................................................................................................................................................................................................................... 1
1.2 Application....................................................................................................................................................................................................... 1
1.3 Referenced documents.......................................................................................................................................................................... 1
1.4 Definitions........................................................................................................................................................................................................ 2
2 Design........................................................................................................................................................................................................................................ 4
2.1 General................................................................................................................................................................................................................. 4
2.2 Design conditions....................................................................................................................................................................................... 4
2.3 Heat load assessment............................................................................................................................................................................. 4
2.4 Selection and siting of equipment................................................................................................................................................ 5
2.4.1 General.......................................................................................................................................................................................... 5
2.4.2 Air filters..................................................................................................................................................................................... 5
2.4.3 Safety.............................................................................................................................................................................................. 5
2.4.4 Outdoor air provision...................................................................................................................................................... 5
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2.4.5 Noise and vibration........................................................................................................................................................... 6

2.4.6 Structural support.............................................................................................................................................................. 6
2.4.7 Pipework..................................................................................................................................................................................... 6
2.4.8 Fuel gas supply pipes shall be in accordance with AS/NZS 5601.
Electrical supply................................................................................................................................................................ 7
2.4.9 Flashing and weatherproofing................................................................................................................................. 7
2.4.10 Fire wall penetrations.................................................................................................................................................. 7
2.4.11 Access for maintenance.............................................................................................................................................. 7
2.4.12 Safety of outdoor unit................................................................................................................................................... 7
2.4.13 Siting of outdoor unit.................................................................................................................................................... 7
2.5 Sizing/siting of return air for ducted systems................................................................................................................... 7
2.5.1 Return air grille size.......................................................................................................................................................... 7
2.5.2 Return air positioning..................................................................................................................................................... 7
2.6 Supply air outlets........................................................................................................................................................................................ 8
2.6.1 General.......................................................................................................................................................................................... 8
2.6.2 Design air velocities.......................................................................................................................................................... 8
2.7 Design of ductwork system................................................................................................................................................................ 8
2.7.1 General.......................................................................................................................................................................................... 8
2.7.2 Flexible ductwork................................................................................................................................................................ 8
2.7.3 Design velocity of air within ductworks.......................................................................................................... 8
2.7.4 Ductwork insulation......................................................................................................................................................... 9
2.7.5 Rigid ductwork...................................................................................................................................................................... 9
2.8 Controls............................................................................................................................................................................................................... 9
3 Installation requirements.................................................................................................................................................................................... 9
3.1 Refrigerant use conformance........................................................................................................................................................... 9
3.2 Ductwork........................................................................................................................................................................................................... 9
3.3 Pipework............................................................................................................................................................................................................ 9
3.3.1 Pipework installation....................................................................................................................................................... 9
3.3.2 Pipe materials...................................................................................................................................................................... 10
3.3.3 Pipe insulation.................................................................................................................................................................... 10
3.3.4 Condensate drains........................................................................................................................................................... 10
3.4 Electrical......................................................................................................................................................................................................... 11
3.5 Controls............................................................................................................................................................................................................ 11
3.5.1 Control cables...................................................................................................................................................................... 11
3.5.2 Temperature sensor positioning......................................................................................................................... 11
3.6 Mechanical fixing..................................................................................................................................................................................... 11
3.6.1 Installation of outdoor air conditioner units............................................................................................ 11
 AS/NZS 5141:2018 iv

3.6.2 Installation of gas ducted air heaters.............................................................................................................. 11

3.6.3 NZ seismic requirements........................................................................................................................................... 12
3.6.4 AU seismic requirements........................................................................................................................................... 12
3.7 Non-ducted indoor units................................................................................................................................................................... 12
4 Testing and commissioning..............................................................................................................................................................................12
4.1 General.............................................................................................................................................................................................................. 12
4.2 Testing and commissioning............................................................................................................................................................ 12
4.2.1 Pre-test checks.................................................................................................................................................................... 12
4.2.2 Testing operation.............................................................................................................................................................. 12
4.2.3 Testing........................................................................................................................................................................................ 12
4.2.4 Verify settings...................................................................................................................................................................... 13
4.3 Consumer handover.............................................................................................................................................................................. 13
Appendix A (informative) Example of heat load estimate calculation............................................................................14
Bibliography.............................................................................................................................................................................................................................. 15
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 v AS/NZS 5141:2018

Foreword
This Standard should be read in conjunction with laws and regulations related to the installation of
residential air conditioners and gas heating appliances. These include:
(a) Noise level requirements
State and local authorities may impose noise control regulations that set limits on the noise level of
air conditioners. It may be the responsibility of the user of the air conditioner, or the owner/occupier
of the property in which the air conditioner is installed, to ensure that noise emitted due to the
operation of the machine does not have an adverse impact on the amenity of neighbours. This
Standard should be read in conjunction with state and local authority noise control requirements.
(b) Minimum Energy Performance (MEPS) requirements
Air conditioners installed in Australia and New Zealand are required to meet Minimum Energy
Performance (MEPS) requirements and be registered on the government website www.
energyrating.gov.au. Equipment installed to this Standard should meet MEPS requirements.
(c) Electrical and gas safety
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In Australia, air conditioners and gas heaters for residential use are required to be registered by
a responsible supplier on the Electrical Regulatory Authorities Council (ERAC) website under
the Electrical Equipment Safety System (EESS) http://www.erac.gov.au/. In New Zealand, the
air conditioner needs to either be registered on the EESS or the New Zealand supplier needs to
have issued a Supplier Declaration of Compliance (SDoC) for the air conditioner. An air conditioner
is required to display the Regulatory Compliance Mark (RCM) as evidence that the appliance
conforms with applicable appliance Standards. Gas ducted heaters are required to conform with
AS/NZS 5263.1.6 and be certified by a Conformity Assessment Body (CAB) with the certification
number and CAB’s certification label displayed on the heater. In New Zealand the heater is required
to carry a compliance label. Equipment installed to this Standard should conform with the relevant
electrical and gas safety requirements.
(d) The National Construction Code (NCC)
The Australian National Construction Code (NCC) specifies minimum R-Value requirements
for heating and cooling ductwork based on climate zone and type of heating or cooling system.
Ductwork and ductwork fittings should conform with NCC requirements.
(e) Refrigerant licensing
In Australia, practitioners installing or working on air conditioning systems that are designed to
contain a controlled HFC, HCFC or CFC refrigerant are required to hold a relevant licence, granted
under the Ozone Protection and Synthetic Greenhouse Gas Management Regulations 1995. In
New Zealand, practitioners transferring refrigerant into a pressure vessel are required to hold
an Approved Filler Certificate for Class 2.2.1A refrigerant gas. Installers working with systems
that are designed to contain a controlled HFC, HCFC or CFC refrigerant should hold the relevant
refrigerant licences.
Commonwealth and State/Territory agencies may have additional requirements regarding
installer licensing. Up-to-date information can be accessed via the appropriate agencies.

Commonwealth Australian Refrigeration Council

ACT Access Canberra — Construction and Workplace and Dangerous
Substances Licensing
NSW Fair Trading
NT Electrical Workers and Contractors Licensing Board

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 AS/NZS 5141:2018 vi

QLD Queensland Building and Construction Commission

WorkCover Queensland
SA Consumer and Business Services
TAS Consumer, Business and Occupational Services
Department of Justice
VIC Energy Safe Victoria
Victorian Building Authority
WA Energy Safety — Department of Mines, Industry Regulation and Safety
 
(f) Installation (gasfitting) licensing
Installers working with systems that consume fuel gases are to hold the relevant gasfitting license.
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© Standards Australia Limited/Standards New Zealand 2018

 1 AS/NZS 5141:2018

Australian/New Zealand Standard

Residential heating and cooling systems—Minimum applications and
requirements for energy efficiency, performance and comfort criteria
1 Scope and general

1.1 Scope
This Standard specifies the requirements for design, selection, installation, commissioning and
maintenance of residential heating and cooling climate control systems.

1.2 Application
This Standard applies to all new installations, replacement installations and additions in residential
buildings. The Standard applies to the following types of climate control systems:
(a) Ducted air conditioners and reverse-cycle heat pumps, including unitary and split systems (single-
head and multi-ducted).
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(b) Non-ducted air conditioners and reverse-cycle heat pumps, including single-head split systems,
multi-split and unitary units.
(c) Gas-ducted air heaters, including add-on cooling.

1.3 Referenced documents
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document.
NOTE Documents referenced for informative purposes are listed in the Bibliography.

AS 1170.4, Structural design actions, Part 4: Earthquake actions in Australia

AS 1668.2, The use of ventilation and airconditioning in buildings, Part 2: Mechanical ventilation in buildings
AS 4041, Pressure piping
AS 4254.1, Ductwork for air-handling systems in buildings, Part 1: Flexible duct
AS 4254.2, Ductwork for air-handling systems in buildings, Part 2: Rigid duct
AS 4426, Thermal insulation of pipework, ductwork and equipment — Selection, installation and finish
AS/NZS 1571, Copper — Seamless tubes for airconditioning and refrigeration
AS/NZS 2107, Acoustics — Recommended design sound levels and reverberation times for building interiors
AS/NZS 3000, Wiring rules
AS/NZS 3500, Plumbing and drainage (series)
AS/NZS 5149.1, Refrigerating systems and heat pumps — Safety and environmental requirements, Part 1:
Definitions, classification and selection criteria (ISO 5149‑1:2014, MOD)
AS/NZS 5149.2, Refrigerating systems and heat pumps — Safety and environmental requirements, Part 2:
Design, construction, testing, marking and documentation (ISO 5149‑2:2014, MOD)
AS/NZS 5149.3, Refrigerating systems and heat pumps — Safety and environmental requirements, Part 3:
Installation site (ISO 5149‑3:2014, MOD)

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 AS/NZS 5141:2018 2

AS/NZS 5149.4, Refrigerating systems and heat pumps — Safety and environmental requirements, Part 4:
Operation, maintenance, repair and recovery (ISO 5149‑4:2014, MOD)
AS/NZS 5601, Gas installations (series)
AS/NZS  60335.2.40, Household and similar electrical appliances — Safety, Part 2.40: Particular
requirements for electrical heat pumps, air-conditioners and dehumidifiers
NZS 4219, Seismic performance of engineering systems in buildings
AIRAH and IRHACE, DA09 Air conditioning load estimation
National Construction Code (NCC)

1.4 Definitions
For the purpose of this document, the following terms and definitions apply.
1.4.1
air filter
a device for removing contaminants such as particulates and odours from the air
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1.4.2
air flow rate
the volumetric flow rate (in litres/second, metres3/second or metres3/hour) derived from the mass
flow rate (kilograms/second) by dividing it by the density (kilograms/metres3)
Note 1 to entry: The density of dry air at 20 °C and standard atmospheric pressure (101.325 kPa) is 1.2 kg/m3.

1.4.3
air-handling plant
a component part of an air-handling system that includes equipment providing air movement, as well
as equipment for controlling the direction, rate of airflow, division of airflow or condition of air (i.e.
concentration level of contaminants, temperature and humidity)
1.4.4
air-handling system
a system for the purpose of directing air in a positive and controlled manner to and from specific
enclosures by means of air-handling plants, ducts, plenums, air distribution devices or automatic controls
1.4.5
air outlet
any opening through which air is delivered to a space by an air-handling system of a building
1.4.6
competent person
a person who has acquired, through education, training, qualification or experience or a combination of
these, the knowledge and skill enabling that person to perform the task required
1.4.7
conditioned space
the conditioned space is the total space or spaces within the insulated building envelope bounded by
the external walls and roof or ceiling that is to be serviced by the climate control system
1.4.8
ducted air conditioner
an air conditioner model configuration where the indoor side is situated remote to the space to be
conditioned. The conditioned air is supplied or extracted via a duct

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 3 AS/NZS 5141:2018

1.4.9
gas-ducted air heater
a gas heater with a fan, designed to deliver warm air by ducts
1.4.10
high pressure ducting systems
systems designed, manufactured and installed according to manufacturer’s requirements and
operating at an External Static Pressure greater than 300 Pa
1.4.11
multi-split system
a split system air conditioner with a refrigeration system having two or more independently
controlled indoor units and may include both fixed speed compressor head and variable refrigerant
flow/volume (VRF)
1.4.12
relative humidity
the percentage of moisture in the air compared with that which may be in the air at saturation at the
same temperature and pressure
1.4.13
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shall
indicates that a statement is mandatory
1.4.14
should
indicates a recommendation
1.4.15
split system
an air conditioner with separate indoor and outdoor components that are connected with refrigerant
piping. The indoor unit usually lies within the conditioned space
1.4.16
spread
the horizontal angle containing the air supply from the selected air outlet
1.4.17
system resistance
the amount of pressure lost, by friction, from the air stream or liquid stream in their passage through
ducts or pipes, changes in direction and fittings at the required mass flow rate, expressed in Pascals
(Pa) for air and kilopascals (kPa) for liquid
1.4.18
temperature sensor
a device used by the system control to measure the local temperature
1.4.19
throw
the distance from the selected air outlet to where the terminal velocity in the space is 0.15 m/s
1.4.20
unitary air conditioner
an air conditioner where the evaporator, condenser and associated refrigeration components (e.g.
compressor) are contained within a single casing. Unitary air conditioners may be non-ducted (e.g.
window/wall units) or ducted (e.g. single packaged units)

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 AS/NZS 5141:2018 4

1.4.21
zone
a room or group of rooms that may be isolated from other areas within the conditioned space. A
conditioned space may contain multiple zones. A temperature controlled zone is a zone that also has its
own dedicated temperature sensor

2 Design

2.1 General
The prime elements of designing residential heating or cooling systems shall be as follows:
(a) Safety —
(i) system as installed is safe to operate and does not present a hazard; and
(ii) work, health and safety conformance during installation and maintenance.
(b) Comfort for the occupants.
(c) Indoor air quality.
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(d) Energy efficient design and installation.

(e) Reduction of greenhouse gas and ozone depleting substances emissions.
(f) Noise level.
(g) Access for maintenance.

2.2 Design conditions
For the purposes of this Standard, the following design conditions shall be used:
(a) Outdoor design temperature conditions: Summer and winter outdoor temperatures: As per AIRAH
and IRHACE DA09 Air conditioning load estimation.
(b) Winter indoor temperatures: 21°C dry bulb room temperature at outdoor design temperature.
(c) Summer indoor temperatures: Refrigerated cooling 24°C dry bulb, 50  percent relative humidity
room temperature at outdoor design temperature.

2.3 Heat load assessment

A heat load assessment shall be undertaken to provide a heating or cooling load estimate. The
assessment shall include the following:
(a) Local climate [see Clause 2.2(a)] for outdoor design temperature conditions.
(b) Volume of the conditioned space, including floor area and ceiling height.
(c) Window area, glazing, orientation with respect to the passage of the sun, and shading (inside
and outside).
(d) Building fabric, including floors, ceiling and walls, partition walls to unconditioned spaces and the
level of insulation.
NOTE Examples of conforming heat load calculators include the following:

(a) Computer-based heat load calculators that are recognized within the Australian heating and
cooling industry.

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(b) Form-based heat load tools from a recognized Australian air conditioning trade or professional body.

(c) See Appendix A for an example of a heat load calculation tool.

(d) AIRAH FAIRAIR http://www.fairair.com.au/

2.4 Selection and siting of equipment

2.4.1 General

Equipment (including associated air delivery system components) shall be selected to deliver the
required heating capacity or cooling capacity and airflow that has been derived from the heat
load assessment.
NOTE The requirements for the minimum airflow should be met without the dumping of excess air into an
unconditioned space.

In addition, for gas ducted heaters, to minimize stratification and inadequate mixing of the room air,
equipment shall be selected to ensure the minimum number of air changes per hour (see Table 1).

Table 1 — Number of air changes per hour (heating)

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Ceiling height 2.4 m 3.0 m 3.6 m

Low level (floor and wall 3-4 5-6 6-8
registers)
High level (ceiling diffusers 5-6 7-8 8-10
and high wall registers)

2.4.2 Air filters

Ducted air conditioning systems shall incorporate an air filter positioned before supply air fans or
indoor coil, including indoor coils incorporated in gas ducted heating.

2.4.3 Safety

The design (selection and installation specification) of the electrical installation including any
electrically operated accessories shall conform with AS/NZS 3000.
The release of refrigerant into the conditioned space may present a toxicity, flammability or oxygen
deprivation hazard (depending on the type of refrigerant). Charge limits shall be calculated in
accordance with AS/NZS 60335.2.40.
The design of the installation shall conform with the applicable requirements of AS/NZS 5149.1.

2.4.4 Outdoor air provision

For the purposes of equipment selection, residential buildings are naturally ventilated so the air
conditioning unit does not need to provide for outdoor air supply. This Standard does not vary the
requirements of AS 1668.2 where applicable.
NOTE  1 High efficiency programs for residential buildings will drive tighter building envelopes which may
require some form of heat reclaim ventilation. This is already mandatory in some parts of Europe.

NOTE 2 Consideration should be given to the ventilation of existing gas appliance installations.

NOTE  3 A change of building usage to other than residential will require an assessment as to the Fresh Air
provisions.

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 AS/NZS 5141:2018 6

2.4.5 Noise and vibration

2.4.5.1 Neighbouring properties

Outdoor units of air conditioners should be positioned to minimize the noise impact on the windows,
bedrooms or living areas of neighbouring properties.
Outdoor units of air conditioners should be located where solid barriers with no gaps obstruct the
direct line of sight between the machine and the neighbouring property.
Air conditioners should be located away from surfaces that may reflect noise towards neighbours.
Outdoor units should not be located next to multiple reflective surfaces such as corners and eaves or
spaces of high reverberation such as car ports or alcoves.
Outdoor units should not be located where discharge air can affect the amenity of the neighbours.
NOTE 1 Local authorities may impose noise control regulations that set specific limits on the noise level emitted
from air conditioners. The noise limit (sound pressure level) is often specified at the boundary or window of the
neighbour’s property.

NOTE 2 The above requirements should also apply in relation to the owner/occupier.

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2.4.5.2 Additional barriers or enclosures

Where an acoustic enclosure is applied, the design of any enclosure shall conform with the requirements
for clearances and airflow of the equipment.

2.4.5.3 In-roof units

In-roof units shall be sited to minimize noise and vibration transmission through the ceiling.
NOTE In-roof units should not be installed above a bedroom. For example, an ideal position is above a laundry
or bathroom.

2.4.5.4 Indoor noise level

Indoor noise levels should be in accordance with AS/NZS 2107.

2.4.6 Structural support

Positioning of equipment shall take into account the structural support offered by the building.
Modifications of the existing structure should not be undertaken without assessment by a
competent person.
Supports or vibration isolation mounts for systems installed in accordance with this Standard shall
resist the effects of fire or earthquake such that their failure does not cause the system to reduce the
safety of the building occupants.
NOTE AS 1170.4 provides calculation methods for determining the seismic loads imposed on building services.
Captive supports around vibration isolators, diagonal bracing and other such provisions may need to be provided.

2.4.7 Pipework

Refrigeration pipework and condensate drains shall be designed and installed in accordance with
equipment manufacturer’s instructions.

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2.4.8 Fuel gas supply pipes shall be in accordance with AS/NZS 5601.Electrical supply

All electrical installations shall be designed in accordance with AS/NZS 3000.

NOTE Attention should be given to the availability of power when selecting units.

2.4.9 Flashing and weatherproofing

External building penetrations shall be flashed as required in accordance with AS/NZS 3500.3.

2.4.10 Fire wall penetrations

Penetration through fire-rated walls/ceilings shall be in accordance with the National Construction
Code (NCC for Australia Only) and not reduce the fire performance of the wall/ceiling.
NOTE 1 The National Construction Code has further information on fire wall penetrations.

NOTE 2 For installations in areas prone to bushfire refer to AS 3959.

2.4.11 Access for maintenance

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Units shall be installed to provide efficient and safe access and, where necessary, lighting for
maintenance. The location of the unit shall take into account the clearance needed for removal of parts
and access to internal components for servicing.
NOTE Access requirements for gas appliances are covered in AS/NZS 5601.

2.4.12 Safety of outdoor unit

Where the outdoor unit is installed on a balcony or deck that is more than 4 m above a surface below, the
outdoor unit location shall not facilitate climbing over the balustrades or railings. Any screen around
the outdoor unit shall not facilitate climbing and shall not include toe holes.

2.4.13 Siting of outdoor unit

Where the outdoor unit is installed in an enclosed location, consideration should be given to condensate
drainage, adequate ventilation and refrigerant charge limits.

2.5 Sizing/siting of return air for ducted systems

2.5.1 Return air grille size

The free open area of the return air grille shall be selected to provide a design face velocity of between
1.5 m/s and 2.5 m/s. Where a filter is installed in the return air grille assembly, the velocity shall be in
accordance with filter manufacturer’s specification.

2.5.2 Return air positioning

The return air shall be located —

(a) in a position not directly adjacent to supply air grilles to reduce short-circuiting of supply
and return air;
(b) in a position remote to the kitchen and toilet to reduce the immediate recirculation of odours;
(c) in a location of least annoyance due to return air noise;
(d) in a common area for a zoned system;

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(e) if the system is used primarily for heating, at a height that is closer to the floor than the ceiling;
(f) if the system is used primarily for cooling, at a height that is closer to the ceiling than the floor
except where the ceiling is significantly higher than the occupied zone;
(g) in an accessible position if the return air grille includes a filter; and
(h) in a position that does not impact the operation of a smoke detector.
NOTE: For all ducted systems, relief air openings or undercut doors should be provided in all rooms in
which there are no return air grilles (except kitchens, bathrooms, laundries and toilets).

2.6 Supply air outlets

2.6.1 General

The supply air outlets shall be selected and located to provide occupant comfort, effective air movement
and efficient and effective performance.
NOTE Criteria that may impact this are air flow velocity, air flow volume, throw of the supply air, noise of the
supply air and stratification.
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2.6.2 Design air velocities

The design air velocities shall be as shown in Table 2.

Table 2 — Face velocity of supply air outlets

Face velocity
Type of outlet
(m/s)
Supply floor register 1.5 – 3.0
Supply ceiling diffuser 2.0 – 4.0
Supply high wall register 2.0 – 3.5
Supply low wall register 1.0 - 1.8

2.7 Design of ductwork system

2.7.1 General

The performance and efficiency of a climate control system is dependent upon effective air delivery
through the ductwork. Ductwork layout shall be designed to minimize static pressure loss and shall
not lose/gain excessive heat to or from the surrounding space. Ductwork shall be correctly sized, have
thermal insulation for the climate conditions and use, and be installed to ensure effective and efficient
delivery of the required design airflow. The supply and return air path between the indoor unit and the
conditioned space shall be airtight.

2.7.2 Flexible ductwork

Flexible ductwork shall conform with the requirements of AS 4254.1.

2.7.3 Design velocity of air within ductworks

The design velocity of the air within a duct shall not exceed the values shown in Table 3.
The requirements of Clause  2.7.2 shall not apply for high pressure ducting systems that are
manufactured and installed according to manufacturer’s requirements.

© Standards Australia Limited/Standards New Zealand 2018

 9 AS/NZS 5141:2018

Table 3 — Maximum design velocities for ductwork in residential systems

Maximum velocity Duct description
Duct type
(m/s)
5.0 Connects only to branch
Main duct
ducts, not final ducts
4.0 The duct immediately
Branch duct
preceding the final duct
4.0 The duct connected to the
Return air duct
return air grille
3.0 The duct connected to the
Final duct
supply air outlet

2.7.4 Ductwork insulation

Ductwork and fittings external to the conditioned space shall be insulated.

NOTE Material R-Value requirements are set out in the National Construction Code.

2.7.5 Rigid ductwork
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Rigid ductwork shall conform with the requirements of AS 4254.2.

2.8 Controls
Temperature sensors shall not be positioned where they are influenced by direct sun, draft from supply
air outlets or heat from appliances.
NOTE If a single temperature sensor is used, the ideal position should be close to the return air in the main
climate controlled space.

3 Installation requirements

3.1 Refrigerant use conformance

Installers shall conform with the following Standards:
(a) AS/NZS 5149.1.
(b) AS/NZS 5149.2.
(c) AS/NZS 5149.3.
(d) AS/NZS 5149.4.

3.2 Ductwork
Ductwork shall be installed in accordance with AS 4254.1.

3.3 Pipework

3.3.1 Pipework installation

All refrigeration pipework shall be installed in accordance with AS/NZS 5149.2.

All fuel gas piping shall be installed in accordance with AS/NZS 5601.1.

© Standards Australia Limited/Standards New Zealand 2018

 AS/NZS 5141:2018 10

3.3.2 Pipe materials

Pipe materials shall conform with the following Standards where applicable:
(a) AS/NZS 1571.
(b) AS 4041.
(c) AS 4426.
(d) AS/NZS 5601.1.

3.3.3 Pipe insulation

3.3.3.1 General

Pipe insulation shall conform with AS 4426.

3.3.3.2 Outdoor pipework

Where the pipe insulation is exposed to the weather, the insulation shall be shielded from ultraviolet
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radiation within a protective trunking or equivalent solution.

3.3.4 Condensate drains

3.3.4.1 General

Condensate drains shall be installed to ensure safe and reliable discharge of condensate from air
conditioning systems and condensing gas heaters.
Air conditioning systems with reverse-cycle capability should include drainage provisions from both
indoor and outdoor units.

3.3.4.2 Discharge points

In addition to following local regulations condensate should be discharged to a sanitary drain system
via a tundish, and in accordance with AS/NZS 3500.2.
NOTE State regulations may provide alternative discharge options.

3.3.4.3 Balconies of multi-storey buildings

The condensate shall not discharge over the edge of a balcony of multi-storey buildings. Condensate
shall be run to the sanitary or stormwater system of the building.

3.3.4.4 Safety drain

In the case of ducted air conditioning systems that are located inside a roof cavity with non-pumped
condensate, a safety drain shall run from a safety tray fitted under, or built into the indoor component
and run to a visible location.

3.3.4.5 Fall

Free draining condensate drains and safety drains shall have a minimum fall of 1:100 where not
specified by the manufacturer.

© Standards Australia Limited/Standards New Zealand 2018

 11 AS/NZS 5141:2018

3.3.4.6 P-trap

A P-trap shall be used in all non-pumped or indoor components where the drain outlet is exposed to
negative air pressure created from the indoor fan to assist drainage unless otherwise indicated by
manufacturer’s instructions.
When used, the P-Trap shall be sized to overcome the negative air pressure created by the indoor fan.

3.3.4.7 Condensate insulation

Any metallic condensate drain, from equipment with a refrigeration coil, located within a roof cavity
or wall shall be insulated for its entire length or until it exits the building. In areas of high humidity,
insulation may be required on non-metallic condensate drains.

3.3.4.8 Drain material

Where the drain or its installation is exposed to direct sunlight it shall be protected from UV.

3.4 Electrical
The electrical equipment shall be installed in accordance with AS/NZS 3000.
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3.5 Controls

3.5.1 Control cables

Control cables should not be run in close proximity to other data transmission cables/aerials or
power cables.
NOTE Consult manufacturer’s installation instructions for guidance.

3.5.2 Temperature sensor positioning

Temperature sensors shall be mounted —

(a) as per manufacturer’s instructions;
(b) out of direct sunlight;
(c) away from other heat sources;
(d) in a position within the conditioned area that represents the average temperature of the
conditioned space; and
(e) in the case of wireless systems, in a position that ensures reliable data transfer.

3.6 Mechanical fixing

3.6.1 Installation of outdoor air conditioner units

Indoor and outdoor units shall be mechanically secured in accordance to the manufacturer’s
instructions.

3.6.2 Installation of gas ducted air heaters

Gas ducted air heaters sited outdoors shall conform with AS/NZS 5601.

© Standards Australia Limited/Standards New Zealand 2018

 AS/NZS 5141:2018 12

3.6.3 NZ seismic requirements

Ducting and equipment installed into buildings shall conform with the requirements of NZS 4219.

3.6.4 AU seismic requirements

Ducting and equipment installed into buildings shall conform with the requirements of AS 1170.4.

3.7 Non-ducted indoor units

For maintenance and short circuit prevention, non-ducted indoor units shall be located for height and
proximity to adjacent ceiling, floor and walls in accordance with manufacturer’s specifications.

4 Testing and commissioning

4.1 General
The residential climate control system shall be tested and commissioned before hand-over to
the consumer.
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4.2 Testing and commissioning

4.2.1 Pre-test checks

The following pre-test procedures shall be carried out as applicable:

(a) Check electrical work, pipework and other components according to manufacturer’s instructions
and applicable Standards.
(b) Pressure test interconnecting refrigerant pipes and fan coil unit/s to manufacturer’s specifications
and in accordance with AS/NZS 5149.
(c) Evacuate interconnecting refrigerant pipes and fan coil unit/s to manufacturer’s specifications
and in accordance with AS/NZS 5149.
(d) Charge refrigerant in accordance with manufacturer’s specifications and in accordance with
AS/NZS 5149.
(e) Leak check interconnecting refrigerant pipes, condensing unit and fan coil unit.
(f) Isolate all gas appliances and leak test the gas fitting line as per AS/NZS 5601.1.
(g) Open all supply air outlets to full flow, including zone dampers.
(h) Check that the return air filter and any additional filters including outside air and deodorising
filters are in place.
(i) Check condensate drain/s for water flow and leaks.

4.2.2 Testing operation

Operate the unit continuously for sufficient time, as specified by the manufacturer, to confirm correct
operation and function of all features.

4.2.3 Testing

Following initial testing, the system shall be tested and adjusted for —
(a) air balance;

© Standards Australia Limited/Standards New Zealand 2018

 13 AS/NZS 5141:2018

(b) refrigerant leaks and refrigerant charge where applicable;

(c) all other requirements from the manufacturer.

4.2.4 Verify settings

The system shall be verified in accordance with the following —

(a) the installation meets manufacturer’s and site-specific requirements;
(b) the gas burner pressure is within allowable pressure limits with all gas appliances operating;
(c) the total quantity of refrigerant charge added will be recorded.

4.3 Consumer handover
Consumer handover shall include the following:
(a) Supply of installation and operation manuals and the energy rating label if it is not attached to the
unit (as applicable).
(b) Consumer briefing including explanation of operation and maintenance.
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(c) Warranty documentation.

(d) Statutory requirements, including Certificates of Compliance where applicable.

NOTE Lodgement of documents should occur within a statuary period.

(e) Instructions for ongoing maintenance as outlined in manufacturer’s instructions.
(f) A heat load assessment in accordance with Clause 2.3.
(g) Other design parameters e.g. airflow, static pressure.

© Standards Australia Limited/Standards New Zealand 2018

 AS/NZS 5141:2018 14

Appendix A
(informative)

Example of heat load estimate calculation

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© Standards Australia Limited/Standards New Zealand 2018

 15 AS/NZS 5141:2018

Bibliography

AS 3959, Construction of buildings in bushfire-prone areas

AS/NZS  4859.1, Materials for the thermal insulation of buildings, Part 1: General criteria and
technical provisions
AS/NZS ISO 817, Refrigerants — Designation and safety classification
AIRAH and IRHACE, Australia and New Zealand Refrigerant handling code of practice 2007 — Part 1: Self-
contained low charge systems
AIRAH and IRHACE, Australia and New Zealand Refrigerant handling code of practice 2007 — Part 2:
Systems other than self-contained low charge systems
AIRAH, Flammable refrigerants safety guide 2013
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© Standards Australia Limited/Standards New Zealand 2018

 Standards Australia
Standards Australia is an independent company, limited by guarantee, which prepares and publishes
most of the voluntary technical and commercial standards used in Australia. These standards are
developed through an open process of consultation and consensus, in which all interested parties
are invited to participate. Through a Memorandum of Understanding with the Commonwealth
government, Standards Australia is recognized as Australia’s peak national standards body.

Standards New Zealand

The first national Standards organization was created in New Zealand in 1932. The New Zealand
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Standards Executive is established under the Standards and Accreditation Act 2015 and is the
national body responsible for the production of Standards.

Australian/New Zealand Standards

Under a Memorandum of Understanding between Standards Australia and Standards New
Zealand, Australian/New Zealand Standards are prepared by committees of experts from industry,
governments, consumers and other sectors. The requirements or recommendations contained in
published Standards are a consensus of the views of representative interests and also take account
of comments received from other sources. They reflect the latest scientific and industry experience.
Australian/New Zealand Standards are kept under continuous review after publication and are
updated regularly to take account of changing technology.

International Involvement
Standards Australia and Standards New Zealand are responsible for ensuring that the Australian
and New Zealand viewpoints are considered in the formulation of international Standards and that
the latest international experience is incorporated in national and Joint Standards. This role is vital
in assisting local industry to compete in international markets. Both organizations are the national
members of ISO (the International Organization for Standardization) and IEC (the International
Electrotechnical Commission).

Visit our websites

www.standards.org.au www.standards.govt.nz
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GPO Box 476 Sydney NSW 2001
Phone (02) 9237 6000
Email mail@standards.org.au
Internet www.standards.org.au
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ISBN 978 1 76072 278 4

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