Professional Documents
Culture Documents
March 1992
Approval Standard
for
March 1992
Factory Mutual Research Approvals are intended to verify that the products and services described will meet
stated conditions of performance, safety and quality useful to the ends of property conservation. The purpose of
Factory Mutual Research Approval Standards is to present the criteria for Factory Mutual Research Approval of
various types of products and services, as guidance for Approvals Division personnel, manufacturers, users and
authorities having jurisdiction.
Products submitted for Approval shall demonstrate that they meet the intent of the Approval Standard, and that
quality control in manufacturing shall ensure a consistently uniform and reliable product. Factory Mutual
Research Approval Standards strive to be performance-oriented rather than design-oriented. They are intended
to facilitate technological development.
For examining equipment, materials and services, Factory Mutual Research Approval Standards:
a) must be useful to the ends of property conservation by preventing, limiting or not causing damage
under the conditions stated by the Approval listing; and
b) must be readily identifiable.
Continuance of Approval and Listing depends on compliance with the Approval Agreement, satisfactory per-
formance in the field, on successful re-examinations of equipment, materials, and services as appropriate, and
on periodic follow-up audits of the manufacturing facility.
Factory Mutual Research reserves the right in its sole judgement to change or revise its standards, criteria,
methods, or procedures.
TABLE OF CONTENTS
I. INTRODUCTION ...................................................................................................................................................................... 1
II. PERFORMANCE REQUIREMENTS .................................................................................................................................. 1
2.1 Service Life ....................................................................................................................................................................... 1
2.2 Fuel .................................................................................................................................................................................... 1
2.3 Power Ratings and Speeds ................................................................................................................................................ 2
2.4 Power Takeoff ................................................................................................................................................................... 2
2.5 Instrumentation and Controls ............................................................................................................................................ 2
2.6 Starting System ................................................................................................................................................................. 3
2.7 Charging System ............................................................................................................................................................... 4
2.8 Cooling System ................................................................................................................................................................. 4
2.9 Lubrication System ........................................................................................................................................................... 5
2.10 Induction System ............................................................................................................................................................. 5
III. MARKINGS ............................................................................................................................................................................ 5
IV. EXAMINATION AND TESTS .............................................................................................................................................. 6
4.1 Required Information ........................................................................................................................................................ 6
4.2 Test Facilities ..................................................................................................................................................................... 7
4.3 Testing ............................................................................................................................................................................... 7
APPENDIX I: ENGINE TERMINAL STRIP .......................................................................................................................... 10
APPENDIX II: FORMS 1730 AND 1731 ................................................................................................................................... 11
APPENDIX III: UNITS OF MEASUREMENT ....................................................................................................................... 13
APPENDIX IV: APPROVAL MARKS ...................................................................................................................................... 14
March 1992 1333
I. INTRODUCTION
1.1 This Standard states Factory Mutual requirements for diesel engines used as fire pump drivers.
1.2 Factory Mutual Approval is based upon satisfactory evaluation of the product and the manufacturer in four
major areas:
1.2.1 Examination and tests on production samples are performed to evaluate (1) the suitability of the
product, (2) the proper operation and performance of the product as specified by the manufacturer
and required by Factory Mutual, and, as far as practical, (3) the durability and reliability of the
product.
1.2.2 An examination of manufacturing facilities and audit of quality control procedures is made to
evaluate the manufacturer’s ability to produce the product which is examined and tested. These
examinations are periodically repeated as part of Factory Mutual’s Approved product follow-up
program.
1.2.3 Periodic reexamination of production samples is done to ensure continued conformity to
requirements.
1.2.4 Satisfactory field experience is the final test of Approval. Unsatisfactory field experience may result
in withdrawal of Factory Mutual Approval.
1.3 The requirements of this Standard are intended as guidelines reflecting current Factory Mutual Approval
tests and practices. Diesel engine fire pump drivers which do not precisely conform to these requirements
may be Approved. Conversely, those that do conform may not be Approved if other conditions govern.
1.4 Units of measurement are English System standard units. These are followed by their arithmetic equivalents
in SI units, enclosed in parentheses. Appendix III lists the selected units for quantities dealt with in diesel
engine testing. Conversions to SI units are included.
2.1.1 Diesel engine fire pump drivers are expected to perform reliably under normal application conditions for
a minimum of 2,000 hours or 5 years without an overhaul, whichever comes first.
2.1.2 Each engine shall provide its full rated power output throughout its service.
2.2 Fuel
All approved engines shall operate on diesel fuel meeting one of the American Society for Testing of Materials
(ASTM) Standard D 975, Grades 1-D, 2-D or 4-D. They shall be of the true compression ignition type.
2.3.1 Power outputs determined by testing, per Paragraphs 4.3.2 and 4.3.4 shall be adjusted to standard
conditions to compensate for changes in volumetric efficiency by use of the formula:
PSC = Pt 29.38
p √ T + 460
85 + 460
= 1.2585 Pt 1
p
√ T + 460
PSC = Actual power at 500 ft (152 mm) above sea level, standard atmospheric conditions of
85°F (29.4°C) and 29.38 inches of mercury (99 kPa).
Pt = Power obtained in testing under atmospheric conditions of p and T.
p = Ambient pressure in inches of mercury.
T = Ambient temperatures in degrees Fahrenheit.
The equivalent formula for International System units of measurement is:
PSC = Pt 99
p (kPa) √ T (°C) + 273.2
29.4 + 273.2
= 5.6912 Pt 1
p
√ T + 273.2
This formula is founded on the ideal gas laws.
2.3.2 The rated power output for fire pump driver service is increased by 10 percent to determine the actual
power required in testing to justify that rating. The relations are:
PSC = 1.1 × Rated Power or Rated Power = PSC ÷ 1.1
This 10 percent power overrating is required to allow for reliability of performance and for normal
deterioration of output over the anticipated service life.
The engine shall be arranged to allow power takeoff through a flexible coupling directly from the engine’s
rotating element. The flexible coupling may either be connected to a stub shaft or be flange-mounted to the
engine’s rotating element. The power takeoff must be designed to allow the working space required to service
a fire pump when a fire pump is connected directly to the engine.
2.5.1 The following minimum instrumentation shall be installed in a panel and mounted on the engine by the
manufacturer.
A. A tachometer shall be provided to indicate engine speed. If the tachometer is not of the totalizing type,
an hour meter shall be provided to indicate total time of operation.
B. An oil pressure gauge shall be provided to indicate engine lubricant pressure.
C. A temperature gauge shall be provided. Liquid-cooled engines shall be equipped with a temperature
gauge to monitor the primary coolant loop temperature. Air-cooled engines shall be equipped with a
temperature gauge monitoring either that lubricant temperature or the engine’s external surface tem-
perature in the area nearest the point of combustion.
D. When electrical starting is used a gauge shall be provided to indicate either charging system current
direction and magnitude (an ammeter) or battery state of charge (a voltmeter). If pneumatic starting is
used, this instrument may be omitted.
E. An air pressure gauge shall be provided when pneumatic starting is used. This gauge shall monitor air
reservoir pressure.
F. Unless locally mounted elsewhere on the engine, all required control devices, switches, and indicator
lamps shall also be mounted in the engine panel. Any locally mounted devices must be securely
fastened to the engine, readily accessible, and wired to the junction box.
2.5.2 The instrument panel shall be securely mounted to the engine by the manufacturer in a location that does
not subject operating personnel to unreasonable hazard from hot surfaces or moving parts of the engine,
pump, or power transmission equipment. Mounting shall be such as to protect the instruments from the
effects of vibration, heat, or mechanical damage.
2.5.3 Each Approved engine shall be equipped with an adjustable speed governor to maintain the engine speed
within plus or minus ten percent of each Approved speed. The governor shall be preset by the manufacturer
to provide the required regulation at the Approved speed for which the particular engine is ordered.
2.5.4 An overspeed shutdown switch shall be provided to shut down an engine which exceeds 120 percent of
its setting. The switch shall require manual resetting.
2.5.5 A cooling system high temperature switch shall be provided to monitor one of the temperatures specified
in Paragraph 2.5.1 C. This temperature switch shall be arranged to close at a temperature level indicating
inadequate engine cooling.
2.5.6 A lubricant low pressure switch shall be provided and arranged to close at a lubricant pressure level which
indicates inadequate engine lubrication.
2.5.7 An adjustable, manual throttle shall be provided. It shall be designed to provide positive locking for any
setting, such that tools are required either for access to the adjustment or to actually make the speed
adjustment. Other tamper-resistant measures are Approvable if they provide equivalent security against
accidental or unauthorized re-adjustment of speed setting.
2.5.8 All control devices shall be rigidly attached to the engine. Any devices which must be wired to an
Approved controller shall be wired to a junction box. All wiring shall be harnessed or suitably enclosed
and protected from mechanical, thermal, or engine fluids damage. The wiring shall be connected to
terminals in the junction box which correspond to the standard scheme shown in Appendix I, and the
junction box shall be rigidly attached to the engine. The terminals and junction box shall be arranged to
facilitate external wiring to the engine controller.
2.6.1 Engines shall be equipped with a starting system having the capacity to provide a minimum six-minute
(15 seconds intermittent cranking with 15 seconds rest) cycle at full rated cranking speed at 40°F (4.4°C)
ambient temperature. Termination of cranking, when initiated by an automatic controller, shall be con-
trolled by a crank-overspeed monitoring device or other means of affording equivalent reliability of start
monitoring. The starting system shall be compatible with the Approved automatic controllers and shall also
allow manual emergency starting in the event of controller failure.
2.6.2 The manufacturer shall specify the capacities of all auxiliary equipment required for starting even when
such equipment is to be provided by others. This auxiliary equipment includes storage batteries, air
reservoirs, connecting cables, piping, etc... When storage batteries are required for starting, two identical
batteries shall be specified, each capable of independently meeting the requirements of Paragraph 2.6.1.
Other starting methods shall provide equivalent redundancy of starting energy storage.
2.6.3 Approved automatic controllers provide alternate starts on alternate batteries, so a design using battery
starting shall include all necessary contacts and wiring.
2.6.4 Pneumatic starting systems shall include all necessary solenoid valves and other interfacing devices for
connection to an Approved automatic controller.
2.6.5 In addition to responding to signals from an Approved controller, all devices required for emergency
starting shall also be operable by direct, manual means. Battery contactors shall be manually operable and
of the snap-action type. Either all valves shall be manually operable of manual bypass valves shall be
provided. All manual starting devices shall be labeled as specified in Paragraph 3.2.
All starting systems shall be rechargeable by both engine-driven and auxiliary devices. The systems shall be
arranged so that an Approved controller maintains fully charged starting energy reservoirs by means of the
auxiliary recharging device.
2.8.1 The cooling system shall automatically maintain the engine within its desirable range of the operating
temperatures. The temperature regulating device shall be designed to provide maximum cooling in the
event that it fails. The manufacturer shall state the desired operating temperature of the engine.
2.8.2 Liquid cooling systems shall have a closed primary loop. The heat from the primary loop may be
dissipated either directly to the atmosphere or to a secondary, open, raw water cooling circuit. Liquid
cooling systems shall be provided with an opening in the primary loop for replenishing coolant or checking
the liquid level. An expansion reservoir shall also be provided to minimize loss of coolant due to thermal
expansion and contraction. All liquid-cooled engines shall be equipped with a jacket water heater capable
of maintaining the primary coolant temperature at 120°F (49°C). Teflon (or equivalent) hose with a braided
stainless steel jacket shall be used on the outlet side of this heater.
A. If primary coolant heat is to be dissipated directly to the atmosphere, engine-driven means shall be
provided for positive movement of air through the heat exchanger. The heat exchanger shall be
designed to maintain normal engine operating temperatures with an inlet air temperature of 120°F
(49°C). A connection shall be provided to duct the coolant air exhaust outside the pump room.
B. If a raw water secondary coolant is used, the manufacturer shall provide a graph of required flow and
pressure versus raw water temperature for each engine and speed submitted for Approval. Raw water
inlet and outlet connections shall be pipe-threaded in conformance with the recognized national
standard of the country to which the engine will be delivered. The raw water outlet shall be at least one
pipe size larger than the inlet. These requirements shall apply to turbocharger intercoolers as well, even
when these represent the only use of raw water.
2.8.3 Air-cooling systems shall provide a direct, engine-driven air moving device and a connection to duct
coolant exhaust air outside the pump room. The manufacturer shall state the required venting area to
provide sufficient air circulation for the cooling system. The system shall be designed to maintain normal
engine operating temperature with an inlet air temperature of 120°F (49°C). Engine block or lubricant
heaters shall be provided to assure comparable reliability of starting to the afforded by the jacket water
heater of a liquid-cooled engine.
2.8.4 Supplemental cooling devices such as lubricant and inlet air coolers will be allowed if they share raw water
or coolant air supplies with the primary engine cooling systems as defined in Paragraphs 2.8.2 A, 2.8.2 B,
and 2.8.3. Turbocharger intercoolers may, however, be cooled by a separate raw water flow, even if the
main cooling system does not use raw water.
Engines shall be equipped with a suitable, pressure-type lubrication system. The system shall comprise a direct
engine driven pump, a filter, and distribution system. It shall have adequate capacity to maintain lubricant
temperatures within the range recommended by the lubricant manufacturer. The lubrication system shall be free
of visible leakage. The lubricant filter media shall be readily replaceable or the filter shall be of a type allowing
ready cleaning. Means for checking, draining, and replenishing lubricant supply shall be provided. Any lubri-
cation system vents shall be equipped with connections to duct the vents outside the pump room and filter the
incoming venting air.
The air-intake or induction system shall be equipped with a suitable filter to prevent dust and debris from
entering the engine. The filter shall be designed for easy replacement or cleaning of the filtering media. The air
intake to the engine shall be equipped with a connection to duct intake air from outside the pump room when
desired.
III. MARKINGS
3.1 A corrosion-resistant identification plate affixed to each Approved engine shall, at a minimum, carry the
manufacturer’s name or trademark, a distinctive model designation and serial number, the year of manu-
facture, and rated power output and speed for fire pump driver service for which the specific engine has been
sold. (Note: See ‘‘Exception’’ Paragraph 4.3.7.) The Factory Mutual Approval mark is also required.
3.2 Each engine shall also have a similar plate listing the instructions for manual emergency starting promi-
nently displayed. These instructions shall be complete and easily understood so that an individual with no
prior knowledge of the engine’s operation shall be able to manually start the engine by following them.
Individual controls shall be clearly and unambiguously identified in these instructions and correspondingly
labeled on the engine.
• Governor
• Overspeed shutdown switch
• Stub shaft or flexible drive coupling (drawing required if flange mounted)
• Valves, pressure regulators, etc. . .
M. Installation, operation, service, and maintenance information. Operation information shall specifi-
cally include starting and stopping sequences.
4.1.2 Miscellaneous
A. The engine manufacturer shall supply Factory Mutual with certification of all test instrumentation
calibration when requested.
B. Factory Mutual may waive the need to witness accessory tests in favor of certified test data from the
engine manufacturer or his suppliers.
C. The engine manufacturer shall arrange for any inspections of his suppliers required by Factory Mutual.
D. Tests shall be conducted using engines fully equipped with all accessories required for fire pump driver
service.
4.1.3 Advertising
The manufacturer shall submit all advertising literature in which it is proposed to use the Factory Mutual
Approval mark. This literature may be submitted as it becomes available without delaying Approval
consideration.
If review of all required information indicates suitability for Approval, testing of sample engines will be
scheduled. The manufacturer shall provide facilities and all properly calibrated instrumentation necessary to
perform the tests described below, and any other tests deemed necessary by Factory Mutual. Accuracy require-
ments shall be as defined by Society of Automotive Engineers Standard SAE J270, Engine Rating Code —
Diesel. The manufacturer shall also provide personnel to install and run the engines, and make the required
measurements. Factory Mutual will witness the tests. All tests shall be conducted at normal room temperature.
4.3 Testing
C. The load shall be increased from 25 percent rated load to full load in 25 percent increments. The load
shall be dropped rapidly from each increment of load to no load.
4.3.6 Accessories
A. The engine shall be accelerated by whatever adjustment is necessary. The emergency overspeed
shutdown system shall activate between 115 and 120 percent of the engine’s setting. If more than one
model of overspeed shutdown device is used to cover the full range of Approval speeds for a given
engine, each model device shall be tested for at least one Approval speed within its range.
B. Bench tests of the low lubricant pressure and high coolant temperature warning switches shall be
conducted to verify their conformance to the engine manufacturer’s specifications.
C. Main battery contactors for engines using battery starting shall be tested to determine their maximum
current capacity. This shall be at least 200 percent of the full-load starting current requirement specified
by the engine manufacturer. Cycle life at full-load starting current for the contactors shall also be
determined by the test. Life shall exceed 10,000 cycles. Neither manual nor powered actuation of the
contactors shall result in arcing or burning of the contacts. If Approved contactors are used, this test
will be waived, based upon a comparison of their Approved rating with the engine’s full load starting
current.
D. Performance tests of any accessories may be required at the discretion of Factory Mutual.
APPENDIX III:
UNITS OF MEASUREMENT
FLOW RATE: gal/min – ‘‘gallon per minute’’; (l/min – ‘‘liters per minute’’)
l/min = gal/min × 3.785 (Note: l = dm3)
APPENDIX IV:
APPROVAL MARKS
NOTE: These Approval marks are to be used only in conjunction with products or services that have been Approved
by Factory Mutual Research Corporation. The Factory Mutual Research Approval marks should never be used in
any manner (including advertising, sales or promotional purposes) that could suggest or imply Factory Mutual Research
Approval or endorsement of a specific manufacturer or distributor. Nor should it be implied that Approval extends to
a product or service not covered by written agreement with Factory Mutual Research. The Approval marks signify that
products or services have met certain requirements as reported by the Factory Mutual Research Corporation.