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Article history: The present work explored the use of Tunisian olive-waste cakes, a by-product of the manufacture process
Received 11 March 2008 of olive oil in mills, as a potential feedstock for the preparation of activated carbon. Chemical activation
Received in revised form 7 May 2008 of this precursor, using phosphoric acid as dehydrating agent, was adopted. To optimize the preparation
Accepted 12 June 2008
method, the effect of the main process parameters (such as acid concentration, impregnation ratio, tem-
Available online 20 June 2008
perature of pyrolysis step) on the performances of the obtained activated carbons (expressed in terms of
iodine and methylene blue numbers and specific surface area) was studied. The optimal activated car-
Keywords:
bon was fully characterized considering its adsorption properties as well as its chemical structure and
Activated carbon
Olive-waste cakes
morphology. To enhance the adsorption capacity of this carbon for heavy metals, a modification of the
Chemical activation chemical characteristics of the sorbent surface was performed, using KMnO4 as oxidant. The efficiency
Modification of this treatment was evaluated considering the adsorption of Cu2+ ions as a model for metallic species.
Metal adsorption Column adsorption tests showed the high capacity of the activated carbon to reduce KMnO4 into insol-
uble manganese (IV) oxide (MnO2 ) which impregnated the sorbent surface. The results indicated also
that copper uptake capacity was enhanced by a factor of up to 3 for the permanganate-treated activated
carbon.
© 2008 Elsevier B.V. All rights reserved.
1. Introduction restricted due to its high cost. The use of low-cost wastes and agri-
culture by-products to produce activated carbon has been shown
Various technologies such as precipitation, ion exchange, mem- to provide economical solution to this problem [8,9].
brane filtration and reverse osmosis have been applied for the The adsorption of organic micropollutants by activated carbon
removal of pollutants from wastewaters [1,2]. However, these is being widely used in water and wastewater treatments and the
methods have somehow proven disadvantageous in as much as advantages of this adsorbent have been well documented [10]. In
they require expensive equipments and/or continuous need of other respect, there is evidence in the literature that activated car-
chemicals [3]. Moreover, sometimes the above-mentioned meth- bon can remove metal ions, especially Cu2+ , from aqueous solutions
ods fail to meet the Environmental Protection Agency requirements [6,10]. However, sorptive capacity of untreated activated carbons
[4]. Considering limitations of conventional methods for metal towards heavy metals is rather low [10].
removal, the most promising alternative appears to be the adsorp- To enhance sorption capacity for cationic and oxyanionic metal
tion process. This method is a cost-effective and user friendly species, modifications of activated carbon using oxidant agents
technique for the removal of metallic micropollutants from water. have been reported, among which we can state HNO3 , H2 O and O3
Additionally, adsorption has been found to be superior to other [7,8,10–13]. These reagents introduce weakly acidic oxygen groups
techniques for water re-use in terms of the initial cost, simplic- through surface oxidation of the sorbent.
ity of design, ease of operation and insensibility to toxic substances The most widely used carbonaceous materials for the indus-
[5]. trial production of activated carbons are coal, wood and coconut
Activated carbon (AC) is the most commonly used and most shell [14,15]. These types of precursors are expensive and are often
effective adsorbent [2,6,7]. Nevertheless, its application fields are imported, making it necessary for developing countries to find a
cheap and available feedstock for the preparation of activated car-
bon for use in industry, drinking water purification and wastewater
∗ Corresponding author. Tel.: +216 21 25 09 57; fax: +216 74 66 51 90. treatment. Several suitable agricultural by-products (lignocellu-
E-mail addresses: rym.baccar@tunet.tn (R. Baccar), jalel.bouzid@tunet.tn losics) including peach stones [16], date stones [17,18], waste apple
(J. Bouzid), mongi.feki@yahoo.fr (M. Feki), montiel.antoine@free.fr (A. Montiel). pulp in cider production [19], rice husks [20], pistachio-nut shells
0304-3894/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.jhazmat.2008.06.041
R. Baccar et al. / Journal of Hazardous Materials 162 (2009) 1522–1529 1523
[15] and grain sorghum [21] have been investigated in the last of impregnant (H3 PO4 ) to precursor, was 1; 1.25; 1.5; 1.75; 1.85
years as activated carbon precursors and are still receiving renewed and 2. The impregnation was carried out in a stirred pyrex reactor
attention. In comparison, olive-waste cakes received much less equipped with a reflux condensor. Stirring was used to ensure the
consideration as lignocellulosic material for activated carbon pro- access of the acid to the interior of the olive-waste cake particles.
duction [8,22]. The temperature and the duration of the reaction were 104 ◦ C and
Tunisia is the fourth largest olive oil producer in the world. Dur- 2 h, respectively. Agitation and heating were ensured by a heat-
ing the manufacture process of the olive oil in mills, about 20% of ing magnetic stirrer with connected temperature regulator probe
oil, 30% of waste solids and 50% of wastewater are obtained [23]. made of teflon. The pyrolysis of the impregnated material was con-
Olive-waste cakes (olive pomace), corresponding to the remain- ducted in a cylindrical stainless steel reactor, inserted into a tubular
ing residue of oil extraction process, represent a yearly average regulated furnace under continuous nitrogen flow (0.5 L min−1 ).
of 2 × 105 tons depending on the crop [24]. The use of this mate- Pyrolysis temperature ranged from 350 to 650 ◦ C, while activation
rial as precursor for the preparation of activated carbon produces time was maintained at 2 h.
not only a useful adsorbent for the purification of contaminated After cooling down to room temperature, under the same flow
environments, but also contributes to minimizing the solid wastes. of nitrogen, the obtained activated carbon was thoroughly washed
From another angle, Tunisian fertilizer industry is a great world with hot distilled water until neutral pH. The sample was then dried
producer of wet-process phosphoric acid which can be used as acti- at 105 ◦ C overnight, ground (until a particle size ranging between
vating agent in chemical activation method of any carbonaceous 100 and 160 m) and finally kept in hermetic bottle for subsequent
precursor. It is noteworthy that phosphoric acid is widely used in uses.
the chemical processing of activated carbon [25] since it offers some
advantages such as its non-polluting character (compared to Zn Cl2 ) 2.2. Characterization of the prepared adsorbents
and its ease of elimination by water extraction after carbonization
[19,26]. 2.2.1. Iodine number [27]
The adsorptive properties of activated carbon depend on the The iodine number is defined in terms of the milligrams of iodine
nature of the precursor, the type of activation (chemical or physi- (I2 ) adsorbed by 1 g of activated carbon when the iodine equilib-
cal) as well as on the processing conditions [17,27–33]. It has been rium concentration is 0.01 M [18]. In this work, the three-point
shown that in case of chemical activation, concentration of the method was adopted. The latter avoid the use of the correction
dehydrating agent, impregnation ratio and pyrolysis temperature factor usually employed in the less accurate single point-method
globally govern the properties of the resulting activated carbon [27]. The procedure of the iodine number determination is as fol-
[17,18,21]. Performances of the obtained carbons are generally lows: three dry samples of activated carbon were weighed out into
expressed in terms of some properties, among which: surface area, three 250-ml conical flasks (sample weight ranged between 300
cation-exchange capacity (CEC), bulk density and adsorption effi- and 600 mg). Ten millilitres of 5% (in weight) hydrochloric acid
ciency towards iodine, phenol and methylene blue are frequently solution were added to each flask and then mixed until the car-
considered [14,15,18]. bon became wet. The mixtures were then boiled for 30 s and finally
The present work explored the use of Tunisian olive-waste cakes cooled. One hundred millilitres of 0.05 M standard iodine solution
as a potential feedstock for AC preparation. For this purpose, chem- were added to each flask. The contents were vigorously shaken for
ical activation, using phosphoric acid as dehydrating agent, was 30 s and then immediately filtered. A 50-ml aliquot of each filtrate
adopted. To optimize the preparation method, the effect of the main was titrated by a standardized 0.1 M sodium thiosulfate solution.
process parameters (acid concentration, impregnation ratio, tem- For each sample, the obtained iodine residual concentration should
perature of pyrolysis step) on the performances of the prepared be included into 0.004 and 0.02 M. The plot of the amount of
activated carbons (expressed in terms of iodine and methylene iodine fixed per gram of sorbent versus residual iodine concentra-
blue numbers and specific surface area) was studied. Characteri- tion gives a straight line which allows determining graphically the
zation of the activated carbon obtained in the optimal conditions iodine number (ordinate corresponding to a residual concentration
was conducted, using the following techniques: infrared spec- of 0.01 M).
troscopy for chemical structure and scanning electron microscopy
for morphology. Adsorption characteristics of this sorbent were also
determined. 2.2.2. Methylene blue (MB) adsorption [15]
To enhance the adsorption capacity of this carbon for heavy met- Methylene blue adsorption tests were conducted by mix-
als, a modification of the chemical characteristics of the sorbent ing 0.300 g of the prepared activated carbon with 100 mL of
surface was performed, using KMnO4 as oxidant. The efficiency of 1000 mg L−1 methylene blue solution [15]. After agitation dur-
this treatment was evaluated considering the adsorption of Cu2+ ing 24 h, the suspension was filtered and the MB residual
ions as a model for metallic species. KMnO4 -treatment and Cu2+ concentration was measured at 660 nm, using an UV/vis spec-
adsorption tests were carried out in a small-scale column. trophotometer (OPTIMA, SP-3000 plus). A previously established
linear Beer–Lambert relationship was used for the concentration
2. Materials and methods determination.
2.2.4. Specific surface area translates the metal concentration evolution in the collected efflu-
Specific surface area of the prepared activated carbons was ent versus the effluent cumulative volume, which is expressed in
evaluated through N2 adsorption at 77 K, using an Autosorb1- term of number of bed volumes (BVs). This number is defined as
Quantachrome instrument. The BET (Brunauer–Emmet and Teller) follows [1,6]:
model was applied to fit nitrogen adsorption isotherm and evaluate
volume of collected effluent
the surface area (SBET ) of the sorbent [14]. number of bed volumes = (1)
volume of carbon bed
2.2.5. Bulk density For all solute/sorbent combinations, the breakthrough curves
Activated carbon sample was placed in a graduated cylinder, are approximately S-shaped (or are approaching an S-shape). The
tapped several times until constant volume and then weighted. The breakthrough point is defined as the phenomenon when the solute
bulk density was calculated as the ratio of the weight sample to its begins to appear in the effluent, while exhaustion point occurs
volume and expressed in g cm−3 [30]. when the outflow concentration reaches the inflow concentration
[1,6].
2.2.6. Morphology analysis The KMnO4 -modification of the activated carbon bed and the
In order to know the structure sight of activated carbon, copper retention studies were carried out at room temperature
scanning electron microscopy (SEM) was generally employed to (23–25 ◦ C).
visualise sample morphology. Pore structure and structural changes
happening after chemical activation could be also observed. In the 2.4. Metallic species analysis and pH measurement
present work, the raw material (olive-waste cakes) and the acti-
vated carbon prepared in the optimal conditions were analyzed by Effluent samples, collected from column tests, were analyzed
this technique using a Philips XL30 microscope. for metal species (Mn and Cu) using acetylene-air flame/atomic
absorption spectrophotometer (HITACHI Model Z-6100). The pH of
2.2.7. IR spectroscopy analysis solutions were measured by a high precision pH-meter (Metrohom,
The surface functional groups and structure were studied by model 632), equipped with a combined glass electrode (Metrohm).
FTIR spectroscopy. The FTIR spectra of the raw material and Preliminary standardization was systematically carried out using
the resulting activated carbon were recorded between 400 and suitable buffer solutions.
4000 cm−1 in a NICOET spectrometer.
2.5. Chemicals
2.3. Column studies
All chemicals used (H3 PO4 , I2 , methylene blue, Na2 S2 O3 ·2H2 O,
2.3.1. Preparation of KMnO4 -modified activated carbon NaOH, HCl, KMnO4 and CuSO4 ·5H2 O) were of analytical grade. Solu-
The modified activated carbon was prepared as follows: the tions were prepared by dissolving the corresponding reagent in
adsorbent was transferred into a laboratory column (SIGMA chemi- doubly distilled water.
cal Company) packed at the bottom with glass wool and previously
filled with distilled water. The column was performed in a Pyrex 3. Results and discussion
glass tube of 0.7 cm internal diameter and 14 cm in effective height.
It is equipped with fixed polypropylene end caps, polyethylene bed 3.1. Preparation of activated carbons: effect of processing
support and Luer-Look inlet and outlet fittings. After settlement, parameters
by gravity, of the activated carbon particles, the adsorbent bed was
covered with a thin layer of glass wool in order to avoid disturbance Within the scope of our researches, an attempt has been made
during the inlet of the influent. The level of water or solution present to optimize the process parameters which lead to an activated car-
at the top of the bed was always fixed at the same level as that of bon with good characteristics. As illustrations, Figs. 1–3 show the
the glass wool. A peristaltic pump (Gilson-Mnipuls 2) – connected effect of phosphoric acid concentration, pyrolysis temperature and
to the bottom of the column by a silicon tube of low internal diame- impregnation ratio on some properties of the prepared activated
ter (diameter = 1.2 mm) and very limited length (to minimize dead carbons. As it can be discerned from Fig. 1, the surface area of the
volume) – ensured a flow-rate of 0.5 mL min−1 . The total dead vol- sorbent increases first rapidly (from 716 to 1020 m2 g−1 ) with an
ume fraction of the column ((bed void volume + connection tubing increase of acid concentration from 35 to 60% H3 PO4 , and then
volume)/carbon bed volume) was 53.3%. slightly beyond 60% H3 PO4 (1062 m2 g−1 for 85% H3 PO4 ). Taking
To modify the activated carbon surface, a 10−3 M KMnO4 solu-
tion (pH equal to 6.06) was pumped down through the column.
The effluent, collected at the bottom of the column with an auto-
matic fraction collector (Gilson), was sampled in 30-ml tubes, and
stored for Mn analysis and pH measurement. Thereafter, the mod-
ified activated carbon column was washed with doubly distilled
water.
The above results show that the most efficient activated car-
bon is that obtained under the following optimal conditions: an
acid concentration equal to 60% in weight, an impregnation ratio of
1.75 and a pyrolysis temperature of 450 ◦ C. It is to note that results
obtained when studying the effect of each parameter (acid con-
centration, impregnation ratio and pyrolysis temperature) on the
whole considered properties, namely iodine and methylene blue
numbers and specific area (results not shown), lead to the same
optimal conditions.
Fig. 3. Effect of impregnation ratio on the iodine number (H3 PO4 concentration:
60%; pyrolysis temperature: 450 ◦ C; pyrolysis duration: 2 h). Fig. 4. FTIR spectrum of the olive-waste cakes.
1526 R. Baccar et al. / Journal of Hazardous Materials 162 (2009) 1522–1529
Table 1
Compared characteristics of the optimal activated carbon
Olive-waste cakes Chemical (H3 PO4 ) 583 312.5 2.42 1020 0.551 This work
Coconut shell Chemical (H3 PO4 ) – – 2.33 – – [51]
Grain sorghum Chemical (H3 PO4 ) – – – 182–508 – [21]
Peach stones Chemical (H3 PO4 ) – – – 632 0.56 [16]
Olive-seed waste Chemical (KOH) – 190–262 – 367–506 – [33]
Olive-waste cakes Physical (steam) – – – 514–1271 – [22]
Olive stones Physical (steam and N2 gas mixture) 574 – – – – [52]
–: not available.
The above-IR analysis shows the absence of nitrogen and sul- ing to aromatic C C groups. This translates the fact that the
phur groups in the olive-waste cakes structure, whereas we note activated carbon structure is richer in aromatics.
the presence of different oxygen groups, mainly: carbonyl, alcohol
and phenol groups, ethers and esters. Taking into account the whole observations and comments
The spectrum of the optimal adsorbent prepared in this work given above, we can conclude that the acid impregnation of the raw
is given in Fig. 5. We essentially mentioned that the absorption in material followed by the pyrolysis step lead to a more carbonaceous
the region 1300–1000 cm−1 is generally ascribed to phosphorous and aromatic structure due to the dehydration effect of H3 PO4 and
and phophocarbonaceous compounds [37,40]. Due to the overlap of evolution of volatiles during pyrolysis. In another respect, IR and
absorption bands from many oxygen and phosphorous compounds chemical analysis suggest that phosphoric acid chemical activation
in this region, an unambiguous assignment is difficult. However, leads to the incorporation of phosphorous element in the structure
based on our analysis data, activated carbon obtained in this work of the obtained carbon.
contains about 1.5 wt% phosphorous (dry basis), which suggests The microstructure of the raw olive-waste cakes and the result-
the incorporation of this element in the activated carbon struc- ing activated carbon prepared in the optimal conditions are shown
ture. in Fig. 6. For the olive-waste cakes (Fig. 6a), the surface was quite
When comparing the two spectra, we can show that deep mod- smooth without any porous structure except for some occasional
ifications take place in the wave number range 1700–1000 cm−1 . cracks or curves. Comparison of the precursor morphology with
These modifications make the spectrum of the activated carbon less that of the derived carbon (Fig. 6b) attests substantial changes occa-
complicated than that of the precursor. Considering the spectrum
of the carbon, we can essentially notice:
Fig. 5. FTIR spectrum of the optimal activated carbon. Fig. 6. SEM micrographs of olive-waste cakes (a) and optimal activated carbon (b).
R. Baccar et al. / Journal of Hazardous Materials 162 (2009) 1522–1529 1527
4. Conclusion
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