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By the proper selection of components and compositions, a composite solvent to recover base oil
from used lubricant oil has been formulated. The composite solvent has two single components:
methyl ethyl ketone (MEK) and 2-propanol. The best extraction results were obtained when the
single solvents selected were mixed at a 2-propanol/MEK ratio of 3 g/g. However, this solvent
was still unable to completely remove metals and oxidation products. To solve this problem,
very small quantities of KOH (from 1 to 7 g/(kg of solvent)) were added to the composite solvent
and its effect on both the extraction yields and the quality of the oil recovered was determined.
A KOH concentration of 2 g/(kg of solvent) was found to be the most appropriate. The vacuum
distilled oil pretreated with this solvent (2-propanol/MEK at a weight ratio of 3 g/g with 2 (g of
KOH)/(kg of solvent)) was almost similar to a SN-130 virgin oil and, therefore, suitable for the
formulation of new lubricants.
Table 1. Comparison of Crude Used Oil and Two Differently Treated Used Oils
used oil vacuum-distilled vacuum-distilled
used extracted with oil pretreated with oil without extraction
characteristic oil P-3/MEK-1/KOH-2a P-3/MEK-1/KOH-2a pretreatment
viscosity at 40 °C (ASTM D-445), cSt 93.98 28.76 25.84 33.47
viscosity at 100 °C (ASTM D-445), cSt 13.11 5.02 4.81 5.71
sulphur (ASTMD-4294), % 0.66 0.55 0.53 0.60
phosphorus (FRX), ppm 835 480 456 490
acid numberb, (mg of KOH)/g 3.36 <0.05 <0.05 0.82
metallic content, ppm
Zn 947 155 3 27.5
Pb 850 163 6 16.2
Ca 2000 301 7 242
Fe 35 23 <1 23
a P-3/MEK-1/KOH-2: Mixture of 2-propanol/methyl ethyl ketone (3:1 g/g) with 2 (g of KOH)/(kg of solvent). b The acid number is an
ethyl ketone and MPK ) methyl n-propyl ketone. d Optimum S/O: solvent/oil ratio at which extraction yield stabilizes. e The acid number
is an indirect measure of the concentration of oxidation compounds.
of oxidation compounds.
products and heavy metals has been investigated by sev- of the concentration of oxidation compounds.
eral authors, and important reductions of these impuri-
ties have been reported.21-25 Nevertheless, this treat- 3.2. Mixtures of P-3/MEK-1 with KOH: Yield and
ment may cause problems such as the clogging of lines Quality of the Base Oil. Waste oil extractions were
by soap, sludge, and polymerization products promoted performed at conditions selected for the composite
by unreacted caustic not removed with the sludge.26-27 solvent P-3/MEK-1 (T ) 25 °C, t ) 30 min, S/O ) 7 g/g).
It should also be noticed that this process introduces The percentage of KOH added to the organic solvent
water to the oil; this water should be eliminated before was varied between 1 and 7 (g of KOH)/(kg of solvent).
the extraction with solvents because it may modify the Figures 2 and 3 and Table 4 show the results obtained.
solubility parameters of the base oil components. It can be seen in Figure 2 that extraction yields
To overcome these problems, other authors16 have decrease as the concentration of KOH in the solvent
suggested adding the basic compound directly to the increases. It may be imputed to two different facts. On
organic solvent (single or composite) instead of doing it one hand, it should be considered that the basic com-
to water and then adding the aqueous solution to the pound introduced to neutralize the acid compounds of
oil. In this work, to determine if significative reductions the waste oil may also induce the formation of soap and
in the concentrations of metals and oxidation products polymers by reaction between the base oil components
can be achieved by this treatment, the effect of adding and the base added;26,27 on the other hand, what
KOH directly to the organic solvent on both impurities probably occurs is an increasing destabilization of the
removal and base oil yields will be analyzed. dispersion formed by the base oil and the impurities and
7858 Ind. Eng. Chem. Res., Vol. 44, No. 20, 2005
subsequent precipitation of the unwanted impurities4,7,16 Furthermore, sulfur and phosphorus concentrations,
as the concentration of KOH in the organic solvent is and viscosities at 40 and 100 °C, are similar to those of
increased. Such destabilization occurs because the -OH an SN-130 virgin oil2, which are 22 cSt at 40 °C and
groups of the potassium hydroxide break the hydrogen 4.3 cSt at 100 °C. On the contrary, vacuum-distilled oil
bonds between the polar impurities and the dispersant- without solvent pretreatment (column 5) is still con-
detergent additives of the waste oil, additives that are taminated and may not be used in the formulation of
soluble in both waste oil and organic solvents.2 new lubricants without being submitted to a finishing
To confirm this last hypothesis, the quality of the oil treatment.
extracted was assessed through the measurement of the
concentrations of oxidation products and metallic com- 4. Conclusions
pounds. Relative concentrations of the former are shown
in Table 4. It can be seen that the acid number decreases By using the proper selection of components and
with increasing KOH concentration and that the con- compositions, a composite solvent to recover base oil
centration of oxidation compounds is smaller than that from used lubricant oil has been formulated. The
required for a lubricant oil, i.e., <0.05 mg/g2, when the composite solvent has two single components: a basic
concentration of KOH in the solvent is g2 g/kg. As compound miscible with the base oil (MEK) and a
pointed out earlier, this should be due to both neutral- flocculating compound that improves the segregation
ization and saponification followed by precipitation of and flocculation of the waste oil impurities (2-propanol).
acid compounds. The best extraction results have been obtained when
As regards the metals, Figure 3 shows the metallic the single solvents selected were mixed at a 2-propanol/
content of the base oil extracted with P-3/MEK-1 with MEK ratio ) 3 g/g. Nevertheless, the base oil recovered
different concentrations of KOH. It can be observed that, with this composite solvent still contains metals and
for all metals analyzed, their metallic concentrations in oxidation products that are coextracted together with
the oil decrease with increasing KOH concentration. the base oil. Metal compounds are usually removed in
Since the solubility of a particular metal is directly the vacuum distillation step of the recycling process and
controlled by pH,28 it may be imputed to the fact that do not cause any special trouble. However, oxidation
the metals react with the hydroxide ions to form metal products have a boiling temperature range similar to
hydroxide solids, i.e., the metals remain dissolved in the that of the base oil and do represent a problem since
solvent/oil mixtures until the pH raises to a level where they cannot be separated by distillation.
precipitation occurs. To overcome this problem, very low quantities of
In short, since very low quantities of strong base can strong base (KOH) have been added to the composite
be used to neutralize or remove oxidation products and solvent. It has caused the elimination of the major part
metallic compounds, it may be concluded that this of the oxidation products and metallic compounds.
treatment is extremely effective at removing oxidation Oxidation compounds removal occurs because KOH
components from the waste oil without generating large neutralizes the acid compounds and induces their
quantities of treatment waste which create a disposal saponification and subsequent precipitation. As regards
or posttreatment problem. the metals, in the basic medium resulting after base
addition, metallic impurities precipitate as metal hy-
Finally, two more extractions were performed at the
droxides.
same experimental conditions but using as solvent
2-propanol with 2 (g of KOH)/(kg of solvent) and MEK
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