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Troubleshoot information
Information in this guide will be updated regularly. Check guide number for
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Table of Contents
Table of Contents
Terminology ............................................................................................................................ 3
General information regarding ................................................................................ 4
Terminal Configuration Process .............................................................................. 6
KOMTRAX Device Types .................................................................................................... 7
KOMTRAX Power Modes .................................................................................................. 8
Most Common Issues .......................................................................................................... 9
Common Troubleshooting Solution ....................................................................... 10
Machine Never Communicated- TC301, TC310 terminal ........................ 11
Machine Never Communicated- MH800/ 801machine (with
TH300/301 modem) ....................................................................................................... 12
TC310 Removal of Shipping Mode ........................................................................ 14
MH800/ 801 Removal of Shipping Mode .......................................................... 15
Machine Stopped Communicating~ TC301 and TC310 ............................. 17
Machine Stopped Communicating- MH800/801(with TH300/301
Modem) .................................................................................................................................. 19
Deactivating KOMTRAX: TC301/TC310 ............................................................... 21
Deactivating KOMTRAX: MH800 / MH801 monitor panel ......................... 21
Replacing a TC301/TC310 KOMTRAX Terminal ............................................. 22
Replacing a TH300 modem (MH800/801 Machine) ......................................... 22
Replacing a MH800/801 Monitor Panel............................................................. 22
APPENDIX ............................................................................................................................... 23
Forms ........................................................................................................................................ 24
Replacement Form ........................................................................................................ 24
Request for De-Activating KOMTRAX System .............................................. 25
Installation and Check Processes ........................................................................ 26
Install Check Procedure for KOMTRAX TC300/TC301/TC310
terminal .............................................................................................................................. 26
Codes to Troubleshoot TC300/TC301Installation check
procedure .......................................................................................................................... 29
TC300/TC301 LED information............................................................................ 30
MH800/801: Modem Assignment and On Board Inspection ................. 31
Troubleshoot codes for MH800 on-board inspection results ......... 33
Obtaining Monitor and Modem Serial Numbers (MH800 Monitor) ... 34
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Terminology
Configuration The messages sent to the KOMTRAX terminal or monitor panel that program it
Command with information such as what to report, when, what time zone it should recognize,
and the movement trigger.
Function level The level of information and abilities KOMTRAX could report for a specified
machine. Function level is determined by a combination of the machine’s
computer/capability (Komatsu equipment only), the KOMTRAX terminal, and
machine specific wiring harness.
Function level 1 GPS, SMR, Operation map, engine lock, alerts
This is the information you will obtain when installing KOMTRAX on any non-
Komatsu equipment or on Komatsu equipment without a machine specific wiring
harness.
GPS Global Positioning System
Installation check or Final step of the KOMTRAX installation process. This is the physical procedure
On-Board Inspection that must be followed through to the proper result (see section regarding this
(For MH800 equipped process within) in order to ensure proper installation and reporting of your
machines) KOMTRAX unit. Instructions for the procedure can be found in this manual.
KBA KOMTRAX Business Application- this is the global website currently used to
view your KOMTRAX information.
KOMTRAX Komatsu’s wireless monitoring system.
KOMTRAX 2.5 New KOMTRAX controller (starting at p/n 7826-20-7035) that can provide daily
values for fuel consumption and actual working hours on most all Tier III Komatsu
equipment where it is not currently being reported.
LED Light-emitting diode. Found on the TC100/TC300/TC301/TC310. Helps to
troubleshoot problems with KOMTRAX installation based on which LED’s are on,
off, or flashing.
MH800/ MH801 Machine monitor panel that features a flat screen colored monitor panel and
integrated KOMTRAX reporting logic
Modem Device used to send data from machine and receive data from KBA website. Only
found on machines with the color display MH800/801 monitor panel. The
Orbcomm modem is also labeled TH300 or TH301.
Movement Trigger A condition programmed into the terminal that causes a location report be sent
when the machine moves a set amount of distance from its most recent reported
position.
On-board inspection Similar to the installation check, this process is performed through the MH800
monitor panel and ensures all parts of the KOMTRAX reporting system on that
machine are functioning properly. Instructions for the procedure can be found in
this manual.
Operation map Bar graph reflecting the times of day a machine’s engine was on or off.
Orbcomm The satellite company KOMTRAX utilizes to transmit its data and communicate
with the machine.
Service Menu Accessed through MH800 monitor panel by holding #4 and typing #1, #2, and #3
in sequence.
SMR Service Meter Reading or Machine’s engine hours
TC310 KOMTRAX terminal typically found on most Utility machines. Draws slightly
less power than the standard TC301.
Terminal Used to describe the KOMTRAX unit/hardware whether it be a TC100, TC300,
TC301, or TC310.
TH300/ TH301 TH300 is an Orbcomm satellite communication modem, which plugs into the
MH800/ 801 monitor panel and transmits the data you see on the KBA website.
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General information regarding
KOMTRAX reporting schedule
Level Level Level Level Level Level Level
Daily Data: 1am everyday
1 1+ 2- 2 2+ 2.5 3
Location X X X X X X X
SMR (Service meter reading) X X X X X X X
Operation Map X X X X X X X
Fuel Gauge (Residual value) X X X X X X
High Water Temp Gauge X X X X X
Caution Summary X X X X X
Abnormality Summary * X X X X X
Actual Working Hours X X
Fuel Consumption X X
Avg Hourly Fuel Consumed X X
Digging Time** X
Hoist Time** X
Travel Time** X
ATT Time** X
Breaker Time** X
Relief Time** X
Eco Lamp Time** X
P Mode Time** X
E mode Time** X
L Mode Time** X
B mode Time** X
* Abnormality codes are relayed from the machine immediately, the first time the specific code occurs each day
** Not available on Dozers
Level Level Level Level Level Level Level
Monthly Data: 1st day of the month: 6am
1 1+ 2- 2 2+ 2.5 3
Work days of month X X X X X X X
Movement days of month X X X X X X X
Monthly SMR X X X X X X X
Average SMR per day X X X X X X X
Monthly Eco Lamp On/Off Hrs & Ratio X O X
Load Map Time & Ratio X O X
Actual Work Hours & Ratio X X X
ATT lever hours & Ratio** X O X
Dig Hours** X
Hoist Hours** X
Travel Hours X
Breaker Hours** X
Relief Hours** X
Eco Lamp Hours X
P Mode Hours** X
E Mode Hours** X
B Mode Hours** X
L Mode Hours** X
--The 2.5 controller adds Daily Actual Working Hours and Daily Fuel Burn only.
--O – Varies by machine
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** Abnormality codes are relayed from the machine immediately, the first time the specific code occurs
during the day.
*** Movement Triggers cause a position report to occur based on the following conditions:
Wheeled machine and Non-Komatsu machines = Approximately every 15km from last reported
position. This is 15km in a straight line, and not 15km on the odometer.
Komatsu Crawler machines = The first location report will occur approximately 1km from last reported
location. If the machine continues to move, then another location will occur after an additional 3km
from most recently reported position; then after 5km more, then 7km more, etc., until it generates a
location every 15km.
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In order for KOMTRAX to know what to report, when to report it, the time zone it
should recognize, etc., the unit must be programmed using over-the-air commands.
KAC will initiate a process to configure/program the terminal within 3 business
days of it appearing on the website.
There are a number of items that could affect the terminal’s ability to be
programmed to report:
1) The location of the machine relative to its view of the sky and surrounding
horizons (buildings, trees, mountains, etc.). This means that even though it
may be able to see directly up, you would greatly improve the chances of it
seeing the satellite holding its programming messages by also ensuring it can
see 360o on the horizontal plane. The satellites rarely pass directly overhead.
2) The location of the communication antenna on the machine (highest point,
no obstructions around it).
3) The satellite coverage during a specific time of day for a specific place
4) The mode of the KOMTRAX controller such as Operation, Normal, Power
Save, and Shipping.
a. Great: Operation mode – When the machine is running or the key
turned to “On”, the KOMTRAX unit is on continuously and looking
for satellites
b. Good: Normal mode- When the machine is off, the KOMTRAX unit
looks for satellites 2 minutes every 10 minutes.
c. Poor: Power save mode- When the machine has not been operated for
a period of time (definition of “a period of time” varies by
KOMTRAX p/n as well as machine model for MH800 machines), it
reverts to a power save mode to avoid draining the battery. During
this mode, the KOMTRAX unit looks for satellites 2 minutes every 60
minutes. See power save mode information in display 1.
d. Awful: Long Term Transport Mode- Machine is set so no power is
transferred to the terminal when the machine is off. If the terminal
has no power it will not only make it impossible to receive its
programming but also prevent it from sending any daily, monthly, etc.
reports in the event it is programmed. See information within the
troubleshoot section regarding Cancellation of Shipping Mode for
both MH800,801 machines and TC310 (Utility) machines.
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MH800 or MH801 is the model number of the color monitor panel on much Komatsu equipment.
The KOMTRAX programming logic resides within the monitor panel of the machine and an
external modem is connected to send the machine data.
Obtaining information and troubleshooting these devices will vary based on whether you are
dealing with a TC type KOMTRAX device or a machine with the MH800/801 color monitor
panel as shown above.
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KOMTRAX Power Modes
Days inactive
What takes it KOMTRAX on KOMTRAX on
until it reverts Transport
KOMTRAX type out of power time in power time in
to power save Mode
mode save save Normal mode
2 min on; 58
TC301 14 days key switch on 2 min on; 8 min off N/A
minutes off
key switch on for
TC301 2 min on; 58
7 days more than 2 hours 2 min on; 8 min off N/A
(pn 7826-20-7034 and up) minutes off
consecutively
key switch on for
2 min on; 58
TC310 7 days more than 2 hours 2 min on; 8 min off Varies
minutes off
consecutively
MH800, MH801 monitor 2 min on; 58 See chart 2
14 days key switch on 2 min on; 8 min off
panel minutes off below
MH800, MH801 monitor
key switch on for
panel with machine model and 2 min on; 58 See chart 2
7 days more than 2 hours 2 min on; 8 min off
monitor pn as shown in chart 1 minutes off below
consecutively
below
Additionally, on an MH800, 801 equipped machine (PC88, 138US, 160, 200, 220,
270, 300, 400LC, LL, or HD-8 and D155AX-6) when the TH300/ TH301 modem
connected to the monitor panel is replaced, ONLY the following action is
necessary:
1. Dismount and unplug defective modem from wiring harness and
communication antenna
2. Mount and plug in new TH300 or TH301 modem to wiring harness and
communication antenna
3. Send in replacement form containing defective and replaced modem
information
DO NOT ACCESS THE KOMTRAX SETTINGS THROUGH THE
SERVICE MENU AND DELETE TH300 THEN REASSIGN IT. THE
SIMPLE PROCESS OF EXCHANGING THE MODEM AND INFORMING
KAC KOMTRAX SUPPORT OF THE NEW AND OLD MODEM
INFORMATION WILL CAUSE THE UNIT TO BEGIN REPORTING
AGAIN WITHIN 48-72 HOURS, IF THE MODEM WAS THE ONLY
PROBLEM
Satellite in view
b. If the screen alternates between “No satellite in view” and “satellite in view”
frequently, check the following:
i. Verify the antenna is on top of the machine pointing upward with no
obstructions above or besides.
ii. Check the connection of the communication antenna.
iii. Make sure it locks into place at the terminal end
iv. Move the machine to a different area and check the screen again
v. Ensure it has a proper ground (no rust or paint on or under the base)
1. Unscrew the antenna from its mount and sand off any residue from the
threads and inside the socket. Replace the antenna
vi. Visually inspect the communication antenna and cable for crimps or cuts
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vii. Check resistance in the cable, end to end. It should ohm out around 0.5 ohm’s.
If it is under 0.2 or over 0.9, you may need to replace the antenna cable.
=
3. Turn machine on
4. Connect test connectors
5. Watch LED turn from ‘F’ to ‘C’
6. Turn machine off. KOMTRAX terminal will stay in Normal Mode
for 7 days. Be sure the battery has a full charge
7. Notify KAC KOMTRAX support to resend configuration
commands to the machine
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MH800/ 801 Removal of Shipping Mode
If your machine is set to shipping mode, there will be If the shipping mode has already been
an icon of a boat, as shown below, when the monitor is
turned on. Follow the steps below to change mode and removed, only the Komatsu logo will appear
ensure KOMTRAX is setup properly when the monitor is turned on
1) Access the service menu by holding down the number 4 and pressing 1 then 2 then 3
Exit Shipping
6) The screen should then go back to the KOMTRAX settings menu shown below left. Select
Terminal Status and verify that the TH300 is assigned and the communication is set to
“Open”
7) If TH300 is assigned and communication is open, backup to the KOMTRAX settings screen
and select GPS & Communication Status. Be sure the following is true:
a. Location is given and reads “under positioning” OR “positioning in progress”
b. Communication = “connected” OR “satellite in view”. If it reads “No satellite in
view” or “Modem connection lost” for extended periods of time, see troubleshoot
info in the section titled “MH800 stopped communicating”
c. Number of messages not yet sent should be = 0, or rapidly declining
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Machine Stopped Communicating~ TC301 and TC310
1) Review the machine “Notice” information on the website. You may find the terminal
stopped reporting after a few Battery Voltage Low messages were received.
2) When visiting the machine, always have a spare antenna and antenna cable, as well as a
replacement controller or modem. If you can determine the cause of failure is one of these
items, this will save an additional trip and time to get it communicating again.
3) Be sure to get the KOMTRAX serial number from KAC.
a. Before changing any parts or troubleshooting, verify the KOMTRAX s/n is the same as the one
KAC provided you
b. If these match what KAC has in their database then the problem will be found at the machine
WHEN THE MACHINE IS VISITED MAKE SURE IT’S MOVED OUTSIDE WITH A
CLEAR VIEW OF SKY AWAY FROM OTHER OBSTICLES WITHIN 100FT (I.E.
BUILDINGS, LARGE MACHINES ETC)
the problem is with the antenna and/or antenna cable and the old controller may still be OK.
Try the install check again before reinstalling the old terminal.
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Machine Stopped Communicating- MH800/801(with
TH300/301 Modem)
1) Review the machine “Notice” information on the website. You may find the terminal
stopped reporting after a few Battery Voltage Low messages were received.
MOST FAILURES OCCUR DUE TO PROBLEMS WITH THE COMMUNICATION
ANTENNA CABLE OR ANTENNA ITSELF
2) When visiting the machine, always have a spare antenna and antenna cable, as well as a
replacement modem. If you can determine the cause of failure is one of these items, this will
save an additional trip and time to get it communicating again.
3) Always get the monitor s/n and Orbcomm modem s/n from KAC before visiting the machine
so you can begin your troubleshooting by verifying this information is correct. See “Obtain
Monitor and Modem Serial Numbers” in the Machine Stopped Communicating-MH800/801
section.
a. If these match what KAC has in their database then the problem will be found at the
machine.
4) Ensure battery power of machine is OK.
5) Check terminal for water damage and if damaged, you may need to replace.
6) Check GPS and Communication Status screen via the service menu>KOMTRAX settings>
GPS and Communication Status. Number of messages not yet sent should be greater than 0
a. If 0, there may be a problem with the monitor panel or the KOMTRAX programming
may have been erased. Tell KAC support and ask for the config commands to be
resent.
b. No Satellite in view on constant
i. perform antenna and cable checks
ii. Plug in new modem to see if message changes to satellite in view. If so,
replace modem and send in replacement form.
c. Modem connection lost message
i. Check wiring harness connecting modem to monitor panel including pins to
see if they have been pushed out.
ii. Connect another modem to the wiring harness. If the message goes away, the
original modem is the problem. Fill our and send replacement form.
d. Power Supply abnormal message
Positioning in Progress
No Satellite in View
Power Supply Abnormal
Meaning: MH800 monitor cannot supply main power to the TH300 modem
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i. Check that the engine starts. If not, charge or change battery and try again
ii. If so, check the battery voltage via the monitor panel by going to service
menu>Monitoring>Battery Voltage (03200)
Notify KAC KOMTRAX support before replacing any hardware if you think this
may be the case
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Deactivating KOMTRAX: TC301/TC310
1. Go to the KOMTRAX website to check if there are any Engine Locks active on the
machine. If so, be sure to clear them before removing the antennas, unplugging the unit,
and/or sending in the deactivation form.
2. Unplug the wiring harness from KOMTRAX
3. Remove and store both the gps and communication antenna.
4. Send in the Deactivation form found in this document.
2.) Key in [(8)] and [(9)] on the numeric keypad followed by F6; the [KOMTRAX
Terminal Select] Screen will appear. (you may need to reset monitor password to 000000
before being allowed to proceed)
No KOMTRAX
TH200
TH300
3.) Move cursor to “No KOMTRAX” and press F6 (√). Follow instructions to restart monitor
4.) Remove and store communication antenna.
5.) Fill out the deactivation form found within this guide (and on the extranet) and email
to KOMTRAX@komatsuna.com
6.) In a case where the MH800 monitor is to be replaced, and after deactivating KOMTRAX, be
sure to write down your current smr and monitor password before disconnecting the monitor
panel.
7.) Fill out Deactivation form found on in the appendix of this guide and email
to KOMTRAX@komatsuna.com.
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Replacing a TC301/TC310 KOMTRAX Terminal
1.) Disconnect the two antenna cables and the wiring harness from the old KOMTRAX terminal
2.) Remove the old KOMTRAX terminal and replace with the new one
3.) Reconnect wiring harness and antennas
4.) Record both the KOMTRAX p/n and s/n of both the defective and new terminals
5.) Perform the installation check procedure to successful ends (For machines where KOMTRAX was
standard equipment, see shop manual for this process. Otherwise, check the Installation check
process in the appendix of this document.
6.) Fill out the Terminal replacement form in full and send to KOMTRAX@KomatsuNA.com
APPENDIX
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Forms
Replacement Form
Machine information
Model
Type When uninstalling a TH300
Serial Number unit from a MH800 machine
or replacing the MH800
monitor panel, be sure to
first reset the password (if
What was replaced? set) back to 000000 (six
MH800 (Monitor panel) zeroes).
Reason for
replacement
Date of replacement
Country to use
Dealership
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Steps to follow:
Procedure 1) Be sure all engine locks have been cleared through the Global KOMTRAX
website
Procedure 2) Disable the KOMTRAX settings/unit- these actions will prevent the KOMTRAX
unit from continuing to draw battery power:
1. On MH800 machine, access the service menu via the monitor panel and
set KOMTRAX setting = “No KOMTRAX”
2. On Non-MH800 machine (TC301 terminal), unplug the wiring harness
from the KOMTRAX unit
Additionally, you should remove the Communication antenna and store.
Dealer
Date of request Dealer
Machine
Keyperson
Owner
Model Type Serial
TC301 or TH300
TC301 or TH300 s/n Orbcomm s/n
p/n
Monitor info (on
Monitor p/n Monitor s/n
MH800 machine)
Resell
Check box if
Procedure 1 Procedure 2 Reason Move outside Country
complete
Other ______________
Subsidiary
Contact
Date of Receipt Company
Date
Department Manager
Phone
Check box for
Procedure 1 Procedure 2
task
KLTD
Date request was
Date procedure was completed
received
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NOTE: This procedure only supports universal KOMTRAX installations. Machine specific
KOMTRAX retrofit install check procedures can be found in the shop manual for that
respective model.
Turn off the starting switch and wait for at least 5 seconds.
Visually check that inspection connectors are connected
Turn the starting switch to ACC position and wait for about 5 seconds. Check that the 7-segment
lamp becomes as shown below. (A bar is displayed.)
1.)
Disconnect inspection connector #1and wait for about 5 seconds.
KOMTRAX
terminal
• By default a dash is
displayed. The dash states
that on board inspection
has NOT yet been
completed.
• The dot flashes fast 2 to 3
times when it detects
● disconnection or
connection of a connector.
Perform steps (3) to (5) in 60 seconds. If not, start from (1) again.
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2.) Re-connect inspection connector. Wait for about 5 seconds and check the flashing of the dot.
A) Check that that the 7-segment lamp changes as shown below.
If the lamp does not change as shown above, retry process from
beginning, disconnecting the other test connector.
3.) Turn the key to the START position from the ACC position. There MUST BE constant
voltage going to the KOMTRAX terminal during this process so it is important to ensure the
key is never turned to ‘OFF”.
A) Hold the starting switch at the START position for more than 3 seconds and check that
the engine does not start. Return top ACC position. Do not return the starting switch to
the OFF position. If you have returned to the OFF position, retry from step 1).
B) If the engine starts, repeat from step 1). If the engine starts again, notify the KOMTRAX
team of the codes on the 7-segment lamp.
4.) Turn the starting switch again from the ACC position to the START position and check that
the engine starts.
A) Ensure that the inspection has finished normally by the 7-segment lamp.
B) (Caution) The last letter, shown as ‘1’ below, varies according to the machine network
types.
Normal finish
Note: It takes at least 90
seconds to reach this
state.
C) If the 7-segment lamp does not change as shown above, reference the “Codes to
Troubleshoot TC300/TC301/TC310 installation check procedure” as shown after this
section
5.) Turn the starting switch to the OFF position. If the 7-segment lamp displays C after several
seconds, the inspection is finished normally.
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6.) The machine must be parked in an open-air place, since the KOMTRAX terminal
communicates with the ORBCOMM satellite frequently during the inspection or
configuration. If the machine is parked in an indoor place where the radio waves from the
satellite are obstructed, the inspection will not finish.
7.) IF INSPECTION DOES NOT FINISH NORMALLY, whereas the code sequence is
• d 1 --
• d 3 --
• d 5 --
• d 7 --
• d b --
Leave the machine “ON” for up to 1 hour. The final install check will continue retrying and
when the appropriate satellites come into view, the code should eventually change and result
in a C being displayed.
When the starting key switch is turned on, and the TC301 install check is not completed, a "-" is
displayed on the 7-segment LED.
After the installation check is completed and the terminal is waiting for the configuration setting
from the server, "C" is displayed.
After the configuration is completed, a number, 0-9 may be displayed and indicates the number of
non-transmitted messages from the terminal.
(After the terminal starts communicating normally, 7-segment LED will display a number. If the
number flashes with the Key in the on position, it is unable to send any data via satellite and the
antenna and antenna cable should be checked)
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Codes to Troubleshoot TC300/TC301Installation
check procedure
(be sure pins on wiring harness have not been pushed out)
While LED changes from ??
d → ??? → ─
??? = Solution # Description Solution
On-board inspection is completed
F N/A
(all the signals are detected normally)
The ACC signal of starting key switch is not Check the connectivity of the
E 1 detected harness to the ACC signal of the
(other signals are detected) machine starting key switch
1. Check the connectivity of the
The alternator R-signal (Electricity being
harness to the machine alternator
d 2 generated) is not detected
(other signals are detected) 2. Start the engine
Make sure there is no obstacle
GPS is not detected around the GPS antenna
b 3
(other signals are detected) Check the connectivity of the TC301
GPS cable connector
Make sure there is no obstacle
around the Orbcomm antenna
Check the connectivity of the TC301
Orbcomm satellite is not detected Orbcomm cable connector
7 4
(other signals are detected) Make sure Antenna is grounded and
the base is free from rust
Set communication antenna further
away from radio antenna
C #1 and #2 from above See above
1 ACC signal and Alternator R signal status
2 Engine control signal status
3 S‐NET connection and C signal status
4 CAN connection status
1 2 3 4 5 6
5 Download Writing (not used)
6 Download Writing (not used)
7 7 segment LED (terminal status, messages to send, connection with main satellite)
8 GPS satellite conenction
TC300/TC301 LED information
TC301 Controller
7 8 Nameplate
Any check of the lights must be done with the machine key to On or the engine running
LED ON LED OFF LED Flashing fast LED Flashing Slow Notes
When machine is on, light should be on
ACC on ACC off ACC on ACC off Check pins on wiring harness and connection to ACC and Alternator.
1
Alternator R on Alternator R off Alternator R off Alternator R on Check ACC supply is between 20 and 30v.
Check Alternator R is between 20 and 30v
2 Engine signal on Engine Signal off Not used for troubleshooting
Communication with S‐NET No Comm. With S‐NET
3 C signal on
C signal off C signal off
Universal install, this will not be lit.
CAN detected No CAN No CAN
4 Machine specific install, the light will be lit.
No Fuel Sensor No Fuel Sensor Fuel Sensor detected
Fuel sensor will not be connected on machines with CAN connection
5
Either 5 or 6 lit = Download
5 & 6 off is normal Not used for troubleshooting
writing mode
6
If install check is not completed, a ‐‐ will appear
If install check is done, and the terminal is not configured, a 'C' will
When lit, antenna can see If no display, check If Flashing, satellite cannot be
7 appear.
communication satellite power to controller detected.
If install check done and terminal configured, a number (0 to 9) will
appear
When off or flashing, gpg satellite is Make sure plug from GPS antenna cable is secured into controller.
When lit, GPS satellite
8 not found‐ check gps antenna, cable, Ensure the cable is not cut and the antenna is not obstructed (Antenna
detected
and cable connection appears as a small, round or square, black disk.
Quick flash = .5 sec on/ .5 sec off slow flash = 2 sec on/ 2 sec off
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On-Board Inspection
3.) Once TH300 is selected and KOMTRAX communication is set to ‘Not Yet Open’, take
action to change this setting to ‘Open’ by performing an inspection of terminal installation.
A) From the service menu>KOMTRAX settings, select GPS and Communication Status.
The menu below should appear. Take a picture of this screen if different.
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B) From GPS and Communication Status screen, hold down 4, and press 1 then 2 then 3.
This will bring you to the ‘KOMTRAX Communication’ screen.
C) Press F6 to indicate you are “Sure to Open”. This will begin the inspection and the
following screen should eventually appear:
i) If any of these appear different, see troubleshoot info for MH800
Orbcomm OK
GPS OK
Transmission OK
Inspection Status 7F
Orbcomm
Inspection
Description Solution
Status
On-board inspection for MH 800 is
0 Perform On-board inspection
not performed correctly
Make sure there are no obstacles around machine/on cab
Make sure GPS cable is connected properly to MH800
monitor. Be sure antenna is outside machine.
MH800 cannot detect Orbcomm
3 Make sure Communication cable is securely fastened to
satellite or GPS
antenna and to the TH300 modem. Be sure antenna is outside
the machine and upright
Harness between MH800 and TH300 is connected securely
Make sure there are no obstacles around machine/on cab
7 MH800 cannot detect GPS Make sure GPS cable is connected properly to MH800
monitor. Be sure antenna is outside machine.
Make sure there are no obstacles around machine/on cab
Make sure Communication cable is securely fastened to
antenna and to the TH300 modem. Be sure antenna is outside
MH800 cannot detect Orbcomm
B the machine and upright
Satellite
Harness between MH800 and TH300 is connected securely
Perform Modem assignment and on-board inspection.
If this continues, a modem replacement may be necessary
On-board inspection for MH800 is
F N/A
completed
Note: When on-board inspection is completed, you may not see an "F" right away.
Instead, you might see "3","7" or "B". This is normal, as long as "F" is displayed after it.
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Step 1: Step 2:
Hold 4 Press 1, then 2, then 3
b. The Service Menu should appear. Find and select Monitoring by pressing F6 (√)
c. The following screen will appear. Key in 20402 using the keypad and double click
F6(√)
20402
Monitoring
20402 Monitor Serial No 004121
35 of 35
2) Collecting the Modem Serial
a. From the menu above, press F5 ( ) twice to return to the main service menu.
b. From here, select option 11- “KOMTRAX Settings” and press F6 (√)
c. If you do not have an option for KOMTRAX settings see process for
completing Modem Assignment and On-board Inspection.
d. Move down to “Modem S/N” and press F6 (√)
Monitoring
20402 Monitor Serial No 004121
Monitoring Hold
S/N: DQ0000054023
Inform KAC the monitor serial and Orbcomm serial. If these match what KAC has in their database
then the problem will be found at the machine.