You are on page 1of 2

Diagnostic Code Conversion Wire Description Component Location

Code Wire Wire


Description
Wire Wire
Description Component
Schematic
Location
Machine
Location Component
Schematic
Location
Machine
Location
SENR9147
Number Color Number Color June 1997
Flashed CID - FMI Description Alarm - Action B-8 C Resistor - Panel Lamp Dimmer E-9 B
Power Distribution Circuits Accessory Circuits
Alarm - Backup F-15 1 Sender - Articulation C-12 23
11 N/A No diagnostics active
101 RD Bat (+) 500 BR Wiper - Front (Park) Alternator (35A STD) D-14 2 Sender - Engine Coolant Temp A-14 24
12 N/A No logged diagnostic codes 102 BU Hd Lmp 501 GN Wiper - Front (Low) Arc - Suppressor E-14 3 Sender - Fuel Level A-13 25
21-28 641-648 Transmission Solenoid¹ open Battery C-14 5,6 Sensor - Engine Speed B-14 26
103 YL Aux Ckt 502 OR Wiper - Front (HI)
F05 circuit Beacon C-10 7 Sensor - Transmission Oil Temp E-15 27
31-38 641-648 Transmission Solenoid¹ short to 105 BR Key Sw 503 BR Wiper - Rear (Park)
Beacon A-12 7 Sensor - Transmission Speed D-15 28
F06 ground 107 WH Eng Shut 504 YL Wiper - Rear (Low)
Breaker - Alternator (35A) D-13 8 Solenoid - A/C Clutch A-13 22
41-48 641-648 Transmission Solenoid¹ short to 108 BU Aux Ckt 505 BU Wiper - Rear (HI)
F03 battery Breaker - Convertor (15A) F-11 13 Solenoid - Centershift B-3 29
109 OR Alt Output (+) Term. 506 PU Washer - Front Breaker - Headlamp (15A) D-10 B Solenoid - Differential Unlock E-14 4
52 637 F06 Backup alarm short to ground
112 PU Main Power Rly Output 507 WH Washer - Rear Breaker - Lightbar (15A) D-10 B Solenoid - Dual Horsepower A-13 22
58 688 F06 VHP solenoid short to ground Control - AIH Timer D-8 B Solenoid - Dual HP/Shutdown A-12 22
113 OR Opr Mon Panel B+ Switched 508 PU Radio Speaker - Left
59 688 F03 VHP solenoid short to battery 114 GN Warning Horn (Forward) 509 WH Radio Speaker - Left (Common) Control - Engine Shutdown E-13 9 Solenoid - Engine Shutdown D-13 22

61 688 F02 Shift lever input invalid Control - Neutral Start A-6 10 Solenoid - Forward Horn F-3 10
115 PK Aux Ckt 511 BR Radio Speaker - Right
Control - Supplement Steer E-13 9 Solenoid - Park Brake B-11 10
62 688 F03 Shift lever open circuit/short to 116 BR Aux Ckt 512 GN Radio Speaker - Right (Common)
+battery Control - Transmission A-7 11 Solenoid - Start Aid A-13 25
118 GY Aux Ckt 513 OR A/C CompresSor/Refrigerant Pressure SW Converter - Voltage F-8, F-10 12 Solenoids - Blade Cushion E-2 30
63 269 F00 Sensor supply voltage above
normal 119 PK Aux Ckt 515 GY Blower Motor (HI) Converter - Voltage F-12 13 Solenoids - Transmission Valve (8) D-15, E-15 27
64 269 F01 Sensor supply voltage below 122 BU Aux Ckt 516 GN Blower Motor (Medium) Flasher E-10 B Switch - A/C Refrigeration A-13 22
normal 124 GN A/C 517 BU Blower Motor (Low) Fuses D-9 B Switch - Air Dryer F-14 31
65 701 F02 Transmission Output Speed Signal Fuses E-10 B Switch - Autoshift A-9 C
126 PK Xmsn Ctrl 521 YL A/C SW To Refrigerant SW
(TOS) incorrect Fuses (10A) B-5 C Switch - Beacon B-5 C
129 BU Aux Ckt 522 WH A/C Clutch To Thermostat SW
68 168F01 System voltage below normal Gauge - Articulation F-5 A Switch - Beacon B-10 C
71 520 F02 Invalid transmission configuration 130 GN Aux Ckt 537 GN Turn Signal SW To Flasher Gauge - Engine Coolant Temperature F-5 A Switch - Blower (A/C) B-10 C
code 134 YL Aux Ckt 556 WH Differential Lock Gauge - Fuel Level E-5 A Switch - Blower (Heater) A-10 C
72 268 F02 Check programmable parameters 135 BU Aux Ckt 570 BU Blade Cushion Sol Gauge - Speedometer F-5 A Switch - Brake Air Pressure A-2 11
73

74
764 F05

764 F06
Transmission indicator lamp open
circuit
Transmission indicator lamp short
136
141
GN
PK
Suppl Ster
Aux Ckt
575
576
YL
PK
Wiper - Aux (Park)
Wiper - Aux (Low)
Gauge - System Air Pressure (Left)
Gauge - System Air Pressure (Right)
E-5
E-5
A
A
Switch - Brake Air Pressure
Switch - Centershift Indicator
A-2
B-3
11
29 12H, 140H And 160H
Motor Graders (NA Version)
Gauge - Tachometer E-5 A Switch - Centershift Pin B-9 C
144 GN Aux Ckt 577 PU Wiper - Aux (HI)
to ground Lamp - AIH Indicator D-5 A Switch - Cushion Blade B-9 C
75 764 F03 Transmission indicator lamp short 147 PU Aux Ckt 578 BU Washer - Aux Lamp - C Shift Pin E-5 A Switch - Defroster (Front) A-5 C

Electrical System
to +battery 149 PU Aux Ckt 584 YL Wiper SW Jumper Lamp - Cold Temperature E-5 A Switch - Defroster (Rear) B-5 C
76 177 F03 Transmission oil temperature
151 GN Aux Ckt 592 BU DC/DC Converter Power Output Lamp - Diff Unlock E-5 A Switch - Differential Unlock D-9 B
sender short to +battery or open
152 BU Aux Ckt 593 GN Condensor Fan Relay To Motors Lamp - High Beam Indicator D-6 A Switch - Disconnect C-14 6
circuit
77 177 F04 Transmission oil temperature 158 BR Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW Lamp - Master Action
Lamp - Transmission A/M
E-5
D-6
A
A
Switch - Engine Coolant Temp (Monitor)
Switch - Engine Coolant Temp (Start Aid)
B-14
A-14
24
24
12H: 140H: 160H:
sender short to ground
81 868 F05 Auto/Manuallamp open circuit
160
165
PU
YL
Aux Ckt
Aux Ckt
A503
A504
PK
GN
Front Defroster Fan (Low)
Rear Defroster Fan (Low)
Lamp - Turn Indicator (Left) E-5 A Switch - Engine Oil Pressure C-13 32 4XM1396-UP 2ZK2392-UP 9EJ510-UP
82 868 F06 Auto/Manual lamp short to ground 169 PK Aux Ckt A506 OR Front Defroster Fan (HI)
Lamp - Turn Indicator (Right)
Meter - Service
E-4
E-10
A
B
Switch - Flood Lamps
Switch - Forward Horn
D-8
E-9
B
B
2WR642-UP 9ZN205-UP 3GM80-UP
83 868 F03 Auto/Manual lamp short to
+battery
173 YL Aux Ckt A507 YL Rear Defroster Fan (HI) Monitor - Electronic Monitoring System (EMS) E-6 A Switch - Fuel Pressure B-13 24 8MN500-UP 9TN400-UP
176 OR Aux Ckt A513 PK DC/DC Converter Memory Output Motor - Blower A-12 15 Switch - Head/Tail Lamp E-8 B
¹ The last digit in the CID number identifies the solenoid. Motor - Blower (A/C group) B-10 14 Switch - Headlamp Dimmer D-9 B
Ground Circuits Lighting Circuits
Solenoid 1 is Solenoid A, Solenoid 2 is Solenoid B, etc. Motor - Blower (Heater group) A-10 E Switch - Hydraulic Oil Temperature B-11 33
200 BK Main Chassis 600 BR Dash Lamp Basic
Motor - Blower/Defroster E-4 15 Switch - Inching Pedal Pressure C-15 27
201 BK Operator Monitor Return 601 GY Dash Lamp Hi
Motor - Starter C-13 19 Switch - Key Start B-9 C
202 BK XMSN Ctrl 603 PK Rotary Beacon Motor - Supplemental Steer F-13 20 Switch - Light Bar Low Beam E-8 B
Related Electrical Service Manuals 276 BK XMSN Ctrl Ident Code 0 604 OR Stop Lamp Motor - Washer (Front Lower) F-6 16 Switch - Monitor (EMS) Test E-8 B
Title Form No. 277 BK XMSN Ctrl Ident Code 1 605 YL Turn Lamp - Left Motor - Washer (Front Upper) F-6 16 Switch - Panel Lamp Dimmer E-9 B
Alternator (6N-9294 35A): STD 278 BK XMSN Ctrl Ident Code 2 606 GY Turn Lamp - Right Motor - Washer (Rear) F-6 16 Switch - Park Brake Pressure B-11 34
Consist No. 3T-6352 SENR4978 Motor - Wiper (Front Lower) C-4 17 Switch - Primary Steer F-10 35
Basic Machine Circuits 608 GN Flood Lamp - Rear
Consist No. 7N-9720 SENR2082 Motor - Wiper (Front Upper) D-4 17 Switch - Start Aid/Monitor Test E-10 B
SENR4130 301 BU Starter No.1 Sol 609 YL Flood Lamp - Side
Consist No. 9G-4574 Motor - Wiper (Rear) B-11 18 Switch - Stoplamp Pressure A-2 11
304 WH Starter Relay No.1 Output 611 PU Head Lamp Hi Motors - Condenser B-11 21 Switch - Supplemental Steer T est B-8 C
Alternator (100-5047 50A): ATT SENR2082
306 GN Starter Relay Coil To Neut Start SW Or Key SW 614 PU Park/Tail/Dash/Lamp Relay - Condenser C-10 21 Switch - Tail Lamp D-8 B
Electronic Monitoring System SENR2945
307 OR Key SW To Neut Start SW 619 GN Head Lamp Lo Relay - Main D-14 8 Switch - Transmission Direction & Speed A-8 C
Electronic Transmission Shift Control SENR9167 Relay - Start D-13 8 Switch -Turn Signal D-9 B
308 YL Main Power Relay Coil 629 PK Aux Head Lamp
Starting And Charging Systems SENR2947 Control Circuits
Relay - Supplemental Steer F-13 22 Switch - Wiper (Front Lower) A-4 C
310 PU Start Aid SW To Start Aid Sol
Starting Motor: (106-8555) Resistor - Blower Speed A-11 E Switch - Wiper (Front Upper) B-4 C
SENR3581 311 WH Start Aid Sol To Temp SW 727 GN Suppl Ster Motor Relay
Consist No. 6V-5207 Resistor - Blower Speed E-4 E Switch - Wiper (Rear) A-4 C
Consist No. 6V-5023 SENR3536 321 BR Bckp Alarm Lamp Travel Alarm 728 BU Suppl Ster Cont SW Resistor - Blower Speed (A/C) B-11 15 Thermostat (A/C) B-11 E
Consist No. 6V-5226 SENR4975 322 GY Warning Horn (Forward) 751 GN XMSN Shift Sol No.1 Or 3 Resistor - Blower Speed (Heater) A-11 E
326 PU Key SW "C" Term. 752 YL XMSN Shift Sol No.2 Machine locations are repeated for components located close together.
A = Operator's compartment (Dash). D = Operator's compartment (Headliner). © 1997 Caterpillar Printed in U.S.A.
327 PK Shutdown Sol 754 BU XMSN Shift Sol No.3 Or 1
B = Operator's compartment (Steering console). E = Operator's compartment (Under seat). All Rights Reserved
334 BU Start Aid Sol #2 755 OR XMSN Shift Sol No.4 Or 5 C = Operator's compartment (Right side console).
Connector Location¹ 373 GN Start Aid Switch To Timer 795 YL Dual Hp Sol
Monitoring Circuits F769 BU AWD To Inch Pedal SW
Schematic Machine
Connector Number 403 GN Alternator (R) Term. F775 BU Centershift Solenoid
Location Location
CONN 1 B-15 27² 404 YL Opr Mon Hyd Oil Temp 892 BR Start Mod Right (-) Port/CAT Data Link (-)

CONN 2 C-15 27³ 405 GY Opr Mon Oil Press. (Low Setting) 893 GN Start Mod Right (+) Port/CAT Data Link (+)

CONN 3 D-15 27 406


408
PU
WH
Opr Mon Coolant Temp
Opr Mon System Air Press.
F843
G858
YL
OR
Inching Pedal
AWD Agressiveness Cont Lever Resistor, Sender and Solenoid Specifications
Electrical Schematic Symbols And Definitions
CONN 4 D-15 27
Component Part No. Resistance (Ohms)¹
CONN 5 E-15 27 409 OR Opr Mon Neut 900 PU XMSN Shift Sol No.4
Resistor - Panel Dimmer 3T-3123 25.0 ± .3
CONN 6 F-14 36 410 WH Opr Mon Fault Alarm 901 WH XMSN Shift Sol No.6
Resistor - Power 7T-4003 10.0 ± 0.5 T
CONN 7 A-13 37 411 PK Opr Mon Master 902 BR XMSN Shift Sol No.7 Overall 2.00 ± .10
Resistor - Blower Speed 9G-1950 Circuit Breaker
413 BR Opr Mon Fuel Press. 903 GY XMSN Shift Sol No.8 Tap 1.00 ± .05 Pressure Temperature Level Flow
CONN 8 B-13 37
Symbol Symbol Symbol
415 GN Opr Mon Test SW 921 WH XMSN Sol No 1 Or 3 Return Senders: Engine Coolant Temp 54°C (130°F) - 560 to 716 Symbol Symbol
CONN 9 B-13 37 7N-8532
Converter Temp 110°C (230°F) - 72 to 82
CONN10 D-13 37 417 GY Primary Ster SW 977 YL CST Autoshift- Auto/Manual SW 1
Solenoid - A/C Clutch 3E-1906 17.6 ± 0.6 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
CONN 11 D-13 37 419 YL Opr Mon Parking Brake E937 PU MG MESH CNTL - Redundant Neutral
Solenoid - Blade Cushion 7T-6517 20.1 ± 1.0 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONN 12 B-12 10 439 YL Lamp Indicator E938 OR MG MESH CNTL - First Gear
Solenoid - Centershift 8T-8808 34.3± 1.7
CONN 13 E-12 37 441 OR Eng Coolant Temp Gage E939 WH MG MESH CNTL - Second Gear
Solenoid - Dual HP 8T-8610 13.5± 10
Normally closed switch that will open with an increase of a specific condition.
CONN 14 E-12 37 447 PK Fuel Level Gage E940 BU MG MESH CNTL - Third Gear Solenoid - Differential Unlock 7T-9073 33.6± 1.0
No circle indicates that the wire cannot be disconnected from the component.
449 BU Spdom Sender (Signal No.1) E941 YL MG MESH CNTL - Fourth Gear 16 Solenoid - Dual HP
CONN 15 A-10 38 4.2 ± 0.42
13 20 Push Coil 3E-6424
CONN 16 C-10 33 450 YL Tach Sender(+) E942 GN MG MESH CNTL - Fifth Gear 6 12 15 16.1 ± 1.61 This indicates that the component has a wire connected to it that is connected to ground.
31 D Pull Coil
CONN 17 D-10 39 462 YL Suppl Ster Motor Indicator E943 BR MG MESH CNTL - Sixth Gear 36 27 4 3 26 32 9 14 35 39 Solenoid - Engine Shutdown
3E7985 1.55 ± 0.15
467 WH System Fault (Xmsn) E944 GY MG MESH CNTL - Seventh Gear Start (Latch) Coil
CONN 18 D-10 39 E 10.3 ± 1.03
25 B A 17 30 29 Stop (Unlatch) Coil This indicates that the component does not have a wire connected to ground. It is
CONN 19 D-10 39 485 YL Opr Mon Panel AWD Fault E945 PU MG MESH CNTL - Eighth Gear 1 28 24 21 7 18 Solenoid - Forward Horn/Park grounded by being fastened to the machine.
22 33 7T-9074 55.17 ± 5.77
CONN 20 A-9 C 488 WH Air SW To Air SW Jumper E946 OR MG MESH CNTL - Forward Direct 2 8 19 37 23 34 Brake
498 WH Diff. Lock Indicator E947 WH MG MESH CNTL - Reverse Direct 11 Solenoid - Start Aid 9G-4365 6.0
CONN 21 B-9 38 5 10 C 38 40
CONN 22 B-9 38 A429 YL Articulation Indicator E948 BU MG MESH CNTL - Park Solenoid - Transmission 9W-2739 31 ± 3 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
G434 BU AWD Hydraulic Temp Sensor (was B426) E949 YL MG MESH CNTL - Neutral
¹ At room temperature. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 23 E-9 39
CONN 24 Service Tool A-8 C G460 GN Transmission Temperature SW E975 PU MESH Lamp

CONN 25 B-8 38 M917 PK TOS Sensor + Sender- A component that is used with a temperature or pressure gauge. The sender
CONN 26 D-6 39 M918 GN TOS Sensor - measures the temperature or pressure. Its resistance changes to give an indication to
T
CONN 27 D-6 39
M998 OR Transmission Autoshift Mode the gauge of the temperature or pressure.
CONN 28 D-6 39
CONN 29 D-6 39 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
CONN 30 A-7 30 7 It has a coil that makes an electromagnet when current flows through it. The
21 40 Off Machine Switch Specification electromagnet can open or close the switch part of the relay.
CONN 31 A-7 31 14 D
18 15 Part No. Function Actuate Deactuate Contact Position
CONN 32 B-7 10 13 107.0± 3.0 °C 93.00 °C Normally Closed
CONN 33 B-7 38 E 3E-2028 Engine Coolant Temperature (224.6 ± 5.4 °F) (199.4 OF) Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
CONN 34 B-7 38 B A 640 kPa MAX 530 ± 40 kPa Normally Open coil that makes an electromagnet when current flows through it. The electromagnet
9 3E-2033 Brake/Park Brake Air Pressure (92.0 psi MAX) (77.0 ± 6.0 psi)
CONN 35 F-7 20 C
can open or close a valve or move a piece of metal that can do work.
17 30 38 ± 3°C 27 °C MIN Normally Closed
CONN 36 F-7 20 25 24
19 26 33 3E-6425 Coolant Temperature (Start Aid) (100.4° ± 5.4°F) (80.6°F MIN)
CONN 37 A-6 40 Failure Mode Identifiers (FMI)¹ 3222 37 29 1-2 NO
2 16 38 39
1206 kPa MAX 700 ± 103 kPa
Harness And Wire Symbols
CONN 38 C-6 17 FMI No. Failure Description
1 8 3 12 35 11 8T -8640 Steering Press (175 psi MAX) (101.5±15psi) 1-3 NC
5 6 62.0 kPa MAX 38 ± 20 kPa Normally Open Component
CONN 39 C-6 17 0 Data valid but above normal operational range.
1 Data valid but below normal operational range. 36 27 31 23
10 9X-0378 Engine Oil Pressure (9.0 psi MAX) (5.5 ± 3.0 psi) Wire, Cable, or Harness Part Number
CONN 40 C-6 17 34 20 93 ± 21 kPa 69 ± 21 kPa Normally Closed Assembly Identification
28 4 Pin Socket Wire Color
CONN 41 D-6 17 2 Data erratic, intermittent, or incorrect. 107-0616 Fuel Pressure (EMS) (13.5 ± 3.0 psi) (10.0± 3.0 psi) Fuse
CONN 42 E-6 17 3 Voltage above normal or shorted high. 75.0 kPa MAX 50.0 kPa MIN Normally Open A AA 105-9344
4 Voltage below normal or shorted low. 111-7088 Inching Pedal Pressure (10.9 psi MAX) (7.3 psi MIN)
CONN 43 E-6 17 Normally Open² 325-PK-14 1
275 to 1750 kPa¹ -
CONN 44 E-6 17 5 Current below normal or open circuit. 114-5334 Refrigerant Pressure (A/C) (40 to 255 psi) -
CONN 45 C-5 40 6 Current above normal or grounded circuit. 83 kPa MAX 48 ± 20 kPa Normally Open
(12 psi MAX) MIN Single Wire Circuit Number Wire Gauge Receptacle
7 Mechanical system not responding properly.
CONN 46 C-5 40
8 Abnormal frequency, pulse width, or period.
Machine Harness Connector and Component Locations 125-9352 Stop Lamp Pressure (7 ± 3 psi MIN) Connector Identification
CONN 47 C-5 40 102 ± 3°C 90°C Normally Closed Plug
CONN 48 F-3 17 9 Abnormal update. 131-4135 Hydrualic Oil Temperature (215.6 ± 5°F) (194.0 OF) Ground 2
Connection 200-BK-14
10 Abnormal rate of change. ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
CONN 49 F-3 17
pressure the closed condition can be maintained down to 170 kpa (25psi). Pin or Socket
CONN 50 C-6 17 11 Failure mode not identifiable.
² Contact postion at the contacts of the harness connector. Number
¹The connectors shown in this chart are for harness to harness connectors. 12 Bad device or component.
Connectors that join a harness to a component are generally located at or near the 13 Out of calibration.
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
component. See the Component Location Chart.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 2 connector. The plug contains all 2 connector. The plug and receptacle
² 120 ES machine ONLY. contain both pins and sockets.
sockets and the receptacle contains
³143 and 163 series machines ONLY.
all pins.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A A
3 BU GROUND 3 200-BK GROUND 3 200-BK A A
BACKUP 24V IN 176-OR-14 EE K 728-BU 2 RD + BATTERY 2 113-OR 200-BK + BATTERY 2 147-RD REAR MOTOR 507-WH 200-BK
EE EE L32 L32 - +
ALARM GROUND 200-BK-10 176-OR-14 1 101-RD-14 200-BK 1 BK GROUND (RADIO) 6 200-BK 200-BK GROUND (RADIO) 6 200-BK A A WASHER 200-BK 200-BK 200-BK
15A FRONT LOWER FRONT UPPER 7T-8891 L10 L10
123-6449 25A CONVERTER 2 113-OR PRIMARY +12V RADIO 5 592-BU 200-BK +12V RADIO 5 135-BU MOTOR MOTOR 200-BK 200-BK
LOCALIZED (NOTE E) 24 TO 12 VOLT L66 24 TO 12 VOLT WASHER A - + A WASHER + - 200-BK
122-BU-14 12V OUT BREAKER STEER SW +24V IN 1 102-RD +24V IN 1 147-RD
CCC 200-BK SUPPLEMENTAL GROUND IGNITION 113-OR CONVERTER +12V MEMORY 4 A513-PK CONVERTER +12V MEMORY 4 7T-8891 7T-8891 507-WH 200-BK
3T-2662 8T-8640
BK 1 321-BR STEERING STUD EE 101-RD-14 119-1733 3E-8645 200-BK 506-PU 200-BK L32
RELAY 24V TO 12V CONVERTER L21 L21
BK 2 921-WH CCC E K 200-BK 578-BU
321-BR 5 3E-0154 3E-8646 12V RADIO B+ MEMORY YL 5 A513-PK
CCC 921-WH 7 135-5946 B+ RD 6 592-BU L32 L32 CONN 49 A P
WW YY YY XX L13
TURN LAMP RD 1 605-YL 605-YL 1 REAR FLOOD RD-0 RD-0 MOTOR BK-0 ANTENNA GROUND BK 3 200-BK L13 L13 L13 606-GY 1 606-GY 629-PK
7X-6066 L51 LAMP AAA 9W-3072 L13 L16
BK 2 200-BK 604-OR 2 + LH SPEAKER WH 2 508-PU L16 L16 L16 L16 605-YL 2 605-YL EEE
XX L12 LO BEAM
9X-6775 CABLE AS.

619-GN
614-PU 3 AAA - LH SPEAKER WH/BK 1 509-WH L12 L12 L12 611-PU 3 611-PU 629-PK
AAA 9W-3073 L65 L65 HEADLAMP
606-GY 4 + RH SPEAKER GY 8 511-BR L65 L65 200-BK 619-GN 4 619-GN 200-BK
JJJ HH SUPPLEMENTAL L75 L75 L11 L11 EEE 9X-7169
CCC 200-BK 6 - RH SPEAKER GY/BK 7 512-GN L75 L75 L11 114-RD 5 200-BK
L35
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN STEERING PP ANTENNA 4 113-OR L35 L35 322-GY 200-BK F

L11
L69 L35
LAMP T WH 3 614-PU 200-BK 2 200-BK MOTOR 135-BU WITH SUPPLEMENTAL 629-PK 1 629-PK 619-GN
CONN 6 L12 L13 L11
130-3452 G BK 2 200-BK 117-3915 200-BK 201-BK STEERING SWITCH CONN'S 609-YL 2 200-BK P
36, 35 CONN 36 L10 LO BEAM
404-YL CONN 48 A EEE 619-GN HEADLAMP
200-BK 12V POWER 1 135-BU 619-GN 417-GY 1 SPEEDOMETER L10 200-BK

200-BK
PORT 110-2338 FORWARD P 9X-7169
727-GN 2 200-BK 611-PU 2 A

101-RD-14
L69

200-BK
200-BK
200-BK
200-BK
L69

200-BK
L48 117-2311 L72 A COOLANT ARTICULATION M HORN

L16

A513-PK
604-OR 462-YL WH 3 606-GY LAMP 114-RD 1 P

509-WH
TURN

113-OR

512-GN
135-BU

511-BR
592-BU

508-PU
200-BK

200-BK
PP K CONN 35 TEMP GRD 8D-1429 SOLENOID
614-PU 160-PU YL 1 108-RD 606-GY 606-GY M 322-GY 2 605-YL 1 RD SIGNAL
L51 L75 DOME LAMP L30 LEFT SPEAKER L10 7T-9074
606-GY L60 334-BU BK 2 200-BK 605-YL 605-YL L30 417-GY 1 201-BK 449-BU SEND 200-BK 2 BK 7X-6066
AIR DRYER 8C-9678 L30 6T-7695 L10

556-WH
200-BK 200-BK K 605-YL 2 GAUGE K

200-BK
200-BK

450-YL
L60 L75 L37 L37 IGN IGN M

L35
200-BK 8W-3087 462-YL 614-PU 614-PU A A CLUSTER 508-PU + 200-BK 200-BK
IGN

611-PU
L1

200-BK
200-BK
E 727-GN 556-WH 124-0384 509-WH - 200-BK

614-PU
200-BK
200-BK
SEND SEND M K CAB LO BEAM P HI BEAM

L35
BK 1 122-BU-14 GGG GGG A 462-YL 608-GN 608-GN M K 619-GN 200-BK 200-BK
L35 L66 L66 L14 L14 HEADLAMP HEADLAMP
T° BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD 113-OR 200-BK 133-3037 611-PU 9X-7170
L45 8 RD (12 V) K P
OPR PANEL GY-18 2 417-GY 7 417-GY 308-YL 601-GY
1 136-GN L45 441-OR 6 OR TACHOMETER DEFROSTER 611-PU
604-OR
606-GY
614-PU
200-BK

200-BK

DIFFERENTIAL + BATTERY WH-18 1 136-GN 4 728-BU 614-PU 4 PU (24 V) 110-8468 9X-9657


UNLOCK SOLENOID A M LAMP
KEY SW YL-18 2 308-YL 2 308-YL 200-BK 3 GN (12 V) K
L76 CAB HI BEAM

10
7T-9073 GRD 8D-1429 BLOWER

1
2
3
4
5
6
7
8
9
PK-18 9 3 200-BK 308-YL A429-YL 9 GY 611-PU

619-GN
M

606-GY
611-PU
HEADLAMP

200-BK
629-PK
E BR-18 6 5 403-GN 403-GN J 447-PK 7 PK 450-YL SIG K 9X-0343 200-BK

113-OR
133-3035

556-WH
NN J K

619-GN
CONN 23

322-GY
114-RD

606-GY

601-GY
L55

614-PU
611-PU
556-WH 1 GN GROUND BK-18 8 200-BK 403-GN 608-GN 404-YL G434-BU 5 YL A506-OR 1 RD

308-YL

605-YL
L72 MOTOR
200-BK 2 GN BU-18 4 200-BK L55 608-GN 405-GY 2 601-GY 201-BK 200-BK 2 BK IGN M 200-BK 2 BK
CONN 14 1 IGN
EMS TEST SW
L50

STEER SW PU-18 5 728-BU 447-PK 403-GN 1 322-GY 601-GY LAMP K

200-BK
200-BK
L50 2 106-2477 SEND M CAB TURN
OR-18 3 405-GY 403-GN 200-BK 201-BK 200-BK 8M-6176 113-OR 200-BK 2 BK
E 3 J J HORN SW NOTE F CONN 44 SIGNAL
MUR440 ALTERNATOR GN-18 7 403-GN L54 413-BR 413-BR L65 J 417-GY 403-GN GRD 605-YL 1 RD 619-GN L2 L2
TRANSMISSION L54 4 8X-9440 A 7X-6066
CONN 5 556-WH 1 GGG 201-BK 447-PK 403-GN R - 200-BK 308-YL J 201-BK 403-GN M A506-OR 611-PU
OIL TEMP SENS SUPPLEMENTAL 5
200-BK 2 441-OR 201-BK + 310-PU A429-YL 403-GN 1 113-OR 605-YL

614-PU
614-PU
3E-8700 STEERING 6 SERVICE 4 K
NNN NNN F 406-PU 441-OR J 5 201-BK 450-YL 113-OR 8 113-OR FUEL
ARC SUPPRESSOR 3E-5184 METER M RESISTOR L10
V+ OR-18 A 126-PK A 126-PK 450-YL 406-PU 601-GY J 415-GN 403-GN 441-OR 6 LEVEL

601-GY
601-GY

L65
GROUND BK-18 B 202-BK B 202-BK 106-8704 3T-3964 450-YL 3E-9359 601-GY PANEL LAMP 419-YL 447-PK 4 403-GN 3 ALTERNATOR 7T-4003 SYMBOL DESCRIPTION ABBREV COLOR
J L65
SIGNAL YL-18 C G460-GN C G460-GN A429-YL 101-RD 200-BK DIMMER SW 601-GY 405-GY 415-GN 10 415-GN 15 TEST 200-BK

200-BK
200-BK
BLADE, SPADE, RING,

609-YL
L11
419-YL START AID J 2 3E-9318 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS 200-BK K
L61 1 J OR SCREW TERMINAL RD RED
M917-PK AND M918-GN ARE TWISTED PAIR 201-BK EMS TEST SW 614-PU 600-BR 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK 200-BK WH WHITE
9X-9628 3 A CC BLADE
601-GY 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK 200-BK

A506-OR
A503-PK
CIRCUIT CONNECTED OR ORANGE
N NOTE F FLOOD
E 1 751-GN L46 L46
200-BK
200-BK 601-GY
J LIGHT BAR
201-BK
441-OR
201-BK
439-YL
5
9
20
16
UNUSED
UNUSED
200-BK
200-BK
200-BK
200-BK
200-BK 200-BK
200-BK
609-YL 1
2
609-YL
200-BK LAMP
YL YELLOW E
200-BK PK PINK

608-GN
147-RD
CONN 13

135-BU

611-PU

570-BU
629-PK
L48 L48 CIRCUIT NOT CONNECTED

609-YL
SOL 1 2 921-WH 200-BK 200-BK LOW BEAM 201-BK A M 467-WH 4 SHIFT FAULT 200-BK 9X-6775 T BK BLACK

609-YL
9W-2739 L60 + BATTERY RD-18 1 107-RD 1 107-RD FUSE BLOCK 9X-9631 403-GN A429-YL 5 417-GY 12 PRIM STEER L/S R/S SYSTEM 570-BU 1 GN

570-BU
J 2 ELECTRICAL CONNECTION GY GRAY
N L60 GROUND BK-18 2 200-BK 2 200-BK 9G-0747 103-RD 467-WH 10 113-OR 1 + BATTERY DIFF MASTER SYSTEM AIR PRESS 200-BK 2 GN BLADE
3 J CONN 43 PU PURPLE

200-BK
J L27 UNLOCK ACTION AIR GAUGE CUSHION TO MACHINE STRUCTURE
1 752-YL ENG SOL BU-18 3 327-PK 3 327-PK 10A KEY SW 105-RD 601-GY 614-PU 409-OR 410-WH 6 410-WH 10 ALARM

L62
BR BROWN

619-GN
J J LAMP LAMP PRESS M M M M 1W-3306 A T SOLENOIDS INTERNAL ELECTRICAL
SOL 2 2 921-WH 4 4 10A J HORN 114-RD 201-BK 9 485-YL 17 UNUSED T GN GREEN
RESISTOR J 5 7N-5876 9W-2111 GAUGE LAMP 7T-6517 CONNECTION TO SURFACE
9W-2739 202-BK 202-BK RESET YL-18 5 306-GN 5 306-GN 10A SUPP STEER 134-RD 1 601-GY 115-RD 606-GY 419-YL 2 419-YL 19 BRAKE ON 570-BU 1 570-BU 570-BU 1 GN BU BLUE

614-PU

614-PU
200-BK

200-BK
N J 3T-3123 6 J L30 NOTE B NOTE B 1W-3306 7N-5876 RIGHT

L75
G460-GN 311-WH OFF (KEY) WH-18 6 326-RD 6 326-RD 10A CONVERTER 147-RD 2 600-BR 629-PK 605-YL 404-YL 3 404-YL 7 HYD TEMP C'SHIFT 200-BK 2 200-BK 200-BK 2 GN OF COMPONENT
J LAMP TURN
1 754-BU 126-PK OFF OR-18 7 7 10A TURN SIGNALS 173-RD 201-BK 408-WH 1 408-WH 8 BK AIR PRESS PIN CONNECTOR
J J 7N-5876 LAMP
SOL 3 2 921-WH JJ JJ A 10A TAIL LAMPS 103-RD 601-GY 415-GN 409-OR 7 409-OR 9 NEUTRAL LAMP

200-BK
N F AAA ENGINE SHUTDOWN J HEADLAMP/ M 7N-5876 ATCH WIRE, CABLE &
9W-2739 200-BK 10A STOP LAMPS 130-RD 601-GY 439-YL 467-WH 8 201-BK 2 GROUND M M M 7N-5876
L28

200-BK
200-BK
200-BK
J TAIL SW COMPONENT

1
2

614-PU

614-PU
N CONTROL LEFT TURN NOTE B

614-PU
1 751-GN 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED

334-BU
160-PU
Y B L J 537-GN J 1 3E-9317 NOTE B

498-WH

L16
9G-9287 COLD INDICATOR CIRCUIT GROUPING

200-BK

411-PK
201-BK
1 755-OR 9 921-WH 10A SPARE 200-BK 404-YL 201-BK 18 UNUSED

OPERATOR STATION
J 2 CONN 42 A M L#

1 4
J TEMP M LAMP DESIGNATION

311-WH
SOL 4 2 921-WH 2 752-YL J 101-RD-10 102-RD 200-BK 2 411-PK 11 LAMP M

202-BK
3 J

107-RD
FLASHER LAMP 7N-5876 M M M M
L46

9W-2739 3 754-BU 619-GN 614-PU 614-PU 3

619-GN
4 M L14

E975-PU
N 4 755-OR 108-0358 614-PU 200-BK 605-YL 4 OPERATOR MONITOR 9X-7801 7N-5876 NOTE B M

200-BK
200-BK
J 5

200-BK
1 900-PU 5 900-PU LIGHTBAR 103-RD 160-PU 606-GY 1 IDENT PART NO. CHG LOC NOTE

606-GY

108-RD
601-GY

200-BK

200-BK

200-BK

200-BK
601-GY
601-GY
601-GY
601-GY

605-YL

439-YL
SOL 5 HEADLAMP LOW BEAM TURN SIGNAL 6
2 921-WH 10 921-WH 308-YL J 614-PU 408-WH 449-BU 5 449-BU
BREAKER BREAKER SW J J A CONN 29

L76
9W-2739 6 901-WH 601-GY 450-YL 6 450-YL

5
6

2
3
N 7 902-BR 3T-2662 3T-2662 9G-5589 200-BK 7 403-GN 403-GN E975-PU 7 E975-PU HARNESS AS.

306-GN
J J J A 133-9666 02 (PLATFORM)
1 901-WH 8 903-GY 605-YL 3 310-PU 449-BU

101-RD-14
A M
CONN 41 498-WH AAA 139-0269 01 (ENGINE)

A513-PK
SOL 6 2 921-WH 606-GY J 2 201-BK E975-PU 4

512-GN

113-OR
511-BR

135-BU
592-BU
200-BK
200-BK
9W-2739 308-YL 308-YL 601-GY TAIL 4 415-GN M998-OR M998-OR 5 606-GY CCC 138-9086 00 (RADIATOR GRILL)

326-RD
CONN 4

200-BK
308-YL
15A

15A
N 200-BK 308-YL 200-BK LAMP SW 5 629-PK 498-WH 202-BK 2 E 138-9083 00 (R FRAME)
L56 L45 L45 3E9319 F 143-3433 01 (R FRAME-TRANS)
1 902-BR 310-PU J 2 1 200-BK 611-PU 3
Y L62 TRANS G 138-9089 00 (XSMN CONSOLE)
SOL 7 2 921-WH 202-BK 308-YL 306-GN 103-RD 6 169-PK 202-BK 160-PU 1 200-BK
AA HHH HEADLAMP DIMMER SW 3 J M A/M H 101-8161 02 (CAB-REAR)
1
2

L15
9W-2739 306-GN 306-GN 326-RD 326-RD 614-PU 611-PU 201-BK M998-OR HI BEAM 200-BK
N FUSE BLOCK 1 103-5678 J A 7N-5876 M INDICATOR J 138-9724 00 (STEERING CONSOLE)

200-BK
200-BK
L66

1
2
795-YL 410-WH 201-BK 202-BK 200-BK 614-PU 614-PU

1
2
Y L57 L57 J J 9G-0747 B M NOTE B 7N-5876 M AIH LAMP K 139-3506 00 (CAB-FRONT)
1 903-GY 597-PU 619-GN 3 609-YL 201-BK 201-BK 611-PU NOTE B 200-BK 614-PU 614-PU
L54 J 2 J FLOOD M 7N-5876 L 115-9433 00 (SW PANEL)

102-RD
101-RD

101-RD
115-RD
2
1
SOL 8 2 921-WH Y START 522-WH 611-PU 1 608-GN 201-BK 160-PU 614-PU 614-PU
LAMPS M NOTE B M 138-9725 00 (GAUGE CONSOLE)
112-PU-4 109-RD-4 921-WH 601-GY 4 147-RD 201-BK

306-GN
M917-PK AND RELAY

326-RD
9W-2739 J

308-YL
795-YL

A513-PK
Y 10A BLADE CNTRL 169-PK 200-BK 9X-9632 5 498-WH 201-BK 201-BK L21 L21 N 137-1120 02 (TRANSMISSION)
M918-GN ARE 3E-7279 J 1 J

102-RD
592-BU
MAIN 10A BLADE FLOODS 149-PU 609-YL 2 165-YL 201-BK 201-BK P 101-8205 02 (HEADLIGHTS-BAR) ATCH
TWISTED PAIR J J 2
V RELAY EEE 101-8194 02 (LOW BEAMS) ATCH
109-RD-4

V F 109-RD-10 304-WH-10 L62 10A REAR FLOODS 116-BR 149-PU 6 334-BU 201-BK
L62 J 3
D BK-18 1 M918-GN 1 M918-GN 101-7740 Y Y 10A
J
DIFF LOCK 165-YL
4
609-YL 7 373-GN 200-BK 200-BK FFF
T
101-8181
101-8188
04
02
(CAB FUSE PANEL)
(BLADE CUSHION)
D
WH-18 2 M917-PK 4 M917-PK CONN 11 10A XSMN CNTRL 126-PK J 608-GN 200-BK 200-BK
Y L38 A J J 5 J CONN 28 U 139-0073 01 (XSMN CONSOLE-SWITCHES)
3 449-BU A 10A SUPP STEER 136-GN 116-BR 135-BU 200-BK
TRANS SPD SENDER M917-PK AND J 6 V 143-5374 01 (TRANS SPEED SENDER
2 202-BK 112-PU-4 112-PU-4 112-PU-10 1
101-RD-10 10A GAGES 113-OR

373-GN
334-BU
165-YL
165-YL

200-BK
J J L6

308-YL
104-6387 M918-GN ARE A CONN 19
J 15A AIR CNDTR 124-GN 601-GY J A 200-BK-6 W 142-1249 00 (BEACON-OPEN ROPS) ATCH
CONN3 J J
Y Y A CONN 10 X 124-1429 00 (CONDITIONER GP-B) ATCH

200-BK-14
TWISTED PAIR 112-PU-8 1
112-PU-8 10A AIR DRYER 122-BU-14 200-BK 2 200-BK 202-BK 201-BK 4 200-BK-8 L62
V 109-RD-4 101-RD-4 101-RD-4 101-RD-4 A J CONN 18 NOTE J 200-BK 1 200-BK FRONT L62 200-BK Y 138-9116 01 (FUEL TANK)

200-BK
Y 60A J J FRAME A MMM MMM K GGG 101-8185 01 (SUPPLEMENTAL STEERING) ATCH
WH-18 2 449-BU 112-PU 3 102-RD 601-GY 200-BK 200-BK WIRES THAT HAVE BATTERY VOLTAGE
ALTERNATOR SHUTDOWN 1 2 4 3 CONN 27 L6 AA 115-9446 00 (HEADLAMP BREAKER)
BK-18 1 202-BK 1 105-RD 601-GY 165-YL 408-WH 200-BK WHEN THE KEY SWITCH IS OFF.

101-RD-10
112-PU-10

F775-BU
BREAKER SOL 3K8782 FUSE (10A) FRONT CAB HHH 139-0248 00 (LOW BEAM BREAKER-BAR) ATCH

101-RD-4

408-WH
200-BK

101-RD-4
ALT 8 134-RD 200-BK F775-BU

A513-PK
Y

201-BK

200-BK
200-BK
200-BK
Y 80A 1 J 498-WH

G858-OR
130-RD
592-BU
TRANS SPD SENDER 403-GN R 109-RD-4 9S-0174 STD 3E-7985 5 130-RD 8M8948 FUSE (15A) 200-BK FRAME GROUND 200-BK FRONT UPPER WIRES THAT HAVE BATTERY VOLTAGE CC 101-8190 02 (BLADE FLOOD LAMP) ATCH

GN-18
+

RD-18
BK-18
AAA STOP

YL-18

202-BK
J 2

165-YL
J

165-YL
(SPEEDOMETER) 9S-4693 ATCH 326-RD 9 126-PK 8M0456 FUSE (20A) DIFFERENTIAL 165-YL 556-WH 202-BK WIPER WHEN THE KEY SWITCH IS ON. JJJ 101-8192 01 (REAR FLOOD LAMP) ATCH
3 LO
104-6387 F843-YL ALTERNATOR 7 136-GN UNLOCK SW 9X-3392 EE 112-0829 02 (2-WAY RADIO CONVERTER) ATCH
J K

200-BK
Y GND

F775-BU
202-BK 100-5047 50A ATCH Y 6 113-OR 139-2119 601-GY L21 200-BK BK HI STARTING CIRCUIT. FF 8X-9091 03 (CONDENSER GP-CAB) ATCH

570-BU
169-PK
165-YL
L55 L64 L18 MOTOR

NOTE K
F769-BU 3E-7577 75A ATCH 200-BK-4 L55 4 124-GN 200-BK 498-WH AIH J K GG 123-8330 02 (CONDENSER GP-ROOFTOP) ATCH
AAA

202-BK
202-BK
202-BK
200-BK
200-BK
200-BK
200-BK
AAA L63 L18

C
A
B
202-BK 6N-9294 35A STD 200-BK-10 2 122-BU-14 165-YL 147-RD TIMER 501-GN 1 GN T° GAUGE CIRCUIT. HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) ATCH
GND L56 L56 4Y-7948 B+ PARK JJ 115-9447 01 (ENGINE SHUTDOWN CNTRL)
301-BU-10 10 107-RD 147-RD 165-YL A K 101-RD-14 118-GY 3 GY
AAA START L19 L19 MONITOR CIRCUIT. (EMS) KK 4E-8715 00 (CONDENSER JUMPER)
L37 CONN 17 CONN 26 135-BU 1 135-BU 500-BR 4 BR
L37 PP 139-3507 00 (POWER PORT)

L39
L60

L51

F 113-OR
L69

L48

2 CONN 40 502-OR 2 OR PANEL LAMP CIRCUIT.


BK 1 301-BU-10 ART L63 L25 L63 K 200-BK NNN 145-9535 00 (TRANS TEMP SENSOR)
F843-YL L63 A
STARTER SENDER L39
BK 2 202-BK 304-WH-10 113-OR 7 592-BU 200-BK WASHER/WIPER CIRCUIT.
106-8555 G S AAA 3E-5383 A 439-YL 439-YL 605-YL 1 113-OR 200-BK-8 200-BK
L28 L28 L23 L23 WIRE AS.
101-RD-4 1 A429-YL 113-OR 113-OR 606-GY 2 A513-PK 200-BK HEATER AND AIR CONDITIONER CIRCUIT.
INCHING PEDAL MTR BAT A CONN 39 LL 9F-4337 07 (START MTR TO ENGINE)
2 200-BK 113-OR 113-OR 611-PU 3 605-YL 200-BK
PRESSURE SW AAA WW L71 L63 MM 6T-6962 00 (CONDENSER FAN JUMPER) ATCH
RD-0 L71 619-GN 4 606-GY GROUND CIRCUIT.
(TRANSMISSION) RD-00 126-PK 126-PK 126-PK 601-GY 5 611-PU L22 L22 NN 8X-9440 03 (HORN SWITCH)
111-7088 MOTOR KKK GGGG 139-0071 00 (FUSE TO CIGAR LIGHTER)

OPERATOR STATION
L46 L46 L46 101-RD 6 619-GN ENGINE SHUTDOWN CONTROL CIRCUIT.

L37
200-BK L25

101-RD-10
A K 601-GY

112-PU-10
L37 LO

101-RD-4
A513-PK
200-BK 306-GN 795-YL L25 152-BU 3 507-WH A TURN SIGNAL CIRCUIT. CABLE AS.

592-BU

101-RD
130-RD

200-BK
L38 L38 L26 L26 GND HI KKK 116-9981 00 (POS BAT TO START MTR)
200-BK L7 L38 795-YL 306-GN 576-PK 1 578-BU 200-BK BK
L7 L18 MOTOR RR 145-8713 00 (NEG BAT/DISCONNECT SW)
200-BK L7 326-RD 577-PU 2 506-PU CONN 38 START AID CIRCUIT.
DISCONNECT SW UU L36 L36 L43 575-YL 4 152-BU 576-PK 1 GN T° LLL 5C-6793 00 (DISCONNECT SW TO GND)
308-YL
200-BK-10

L18 L18 B+

L36
F 7N-0718 921-WH 507-WH 6 576-PK 152-BU 3 GY PARK TRANSMISSION CONTROL CIRCUIT. TT 139-0250 00 (NEG BAT TO POS BAT)
L21 TT 115-9457 00 (NEG BAT TO POS BAT) ATCH
200-BK

L35
1 F769-BU 522-WH 578-BU 7 577-PU 575-YL 4 BR
C C
BK-6

CONN 2 2 202-BK RD-00 BK-00 KK A 597-PU 506-PU 5 575-YL 577-PU 2 OR UU 061-7661 03 (START MTR TO FRAME GND)

601-GY

M998-OR
3 1

E975-PU
200-BK-4

RR LLL GG FF FF CONN 16 L35 ALL DASHED LINES ARE ATTACHMENTS. VV 7G-1060 00 (GND-R FRAME TO F FRAME)

921-WH
1 122-BU-14 592-BU 8 101-RD

449-BU
TT RR AAA L71 A FRONT LOWER VV 8X-9618 01 (GND-R FRAME TO F FRAME) ATCH
BK-00

AAA 200-BK 158-BR-14 1 BK 2 521-YL A513-PK 9


BK-00

POS NEG LL 200-BK 200-BK 200-BK 521-YL 2 BK 3 597-PU 101-RD-14 10 101-RD-14 L71 WIPER WW 115-5322 00 (START MTR/STR RELAY) ATCH
L43 L43 L7 L62 L19 L7
12V BATTERY 4 5 9X-3392 XX 101-8204 01 (STEERING MTR TO GND) ATCH
3T-5760 STD Y
200-BK 200-BK 597-PU 3 4 200-BK-14 L64 CONN 50 A K
YY 101-8203 01 (STR RELAY TO STR MTR) ATCH
LLL ENGINE 200-BK 200-BK 200-BK-14 4 112-PU-10 L7
L25
200-BK

9X-9721 ATCH UU CONDENSER WITH 103-8519 ROOFTOP MMM 1S-2342 02 (GND-F FRAME TO CAB)

593-GN-14

593-GN-14
RD-00 200-BK 200-BK 601-GY

200-BK-14

200-BK-14
L7 K K
CONDENSER GP., REMOVE
200-BK

202-BK RELAY
REAR

200-BK

10
TT KKK JUMPER KK AND MATE L7

7
8
6
4
3
5
9
1
2
3E-5239

1
5
4
6
3
2
7
307-OR 112-PU-10 112-PU-10

597-PU-14

L71
521-YL-14
FRAME L
12V BATTERY NEG POS HARNESS FF TO 921-WH L
FFF K

507-WH
3T-5760 STD HARNESS A

501-GN

502-OR
101-RD

118-GY

601-GY
578-BU
506-PU

500-BR
604-OR

200-BK
CONN 46

A506-OR
CONN 47

A503-PK
108-RD
CONN 45

152-BU

577-PU
9X-9721 ATCH GG GG

576-PK
575-YL
321-BR
CONDENSER CONDENSER L36 L36

1
2

1
2
200-BK 619-GN 619-GN L23

112-PU
112-PU
112-PU
112-PU
112-PU
MOTOR MOTOR GG L39 4K-5122 HOLDER AS.
611-PU 611-PU

L43
7X-6279 7X-6279 BEACON L23 3K-8782 FUSE

WH/RD-14

WH/RD-14

1
2
606-GY 606-GY

200-BK
AAA ENGINE MM 128-6983 L46 L46
BK-14 605-YL 605-YL FFF L
201-BK 2 BK OIL SW 4 HYD OIL BK-14 122-BU-14 10A UPPER WIPER/WASHER 118-GY 118-GY
9X-0378 VV VV TEMP SW

L27
F775-BU
CONN 22
405-GY 1 BK L35 118-GY

307-OR
FFF L

105-RD

326-RD

134-RD

101-RD
L37

570-BU
169-PK
308-YL

165-YL
1
2
131-4135 10A LOWER WIPER/WASHER 152-BU 200-BK
REAR W U U
A MOTOR 200-BK

410-WH
MOTOR

373-GN

727-GN
FFF

M918-GN
G460-GN
L7

202-BK

201-BK
FRAME

M917-PK
L48 L

977-YL

462-YL

M998-OR

F769-BU
CONN 25

F843-YL
E975-PU

921-WH
921-WH
921-WH

901-WH

921-WH
603-PK
200-BK

921-WH
119-PK 200-BK

751-GN

755-OR
404-YL 1 BK 10A REAR WIPER/WASHER

903-GY
900-PU
902-BR

754-BU
467-WH

449-BU
202-BK
202-BK
202-BK

126-PK

202-BK
752-YL
306-GN
307-OR

409-OR
449-BU

321-BR
A

202-BK

126-PK

795-YL
977-YL
A CONN 8

CONN 34
STRAP

152-BU
310-PU Y 201-BK 2 WH U 200-BK

152-BU
522-WH
ACTION ALARM 1

124-GN
T° BEACON SW FFF L

601-GY

601-GY
112-PU

CONN 33
200-BK

200-BK
521-YL

10
4 GA STD PANEL LAMP
L56

1
2
3
4
5
6
7
8
9
L56

7 310-PU CONDENSER GP-ROOFTOP 103-8519 9G-9813 RD 1 410-WH 10A FRONT DEFROSTER 141-PK

118-GY
118-GY
L62 9X-9639 U A
6 308-YL 1/0 ATCH E A (SHIFT LEVER) BK 2 201-BK THIS SCHEMATIC IS FOR THE 12H NA, 140H NA
A A FFF L

1
7
6

8
5
2
3
4

200-BK
7N-5876 AND 160H NA MOTOR GRADER (146-9688 CHG 00).

200-BK
5 306-GN 614-PU 5 611-PU A 10A REAR DEFROSTER 151-GN

OPEN ROPS BEACON ATCH

4
5
1
2
3
7
6
U
L55

2 W

2
3
4
1
5
7
8
9
6
L55

1 403-GN 606-GY 4 619-GN 144-RD L L


W3 F F

6
5
4
3
1
2
L36
200-BK 4 608-GN 556-WH 7 605-YL 101-RD 10A DOME LAMP 108-RD L7
L51 L51 L61 W L7

467-WH
J2 J1

E975-PU
U COMPONENTS ARE SHOWN INSTALLED ON A FULLY

893-GN
306-GN
307-OR

321-BR
921-WH

409-OR
449-BU
892-BR

F769-BU

M998-OR
795-YL
202-BK

977-YL
126-PK
3 447-PK 605-YL 6 606-GY L36 CONDITIONER GP-B 8C9788 601-GY L L L OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
200-BK 2 200-BK 122-BU-14 8 122-BU-14 200-BK F843-YL 11 INCH PEDAL SOL RTN 7 921-WH 101-RD 10A BEACON 144-RD L H B B AND XMSN SHIFTER IN NEUTRAL
311-WH

604-OR 2 604-OR W 200-BK 900-PU 7 SOLENOID 5 SOLENOID 1 10 751-GN 502-OR


310-PU

321-BR 1 321-BR 601-GY 601-GY 902-BR 8 SOLENOID 7 SOLENOID 2 4 752-YL A


AAA A CONN 8 921-WH 9 921-WH 601-GY 601-GY 901-WH 1 SOLENOID 6 SOLENOID 3 17 754-BU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L71 L71 1 2 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

BEACON FUSE
2 413-BR 200-BK 3 RESISTOR 903-GY 2 SOLENOID 8 SOLENOID 4 11 755-OR 113-OR 1 WH-18 WH-18
200-BK
200-BK

200-BK
200-BK

L60 U

601-GY
601-GY
1

200-BK

601-GY
326-RD 1 405-GY 200-BK 9G-1950 124-GN 601-GY CUSHION 921-WH 3 SOL RTN UNUSED 28 4 WH-18 4 3 WH-18

200-BK
200-BK
200-BK
2 L L
B B
L54

ENGINE SPEED BLADE SW BEACON SW UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L54
L63

327-PK 3 201-BK 521-YL CONN 21 200-BK U M917-PK 29 TOS + INP UNUSED 33 501-GN PW 3
SENSOR CONN 12 5 L42 9X-9629 L 2 9X-9639 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
405-GY 4 441-OR 515-GY 601-GY G460-GN 18 TRANS TEMP UNUSED 36 144-RD
U 2 3 L

308-YL
3E-7886 4 BLOWER SW SUPP STER L CENTERSHIFT NOTE B: SHELL 8T-9722
727-GN 5 406-PU 516-GN 200-BK 169-PK 200-BK M918-GN 23 TOS - INP UNUSED 15 603-PK
311-WH

L48 3 U
727-GN

L
334-BU
160-PU

202-BK
200-BK

462-YL

AAA L48 3 6P-3236 TEST SW INDICATOR SW SPRING 7V-8390


462-YL 6 450-YL 517-BU 570-BU 467-WH 28 EMS OUT UNUSED 16 202-BK 601-GY 500-BR
U 2 9X-9633 3E-9367 BUSHING 6D-4162
WH 2 450-YL 450-YL 8 327-PK W 134-RD U F769-BU 409-OR 40 NEUTRAL UNUSED 27 449-BU 200-BK 506-PU
A BLOWER 3 L FRONT UPPER A CC BLADE CONTACT 6D-4161
BK 1 202-BK 202-BK 7 202-BK 308-YL 727-GN 921-WH 321-BR 37 BU ALARM UNUSED 14 126-PK

604-OR
U

130-RD
419-YL 1 BK-18 9X-9363 200-BK 462-YL 202-BK 12 UNUSED +BATTERY 40 126-PK WIPER SW 1 609-YL FLOOD NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

10A
406-PU

200-BK
200-BK
L61 X KEY START SW 3T-6655 LAMP
202-BK 413-BR 201-BK 2 BK-18 200-BK 200-BK 202-BK 202-BK 10 UNUSED +BATTERY 1 126-PK 2 200-BK

307-OR
326-RD

105-RD
308-YL
FUEL X 9G-7641 REAR 9X-6775 TO
COOLANT TEMP 441-OR CONN 7 3 200-BK 202-BK E975-PU 19 UNUSED +BATTERY 6 126-PK 24V OUTPUTS
SW AAA A PARK BRAKE W DEFROST SW GND
597-PU 5 515-GY 1 WH/RD-14 202-BK M998-OR 20 UNUSED GROUND 2 202-BK 152-BU
334-BU

SWITCH

L2
200-BK
200-BK
200-BK
200-BK

L49 L
201-BK

107-0616 PRESS SW CONN. B 9X-9638 A CENTERSHIFT SOLENOIDS S B D W/ SOL


L57

3E-2028 522-WH 3 795-YL 1 200-BK 2 BK-14 MOTOR 977-YL 25 UNUSED GROUND 5 202-BK 601-GY 152-BU NEU
R U

101-RD

601-GY
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET

200-BK
AAA L49 3E-2033 SOLENOID

L5
AAA 795-YL 5 597-PU 4 795-YL 4 UNUSED START SW. 34 307-OR 200-BK L L F775-BU 1 GN L2
U CENTERSHIFT AIR INLET 1 8T-8808 PARK
BK 1 406-PU 413-BR 1 BU 201-BK 4 522-WH 2 601-GY 202-BK 5 UNUSED A/M LAMP 12 M998-OR L 2 L 200-BK 2 GN
OFF C U

202-BK
A THERMOSTAT PANEL LAMP PIN SW U HEATER SW. H B B K N
BK 2 201-BK 201-BK 2 BK 921-WH 1 921-WH 200-BK 601-GY 6 UNUSED VHP SOL 8 795-YL 577-PU
W ON S U 9X-9634 CONN 32 F F 3 L CAB TURN 1F

619-GN
611-PU
200-BK U

605-YL
SW 8D-1429 115-1969
2
1

2 326-RD 126-PK 1 RD 1 202-BK 17 UNUSED TRANS LAMP 18 E975-PU 584-YL 606-GY 1 RD

200-BK
U 2

200-BK
T° ST B U 4 SIGNAL 2F

3
2
1
8 200-BK 2 RD 3E-5464 200-BK BASE 165-YL NOTE K 202-BK 2 276-BK 9 UNUSED A/M SWTCH 32 977-YL A504-GN 200-BK 2 BK

619-GN
606-GY
611-PU
200-BK
629-PK
3 U 2 L 5 7X-6066 3F
COOLANT TEMP 7 462-YL 614-PU 7G-9730 F775-BU F775-BU 308-YL U 202-BK 3 277-BK 22 UNUSED DIA CODE 1 21 277-BK L
CONN 1 SENDER PARK BRAKE T° U CONN 20 3 U 6 4F
6 727-GN 373-GN 202-BK 4 278-BK 15 UNUSED DIA CODE 0 22 276-BK A507-YL 200-BK

202-BK
201-BK L L 5F
AAA
7N-8532 H SOLENOID U 1 601-GY 373-GN U 202-BK 202-BK 24 UNUSED DIA CODE 2 38 278-BK 576-PK 605-YL
7T-9074 U P W 6F
441-OR 447-PK 1 GN-18 2 200-BK 3 124-GN 2 200-BK 200-BK 202-BK 202-BK 26 UNUSED CAT LINK - 3 892-BR 584-YL L22 606-GY
7F

L42
200-BK 2 BK-18 FUEL LEVEL 1 603-PK 5 521-YL 3 101-RD 202-BK 202-BK 27 UNUSED CAT LINK + 9 893-GN 151-GN L 619-GN
°T L42 U AUTOSHIFT SW. K 8F
SENDER BEACON 1 200-BK 601-GY 307-OR 14 UNUSED RED NEUTR 26 E937-PU 575-YL 611-PU 611-PU CAB HI BEAM

119-PK
Y 102-9861 1R
120-9588 128-6983 4 522-WH MATE WITH BEACON 200-BK 307-OR 21 UNUSED FIRST 30 E938-OR FRONT 578-BU 200-BK 200-BK HEADLAMP 200-BK
L L1 L1 2R
HARNESS "W" SERVICE DEFROST SW FRONT LOWER K 133-3035
L51

HEATER GP 8C-9787 2 601-GY U 2 306-GN 30 UNUSED SECOND 24 E939-WH 601-GY 200-BK


3R

G
D

H
TOOL 9X-9638 WIPER SW

E
A
B

J
BULB 977-YL 449-BU 31 UNUSED THIRD 20 E940-BU 200-BK 200-BK
L51 L63 REAR WIPER CONN 15 3 U CONNECTOR G 1 3T-6655 4R
L63

200-BK

9X-7849 202-BK 126-PK 32 UNUSED FOURTH 29 E941-YL L


HH Y CONNECT CONN. A TO 9X-3392 9W-1951 2 K CAB LO BEAM 5R

893-GN
892-BR
126-PK
202-BK
112-PU CONN 24 126-PK 33 UNUSED FIFTH 35 E942-GN L 200-BK P
CONN. B WHEN USING 3 HEADLAMP HI BEAM 6R
608-GN 1 608-GN LO 126-PK 34 UNUSED SIXTH 23 E943-BR 584-YL 619-GN 611-PU
L69 STARTING/CHARGING H RESISTOR 4 K 133-3037 HEADLAMP
200-BK 2 200-BK DUAL HORSEPOWER 126-PK 35 UNUSED SEVENTH 19 E944-GY L 5 A503-PK 200-BK
Y CONN. A ANALYZER WITHOUT GND HI 9G-1950 1 L 119-PK P 9X-7170 NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
SOLENOID 200-BK 200-BK BK 124-GN 126-PK 36 UNUSED EIGHTH 13 E945-PU
COOLANT SW START AID H MOTOR 2 WITH 8C-9788 COND. GP., 6 119-PK 119-PK SUPPLEMENTAL STEERING CONTROL
200-BK 1 521-YL 202-BK G F 892-BR 13 UNUSED FORWARD 39 E946-OR A506-OR
3E-6425 ATTACHMENT 8T-8610 AAA T° 5 CONN 15 MATES TO CONN. B NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
200-BK 2 504-YL 1 GN 515-GY U GGGG 4 202-BK 893-GN 38 UNUSED REVERSE 31 E947-WH 119-PK
200-BK

NOTE H B+ PARK 4 BLOWER SW WITH 8C-9787 HEATER GP., 24V CIGAR P RADIO SHOULD BE SIZE 10 AWG
200-BK AAA 2 200-BK 119-PK 3 GY 516-GN 112-PU 10A CIGAR LIGHTER 129-BU 5 126-PK 39 UNUSED PARK 25 E948-BU L L
Y CONN. B START AID L41 3 6P-3236 CONN 15 MATES TO CONN. C LIGHTER H L TURN NOTE F: USE 9X-9628 SWITCH WITH START
200-BK 311-WH 1 BK AAA 1 327-PK 503-BR 4 BR 517-BU 200-BK 6 892-BR 16 UNUSED NEUTRAL 37 E949-YL 584-YL 606-GY 1 RD

119-PK
L63 SOLENOID U 9W-0335 L H B B SIGNAL AID ATTACHMENT.
A L50 L50
606-GY
614-PU
REAR FLOOD 200-BK 2 BK 311-WH 1
310-PU 2
BK-18
BK-18 9G-4365
921-WH 2
795-YL 1
BK 505-BU 2 OR
BLOWER
CONN 31 7
1
893-GN
E947-WH
F F
TRANSMISSION CONTROL E948-BU
2
7
200-BK
A507-YL
141-PK 505-BU 200-BK 2 BK 7X-6066 NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID A
LAMP T° BK

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
E944-GY
NOTE F 9X-9363 132-2148 WITH FUEL AIR RATIO CONTROL

E937-PU

E940-BU

E943-BR

E945-PU

E948-BU
A

L15
E941-YL

E949-YL
604-OR 9X-6775 2 E948-BU E949-YL L20 5 A504-GN L15 L6

202-BK
L6
200-BK

JJJ HH BLOWER X 3 E949-YL 307-OR 3 603-PK 408-WH 408-WH 1 BK-18 BRAKE AIR SW NOTE H: 140HNA ONLY
L49 P LO BEAM
CCC 608-GN 1 L49 9X-0343 3 X G F 202-BK 306-GN 6 119-PK 201-BK 488-WH 2 BK-18 3E-2033 619-GN NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
RESISTOR NEUTRAL L L HEADLAMP (HEATS AND COOLS) WITH ROOF TOP CONDENSER
STOP/TAIL S RD 1 604-OR 200-BK 2 795-YL H 5 515-GY 1 WH/RD-14 1 E937-PU 306-GN 1 505-BU 504-YL 200-BK
DUAL HORSEPOWER/SHUTDOWN MOTOR 7T-4003 CONN. C G START P W RIGHT SPEAKER P
9X-7169 IS PRESENT
LAMP T WH 3 614-PU BK 2 200-BK H 1 200-BK 2 BK-14 MOTOR 2 E938-OR 8 503-BR K
SOLENOID H

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
AAA CONN 30 CONTROL L 6T-7695 A BRAKE AIR SW NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE

1
3
4
5
6
7
8
9

2
130-3452 G BK 2 200-BK RD 1 A507-YL A504-GN 4 3 E939-WH 4 504-YL REAR 511-BR +
L49 AIR CONDITIONER 3E-6424 AAA 117-9364 F L15 3E-2033 MODELS
522-WH 2 GN 2 4 E940-BU 503-BR WIPER SW 512-GN - 488-WH 1 BK-18 EEE
NOTE G CONN 37 LO BEAM

PARK
SECOND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RED NEUT

FORWARD
CLUTCH SOL A/C REFRIGERANT SW DEFROSTER PANEL LAMP TRANSMISSION DIRECTION

FOURTH

REVERSE
EIGHTH

GROUND
SEVENTH

NEUTRAL
THIRD
3T-6655

SIXTH
513-OR 1 GN A507-YL 5 E941-YL BAT + 1 307-OR 507-WH 201-BK 2 BK-18 629-PK

FIRST
BK 2

FIFTH
K HEADLAMP
3E-1906 114-5334 AAA BK 1 9X-9657 8D-1429 AND SPEED SW. 6 E942-GN GROUND 2 202-BK 200-BK
CCC AAA NOTE A BASE 8C-5337 EEE 9X-7169
MUR440 2 BK 200-BK 200-BK 7 E943-BR SOL 1 OUTPUT 3 306-GN
TURN LAMP RD 1 606-GY 513-OR 1 ARC SUPPRESSOR AAA 1 BK 504-YL 614-PU 7G-9730 8 E944-GY SW 2 INPUT 4 E949-YL
L41
7X-6066 BK 2 200-BK 522-WH 2 106-8704 513-OR 1 BK H 119-PK 9 E945-PU SW 1 INPUT 5 E948-BU A
597-PU 2 BK 503-BR 10 E946-OR SOL 2 OUTPUT 6 306-GN 130-RD 1 BK-18 STOP LAMP D97432
L L5 L5 SW
505-BU SHIFT CONSOLE 604-OR 2 BK-18
L20 L20 125-9352
597-PU 603-PK L20

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

You might also like