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PG Cep Report Final PDF
PG Cep Report Final PDF
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Cooling water: .................................................................................................................... 19
Water treatment plant:...................................................................................................... 20
Auxiliaries: .......................................................................................................................... 20
Economics of Steam Power Station: ...................................................................................... 21
Particulars for calculation of variable cost of energy production: .................................... 23
Generation cost calculation: .................................................................................................. 24
2D Model: .......................................................................................................................... 25
3D Model: .......................................................................................................................... 26
References: ........................................................................................................................ 27
Nuclear Power Station ........................................................................................................... 28
Introduction: ...................................................................................................................... 28
MAIN PARTS OF A NUCLEAR POWER PLANT ..................................................................... 28
CANDU Nuclear Reactor: ................................................................................................. 29
BWRX-300 Reactor............................................................................................................... 30
Control Rods: .................................................................................................................... 32
Fuel handling: ................................................................................................................... 32
Steam Turbine: ................................................................................................................. 33
Economics of Nuclear Power Plant ..................................................................................... 34
References:........................................................................................................................ 35
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Problem Statement:
CLO-01: Analysis of weekly/monthly/yearly load profile generated in 10 different
industries/utility companies/research papers.
CLO-03: Choose two worst scenarios among them and propose more efficient power
generating station design for them. Also justify your proposal via sufficient
references.
Methodology:
First literature review and research has been done on various load profiles and
then 10 have been selected for technical analysis.
The load profiles are then analysed manually by hand calculations. Various
parameters such as maximum demand, average load, total energy/units and
load factor, plant capacity factor and plant utilization factor are calculated.
Then generator sizing is done for the load profiles, assigning a suitable number
and rating of generator sets in accordance with the load variations.
After this, the load profiles are modelled on MATLAB GUI, along with their
technical analysis.
Then 2 worst case Load profiles have been selected and a power generating
station has been designed for them, along with their specifications and 3D
models using the software Blender.
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Formulas and Equations applied:
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝐿𝑜𝑎𝑑
𝐿𝑜𝑎𝑑 𝐹𝑎𝑐𝑡𝑜𝑟 =
𝑀𝑎𝑥𝑖𝑚𝑢𝑚 𝐷𝑒𝑚𝑎𝑛𝑑
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Graphic User Interface
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Load Profile 1
Comments:
This Load profile has very high loads, and is mainly supplying power to a city and the
national grid, so it acts as a baseload, hence large generating sets are chosen for it.
A steam turbine generating station is suitable for this, run by coal, because of such high
power, fuel costs need to be reduced.
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Load Profile 2
Comments:
This Load profile has very high loads, and is mainly supplying power to a city and the
national grid, so it acts as a baseload, hence large generating sets are chosen for it.
It also has a high load factor so nuclear and hydro generation are possible for it.
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Load Profile 3
Comments:
This Load profile has very high loads, and is mainly supplying power to a city and the
national grid, so it acts as a baseload, hence large generating sets are chosen for it.
It has a very good load factor hence Nuclear Power plant is the best option for it and it has
design has been discussed later on in this report.
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Load Profile 4
Comments:
This Load profile has industrial loads, hence small generating sets are chosen for it.
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Load Profile 5
Comments:
Diesel engine generation can be suitable for this as the load is not very high.
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Load Profile 6
Comments:
It is an industrial heating and cooling load curve of a food processing industry unit.
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Load Profile 7
Comments:
Gas engine generation will be suitable for this because of easy and lossless turning on and
off of generator sets
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Load Profile 8
Comments:
Gas engine generation will be suitable for this because of easy and lossless turning on and
off of generator sets
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Load Profile 9
Comments:
This Load profile has variations in its load as it is an industrial processing plant.
Gas engine generation will be suitable for this because of easy and lossless turning on and
off of generator sets
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Load Profile 10
Comments:
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Thermal Power station
Reason:
We have chosen a steam station for this load profile because it requires a very high
base load, and the average load is also very high along with a good load factor.
Hence a steam station to cater such high loads is suitable for a utility.
Reserve:
Rating Quantity
600 MW 1
Type of fuel:
The fuel selected for this plant will be coal because of its ready supply and
economic benefits.
Coal handling
Unloading:
Coal is unloaded on to the unloading area (coal yard) via trucks.
Conveying:
Conveyer belt transports the coal to the coal bunkers(storage area) from which they
are further sent to the pulverizing plant.
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Figure 12: Journey of Coal
Boiler specifications:
Type:
A high pressure water tube boiler is a type of boiler in which water circulates in
tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot
gas which heats water in the steam-generating tubes.
Working:
The heated water then rises into the steam drum. Here, saturated steam is drawn
off the top of the drum. In some services, the steam will re-enter the furnace
through a super-heater to become superheated. Superheated steam is defined as
steam that is heated above the boiling point at a given pressure. Superheated
steam is a dry gas and therefore used to drive turbines, since water droplets can
severely damage turbine blades.
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Major Specifications:
Boiler type Water tube, radiant reheat type
Vertical waterfall furnace boiler
Main steam flow rate 1 770 000 Kg/h
Steam pressure at super heater outlet 25.40 MPa
Steam temperature at super heater outlet 604oC
Fuel Coal
Combustion system Circular firing, A-PM burner
Pulverizing system Unit direct pressurizing system
Type of drafting system Balanced draft
Main steam control method Fuel/feed water ratio, spray
Steam turbine
𝐺𝑒𝑛𝑒𝑟𝑎𝑡𝑜𝑟 𝑜𝑢𝑡𝑝𝑢𝑡
𝑇𝑢𝑟𝑏𝑖𝑛𝑒 𝑜𝑢𝑡𝑝𝑢𝑡 =
𝐺𝑒𝑛𝑒𝑟𝑎𝑡𝑜𝑟 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
A suitable turbine for this rating will be the Siemens SST-6000 series turbine.
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Figure 15: SST-600 Turbine
Turbo-Alternator Dimensions:
𝑆 = 10.4 × 10−3 𝐵𝑎𝐷2 𝐿𝑛
For S= 750MVA and 375 MVA because of 0.8 power factor lagging. MVA= MW/pf
And 𝐿 = 𝜋𝐷
So D, diameter = 400 cm and 200 cm for 750 MVA and 375 MVA respectively
Cooling water:
Natural Draft cooling towers are used because the plant is located near the load
centers, which means far from the coal source point because this process works
without any rotating equipment (i.e., cooling fans), thereby saving on costly power.
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Water treatment plant:
The following feed water specifications are required.
1- Filteration
2- 1st pass RO
3- Electro-dionization
Auxiliaries:
Boiler feed Pumps, induction motors are used.
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Economics of Steam Power Station:
The generation cost of the plant was determined in the present study as per the
following observations and calculations:
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(c) Interest on working
Cost of coal 136.37 Cr
capital Cost of secondary fuel oil 0.89 Cr
Operation and maintenance 11.96 Cr
expenses
Maintenance spares 28.70 Cr
Receivables 261.62 Cr
Total 439.53 Cr
(d) Depreciation
Table 4. Particulars for calculation of depreciation
Opening capital cost 13936.12 Cr
Additions 0
Closing capital cost 13936.12 Cr
Average capital cost 13936.12 Cr
To convert MW into MU
1 MU= 1 MW X 365 days X 24 hours X PLF X Availability Factor X 1000/106
2400 MW= 2400 X 365 X 24 X 80 X 85 X 1000/106
=2978.4 MU
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=2978.4 X 106 Unit
= Rs. 9.84/unit
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15. Rate of energy charges 0.017
from oil (Rs/unit)
16. Rate of energy charges 2.228
from coal (Rs/unit)
17. Total variable charges 6.984
(Rs/unit)
18. Total variable cost (ex- 6.984
bus) (Rs/unit)
(a) Total variable cost = Cost of specific coal consumption + Cost of specific oil
Consumption
= 6.228 + 0,017
= Rs 6.984 / unit
= Rs (9.46 + 6.984)/Unit
= Rs. 15.91/Unit
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2D Model:
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3D Model: The following Power Station was then designed on 3D software.
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References:
http://www.ijsret.org/pdf/122143.pdf
https://assets.new.siemens.com/siemens/assets/public.1560517188.c3192f5e-
0979-4c71-9028-45f1913a80f2.steam-turbine-overview-2019.pdf
https://www.mhi.co.jp/technology/review/pdf/e415/e415264.pdf
https://www.ge.com/content/dam/gepower-
pgdp/global/en_US/documents/product/steam%20turbines/Fact%20Sheet/steam-
turbine-fact-sheet-120715.pdf
https://www.usea.org/sites/default/files/Operating%20ratio%20and%20cost%20of
%20coal%20power%20generation%20-%20ccc272-1.pdf
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Nuclear Power Station
Introduction:
Nuclear power plants are a type of power plant that uses the process of nuclear
fission in order to generate electricity. They do this by using nuclear reactors in
combination with the Rankine cycle, where the heat generated by the reactor
converts water into steam, which spins a turbine and a generator. Nuclear
power provides the world with around 11% of its total electricity, with the largest
producers being the United States and France.
The power plant that is proposed here has a generating capacity of 800MW;
2x300MW and 200MW reactors.
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CANDU Nuclear Reactor:
The reactor is a key component of a power plant, as it contains the fuel and
its nuclear chain reaction, along with all of the nuclear waste products. The reactor
is the heat source for the power plant, just like the boiler is for a coal plant.
Uranium is the dominant nuclear fuel used in nuclear reactors, and its fission
reactions are what produce the heat within a reactor. This heat is
then transferred to the reactor's coolant, which provides heat to other parts of the
nuclear power plant.
For 200 MW, we have chosen Pressurized Heavy Water Reactor or CANDU Reactor.
This was first developed by Canadians. Here heavy water is used as moderator. In
order to get maximum neutron economy, the coolant used is also heavy water.
Hence the name CANDU (Canadian Deuterium Uranium). With this combination and
strict attention to minimizing absorption in core sore structural materials, high burn
up with natural uranium fuel is obtained.
The primary circuit passes through heat exchangers and pumps raising steam from
natural water in the secondary circuit.
Control of the reactor is achieved by varying moderator level. For rapid shut down,
moderator can be dumped through a very large area multiple trap into a tank below
the reactor.
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The main parameters of the reactor are given below:
Fuel material UO2
Can material Zr
Fuel enrichment Natural
Coolant D2O
Pressure (kg/cm2) 95
Inlet/outlet temp °C 250/290
Moderator D2O
Pressure Vessel Zr tubes
Inside dia x ht (m) 0.1m dia
Wall thickness (m) 0.006
Steam Pressure (kg/cm2) 42
Temperature °C 255
Station net thermal efficiency 30%
Figure 19: CANDU specifications
BWRX-300 Reactor
For 300MW, we chose BWRX-300 reactor. It is a ~300 MWe water-cooled, natural
circulation Small Modular Reactor (SMR) with passive safety systems. As the tenth
evolution of the Boiling Water Reactor (BWR), the BWRX-300 represents the
simplest, yet most innovative BWR design since GE began developing nuclear
reactors in 1955.
The fuel used in the reactor is enriched uranium. Water is used as both the
moderator and coolant. The uranium elements are arranged in a particular lattice
form inside a pressure vessel containing water. The heat released by the nuclear
reaction is absorbed by the water and the steam is generated inside the vessel
itself. Feed water enters the reactor tank below to pass through the fuel elements
in the core as coolant and also as moderator. In the boiling water reactor the
cooling system of the pressurized water reactor is eliminated.
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Advantages:
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Control Rods:
Control rods are used in nuclear reactors to control the fission rate of uranium.
Their compositions includes chemical elements such as boron, cadmium, silver,
or indium, that are capable of absorbing many neutrons without themselves
fissioning. These elements have different neutron capture cross sections for
neutrons of various energies. Boiling water reactors (BWR), pressurized water
reactors (PWR), and heavy-water reactors (HWR) operate with thermal neutrons.
Fuel handling:
Spent fuel pools (SFP) are storage pools for spent fuel from nuclear reactors. They
are typically 40 or more feet (12 m) deep, with the bottom 14 feet (4.3 m) equipped
with storage racks designed to hold fuel assemblies removed from reactors. A
reactor's local pool is specially designed for the reactor in which the fuel was used
and is situated at the reactor site. Such pools are used for immediate "cooling" of
the fuel rods, which allows short-lived isotopes to decay and thus reduce
the ionizing radiation emanating from the rods. The water cools the fuel and
provides radiological protection shielding from their radiation.
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Steam Turbine:
We use Mitsubishi Hitachi Steam turbines for nuclear power plants employ an
extremely long last stage blade (LSB), with the high pressure (HP) turbine, low
pressure (LP) turbine and generator arranged along a single rotor, generating up to
1,800 MW.
Output Up to 1,800 MW
Revolutions per minute 1,500 min-1 (50 Hz) / 1,800 min-1 (60
Hz)
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Economics of Nuclear Power Plant
Total $1390
At 45,000 MW/t burn-up this gives 360,000 kWh electrical per kg, hence fuel cost =
0.39 ¢/kWh
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3D Model:
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References:
https://www.world-nuclear.org/information-library/nuclear-fuel-cycle/nuclear-
power-reactors/nuclear-power-reactors.aspx
https://www.mhps.com/products/steamturbines/lineup/nuclear-power/
https://nuclear.gepower.com/build-a-plant/products/nuclear-power-plants-
overview/bwrx-300
https://www.sciencedirect.com/topics/engineering/cost-of-electricity-production
https://energyeducation.ca/encyclopedia/Nuclear_power_plant
https://en.wikipedia.org/wiki/Spent_fuel_pool
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