PARTS MANUAL VR-642B TELESCOPIC MATERIAL HANDLER Effective with S/N 169649, Including S/N 168884 CPN 13226964 April 1, 2002HOW TO USE THIS MANUAL ‘his Pans Manual applies all VRB, ctve with SIN 169649 neadingS Materia Handlers I 168A - Telescopic When the Comm. # is not Known - Use the Word Index: “+ Ingcso Rand's Word Inde wll make his item easy octe, The Word Ie is ound inthe vey back ‘ofthe book. The tems Ist are in alphabetical dr al may he pete several nes depeadig on ie Functional descriptions “+ Lasassme you edt rple the PRIMARY AIR CLEANER FILTER ELEMENT: Use any ofthe fantiooal worn the item dscition wo locate the desired item. Example: The fst isting foe the Primary Ai Cleaner Filler Hlement inthe Word Inder ir leaner rimsy Fite Element The dex stows the component wl be found.on page C33 which ithe Parts Ls page number forth Ai Cleaner Trwallaton ‘ir Ceane Primary Filter Element aa ‘Ai Cleaner Secondary Fier Elect ea Airliner 0 ‘AE Seve Indio ea ‘Alarm, Backip £33 ‘Abert cla ‘Spm, Qui Aah 03 ‘aan, Lod. FOREN EI6 Aviary Hyalcs Chasse Tames iiss ‘Aualay Hydauis Contol Switch Husa Ale, Front Bas ‘Ane Rear B13 ‘+ Theitom sao ised Element, Air Clone Primary iter ‘Primary Filer Element, Ar Cleaner Using the Parts Identification Pages: ‘+The PARTS IDENTIFICATION PAGES cous of the PARTS ILLUSTRATION (oven sunboed pags) andthe PARTS LIST (odd numbered pases) “+The Parts stration stows the ascmbly witht compet ps identi hy Hem Numbers “+ On the Parts Hist, the components re sted in Hem Number orders ound in the ITEM solr, Other infoonation provide by the Parts List in he Comm. Number which wl be equi to order Genine Ingersoll-Rand Replacement Parts, sfuetionaldeseriptan the quay rue o asembe one ‘complet sembly, at any tional mats dimensions ee el ple your prs ode‘+ Forse example: The Primary Fltr Flement I sted under Hem S, Ale Cleaner, The Comm. [amber forthe Primary Filter lement 582092, Quity of When the Comm. # is not known - Use the Table of Contents: ‘+ Turn othe TABLE OF CONTENTS pages in the front ofthis mal. These pages sh the major syst of the machine divided into FUNCTIONAL GROUPS (eat by cpa eter), “+ Find the Functional Group ht test desis the are of he machine you are ines in, Foe ‘sample: Engine 1+ Scethe sample Table of Contents sho to c EnginrTrammision nstalaon “Trae Assembly ‘ir Cleaner Islan, Exhaust lawalaion Raitt Cooler Tnsitaion “Tranemision Cooling Lines talon Er Stat Islan - Opoa List nde the Functional Group of Fagin are SECTIONS (identifi by nambers that describe major ‘epiable coroners ofthat rep Find he iting that refers tothe Air Cleaner Islan “+ Since the Air Cleaner Primary Filter Hlement is what needs 4 be replaced fer tthe tli for the ‘lr Cleaner. The Air Cleaner used on your machines fund in Functlonal Group Ce Secon 3 this rakes op the firs part ofthe pagename. Tur tt ston ofthe pars mal an find the pas isting ‘on page C3. forthe Ai Cleaner (5452848), When the Comm. # is Known - Use the Numerical Index: ‘+ IFoo aeady kno the Comm, Number (prt mune) fr he item requte. NUMERICAL INDEX is provided in the back ofthe mama to ass you. Lookup the Comm, Number desired and te Numerical Index il show te Functional Group, Seton, and Page Number where te tem canbe Found Fo our Prinuy Ai Cleane Fite Element Example: The Camm, Number 5484092 found in tbe "Numerical Index, shows tht component wil be fovndon pge 33... the Parts List page nur forthe Air lear lesan‘TABLE OF CONTENTS VR-6428 Ime ‘TABLE OF CONTENTS ‘ABBREVIATIONS USED iN THiS MANUAL RECOMMENDED SERVICE PARTS. MAIN FRAME, A ‘Sheet Metal instalation Engine Cover Assembly. Ballast installation Ful Tank nstaliation Fuel Tank Assembly Hyrule Tank Instalaton Hycraule Tank Assembly Fuel Lines Instalation Fr intemal Breakdowns See Saction AXLE B Axle Instatation Wheel And Tire Assembly For intemal Breakdowns See Secon ENGINE/TRANSMISSION c Engine Transmission Installation “Throttle Assembly Ae Cleaner instalation Exhaust Instaation FRacatoriOil Coole instalation “Transmission Cooing Lines Installation Ether Start Installation - Optional For Itemal Breakdowns - See Section OPERATOR'S COMPARTMENT D ‘Cab Instaaton Conso Assomtiy ‘Gauge Panel Assembly. Seat Instaaion Manual Case, Pointe Ard Mior Installation Vandal Protection Istaaton - Optional (Cab Accessor Installation - Optional Fr temal Breakdowns See Section PAGE Ai2 A22 Aa2 Aaa As2 Ae2 AT2 nae ca2 G22 Gaz Caz cs2 cs2 e72 ps2 D22 p32 Daz ps2 62 D72‘TABLEOF CONTENTS-Continued VR-6228 ELECTRICAL E Weng HamessInstaation Batieryand Hom instalation Backup Alam Instalation Road Light nstaation -Optional ‘Workight instalation - Optional ‘Siog/Tum Signal Light Assembly: Optional ‘Beacon Light instalaton - Optional BOOM AND CARRIAGE F ‘Boom Inston ‘Boom Assembly ‘CroweiCylndor Assomty Cuter Boom Section Assembly Intermediate Boom Sacton Assembly Inner Boom Section Assembly ‘Crowd Cylndor Chain Sheave Assorty Intermediate Boom Chain Sheave Assembly. uickttach Gariage installation ‘Quickattach Apron Assembly ‘Side TitGariag instalation - Optional ‘True Boom incsllaton Options Loge Bucket nsalaton- Optional Block Type Forks Instalaton. Tapered Fons instalation ‘Swing Cariage Installation Optional ‘Shing Cariage Assembly - Optional For Internal Breakdowns - See Section | DECALS 6 Decal instalation (Cab Decal instalation soyatck Daca Installation - Ou Control Joystick ‘Joystex Decal Installaion - Single Contot Joys HyoRAULICS 4 Hiyskaule Pump, Filer And Tank Adapters instalation Hydraulic Purp Assembly yaraul iter Assembly Hysraule ump And FiterHosing instalation PAGE 12 E22 E52 42 E52 E62 E72 Faz Fae Faz Faz Foz Fez Fr2 Faz Foz F102 Fiz Fisz Fa Fis2 Fi62 Fara oie G22 Gaz Gaz Haz 22 H32 HAD‘TABLE OFCONTENTS-Continued VR-6028 me HYDRAULICS (Continued) ‘Steering And Brake instalation ‘Steering Oral Assembly Sieoring Priory Valve Assombiy rake Vale Assembly ‘Sloering Selector Vaive Assembiy ‘tearing And Brake Hosing Assembly (Crowd ASL Vale Instalaion (Crowd And Lit Valve Asser Crowd AndLitHosing Assombly Frama LavelFork Tit installation Frame LevelFork Tit Hosing Assembly Hysraule Bracket instalation. Hysraute Test Pons - Optional ‘Single Function Auniiary Hyeraulic instalation soystck instalation - Dual Controt ‘Crowe Lit Joystick Assembly - Dual Contol ‘Main MarifolaAssemby- Dual Control soystck Hosing Assombiy - Dual Gntrol Drain Manifold Assembly -Dual Control Joyatiok instalation - Single Control ‘Crowe Lif Joystick Assembly - Single Conta ‘Main Manifold Assombiy- Single Control Joystick Hosing Assombiy- Single Contot Drain Manfola Assemely Single Contol Stablizer Hycraules instalation ‘Siabilzer Elec! Assembly Stabiizer Assembly Fr ntemal reakdowns See Section | ' INTERNAL BREAKDOWNS Front Axle (56251697), Rear Ala(se251645), ‘OpenCab Assembiy (55290576) EnelosedCab Assembly (59290652) StandardSeat (59156683) ‘Suspension Seat (53156901) 48 Side Tit Quick-Atach Cariage wiOriice (5189687) 60" SideTit uick-Atach Cariage wOrfice (69189695) Brake Valve (59113480) ‘StabiizrCylndor(53196867) MAINTENANCE INTERVAL KITS. M Maintanance interval kis 250 1000 Hour PAGE le. ie 132 ta 152 le ie ia. tea u02 maz M22Manuals Wiordndex x Numericindox TABLEOFCONTENTS-Continued VR-628 PUBLICATIONS & TRAINING Pa WORD INDEX waz NUMERIC INDEX x2STANDARD ABBREVIATIONS a aac Assy BHC. cuva oy Dia ef Fics: PNA Fors FP Ge HHS HM. HSBHCS: ‘D mk Nat Asp NSS NSVA 0D Pst GA AtematingCurrent As Required ‘Authoized Rebuilt Component Assembly Button Head Cap Screw Cubic Yara Gyiinder Dioct Curront Diameter Etiecive Flat Head Cap Screw Forward-Neutral-Reverse Falling Object Protection System Fork Positioning Grade Hex Head Cap Scrow Hex Head Machine Screw Hex Socket Butlon Head Cap Scrow Inside Diamator et Hand Metre Maintenance Interval Kit Not Sold Separately Non Serceable Assembly Outsise ameter Positive Pounds per Square inch (uiok-atach Ret AH HSS OPS: PM SAE Sec SF SHES Suv SN SPST st Sta st Sw Tach Temp Ths Thi Typ uN UNF Univ var vem Wot ‘wo Reference Fight Hang Found Head SefTapping Serew ol-Over Protection System evolutions Per Minut ‘Society of Automotive Engineers Section Slot Fistor Head Socket Head Cap Serew ‘Slow Moving Vehicle Savi Number Singe PoleSingle Throw Sel-Tapping Standars Straight Swivel Tachometer Temperature Thvead Thiek Typical Untied Coaroe Uniied Fine Universal Variable volt Vibrations Per Minute Weight win Wit WeatherprootRECOMMENDED SERVICE PARTS 6428 Current rodon nies are for ane unit having the operating hours sted below to 1,000 operating hours Assembly DDescinton oy coy Engine/Teansmission NaintenanceInerval Kt 250 Ht.» 1 s6154s Ar Cleaner Prary Filter Element 4 setp40g2 ‘ir Cleaner Safety Filler Elements 4 seaga2sa FanBelt 156857506 Engine/Transmission - General RedlstorCap 1 serzoi71 ‘Watetotie Cap 1 set5t807 ain Frame -Gener Engine Cover Pull Handa 1 setg77ee Fosi Cap 1 Sotazias Hycraule Cap 1 sete2sio Operator's Compartment Spinner Kn | 1 seraaiat “Tranemiasion Shiter 4 sorrasae “Shier Clamp 1 sezorass Electrical Toniton Swen 1 sorzeode “lgntion Key 1 sest726t se at Ye ep wt ek a A ied he ne teRECOMMENDED SERVICE PARTS Jvr.6426 Curent Production ‘Quantiis ae forone unit having the operating hour listed below 1,000 103,000 operating hours ‘Assembly Desciion oy PN EnginesTeansmission Maintenance Interval Ki 1,000 Hr. 1 ss061560 Starter 1 st617014 ‘Mterator 1 Spi064a5 Upper FaatocHose 1 sortsora “Camp | 3 ssaneea3 Lower Rasator Hose 1 sprisoe “Camp | 1 ssoaee66 Witerbete 1 s6r08 Throtie Lover 1 sett5725, Battery Cable - Postve 1 spr7a6se Battery Cable Negative 113159553, Engine/Transmission ~ General Fuel Lavel Sender 1 so12ese8 “Transmission Temparature Sender 1 Ss6n0554 Engine Oi Pressuro Sonder 1 5867@000 Engine Goolant Temperature Sender 1 sp616s22 Engine OF Prossure Switch 1 seizasra Ether Stan Thermo Swich 1 seasea7e Ether Start Cola Stan Swen 1 Sertai65, ‘Operator's Compartinent- General Parking Brake Switch 1 sornatoe: Stooring Mode Switch 1 seraii6 Hour 1 sp1es0o! ‘Transmission Temporature Gauge 1 se1ra76t Votmeter 1 soou2o7 O1Pressure Gauge 1 ss0H6s04 Fuel Level Gauge 1 ss016020 Water Temporatie Gauge 1 spicesRECOMMENDED SERVICE PARTS F.6420 Gunent Production lanties are for one unit having the operating hours sted below 1,000 to 3,000 operating hours - Continued ‘Assembly Descriaton Qy cen Boome ‘Crowd Oyinder Assembly: ‘WoarPad 2 ya1se700 ‘Outer Boom Section ‘Wear Pad, 2 r91s0709 Wear Pac 2 so1se781 Waar Pad. 3 sere7196 Intermediate Boom Section ‘WearPad 6 19160709 WearPad 2 ss2ae30 ‘Waar Pad 6 soreri96 Inner Boom Secon: ‘Waar Pad, 4 $91s0709 WearPas 2 so1e196 Electrica! Hom 1 astrtaee Backup Alam 1 soizs0ae Wrlam 1 seas7e49 ‘Weorlght Switch 1 sottatae “Turn Signal Light Assambly > saisaio6 “Turn Signal Light Sitch 1 sovaoiae Brake Light Such 158157700 “Tum Signal Flasher 1 sageiee2RECOMMENDED SERVICE PARTS Jvr.6426 Curent Production ‘Quanttis ae for one unithavng the operating hour listed below 1,000 to 3,000 operati 1g hours - Continued ‘Assembly Descroton Qy PN Hydrauiles On Pressure Switch 1 snostsa7 ‘atta Hydraulics Control Switch + sortaRECOMMENDED SERVICE PARTS 6428 Current rodon ‘ar for one unit having the operating hours listed below 3,000 operating hours plus ‘Assembly escriaion ay cen Engine/Transmission - General Mutter 1 seeaaees Mutor Clamp 3 serreote Exhaust Pipe 1 szeteas Exnaust Pipe Ubot lamp 3 sera7ast TalPipe 1 ratessi2 Main Frame General Brake Valve 1 serrae0 Repairkit 1 se154617 Booms eerng 2 ‘Spherical Bearing 2 (Crowe Cynder Assombiy: Chain sheave 1 Bushing 1 Cuter Boom Seton: ‘Beang 2 ‘Spherical Bearing : Intermelte Boom Section Hove Sheeve 1 ss1500%9 Chain Save Assembly 1 ssea7ei2 {nner Boom Section ‘Spherical Bearing 1 seos1674 se at Ye ep wt ek a A ied he ne teSHEET METAL INSTALLATIONSHEET METAL INSTALLATION ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 19296070 19188324, 54496328 54601299 58789242 50829654 59115469 59116715 59136226 59180281, 59182485 159267989 19168178 13166186 59212746 159270330 159270363 59270496 NSVA 195922423 195929926 96701479 96702816 96704564 96704598 96741046 96741038 59197703 Main Frame Slide Bar Draw Latch Reinforced Rubber Washer Trim Trim Front Plate: Battery Cover Plate, Wingscrew Wear Pad Trim Rear Deck Plate Right Rear Plate Cover Left Rear Plate Cover Grommet Latch Keeper Backing Plate Latch Pad Plate: Fiberglass Rear Cover Engine Cover Assembly Washer Cotter Pin HHCS HHCS HHCS Locknut Flatwasher Flatwasher Fender M10x25 See Section - A.2 34 118 x 1.25 M10 x 16 Max 16 M6-1.0 x20 Me Mio Me \VR-6128 EFFECTIVE WITH (SEE COVER) atsENGINE COVER ASSEMBLY \VR6428 EFFECTIVE WITH (SEE COVER)ENGINE COVER ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59270488) Fiberglass Engine Cover 1 2. | 96728712| Hex Socket Head Screw 4 | Mex25 3. | 5918799 | Plastic Pull Handle 2 4 | 59270322 | Grab Handle Backing Plate 2 5 | 96704416 | Locknut 4 | Me-1.25 6 | 59116277 | Roller Slide Cover 8 7 | 96741046 | Flatwasher 8 | M10 8 | 96728357 | Socket Shoulder Bolt 8 | Ma x30 \VR6428 EFFECTIVE WITH (SEE COVER) A23BALLAST INSTALLATION as2 \VR.6428 EFFECTIVE WITH (SEE COVER)BALLAST INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 13157899) Counterweight Box 1 2 | 96738646 | Hardened Flatwasher 4 | Mea 3 | 96720008 | HHCS 4 | Mz43.0%65 \VR-6128 EFFECTIVE WITH (SEE COVER) AasFUEL TANK INSTALLATION \VR6428 EFFECTIVE WITH (SEE COVER)FUEL TANK INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | NSVA | Fuel Tank Assembly 1 | See Section -A.S 2 | 95022258 | Flatwasher 2 | 12 4 | 59181479 | Tank Mounting Bracket Assembly 2 6 | 96712037 | Flatwasher 6 7 | 96703111] HHCS 6 | Mi2x35 \VR6428 EFFECTIVE WITH (SEE COVER) AaaFUEL TANK ASSEMBLY ‘ a As2 \VR6428 EFFECTIVE WITH (SEE COVER)FUEL TANK ASSEMBLY Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 59181685 59129528 59182428 59144428 195972295 195992580 Fuel Tank Fuel Level Sender Fuol Filler/Breather Cap Magnatic Plug BHCS BHCS 10-2 UNF x05 #10-92 UNF x 1.0 \VR6428 EFFECTIVE WITH (SEE COVER) AssHYDRAULIC TANK INSTALLATION \VR6428 EFFECTIVE WITH (SEE COVER)HYDRAULIC TANK INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | NSVA | Hydraulic Tank Assembly 1 | See Section -A.7 7 | 96703111 | HHCS 1 | Mi2x35 8 | 95022258 | Flatwasher 1/42 9 | 96712237 | Flatwasher 1 \VR6428 EFFECTIVE WITH (SEE COVER) AgsHYDRAULIC TANK ASSEMBLY ara \VR6428 EFFECTIVE WITH (SEE COVER)HYDRAULIC TANK ASSEMBLY Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 13186716 59180307 59182410 158849829 59144428 195972295 Hydraulic Tank Hydraulic Tank Strainer Hydraulic Tank Filler/Breather Cap Sight Gauge Magnetic Plug BHCS #10-92UNF x 0.5 \VR6428 EFFECTIVE WITH (SEE COVER) AraFUEL LINES INSTALLATION Hee FIELD | ra. 9 ao “a Z \VR6428 EFFECTIVE WITH (SEE COVER)FUEL LINES INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 2 | 59363259] Hose Clamp 2 5 | 59138925] Hose Assembly 1| 340" 6 | 59138933] Hose Assembly 1| 370" 7 | 98356a53| Adapter 2 \VR6428 EFFECTIVE WITH (SEE COVER) AgsAXLE INSTALLATION B12 \VR-6428 EFFECTIVE WITH (SEE COVER)AXLE INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59251637| Front Axle 1 | See Breakdown -1.1 2 | 59251645 | Rear Axle 1 | See Breakdown -1.2 3 | 54478219 | Front Drive Shatt Assembly 1 - | 59144337] Cross and Bearing 2 4 | 54479878 | Rear Drive Shaft Assembly 1 - | 59144397] Cross and Bearing 2 6 | 96705678 | HHCS 8 | M20-2.5% 190 7 | 96703665 | Hex Nut 8 | M2025 8 | 59212118 | Front Tit Pad 1 9 | 96705090] HHCS 3 | 14x40 10 | 59272450 | Pivot Pin 2 11 | 50268127 | Bearing 2 12 | 59455154 | Anchor 2 13 | 96701560 | Hardened Flatwasher 16| M20 14 | 96738604 | Hardened Flatwasher 3|Mia 15 | 95201847 | Grease Fitting 2 16 | 95920815 | HHCS 16| 918-24 x 1.75 17 | 95992608 | Extemal Retaining Ring 2 22 | 96702811 | HHCS 2 | mi2x30 23 | 13224969| Frame Level Cylinder 1 25 | 96738596 | Hardened Flatwasher 2| m2 \VR-6128 EFFECTIVE WITH (SEE COVER)WHEEL AND TIRE ASSEMBLY \VR6428 EFFECTIVE WITH (SEE COVER) 322WHEEL AND TIRE ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1. | 50175083 Whee! and Tire Assembly 4 | Road Grader + | 59182097] -Rim 1 | 240x9 - | 59188345] Tire 1 | 19:24, 12 Ply - | 59824447 | Air Valve 1 - | 59175109] Foam Wheel and Tire Assembly (Optional) | 4 | Foam Road Grader - | 59175083] Wheel and Tire Assembly 1 | Road Grader - | 54503016] Foam Filed Tire 1 - | 59181222 | Wheel and Tire Assembly (Optional) 4 | Road Grader ~ | sote1172| -Rim 1 | 240x9 - | sores6s6| Tire 1 | 14-24 12 Ply - | 89824447| -Air Valve 1 - | 18185734] Foam Wheel and Tire Assembly (Optional) | 4 | Foam Road Grader - | 59181222| Wheel and Tire Assembly 1 | Road Grader ~ | 54503016 | -Foam Filled Tire 1 + | 59178141 | Wheel and Tire Assembly (Optional) 4 | Yokohama = | 59182097] -Rim 1 | 240x9 - | s9tseas6| Tire 1 | 19:24, 16 Ply + | 59524447 | -Air Valve 1 + | s9ta9g35 | Foam wheel and Tire Assembly (Optional) | 4 | Foam Yokohama - | 59175141] Wheel and Tire Assembly 1 | Yokohama - | 54503016] -Foam Filled Tire 1 - | 54502620 | Wheel and Tire Assembly (Optional) 4|isw - | 59229500] -Rim 1 | 335x10 - | 54502612] Tire 1 | 19:98.5, 12 Ply = | 54502638 | Foam Wheel and Tire Assembly (Optional) | 4 | LSW wiFoam - | 54502620] Wheel and Tire Assembly (Optional) 4| usw ~ | 54503016 | -Foam Filled Tire 1 + | 59291112] Wheel and Tire Assembly (Optional) 4 | Ty Cushion ~ | sozasie7| Tire 1 | 12-24 Solid Tire - | 19282697 | Wheel and Tire Assembly (Optional) 4|isw ~ | 19282713] -Rim 1 | 935x125 ~ | 19282721] “Tire 1 | 14.9935, 12 Py ~ | s9s24a47 | -Air Valve 1 - | 19282705 | Foam Wheel and Tire Assembly (Optional) | 4 | LSW w/Foam - | 13252697 | -Wheel and Tire Assembly 1 | usw - | 54503016 | -Foam Filled Tire 1 2 | 59163758 | Wheel Nut 40 | 22-1.5mm \VR6428 EFFECTIVE WITH (SEE COVER) B23ENGINE/TRANSMISSION INSTALLATION - SHEET 1 OF 2 42 \VR6428 EFFECTIVE WITH (SEE COVER)ENGINE/TRANSMISSION INSTALLATION - SHEET 1 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 96714910] HHCS 8 | M12-1.75 x60 2 | 96714688 | HHCS 4 | MB-1.25%70 3 | 96741038 | Flatwasher 4 | me 4 | 59023747 | Sucker Fan 1 | 19.0" 5 | 95020096 | HHCS. 1 | 314-103.75 6 | 59235192 | Engine Assembly 1 - | 59728170] Engine Oil Filter 1 | See Sections-M.1 &M2 - | 58827932] Inline Fuel Fiter 1 | See Sections-M.1 &M2 - | 5947570| -FuevWater Separator Filer 1 | See Sections-M.1 &M2 - | 59106435 | -Alternator 1 - | 54617014] -StartingMotor 1 - | 58887506 -Fan Belt 1 7 | 96920815 | HHCS 8 | 318-24 x 1.75 8 | 54615711 | Transmission 1 9 | 95972451 | HHCS. 2 | 789x475 10 | 59539569 | Hardened Washer 8 13 | 96702410 HHCS 11| M10 x95 14 | 96741046 | Flatwasher 11| M10 15 | 9101451 | Transmission Mounting Bushing 2 16 | 13161648 | Spacer Bott 4 17 | 19161856 | Transmission Mounting Bracket 2 1 | 59327908 | Hex Nut 2| 789 19 | 59115220 | Snubbing Washer 2 20 | 59327800| Hex Nut 1 | 914-10 21 | 59413757| Shock Mount 1 22 | 13188361 | Engine Mounting Plate 1 23 | 59176503| Engine Spacer 2 24 | 95922290 Fiatwasher 2 | 718 25 | sasaa213| Washer 2 27 | 59302554 | Transmission Temperature Sender 1 28 | 58878000 Oil Pressure Sender 1 30 | 59816322 Engine Coolant Temperature Sender 1 32 | NSVA | Throttle Assembly 1 | See Section - C.2 34 | 58962226 Elbow, Male 1 35 | 96702659 | HHCS 1 | Ma-1.25 x25 87 | 59119828 | Ground Strap 1 38 | 96705132 | Hex Nut 1 | M5-0.08 39 | 96704812 | Hex Nut 1 40 | 96701370] Nut 1 | Ma-t.25 41 | 95038030] Bushing 1 (Continued on next page) \VR6428 EFFECTIVE WITH (SEE COVER) casENGINE/TRANSMISSION INSTALLATION - SHEET 1 OF 2 (CONTINUED) \VR6428 EFFECTIVE WITH (SEE COVER)ENGINE/TRANSMISSION INSTALLATION - SHEET 1 OF 2 (CONTINUED) Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 42 | 59124578 | Engine Oil Pressure Switch 1 49 | 59291179| Engine Mount Battle 1 50 | 50264860] Washer 2 51 | 96702402| HHCS 2 | Me-1.25 x50 52 | 96704606| Locknut 2| Me \VR6428 EFFECTIVE WITH (SEE COVER) casENGINE/TRANSMISSION INSTALLATION - SHEET 2 OF 2 \VR6428 EFFECTIVE WITH (SEE COVER)ENGINE/TRANSMISSION INSTALLATION - SHEET 2 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 43 | 95373073] Wire Tie Al 44 | 95301867 | Clamp 1 \VR6428 EFFECTIVE WITH (SEE COVER) carTHROTTLE ASSEMBLY \VR6428 EFFECTIVE WITH (SEE COVER)THROTTLE ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 50118717] Throttle Cable Bracket 1 2. | 59115725 Throttle Lever 1 3 | 59484548 | Lockbolt 2 | 318-16x0.75 4 | 96705058 | Lockserew 2 | Me-t x 12mm 6 | 95860052 | Screw 1 7 | 95043346 | Nylon Nut 1 | woz \VR6428 EFFECTIVE WITH (SEE COVER) casAIR CLEANER INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59896118] Elbow 1 2. | 54680087 | T-bolt Spring Clamp 3 | 3.50 3 | 59115386 | Air Cleaner Pipe 1 4 | 59456889 | Reducer Hump 1 5 | 54524418 | Air Cleaner 1 | 9.0" + | 544a4092| Air Cleaner Primary Fiter Element 1 - | saga2s0| -Air Cleaner Secondary Fier Element | 1 7 | 50266907 | Air Filter Service Indicator 1 8 | 96712159 | Hex Filister Head Screw 4 | MB-1.25 x25 9 | 54524434 | Air Fiter Bracket 2 10 | 59270587 | Air Filter Mounting Bracket 1 12 | 54680103 | T-bolt Spring Clamp 1/40 13 | 59311670] Elbow, 90° 1 14 | 59311621 | Connector 1 15 | 59312801 | Tube 1 \vR.6428 EFFECTIVE WITH (SEE COVER) cssEXHAUST INSTALLATION \VR.6428 EFFECTIVE WITH (SEE COVER)EXHAUST INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 5¢933623) Mutter 1 2 | 19224803 | Exhaust Pipe 1 5 | 19195920 | Pipe/Muttler Support 1 6 | 59137851 | Flattened U-Bolt Clamp 1 | 3.00 7 | 59179218) Exhaust Clamp 3 | 3.00 9 | 59731380| Washer 3 10 | 96702287 | HHCS 3 | 10x25 11 | 19179775 | Muffler Mounting Plato 1 12 | 95922225 | Flatwasher 2 | si16x0.083, 13 | 95919221 | HHCS 2 | 18-16% 1.0 14 | 19195912 | Tail Pipe 1 1 | 19224951 | Fuel Side Battle 1 16 | 96701545 | Hardened Flatwasher 2 | Miz 17 | 96701495 | HHCS 2 | Mi2x25 \vR.6428 EFFECTIVE WITH (SEE COVER) casRADIATORIOIL COOLER INSTALLATION - SHEET 1 OF 2 cs2 \VR.6428 EFFECTIVE WITH (SEE COVER)RADIATORIOIL COOLER INSTALLATION - SHEET 10F2 Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 1 12 13 14 18 16 7 18 w 20 21 22 24 25 26 27 29 30 3t 82 82 33, 35 36 38 96738596 96704281 195250692 59197182 59115105 9129171, 195922324 195286266 59119274 s9001842 96701966 59137570 59456194, 96704218 59291120 59119282 59270520 59115584 yr T8456 195301867 59197216 50274299 195302683 159565028 59331934 95671285 59922971 59922097 59138941 58785957 59318204 59363259 59295113 96741046 196702279 54467329 59154807 Hardened Flatwasher Hex Nut Drain Radiator il Cooler Radiator Cap Flatwasher Hose Clamp Upper Radiator Hose il Cooler Mounting Bracket HHCS Fan Guard Sorew Lockbott ‘Shroud Assembly Lower Radiator Hose Airdam Seal (iI Gooler Tube Assembly Clamp Hose Assembly Hose Clamp Hose Clamp Washer Adapter Hose Clamp. Fitting ‘Adapter, 90° Hose Assembly Hose Assembly Hose Assembly Hose Clamp. Radiator Mounting Angle Flatwasher HHS Waterbottle -Waterbottle Cap w/Tether M12, M12, 4/4 NPT 4 M12 x45 Max 16 20.0" 30.0" 190" 20.0" Mio M10 x20 \vR.6428 EFFECTIVE WITH (SEE COVER) cssRADIATORIOIL COOLER INSTALLATION - SHEET 2 OF 2 cosa \VR.6428 EFFECTIVE WITH (SEE COVER)RADIATORIOIL COOLER INSTALLATION - SHEET 2 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 21 | 59137216| Hose Assembly 2 | 200° 34 | 59295113| Radiator Mounting Angle 2 37 | 59276717| Waterbotie Bracket 1 38 | 54467329| Waterbotte 1 ~ | 59184807 | -Waterbottle Cap w/Tether 1 40 | 59103598 Clamp 1 41 | 96704606 | Locknut 6 | Me 42 | 50274299| Hose Clamp 1 43 | 96702659| HHCS 6 | Ma-1.25 x25 44 | 96741038 | Flatwasher 12| MB \vR.6428 EFFECTIVE WITH (SEE COVER) cssTRANSMISSION COOLING LINES INSTALLATION ‘TRANSMISSION ‘OU COOLER, Ol cooLeR TUBE. ) quago IsTAULATION TRANSMISSION ce2 \VR.6428 EFFECTIVE WITH (SEE COVER)TRANSMISSION COOLING LINES INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1. | 59136531 | Hose Assembly 1 | 55.0" 2 | 59922583 | Adapter, Straight 1 3 | 59136499 | Hose Assembly 1 | 110.0" 4 | 59922591 | Adapter 1 \vR.6428 EFFECTIVE WITH (SEE COVER) cesETHER START INSTALLATION - OPTIONAL "| e om \ amiess EP He a ® a cr2 \VR.6428 EFFECTIVE WITH (SEE COVER)ETHER START INSTALLATION - OPTIONAL Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 13 4 15 16 7 18 19 20 ai 23 59398925 96704218 59866970 59352476 59114165 58754433 59352542 59149039 59197364 58753104 59854828 59854877 58753112 58797499 59187471, Starting Kit Lockbott Ether Cylinder Thermo Switch Cold Start (Ether) Switch Ring Terminal ‘Atomizer Ether Harness Ether/Thermo Harness Waterproof Connector Male Pin Cable Seal Waterproof Connector Waterproof Terminal ‘Nylon Tube Max16 118 x84 \vR.6428 EFFECTIVE WITH (SEE COVER) 73CAB INSTALLATION \VR.6428 EFFECTIVE WITH (SEE COVER)CAB INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59290676] Open Cab Assembly 1 | See Breakdown -13 = | 59200692 | Enclosed Cab Assembly (Optional) 1 | See Breakdown -14 2 | 54441506 | Washer 4 3 | 95920495 | HHCS 4 | 1147125 13 | 59137828 | Boom Stop Tube 1 14 | 59135145 | Quick Release Pin 1 15 | 59136226 | Wingscrew 2 | 10x25 16 | 96702816 | HHCS 4 | Max16 18 | 96741038 | Flatwasher 4 | Me 19 | 59436741 | Cable 1 20 | 59496758| Ferrule 2 \vR.6428 EFFECTIVE WITH (SEE COVER) pasCONSOLE ASSEMBLY \VR.6428 EFFECTIVE WITH (SEE COVER)CONSOLE ASSEMBLY Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, "1 12 13 14 15 21 22 23 24 25 26 19219670 NSVA 59197315 158895398 19224902 59114108 59114116 59126946 58917261 58924333 59148684 196702873 59148569 59397489 158892902 96703756 59158931, 96728696 96705165 19168109, 96721121, Console Gauge Panel Assembly Control Plate Blank Plug Console Hamess Parking Brake Switch Steering Mode Switch Ignition Switch -Ignition Key ‘Switch Nut BHCS ‘Nylon Nut HHCS Clamp Ignition Switch Cover Hex Nut Spacer sHCS Flatwasner Decal Plate Washer See Section -D.3 M5-0.8x 12 \vR.6428 EFFECTIVE WITH (SEE COVER) p23GAUGE PANEL ASSEMBLY \VR.6428 EFFECTIVE WITH (SEE COVER) ps2GAUGE PANEL ASSEMBLY ‘COM NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 59264911 | Control Panel Plate 59165001 | Hourmeter 59113761| Transmission Temperature Gauge 59046920| Fuel Level Gauge 59044297 | Voltmeter 59046904 | Oil Pressure Gauge 59192324 Water Temperature Gauge 58835398 | Blank 59148692| BHCS 89197448] Locknut 89058156] Dome Plug M3-0.5x 12mm M305 \VR-6128 EFFECTIVE WITH (SEE COVER) basSEAT INSTALLATION a2 \VR.6428 EFFECTIVE WITH (SEE COVER)SEAT INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59156893 | Standard Seat 1 | See Breakdown -L5 = | 59186901 | Suspension Seat 1 | See Breakdown -16 2 | 59464610 | Locknut 4 \VR-6128 EFFECTIVE WITH (SEE COVER) DasMANUAL CASE, POINTER AND MIRROR INSTALLATION \VR.6428 EFFECTIVE WITH (SEE COVER)MANUAL CASE, POINTER AND MIRROR INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 3 | 59186874] Manual Case 1 ~ | s91a5074| -Decal: Operators Manual 1 - | 96717525] -Lockscrew 3 | Mé-1 x tomm 4 | 59116558 | Pointer 1 5 | 96705587 | HHCS 1 | Ma x30 6 | 96702840 | Hex Nut 1 | Me-t.25 7 | 96738570 | Hardened Flatwasher 10| MB 8 | 59450734 | Mirtor 1 9 | 95922804 | Hex Nut 1 | 98-16 10 | 95931440 | Lockwasher 1/98 11 | 95922973 | Flatwasher 1 | 38 12 | 59813279 | Button Plug 1 13 | 59325696 | Hole Plug 2 14 | 59181024 | Boom Side Cover Plate 2 15 | 59187518 | Decal: Angle 1 16 | 96705041 | Capscrew 7 | Me-1.25 x12 17 | 59212571 | Tape i) \VR-6128 EFFECTIVE WITH (SEE COVER) Ds3VANDAL PROTECTION INSTALLATION - OPTIONAL \VR.6428 EFFECTIVE WITH (SEE COVER)VANDAL PROTECTION INSTALLATION - OPTIONAL Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 4 | 59188857 | Vandal Cover 1 5 | 96703756 | Hex Nut 4 | 40.07 6 | 59158931 | Spacer 4 7 | 96728696] SHCS 4 | M4-0.7 «25mm, 8 | 96741059 | Flatwasher 2 | M6 9. | 59134577 | Nylon Washer 2 10 | 59158865 | Mounting Bracket 1 11 | 96704176 | Locknut 2 | M6 12 | 96704531 | Lockbolt 2 | M6 x 16mm, 13 | 59158956 | U-bolt 1 | 114-20 x 9/4 x 1.75, 14 | 96705165 | Flatwasher 10| m4 1 | 13168596 | Vandal Storage Tab Plate 1 \VR-6128 EFFECTIVE WITH (SEE COVER) DesCAB ACCESSORY INSTALLATION - OPTIONAL FuseaLock FUSEINSTALLATION DETAL FUSE ENTRY END p72 \VR.6428 EFFECTIVE WITH (SEE COVER)CAB ACCESSORY INSTALLATION - OPTIONAL Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59196436 | Blower Fan Switch 1 2 | 59483339 | Fuse 2 | 15 Amp. 3 | 59925712| Fuse 3 | 10 Amp \VR-6128 EFFECTIVE WITH (SEE COVER) p73WIRING HARNESS INSTALLATION - SHEET 1 OF 2 Ws Ss = a a5 sratter— qygofee yews: E12 \VR.6428 EFFECTIVE WITH (SEE COVER)WIRING HARNESS INSTALLATION - SHEET 1 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | se199182| Chassis Wiring Harness 1 2 | 95920492 | HHCS. 1 | 56-18% 1.975 3 | 96701370] Nut 1 | Ma-t.25 4 | 96741020 | Flatwasher 1| MB 5 | 96705132 | Hex Nut 3 | Ms-0.08 6 | 95991366 | Lockwasher 2| #10 7 | 96704812 | Hex Nut 1 8 | 96714399 | Flatwasher 1 | M10 12 | 59583468 | Insert Clamp 6 13 | 59583450 | Cover Plate 3 16 | 59174656 | Positive Battery Cable 1 17 | 19159553 | Negative Battery Cable 1 24 | 96373973| Wire Tie Al 27 | 59365130 Nut 2 30 | 96702287| HHCS 1 | M10x25 31 | 96702659 HHCS 2 | Ma-1.25 x25 \VR-6128 EFFECTIVE WITH (SEE COVER)WIRING HARNESS INSTALLATION - SHEET 2 OF 2 D ono, Sap FRAME yieW "x" earieRy e144 \VR.6428 EFFECTIVE WITH (SEE COVER)WIRING HARNESS INSTALLATION - SHEET 2 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 50199182] Chassis Wiring Harness 1 2 | 95920802 | HHCS 1 | 516-18x 1.975 8 | 96714399 | Flatwasher 1 | M10 10 | 96702279 HHCS 1 | M10x20 12 | 59583488 | Insert Clamp 6 1 | 59583450 | Cover Plate 3 14 | 96702824 HHCS 2.| Max20 16 | 59174656 | Positive Battery Cable 1 17 | 13159553 | Negative Battery Cable 1 27 | 59365130] Nut 2 28 | 96741038| Fiatwasher 2| Me 29 | 59465641| Clamp 2 31 | 96702659] HHCS 2 | MB-1.25 x25 \VR-6128 EFFECTIVE WITH (SEE COVER)BATTERY AND HORN INSTALLATION Fs BATTERY COMPARTHENT VIEW ROTATED 180 DEGREES 22 \VR.6428 EFFECTIVE WITH (SEE COVER)BATTERY AND HORN INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1. | 96704606] Hex Locknut 2| Me 2. | 59181875 | Battery Hold Down 1 3 | 54516836 | J-hook 2 5 | 96741038 | Flatwasher 2| me 6 | 59496931 | Battery 1 7 | 89299123) Vandal Resistant Battery Tab 1 | 13111422| Hom 1 9 | 96719190] HHCS 2 | M6 x20 10 | 96704176 | Locknut 2 | M6 11 | 59112011 | Switch 1 12 | 95931440 | Lockwasher 1/38 14 | 95922973 | Flatwasher 1/38 15 | 95919197| HHCS. 1 | 918-16x0.75 16 | 96701370| Nut 2. | Me-t.25 17 | 59265827 | Battery Tray 1 18 | 96741046 | Flatwasher 4| mio 19 | 96701479] HHCS 4 | mi0x16 \VR-6128 EFFECTIVE WITH (SEE COVER) £23BACKUP ALARM INSTALLATION \VR.6428 EFFECTIVE WITH (SEE COVER)BACKUP ALARM INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1. | 59426924) Backup Alarm 1 2 | 96741038 | Hardened Flatwasher 6 | Ms 3. | 96704606 | Locknut 3 |B 4 | 96705587 | HHCS 3 | M8x30 \VR-6128 EFFECTIVE WITH (SEE COVER) E33ROAD LIGHT INSTALLATION - OPTIONAL - SHEET 1 OF 3 sa enciosco os oT QRS” get -n 42 \VR.6428 EFFECTIVE WITH (SEE COVER)ROAD LIGHT INSTALLATION - OPTIONAL - SHEET 1 OF 3 Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, NSVA Work Light Installation - Optional ‘See Section - E.05 \VR-6128 EFFECTIVE WITH (SEE COVER) E43ROAD LIGHT INSTALLATION - OPTIONAL - SHEET 2 OF 3 SECTION “A-A” \VR.6428 EFFECTIVE WITH (SEE COVER)ROAD LIGHT INSTALLATION - OPTIONAL - SHEET 2 OF 3 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 2 | 59199828] Road Lights Harness 1 4 | 59925712) Fuse 1| 10 Amp \VR-6128 EFFECTIVE WITH (SEE COVER) E45ROAD LIGHT INSTALLATION - OPTIONAL - SHEET 3 OF 3 REAR VIEW ra RIGwT FRONT sree sc. $ SS co e468 \VR.6428 EFFECTIVE WITH (SEE COVER)ROAD LIGHT INSTALLATION - OPTIONAL - SHEET 3 OF 3 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSNOTES 1| NSVA | Work Light installation - Optional 1.| See Section - E.05 3.| NSVA | Stop/Turn Signal Assembly - Optional | 1 | See Section -E.06 \VR-6128 EFFECTIVE WITH (SEE COVER) earWORK LIGHT INSTALLATION - OPTIONAL - SHEET 1 OF 2 FRONT CONSOLE Es2 \VR.6428 EFFECTIVE WITH (SEE COVER)WORK LIGHT INSTALLATION - OPTIONAL - SHEET 1 OF 2 ‘COM NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 58897049 | Work Lamp 3 159114124 | Work Lights Switch 1 159149088 | Gauge Lights Harness 1 59398016] Fuse 1 | 20 MP 59854943 | Connector 3 159854828 | Male Pin 6 59854877 | Cable Seal 6 195373973 | Wire Tie Al 59670554 | Adhesive ARI \VR-6128 EFFECTIVE WITH (SEE COVER) E53WORK LIGHT INSTALLATION - OPTIONAL - SHEET 2 OF 2 Se E54 \VR.6428 EFFECTIVE WITH (SEE COVER)WORK LIGHT INSTALLATION - OPTIONAL - SHEET 2 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 58837049 | Work Lamp 3 3. | 59174295 | Right Front Work Light 1 \VR-6128 EFFECTIVE WITH (SEE COVER) EssSTOP/TURN SIGNAL ASSEMBLY - OPTIONAL view "ar 62 \VR.6428 EFFECTIVE WITH (SEE COVER)STOP/TURN SIGNAL ASSEMBLY - OPTIONAL Tem [-COMMNO. ‘DESCRIPTION ‘GTy| _ DMENSIONSMOTES 1 | 59188204 | Mounting Bracket 1 2 | 96704531 | Lockbott 2 | Mext6 3 | 96704176) Locknut 2 | Me 4 | 59188196] Stop/Turm Signal Light Connector Assembly | 1 = | 59157081] -Stop/Tum Signal Light 1 ; . Tum Signal Bulb 1 | 1141 Bu : : -Brake Light Bulb 1 | 1156 Buto 5 | 967a3010| sHcs 4 | MBx40 6 | 96741053] Flatwasher 6 | Me 7 | 96702865 | Locknut 4 | M508 8 | 59149198) Tum Signal Switch 1 9 | 59157792| Brake Light Switch 1 11 | 96737499] screw 2 | M5-0.8x50 12 | 96705132 | Hex Nut 2 | M5-0.08 13 | 59149146 Diode Assembly 1 14 | 58961582 Flasher 1 15 | 59050740] Connector Clip 2 \VR-6428 EFFECTIVE WITH (SEE COVER) £63BEACON LIGHT INSTALLATION - OPTIONAL DETAIL "A" E72 \VR.6428 EFFECTIVE WITH (SEE COVER)BEACON LIGHT INSTALLATION - OPTIONAL Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1] Nss_ | Rotating Beacon Kit 1 - | 89184732] -Strobe Light 1 - | s9teag24| Strobe Light Cage 1 - | 59114132] -Beacon Light Switch 1 \VR-6128 EFFECTIVE WITH (SEE COVER) E73\VR.6428 EFFECTIVE WITH (SEE COVER)BOOM INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1. | 59455154] Anchor " 2 | 59272450| Cylinder Pivot Pin 4 3. | 54526140 | Tit Compensation Cylinder 2 4 | 96702311] HHCS 4 | M12x90 5 | 5918176 | Cylinder Pivot Pin 7 6 | 59221721 | Litt Cylinder 2 7 | 89221770) Fork Tit Cylinder 1 8 | 50268127 | Bearing 2 9 | 58951674] Spherical Bearing 2 10| NSVA | Boom Assembly 1 | See Section - F.2 11 | 95201847 | Grease Fitting 9 12 | 95208971 | Grease Fitting 2 1 | 96703111 | HHCS 7 | m12x35 15 | 95992616 | Extemal Retaining Ring 4 16 | 59457974 | Thrustwasher 2 17 | 95992608 | External Retaining Ring 4 1 | 96701545 | Hardened Washer 14 | M12 \VR-6128 EFFECTIVE WITH (SEE COVER) FasBOOM ASSEMBLY F22 \VR-6428 EFFECTIVE WITH (SEE COVER)BOOM ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 98972014) Locknut 2 | 1.012 UNF 2 | NSVA | Crowd Cylinder Assembly 1 | See Section -F.3 4 | 59001891 | Anchor Pin 2 5 | 59101170| Anchor Chain 2 6 | 59101618 | Union Nut 1 | 1.00" 7 | se101048) Chain Anchor Rod 1 8 | 59157399 Chain Extension 1 9 | NSVA | Outer Boom Section Assembly 1 | See Section - F.4 10 | NSVA | Intermediate Boom Section Assembly | 1 | See Section - F.5 11 | NSVA | Inner Boom Section Assembly 1 | See Section -F.6 12 | 19208780 | Retract Chain 1 13 | 19167028| Threaded Anchor 2 14 | 95985479 | Cotter Pin 4 16 | 59590091 | Locknut 1 16 | 59456962 | Anchor Chain Pin 2 17 | 95044468 | Jam Nut 3 | 1412 UNF 18 | 59462895 | Base Ring 1 19 | 50456178 | Selt-aligning Nut 1 \VR-6128 EFFECTIVE WITH (SEE COVER) F238CROWD CYLINDER ASSEMBLYCROWD CYLINDER ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 96702444) HHCS 1 | M1241.75 x40 2 | 59485154] Anchor 1 3 | 59454801 | Pin 1 4 | 95246088 | Roll Pin 2|vex112 5 | 54473020 | Crowd Cylinder 1 + | 59144329] — -Counterbalance Valve (Extend) 1 = | 59199232] -Counterbalance Valve (Rettract) 1 = | 59221317] -Counterbalance Valve (Retract) Seal Kit | 1 - | 54628128] Crowd Cylinder Seal Kit 1 6 | NSVA | Crowd Cylinder Chain Sheave Assembly | 1 | See Section -F.7 7 | 89187404] Keeper Pin 1 9 | 96702279| HHCS 7 | M10x20 10 | 96712237 | Flatwasher 1 11 | 96702170] Bolt 4 | M10x95 12 | 59100974 | Cylinder Support Angle 2 13 | 13156799 | Wear Pad 2 14 | 96704812 | Hex Nut 7 15 | 59455204 | Bushing 1 16 | 59115089 | Anchor 1 17 | 59565036 | Hardened Flatwasher 4 | 040x081 x0.19 1 | 59116459 | Bracket Guide Plate 1 20 | 59195087 | Chain Sheave Guard 3 21 | 96714985 HHCS 3 | M10-1.5x 150 22 | 59116467 | Anchor Guide 1 23 | 96708136] sHos 2|M10x1.0 24 | 96741046| Fiatwasher 8 | M10 25 | 95201547 | Fiting 1 \VR-6128 EFFECTIVE WITH (SEE COVER) FaOUTER BOOM SECTION ASSEMBLY - SHEET 1 OF 2 7 / LEMME @ J £_. Faz \VR.6428 EFFECTIVE WITH (SEE COVER)OUTER BOOM SECTION ASSEMBLY - SHEET 1 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 4 | 96702279| HHCS 14| m10x20 5 | 96741046 | Flatwasher 12| M10 6 | 59100941 | Shim Plate 6 | 1.52mm 9 | 13186799] Wear Pad 2 10 | 59269134 | Shim Plate 2 | 1.5amm 12 | 96702087 | HHCS 4 | 10x25 15 | 19166293 | OuterB0om 1 20 | 13188548) Bulkhead Plate 1 23 | 59195194 Shim Plate 2 | 0.76mm. 24 | 59196804 | Shim Plate 4 | 0.38mm 27 | 13186781| Wear Pad 2 31 | s9182196| Wear Pad 4 82 | 59286054 Tube Assembly 2 33 | 54525811 Clamp 4 34 | 59607200| Cover Plate 2 35 | 96702402 HHCS 2 | Ma-1.25 x50 \VR-6128 EFFECTIVE WITH (SEE COVER) Fas.WAR OH ON \VR.6428 EFFECTIVE WITH (SEE COVER)OUTER BOOM SECTION ASSEMBLY - SHEET 2 OF 2 Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 13 4 15 16 18 at 25 26 59451641 50268127 58951674 95919197 50264860 19166299 195981432 59291203 96702824 59962324 59887182 ‘Mounting Block Bearing ‘Spherical Bearing Capscrew Washer Outer Boom Lockwasher Boom Cowling HHCS Adapter Hardened Flatwasher 918-16 x0.75 38 Max 20 \VR-6128 EFFECTIVE WITH (SEE COVER) FasINTERMEDIATE BOOM SECTION ASSEMBLY LeFT-HmaDsbeview Gy Fs2 \VR.6428 EFFECTIVE WITH (SEE COVER)INTERMEDIATE BOOM SECTION ASSEMBLY ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 13158019 NSVA 59167099 95918593 196726328 196702279 ‘59100941, 19156799, 19243639, 15911873 195223392 13183074 96702774 195228901, 13187408 13184080 13183967 195208971, 13163066 9135194 so1a6a04 59116640 59116657 96701479 59182196 Hose Sheave Intermediate Boom Chain Sheave Assembly Block HHCS sHCS HHCS Shim Plate Wear Pad Wear Pad ‘Shim Plate Extemal Snap Ring Finger HHCS Retaining Ring Chain Sheave Pin Pin Intermediate Boom Grease Fitting Bushing ‘Shim Plate Shim Plate Decal: ABCD Decal: EFG HHCS Wear Pad See Section-F.8 1243x2 M10-1.5 x25 M10x20, 1.52mm, 41.52mm, Mi0 x25 076mm 0.38mm M10 x 16 \VR-6128 EFFECTIVE WITH (SEE COVER) FossINNER BOOM SECTION ASSEMBLY Fez \VR.6428 EFFECTIVE WITH (SEE COVER)INNER BOOM SECTION ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 13156799 Wear Pad 4 2 | 59116491 | Spacer Plate 2 3 | 19166228 | Inner Boom 1 4 | 59101527 | Boom Cover Plate 1 5 | 96702279| HHCS 14| m10x20 6 | 58951674] Spherical Bearing 1 7 | 59947044) Fitting 2 8 | 54503644 | Adapter 2 9 | 59286047 | Hose Assembly 2 | 352.0" 10 | 59100941 | Shim Plate 2 | 1.52mm 12 | 59135104] Shim Plate 2 | 0.76mm 13 | 59136804 | Shim Plate 4 | 038mm 14 | 59182196 | Wear Pad 2 15 | 95901867 | Clamp 2 16 | 96701917| HHCS 1 | M10x30 17 | 59565036 | Hardened Flatwasher 1 | 040x081 x0.19 18 | 96704614 | Nut 1 | M10x1.5 19 | 96741046 | Flatwasher 4| M10 \VR-6128 EFFECTIVE WITH (SEE COVER) FesCROWD CYLINDER CHAIN SHEAVE ASSEMBLY \VR.6428 EFFECTIVE WITH (SEE COVER)CROWD CYLINDER CHAIN SHEAVE ASSEMBLY Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 59169938 59169946 159169953 59169961, 195325882 Bushing ‘Spacer Chain Sheave Bearing ‘Snap Ring \VR-6128 EFFECTIVE WITH (SEE COVER) F738INTERMEDIATE BOOM CHAIN SHEAVE ASSEMBLY \VR.6428 EFFECTIVE WITH (SEE COVER)INTERMEDIATE BOOM CHAIN SHEAVE ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 95222064) Snap Ring 2 2 | 59297804 Chain Sheave 1 3. | 54607296 | Bearing 2 \VR-6128 EFFECTIVE WITH (SEE COVER) FasQUICK-ATTACH CARRIAGE INSTALLATIONQUICK-ATTACH CARRIAGE INSTALLATION Tew ‘COM NO. DESCRIPTION ‘ary DDINENSIONSINOTES, 59454215 59455766 NSVA 96703111, 59455154 19232251 59299388 59299339 59295147 96701917 59510065 59451815 58793209 58793191 58793183 19167150 159010173 58951674 ye 701545 Inner Bearing Thrust Washer Quick-Attach Apron Assembly HHCS ‘Anchor Pin 48" Quick-Attach Carriage 60" Quick-Atach Carriage 72" Quick-Attach Carriage HHCS Lockwasher Plate 48" Load Arm Load Arm 72" Load Arm Decal: Carriage Tack ‘Spherical Bearing Hardened Flatwasner See Section- F.9 M12 x35 M10 x30mm wz. \VR-6128 EFFECTIVE WITH (SEE COVER) FasQUICK-ATTACH APRON ASSEMBLY Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 96741137] Shoulder Screw 1 | M16x 60mm 2 | 59129593 | Handle 1 3 | 96728233 | Shoulder Screw 4 | Ma-1.25%16 4 | 96741046 | Flatwasher 8 | Mio 5 | 5910174] Rod End 4 | M1045 6 | 59454991 | Thrust Washer 3 7 | 13161872 | Threaded Rod 2 8 | 96705587 | HHCS 4 | Max 30mm 9 | 59101758 | Pin 2 10 | 13199993 | Apron Handle 1 11 | 96738596 | Hardened Flatwasher 1 | m2 12 | 96704622 | Locknut, 1 | m2 13 | 96705140] HHCS 2 | Max 65mm, 14 | 19187364 | Quick-Attach Apron 1 15 | 96704606 | Locknut 2 | MB 16 | 96741038 | Flatwasher 4 | Me 17 | 59181248 | Shim 2 | 1.0mm. 18 | 19195862 | Rubber Stop Pin 1 1g | seseytee | Hardened Washer 4 20 | 96701461 HHCS 2. | Mex25 21 | 96704598 Hex Locknut 2| Me \VR-6128 EFFECTIVE WITH (SEE COVER) Fs03.SIDE-TILT CARRIAGE INSTALLATION - OPTIONAL 412 \VR.6428 EFFECTIVE WITH (SEE COVER)SIDE-TILT CARRIAGE INSTALLATION - OPTIONAL Tew ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 59199687 59199695 59211672 58793191, 195281031, 59096735, 59096743 159096750 59096768 48" Side Tilt Quick-Attach Carriage 60" Side Tilt Quick-Attach Carriage 48" Load Arm 60" Load Arm. Adapter Coupler Nipple Coupler Dust Cap, Nipple Dust Cap ‘See Breakdown - 7 ‘See Breakdown -1.8 \VR-6128 EFFECTIVE WITH (SEE COVER) FatsTRUSS BOOM INSTALLATION - OPTIONAL Fa22 \VR.6428 EFFECTIVE WITH (SEE COVER)TRUSS BOOM INSTALLATION - OPTIONAL Tem | COMM.NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 1 | sorg9s13 12! Truss Boom \VR-6128 EFFECTIVE WITH (SEE COVER) F203LOAD BUCKET INSTALLATION - OPTIONAL \VR.6428 EFFECTIVE WITH (SEE COVER)LOAD BUCKET INSTALLATION - OPTIONAL ‘COM NO. ‘DESCRIPTION ‘ary DDINENSIONSINOTES, 59149484 1.7 Cubic Yard Bucket \VR-6128 EFFECTIVE WITH (SEE COVER) F393BLOCK-TYPE FORKS INSTALLATION Fua2 \VR.6428 EFFECTIVE WITH (SEE COVER)BLOCK-TYPE FORKS INSTALLATION Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 50493904 | Hose - 48" Carriage 2 | 2.490 Ft - | 59493904 | Hose - 60° Carriage 3 | 9.486 Ft 2 | soaaie36 | Washer 4 3 | 59461152 | Block-type Fork 6 \VR-6128 EFFECTIVE WITH (SEE COVER) Fas.TAPERED FORKS INSTALLATION \VR.6428 EFFECTIVE WITH (SEE COVER)TAPERED FORKS INSTALLATION Tem | COMM.NO. ‘DESCRIPTION. ‘GTY| DIMENSIONSINOTES 1 | 89450189 48° Pin-Type Fork 2 | 2.00x5x48" = | 59463406 | 60° Lumber Fork 2 | 200x5x60" ~ | 59072583 48° Tapered Fork 2 | 225x5 x48" = | 89272591 | 60° Tapered Fork 2 | 225x560" = | 59472621 | 48° Tapered Fork 2 |200x4x48" = | 13170667 | 60° Tapered Fork 2 | 2.00x4x 60" + | 13198833 | 48° Fully Tapered Fork 2 | 1.75x5 x48" ~ | 13198841 | 60° Fully Tapered Fork 2 | 1.755 x60" \VR-6128 EFFECTIVE WITH (SEE COVER) FisSWING CARRIAGE INSTALLATION - OPTIONAL \VR.6428 EFFECTIVE WITH (SEE COVER)‘SWING CARRIAGE INSTALLATION - OPTIONAL Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | NSVA | Swing Carriage Assembly - Optional 1 | See Section - F.16 2 | 58793183 | Load Arm 1 | 72.0" 3 | 95231031 | Adapter 2 4 | 59096735 | Quick Disconnect Coupler 1 5. | 59096743 | Quick Disconnect Nipple 1 6 | 59096750 | Quick Connect Coupler Dust Cap 1 7 | 89096768 Quick Connect Nipple Dust Cap 1 8 | 96701917| HHCS. 4 | M10x20 9 | 95981226 | Lockwasher 4| ve 10 | 59451815] Plate 2 11 | 13167150 | Nameplate 1 12 | §9010173| Metal Tack 2 \VR-6128 EFFECTIVE WITH (SEE COVER) F163.SWING CARRIAGE ASSEMBLY - OPTIONAL - SHEET 1 OF 2 Far2 \VR.6428 EFFECTIVE WITH (SEE COVER)‘SWING CARRIAGE ASSEMBLY - OPTIONAL - SHEET 1 OF 2 ‘COM NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 59300129 Carriage Support 59283481 | Swing Carriage 50275395 Bearing 59289598 | Pivot Pin 59455154 Anchor 196798596 | Hardened Flatwasher ‘96702808 | HHCS 20 m2, M12-1.75x30 \VR-6128 EFFECTIVE WITH (SEE COVER) FaraSWING CARRIAGE ASSEMBLY - OPTIONAL - SHEET 2 OF 2 \VR.6428 EFFECTIVE WITH (SEE COVER) FaraSWING CARRIAGE ASSEMBLY - OPTIONAL - SHEET 2 OF 2 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 2 | 59283481 | Swing Carriage 1 3 | 13170147 | Hydraulic Cylinder 2 6 | 59283606 | Pivot Pin 4| 10 7 | 59455154) Anchor 6 8 | 59630798 | Flatwasher 2 9 | 96738506 | Hardened Fatwasher 8 | Miz 10 | 96702808 | HHCS 6 | M12-1.75x30 11 | 95922175 | Flatwasher 1 12 | 95365078 | Adapter 8 1 | 95489043 | Adapter, Male Tee 2 14 | 59929026 | Insert Clamp 8 15 | 59583450 | Cover Plate 4 16 | 96719786 | HHCS 4 | Mex 40 17 | 54638598 | Hose Assembly 1 | 210" 18 | 54638564 | Hose Assembly 1 | 21.0" 19 | 54638606 | Hose Assembly 1 | 340" 20 | 54698572 | Hose Assembly 1 | 33.0" 21 | 13106480 | Hose Assembly 2 | 90.07 22 | s945¢296| Thrust Washer 1 23 | 13170188| Flow Control Valve 2 24 | 13170212| Hose Assembly 2| 43.0" \VR-6128 EFFECTIVE WITH (SEE COVER) Fars.DECAL INSTALLATION - SHEET 1 OF 3 \VR-6428 EFFECTIVE WITH (SEE COVER)DECAL INSTALLATION - SHEET 1 OF 3 ‘COM NO. ‘DESCRIPTION DDINENSIONSINOTES, 158965583 59192142 59192118 59087361, 158965526 59182134 59455097 59282418 159087551, 159087569 19220157 59187526 13163324, 13163340 so1a2191 59179457 18252655 58851551 914714 59048926 59166231, 4612494 Decal Decal Decal Decal Decal Decal: Decal Decal Decal Decal Decal Decal Decal Decal Stripe Decal Decal Decal Decal Decal: Decal Decal Falling Object Rotating Fans and Belts Warning Operation Warning Hyd Oil Level Crush Warning Pressure Hazard Warning Frame Tipping Waming Lubrication Chart Hydraulic O11 Diesel Fus! Machine Runover VR-6428, Signature Signature Rollover-Tire Tire Inflation Carriage Shitt Radiator Fill Unmetered Ether Moving Machine FR Corporate Monogram WN teh ase woreee essen iB \VR-6128 EFFECTIVE WITH (SEE COVER) oisDECAL INSTALLATION - SHEET 2 OF 3 \VR.6428 EFFECTIVE WITH (SEE COVER)DECAL INSTALLATION - SHEET 2 OF 3 Tem | COMM.NO. ‘DESCRIPTION ‘GTY| DIMENSIONSINOTES 1 | 59153912 Decal: Osha Notice 1 2 | 54687397 | Decal: Rollover Warning 1 3 | 58965583 | Decal: Falling Object Hazard Warming 2 4 | 59192142 | Decal: Rotating Fans and Belts Warning 2 5 | 19170499 | Decal: No Riders 1 6 | 59192118 | Decal: Operation Warning 2 9 | 58965617 | Decal: Faling Off Hazard 1 10 | 54687989 | Decal: Electrical Hazard 1 12 | 59455097 | Decal: Frame Tipping Warning 1 17 | 59187526 | Decal: VR-6428 3 18 | 59132084 | Decal: F-N-R 1 19 | 13163924 | Decal: Signature 2 22 | 59454769| Decal: Frame Level 1 25 | 59131987| Decal: Steering Mode 1 29 | 58851551| Decal: Carriage Shit 2 32| NSS | Load Chart 1 - | 19173869] -Decal: Load Chart - Standard Carriage | 1 ~ | 19173877 | -Decal: Load Chart - Tilt Carriage 1 = | ratzaaas | -Dacal | nae Chart «1.75 Cubic Yard Puicket 1 + | 18173893] -Decal: Load Chart -12 FtTrussBoom | 1 + | 18243605] _-Decal: Load Chart - Swing Carriage 1 + | NSVA | Fuse Panel Assembly 1 | See Sheet 3 44 | 59166314| Decal: Crush Area 4 45 | 54612494 Decal: LR Corporate Monogram 2 ~ | 19226972 | DecalKit(contains items 1 thru 29,& 41 thus) | 1 ~ | 59947507 | Beige Paint 1 | Galion ~ | 35304286 | Beige Paint 1 | Spray Can \VR-6128 EFFECTIVE WITH (SEE COVER) ois