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EuCertPlast Audit Scheme 4.0
Contents
Scope of Certification ......................................................................................................................3
Use of Definitions ............................................................................................................................3
References .......................................................................................................................................3
Types of Certification, Frequency and Time on-site........................................................................3
IV.1 Initial Certification ...................................................................................................................4
IV.2 Monitoring Certification ..........................................................................................................4
IV.3 Provisional Certification...........................................................................................................4
IV.4 Multisite Certification..............................................................................................................4
IV.5 Change of Recycling Process audit ..........................................................................................4
Operating performance Requirements ...........................................................................................5
Traceability ......................................................................................................................................5
Level 1: Full traceability .......................................................................................................................5
Level 2: General traceability ................................................................................................................6
Level 3: Enlarged general traceability .................................................................................................6
EuCertPlast Scheme Details ..........................................................................................................7
Section 1: Licenses, Permits and Certificates ......................................................................................7
Section 2: Management Team ............................................................................................................9
Section 3: Incoming Material Procedures and Controls ................................................................... 10
Section 4: Stock Management.......................................................................................................... 12
Section 5: Recycling Process ............................................................................................................. 13
Section 6: Controls on Recycled Outputs.......................................................................................... 17
Section 7: Environmental Protection ............................................................................................... 18
Section 8: Subcontracting................................................................................................................. 20
Section 9: Quality Management ....................................................................................................... 22
Section 10: Auditors Comments ....................................................................................................... 25
Annex 1: Definitions Used in this Document........................................................................................ 26
Annex 2: Example Letter for Change of Ownership ............................................................................. 29
Annex 3: EuCertPlast Summary Sheet Template ................................................................................. 31
Annex 4: EuCertPlast Certificate of Compliance Template ............................................................. 32
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EuCertPlast Audit Scheme 4.0
Scope of Certification
Certification works according to the European Standard EN 15343:2007 and aims at encouraging
environmentally friendly plastics recycling processes by standardizing them.
Use of Definitions
Defined terms are marked in italics and start with a capital letter. Terms and definitions relating
to this document can be found in Annex 1.
References
There are 5 types of audits, all of which will be scheduled and pre-arranged with Recycler:
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EuCertPlast Audit Scheme 4.0
The type of the audit shall be specified in the audit Summary Sheet. Certification has a validity
of 1 year and after that shall be renovated.
Initial Certification shall be carried out for Recycling Process which is carried out in one facility
and can present production records from the previous 12 months of recycling operation.
Monitoring Certification shall be carried out for Recycling Process renewing their EuCertPlast
Certification for one facility. They can present production records from the previous 12 months
of recycling operation.
Provisional Certification shall be issued when a Recycling Process has been in operation for less
than 12 months or there are less than 12 months of production or mass balance records. This
certificate will be valid for 1 year. A minimum of 3 months of data are required in order to issue
a Provisional Certification. When licences are in the process of being applied for, then these
must be sent to the auditor when available. If a license application is unsuccessful the auditor
must be informed.
Multisite Certification shall be issued when a Recycling Process takes place in two or more
separate locations under the same ownership. Recycler must designate one location as main
address for administrative purposes of Certification. All locations must be visited and listed in the
Audit Report and Summary Sheet during the audit and traceability among all locations shall be
verified. This Certification is valid for 1 year.
Recycler will need to request a ‘Change of Recycling Process’ audit when during the period of
Certification, significant changes are made to the Recycling Process. Changes considered as
significant are:
• When Input Plastic Waste is changed (either a change in polymer or form, i.e. rigid or
flexible)
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The auditing criteria is standardised in two categories which define the level of importance
and accuracy that Recycler must achieve in the Certification process.
Traceability
There are 3 levels of traceability that can be awarded to Recycler. The auditor must decide which
level is applicable and show the result on the Final Report. Traceability Level 1 and 2 are applicable
to plants accepting baled and bulky material. Traceability Level 3 is only applicable to plants
accepting bulky waste. Guidance is detailed below.
• Control of input material: Input controls as per EN 15347:2007 for each incoming Batch
of Input Plastic Waste. Each Batch of Input Plastic Waste is identifiable in the stock area.
• Control of the recyclates production process: Recycling Process is fed with individual
Batches of Input Plastic Waste or mixtures of Batches of Input Plastic Wastes of known
composition. Process variables are recorded. Outputs are prepared in Batches and details
of the date and time of production recorded. Quality controls are carried out on Recycled
Outputs. There is full traceability from the input Batches to the output Batches.
• Controls on output material: Recycler can provide the characteristics of each Batch of
Recycled Output produced (in line with relevant EN recyclates characterisation standard
or/and customers’ requirements) to the end user.
Recyclers producing food contact Recycled Output that cannot meet traceability Level 1 should
not be awarded Certification.
The auditor must duly justify in the audit report why he granted traceability Level 1 according
to the above variables.
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• Control of input material: Input Plastic Waste is stored by Recycler in two or more Storage
Bays. The Batches of Input Plastic Waste which make up the contents of a Storage Bay are
known and fully documented. Each individual Batch of Incoming Waste Plastic does not
need to be separately identifiable within a Storage Bay.
• Control of recyclates production process: Recycling Process is fed with the contents of a
Storage Bay (one Storage Bay at a time ensuring that it is completely emptied before
introducing Input Plastic Waste into Recycling Process from a different Storage Bay).
Recycled Outputs can be traced to Input Plastic Waste from a specific Storage Bay and
therefore to known Batches of Input Plastic Waste. This is fully documented. Recycled
Outputs are prepared in Batches and details of the date and time of production recorded.
Quality controls are carried out on Recycling Outputs.
• Recycled content: This can be calculated using the formula in section 6 of EN 15343:2007
(so there must be a known blend of recycled and virgin / other material).
The auditor must duly justify in the Audit Report why he granted traceability Level 2 according
to the above variables.
• Control of input material: Input Plastic Waste is stored by Recycler in one or more Storage
Bays. Batches of Input Plastic Waste are documented in a monthly average. Each individual
Batch of Incoming Waste Plastic does not need to be separately identifiable within a
Storage Bay.
• Recycled content: This can be calculated using the formula in section 6 of EN 15343:2007
(so there must be a known blend of recycled and virgin / other material).
The auditor must duly justify in the audit report why he granted traceability level 3 according to
the above variables.
Please note that category type: ‘1’ and ‘2’ refer to the required level of performance and not
levels of traceability. See section IV of the EuCertPlast Audit Scheme: Operating performance
required for Certification for further explanation.
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EuCertPlast Audit Scheme 4.0
1 1 n y
1 1 n y
1 1 n y
1 1 y y
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EuCertPlast Audit Scheme 4.0
1 1 y y
2 2 n y
2 2 n y
1.8 Insurances
Recycler has valid, i.e. in date, insurance in place for:
2 2 n y
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ii) Titles and job descriptions for key staff (supervisor level and above).
2 2 n n
2 2 n n
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2 2 n n
2 1 n n / y (food contact)
1 1 y y
1 1 y y
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EuCertPlast Audit Scheme 4.0
1 1 n y
1 1 n y
2 2 n n
1 1 n y
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1 1 n y
2 1 n n / y (food contact)
Minor
Assessment level Assessment level
Discrepancy Evidence required
(base) (food contact)
1 1 n n / y (food contact)
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EuCertPlast Audit Scheme 4.0
The frequency of these inspections is subject to the system used by Recycler. If an electronic
system is in place, physical inspections may vary from every month to once a year.
1 1 n y
KWh Consumption - Guidance table for auditors (these numbers are indicative)
Fresh water Consumption - Guidance table for auditors (these numbers are
indicative).
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Where records show that Input Plastic Waste is being sold (traded) to other recyclers then
this should be detailed in the report (including the tonnage of Input Plastic Waste sold to
other recyclers / traders in the last 12 months). The report should also show if any material is
being toll recycled by non-certified recyclers.
1 1 n y
v) By-Products
Recyclers would fail the audit if records were not kept of Input Plastic Waste inputs and
Recycling Outputs and the absence of records for the other categories would count as a Minor
Discrepancy.
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EuCertPlast Audit Scheme 4.0
When a mass balance is produced only using Input Plastic Waste and Recycled Output, a period
of 3 months is granted to Recycler to alter their systems and add other categories to the
calculation that might be missing.
If a Recycler has been producing Recycled Output for less than one year or records have been
kept for less than one year, a Provisional Certification should be issued.
Likewise, where a relatively contaminant free metal by-product is produced by the Recycling
Process (including baling wire) and there is evidence that it is being sent for recycling at a licensed
facility then this can also be included. Regarding the Yield, Recycled Output refers to the targeted
plastic by Recycler (e.g. PET output for a PET Recycler).
1 1 n y
1 1 n n
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1 1 n y
1 1 y y
1 1 y y
1 1 y y
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i) Who the Recycled Output was sold to (name and address of the converters, recyclers,
dealers and others)
1 1 n y
1 1 n y
i) invoices to or from a licensed site, Broker or Dealer showing the type and weight of
the by-product received
ii) delivery notes from a licensed site, Broker or Dealer showing the type and weight of
the by-product received
iii) A document signed by a licensed site, Broker or Dealer showing the type and weight
of the by-products received
1 1 n y
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EuCertPlast Audit Scheme 4.0
i) invoices from a licensed disposal site, Broker or Dealer showing the details and weight
of the solid wastes received
ii) delivery notes from a licensed disposal site, Broker or Dealer showing the details and
weight of the solid wastes received
iii) A document signed by a licensed disposal site, Broker or Dealer showing the details and
weight of the solid wastes received
1 1 n y
Solid wastes are stored and transported in a way that reduces space and volume of
transportation.
2 2 y n
Where this is the case, the auditor should check that the wastewater is being captured and
stored in a way so as not to cause potential damage to the environment, for example through
leakage. Wastewater must also be sent to a suitably licensed treatment site, Broker or Dealer.
i) invoices from a licensed treatment site, Broker or Dealer showing the details and volume
of the wastewater received or;
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EuCertPlast Audit Scheme 4.0
ii) delivery notes from a licensed treatment site, Broker or Dealer showing the details and
volume of the wastewater received or;
iii) A document signed by a licensed treatment site, Broker or Dealer showing the details
and volume of the wastewater received.
1 1 n y
The installed runoff collection system should be paved, and any storage of runoff waters
should prevent leakeages.
2 2 n n
Designated staff is responsible for the management and application of the established
procedure. Appropriate training, guidelines and resources for the implementation and
compliance of the procedure should be provided by the Recycler.
2 2 y y
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ii) Direct discharge, without treatment, of wastewater from the washing process
iv) Waste stored in a way that would cause pollution of the local environment
1 1 n y
Section 8: Subcontracting
i) The date Input Plastic Waste was sent for Subcontracted Recycling;
ii) The company name and address of the party carrying out Subcontracted Recycling;
iii) The grade of Input Plastic Waste and tonnage sent for Subcontracted Recycling.
1 1 n y
1 1 n y
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Note: this only applies to deliveries of Input Plastic Waste and the Recycler is not required to
inform the supplier when other grades of waste plastic supplied to them or by-products of
the Recycling Process are sent to third parties for recycling.
2 2 n n
i) The date the Input Plastic Waste was sent for Subcontracted Processing
ii) The company name and address of the party carrying out the Subcontracted Processing
iii) The grade of Input Plastic Waste and tonnage sent for Subcontracted Processing
1 1 n y
2 2 n y
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EuCertPlast Audit Scheme 4.0
For Input Plastic Waste the quality check should be against the purchase specification and for
Recycled Outputs against the sales specification. In both cases recognised scientific, analytical
and statistical techniques should be used (for instance as applicable and as detailed in the
relevant EN Standards – EN15347 & EN15343 for Input Plastic Waste and EN 15342 / EN
15344 / EN 15345 / EN 15346 / EN 15348 & EN 15343 for Recycled Outputs).
2 1 n n / y (food contact)
9.2 Input Plastic Waste input controls as per EN15347 and EN15343
Recycler is requesting information from suppliers regarding Input Plastic Waste as per Table
1 (Required Characteristics of Plastic Wastes) in EN15347 or PRE Bales Characterisation
Guiding Requirements. Information on the ‘batch size’, ‘colour’, ‘form of waste’ and ‘main
polymer present’ must be recorded for each delivery. Recyclers should also be accepting Input
Plastic Waste in line with Section 4.1 (Control of Input Materials) in EN15343.
1 1 y y
2 1 n n / y (food contact)
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1 1 n y
Where no standard exists for Recycled Output (polymer) being produced, the specification
shall be in line with the broad principals of the EN Standards set out for other recyclates.
Minor
Assessment level Assessment level
Discrepancy Evidence required
(base) (food contact)
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During the audit, the auditor should assess whether it is possible to calculate the Post
Consumer recycled content or just the Pre Consumer and Post Consumer content combined.
This information, as an average for the 12 months under review, should be shown on the
EuCertPlast Summary Sheet (see annex 3).
If products with different shares of post-consumer contents are produced, the exact
percentages for the products (product name/product code) together with the related PC-
content have to be shown. Indeed, if only one product is produced, this fact should be
described.
Minor
Assessment level Assessment level
Discrepancy Evidence required
(base) (food contact)
2 2 n n
1 1 n y
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9.10 REACH
There is evidence that Recycler has systems and processes in place to enable him to comply
with REACH Regulations (when applicable). The presence of such processes and systems
should be verified, however, a full assessment as to whether Recycler is compliant with REACH
Regulations is out of the scope of this audit.
1 1 y y
This section is used for recording additional information that may be of use when preparing the
main reports. Examples of areas that the auditor may choose to cover in this section include:
5. Areas where improvement must be made to gain Certification (where an application for
Certification was unsuccessful).
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Batch
Quantity of material regarded as a single unit and having a unique reference.
Beneficial Output
Beneficial Output refers to all the Recycled Output including by-products produced from Recycling
Process that can be used as a direct replacement for virgin polymer or other raw material to
manufacture goods (excluding those intended for energy generation).
Best Practise
Operating to a high standard with respect to the management of the Recycling Process,
environmental performance and beyond the minimum legal requirements set by the country of
operation.
Broker
Any undertaking arranging the use, recovery or disposal of Recycled Outputs, Input Plastic Waste or
waste on behalf of others, including such brokers who do not take physical possession of the
aforementioned material streams.
Certification
Certification under the EuCertPlast certification scheme.
Dealer
Any undertaking that acts in the role of principal to purchase (or charge for the removal of/accept
free of charge) and subsequently sell (or pay for the treatment or disposal of/dispose of free of
charge) Input Plastic Waste, Recycling Outputs or waste, including such dealers who do not take
physical possession of the aforementioned material streams.
Equipment Capacity
The theoretical maximum capacity of the Recycler’s equipment with respect to the weight of Input
Plastic Waste they can accept into the Recycling Process to produce a Recycled Output.
Full Certificate
Certification for Recyclers where Recycling Process has been in operation for more than one year.
Input Volume
The total weight of Input Plastic Waste delivered to the Recycler during a given time period.
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Lot
Definite quantity of some commodity manufactured or produced under conditions that are
presumed uniform.
Minor Discrepancies
A relatively small discrepancy found during the audit which the Recycler has 3 months to rectify.
The guidance notes explain what is considered to be a minor discrepancy, where applicable. Where
a discrepancy is not rectified to the satisfaction of the auditor within 3 months Certification should
be withdrawn.
Nominal Capacity
The running capacity of the Recycler’s equipment with respect to the weight of Input Plastic Waste
they accepted into Recycling Process to produce a Recycled Output. It is the calculated capacity
value based on consumption figures during a determined period of time. It takes into account the
planned production hours, the throughput and the identified availability of the line.
Pre-consumer
Descriptive term covering material diverted from the waste stream during a manufacturing process.
Note 1: This term excludes re-utilized material, such as rework, regrind or scrap that has been
generated in a given process and is capable of being reclaimed within that same process.
Post-consumer
Descriptive term covering material, generated by the end users of products, that has fulfilled its
intended purpose or can no longer be used (including material returned within the distribution
chain. For specific materials such as PVC, sector definitions apply.
Provisional Certification
Certification for Recyclers when Recycling Process has been in operation for less than one year or
that have less than one year’s worth of production or mass flow data. The provisional audits will
request a minimum 3 months of data production. The provisional audits will be valid for 1 year.
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EuCertPlast Audit Scheme 4.0
Recycled Output
Recycled plastic (recyclates) produced by the Recycling Process that can be used as a substitute for
virgin polymer or other raw materials to manufacture products (excluding products for energy
generation).
Recycler
The recycler applying for Certification.
Recycling Process
A process producing a Recycled Output for which Certification is being requested.
Site Capacity
The lower of either the sum of the Equipment Capacity (s) or the Licensed Input Volume.
Storage Bay
A defined storage area where a known number of Batches of Incoming Waste Plastic can be kept
separate and isolated from other Batches of Incoming Waste Plastic and contamination.
Subcontracted Processing
When Input Plastic Waste has an operation carried out on it by a third party, for example, sorting,
removal of contamination, etc, prior to it undergoing the Recycling Process. Subcontracted
Processing is not a Recycling Process in itself.
Subcontracted Recycling
Input Plastic Waste delivered to the Recycler which is toll recycled by a third-party recycler also
certified under the EuCertPlast scheme where the Recycler retains ownership of the recycled output
from the third party recycler (toll recycling).
Yield
Amount of Recycled Output (by percent) that is produced from a given tonnage of Input Waste
Plastic.
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EuCertPlast Audit Scheme 4.0
[Date]
Dear [Recycler],
Thank you for informing us [or it has come to our attention] that your recycling facility based at
[address of Certified recycling site] has changed ownership. The EuCertPlast certification is granted
based on the type of recycling operation and on the associated management systems. As such,
please could you either contact us to discuss any planned changes to the recycling process or sign
the attached form to confirm that the plant will continue to be operated in line with the terms of
the certification. In particular, I would draw your attention to the following which may change your
certification status:
• You believe the response or result of any ‘category 1’ item in the last audit (see the attached
audit results) may have changed.
Changes to the recycling process may not necessarily affect the certification status; however, an
additional audit may be required.
Where no changes have been made (or are planned) to the recycling process at the aforementioned
site then please sign the attached document and return it to the address shown above within 30
days of the receipt of this letter. If you have any questions or wish to discuss this matter then please
do not hesitate to contact me.
Yours sincerely,
[Auditor]
Certificate Number:
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EuCertPlast Audit Scheme 4.0
As the new owners of the aforementioned plastic recycling site, I can confirm that no significant
changes have been made (or will be made prior to the next EuCertPlast audit) to the recycling
process or its management processes. I understand this includes changes to the type of waste
plastics that can be accepted, the capacity (no changes > 50% of the previous certified input
capacity) or to the output of the recycling process. I have reviewed the results of the last EuCertPlast
audit and can confirm that no action has been taken or is planned that is likely to change the results
of Category 1 items.
[Company Name]
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EuCertPlast Audit Scheme 4.0
Summary Sheet 0F
Type of Certification:
Process Input Presentation Nominal Post-consumer Output Post- Pre and post- Level of Washed
material capacity material accepted of consumer consumer traceability material
(t/a) for recycling in recycling recycled recycled (1 to 3)
previous 12 process output (t) output (t)
months (t)
The recycling process and associated management systems of the aforementioned company for the waste
plastic and site shown has been audited and have met the required standards for certification under the
EuCertPlast Scheme for European Plastic Recyclers.
This plant is the last recipient of plastics waste and produces products.
[Address and contact details for Auditor] [Address and contact details for EuCertPlast]
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