Filler Metal Data Handbook Complete PDF

COVERED ELECTRODES
Section 1
DESCRIPTION PAGE
Electrode Selection .............................................. 1-2
Aws Filler Metal Specification

A5.1 Mild Steel Electrodes ...................................1-3
Sureweld Mild Steel Electrodes ............................. 1-4
Additional Sureweld Electrodes ........................... 1-14
Sureweld Deposition Data & Current Ranges ..... 1-15
Stub Loss Correction Table ................................ 1-17
Sureweld Electrodes Per Pound (kg) .................. 1-18
Atom Arc Iron Powder

Low Hydrogen Electrodes ................................. 1-19
Moisture Resistant Coating .................................. 1-19
Electrode Storage ................................................ 1-19
Aws Filler Metal Specification

A5.5 Low Alloy Steel Covered Electrodes ......... 1-20
Atom Arc E7018 Types ........................................ 1-21
Carbon Molybdenum (C-Mo) ............................... 1-25
Chromium-Molybdenum (Cr-Mo) Electrodes .......... 1-26
Nickel (Ni) Steel Electrodes ................................. 1-32
High Strength Steel Electrodes (90 to 120 ksi) ........... 1-35
Special Purpose Electrode .................................. 1-40
Heat Treatable Electrodes ................................... 1-41
Additional Atom Arc Electrodes ........................... 1-43
Atom Arc Welding Procedure ............................... 1-44
Atom Arc Electrodes Per Pound (kg) ................... 1-44
Atom Arc Deposition Data & Current Ranges ..... 1-45
1-1
GEN-26110_01.p65 1 7/10/01, 4:00 PM

Electrode Selection
The following points should be considered when

selecting the proper coated electrode.
1. Match the mechanical properties of the base

metal.
2. Match the chemical composition of the base

metal as closely as possible.
3. Match electrode to available power supply —

AC or DCEN (electrode negative) or DCEP
(electrode positive).
4. Match the electrode to the position of the

weld.
5. Observe joint design — Use deep penetrat-

ing electrodes for tight fit-up and unbeveled
joints. Use light penetration electrodes for
poor fit-up and thin material.
6. Observe service conditions and select

electrode accordingly — High temperature,
low temperature, corrosive atmosphere,
impact loading. These conditions are best
met by using low hydrogen electrodes.
7. Consider welding costs — Highest deposi-

tion rate is in the flat position. Use high iron
power electrodes to further increase deposi-
tion. By far, the largest factor is labor and
overhead.
1-2
GEN-26110_01.p65 2 7/10/01, 4:00 PM

GEN-26110_01.p65
AWS FILLER METAL SPECIFICATION A5.1 MILD STEEL COVERED ELECTRODES
EXAMPLE: E 60 1 0 3. Third digit refers to welding position. 4. Last digit indicates usability of the
(1) (2) (3) ----- (4) EXX1X All position (flat, horizontal, vertical, electrode, i.e. type of current and
overhead). the type of covering. In some
1. E†ó†Stands for electrode. EXX2X Horizontal and flat only. cases, both the third and fourth
2. Two digits indicate tensile EXX3X Flat position only. digits are significant.
3
strength x 1000 PSI. EXX4X Flat, overhead, horizontal, vertical down.
Classification Current Arc Penetration Covering & Slag Iron Powder

EXX10 DCEP Digging Deep Cellulose - sodium 0- 10%
EXXX1 AC or DCEP Digging Deep Cellulose - potassium 0
EXXX2 AC or DCEN Medium Medium Titania - sodium 0-10%
EXXX3 AC or DCEN or DCEP Soft Light Titania - potassium 0- 10%
EXXX4 AC or DCEN or DCEP Soft Light Titania - iron powder 25-40%
EXXX5 DCEP Medium Medium Low hyd. - sodium 0
EXXX6 AC or DCEP Medium Medium Low hyd. - potassium 0
EXXX8 AC or DCEP Medium Medium Low hyd. - iron powder 25-40%
EXX20 AC or DCEN Medium Medium Iron oxide - sodium 0
EXX22 AC or DCEN or DCEP Medium Medium Iron oxide - sodium 0
EXX24 AC or DCEN or DCEP Soft Light Titania - iron powder 50%
EXX27 AC or DCEN or DCEP Medium Medium Iron oxide- iron powder 50%
EXX28 AC or DCEP Medium Medium Low hyd. - iron powder 50%
EXX48 AC or DCEP Medium Medium Low hyd. - iron powder 25-40%
7/10/01, 4:00 PM
1-3
DCEP ó Direct Current Electrode Positive††††††DCEN ó Direct Current Electrode Negative††††††Note: Iron powder percentage based on weight of the covering.†††††
Mild Steel Covered Electrodes
Sureweld 10P-Plus
AWS Class E6010
DCEP (Electrode Positive)
Electrode Imprint Marking: 6010
Code and Specification Data:
AWS A5.1, Class E6010
ABS - AWS A5.1
CWB - CSA 48.1, E41010
Description:
The gray coated Sureweld 10P-Plus is a modified version of
the standard 10P electrode. It has also been developed for
the pipe welding industry but has a more consistent burn-off
and a more forgiving arc burn. This provides a better bead
profile and sidewall fusion with lower spatter. Sureweld 10P-
Plus will maintain the proper keyhole in an open root and will
produce X-ray quality joints in the flat, horizontal, overhead,
vertical-up, and vertical-down procedures.
Sureweld 10P is recommended for welding API grades A25,
A, B, and X42 pipe and general structural, ship, barge, and
storage tank fabrication. May be used for welding root
passes in higher grade pipe in some circumstances.
Procedure:
Hold a short arc, but do not allow the coating to touch the
molten pool. A slight oscillating motion is recommended in
the horizontal and flat positions. Use a short whipping
motion on vertical and overhead welds, allowing only
enough time out of the crater for the metal to set up. Clean
thoroughly between passes. Vertical down and flat position
welds should be made at approximately the same
amperages.
Typical Mechanical Properties
As Welded
Yield Strength, psi (MPa) 67,100 (463)
Tensile Strength, psi (MPa) 79,800 (550)
% Elongation in 2" (51 mm) 29
Typical Charpy V-Notch Properties
As Welded
Testing Temp. ft.-lbs. (J)
0°F (-18°C) 27 (37)
-20°F (-29°C) 22 (30)
Typical Undiluted Weld Metal Analysis (%)
C Mn Si P S
0.12 0.28 0.18 0.009 0.017
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
Packaged in Hermetically Sealed Containers (HSC)
Recommended Welding Parameters page 1-15
1-4
GEN-26110_01.p65 4 7/10/01, 4:00 PM

Sureweld 10P
AWS Class E6010
AWS A5.1, Class E6010
ABS - AWS A5.1
CWB-CSA 48.1, E41010
Description:
The new red coated Sureweld 10P is an all-position cellulosic
electrode developed for the pipe welding industry to improve
ductility in the weld deposit while maintaining the standard
welding characteristics needed for a pipe welding electrode.
Sureweld 10P produces a steady, deep penetrating arc and
maintains the proper keyhole in an open root. This electrode
will produce X-ray quality joints in flat, horizontal, overhead,
vertical-up, and vertical-down procedures.
Sureweld 10P is recommended for welding API grades A25,
A, B, and X42 pipe and general structural, ship, barge, and
storage tank fabrication. It may also be used for welding
root passes in higher grade pipe in some circumstances.
Procedure:
molten pool. A slight oscillating motion is recommended
in the horizontal and flat positions. Use a short whipping
enough time out of the crater for the metal to set up. Clean
thoroughly between passes. Vertical down and flat position
welds should be made at approximately the same
amperages.
As Welded
As Welded
0°F (-18°C) 27 (37)
-20°F (-29°C) 22 (30)
C Mn Si P S
0.12 0.28 0.18 0.009 0.017
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-5
GEN-26110_01.p65 5 7/10/01, 4:00 PM

Sureweld 710P
AWS Class E7010-P1
Electrode Imprint Marking: 7010-P1
AWS A5.5, Class E7010-P1
CWB-CSA 48.1, E41010
Description:
Sureweld 710P is an all-position cellulosic electrode that is
especially suited for welding high strength pipe. It produces
the consistent, deep penetration required to maintain a
proper keyhole when vertical-down welding in open root pipe
joints. X-ray quality joints can be produced with Sureweld
710P using flat, horizontal, overhead, vertical-up, and
vertical-down welding procedures.
Sureweld 710P is recommended for welding API grades
X46, X52, and X56 pipe. It may also be used for welding root
passes in higher grade pipe in some circumstances.
Procedure:
enough time out of the crater for the metal to set up.
Clean thoroughly between passes. Vertical down welds
should be made at approximately the same amperages as
recommended for the flat position.
As Welded
As Welded
-20°F (-29°C) 29 (39)
-50°F (-46°C) 26 (35)
C Mn Si P S Ni Mo
0.10 0.31 0.18 0.008 0.016 0.53 0.24
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
Additional Sureweld Electrodes listed on page 1-14

1-6
GEN-26110_01.p65 6 7/10/01, 4:00 PM

Sureweld 810P
AWS Class E8010-P1
Electrode Imprint Marking: 8010-P1
AWS A5.5, Class E8010-P1
CWB-CSA 48.1, E41010
Description:
Sureweld 810P is an all-position cellulosic electrode that is
especially suited for welding high strength pipe. It produces
the consistent, deep penetration required to maintain a
proper keyhole when vertical-down welding in open root pipe
joints. X-ray quality joints can be produced with Sureweld
810P using flat, horizontal, overhead, vertical-up, and
vertical-down welding procedures.
Sureweld 810P is recommended for welding API grades
X60, X65, and X70 pipe.
Procedure:
enough time out of the crater for the metal to set up.
Clean thoroughly between passes. Vertical down welds
should be made at approximately the same amperages as
recommended for the flat position.
As Welded
As Welded
-20°F (-29°C) 31 (42)
-50°F (-46°C) 25 (34)
C Mn Si P S Ni Mo
0.10 0.48 0.24 0.008 0.014 0.98 0.11
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-7
GEN-26110_01.p65 7 7/10/01, 4:00 PM

Sureweld SW-14
AWS Class E6011
AC-DCEP (Electrode Positive)
AWS A5.1, ASME SFA 5.1 (A-1, F-3)
ABS - AWS A5.1
Military - MIL-6011
CWB-CSA W48.1, E41011
Description:
Sureweld SW-14 is an all-position cellulosic electrode
designed for AC. It produces an easily controlled forceful arc
with deep penetration and a high quality weld metal which
will pass specification requirements for radiography.
Typical applications include welding of bridges, buildings,
piping, shipbuilding, pressure vessels, and tanks.
Procedure:
Hold a medium to short arc tilted 5 to 15° in the direction of
travel with the electrode at an angle of 45° to each plate in
fillet welds. Weave with slight oscillating motion, hesitating at
the edges to insure proper fusion. Clean slag before
depositing next bead.
As Welded
% Reduction in Area 56
As Welded
-20°F (-29°C) 31 (42)
C Mn Si P S
0.10 0.36 0.15 0.012 0.016
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-8
GEN-26110_01.p65 8 7/10/01, 4:00 PM

Sureweld SW-612
AWS Class E6012
AC-DCEN (Electrode Negative)
AWS A5.1, ASME SFA 5.1 (A-1, F-2)
CWB-CSA W48.1, E41012
Description:
Sureweld SW-612 is a multi-purpose rutile electrode that
retains advantage of poor fit-up welding and convex bead
along with smooth arc of iron powder. It also takes high
amperage of production welding.
Typical applications include truck bodies, trailers, tanks,
farm machinery, and auto parts.
Procedure:
With the electrode tilted 5 to 15° in the direction of travel,
hold a short arc or lightly touch coating to work holding
sufficient current so electrode does not stick. For vertical
welding, weld from the bottom up for heavy beads and
from the top down for small beads.
As Welded
Yield Strength, psi (MPa)` 62,300 (430)

C Mn Si P S
0.05 0.31 0.12 0.008 0.016
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
1-9
GEN-26110_01.p65 9 7/10/01, 4:00 PM

Sureweld SW-15
AWS Class E6013
AWS A5.1, ASME SFA 5.1 (A-1, F-2)
ABS - AWS A5.1
CWB-CSA W48.1, E41013
Description:
Sureweld SW-15 has a wide range of applications for light
gauge and heavy plate. High heat and speeds can be
used without undercut. Slag easy to clean and on heavy
plates is often self-cleaning.
Typical applications include metal fixtures, road equip-
ment, farm machinery, building structures, storage tanks,
iron work.
Procedure:
For flat welds, tilt 5 to 10° in direction of travel holding a
medium arc. On horizontal fillets, tilt 5 to 15° in direction
of travel at an angle bisecting vertical and base plate,
maintaining a short arc length. Vertical-up, use a weaving
“U” or “V” arc motion using medium to short arc length.
With overhead use a circular motion.

As Welded

C Mn Si P S
0.06 0.32 0.23 0.012 0.013
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-10
GEN-26110_01.p65 10 7/10/01, 4:00 PM

Sureweld 6013-LV
AWS Class E6013
AWS A5.1, ASME SFA 5.1
CWB-CSA W48.1, E41013
Description:
Sureweld 6013-LV is an all-position multi-purpose
electrode is designed for light duty applications. It is
ideally suited for the hobbyist welder. The low voltage
feature permits its use on AC power sources that have
less than 50 open circuit volts.
6013-LV can be used on thin gauge carbon and galva-
nized steels. Excellent choice for applications where
offsets or fit-up is a problem.
Procedure:
Maintain a short arc, tilt electrode 5 to 15° in the direction
of travel for flat and horizontal fillets. When welding
vertical, use a weaving “U” or “V” motion. Clean slag
thoroughly between passes.

As Welded

C Mn Si P S
0.08 0.39 0.24 0.020 0.015
Standard Diameters
5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm)
1-11
GEN-26110_01.p65 11 7/10/01, 4:00 PM

Sureweld SW-15 IP
AWS Class E7014
AC-DC
AWS A5.1, ASME SFA 5.1 (A-1, F-2)
ABS - AWS A5.1
Description:
Sureweld SW-15 IP is an iron-powder electrode permitting
the use of higher welding currents while improving the
deposition rate and efficiency. High speeds and high
heats can be used without undercut. Slag removal is
excellent.
Typical applications include construction equipment,
metal fixtures, automotive parts, barges and farm machin-
ery.
Procedure:
Open or drag technique may be used. Use medium to
short arc on open arc. When welding vertical-up, tilt the
electrode 5-15° in the direction of travel and use a
weaving “U” or “V” arc motion while holding a medium to
short arc length. A circular arc motion is preferred for
welding overhead. Clean slag thoroughly between
passes.

As Welded

C Mn Si P S
0.04 0.31 0.14 0.015 0.019
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-12
GEN-26110_01.p65 12 7/10/01, 4:00 PM

Sureweld 7024
AWS Class E7024: Conforms to 7024-1
AC-DC
Electrode Imprint Marking: 7024 2Y
AWS A5.1, ASME SFA 5.1 (A-1, F-1)
ABS Filler Grade 2-2Y (non-low hydrogen)
Military - AWS A5.1
CWB-CSA W48.1, E48024
Description:
Sureweld 7024 is a high speed, heavy-coated, iron-
powder electrode for high deposition rates on horizontal
and downhand welding. Excellent operator appeal,
produces equal leg 45° fillets, thereby eliminating over-
welding. Excellent bead appearance and self-cleaning
slag. This electrode has good weldability and superior
mechanical properties. It is particularly useful in obtaining
increased penetration with little or no root porosity in
horizontal or positioned fillets.
7024 is ideal for making high speed horizontal fillet and lap
welds on mild and some alloy steels, such as earth-moving
and construction equipment, truck bodies, ships, barges,
and railcars.
Procedure:
Drag technique should be used on horizontal and flat fillets.
Tilt electrodes 5 to 10° in direction of travel and 40 to 50°
from base plate in horizontal fillet. No weaving is neces-
sary.
As Welded
As Welded
0°F (-18°C) 25 (34)
C Mn Si P S
0.06 0.80 0.27 0.010 0.018
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 7/32" (5.6 mm),
1/4" (6.4 mm)

1-13
GEN-26110_01.p65 13 7/10/01, 4:00 PM

Additional Sureweld Electrodes*
Sureweld SW-75 (E7010-A1)
Sureweld SW-70LA-2 (E7016)
* Note: For technical information contact the Marketing
Department
NOTES
1-14
GEN-26110_01.p65 14 7/10/01, 4:00 PM

Electrode Dimension
Conversion Chart
Diameter Length
Inches mm Inches mm
5/64 2.0 12 300
3/32 2.4 12 300
1/8 3.2 14 350
5/32 4.0 14 350
3/16 4.8 14 350
7/32 5.6 18 450
1/4 6.4 18 450
5/16 8.0 18 450
Sureweld Coated Electrode

Deposition Data and Current
Ranges*
Electrode Deposition
Diameter Range Optimum Rate lbs./hr. Efficiency
in. (mm) Amperage Amperage (kg/hr) %
E6010/E7010-A1/E7010-P1/E8010-P1
3/32 (2.4) 40-75 75 1.5 (0.7) 72.0
1/8 (3.2) 80-140 100 2.1 (0.9) 76.3
80-140 130 2.3 (1.0) 68.8
5/32 (4.0) 130-175 140 2.8 (1.3) 73.6
130-175 170 2.9 (1.3) 64.1
3/16 (4.8) 150-210 160 3.3 (1.5) 74.9
150-210 190 3.5 (1.6) 69.7
7/32 (5.6) 180-275 190 4.5 (2.0) 76.9
180-275 230 5.1 (2.3) 73.1
E6011
3/32 (2.4) 60-80 75 1.3 (0.6) 61.0
1/8 (3.2) 90-130 120 2.3 (1.0) 70.7
5/32 (4.0) 130-160 150 3.7 (1.7) 77.0
3/16 (4.8) 155-190 180 4.1 (1.9) 73.4
7/32 (5.6) 175-220 210 5.0 (2.3) 74.2
1/4 (6.4) 225-260 250 5.6 (2.5) 71.9
E6012
1/8 (3.2) 110-140 130 2.9 (1.3) 81.8
5/32 (4.0) 140-200 165 3.2 (1.5) 78.8
140-200 200 3.4 (1.5) 69.0
3/16 (4.8) 150-280 220 4.0 (1.8) 77.0
150-280 250 4.2 (1.9) 74.5
7/32 (5.6) 180-300 320 5.6 (2.5) 69.8
1/4 (6.4) 300-400 320 5.6 (2.5) 70.0
300-400 360 6.6 (3.0) 67.7
300-400 380 7.1 (3.2) 66.0
* Note: Efficiencies for coated electrodes do not include stub

loss.
1-15
GEN-26110_01.p65 15 7/10/01, 4:00 PM

Ranges*
E6013/E6013LV
5/64 (2.0) 40-60 50 1.4 (0.6) 73.0
3/32 (2.4) 60-90 85 1.6 (0.7) 73.0
1/8 (3.2) 120-135 125 2.1 (1.0) 73.0
5/32 (4.0) 145-190 140 2.6 (1.2) 75.6
145-190 160 3.0 (1.4) 74.1
145-190 180 3.5 (1.6) 71.2
3/16 (4.8) 170-230 180 3.2 (1.5) 73.9
170-230 200 3.8 (1.7) 71.1
170-230 220 4.1 (1.9) 72.9
7/32 (5.6) 260-300 250 5.3 (2.4) 71.3
260-300 270 5.7 (2.6) 73.0
260-300 290 6.1 (2.8) 72.7
1/4 (6.4) 300-340 290 6.2 (2.8) 75.0
300-340 310 6.5 (2.9) 73.5
300-340 330 7.1 (3.2) 72.1
E7014
3/32 (2.4) 70-100 85 2.0 (0.9) 60.0
1/8 (3.2) 100-150 120 2.4 (1.1) 63.9
100-150 150 3.1 (1.4) 61.1
5/32 (4.0) 160-200 160 3.0 (1.4) 71.9
160-200 200 3.7 (1.7) 67.0
3/16 (4.8) 190-270 230 4.5 (2.0) 70.9
190-270 270 5.5 (2.5) 73.2
7/32 (5.6) 230-300 290 5.8 (2.6) 67.2
230-300 330 7.1 (3.2) 70.3
1/4 (6.4) 250-350 350 7.1 (3.2) 68.7
250-350 400 8.7 (3.9) 69.9
E7016
3/32 (2.4) 70-100 85 1.6 (0.7) 73.0
1/8 (3.2) 110-140 100 1.7 (0.8) 63.9
110-140 130 2.3 (1.0) 65.8
5/32 (4.0) 140-200 140 3.0 (1.4) 70.5
140-200 160 3.2 (1.5) 69.1
140-200 190 3.6 (1.6) 66.0
3/16 (4.8) 175-250 175 3.8 (1.7) 71.0
175-250 200 4.2 (1.9) 71.0
175-250 225 4.4 (2.0) 70.0
175-250 250 4.8 (2.2) 65.8
1/4 (6.4) 300-350 250 5.9 (2.7) 74.5
300-350 275 6.4 (2.9) 74.1
300-350 300 6.8 (3.1) 73.2
300-350 350 7.6 (3.4) 71.5

loss.
1-16
GEN-26110_01.p65 16 7/10/01, 4:00 PM

Ranges*
E7024/7024-1
1/8 (3.2) 130-180 140 4.2 (1.9) 71.8
130-180 180 5.1 (2.3) 70.7
5/32 (4.0) 180-240 180 5.3 (2.4) 71.3
180-240 210 6.3 (2.9) 72.5
180-240 240 7.2 (3.3) 69.4
3/16 (4.8) 250-290 245 7.5 (3.4) 69.2
250-290 270 8.3 (3.8) 70.5
250-290 290 9.1 (4.1) 68.0
7/32 (5.6) 300-340 320 9.4 (4.3) 72.4
300-340 360 11.6 (5.3) 69.1
1/4 (6.4) 350-400 400 12.6 (5.7) 71.7

loss.
Stub Loss Correction Table

for Coated Electrodes
2" 3" 4" 5"
Deposition (50 mm) (75 mm) (100 mm) (125 mm)
Efficiency STUB STUB STUB STUB
12" (300 mm) Electrode

60% 50.0% 45.0% 40.0% 35.0%
65% 54.2% 48.7% 43.3% 37.9%
70% 58.3% 52.5% 46.6% 40.8%
75% 62.5% 56.2% 50.0% 43.7%
80% 66.6% 60.0% 53.3% 46.6%

60% 51.4% 47.1% 42.8% 38.5%
65% 55.7% 51.1% 46.4% 41.8%
70% 60.0% 55.0% 50.0% 45.0%
75% 64.3% 58.9% 53.6% 48.2%
80% 68.5% 62.8% 57.1% 51.4%

60% 53.3% 50.0% 46.6% 43.3%
65% 57.7% 54.2% 50.5% 46.9%
70% 62.2% 58.3% 54.4% 50.5%
75% 66.6% 62.5% 58.3% 54.2%
80% 71.1% 66.6% 62.2% 57.7%
1-17
GEN-26110_01.p65 17 7/10/01, 4:00 PM

GEN-26110_01.p65
Sureweld Covered Electrodes per lb (kg)
1-18
TYPE
Diameter in. (mm) 5/64 (2.0) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 7/32 (5.6) 1/4 (6.4)
Length in. (mm) 12 (300) 12 (300) 14 (350) 14 (350) 14 (350) 18 (450) 18 (450) 18 (450)
10P 35.3 (78) 17.1 (38) 11.2 (25) 7.9 (17)
10P-Plus 35.3 (78) 17.1 (38) 11.2 (25) 7.9 (17)
18
710P 35.3 (78) 17.1 (38) 11.2 (25) 7.9 (17)
810P 35.3 (78) 17.1 (38) 11.2 (25) 7.9 (17)
SW-14 36.1 (80) 17.5 (39) 11.6 (26) 8.0 (18) 4.6 (10) 3.4 (7.5)
SW-612 15.2 (34) 10.5 (23) 7.6 (17) 2.1 (4.6)
SW-15 35.4 (80) 17.2 (38) 11.1 (24) 7.6 (17) 4.3 (9.5) 3.3 (7.3)
6013LV 46.3 (102) 35.4 (80) 17.2 (38) 11.1 (24)
SW-75 35.6 (81) 17.3 (38) 11.2 (25) 7.9 (17)
SW-15 IP 27.9 (62) 13.3 (29) 9.2 (20) 6.3 (14) 3.5 (7.7) 2.8 (6.2)
70 LA-2 14.5 (32) 9.7 (21) 7.0 (15) 3.1 (6.8)
7024 9.7 (21) 6.2 (14) 3.4 (7.5) 2.5 (5.5) 2.0 (4.4)
7/10/01, 4:00 PM
ATOM ARC ®
Iron Powder
Low Hydrogen Electrodes
The introduction of iron powder into low hydrogen

electrodes greatly increased productivity, making the use
of Atom Arc for most welding operations more than
competitive with common mild steel electrodes in overall
cost. The real advantage of course is that by improving
the efficiency of welding operations, fabricators have a
means of equalizing increasing overhead and labor costs.
Moisture Resistant Coating

Atom Arc electrodes are manufactured with a flux coating
that effectively resists moisture pick-up for many hours
after the container is opened. This improved coating
provides an extra degree of reliability, especially for
electrodes exposed to high temperature, high humidity
working conditions.
Typical % Moisture in Atom Arc Coatings
0.5
0.4
0.3
0.2
0.1
0
As 1 Hr. 2 Hr. 4 Hr. 8 Hr. 24 48 96
Rcv’d 70 Deg. F/70% R.H. 80 Deg. F/80% R.H
It should be noted that even though Atom Arc electrodes
resist moisture pick-up longer than ever before, no
moisture resistant electrode will eliminate the need for
storage and rebake ovens or the necessity to follow code
requirements for allowable exposure times.
The graph above shows the rate of moisture pick-up of
Atom Arc electrodes.
Electrode Storage
Unopened containers can be stored safely for an indefi-
nite length of time under normal dry storage conditions.
They should be protected from humid air after the
container is opened by being kept at 225°F to 300°F,
(107°C to 149°C) or if the need arises, they can be
reconditioned by baking for one hour at 700°F (371°C).
1-19
GEN-26110_01.p65 19 7/10/01, 4:00 PM

GEN-26110_01.p65
1-20
AWS Filler Metal Specification A5.5
Low Alloy Steel Covered Electrodes
20
E-XX 1 8-XX
Electrode Chemical Composition
of Weld Deposit. See
AWS Spec. A5.5
Min. Tensile Strength, ksi
All Position Iron Powder, Low Hydrogen

AC or DCEP (Electrode Positive)
7/10/01, 4:00 PM
Low Hydrogen Covered Electrodes
Atom Arc 7018
AWS Class E7018
Conforms to E7018H4R
AWS A5.1, ASME SFA 5.1 Det Norske Veritas - 3YHH
Military - MIL-E-22200/1, Lloyds - 3-3YH
MIL 7018 CWB-CSA W48.1, E48018
ABS - AWS A5.1, 2Y
Description:
Atom Arc 7018 is an iron powder, low hydrogen moisture
resistant electrode. The wider operating ranges and
smooth weld metal transfer minimizes post weld clean up.
This premium quality electrode meets a multitude of
codes and welding specifications. Atom Arc 7018 was
developed to weld carbon and low alloy steels, including
a variety of hardenable steels.
Stress Relieved
8 hrs.
As Welded @1150°F (621°C)
Yield Strength, psi (MPa) 68,000 (469) 57,300 (395)
Tensile Strength, psi (MPa) 78,000 (538) 70,600 (487)
% Elongation in 2" (51 mm) 30 33
% Reduction in Area 75.5 77
Typical Charpy V-Notch Impact Properties
Stress Relieved
8 hrs.
Testing Temp. ft.-lbs. (J) ft.-lbs. (J)
-20°F (-29°C) 168 (228) 193 (262)
C Mn Si P S
0.045 1.10 0.40 0.015 0.014
Preheat:
Preheat is generally not required with Atom Arc 7018 to
prevent underbead cracking. Preheat should be used with
hardenable steels to prevent the formation of hard heat-
affected zones and eliminate tendencies toward quench
cracking on cooling. Preheat may also be required in
welding heavy sections.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)

1-21
GEN-26110_01.p65 21 7/10/01, 4:00 PM

Atom Arc 7018-1
AWS Class E7018-1
Conforms to E7018-1H4R
Electrode Imprint Marking: 7018-1
AWS A5.1, ASME SFA 5.1 Det Norske Veritas - 3Y(H10)
ABS - AWS A5.1, 3-3YHH CWB-CSA W48.1, E48018-1
Lloyds - 3-3YH
Description:
Atom Arc 7018-1 is an all-position, low hydrogen, iron
powder electrode that displays exceptional impacts at low
temperatures in both the as welded and stress relieved
conditions. It more than meets the AWS minimum of 20
ft.-lbs. (27 J) at -50°F (-10°C). The smooth metal transfer
minimizes spatter and the complete slag coverage is
designed for easy removal.
Atom Arc 7018-1 is intended for a wide variety of carbon
and low alloy steels in the 50 ksi (345 MPa) minimum
yield. It is ideal for applications that require impact
toughness at low temperatures.
Stress Relieved
8 hrs.
% Reduction in Area 72 72
Stress Relieved
8 hrs.
Testing Temp. ft.-lbs. (J) ft-lbs. (J)
-50°F (-46°C) 104 (141) 165 (224)
C Mn Si P S
0.04 1.35 0.32 0.014 0.015
Preheat:
See preheat instructions for Atom Arc 7018.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-22
GEN-26110_01.p65 22 7/10/01, 4:00 PM

Atom Arc 7018-AC
AWS Class E7018
Electrode Imprint Marking: 7018AC
CWB-CSA 48.1, E48018
Description:
Atom Arc 7018AC is a product specifically designed to
have optimum arc characteristics when used with AC
power sources having 75 to 80 open circuit voltage.
Compared to standard Atom Arc 7018 operating on AC,
this electrode will have easier arc starting and restrike, a
smoother arc, and lower spatter. It is useable on a wide
range of steels.
As Welded
As Welded
-20°F (-29°C) 46 (62)

C Mn Si P S
0.047 0.95 0.30 0.014 0.015
Preheat:
See preheat instructions for Atom Arc 7018.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-23
GEN-26110_01.p65 23 7/10/01, 4:00 PM

Atom Arc 7018-SR

AWS Class E7018
Conforms to E7018H4R
Electrode Imprint Marking: 7018-SR
Description:
Atom Arc 7018-SR is an all-position, iron powder low
hydrogen electrode. The moisture resistance and welder
appeal is similar to other Atom Arc electrodes.
Atom Arc 7018-SR was developed to maintain 70 ksi (483
MPa) tensile strength after 16 hours stress relieving.

Stress Relieved
8 hrs. 16 hrs.
@1150°F @1150°F
As Welded (621°C) (621°C)
Yield Strength, psi (MPa) 68,800 (474) 61,000 (421) 59,100 (407)
Tensile Strength, psi (MPa) 83,100 (573) 76,800 (529) 74,100 (511)
% Elongation in 2" (51 mm) 32 35 35
% Reduction in Area 76 76 77

Stress Relieved
8 hrs. 16 hrs.
@1150°F @1150°F
(621°C) (621°C)
Testing Temp As Welded ft-lbs. (J) ft-lbs. (J)
-20°F (-29°C) 114 (195) 133 (180) 185 (250)

C Mn Si P S Mo
0.06 1.35 0.35 0.014 0.014 0.10
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
Additional Atom Arc Electrodes listed on page 1-43
1-24
GEN-26110_01.p65 24 7/10/01, 4:00 PM

Carbon-Molybdenum (C-Mo)
Electrodes
Atom Arc 7018-Mo
AWS Class E7018-A1
Conforms to E7018-A1H4R
Electrode Imprint Marking: 7018-A1
ABS - AWS A5.5
Military - MIL-E-0022200/7, MIL-7018-A1
Description:
Atom Arc 7018-Mo electrodes are recommended for
welding low-alloy, high tensile steels of 50 ksi (345 MPa)
minimum yield strength, and also the 0.50% Molybdenum
steels. They are used in the fabrication and erection of
boilers, pressure piping and tubing, and other presssure
vessel applications.
(Tested according to MIL-E-0022200/7)
Stress Relieved
1 hr. 8 hrs.
Stress Relieved
1 hr. 8 hrs.
Testing Temp ft-lbs. (J) ft-lbs. (J) ft-lbs. (J)
72°F (22°C) 98 (133) 98 (133) 104 (141)
0°F (-18°C) 70 (95) 68 (92) 64 (87)
-20°F (-29°C) 68 (92) 52 (71) 47 (64)
C Mn Si P S Mo
0.04 0.75 0.42 0.017 0.014 0.53
Preheat:
Preheat should be used on hardenable steels to prevent
the formation of a hard heat-affected zone. Preheat may
also be required in welding heavy sections.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-25
GEN-26110_01.p65 25 7/10/01, 4:00 PM

Chromium-Molybdenum
(Cr-Mo) Electrodes
Atom Arc 7018-B2L
AWS Class E7018-B2L
Conforms to E7018-B2LH4R
Electrode Imprint Marking: 7018-B2L
Description:
Atom Arc 7018-B2L is a Cr-Mo electrode with an extra low
carbon analysis. The limited carbon content in the weld
metal is beneficial in reducing cracking in weldments.
Atom Arc 7018-B2L is carefully engineered to produce a
stable arc when welding low alloy steels in the categories
of 1/2% Cr - 1/2% Mo, 1% Cr - 1/2% Mo,
1-1/4% Cr - 1/2% Mo steels. Most grades of these steels
are used in power piping, boiler work, castings and
forgings.

Stress Relieved
1hr.
@1275°F (691°C)
% Reduction of Area 61

C Mn Si P S Cr Mo
0.031 0.70 0.43 0.015 0.016 1.22 0.55
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-26
GEN-26110_01.p65 26 7/10/01, 4:00 PM

Atom Arc 8018-CM
AWS Class E8018-B2
Conforms to E8018-B2H4R
Electrode Imprint Marking: 8018-B2
Military - MIL-E-0022200/8, MIL-8018-B2
ABS - AWS A5.5
Description:
Atom Arc 8018-CM electrodes are used for the welding of
such steels as 1/2% Cr - 1/2% Mo, 1% Cr - 1/2% Mo, and
1-1/4% Cr - 1/2% Mo, which are used principally in power
piping and boiler work for the fabrication of plates, pipes,
tubes, castings, and forgings.

Stress Relieved
1 hr. 8 hrs.
@1275°F (691°C) @1275°F (691°C)
% Reduction of Area 70 71

C Mn Si P S Cr Mo
0.067 0.64 0.45 0.016 0.014 1.23 0.55
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-27
GEN-26110_01.p65 27 7/10/01, 4:00 PM

Chromium-Molybdenum
(Cr-Mo) Electrodes
Atom Arc 8018-B3L
AWS Class E8018-B3L
Description:
Atom Arc 8018-B3L is a low carbon electrode designed
for welding the nominal 2-1/4% Cr - 1% Mo steels. Arc
characteristics are stable and spatter is minimal. The low
carbon analysis of the weld metal contributes to its crack
resistance, and the careful blend of Cr and Mo provide
the properties for weldments subjected to elevated
temperature service.

Stress Relieved
1 hr.
@1275°F (691°C)

C Mn Si P S Cr Mo
0.04 0.69 0.36 0.017 0.015 2.33 1.08
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-28
GEN-26110_01.p65 28 7/10/01, 4:00 PM

Atom Arc 8018-B6L
AWS Class E8018-B6L
Description:
Atom Arc 8018-B6L deposits a low carbon 5% Cr
1/2% Mo weld metal. It is designed for welding ASTM
A200-T5, A335-P5, A387-Gr5 and similar steels. Applica-
tions tend to be in the petrochemical and petroleum
industries, especially where resistance to hydrogen attack
is required.

Stress Relieved
1 hr.
@1375°F (745°C)

C Mn Si P S Cr Mo Ni
0.04 0.62 0.63 0.015 0.011 5.43 0.55 0.05
Preheat:
The recommended preheat temperature for 5CrMo steels
is 400-500°F depending on thickness. Post weld heat
treatment is generally required.
Standard Diameters and Packages

3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
1/4" (6.4 mm)
1-29
GEN-26110_01.p65 29 7/10/01, 4:00 PM

Chromium-Molybdenum
(Cr-Mo) Electrodes
Atom Arc 9018-CM
AWS Class E9018-B3
Military - MIL-E-0022200/8, MIL-9018-B3
ABS - AWS A5.5
Description:
The principal application of Atom Arc 9018-CM electrodes
is welding the nominal 2-1/2% Cr - 1% Mo steels com-
monly found on pressure vessels, heat exchangers, and
other related components.

Stress Relieved
1 hr. 8 hrs.
@1275°F (691°C) @1275°F (691°C)

C Mn Si P S Cr Mo
0.07 0.66 0.48 0.019 0.014 2.25 1.05
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-30
GEN-26110_01.p65 30 7/10/01, 4:00 PM

Atom Arc 9018-B9
AWS Class E9018-B9
Description:
Atom Arc 9018-B9 is designed to weld the modified 9% Cr
- 1% Mo steels known by the designations T91, P91 or
Grade 91. These steels are designed to provide
improved creep strength, toughness, and fatigue, and
oxidation and corrosion resistance at elevated
temperatures.

Stress Relieved
1 hr.
@1375°F (746°C)

C Mn Si P S Cr Ni Mo Cu
0.1 1.0 0.2 0.01 0.01 9.0 0.2 1.0 0.1
Preheat:
The recommended preheat temperature for 9CrMo steels
is 450-550°F depending on thickness. Post weld heat
treatment is generally required.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-31
GEN-26110_01.p65 31 7/10/01, 4:00 PM

Nickel (Ni) Steel Electrodes
Atom Arc 8018-SR

AWS Class E8018-G
Conforms to E8018-GH4R
Electrode Imprint Marking: 8018-SR
Description:
Atom Arc 8018-SR is an all-position, iron powder low
hydrogen electrode. The moisture resistance and welder
appeal is similar to other Atom Arc electrodes.
Atom Arc 8018-SR was developed to maintain 80 ksi
(552 MPa) after 50 hours stress relieved.
Stress Relieved*
8 hrs. 20 hrs. 50 hrs.
@ 1150°F @1150°F @1150°F
(621°C) (621°C) (621°C)

Stress Relieved*
8 hrs. 20 hrs. 50 hrs.
@ 1150°F @1150°F @1150°F
(621°C) (621°C) (621°C)
Testing Temp. ft.-lbs. (J) ft.-lbs. (J) ft.-lbs. (J)
60°F (16°C) 160 (217) 172 (233) 165 (224)
-50°F (-46°C) 108 (146) 106 (144) 114 (155)
*Stress Relieved plates welded at 450°F interpass

C Mn Si P S Ni Mo
0.08 1.05 0.30 0.014 0.007 0.98 0.26
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-32
GEN-26110_01.p65 32 7/10/01, 4:00 PM

Atom Arc 8018

AWS Class E8018-C3
Conforms to E8018-C3H4R
Electrode Imprint Marking: 8018-C3
Military - MIL-E-0022200/1, MIL-8018-C3
ABS - AWS A5.5, 3Y
Lloyds - 3-3YH
Description:
Atom Arc 8018 electrodes deposit 1% Ni weld metal.
They are used primarily to weld high-tensile steels in the
70-80 ksi (483-552 MPa) tensile strength range, espe-
cially where notch toughness at temperatures as low
as -40°F (-40°C) is required.
Stress Relieved
8 hrs.

Stress Relieved
8 hrs.
-20°F (-29°C) 124 (168) 129 (175)
-40°F (-40°C) 114 (155) 115 (156)

C Mn Si P S Ni
0.05 1.10 0.30 0.017 0.014 0.95
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-33
GEN-26110_01.p65 33 7/10/01, 4:00 PM

Atom Arc 8018-C1
AWS Class E8018-C1
Conforms to E8018-C1H4R
Electrode Imprint Marking: 8018-C1
ABS - AWS A5.5, 3Y
Lloyds - 3-3YH
Description:
Atom Arc 8018-C1 electrodes deposit weld metal which
contains nominal 2-1/3% Ni. Their principal use is in the
welding of nickel-bearing steels for low temperature
applications where toughness of the weld metal at
low temperature is important.
Stress Relieved
1 hr.
Stress Relieved
1 hr.
-75°F (-59°C) 47 (64) 64 (87)
C Mn Si P S Ni
0.04 1.10 0.30 0.016 0.015 2.58
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
Recommended Welding Parameters pg. 1-45
1-34
GEN-26110_01.p65 34 7/10/01, 4:00 PM

High Strength Electrodes
Atom Arc 9018SR
AWS Class E9018-G
Conforms to E9018-GH4R
Electrode Imprint Marking: 9018-G
AWS A5.5-96, ASME SFA 5.5
Description:
Atom Arc 9018SR is an all-position, low hydrogen iron
powder electrode with outstanding moisture resistance
and welder appeal. The "G" classification of 9018SR is
the result of higher Mn and Mo levels and a maximum Ni
of 1.1%.

(@450° Interpass Temp.) Stress Relieved
20 hrs.
@1150°F (621°C)

Stress Relieved
20 hrs.
@1150°F (621°C)
60°F (16°C) 91 (123)
-50°F (-46°C) 36 (49)

C Mn Si P S Cr Ni Mo V Cu
0.09 1.60 0.30 0.016 0.009 0.03 1.05 0.45 0.01 0.01
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
1-35
GEN-26110_01.p65 35 7/10/01, 4:00 PM

High Strength Electrodesctrodes
Atom Arc 9018
AWS Class E9018-M
Conforms to E9018-MH4R
Electrode Imprint Marking: 9018-M
Military - MIL-E-0022200/1, MIL-9018-M
ABS - 3Y
Lloyds - 3YH
Description:
Atom Arc 9018 electrodes are used for attachment welds
on T1, HY-80 and HY-90 steels, and other high-tensile,
quenched and tempered steels.

Stress Relieved
24 hrs.

Stress Relieved
24 hrs.
-60°F (-51°C) 60 (81) 66 (92)

C Mn Si P S Ni Mo
0.05 1.10 0.31 0.017 0.014 1.61 0.28
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-36
GEN-26110_01.p65 36 7/10/01, 4:00 PM

Atom Arc 10018
AWS Class E10018-M
Description:
Atom Arc 10018 electrodes are used primarily for
applications which require weld joints of at least 100 ksi
(690 MPa) tensile strength, good ductility and crack
resistance. Good notch toughness at temperartures as
low as -60°F (-51°C) is possible with this electrode. Atom
Arc 10018 can be used to weld HY-80 and T-1 steel.

As Welded

As Welded
-40°F (-40°C) 46 (62)
-60°F (-51°C) 28 (38)

C Mn Si P S Ni Mo
0.05 1.50 0.28 0.014 0.014 1.70 0.30
Preheat:
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 7/32" (5.6 mm),
1/4" (6.4 mm)
1-37
GEN-26110_01.p65 37 7/10/01, 4:00 PM

High Strength Electrodesr
Atom Arc T
AWS Class E11018-M
AWS A5.1, ASME SFA 5.1 ABS - AWS A5.5
Military - MIL-E-0022200/1, MIL-11018-M
Description:
Atom Arc T was developed for welding T-1 steel in all applica-
tions. Mechanical properties of the welded joints equal or
exceed the properties of the base steel in either the as welded
or stress relieved condition, thus giving 100% design joint
efficiency. In addition, Atom Arc “T” electrodes are suitable for
many other applications, particularly where high-strength welds
with excellent low temperature impact properties are required.
Stress Relieved
1 hr.
Stress Relieved
1 hr.
0°F (-18°C) 55 (75) 50 (68)
-40°F (-40°C) 48 (65) 42 (57)
-60°F (-51°C) 44 (60) 25 (34)
C Mn Si P S Cr Ni Mo
0.05 1.50 0.30 0.018 0.015 0.30 1.75 0.30
Preheat:
The manufacturers of the trade name steels publish preheat
requirements for the various thicknesses in which the steels are
supplied. Under conditions of extreme cold, it is always
advisable to warm the base metal to about 60°F (16°C) in the
immediate area of the joint before welding. When extreme
ductility of the weld area is required with high-tensile steels or
when welding heavy sections, the use of low temperature
preheat is recommended. When Atom Arc T is used to weld
other steels, the requirements for preheat are controlled by the
hardening characteristics and thickness of the material being
welded.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-38
GEN-26110_01.p65 38 7/10/01, 4:00 PM

odes
Atom Arc 12018
AWS Class E12018-M
Description:
Atom Arc 12018 is recommended for use in fabrication of
low-alloy, high-tensile steels where welds of 120 ksi (828
MPa) minimum tensile strength are required. Atom Arc
12018 is typically used to weld forgings, castings, plate
and pressure vessels.

As Welded

As Welded
-60°F (-51°C) 26 (35)

0.06 1.65 0.34 0.019 0.016 0.85 2.00 0.45
Preheat:
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
7/32" (5.6 mm), 1/4" (6.4 mm)
1-39
GEN-26110_01.p65 39 7/10/01, 4:00 PM

Special Purpose Electrode
Atom Arc 8018-W
AWS Class E8018-W2
Conforms to E8018-W2H4R
Electrode Imprint Marking: 8018-W
CWB-CSA W48.3, E55018-W
Description:
Atom Arc 8018-W electrodes are designed specifically for
welding the low-alloy, high-strength “weathering” steels,
such as ASTM A588, A242, Cor-Ten, and Mayari R®. The
uniform color blend of weld deposit with “weathered” steel
makes these electrodes an excellent choice when
architectural appearance is important.

As Welded

As Welded
0°F (-18°C) 90 (122)

C Mn Si P S Cr Ni Cu
0.04 1.00 0.43 0.016 0.014 0.50 0.60 0.55
Preheat:
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm)
1-40
GEN-26110_01.p65 40 7/10/01, 4:00 PM

Heat Treatable Electrodes
These heat-treatable electrodes are named after the
types of steel they are designed to weld. While the weld
metal composition does not necessarily match that of the
steel, the carbon content is close and thus the tensile
strength matches that of the steel throughout the full
tempering temperature range. The iron powder in the
coating permits the use of higher welding currents which
increases the deposition rate, eliminates starting porosity,
and greatly increases operator efficiency. Each electrode
has a smooth arc action with practically no spatter and
deposits a smooth uniform weld bead.
Atom Arc 4130

No AWS Class
Description:
Atom Arc 4130 is an all-position, iron powder, low
hydrogen electrode developed to weld heat-treatable,
low-alloy steels such as SAE 4130 and 8630, as well as
steel castings with comparable hardening characteristics.
Oil Quenched Oil Quenched
@1600°F (871°C) @1600°F (871°C)
Tempered Tempered
@1150°F (621°C) @950°F (510°C)
Yield Strength, psi (MPa) 121,000 (834) 152,000(1048)
Tensile Strength, psi (MPa) 138,000 (951) 163,000(1124)

0.20 1.25 0.40 0.013 0.015 0.50 1.30 0.20
Preheat:
When heat treatable steels are welded with any ferritic
electrode, including Atom Arc 4130, it is necessary that
the weldments be preheated to 400-600°F (204-316°C),
with the same temperature held at interpass, in order to
prevent cracking.
Standard Diameters
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
1/4" (6.5 mm)
1-41
GEN-26110_01.p65 41 7/10/01, 4:00 PM

Heat Treatable Electrodes
Atom Arc 4130-LN
No AWS Class
Electrode Imprint Marking: 4130LN
Description:
Atom Arc 4130-LN is an all-position iron powder, low
hydrogen electrode with a specially formulated weld metal
analysis to match heat treating properties of AISI 4130,
8630 and the like. Properties are achieved with a nominal
nickel analysis of less than 1%, thereby complying with
N.A.C.E. MR 01-75 for use on oil field equipment in sour
(H2S) gas and oil environment.
Atom Arc 4130-LN incorporates the standard Atom Arc
flux formula, thus assuring excellent usability and
operating characteristics.
Oil
Quenched
From:
1600°F
Water (871°C)
Quenched 1600°F 1625°F 1600°F 1600°F 1 hr.
From: (871°C) (885°C) (871°C) (871°C) Tempered
1 hr. 1200°F 1100°F 1000°F 900°F @ 1000°F
Tempered @ (649°C) (593°C) (537°C) (482°C) (537°C)
Yield Strength, 109,000 131,400 141,500 151,500 110,500
psi (MPa) (751) (906) (976) (1045) (762)
Tensile Strength, 125,000 144,400 155,500 167,000 135,000
psi (MPa) (862) (996) (1072) (1151) (931)
% Elongation 21 15.5 16 14 17
in 2" (51 mm)
% Reduction 58.6 52.0 49.5 44.6 47.8
of Area
0.26 1.25 0.47 0.014 0.014 0.49 0.80 0.16
Preheat:
The heat treatable steels welded with Atom Arc 4130-LN
must be preheated within a 400-600°F (204-316°C)
range. To prevent hardening of the heat affected zone, a
similar interpass temperature must be maintained.
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)

1-42
GEN-26110_01.p65 42 7/10/01, 4:00 PM

Additional Atom Arc Electrodes*
Atom Arc 7018-M (E7018M)
Atom Arc 8018-N (E8018-C2)
Atom Arc 10018-M1 (No AWS Class)
Atom Arc 10018-MM (E10018-D2)
Atom Arc 12018-M2 (No AWS Class)
Atom Arc 8018-NM (E8018-NM1)
Atom Arc 4140 (No AWS Class)
Atom Arc 4340 (No AWS Class)
Department
NOTES
1-43
GEN-26110_01.p65 43 7/10/01, 4:00 PM

ATOM ARC ®
Iron Powder
Low Hydrogen Electrodes
Welding Procedure:
Experienced welders find Atom Arc electrodes surpris-
ingly easy to use compared to conventional low hydrogen
electrodes and quite different from ordinary mild steel
electrodes. The following steps should be taken to obtain
maximum performance from these electrodes.
Proper Current — Set the power source for the proper
amperage on either DCEP (Electrode Positive) or
alternating current.
Starting Technique — Strike electrode ahead of the
usual starting point and back step to the previous bead.
Reduce arc length to proper height and proceed.
Do Not Use a Whipping Technique — This should not
be used with a 7018 electrode. Use a straightforward
progression in all positions. Weaving may be used as
long as a short arc length is maintained.
Diameters 3/32" (2.4mm), 1/8" (3.2mm), 5/32" (4.0mm)
are all position electrodes, 3/16" (4.8mm), 7/32" (5.6mm),
1/4" (6.4mm) diameter electrodes are recommended for
flat or horizontal fillet work only.
ATOM ARC Electrodes

Per Pound (kg)
Diam. in. 3/32 1/8 5/32 3/16 7/32 1/4
(mm) (2.4) (3.2) (4.0) (4.8) (5.6) (6.4)
Length in. 14 14 14 14 18 18
(mm) (350) (350) (350) (350) (450) (450)
Pieces / lb. 21.0 13.0 9.2 6.6 3.8 2.9
(kg) (46.3) (28.7) (20.3) (14.5) (8.4) (6.4)
Electrode Dimension
Conversion Chart
Diameter Length
Inches mm Inches mm
5/64 2.0 12 300
3/32 2.4 12 300
1/8 3.2 14 350
5/32 4.0 14 350
3/16 4.8 14 350
7/32 5.6 18 450
1/4 6.4 18 450
5/16 8.0 18 450
1-44
GEN-26110_01.p65 44 7/10/01, 4:00 PM

Atom Arc Coated Electrodes
Ranges*
E7018, E8018, etc...

3/32 (2.4) 70-100 90 1.7 (0.8) 66.3
1/8 (3.2) 90-160 120 2.6 (1.2) 71.6
90-160 140 2.7 (1.2) 70.9
5/32 (4.0) 130-220 140 3.1 (1.4) 75.0
130-220 170 3.8 (1.7) 73.5
3/16 (4.8) 200-300 200 4.9 (2.2) 76.4
200-300 250 5.4 (2.4) 74.6
7/32 (5.6) 250-350 250 6.5 (2.9) 75.0
250-350 300 7.2 (3.3) 74.0
1/4 (6.4) 300-400 300 7.7 (3.5) 78.0
300-400 350 8.7 (3.9) 77.0
*Note: Efficiencies for coated electrodes do not include stub
loss.

2" 3" 4" 5"
Deposition (50 mm) (75 mm) (100 mm) (125 mm)
Efficiency STUB STUB STUB STUB
60% 50.0% 45.0% 40.0% 35.0%
65% 54.2% 48.7% 43.3% 37.9%
70% 58.3% 52.5% 46.6% 40.8%
75% 62.5% 56.2% 50.0% 43.7%
80% 66.6% 60.0% 53.3% 46.6%
60% 51.4% 47.1% 42.8% 38.5%
65% 55.7% 51.1% 46.4% 41.8%
70% 60.0% 55.0% 50.0% 45.0%
75% 64.3% 58.9% 53.6% 48.2%
80% 68.5% 62.8% 57.1% 51.4%
60% 53.3% 50.0% 46.6% 43.3%
65% 57.7% 54.2% 50.5% 46.9%
70% 62.2% 58.3% 54.4% 50.5%
75% 66.6% 62.5% 58.3% 54.2%
80% 71.1% 66.6% 62.2% 57.7%
1-45
GEN-26110_01.p65 45 7/10/01, 4:00 PM

NOTES
1-46
GEN-26110_01.p65 46 7/10/01, 4:00 PM

STAINLESS STEEL PRODUCTS
Section 2
DESCRIPTION PAGE
Arcaloy Stainless Steel Electrode Coatings ........ 2-2
Arcaloy Stainless Steel Covered Electrodes ......... 2-3
Stainless Steel Specialty Alloys ............................. 2-8
Nickel Steel Alloy Covered Electrodes .................. 2-9
Additional Arcaloy Covered Electrodes ........ 2-10
Additional Nickel Steel Alloy Electrodes ...... 2-10
Current Ranges
Covered Stainless Steel Electrodes ............. 2-11
Current Ranges
Covered Nickel Alloy Electrodes .................. 2-12
Deposition Rates and Efficiencies
AC/DC and Lime Electrodes ......................... 2-13
Stub Loss Correction Table for
Coated Electrodes ........................................ 2-13
Arcaloy Stainless Bare Wires (Description) ...... 2-14
Stainless Steel Bare Wires .................................. 2-15
Additional Stainless Bare Wires ................... 2-17
Deposition Data Arcaloy Bare Wire .............. 2-18
Arcaloy Stainless Steel Metal Core Wires.......... 2-19
Stainless Steel Metal Core Wire .......................... 2-20
Additional Arcaloy "MC" Wires ............................. 2-22
Arcaloy Metal Core Wire Suggested
Welding Parameters ..................................... 2-23
Nickel-Arc & Nicore
Cast Iron Covered Electrodes & Wire ................ 2-24
Suggested Welding Parameters .......................... 2-25
Shield-Bright and Shield-Bright X-tra Gas Shielded
Flux Cored Stainless Wires (Description) .......... 2-26
Shield-Bright Stainless Steel Cored Wires .......... 2-27
Shield-Bright Welding Parameters ............... 2-31
Shield-Bright X-tra Stainless Steel Cored Wires . 2-32
Shield-Bright X-tra Welding Parameters ...... 2-33
Core-Bright Self Shielded
Cored Wires (Description) .................................. 2-34
Core-Bright Stainless Steel Cored Wires ............ 2-35
Additional Stainless Steel Cored Wires ........ 2-36
Core-Bright Welding Parameters .................. 2-37
2-1
GEN-26110_02.p65 1 7/10/01, 4:01 PM

ARCALOY ® Stainless Steel
Covered Electrode Coatings
Coating Types...Factors such as coating type and core

wire analysis can affect the corrosion resistance and
mechanical properties of the weld metals as well as the
equipment that must be used, position of welding,
radiographic standards, bead shape required and the
total economics of making the joint. Each of the three
coating types has its own area of application.
Lime...coatings, also known as lime fluorspar or basic,
are generally associated with the suffix -15 designation.
They give the cleanest weld metal, which is usually the
lowest oxygen and inclusions and are more resistant to
moisture and porosity. The weld metal tends to be
tougher, more ductile, more crack resistant and have
higher corrosion resistance. They also have good all-
position characteristics and are often chosen for site
work. They are normally usable only with direct current
and should be the choice of the most demanding applica-
tions.
AC-DC...coatings can be used with alternating or direct
current and have the suffix -16. The major component is
rutile, also known an titania, with some limestone which is
why the coating type is sometimes referred to as basic-rutile.
These AC-DC electrodes are the most popular type, and
have the following characteristics: excellent starting
properties are obtained with all types of AC welding equip-
ment. The arc is stable, smooth, with fine spray weld metal
transfer and the bead is uniform, flat or slightly concave with
straight-line feathered edges. Penetration is complete and
the weld metal is free from porosity. Slag is easily and
completely removed without secondary film which means
less cleaning, grinding and polishing time. Arcaloy AC-DC
electrodes give good out-of-position characteristics. The
mechanical properties of AC-DC weld metals are similar to
weld metal from lime coated electrodes except it can be
stronger with good ductility.
Plus...coatings are also titania based, but in addition,
contain a high proportion of silicates and other acid compo-
nents. These electrodes are very easy to use on AC as well
as DC and have the suffix -17. Arcaloy Plus coated elec-
trodes were developed for application where the weld bead
must be smooth and blend into the base metal to minimize
grinding where a crevice can cause corrosion. The weld
bead is concave and has minimal ripple. These Arcaloy Plus
electrodes give a smooth spray transfer and produce very
low levels of spatter. The acid slag tends to give the lowest
carbon levels and higher silicon levels. This can be ideal for
corrosion resistance, but for critical mechanical applications,
the use of a lime or even an AC-DC coating is preferred.
2-2
GEN-26110_02.p65 2 7/10/01, 4:01 PM

Stainless Steel Covered Electrodes
Typical Mechanical Typical Undiluted
Type Properties Weld Metal Analysis
Specifications As Welded % wt
Arcaloy 308L
AWS A5.4 Tensile Strength Carbon 0.03
ASME SFA 5.4 85,000 to 95,000 psi Manganese 1.6
Class (586 to 655 MPa) Silicon 0.4
E308/308L-15 & -16 % Elongation in 2" (51 mm) Chromium 19.6
MIL-E-22200/2, 40 to 50 Nickel 9.7
MIL-308L-15 & -16
CWB-E308L-16 FN 8
Arcaloy 308L was developed for welding 304L. This electrode deposits a
maximum of .04% carbon in the weld metal. Weld deposit analyses are
made on every lot of Type 308L to insure that this rigid specification
is maintained. Type 308L is used extensively for welding of chemical plant
equipment, and may be used successfully for welding types 304, 321 and
347 steels, providing service temperature is less than 500°F (260°C).
Arcaloy 308L minimizes the formation of chromium carbides in the weld
metal.
Arcaloy 308L Plus

ASME SFA 5.4 83,700 psi Manganese 0.7
Class E308/308L-17 (577 MPa) Silicon 0.8
% Elongation in 2" (51 mm) Chromium 19.5
52 Nickel 10.0
FN 8
Arcaloy 308L Plus electrodes have a heavy coating, produce a concave
bead with minimum ripple and the slag is virtually self-cleaning. For welding
types 304, 304L, 308 and 308L when bead appearance is important. The
excellent wetting action and very fine ripple minimize crevice corrosion and
grinding time. The low carbon content helps to prevent carbide precipita-
tion.
Arcaloy 308/308H
AWS A5.4 Tensile Strength Carbon 0.04-0.08
E308/308H-15 & -16 % Elongation in 2" (51 mm) Chromium 19.8
ABS-E308/308H-16 40 to 50 Nickel 9.6
FN 5
Arcaloy 308/308H can be used in all the applications specified for 308. In
addition, it can be used to weld type 304H and similar applications where
improved creep strength is required. Carbon content 0.04% minimum.
Additional Arcaloy Electrodes listed on page 2-10

2-3
GEN-26110_02.p65 3 7/10/01, 4:01 PM

Arcaloy 309L
CWB-E309L-16 35 to 45 Nickel 13.3
FN 9
Arcaloy 309L is used in the overlay of steel where intergranular corrosion
must be kept to a minimum. It is also used for welding mild or carbon steel
to stainless steel provided the service temperature is less than 750°F
(400°C).
Arcaloy 309L Plus

ASME SFA 5.4 85,000 psi Manganese 0.7
Class E309/309L-17 (586 MPa) Silicon 0.8
37 Nickel 12.5
FN 15
Arcaloy 309L Plus electrodes have a heavy coating and produce a concave
bead with minimal ripple. The slag is virtually self-cleaning. For welding
carbon steel to stainless steel for service below 600°F and for the first layer
when cladding.
Arcaloy 309/309H
Class E309-15 & -16 (586 to 655 MPa) Silicon 0.6
MIL-E-22200/2, % Elongation in 2" (51 mm) Chromium 23.5
MIL-309-15 & -16 35 to 45 Nickel 13.0
ABS-309-16
FN 6
Arcaloy 309/309H is used for welding type 309 base metal for all service
temperatures designed for 309. Carbon content 0.04% minimum.
Arcaloy 309MoL
Class E309Mo/ (586 to 655 MPa) Silicon 0.7
E309MoL-15 & -16 % Elongation in 2" (51 mm) Chromium 23.0
35 to 45 Nickel 13.0
Molybdenum 2.5
FN 20
Arcaloy 309MoL is designed for applications requiring molybdenum with a

standard 309L analysis. It is used primarily for welding type 316L and 316
clad steels, or welding molybdenum-containing austenitic stainless steel —
to carbon steel, provided the service temperature is less than 600°F
(316°C). Carbon content 0.04% maximum.

2-4
GEN-26110_02.p65 4 7/10/01, 4:01 PM

Arcaloy 310
MIL-310-15 & -16 35 to 45 Nickel 21.0
FN 0
Arcaloy 310 electrodes were developed for the welding of type 310
stainless steel. Arcaloy 310 weld deposit exhibits the same chemical
analysis and oxidation resistance as the base plate metal. It is considered
standard practice to weld types 410, 430, and 502 with Arcaloy 310 or 309
where field welding is done and where it is not possible to preheat or
anneal after welding.
Arcaloy 312
MIL-E-22200/2, Yield Strength Chromium 29.0
MIL-312-15 & -16 80,000 to 90,000 psi Nickel 9.5
(552 to 621 MPa)
% Elongation in 2" (51 mm)
22 to 25 FN 50
Arcaloy 312 electrodes were originally designed for welding high tensile
alloys to high temperature heat-resistant alloys on turbo-jet engines.
However, based upon performance, these electrodes have found wide
acceptance for the welding of newly developed high yield steels and
abrasion resistant and dissimilar steels. The high strength of the
“all weld metal” deposit is usually reduced by dilution with the dissimilar
base metal. Service temperature should be less than 750°F (400°C)
Arcaloy 316/316H
E316/316H-15 & -16 % Elongation in 2" (51 mm) Chromium 14.0
MIL-E-22200/2, 35 to 45 Nickel 12.0
MIL-316-15 & -16 Molybdenum 2.2
ABS-316/316H-16 FN 4
Arcaloy 316/316H can be used in applications where 316 stainless needs
improved creep strength. Carbon content 0.04% minimum.
Arcaloy 316L Plus

ASME SFA 5.4 77,500 psi (534 MPa) Manganese 0.7
Class E316/316L-17 % Elongation in 2" (51 mm) Silicon 0.6
45 Chromium 18.0
Nickel 12.0
Molybdenum 2.7
FN 7
Arcaloy 316L Plus electrodes have a heavy coating and produce a concave
bead with minimal ripple. The slag is virtually self-cleaning. Molybdenum
increases the resistance to pitting corrosion caused by corrosive media
such as sulfuric and sulfurous acids, sulphites, chlorides and cellulose
solutions. For welding 316 & 316L stainless when bead appearance is
important.
2-5
GEN-26110_02.p65 5 7/10/01, 4:01 PM

Arcaloy 316LF5
MIL-E-22200/2, 35 to 45 Nickel 12.2
MIL-316L-15 & -16 Molybdenum 2.2
CWB-E316L-16
FN 5 min.
Arcaloy 316L F5 is similar to Arcaloy 316L except the composition is
balanced to give a weld deposit with a minimum ferrite number of 5.
Cryoarc 316L
Class E316L-15 (586 to 655 MPa) Silicon 0.5
35 to 45 Nickel 13.3
Molybdenum 2.2
Impact toughness Nitrogen 0.05
@-320°F (-196°C)
35 ft.-lbs. (47J)
32 mils (0.8 mm) L.E. FN 0.5 (2.0 max.)
Magnetic Permeability 1.10 µ
Cryoarc 316L electrodes are designed to be used in cryogenic applications
where impact toughness is required. Cryoarc electrodes can also be used
where low magnetic permeability is required.
Arcaloy 317L
MIL-E-22200/2, 35 to 45 Nickel 12.7
MIL-317-15 & -16 Molybdenum 3.5
FN 9
Arcaloy 317L electrodes are recommended for welding type 317 & 317L
with a maximum 0.04% carbon in the weld deposit. The higher molybde-
num content of these electrodes as compared to Arcaloy type 316L
further reduces the susceptibility of pitting corrosion.
Arcaloy 347
MIL-E347-15 & -16 35 to 45 Nickel 9.5
Niobium 0.8
FN 8
Arcaloy 347 electrodes are especially designed for welding types 347 and
321 alloys. Type 347 alloy was developed to prevent carbide precipitation.
For service temperataures above 750°F (400°C) use Arcaloy 308H.

2-6
GEN-26110_02.p65 6 7/10/01, 4:01 PM

Arcaloy 410 NiMo

AWS A5.4 *Tensile Strength Carbon 0.03
Class E410NiMo-16 Silicon 0.4
*Yield Strength Chromium 12.0
95,000 psi (655 MPa) Nickel 4.5
% Elongation in 2" (51 mm) Molybdenum 0.5
=18
Fully martensitic
*Impact Toughness
@-40°F (-40°C)
27 ft.-lbs. (37J)
*Tempered at
1125°F (607°C)
Arcaloy 410 NiMo is designed for the welding of CA-6NM castings. They
are made on extra low carbon mild steel core wire and therefore have a
welding performance similar to a 7018 electrode. Typically, this electrode is
used on hydroelectric turbines. Hardness levels below 23 HRc are possible
with special procedures.
2-7
GEN-26110_02.p65 7 7/10/01, 4:01 PM

Stainless Steel Specialty Alloys
Atom Arc 8018-B6L

AWS A5.5, Tensile Strength Carbon 0.04
Class E8018-B6L Yield Strength Silicon 0.63
Conforms to 95,000 psi (656 MPa) Phosphorus 0.015
E8018-B6LH4R % Elongation in 2" (51 mm) Sulfur 0.011
25 Chromium 5.43
Molybdenum 0.55
Nickel 0.05
Atom Arc 8018-B6L deposits a low carbon 5% Cr, 1/2% Mo weld metal.
It is designed for welding ASTM A200-T5, A335-P5, A387-Gr5 and
similar steels. Applications tend to be in the petrochemical and
petroleum industries, especially where resistance to hydrogen attack is
required.
The recommended preheat temperature for 5CrMo steels is 400-500°F
depending on thickness. Post weld heat treatment is generally required.
Atom Arc 9018-B9

AWS A5.5, Tensile Strength Carbon 0.1
Class E9018-B9 Yield Strength Silicon 0.2
Conforms to 104,400 psi (717 MPa) Phosphorus 0.01
E9018-B9H4R % Elongation in 2" (51 mm) Sulfur 0.01
18 Chromium 9.0
Nickel 0.2
Molybdenum 1.0
Copper 0.1
Atom Arc 9018-B9 is designed to weld the modified 9% Cr - 1% Mo

steels known by the designations T91, P91 or Grade 91. These steels
are designed to provide improved creep strength, toughness, and
fatigue, and oxidation and corrosion resistance at elevated tempera-
tures.
The recommended preheat temperature for 9CrMo steels is 450-550°F
depending on thickness. Post weld heat treatment is generally required.
Additional Stainless Specialty Alloys listed on page 2-10
2-8
GEN-26110_02.p65 8 7/10/01, 4:01 PM

Nickel Steel Alloy Covered Electrodes
Arcaloy 8N12 and 8N12H

Class ENiCrFe-3 Yield Strength Silicon 0.7
MIL-E-22200/3, 60,000 psi (414 MPa) Chromium 15.0
MIL-8N12 % Elongation in 2" (51 mm) Nickel 69.0
40 Iron 7.0
CV @-320°F (-196°C) Niobium 1.5
90 ft.-lbs. (122J)
Arcaloy 8N12H has carbon 0.04% minimum. Arcaloy 8N12 electrodes are
intended for the welding of high nickel alloys to other nickel alloys, stainless
and low alloy steels. For the welding of low alloy steels to stainless steels
for high temperature service and for welding Inconel* 600 for some
applications.
*Inconel, Incoloy and Monel are trademarks of the Inco family of compa-
nies.
Arcaloy Ni-12
Class ENiCrFe-3 Yield Strength Silicon 0.4
54,000 psi (372 MPa) Chromium 15.0
% Elongation in 2" (51 mm) Nickel 68.0
40 Iron 8.0
CV @-320°F (-196°C) Niobium 1.8
65 ft.-lbs. (88J)
Arcaloy Ni-12 can be used in the same applications as 8N12. It has the
advantage of a nickel core wire which allows higher welding currents and
arc force without overheating. This gives welder appeal and a much
better vertical fillet.
ESAB OK 92.55
AWS A5.11 Tensile Strength Carbon <0.08
Class ENiCrMo-6 Yield Strength Silicon 0.7
40 Molybdenum 6.5
CV @-320°F (-196°C) Niobium 1.3
63 ft.-lbs. (85J) Tungsten 1.5
Iron 4.0
ESAB OK 92.55 is designed to weld 9% nickel steels giving an optimum

strength and toughness combination. It can also be used to weld low
alloyed steels where impact toughness is paramount. Developed for use in
LNG storage tanks.
2-9
GEN-26110_02.p65 9 7/10/01, 4:01 PM

Additional
Arcaloy Covered Electrodes*
Arcaloy 308HC (MIL-308HC-15 & -16)
Arcaloy 309Cb (E309Cb-15 & -16)
Arcaloy 310Cb (E310Cb-15 & -16)
Arcaloy 310Mo (E310Mo-15 & -16)
Arcaloy 316L (E316L-16) ‡
Arcaloy 317L Plus (E317/317L-17)
Arcaloy 320 (E320-15)
Arcaloy 320LR (E320LR-16)
Arcaloy 347 Plus (E347-17)
Arcaloy 410 (E410-16)
‡ Special Order (FN 2 - 5 max.)
Additional
Stainless Steel Specialty Alloys
Atom Arc 8018-B6
Atom Arc 8018-B8
Atom Arc 9015-B9
Additional
Nickel Steel Alloy Electrodes*
Arcaloy 9N10 (ENiCu-7)
Arcaloy Cupro Nickel (ECuNi)
* Note: For additional technical information contact the

ESAB Filler Metals Marketing Department
2-10
GEN-26110_02.p65 10 7/10/01, 4:01 PM

GEN-26110_02.p65
Current Ranges for Covered Stainless Steel Electrodes
300 Series 400 Series Mild Steel Core Wire

Diameter
in. (mm) Flat Vertical Overhead Flat Vertical Overhead Flat Vertical Overhead
11
1/16 (1.6) 20-35 15-25 20-30 ——— ——— ——— ——— ——— ———
5/64 (2.0) 30-50 25-35 30-40 ——— ——— ——— ——— ——— ———
3/32 (2.4) 40-70 35-50 40-60 50-75 40-55 45-65 80-110 65-90 80-100
(Plus 60-85) (40-60)
1/8 (3.2) 65-100 55-70 60-85 80-115 65-80 75-100 110-150 90-120 110-140
(Plus 90-120) (70-80)
5/32 (4.0) 100-145 85-100 95-120 115-160 95-110 105-130 140-170 110-140 125-165
(Plus 140-165) (80-90)
3/16 (4.8) 130-190 100-115 125-150 150-210 115-130 145-170 190-240 ——— ———
(Plus 180-210)
1/4 (6.4) 205-290 ——— ——— 235-300 ——— ——— 250-300 ——— ———
7/10/01, 4:01 PM
2-11
GEN-26110_02.p65
Current Ranges for Covered Nickel Alloy Electrodes
2-12
OK92.55 and Ni-12 8N12 and 9N10 Cupro Nickel
Diameter
in. (mm) Flat Vertical Overhead Flat Vertical Overhead Flat
3/32 (2.4) 80-120 65-85 70-100 55-80 50-70 55-80 65-95
1/8 (3.2) 120-160 100-120 120-140 80-110 80-100 90-110 80-125
12
5/32 (4.0) 140-200 120-150 140-180 110-135 100-120 120-140 105-190
3/16 (4.8) 190-250 ——— ——— 130-170 ——— ——— 150-225
7/10/01, 4:01 PM
Deposition Rates and Efficiencies
AC/DC and Lime Electrodes
Type Amps
Diameter Rate - Efficiency
3/32 AC/DC 75 1.50 65%
Lime 70 1.60 71%
1/8 AC/DC 100 2.07 65%
Lime 100 2.42 71%
5/32 AC/DC 135 3.02 67%
Lime 135 3.70 75%
3/16 AC/DC 160 3.88 75%
Lime 160 4.35 78%
1/4 AC/DC 250 6.20 73%
Lime 250 7.80 78%

2" 3" 4" 5"
Electrode Deposition (50 mm) (75 mm) (100 mm) (125 mm)
Length Efficiency STUB STUB STUB STUB
60.0% 50.0% 45.0% 40.0% 35.0%
12" 65.0% 54.2% 46.7% 43.3% 37.9%
(300 mm) 70.0% 58.3% 52.5% 46.6% 40.8%
Electrode 75.0% 62.5% 56.2% 50.0% 43.7%
80.0% 66.6% 60.0% 53.3% 46.6%
60.0% 51.4% 47.1% 42.9% 38.3%
14" 65.0% 55.7% 51.1% 46.4% 41.0%
(350 mm) 70.0% 60.0% 55.0% 50.0% 45.0%
Electrode 75.0% 64.3% 56.9% 53.6% 46.2%
80.0% 68.5% 62.8% 57.1% 51.4%
60.0% 53.3% 50.0% 46.6% 43.3%
18" 65.0% 57.7% 54.2% 50.5% 46.9%
(450 mm) 70.0% 62.2% 56.3% 54.4% 50.5%
Electrode 75.0% 66.6% 62.5% 56.3% 54.2%
80.0% 71.1% 66.6% 62.2% 57.7%
2-13
GEN-26110_02.p65 13 7/10/01, 4:01 PM

Bare Welding Wires
Spools, Cut Lengths, Coils & Reels

Are Available
Spools:
Arcaloy stainless steel wires for GMAW welding are
smooth-drawn, with a matte finish. They are gas purged
and chemically cleaned and are protectively packaged to
retain their finish until you are ready to use them.
The smooth-drawn, uniform surface of the wire coupled
with low helix and controlled cast promotes a steady,
uninterrupted feed rate with constant arc conditions.
These factors also contribute to a low rate of wear on
wire guides and contact tube.
All grades of stainless steel electrodes are layer wound
on spools or packaged in a Marathon Pac.
Cut Lengths:
Arcaloy stainless steel wires are furnished in 36" (914
mm) lengths of gas tungsten arc and oxy-acetylene
welding. Cut length rods are available with either flag tags
ink printed or laser etched identification.
Coils:
Arcaloy stainless steel wires for submerged arc applica-
tions are furnished in the fully annealed condition for
smoother, easier feeding on all types of automatic
submerged arc equipment. All submerged arc wires
are available random wound on fibre rim coils. Sub-
merged Arc Fluxes are available (OK 10.92, 10.93, 10.94,
10.95 and/or Unionmelt 601).
2-14
GEN-26110_02.p65 14 7/10/01, 4:01 PM

Stainless Steel Bare Wires
Typical Undiluted
Type Weld Metal Analysis
Specifications % wt
Arcaloy ER308L
AWS A5.9 Carbon 0.02
ASME SFA 5.9 Manganese 1.7
Class ER308/308L Silicon 0.4
MIL-19933, Chromium 20.5
MIL-308L Nickel 9.7
ABS-ER308/308L
FN 8
For welding types 304L and 308L. May be used successfully for welding
types 304, 308, 321 and 347 steels, provided the service temperature is
below 600°F (315°C). Can be used for Submerged Arc welding.
Arcaloy ER308LSi
Class ER308Si/308LSi Silicon 0.8
Chromium 20.5
Nickel 9.8
FN 12
The additional silicon content significantly increases wetting action, which

results in a smooth weld to base metal transition. This electrode is
especially useful in applications where a good cosmetic appearance is
necessary such as furniture, appliances, etc., that are made from materials
of similar composition.
Arcaloy ER309L
ABS-ER309/309L Chromium 23.0
Nickel 13.5
FN 9
The extra low carbon content provides good resistance to carbide

precipitation. Used for welding joints between stainless and low alloy steels
for service below 750°F (400°C) and for cladding. Can be used for
Submerged Arc welding.
Arcaloy ER309LSi
Chromium 23.0
Nickel 12.1
FN 13.5
The addition of silicon significantly increases the wetting action, which

results in smooth weld metal transition. This particular electrode is ideally
suited for type 309 stainless where cosmetic appearance is desirable. Used
for welding joints between stainless and low alloy steels for service below
750°F (400°C).
2-15
GEN-26110_02.p65 15 7/10/01, 4:01 PM

Stainless Steel Bare Wires
Typical Undiluted
Type Weld Metal Analysis
Specifications % wt
Arcaloy ER316L
MIL-19933 Chromium 19.0
MIL-316L Nickel 13.3
ABS-ER316/316L Molybdenum 2.2
FN 3
For welding type 316 and 316L. Can be used for Submerged Arc welding.
Arcaloy ER316LSi
Chromium 19.0
Nickel 13.3
Molybdenum 2.2
FN 6
Contains a higher amount of silicon, which markedly improves wetting

characteristics for use in applications demanding a good cosmetic
appearance.
Arcaloy ER347
Class ER347 Silicon 0.4
MIL-19933 Chromium 20.0
MIL-347 Nickel 9.8
Niobium 0.8
FN 8
For welding types 304, 321 and 347, when the service temperature is below
600°F (316°C).
Additional Arcaloy Wires listed on page 2-17
2-16
GEN-26110_02.p65 16 7/10/01, 4:01 PM

Additional Arcaloy Stainless Steel
Bare Wires*
Arcaloy ER308H (ER308/308H) GMAW (MIG) only
Arcaloy ER310 (ER310) GTAW (TIG) only
Arcaloy ER312 (ER312) GTAW (TIG) only
Arcaloy ER320LR (ER320LR) GMAW & GTAW
(MIG & TIG)
* Note: For additional technical information contact the ESAB

Filler Metals Marketing Department
2-17
GEN-26110_02.p65 17 7/10/01, 4:01 PM

Arcaloy Bare Wire Deposition Data
GEN-26110_02.p65
2-18
and Current Ranges
Current Ranges for Solid Stainless Wires

Short Circuit Transfer Parameters (90% He + 7-1/2% Ar + 2-1/2% CO2)
Diameter WFS DCEP Volts Deposition Rate Avg. %
18
in. (mm) IPM (cm/min) (Electrode Positive) Lbs. (kg/hr) Deposition Eff.
.030 (0.8) 156-312 (396-792) 40-120 15-20 1.4-3.8 (0.64-1.72)
.035 (0.9) 156-312 (396-792) 60-140 15-21 1.6-5.4 (0.73-2.45) 95
.045 (1.2) 140-280 (356-711) 100-210 17-22 2.4-6.0 (1.09-2.72)
Spray Arc Transfer Parameters (98% Ar + 2% O2)
.030 (0.8) 265-550 (673-1397) 160-210 24-28 6.5-9.6 (2.95-4.35)

.035 (0.9) 240-468 (610-1189) 170-255 24-30 7.8-12.7 (3.54-5.76) 98
.045 (1.2) 192-360 (488-914) 200-300 24-30 6.8-13.6 (3.08-6.17)
1/16 (1.6) 120-192 (305-488) 215-325 24-32 7.3-14.5 (3.31-6.58)
Note: Refer to pages 6-2 to 6-17 for information on Submerged Arc Fluxes.
7/10/01, 4:01 PM
Metal Core Wires
Arcaloy Metal Cored (MC) wires are small diameter

stainless steel metal cored electrodes designed primarily
for the welding of thin gauge materials. These wires have
the typical metal cored wire welding characteristics, i.e.,
higher deposition rate and less penetration than a solid
wire. As a result, these wires are best used to make
small butt, fillet and lap type welds on gauge material at
increased travel speeds compared to solid wire.
The low spatter and slag-free welds make these elec-
trodes ideal for automatic or robotic welding applications.
A lagging gun angle can also be used to further minimize
the penetration and the oxide film formed on the surface
of the weld. Typical applications include catalytic
converters, manifolds, mufflers, exhaust systems,
cladding, etc.
The recommended shielding gas for a spray transfer is an
argon rich gas containing 1-2% oxygen or carbon dioxide.
For overall best results to limit surface oxides and
optimize the bead shape, the recommended shielding gas
would be 99% Ar/1% CO2. Proprietary argon-based
shielding gases with small amounts of hydrogen and CO2
additions also produce excellent results (e.g. 1% H2 + 2-
3% CO2, remainder Ar). Pulse welding can also be used
to further minimize the burn-through problems generally
associated with thin gauge materials.
2-19
GEN-26110_02.p65 19 7/10/01, 4:01 PM

Stainless Steel Metal Core Wire
Specifications 98 Ar/2 O2 100% Ar
Arcaloy MC 308L
AWS A5.9 Tensile Strength Carbon 0.03 Max.
Class EC308/308L 83,000 psi (572 MPa) Manganese 1.50
CWB; A5.9 Yield Strength Silicon 0.50
EC308/308L 58,500 psi (404 MPa) Chromium 20.1
% Elongation in 2” (51mm) Nickel 10.3
40
FN 11
Arcaloy MC 308L is used for welding types 301, 302, 304, 304L, 308, and
308L. May be used for welding types 321 and 347 if service temperatures
do not exceed 500°F (260°C). Can be used with ESAB OK10.93 flux for
SAW.
Arcaloy MC 309L
% Elongation in 2” (51mm) Nickel 12.6
34
FN 16
Arcaloy MC 309L is designed for welding type 309 wrought or for welding
type 304 to mild carbon steel. Also recommended for cladding 304 when
welded to carbon steel. Can be used with ESAB OK10.93 flux for SAW.
Arcaloy MC 316L
% Elongation in 2” (51 mm) Nickel 12.5
37 Molybdenum 2.5
FN 7
Arcaloy MC316L was developed for welding type 316 stainless. The
addition of molybdenum helps reduce pitting. Can be used with ESAB
OK10.93 flux for SAW.
Arcaloy MC 410 NiMo

AWS A5.9 *Tensile Strength Carbon 0.011
Class EC410NiMo 119,500 psi (825 MPa) Manganese 0.41
*Yield Strength Silicon 0.33
104,500 PSI (721 MPa) Chromium 11.48
18.5 Molybdenum 0.60
* CVN Impact Toughtness
31 ft/lbs (42 J) @ -40°F (-40°C)
* Stress-relieved 1135°F (613°C)
Arcaloy 410 NiMo is designed for the welding of CA-6NM castings. This
low carbon electrode produces hardness, after stress relieving, of 21Rc.
Can be used with ESAB OK10.93 flux for SAW.

Additional Arcaloy Wires listed on page 2-22
2-20
GEN-26110_02.p65 20 7/10/01, 4:01 PM

Specifications 98 Ar/2 O2 100% Ar
Arcaloy 409 Ti
AWS A5.9-93 No Mechanical Properties Carbon 0.02
Class EC409 Required Manganese 0.55
Silicon 0.65
Phosphorus 0.01
Sulfur 0.008
Chromium 11.8
Titanium 0.9
Arcaloy 409Ti is a 12% Cr alloy stabilized with titanium (Ti) for arc stability
and to form carbides to improve corrosion resistance, increase strength at
high temperatures, and promote the ferritic microstructure. Cr range is 11.0
to 13.50%.
Arcaloy 409Cb
AWS A5.9 No Mechanical Properties Carbon 0.02
Class EC409Cb Required Manganese 0.50
Silicon 0.62
Chromium 11.70
Niobium 0.60
Arcaloy 409Cb is stabilized with niobium (Nb) for arc stability and to form
carbides as a means to improve corrosion resistance and increase strength
at high temperatures. Cr range is 10.5% to 13.5%.
Arcaloy 439 Ti
No AWS No Mechanical Properties Carbon 0.020
Classification Required Manganese 0.50
Silicon 0.45
Chromium 18.0
Titanium 0.60
Arcaloy 439 is an 18% Cr alloy stabilized with titanium (Ti). The high level
of chromium provides additional oxidation and corrosion resistance. Cr
range is 17.0% to 19.0%.
Arcaloy 18 CrCb
No AWS No Mechanical Properties Carbon 0.02
Classification Required Manganese 0.65
Silicon 0.55
Chromium 18.8
Titanium 0.25
Niobium 0.50
Arcaloy 18 CrCb is an 18% chrome alloy stabilized with titanium (Ti) and
niobium (Nb). Designed for welding Armco 18Cr-Cb HP-10TM stainless
steels. Cr range is 17.5% to 19.5%.
2-21
GEN-26110_02.p65 21 7/10/01, 4:01 PM

Additional Arcaloy “MC” (Metal
Core) Wires*
Arcaloy MC312 (EC312)
Arcaloy MC317L (EC317L)
Arcaloy MC410 (EC410)
Arcaloy 430 LCb (No AWS Class)

Refer to pages 6-2 through 6-17 for information on Submerged

Arc Fluxes
2-22
GEN-26110_02.p65 22 7/10/01, 4:01 PM

Arcaloy Welding Parameters and
Deposition Data
(MC308L, 309L, 316L, 410, 410NiMo, etc.) (a) (b) (c)
Wire Feed Deposition

Speed Rate lbs/hr %
Amps Volts In/Min (kg/hr) Efficiency
.045” (1.2mm) 144 16 160 4.2 99.3
245 25 265 7.1 99.3
321 26 370 10 99.4
390 28 475 13.0 98.5
441 30 580 16.0 99.2
1/16” (1.6mm) 212 23 145 6.9 99.2

285 23 225 10.8 98.8
332 26 300 13.7 98.1
420 28 380 18.3 99.5
500 31 460 22.5 98.9
Pulse Pulse Pulse Pulse

WFS Peak Width Background Freq.
.045” (1.2mm) 100 407 1.8 35 71
150 418 1.86 44 90
200 429 1.91 53 109
250 440 1.97 62 128
300 451 2.02 70 146
350 462 2.08 79 165
400 473 2.13 88 184
450 484 2.19 97 203
500 495 2.24 105 222
Arcaloy Welding Parameters for

Ferritic Metal Cored Wire
(409Ti, 409Cb, 430LCb, 439Ti, 18 CrCb, etc.) (a)
Wire Feed Electrical

Speed Stick-out
Amps Volts In/Min (ESO)
.045” (1.2mm) 200 20 210 0.5"
215 21 230 "
234 22 250 "
290 24 300 "
323 24 350 "
Note: DCEP (Electrode Positive) Only

(a) Larger sizes and additional alloys are available on request.
(b) Austenitic Grades can be used in submerged arc applications
with ESAB OK Flux 10.93
(c) Parameters developed with the ESAB 350 MPI Power Source
2-23
GEN-26110_02.p65 23 7/10/01, 4:01 PM

Nickel-Arc™ & Nicore ®
Cast Iron Covered Electrodes and Wire
Type
Specifications Typical MechanicalProperties
Nickel-Arc 55
AWS A5.15 Tensile Strength, psi (MPa) 58,500 (403)
Class ENiFe-CI-A Hardness in Weld 90-100 Rb
Machinability Excellent
AC/DCEP Color Match Good
(Electrode Positive)
This electrode is made with a 55% nickel and 45% iron core, designed for
welding nodular cast iron. The deposit is sound, crack-free and produces
good color matching on gray malleable or nodular cast iron. Proper welding
procedures should be followed.
Nickel-Arc 550
AWS A5.15 Tensile Strength, psi (MPa) 58,500 (403)
Class ENiFe-CI-A Hardness in Weld 90-100 Rb
Machinability Excellent
AC/DC Color Match Good
Nickel-Arc 550 was developed with many of the operating characteristics of

the Nickel-Arc 55. The primary advantage of this electrode is its superior
resistance to overheating, thus producing maximum deposition efficiency
during welding. The weld deposit is smooth and flat, providing good tie-ins
between stringer beads. Proper welding procedures should be followed.
Nickel-Arc 99
AWS A5.15 Tensile Strength, psi (MPa) 69,900 (482);
Class ENiCI-A Broke in cast iron
Hardness in Weld 90-100 Rb
AC/DCEP Machinability Excellent
(Electrode Positive) Color Match Good
Nickel-Arc 99 is designed for welding gray, malleable and nodular cast iron.
The electrode utilizes a pure nickel core wire. This is particularly important
when welding on overlay of cast iron where a high nickel deposit is
required. Machining is possible with this electrode. Proper welding
procedures should be followed.
Nicore 55
Meets Tensile Strength, psi (MPa) 73,300 (505)
AWS ENiFe-CI-A % Elongation in 2" (51 mm) 12
Hardness (undiluted metal) 187 BHN
DCEP
(Electrode Positive)
The Nicore 55 is a unique “wire-within-a-wire” composite metal cored

electrode developed to join or repair a variety of cast irons. The deposit
consists of approximately 50.5% iron and 48% nickel, permitting expansion
during welding. Thermal stresses are minimized due to the less frequent
stops and starts previously associated with covered electrodes. Operating
on 98% argon/2% oxygen shielding, this wire will produce a 97% deposition
efficiency.
2-24
GEN-26110_02.p65 24 7/10/01, 4:01 PM

GEN-26110_02.p65
Nickel-Arc & Nicore Suggested Welding Parameters
Nickel-Arc Covered Electrodes (NA55, 550, and/or 99) Nicore Composite Wire (Nicore 55)
25
CURRENT* CURRENT
RANGES OPTIMUM RANGES
Diameter Diameter ESO
in. (mm) DCEP AC DCEP AC in. (mm) AMPS VOLTS in. (mm)
3/32 (2.4) 65-90 65-90 80 80 .035 (0.9) 150-180 26-28 1/2 (13)
1/8 (3.2) 70-130 90-130 110 110 .045 (1.2) 220-250 27-29 1/2 (13)
5/32 (4.0) 100-175 110-175 140 145 1/16 (1.6) 280-320 28-30 5/8 (16)
3/16 (4.8) 200-275 210-275 225 230 3/32 (2.4) 380-420 30-32 5/8-3/4 (16-19)
*Nickel-Arc 550 can operate with 10% moe current.
7/10/01, 4:01 PM
2-25
SHIELD-BRIGHT ® and
SHIELD-BRIGHT X-tra
Gas Shielded Flux Cored
Stainless Steel Wires
Shield Bright — All-Position

Shield-Bright wires were specially developed for out-of-
position welding. They are unsurpassed for vertical-up joints
and work equally well in the overhead position. These
electrodes will deposit out-of-position welds at substantially
higher welding currents than other stainless steel flux cored,
all-position electrodes, resulting in a higher deposition rate.
The .035” (0.09mm), .045” (1.2mm) and the 1/16” (1.6mm)
diameters perform equally well on out-of-position joints.
Shield Bright X-tra — Flat and Horizontal

Shield-Bright X-tra was specially developed for highly
cosmetic flat and horizontal weldments. The self-releasing
slag and finely rippled bead resembles welds made with
both covered electrodes and mig wire. Deposition rates can
exceed 19 lbs/hr. (8.6 kg/hr.). Diameters include .035”
(0.9mm), .045” (1.2mm), and 1/16” (1.6mm).
Shielding Gases
Shield-Bright and Shield-Bright X-tra electrodes were
formulated for use with Argon mixtures up to 75% Argon
shielding gas; however, straight CO2 may also be used. The
75/25 mixture will produce a smoother arc with virtually no
spatter and slightly higher yield and tensile strengths than
CO2. The mechanical properties and deposit analyses will
meet AWS A5.22 specifications with either gas.
2-26
GEN-26110_02.p65 26 7/10/01, 4:01 PM

Stainless Steel Cored Wires
Typical Undiluted
Typical Mechanical Weld Metal Analysis
Type Properties % wt
Specifications 75/25 75/25 (CO2)
Shield-Bright 2209
AWS A5.22 Tensile Strength C 0.03
ASME SFA 5.22 120,000 psi (828 MPa) Mn 0.95
Class Yield Strength Si 0.4
E2209T1-4 95,000 psi (650 MPa) Cr 22.5
% Elongation in 2" (51 mm) Ni 9.0
26 Mo 3.0
N 0.16
FN 35
CVN 40 ft-lbs. (54 J) @-20°F (-29°C)
35 ft-lbs. (47 J) @-60°F (-51°C)
Shield-Bright 2209 is an all-position duplex flux cored electrode. It is

designed for the welding of 22Cr-5Ni-2Mo-0.15N duplex stainless steel.
75-80% Argon balance CO2 is recommended.
Shield-Bright 308L
AWS A5.22 Tensile Strength C 0.032 (0.034)
ASME SFA 5.22 86,000 psi (593 MPa) Mn 1.2 (1.2)
Class Yield Strength Si 0.8 (0. 7)
E308LT1-1/T1-4 58,500 psi (403 MPa) Cr 19.5 (19.2)
MIL-Conf. A5.22 % Elongation in 2" (51 mm) Ni 10.0 (10.0)
CWB, TUV 45
ABS-A5.22 FN 5 (5)
For welding types 301, 302, 304, 304L, 308, and 308L. May be used for
welding types 321 and 347 if service temperature does not exceed 600°F
(315°C). Low carbon content minimizes carbide precipitation.
Cryo-Shield 308L
E308LT1-4 65,000 psi (449 MPa) Cr 18.8
45
FN 3
CVN 27 ft.-lbs. (38 J) @-320°F (-196°C)
Lateral Expansion 22 mils (0.55 mm) @-320°F (-196°C)
Cryo-Shield 308L is an all-position wire adaptable to a variety of shop and

field erection applications. The use of argon/CO2 gas shielding is
recommended for maximum toughness. Designed for cryogenic
applications where good weld metal toughness is required. Applications
include cryogenic fabrication and repair.
Additional Stainless Cored Wires listed on page 2-36
2-27
GEN-26110_02.p65 27 7/10/01, 4:01 PM

Typical Undiluted
Shield-Bright 308H
Class Yield Strength Si 0.9 (0.7)
E308HT1-1/T1-4 65,400 psi (451 MPa) Cr 18.8 (18.7)
% Elongation in 2" (51 mm) Ni 9.7 (9.7)
44 Mo 0.1 (0.1)
FN 5 (5)
For welding types 304H and 347H stainless when high temperature service
is required. CO2 shielding is preferred to reduce silicon content at these
elevated temperatures. Carbon content 0.04% minimum.
Shield-Bright 309L
E309LT1-1/T1-4 66,500 psi (459 MPa) Cr 22.6 (22.4)
CWB, TUV 37
ABS-A5.22 FN 17 (15)
Designed for welding type 309 wrought, or cast forms, but used extensively
for welding type 304 to mild or carbon steel. Also used for welding 304 clad
sheets and for applying stainless steel sheet linings to carbon steel. Carbon
content 0.04% maximum. Should not be used for service greater than
750°F (400°C).
Shield-Bright 309H
E309T1-1/T1-4 68,800 psi (475 MPa) Cr 23.7 (23.4)
35 Mo 0.1 (0.1)
FN 10 (10)
For welding type 309 stainless where high temperature service is required.
CO2 shielding is preferred to reduce silicon content at these elevated
temperatures. Carbon content 0.04% minimum.

2-28
GEN-26110_02.p65 28 7/10/01, 4:01 PM

Typical Undiluted
Shield-Bright 309LMo
Class 95,000 psi (655 MPa) Mn 1.1 (0.9)
E309LMoT1-1/T1-4 Yield Strength Si 0.7 (0.6)
76,500 psi (527 MPa) Cr 23.1 (22.8)
33 Mo 2.7 (2.6)
FN 17 (17)
Designed for welding type 316 clad steels on the first pass in cladding
steels or for welding dissimilar metals such as molybdenum-containing
austenitic stainless steels to carbon steels. Used in paper mills and in
power plants. Should not be used for service temperature greater than
750°F (400°C).
Shield-Bright 312
E312T1-1/T1-4 89,800 psi (620 MPa) Cr 28.6
24 Mo 0.1
FN 60
This wire is designed for welding high carbon and low alloy steels. It has
some success on free-machining steels, low alloy types 303, 416 and 430F
stainless steels. Best results are obtainable when the “buttering” technique is
used. Preheating is only usually necessary at carbon levels over 0.3% and
then only at 300°F for higher carbon grades.
Shield-Bright 312 can also be used as a clad layer with superior corrosion
resistance or as a buffer layer. Should not be used for service temperature
greater than 750°F (400°C).
Shield-Bright 316L
E316LT1-1/T1-4 69,000 psi (476 MPa) Cr 18.5 (18.3)
CWB, TUV 36 Mo 2.5 (2.5)
ABS-A5.22
FN 6 (6)
For welding type 316 stainless. Contains molybdenum which resists

pitting corrosion induced by sulphuric and sulphurous acids, chlorides
and cellulose solutions. Used widely in the rayon, dye and paper making
industries. Carbon content 0.04% maximum.
2-29
GEN-26110_02.p65 29 7/10/01, 4:01 PM

Typical Undiluted
Shield-Bright 317L
E317LT1-1/T1-4 68,800 psi (474 MPa) Cr 18.7 (18.4)
34 Mo 3.5 (3.4)
FN 8 (8)
Recommended for welding types 316L & 317L stainless steels to give a
maximum of 0.04% carbon in the weld deposit. The higher molybdenum
content, as compared to type 316L, further reduces susceptibility to
pitting corrosion. Used in the pulp and paper industry and in other
severe corrosion applications involving sulfuric and sulfurous acids and
their salts.
Shield-Bright 347
ASME SFA 5.22 96,500 (666 MPa) Mn 1.2 (1.0)
E347T1-1/T1-4 74,100 psi (511 MPa) Cr 19.6 (18.5)
34 Nb 0.5 (0.4)
(Magna Gage) FN 9 (8.5)
Developed to weld types 347, 304, 304L and 321 stainless, where service
temperatures are below 750°F (400°C). The addition of niobium helps
minimize chromium carbide precipitation while providing improved
corrosion resistance.
2-30
GEN-26110_02.p65 30 7/10/01, 4:01 PM

Shield-Bright Welding Parameters
and Deposition Data
.035" (0.9 mm)

Amps 100 120 140 170
Volts 23 23 25 26
Wire Feed Speed in/min 265 315 405 530
(m/min) (6.7) (8.0) (10.3) (13.5)
Deposition Rate lbs/hr 2.9 3.4 4.6 5.7
(kg/hr) (1.3) (1.5) (2.1) (2.6)
% Efficiency 83.9 81.4 82.6 81.8
.045" (1.2 mm)

Amps 130 165 190 220
Volts 25 26 28 30
(m/min) (5.8) (8.7) (11.3) (14.4)
(kg/hr) (1.9) (2.8) (3.7) (4.6)
% Efficiency 84.0 83.0 84.0 84.0
1/16" (1.6 mm)

Amps 170 210 250 300
Volts 25 27 28 29
(m/min) (3.9) (4.9) (6.2) (8.2)
(kg/hr) (2.4) (3.1) (3.9) (5.2)
% Efficiency 83.0 82.5 83.0 83.0
Electrical Stick Out (ESO) is 1/2 - 1" (12.5 - 25 mm). DCEP

(Electrode Positive) is specified. When using 75% Ar/25% CO2
mixture, decrease voltage by as much as 2 volts.
2-31
GEN-26110_02.p65 31 7/10/01, 4:01 PM

Typical Undiluted
Shield-Bright X-tra 308L

E308LT0-1/T0-4 62,600 psi (432 MPa) Cr 20.1 (19.2)
CWB, TUV 38 Mo 0.2 (0.2)
ABS-A5.22
FN 11 (9)
Designed for welding AISI types 301, 302, 304, 304L, 308, 308L steels
where service temperatures are below 600°F (315°C). Lower carbon
content helps minimize carbide precipitation.

E309LT0-1/T0-4 71,000 psi (490 MPa) Cr 24.6 (24.0)
CWB, TUV 32 Mo 0.2 (0.2)
ABS-A5.22
FN 21 (19)
Developed to be used when welding most mild or carbon steels to type
304. The higher percentages of Cr and Ni provide the necessary crack
resistance. Should not be used for service above 750°F (400°C).
Shield-Bright X-tra 309LMo

Class 102,000 psi (704 MPa) Mn 1.7 (1.6)
E309LMoT0-1/T0-4 Yield Strength Si 0.6 (0.6)
81,000 psi (559 MPa) Cr 22.8 (22.5)
30 Mo 2.7 (2.7)
FN 23 (20)
Designed for welding type 316 clad steels on the first pass in cladding
steels or for welding dissimilar metals such as molybdenum-containing
austenitic stainless steels to carbon steels. Used in paper mills and in
power plants. Should not be used for service above 750°F (400°C).

E316LT0-1/T0-4 63,100 psi (435 MPa) Cr 19.0 (18.8)
CWB, TUV 37 Mo 2.6 (2.5)
ABS-A5.22
FN 9 (7.5)
Designed specifically for applications where the service environment can
produce pitting corrosion. Commonly used in the pulp and paper industry.
2-32
GEN-26110_02.p65 32 7/10/01, 4:01 PM

Typical Undiluted

E317LT0-1/T0-4 69,000 psi (476 MPa) Cr 19.5 (19.4)
34 Mo 3.5 (3.5)
FN 10 (9)
For welding type 317 and 317L stainless where additional corrosion
resistance that type 316L cannot provide.
Shield-Bright X-tra Welding

Parameters and Deposition Data
.035" (0.9mm)
Amps 120 140 170
Volts 23 25 26
Wire Feed Speed in/min 315 405 530
(m/min) (8.0) (10.3) (13.5)
Deposition Rate lbs/hr 3.4 4.6 5.7
(kg/hr) (1.5) (2.1) (2.6)
% Efficiency 81.4 82.6 81.8
.045" (1.2 mm)

Amps 150 200 300
Volts 25 29 33
(m/min) (6.6) (10.4) (21.9)
(kg/hr) (2.3) (3.5) (7.7)
% Efficiency 83.9 84.2 87.0
1/16" (1.6 mm)

Amps 200 240 400
Volts 25 28 33
(m/min) (4.4) (5.7) (12.58)
(kg/hr) (3.1) (3.7) (8.6)
% Efficiency 83.6 83.6 85.5
Electrical Stick Out (ESO) is 1/2 - 1" (12.5 - 25 mm).

DCEP (Electrode Positive) is recommended. When using Ar/CO2
mixture, decrease voltage by as much as 2 volts.
2-33
GEN-26110_02.p65 33 7/10/01, 4:01 PM

CORE-BRIGHT ®
Self Shielded Flux Cored
Stainless Steel Wires
CORE-BRIGHT is a flux cored self-shielding continuous

wire designed to operate completely open-arc. The
careful mixture of alloy and shielding agents in the core
produces a weld deposit of excellent appearance and
radiographic quality. The easily controlled arc and
minimal spatter of this continuous feed wire complement
its characteristically high deposition rate. The low weld
penetration of CORE-BRIGHT makes it a primary choice
for overlay or buildup applications. Penetration is suffi-
cient also for joining like or dissimilar metals. Rollover is
minimized by the viscous quality of the quick setting and
easily removable slag. Reduced cleaning time, high
deposition, and a self-shielding ability are all engineered
into CORE-BRIGHT to give maximum economy and
optimum efficiency in your welding operation.
Operation
A constant voltage, direct current generator or rectifier
combined with gear type feed rolls produces best results
and is recommended.
Welding Current
Standard Diameters
0.045” (1.2mm), 1/16” (1.6mm),
5/64" (2.0mm) and 3/32" (2.4mm)
2-34
GEN-26110_02.p65 34 7/10/01, 4:01 PM

Stainless Steel Cored Wires*
Core-Bright 308L
Class E308LT0-3 Yield Strength Silicon 0.6
CWB E308LT0-3 62,000 psi (427 MPa) Chromium 19.9
40 Molybdenum 2.1
Welds types 301, 302, 304, 304L, 308, 321, and 347 stainless steels and
austenitic manganese steels. Used extensively for welding chemical plant
equipment.
Core-Bright 309L
CWB E309LT0-3 64,000 psi (441 MPa) Chromium 24.0
34
Designed primarily for overlay applications on carbon steel. May also be

used for welding 309 stainless and joining dissimilar metals.
Core-Bright 316L
CWB E316LT-03 62,000 psi (427 MPa) Chromium 19.7
42 Molybdenum 2.2
Welds types 316, 316L and 318 steels. Contain 2-2.5% molybdenum to
increase the corrosion resistance to pitting induced by sulfuric and
sulfurous acids, sulphites, chloride, and cellulose solutions. Used
extensively in the rayon, dye, and paper industries.
Core-Bright 347
Class E347T0-3 Yield Strength Silicon 0.7
37 Columbium 0.6
Welds 347, 304L and 321 stainless where the service temperature is below
600°F (316°C). Used where maximum resistance to corrosion is required.
The weld deposit contains columbium which prevents harmful chromium
carbide precipitation.
* Ferrite values can vary depending on specific welding

parameters. Consult technical service for specific operating
conditions.
2-35
GEN-26110_02.p65 35 7/10/01, 4:01 PM

Additional
Stainless Steel Cored Wires*
Shield-Bright 308Mo (E308MoT1-1/T1-4)
Shield-Bright 308LMo (E308LMoT1-1/T1-4)
Shield-Bright 316H (E316HT1-1/T1-4)
Core-Bright 307 (E307T0-3)
Core-Bright 308Mo (E308MoT0-3)
Core-Bright 308H (E308HT0-3)
Core-Bright 309LMo (E309LMoT0-3)
Core-Bright 312 (E312T0-3)

2-36
GEN-26110_02.p65 36 7/10/01, 4:01 PM

Core-Bright Welding Parameters
and Deposition Data
0.045” (1.2mm) Diameter (3/4” [19 mm] ESO)
Amps 110 150 180
Volts 26 26.5 27
WFS - in/min. 300 400 500
(cm/min.) (762) (1016) (1270)
Depos. Rate - lbs/hr. 5.8 8.1 9.8
(kg/hr.) (2.6) (3.67) (4.45)
% Efficiency 86.1 86.4 86.8
1/16” (1.6 mm) Diameter (3/4” [19 mm] ESO)

Amps 150 210 270
Volts 27 28 29
WFS - in/min. 200 300 400
(cm/min.) (508) (762) (1016)
Depos. Rate - lbs/hr. 6.8 10.3 13.5
(kg/hr.) (3.08) (4.67) (6.12)
% Efficiency 86.7 86.8 85.4
5/64" (2.0 mm) Diameter (3/4" [19 mm] ESO)

Amps 210 250 300
Volts 24 26 27
WFS - in/min. 137 181 236
(cm/min.) (348) (460) (599)
Depos. Rate - lbs/hr. 7.1 9.5 12
(kg/hr.) (3.2) (4.3) (5.4)
% Efficiency 86.2 87.2 85.4
3/32" (2.4 mm) Diameter (1" [25 mm] ESO)

Amps 250 300 350 400 450
Volts 26 28 29 30 30
WFS - in/min. 112 136 184 221 273
(cm/min.) (284) (345) (467) (561) (693)
Depos. Rate - lbs/hr. 8.4 10.2 13.9 16.2 20.6
(kg/hr.) (3.8) (4.6) (467) (561) (693)
% Efficiency 85.3 85.2 88.1 85.4 85.1
3/32" (2.4 mm) Diameter (11/2" [38 mm] ESO)

Amps 250 300 350 400 450
Volts 26 28 29 30 30
WFS - in/min. 133 178 227 302 343
(cm/min.) (338) (402) (577) (767) (871)
Depos. Rate - lbs/hr. 10 13.5 17.1 22.7 25.9
(kg/hr.) (4.5) (6.1) (7.8) (10.3) (11.7)
% Efficiency 89.4 89.5 87.2 87.2 87.3
Note: DCEP (Electrode Positive) Only
2-37
GEN-26110_02.p65 37 7/10/01, 4:01 PM

NOTES
2-38
GEN-26110_02.p65 38 7/10/01, 4:01 PM

SOLID WIRE & ROD PRODUCTS
Section 3
DESCRIPTION PAGE
Spoolarc MIG Wires .............................................. 3-2

AWS Specifications A5.18 & A5.28 ....................... 3-3
Carbon Steel Wires ......................................... 3-4
Manganese-Molybdenum (Mn-Mo) Wire ...... 3-11
High Strength Wires ...................................... 3-13
Special Purpose Wires ................................. 3-15
Oxweld Gas Welding Rods ........................... 3-16
Spoolarc Solid Wire Chemistries .................. 3-17
Spoolarc
Recommended Welding Parameters ............ 3-18
Spoolarc Deposition & Efficiency Data ........... 3-20
3-1
GEN-26110_03.p65 1 7/10/01, 4:01 PM

Spoolarc ® MIG Wires
The wide selection of MIG wires in the ESAB line insure

that a wire with the proper amount of deoxidizers is
available for whatever your requirements might be.
Spoolarc HI-DEP III wires have improved feedability
because the wire surface is treated with a special
lubricant which minimizes wire feed forces. Column
strength is 25% greater than conventional wires and the
surface copper is thin and tightly adherent —
it won’t flake off.
Copper to copper (instead of copper-to-steel) contact
means far better current transfer, less arcing especially at
high currents resulting in longer contact tip life.
Most of the data in this booklet are based on AWS tests
performed under laboratory conditions. That is why it is
important to test the selected wire/gas combination in the
same joint and under the same conditions to be used
during actual production.
3-2
GEN-26110_03.p65 2 7/10/01, 4:01 PM

GEN-26110_03.p65
Carbon Steel Electrodes for Gas Shielded Arc Welding
ER-XX S - X-HZ
3
Electrode or Rod Optional Hydrogen Designator
Chemical Composition, Wire
Weld Metal Tensile, ksi
Solid

Low Alloy Steel Filler Metals for Gas Shielded Arc Welding
ER-XXX S - XXX-HZ
Electrode or Rod Optional Hydrogen Designator
7/10/01, 4:01 PM
Chemical Composition, Wire
Weld Metal Tensile, ksi
3-3
Solid
Carbon Steel Wires
Spoolarc Easy Grind
No AWS Class
Description:
Spoolarc Easy Grind is a fully deoxidized wire designed
to weld over moderate levels of rust and paint as are
commonly encountered in auto body repair work. Easy
Grind produces welds that easily meet the tensile require-
ments of other ER70S class wires.
Easy Grind is produced in small diameters and is appro-
priate for the low current welding machines commonly
used in body shops.

As Welded
75% Ar/25% CO2

As Welded
-20°F (-29°C) 40 (54)
Standard Diameters
.023" (0.6 mm), .030" (0.8 mm)
Recommended Welding Parameters pages 3-18 & 3-19
3-4
GEN-26110_03.p65 4 7/10/01, 4:01 PM

Carbon Steel Wires
Spoolarc 65
AWS Class ER70S-2
Military - MIL 70S-2, MIL-E-23765/1
ABS - ER70S-2
CWB-CSA W48.4-M, ER480S-2
Description:
Spoolarc 65 is a triple deoxidized (aluminum, titanium,
zirconium) welding wire designed for welding over rust
and mill scale. The less fluid weld puddle of Spoolarc 65
makes it easy to control when used out of position.
Spoolarc 65 is the preferred wire for all position welding
of small diameter pipe. This product is available in forms
suitable for MIG and TIG welding.
-----------As Welded----------- Stress Relieved
GMAW GTAW GTAW
Testing Temp. 98%Ar/2%O2 CO2 Argon 8 Hrs @ 1125°F
Yield Strength, 68,000 66,000 67,500 65,000
psi (MPa) (469) (455) (466) (448)
Tensile Strength, 82,000 76,000 77,500 77,000
psi (MPa) (566) (524) (534) (531)
% Elongation in 2" 28 26 31 30
(51 mm)

-----------As Welded----------- Stress Relieved
GMAW GTAW GTAW
Testing Temp. 98%Ar/2%O2 CO2 Argon 8 Hrs @ 1125°F
ft.-lbs. (J) ft.-lbs. (J) ft.-lbs. (J) ft.-lbs. (J)
-20°F (-29°C) 45 (61) 35 (47) 170 (230) 190 (258)

Gas/Process C Mn Si P S
CO2 /GMAW 0.056 0.75 0.29 0.017 0.007
Argon/GTAW 0.06 1.05 0.45 0.017 0.008
Standard Diameters
MIG:
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm),
3/32" (2.4 mm)
TIG: (*TIG rod available flagged or unflagged)

1/16" (1.6 mm) x 36" (914 mm) lengths
3/32" (2.4 mm) x 36" (914 mm) lengths
1/8" (3.2 mm) x 36" (914 mm) lengths
3-5
GEN-26110_03.p65 5 7/10/01, 4:01 PM

Carbon Steel Wires
Spoolarc 29S
AWS Class ER70S-3
ABS - ER70S-3, 3SA, 3YSA
Description:
Spoolarc 29S is an economically priced general purpose
MIG wire suitable for many carbon steel welding applica-
tions. It provides sufficient deoxidation to allow welding
over light mill scale.
Spoolarc 29S is used in a wide variety of applications
including heavy equipment, automotive parts, railcars,
farm implements, and sheet metal.

As Welded
CO2

As Welded
CO2
0°F (-18°C) 83 (113)

Gas C Mn Si P S
CO2 0.083 0.88 0.34 0.011 0.009
Standard Diameters
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm),
1/16" (1.6 mm)
3-6
GEN-26110_03.p65 6 7/10/01, 4:01 PM

Carbon Steel Wires
Spoolarc 82
AWS Class ER70S-3
ABS - ER70S-3, 3SA, 3YSA
Lloyds - 3SA, 3YSA
Description:
Spoolarc 82 is a premium quality, general purpose MIG
wire subjected to the stringent quality control procedures
required for certification to military, Lloyds, and ABS
specifications.
Spoolarc 82 is recommended for pressure vessel and
pipe fabrication, HVAC duct work, and general carbon
steel structural welding.

As Welded
98% Ar/2% O2 CO2

As Welded
98% Ar/2% O2 CO2
0°F (-18°C) 110 (149) 87 (118)

Gas C Mn Si P S
98% Ar/2% O2 0.063 1.07 0.46 0.009 0.010
CO2 0.073 0.87 0.32 0.009 0.010
Standard Diameters
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm),
1/16" (1.6 mm)
3-7
GEN-26110_03.p65 7 7/10/01, 4:01 PM

Carbon Steel Wires
Spoolarc 85
AWS Class ER70S-4
ABS - ER70S-4
Description:
Spoolarc 85 contains more manganese and silicon for
greater deoxidation capability when compared to ER70S-
3 wire. The higher level of deoxidizers provides for better
rust and scale tolerance and it also improves bead
wetting.
Spoolarc 85 is typically used for applications including
welding of farm machinery, material handling equipment,
and piping.

As Welded
98% Ar/2% O2 CO2

Gas C Mn Si P S
98% Ar/2% O2 0.084 1.10 0.60 0.004 0.009
CO2 0.078 0.95 0.45 0.004 0.009
Standard Diameters
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm)
3-8
GEN-26110_03.p65 8 7/10/01, 4:01 PM

Carbon Steel Wires
Spoolarc 86
AWS Class ER70S-6
ABS - ER70S-6
Lloyds - 3SA, 3YSA
Description:
Spoolarc 86 contains higher levels of manganese and
silicon than the other standard grades of MIG wire. This
wire features excellent tolerance of rust and scale,
excellent wetting, and a highly fluid weld puddle. It also
produces the highest deposit strength of all the carbon
steel MIG wires.
Spoolarc 86 is used for butt and fillet welding of sheet and
plate of a variety of thickness. Applications include HVAC
duct work, heavy equipment, structural, and general
carbon steel fabrication.

As Welded
75% Ar/25% CO2 CO2

As Welded
75% Ar/25% CO2 CO2
-20°F (-29°C) 67 (91) 45 (61)

Gas C Mn Si P S
75% Ar/25% CO2 0.070 1.19 0.62 0.012 0.011
CO2 0.090 1.08 0.51 0.014 0.010
Standard Diameters
.023" (0.6 mm), .030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm),
.052" (1.4 mm), 1/16" (1.6 mm)
3-9
GEN-26110_03.p65 9 7/10/01, 4:01 PM

Carbon Steel Wires
Spoolarc 87 HP
AWS Class ER70S-7
Description:
Spoolarc 87 HP is a high manganese carbon steel wire. It
features an optimized manganese to silicon ratio to
produce excellent appearing welds over a wide range of
welding parameters. It also produces excellent weld metal
mechanical properties.
Spoolarc 87 HP is suitable for welding over moderate
amounts of rust and scale. This wire is widely used for
robotic welding applications in the automotive industry,
and fabrication of heavy equipment and farm implements.
Spoolarc 87 HP is also available as a TIG rod.
As Welded
MIG TIG
75% Ar/25% CO2 CO2 Argon
As Welded
MIG TIG
75% Ar/25% CO2 CO2 Argon
-20°F (-29°C) 62 (84) 55 (75) 127 (172)
Gas/Process C Mn Si P S
75% Ar/25% CO2/MIG 0.080 1.54 0.42 0.013 0.012
CO2/MIG 0.081 1.24 0.38 0.012 0.010
Argon/TIG 0.110 1.80 0.70 0.013 0.012
Standard Diameters
MIG:
.023" (0.6 mm), .030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm),
.052" (1.4 mm), 1/16" (1.6 mm)
TIG:
1/16" (1.6 mm) x 36" (914 mm) lengths
3/32" (2.4 mm) x 36" (914 mm) lengths
1/8" (3.2 mm) x 36" (914 mm) lengths
3-10
GEN-26110_03.p65 10 7/10/01, 4:01 PM

Manganese-Molybdenum
(Mn-Mo) Wires
Spoolarc 83
AWS Class ER80S-D2
Military MIL-80S-3, MIL-E-23765/2
CWB-AWS A5.28, ER80-D2
Description:
Spoolarc 83 contains 1/2% Mo to provide higher deposit
strength in both the as welded and stress relieved
conditions. It contains high levels of manganese and
silicon to provide good wetting and good rust and scale
tolerance.
Spoolarc 83 also is used for all position welding of high
tensile pipe and tubing commonly found in earthmoving
and construction equipment. It is available in forms
suitable for MIG and TIG welding.
Stress Relieved
8 hrs.
98% Ar/2% O2 CO2 98% Ar/2% O2

Stress Relieved
8 hrs.
98% Ar/2% O2 CO2 98% Ar/2% O2
-20°F (-29°C) 87 (118) 44 (60) 31 (42)

Gas C Mn Si P S Mo
98% Ar/2% O2 0.110 1.65 0.60 0.013 0.012 0.43
CO2 0.080 1.16 0.34 0.008 0.012 0.39
Standard Diameters
MIG:
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm)
TIG:
1/16" (1.6 mm) x 36" (914 mm) lengths
3/32" (2.4 mm) x 36" (914 mm) lengths
1/8" (3.2 mm) x 36" (914 mm) lengths
3-11
GEN-26110_03.p65 11 7/10/01, 4:01 PM

(Mn-Mo) Wires
Spoolarc Hi-84
AWS Class ER80S-D2
Description:
Spoolarc Hi-84 is a 1/2% Mo wire that has been micro-
alloyed to produce exceptional impact toughness at
temperatures as low as -50°F (-46°C). Hi-84 produces a
high strength weld deposit and has good tolerance of rust
and mill scale.
Spoolarc Hi-84 is used for welding gas transmission pipe,
offshore structural members, oil field equipment, and
other similar applications.
As Welded
CO2

Stress Relieved
CO2
-20°F (-29°C) 60 (81)

Gas C Mn Si P S Mo
98% Ar/2% O2 0.072 1.63 0.47 0.013 0.012 0.49
CO2 0.085 1.39 0.37 0.013 0.011 0.50

.035" (0.9 mm) x 44# (20 kg) spl
.045" (1.2 mm) x 44# (20 kg) spl
1/16" (1.6 mm) x 44# (20 kg) spl
3-12
GEN-26110_03.p65 12 7/10/01, 4:01 PM

High Strength Wires
Spoolarc 95
AWS Class ER100S-1
Description:
Spoolarc 95 is Military grade high strength wire used to
weld HY-80 steels. This wire produces excellent mechani-
cal properties and low temperature toughness under a
variety of welding conditions (up to 110 Kj).
Applications for Spoolarc 95 include military tanks, ships
and submarines. In addition, this wire has been success-
fully used to fabricate low temperature arctic piping.

As Welded
98% Ar/2% O2

As Welded
98% Ar/2% O2
0°F (-18°C) 93 (126)
-60°F (-51°C) 65 (88)

Gas C Mn Si P S Cr Ni Mo
98% Ar/2% O2 0.07 1.40 0.35 0.008 0.007 0.20 1.80 0.35
Standard Diameters
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm)
3-13
GEN-26110_03.p65 13 7/10/01, 4:01 PM

Spoolarc 120
AWS Class ER120S-1
Description:
Spoolarc 120 is a Military grade of high strength wire
used to weld HY-100 and other similar steels. This
wire produces excellent mechanical properties and low
temperature toughness under a variety of welding
parameters.
Applications for Spoolarc 120 include military tanks,
ships and submarines. In addition, high strength pressure
vessels and heat treatable steels such as 4130 can
be welded.

As Welded
98% Ar/2% O2

As Welded
98% Ar/2% O2
0°F (-18°C) 100 (136)
-60°F (-51°C) 75 (102)

98% Ar/2% O2 0.07 1.30 0.35 0.007 0.008 0.40 2.60 0.45
Standard Diameters
.030" (0.8 mm), .035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm)
3-14
GEN-26110_03.p65 14 7/10/01, 4:01 PM

Special Purpose Wires
Spoolarc WS
AWS Class ER80S-G
Description:
Spoolarc WS is a special purpose wire designed to weld
weathering grade steels. The weld metal properties
provide the color matching characteristics desired for
ASTM A588, A242, Cor-Ten® and Mayari R® steels. The
mechanical properties meet the Federal Highway
(AASHTO) Charpy impact standards (see below).
Applications include butt and fillet welds on structural
support members and other fabrication requirements for
welding weathering grade steels.

As Welded 98% Ar/2% O2

As Welded 98% Ar/2% O2
-20°F (-29°C) 25 (34)

Gas C Mn Si P S Cr Ni Cu
98% Ar/2% O2 0.10 0.55 0.23 0.014 0.009 0.45 0.55 0.45
Spoolarc 140
No AWS Class
Description:
Spoolarc 140 is a high strength wire designed to weld HY-
130 steels. Meets MIL 140S-1 chemistry requirements.
Applications include Military grade material, as well as
castings and some heat-treatable steels.
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm)

3-15
GEN-26110_03.p65 15 7/10/01, 4:01 PM

Gas Welding Rods
Oxweld 1 HT
AWS Class RG60 (AWS A5.2)
Description:
Oxweld 1 HT is an oxy-fuel rod for steel pipe, castings
and wrought iron applications. Deposit strengths in
excess of 60 ksi (414 MPa) can be achieved.
Standard Diameters and Lengths

1/16" (1.6 mm) x 36" (914 mm) lengths
3/32" (2.4 mm) x 36" (914 mm) lengths
1/8" (3.2 mm) x 36" (914 mm) lengths
5/32" (4.0 mm) x 36" (914 mm) lengths
3/16" (4.8 mm) x 36" (914 mm) lengths
Oxweld 7
Description:
Oxweld 7 is a low carbon, low manganese oxy-fuel
designed for improved machinability on steel plate, pipe
and wrought iron.

1/16" (1.6 mm) x 36" (914 mm) lengths
3/32" (2.4 mm) x 36" (914 mm) lengths
1/8" (3.2 mm) x 36" (914 mm) lengths
5/32" (4.0 mm) x 36" (914 mm) lengths
3/16" (4.8 mm) x 36" (914 mm) lengths
Oxweld 32 CMS
Description:
Oxweld 32 is a low alloy oxy-fuel rod designed for high
speed fusion welding of pressure vessels, tanks and
piping. Weld metal strengths average 70-80 ksi (483-
552).

1/16" (1.6 mm) x 36" (914 mm) lengths
3/32" (2.4 mm) x 36" (914 mm) lengths
1/8" (3.2 mm) x 36" (914 mm) lengths
5/32" (4.0 mm) x 36" (914 mm) lengths
3/16" (4.8 mm) x 36" (914 mm) lengths
3-16
GEN-26110_03.p65 16 7/10/01, 4:01 PM

GEN-26110_03.p65
Spoolarc Typical Wire Analysis
Wire C Mn Si P S Cr Ni Mo Al Ti Zr Cu
Spoolarc 65 0.048 1.140 0.520 0.018 0.007 0.090 0.080 0.050 0.133
17
Spoolarc 29S 0.087 1.170 0.570 0.013 0.009 0.117
Spoolarc 82 0.076 1.220 0.590 0.010 0.007 0.123
Spoolarc 85 0.091 1.230 0.740 0.005 0.007 0.110
Spoolarc 86 0.084 1.470 0.850 0.015 0.009 0.123
Spoolarc 87HP 0.091 1.610 0.580 0.013 0.012 0.125
Spoolarc 83 0.090 1.830 0.600 0.011 0.010 0.030 0.040 0.480 0.122
Spoolarc Hi-84 0.085 1.910 0.670 0.012 0.009 0.030 0.050 0.460 0.109
Spoolarc 95 0.060 1.620 0.320 0.005 0.008 0.110 1.720 0.330 0.124
Spoolarc 120 0.070 1.600 0.320 0.005 0.006 0.310 2.330 0.480 0.120
Spoolarc 140 0.110 1.600 0.350 0.007 0.006 0.700 2.600 0.900
7/10/01, 4:01 PM
Spoolarc WS 0.080 0.490 0.250 0.018 0.011 0.650 0.640 0.450
3-17
GEN-26110_03.p65
3-18
Spoolarc Recommended Welding Parameters
SHORT ARC
Electrode Electrode RANGE: OPTIMUM:
Diameter Unit Length/Wt. IPM IPM
in. (mm) in./lb (m/kg) Amps Volts (cm/min) Amps Volts (cm/min)
18
.023 (0.6) 8505 (476) 45-90 14-16 150-380 70 15 300
(381-965) (762)
.030 (0.8) 5000 (280) 60-140 14-16 150-350 100 15 220
(381-889) (559)
.035 (0.9) 3670 (206) 90-160 15-19 180-300 130 17 250
(457-762) (635)
.045 (1.2) 2220 (124) 130-200 17-19 125-200 160 18 150
(318-508) (381)
.052 (1.4) 1665 ( 93) 150-200 17-20 135-190 160 18 140
(343-483) (356)
7/10/01, 4:01 PM
GEN-26110_03.p65
Spoolarc Recommended Welding Parameters (cont’d.)
SPRAY ARC
Electrode Electrode RANGE: OPTIMUM:
Diameter Unit Length/Wt. IPM IPM
in. (mm) in./lb (m/kg) Amps Volts (cm/min) Amps Volts (cm/min)
.023 (0.6) 8505 (476) 100-125 23-25 400-620 110 23 450
19
(1016-1575) (1143)
.030 (0.8) 5000 (280) 160-200 24-26 500-650 180 25 520
(1270-1651) (1321)
.035 (0.9) 3670 (206) 180-230 25-27 400-550 200 26 480
(1016-1397) (1219)
.045 (1.2) 2220 (124) 260-340 25-30 300-500 300 27 350
(762-1270) (889)
.052 (1.4) 1665 ( 93) 275-400 26-33 265-390 325 28 310
(673-991) (787)
.062 (1.6) 1150 ( 64) 290-400 26-36 180-280 340 27 200
(457-711) (508)
Note: DCEP (Electrode Positive); Flow rates of 25-45 CFH is required.
7/10/01, 4:01 PM
3-19
GEN-26110_03.p65
Spoolarc Deposition and Efficiency Data for MIG Welding Wires
3-20
Deposition Rate lbs./hr (kg/hr)
Electrode 98% Ar 75% Ar Straight
Diameter 2% O2 25% CO2 CO2
in. (mm) Amps *98% Eff. *96% Eff. *93% Eff.
.030 (0.8) 75 2.0 (0.91) 1.9 (0.86) 1.8 (0.82)

100 2.6 (1.18) 2.6 (1.18) 2.5 (1.13)
150 4.1 (1.86) 4.0 (1.81) 3.9 (1.77)
200 6.8 (3.08) 6.7 (3.04) 6.5 (2.95)
20
.035 (0.9) 80 2.2 (1.00) 2.1 (0.95) 2.0 (0.91)
100 2.7 (1.22) 2.7 (1.22) 2.6 (1.18)
150 4.2 (1.90) 4.1 (1.86) 4.0 (1.81)
200 6.2 (2.81) 6.0 (2.72) 5.9 (2.68)
250 9.0 (4.08) 8.8 (3.99) 8.6 (3.90)
.045 (1.2) 100 2.1 (0.95) 2.0 (0.91) 1.9 (0.86)
125 2.8 (1.27) 2.8 (1.27) 2.7 (1.22)
150 3.6 (1.63) 3.5 (1.59) 3.4 (1.54)
200 5.6 (2.54) 5.5 (2.49) 5.3 (2.40)
250 7.8 (3.58) 7.6 (3.45) 7.4 (3.36)
300 10.2 (4.63) 10.0 (4.53) 9.7 (4.40)
350 13.2 (5.99) 12.9 (5.85) 12.5 (5.67)
1/16 (1.6) 250 6.5 (2.95) 6.4 (2.90) 6.2 (2.81)
275 7.7 (3.49) 7.6 (3.45) 7.3 (3.31)
300 9.0 (4.08) 8.8 (3.99) 8.5 (3.86)
350 11.3 (5.13) 11.0 (4.99) 10.7 (4.85)
400 14.0 (6.35) 13.7 (6.21) 13.3 (6.03)
450 17.4 (7.89) 17.1 (7.76) 16.5 (7.48)
7/10/01, 4:01 PM
*Use this figure as the deposition efficiency in the weld metal cost per lb. (kg) calculations.
ESAB HQ Aluminum (Al) TIG & MIG
Wires
Section 4
DESCRIPTION PAGE
Aluminum Rods & Wires for TIG &

MIG Welding ...................................................4-2
ESAB Aluminum Rod & Wire Analysis .................. 4-3
Standard Diameters & Packages ................... 4-4
Aluminum Alloy Data ....................................... 4-5
Aluminum Rod & Wire Selection Guide ........ 4-18
Additional Alloys Available for MIG/TIG ....... 4-18
4-1
GEN-26110_04.p65 1 7/10/01, 4:01 PM

ESAB HQ Aluminum (Al) TIG & MIG
Wires
Aluminum Rods and Wires for TIG
and MIG Welding
ESAB aluminum wires and rods are produced using the

most advanced techniques of winding and packaging.
The designation “HQ” means High Quality. These are
wires giving consistently superior aluminum weld quality
— wires which make it much easier to maintain desired
production.
• For most weldable cast and wrought aluminum alloys
• Easy-to-hold round cross sections
• Proprietary final cleaning process minimizes
potential for weld porosity
• Shaving process on HQ products means good feed-
ability, arc stability, and uniform weld penetration
• Continuous casting process insures homogeneous wire
chemistry and gives consistent weld results
• Manufactured in the U.S.A.
4-2
GEN-26110_04.p65 2 7/10/01, 4:01 PM

GEN-26110_04.p65
ESAB Aluminum Wire and Rod Analyses
Maximum Allowable % (Balance Aluminum)(1)
AWS A5.10 Class Fe&Si Fe Mn Si Cr Mg Cu Zn Ti Be
(2)
1100HQ ER1100 0.95 — 0.05 — — — 0.05- 0.10 — 0.0008
0.20
1188HQ(2,3) ER1188 — 0.06 0.01 0.06 — 0.01 0.005 0.03 0.01 0.0008
3
(Other elements include Gallium - 0.03% and Vanadium - 0.05%)
4043HQ(2) ER4043 — 0.80 0.05 4.5- — 0.05 0.30 0.10 0.20 0.0008
6.00
4047HQ(2) ER4047 — 0.80 0.15 11.0- — 0.10 0.30 0.20 — 0.0008
13.0
5183HQ(2) ER5183 — 0.40 0.50- 0.40 0.05- 4.3- 0.10 0.25 0.15 0.0008
1.0 0.25 5.2
5356HQ(2) ER5356 — 0.40 0.05- 0.25 0.05- 4.5- 0.10 0.10 0.06- 0.0008
0.20 0.20 5.5 0.20
5554HQ(2) ER5554 — 0.40 0.50- 0.25 0.05- 2.4- 0.10 0.25 0.05- 0.0008
1.0 0.20 3.0 0.20
5556HQ(2) ER5556 — 0.40 0.50- 0.25 0.05- 4.7- 0.10 0.25 0.05- 0.0008
1.0 0.20 5.5 0.20
5654HQ(2) ER5654 0.45 — 0.01 — 0.15- 3.1- 0.05 0.20 0.05- 0.0008
0.35 3.9 0.15
7/10/01, 4:01 PM
Notes: 1. Single values shown are maximum percentages.
4-3
2. All HQ spooled wire is round; HQ rods are flat.
3. Other elements include Gallium - 0.03%, and Vanadium - 0.05%
Standard Diameters and Package
Options
GMAW: +
030" (0.8 mm) x 1 & 14# (0.45 & 6.4 kg) spl
035" (0.9 mm) x 1 & 16# (0.45 & 7.3 kg) spl
.040" (1.0 mm) x 1& 16# (0.45 & 7.3 kg) spl
3/64" (1.2 mm) x 1, 16 & 20#* (0.45, 7.3 & 9.1 kg) spl
1/16" (1.6 mm) x 1, 16 & 20#* (0.45, 7.3 & 9.1 kg) spl
3/32" (2.4 mm) x 1 & 16# (0.45 & 7.3 kg) spl
* 20# (9.1 kg) spools are available in 4043 & 5356 alloys.
Contact Customer Service for further information.
+
167# (75.7 kg) molded plastic reels are available in spe-
cific alloys. Contact Customer Service for further information.
GTAW: ++
1/16" (1.6 mm) x 36" (914 mm) lengths x 10 lbs (4.5 kg)
++
Cut Lengths are packed in a 60# (27.2 kg) master carton.
Smaller weight packages are available. Contact Customer
Service for further information.
All TIG Rod is continuously embossed along the entire length

of the electrode.
4-4
GEN-26110_04.p65 4 7/10/01, 4:01 PM

Aluminum Alloy Data
ESAB 1100HQ
AWS Class: E1100, ER1100

ANSI/AWS A5.10 (ER & R), ASTM B316,
QQ-A-430, AMS 4102
Description:
Alloy 1100 is highly resistant to chemical attack and
weathering. It is a relatively soft alloy that is very formable
and used extensively in thin gauge and foil products. It
has good welding characteristics and it is also used as a
filler alloy for welding purposes. A desirable characteris-
tic of the alloy is the bright finish obtained by anodizing.

UTS UYS %E Shear
Temper (KSI) (KSI) (2 in.) BHN (KSI)
-0 13.0 5.0 35 23 9
-H12 16.0 15.0 12 28 10
-H14 18.0 17.0 9 32 11
-H16 21.0 20.0 6 38 12
-H18 24.0 22.0 5 44 13
Chemistry (Min. 99% pure Aluminum) Others

Si Fe Cu Mn Mg Cr Zn Ti Each Total
* * .05-0.20 0.05 - - 0.10 - 0.05 0.15
Note: Single values are maximum unless otherwise noted.
Typical Bend Radii - 90° Cold Bends

Thickness
.062" .125" .187" .250" .375" .500"
-H12 0 1/2T 1T 1T 1-1/2T 2T
-H18 1T 1-1/2T 2-1/2T 3T 4T 4-1/2T
Typical Thermal Treatment

Metal Temperature Temper
Anneal Practice 650°F -0
Welding Approvals
• Canadian Welding Bureau
Additional Aluminum MIG & TIG Wires listed on page 4-18
4-5
GEN-26110_04.p65 5 7/10/01, 4:01 PM

Aluminum Alloy Data
ESAB 4043HQ

ANSI/AWS A5.10 (ER & R), AMS 4190
Description:
Alloy 4043 is one of the oldest and most widely used
welding and brazing alloys. ESAB 4043 can be classified
as a general purpose type filler alloy. The silicon additions
result in improved fluidity (wetting action) to make the
alloy a preferred choice by welders. The alloy is less
sensitive to weld cracking and produces brighter, almost
smut free welds.

Base Alloy Postweld Heat-Treated
Properties As Welded and Aged1
UTS UYS E(%) UTS UYS E (%) UTS UYS E(%)
Base Alloy (ksi) (ksi) (ksi) (ksi) (ksi) (ksi)
2014-T6 70 60 13 34 28 4 50 --- 2
6061-T4 35 21 22 27 18 8 35 --- 82
6061-T6 45 40 12 27 18 8 44 40 5
6063-T4 25 22 22 20 10 12 30 --- 13
(1)
Requires sufficient dilution of base metal into weld pool for heat treat
and/or age response.
(2)
Postweld aged only.
Chemistry
Si Fe Cu Mn Mg Cr Zn Ti Be Each Total Al
4.5-6.00.8 0.30 0.05 0.05 ---- 0.10 0.20 0.0008 0.05 0.15 REM
Welding Approvals
4-6
GEN-26110_04.p65 6 7/10/01, 4:01 PM

GEN-26110_04.p65
Typical Welding Parameters - ESAB 4043HQ
Base Material Wire Gas Consumption
Wire Dia. Range Thickness Suggested Feed Flow 100 ft of Weld
Inches Amps Volts Inches Amps Volts IPM CFH Lbs
0.030 60-170 13-24 0.062 90 22 260 25 1.5
0.094 110 23 320 1.8
0.125 130 23 380 2
7
0.187 150 24 430 4
0.250 175 24 510 6
0.035 70-180 15-26 0.062 90 23 250 35 1.5
0.125 130 24 360 2
0.250 170 25 470 6
3/64 140-260 20-29 0.094 110 25 215 45 1.8
0.125 150 26 290 2
0.250 190 26 370 6
0.375 220 27 430 16
1/16 190-350 25-30 0.250 200 26 190 55 6
0.375 230 27 215 16
0.500 260 28 240 30
0.750 280 29 261 50
1.000 300 30 280 105
3/32 280-400 26-31 0.500 280 28 170 65 30
0.750 290 29 175 50
7/10/01, 4:01 PM
>1.000 300 30 180 105+
4-7
NOTE: Parameters based on flat position, groove joint, backing strip, and 100% Argon gas.
Aluminum Alloy Data
ESAB 4047HQ

ANSI/AWS A5.10 (ER & R), AMS 4190
Description:
Alloy 4047 was originally developed as a brazing alloy
(BAISi-4) or (718) to take advantage of its low melting
point and narrow freezing range. In addition, it has a
higher silicon content than 4043, which provides for
increased fluidity and reduced shrinkage. The alloy
produces bright and almost smut free welds. Hot cracking
is significantly reduced when 4047 is used as a filler alloy.
The alloy may be used in applications of sustained
elevated temperatures.
Typical Mechanical Properties*

Base Alloy Postweld Heat-Treated
Properties As Welded and Aged1
UTS UYS E(%) UTS UYS E (%) UTS UYS E(%)
Base Alloy (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") (ksi) (ksi) (in 2")
2014-T6 70 60 13 34 28 4 50 --- 2
6061-T4 35 21 22 27 18 8 352 --- 8
6061-T6 45 40 12 27 18 8 44 40 5
6063-T4 25 22 22 20 10 12 30 --- 13
Requires sufficient dilution of base metal into weld pool for heat treat
(1)
and/or age response.

Postweld aged only.
(2)
* Alloys 4043 and 4047 are considered the same for properties per AWS
D1.2 Structural Welding Code.
Chemistry
11.0-13.0 0.8 0.3 0.15 0.1 ---- 0.2 --- 0.0008 0.05 0.15 REM
Welding Approvals
4-8
GEN-26110_04.p65 8 7/10/01, 4:01 PM

GEN-26110_04.p65

0.030 60-170 13-24 0.062 90 22 260 25 1.5
0.094 110 23 320 1.8
9
0.125 130 23 380 2
0.187 150 24 430 4
0.250 175 24 510 6
0.035 70-180 15-26 0.062 90 23 250 35 1.5
0.125 130 24 360 2
0.250 170 25 470 6
3/64 140-260 20-29 0.094 110 25 215 45 1.8
0.125 150 26 290 2
0.250 190 26 370 6
0.375 220 27 430 16
1/16 190-350 25-30 0.250 200 26 190 55 6
0.375 230 27 215 16
0.500 260 28 240 30
0.750 280 29 261 50
1.000 300 30 280 105
3/32 280-400 26-31 0.500 280 28 170 65 30
7/10/01, 4:01 PM
0.750 290 29 175 50
4-9
>1.000 300 30 180 105+
Aluminum Alloy Data
ESAB 5183HQ

ANSI/AWS A5.10 (ER & R)
Description:
Alloy 5183 was originally developed in 1957 to provide
the highest strengths possible in the as-welded condition
of Alloy 5083 and other similar high magnesium alloys.
The more common filler alloy 5356 will typically fail to
meet the as-welded tensile specification requirements of
alloy 5083.
The alloy is typically utilized in marine and structural

applications where high strengths, high fracture tough-
ness for impact resistance, and exposure to corrosive
elements are important. The alloy is not recommended for
elevated temperature applications due to its susceptibility
to stress corrosion cracking.

Base Alloy
Properties As Welded
UTS UYS E(%) UTS UYS E (%)
Base Alloy (ksi) (ksi) (in 2") (ksi) (ksi) (in 2")
5083-0 42 21 22 40 18 16
7039-T61 60 50 14 47 32 14
7039-T64 65 55 13 45 26 12
Chemistry
.40 .40 .10 .5-1.0 4.3-5.2 .05-.25 .25 .15 .0008 .05 .15 REM
Welding Approvals
• American Bureau of Shipping • Det Norske Veritas
• Lloyd's Register of Shipping • Canadian Welding Bureau
• Korean Register of Shipping
4-10
GEN-26110_04.p65 10 7/10/01, 4:01 PM

GEN-26110_04.p65
0.030 60-170 13-24 0.062 90 21 350 35 1.5
0.094 100 22 560 1.8
11
0.125 120 22 670 2
0.187 140 23 780 4
0.035 70-180 15-26 0.062 100 21 350 35 1.5
0.125 130 22 420 2
0.250 170 23 640 6
3/64 140-260 20-29 0.094 100 22 150 45 1.8
0.125 150 23 220 2
0.250 190 24 320 6
0.375 220 25 400 16
1/16 190-350 25-30 0.250 200 23 200 55 6
0.375 230 24 220 16
0.500 260 26 270 30
0.750 280 27 300 50
1.000 300 28 320 105
3/32 280-400 26-31 >1.000 350 30 180 60 105+
7/10/01, 4:01 PM
4-11
Aluminum Alloy Data
ESAB 5356HQ

Description:
A characteristic of the 5XXX Series alloys is their suscep-
tibility to stress corrosion cracking when the weld pool
chemistry is greater than 3% magnesium and there is
exposure to prolonged temperatures in excess of 150°F.
Special alloys and tempers are often required to over-
come this problem. Contact ESAB for assistance in alloy
and temper selection when elevated temperature service
is a concern.

Base Alloy
6061-T6, -T651 45 40 12 30 19 11
6063-T6 35 31 12 20 12 12
7005-T6, -T63 54 46 12 46 30 10
7039-T64 65 55 13 44 25 13
Chemistry
.25 .40 .1 .05-.2 4.5-5.5 .05-.2 .1 .06-.2 .0008 .05 .15 REM
Welding Approvals
• Korean Register of Shipping
4-12
GEN-26110_04.p65 12 7/10/01, 4:01 PM

GEN-26110_04.p65
0.030 60-170 13-24 0.062 90 21 350 35 1.5
0.094 100 22 560 1.8
13
0.125 120 22 670 2
0.187 140 23 780 4
0.035 70-180 15-26 0.062 100 21 350 35 1.5
0.125 130 22 420 2
0.250 170 23 640 6
3/64 140-260 20-29 0.094 100 22 150 45 1.8
0.125 150 23 220 2
0.250 190 24 320 6
0.375 220 25 400 16
1/16 190-350 25-30 0.250 200 23 200 55 6
0.375 230 24 220 16
0.500 260 26 270 30
0.750 280 27 300 50
1.000 300 28 320 105
3/32 280-400 26-31 >1.000 350 30 180 60 105+
7/10/01, 4:01 PM
4-13
Aluminum Alloy Data
ESAB 5554HQ

ANSI/AWS A5.10
Description:
Alloy 5554 was developed as a filler alloy, primarily for
Alloy 5454 that is widely used in the manufacture of
chemical storage tanks, and in particular, those that may
be subjected to temperatures in excess of 150°F. This
combination of alloys does not become sensitive to stress
corrosion cracking (SCC) at elevated temperatures.

Base Alloy
5454-0 36 17 22 35 16 17
Chemistry
.25 .40 .1 .50-1.0 2.4-3.0 .05-.2 .25 .05-.2 .0008 .05 .15 REM
Welding Approvals
4-14
GEN-26110_04.p65 14 7/10/01, 4:01 PM

GEN-26110_04.p65
0.030 60-170 13-24 0.062 90 21 350 35 1.5
15
0.094 100 22 560 1.8
0.125 120 22 670 2
0.187 140 23 780 4
0.035 70-180 15-26 0.062 100 21 350 35 1.5
0.125 130 22 420 2
0.250 170 23 640 6
3/64 140-260 20-29 0.094 100 22 150 45 1.8
0.125 150 23 220 2
0.250 190 24 320 6
0.375 220 25 400 16
1/16 190-350 25-30 0.250 200 23 200 55 6
0.375 230 24 220 16
0.500 260 26 270 30
0.750 280 27 300 50
1.000 300 28 320 105
3/32 280-400 26-31 >1.000 350 30 180 60 105+
7/10/01, 4:01 PM
4-15
Aluminum Alloy Data
ESAB 5556HQ

Description:
Alloy 5556 was first utilized in 1956. It develops the
highest as-welded strength in fillet welds and it is nearly
double that of 4043.
The 5XXX series of alloys offer an excellent combination

of corrosion resistance, strength, toughness, workability,
and weldability. As a result, they are used in a wide
variety of applications. A characteristic of this series of
alloys, however is their susceptibility to stress corrosion
cracking when the weld pool chemistry is greater than 3%
magnesium and there is exposure to prolonged tempera-
tures in excess of 150°F. Special alloys and tempers are
often required to overcome this problem. Contact ESAB
for assistance in alloy/temper selection

Base Alloy
5456-H112 46 24 22 45 23 14
Chemistry
.25 .4 .1 .5-1.0 4.7-5.5 .05-.2 .25 .05-.2 .0008 .05 .15 REM
Welding Approvals
4-16
GEN-26110_04.p65 16 7/10/01, 4:01 PM

GEN-26110_04.p65
0.030 60-170 13-24 0.062 90 21 350 35 1.5
17
0.094 100 22 560 1.8
0.125 120 22 670 2
0.187 140 23 780 4
0.035 70-180 15-26 0.062 100 21 350 35 1.5
0.125 130 22 420 2
0.250 170 23 640 6
3/64 140-260 20-29 0.094 100 22 150 45 1.8
0.125 150 23 220 2
0.250 190 24 320 6
0.375 220 25 400 16
1/16 190-350 25-30 0.250 200 23 200 55 6
0.375 230 24 220 16
0.500 260 26 270 30
0.750 280 27 300 50
1.000 300 28 320 105
7/10/01, 4:01 PM
3/32 280-400 26-31 >1.000 350 30 180 60 105+
4-17
GEN-26110_04.p65
4-18
Aluminum Rod and Wire Selection Guide
Indicates best choice of ESAB alloy for the base metals in the left column
For Best For Maximum For Least
Base Metal For Maximum For Maximum Color Match Salt Water Cracking
To Be Welded Strength Ductility After Anodizing Corrosion Resistance Tendency
1100 ESAB 4043 ESAB 1100 ESAB 1100 ESAB 1100 ESAB 4043
18
Additional Aluminum Alloys available for MIG & TIG

1188 (E1188, ER1188) 1199 (E1199, ER1199) 206.0 (E206.0, ER206.0)
2319 (E2319, ER2319) 357.0 (E357.0, ER357.0) 4008 (E4008, ER4008)
4009 (E4009, ER4009) 4145 (E4145, ER4145) 4643 (E4643, ER4643)
5654 (E5654, ER5654)
7/10/01, 4:01 PM
CORED WIRE PRODUCTS
Section 5
DESCRIPTION PAGE
Dual Shield and Coreshield Flux Cored Wire .......... 5-2

AWS Specification A5.20 ....................................... 5-3
AWS Specification A5.29 ....................................... 5-4
Mild Steel Cored Wires .......................................... 5-5
Additional Dual Shield Mild Steel Wires ...... 5-18
Carbon-Molybdenum (C-Mo) Wires .................... 5-19
Chromium-Molybdenum (Cr-Mo) Wires ............. 5-20
Nickel (Ni) Steel Wires ........................................ 5-24
80 ksi (552 MPa) Tensile Wires .......................... 5-29
90 ksi (621 MPa) Tensile Wires .......................... 5-31
100 ksi (690 MPa) Tensile Wires ........................ 5-33
110 ksi (759 MPa) Tensile Wires ........................ 5-34
Manganese-Molybdenum (Mn-Mo) Wire ............. 5-37
Additional Dual Shield Low Alloy Wires ...... 5-38
Dual Shield Rutile &
Rutile Basic Slag Welding Data .............. 5-39
Suggested Welding Parameters - Dual Shield . 5-41
Dual Shield Basic Slag Welding Data ......... 5-42
Length/Unit Weight - Dual Shield Wires ...... 5-43
Self Shielded Cored Wires — Coreshield .............. 5-44

Coreshield Welding Data .................................... 5-53
Gas Shielded Metal Cored Wires — Coreweld ....... 5-60

AWS Specification A5.18 Composite Wires ....... 5-60
AWS Specification A5.28 Composite Wires ....... 5-60
Metal Cored Wires ............................................... 5-61
Coreweld Welding Data ............................... 5-69
Suggested Welding Parameters - Coreweld . 5-70
Flux Cored Wire Agency Approvals .............. 5-71
5-1
GEN-26110_05.p65 1 7/10/01, 4:01 PM

DUAL SHIELD ® Flux Cored Wires
Dual Shield —
Gas Shielded Flux Cored Wires
Dual Shield wires are of a tubular construction and gain
their name by the fact that the arc is shielded from the
atmosphere by both the shielding gas and the protective
slag which forms over the weld as the wire is consumed.
The required shielding gas may be either straight CO2 or
a mixture of argon and CO2 as specified in the listings
that follow. Dual Shield wires are available for welding a
wide variety of carbon and low alloy steels.
5-2
GEN-26110_05.p65 2 7/10/01, 4:01 PM

GEN-26110_05.p65
Carbon Steel Electrodes for Flux Cored Arc Welding
E-X X T - X M J HZ
Electrode Optional Hydrogen Designation
3
Min. Tensile Strength, ksi Impacts (20 ft.-lbs. @-40°C)
0: Flat & Horizontal M = Ar/CO2 (if present)
1: All-Position Usability, Performance, Impacts
Tubular or Flux Cored
AWS Classification ShieldingGas(a) Polarity V-notch impact AWS Classification ShieldingGas(a) Polarity V-notch impact
EXXT-1 (Multiple-pass) CO2 DCEP 20 ft.-lbs. @0°F EXXT-9 (Multiple-pass) CO2 DCEP 20 ft.-lbs. @-20°F
EXXT-1M (Multiple-pass) Ar/CO2 DCEP 20 ft.-lbs. @0°F EXXT-9M (Multiple-pass) Ar/CO2 DCEP 20 ft.-lbs. @-20°F
EXXT-2 (Single-pass) CO2 DCEP None EXXT-10 (Single-pass) None DCEN None
EXXT-2M (Single-pass) Ar/CO2 DCEP None EXXT-11 (Multiple-pass) None DCEN None
EXXT-3 (Single-pass) None DCEP None EXXT-12 (Multiple-pass) CO2 DCEP 20 ft.-lbs. @-20°F
EXXT-4 (Multiple-pass) None DCEP None EXXT-12M (Multiple-pass) Ar/CO2 DCEP 20 ft.-lbs. @-20°F
EXXT-5(Multiple-pass) CO2 DCEP/DCEN(b) 20 ft.-lbs. @-20°F EXXT-13 (Single-pass) None DCEN None
EXXT-5M (Multiple-pass) Ar/CO2 DCEP/DCEN(b) 20 ft.-lbs. @-20°F EXXT-14 (Single-pass) None DCEN None
EXXT-6 (Multiple-pass) None DCEP 20 ft.-lbs. @-20°F EXXT-G (Multiple-pass) None (c) None
EXXT-7 (Multiple-pass) None DCEN None EXXT-GS (Single-pass) None (c) None
EXXT-8 (Multiple-pass) None DCEN 20 ft.-lbs. @-20°F
7/10/01, 4:01 PM
5-3
(a) Ar/CO2 (75-80% Ar/Bal. C02) (b) DCEN (Electrode Negative) for improved out-of-position welding (c) As agreed by supplier and user.
GEN-26110_05.p65
5-4
Low Alloy Steel Electrodes for Flux Cored Arc Welding
E-X X T X - X
Electrode Chemical Composition, Wire
4
Min. Tensile Strength, ksi Usability & Performance
0: Flat & Horizontal Tubular or Flux Cored

1: All-Position
AWS Classification External Shielding Current and Polarity
EXXT1-X (multiple pass) CO2 DCEP

EXXT4-X (multiple pass) None DCEP
EXXT5-X (multiple pass) CO2 DCEP
EXXT8-X (multiple pass) None DCEN
EXXTX-G (multiple pass) Not Specified Not Specified
7/10/01, 4:01 PM
Mild Steel Cored Wires
Dual Shield R-70 Ultra
AWS Class E70T-9/E70T-9M
AWS A5.20, ASME SFA 5.20, CSA W48.5
Military - MIL-E-24403/1, MIL 70T-1C
Description:
Dual Shield R-70 Ultra is a low fuming flux cored wire
with a balanced chemistry that allows for a greater
tolerance of mill scale and surface oxides than is
normally associated with an E70T-1 class of wire. The
“Ultra” series produces smoother arc characteristics and
lower welding fumes than other non-ultra types. Notch
toughness in the as welded condition is also improved
with this wire. Bead contour is flat to slightly convex and
slag coverage is complete.
Dual Shield R-70 Ultra is a flux cored wire for single or
multipass applications on low or medium carbon steels.
It is intended for use in the flat and horizontal positions
with CO2 shielding only. Areas of application include
railcar, heavy equipment, and general fabrication.
Shielding Gas: CO2

As Welded

As Welded
0°F (-18°C) 37 (50)

C Mn Si P S Ni
0.020 1.36 0.51 0.011 0.012 0.39
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm)
Recommended Welding Parameters pages 5-39 to 5-43
Additional Approvals pages 5-71 & 5-72
5-5
GEN-26110_05.p65 5 7/10/01, 4:01 PM

Dual Shield 111-AC
AWS Class E70T-1
Description:
Dual Shield 111-AC is a flux cored wire for single or
multipass operation on mild steel and on some low alloy
steels. Dual Shield 111-AC has proven capabilities in
fabrication of bridges, pressure vessels, earth moving
equipment, construction, shipbuilding and welding
pertaining to structural and nuclear codes. There is very
little spatter when welded with balanced voltage and
amperage. The thin slag cover removes easily. The weld
bead appearance and easy operation make this wire an
ideal choice for general fabrication and repair.
The steel should be reasonably clean and, for greater
efficiency, the work should be positioned so that the
welding is performed in the flat position.
Shielding Gas: CO2

As Welded

As Welded
70°F (21°C) 64 (87)
0°F (-18°C) 42 (57)

C Mn Si P S
0.07 1.45 0.48 0.017 0.012
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 7/64" (2.8 mm)
5-6
GEN-26110_05.p65 6 7/10/01, 4:01 PM

Dual Shield 70 Ultra Plus
AWS Class E71T-1M/E71T-9M
Description:
Dual Shield 70 Ultra Plus is an all-position wire that is
uniquely designed to provide high deposition, outstand-
ing all position performance and a fume emission rate
approaching that of solid wires. It is optimized for use
with 90% Ar/10% CO2 shielding but works well with
mixes ranging from 75% Ar/25% CO2 to 95% Ar/5% CO2.
Among the outstanding features of Dual Shield 70 Ultra
Plus are a very wide operating window, very high out of
position deposition rates (vertical up and overhead at
over 12 lb/hr), and welds that are virtually spatter free.
Dual Shield 70 Ultra Plus may be used in a variety of
applications including railcar, automotive, heavy equip-
ment, and general structural steel fabrication. It is
especially recommended in applications where reduc-
tion of welding fume is a priority.
Shielding Gas: Ar/CO2 mixtures between 75-95% Ar

As Welded
95% Ar/ 90% Ar/ 75% Ar/
5% CO2 10% CO2 25% CO2
Yield Strength, psi (MPa) 81,200(560) 75,500 (521) 71,000(490)
Tensile Strength, psi (MPa)84,200(581) 84,000 (579) 81,000(558)
% Elongation in 2” (51 mm) 26.0 27.0 27.0
As Welded
95% Ar/ 90% Ar/ 75% Ar/
5% CO2 10% CO2 25% CO2
0°F (-18°C) 53 (72) 68 (92) 30 (41)
-20°F (-29°C) 25 (34) 74 (100) 47 (64)
Gas C Mn Si P S
95% Ar/5% CO2 0.032 0.89 0.51 0.016 0.012
90% Ar/10% CO2 0.026 1.10 0.60 0.015 0.012
75% Ar/25% CO2 0.023 1.07 0.59 0.015 0.012
Standard Diameters
.045” (1.2 mm), .052” (1.4 mm), 1/16” (1.6 mm)
Additional Dual Shield Mild Steel Wires page 5-18
5-7
GEN-26110_05.p65 7 7/10/01, 4:01 PM

Dual Shield FC-717
AWS Class E71T-9/E71T-1M/E71T-9M
Description:
Dual Shield FC-717 is an all-position flux cored wire. The
unique slag system makes it suitable for either 75%
Argon/25% CO2 or CO2. The performance characteristics
produce low spatter, smooth stable arc and flat to convex
bead shape. The wide operating parameters make it
suitable for a variety of material thicknesses.
Dual Shield FC-717 is designed to weld mild and
medium carbon steels. This wire is suitable for structural
steel fabrication, storage tank construction, and earth
moving and material handling equipment.
Shielding Gas: CO2 or Argon/CO2 mixtures up to 75% Argon

As Welded
CO2 75% Ar/25% CO2

As Welded
CO2 75% Ar/25% CO2
0°F (-18°C) 50 (68) 70 (95)
-20°F (-29°C) 30 (41) 50 (68)

Gas C Mn Si P S
CO2 0.050 1.10 0.44 0.010 0.015
75% Ar/25% CO2 0.055 1.10 0.55 0.010 0.015
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-8
GEN-26110_05.p65 8 7/10/01, 4:01 PM

Dual Shield 7000
AWS Class E71T-1/E71T-1M
Description:
Dual Shield 7000, the industry’s first all-position flux
cored wire, combines excellent performance features
with the ability to produce high quality welds. This wire
produces equal leg lengths on fillet welds with little
spatter. Since slag cover is complete and removal easy,
cleaning time is reduced.
Dual Shield 7000 is designed for welding mild and
medium-carbon steels. It can be used over normal rust
and mill scale. A 75% Argon/25% CO2 shielding gas
mixture improves arc characteristics in out-of-position
work, provides increased wetting action and easier arc
control.

As Welded
CO2 75% Ar/25% CO2

As Welded
CO2 75% Ar/25% CO2
0°F (-18°C) 32 (43) 34 (46)

Gas C Mn Si P S
CO2 0.06 1.31 0.60 0.014 0.016
75% Ar/25% CO2 0.06 1.47 0.75 0.014 0.016
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-9
GEN-26110_05.p65 9 7/10/01, 4:01 PM

Dual Shield 7100 Ultra
AWS Class E71T-1/E71T-1M/E71T-9/E71T-9M
Description:
Dual Shield 7100 Ultra is an all-position wire with a
uniquely balanced chemistry to provide greater deposi-
tion and improved welding productivity. This product has
a wider range of operating parameters and produces
lower welding fume than other E71T-1 flux cored wires.
The low spatter levels and easy slag removal minimizes
post weld cleanup.
Dual Shield 7100 Ultra can be used with either CO2 or
75% Ar/25% CO2. This versatility in gas selection
provides the fabricator greater flexibility in choosing both
wire and gas. This all-position wire is extremely versatile
for a variety of applications including railcar and earth
moving equipment, as well as general structural steel
fabrication.

As Welded
75% Ar/
CO2 25% CO2
75% Ar/
CO2 25% CO2
0°F (-18°C) 43 (58) 42 (57)
-20°F (-29°C) 25 (34) 35 (47)

Gas C Mn Si P S
CO2 0.023 1.33 0.54 0.010 0.013
75% Ar/25% CO2 0.036 1.62 0.66 0.010 0.012
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16” (1.6 mm)
5-10
GEN-26110_05.p65 10 7/10/01, 4:01 PM

Dual Shield II 70 Ultra
AWS Class E71T-1/E71T-1M/E71T-12M
Military - MIL-E-24403/1, MIL-71T-1-HYM
Description:
Dual Shield II 70 Ultra is an all-position flux cored wire
that displays exceptional impact properties in both the as
welded and stress relieved conditions when used with
75% Ar/25% CO2. The improved properties qualify this
wire to the Navy’s “HY” classification. The “Ultra” series
produces smoother arc characteristics and lower
welding fumes.
Dual Shield II 70 Ultra was developed to join low and
medium carbon steel. The Military classification allows
Dual Shield II 70 Ultra to be used for attaching steels of
less than 80 ksi (552 MPa) yield to HY-80 and HY-100.
Commercial applications include construction, ship-
building, railcar, and heavy equipment industries. Weld
metal analysis is similar to an E7018 low hydrogen
electrode.
Shielding Gas: 75% Argon/25% CO2

As Welded
As Welded
0°F (-18°C) 117 (159)
-20°F (-29°C) 70 (95)

C Mn Si P S
0.028 1.30 0.30 0.008 0.015
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
Available in a Hermetically Sealed Can & Vacuum Pac
5-11
GEN-26110_05.p65 11 7/10/01, 4:01 PM

Dual Shield II 71 Ultra
AWS Class E71T-12
Military - MIL-E-24403/1, MIL-71T-1-HYC
Description:
Dual Shield II 71 Ultra is an all-position flux cored wire
that displays exceptional impact properties in both the as
welded and stress relieved conditions when used with
CO2. The improved properties qualify this wire to the
Navy’s “HY” classification. The “Ultra” series produces
smoother arc characteristics and lower welding fumes.
Dual Shield II 71 Ultra was developed to join low and
medium carbon steel. The Military classification allows
Dual Shield II 71 Ultra to be used for attaching steels of
less than 80 ksi (552 MPa) yield to HY-80 and HY-100.
Commercial applications include construction, ship-
building, railcar, and heavy equipment industries. Weld
metal analysis is similar to an E7018 low hydrogen
electrode.
Shielding Gas: CO2
As Welded
As Welded
ft.-lbs. (J)
0°F (-18°C) 96 (130)
-20°F (-29°C) 40 (54)

C Mn Si P S
0.019 1.15 0.30 0.007 0.013
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-12
GEN-26110_05.p65 12 7/10/01, 4:01 PM

Dual Shield II 70T-12H4
AWS Class E71T-12MJH4
Description:
Dual Shield II 70T-12H4 is the first of an entire series of
low hydrogen flux cored wires to be introduced by ESAB.
Each of the new Dual Shield II H4 wires is an all-position
flux cored wire that provides excellent low temperature
toughness in both the as welded and/or stress relieved
conditions (as applicable) when used with 75% Ar/25%
CO2. Each can produce diffusible hydrogen levels of <
4mL/100g over a wide range of welding parameters.
Dual Shield II 70T-12H4 also provides the smooth arc
and low spatter levels characteristic of other Dual Shield
II wires.
Dual Shield II 70T-12H4 can be used in construction,
heavy equipment fabrication, offshore oil components,
shipbuilding, and railcar. Weld metal analysis is similar
to E7018 & E7018-1 low hydrogen covered electrodes.

Stress Relieved
2 hrs.
Typical Charpy V-Notch Impact Properties*

Stress Relieved
2 hrs.
-20°F (-29°C) 79 (107) 76 (103)
-40°F (-40°C) 62 (84) —

C Mn Si P S
0.027 1.08 0.33 0.016 0.008
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
Packaged in Vacuum Pacs
5-13
GEN-26110_05.p65 13 7/10/01, 4:01 PM

Dual Shield SP
AWS Class E70T-2
Description:
Dual Shield SP is a flux cored single pass wire especially
developed for welds of good contour and soundness
regardless of the surface condition of the steel. Because of
high manganese and silicon content, cracking may occur
on multipass welding. The arc behavior is smooth with
relatively little spatter. The slag is self-releasing while the
weld bead appearance is excellent. Horizontal fillet welds
usually have equal leg lengths. The presence of mill scale
or rust on the steel does not adversely affect the appear-
ance or soundness of welds made with this product.
However in the absence of mill scale or rust in the weld
area, the deoxidizing elements in the core become alloying
elements, and the tensile strength of the weld metal may
increase to more than 100 ksi (689 MPa).
Shielding Gas: CO2
Typical Mechanical Properties*

Transverse Tensile Strength: 86,000 psi (593 MPa) min.
Longitudinal Bend Test: Meets Requirements
*AWS single pass 1/4" (6.4 mm) plate test assembly

C Mn Si P S
0.06 1.38 1.20 0.010 0.012
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm)
5-14
GEN-26110_05.p65 14 7/10/01, 4:01 PM

Mild Steel Cored Wi
Dual Shield T-75
AWS Class E70T-5J/E70T-5MJ
E71T-5J/E71T-5MJ
Class E70T-5J/E70T-5MJ for 3/32” & 7/64” (2.4 & 2.8 mm)
Class E71T-5J/E71T-5MJ for .045” & 1/16” (1.2 & 1.6 mm)
Military - MIL-E-24403/1, MIL-70T-5C(M)
Description:
Dual Shield T-75 is a flux cored wire designed for multiple
pass welding producing excellent properties in both the as
welded and stress relieved conditions. Exceptional impact
toughness and low sensitivity to cracking make it an ideal
choice for a variety of low and medium carbon steels. The
arc characteristics are globular, but can be improved with
argon gas mixtures. The weld metal analysis is similar to
an E7018 low hydrogen electrode.
Shielding Gas: CO2 for 3/32 & 7/64" (2.4 & 2.8 mm);
75% Argon/25% CO2 for .045 & 1/16" (1.2 & 1.6 mm)
Stress-Relieved
As Welded As Welded 8 hrs. @
CO2 75% Ar/25% CO2 1150°F (621°C)
psi (MPa) psi (MPa) CO2
Yield Strength, 67,000 (462) 73,000 (504) 62,000 (427)
Tensile Strength, 79,000 (545) 84,700 (584) 78,500 (541)
% Elongation in 2" 28 29 30
(51 mm)
% Reduction of Area 65 66 70
Stress Relieved
As Welded 8 hrs.
As Welded 75% Ar/ @1150°F (621°C)
CO2 25% CO2 CO2
0°F (-18°C) 70 (95) 60 (81) — —
-20°F (-29°C) 85 (115) 75 (102) 60 (81)
Gas C Mn Si P S
CO2 0.043 1.32 0.47 0.009 0.019
75% Ar/25% CO2 0.066 1.35 0.48 0.013 0.016
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm), 3/32" (2.4 mm), 7/64" (2.8 mm)
5-15
GEN-26110_05.p65 15 7/10/01, 4:01 PM

Dual Shield T-5
AWS Class E70T-5J/E70T-5MJ
E71T-5J/E71T-5MJ
Class E70T-5J/E70T-5MJ for 3/32” (2.4 mm)
Class E71T-5J/E71T-5MJ for .045 & 1/16" (1.2 & 1.6 mm)
Description:
Dual Shield T-5 is a basic slag flux cored wire which
produces crack resistant, highly ductile weld deposits.
The small diameter wires, such as .045 & 1/16" (1.2 &
1.6 mm) diameters can be used out-of-position. The arc
characteristics are globular but can be improved with the
use of argon mixtures.
Dual Shield T-5 is especially recommended for medium
to heavy fabrication of a number of mild steels where
superior toughness and crack resistance are required. It
is a good choice for mild steel or when being joined to
quenched and tempered low alloy high strength steels.
The weld metal analysis is similar to an E7018 or
E7018-1 low hydrogen electrode.
Shielding Gas: 75% Argon/25% CO2, 90% Argon/8% CO2/
2% O2, or 100% CO2
Welding Procedure:
This product should be run using a constant speed wire
feeder and a constant potential power source. DCEN
(electrode negative) should be used when welding out-
of-position. This reduces penetration and minimizes the
size of the puddle for optimum operator appeal. DCEP
(electrode positive) should be used for flat and horizontal
welding. The result will improve weld quality and reduce
weld metal deposit costs. Trimix is recommended for
out-of-position welding; Argon/CO2 mixtures can be
selected for least spatter and post weld clean up cost.

Stress-Relieved
2 hrs.
75% Ar/25% CO2 75% Ar/25% CO2
5-16
GEN-26110_05.p65 16 7/10/01, 4:01 PM

Mild Steel Cored Wi
Dual Shield T-5 (cont’d.)
Stress-Relieved
2 hrs.
75% Ar/25% CO2 75% Ar/25% CO2
70°F (20°C) 140 (190) 211 (286)
0°F (-18°C) 96 (130) 174 (236)
-20°F (-29°C) 81 (110) 131 (178)
-40°F (-40°C) 71 (96) 103 (140)
-60°F (-51°C) 59 (80) 93 (126)

Gas C Mn Si P S
75% Ar/25% CO2 0.066 1.45 0.52 0.007 0.013
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm), 3/32" (2.4 mm)
5-17
GEN-26110_05.p65 17 7/10/01, 4:01 PM

Additional
Dual Shield Mild Steel Wires*
Dual Shield Arc 70 (E70T-9/E70T-9M)
Dual Shield Arc 71 (E71T-1)
Dual Shield Arc 87 (E70T-1)
Dual Shield 111A (E70T-1)
Dual Shield 111HD (E70T-1)
Dual Shield 111RB (E70T-1)
Dual Shield T-62 (E70T-1)
Dual Shield T-63 (E70T-2)
Dual Shield 78 (E70T-1)
Dual Shield 110 (E70T-2)
* Note: For technical information contact the

Marketing Department
NOTES
5-18
GEN-26110_05.p65 18 7/10/01, 4:01 PM

Carbon-Molybdenum (C-Mo) Wires
Dual Shield 7000-A1
AWS Class E81T1-A1
Description:
Dual Shield 7000-A1 is an all-position wire recom-
mended for 1/2% Mo steels. It is used in the fabrication
and erection of boilers, pressure piping and tubing and
other pressure vessel applications.
A 75% Ar/25% CO2 shielding gas mixture is recom-
mended to improve arc characteristics, increase wetting
action, decrease penetration, and provide easier arc
control for out-of-position welding. The weld metal
analysis is similar to an E7018-A1 low hydrogen
electrode.
Shielding Gas: CO2 or Argon mixtures up to 75% Argon

Stress-Relieved
1 hr.
CO2 CO2

As Welded
CO2
72°F (22°C) 43 (58)
0°F (-18°C) 20 (27)

Gas C Mn Si P S Mo
CO2 0.061 0.69 0.41 0.011 0.019 0.48
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
Additional Low Alloy Wires listed on page 5-38
5-19
GEN-26110_05.p65 19 7/10/01, 4:01 PM

Chromium-Molybdenum
(Cr-Mo) Wires
Dual Shield 8000-B2
AWS Class E81T1-B2
Description:
Dual Shield 8000-B2 is an all-position flux cored wire
which contains 1-1/4% Cr-1/2% Mo. The analysis is very
similar to 88 CM, except 8000-B2 is for out-of-position
welding. The weld metal analysis is similar to an
E8018-B2 low hydrogen electrode.
Dual Shield 8000-B2 wire is used for the welding of such
steel as 1/2% Cr-1/2% Mo, 1% Cr-1/2% Mo, and 1-1/4%
Cr-1/2% Mo. This wire is designed for single or multiple
pass welding.

Stress Relieved
1 hr.
@1175°F (635°C)
CO2

Gas C Mn Si P S Cr Mo
CO2 0.06 0.65 0.52 0.011 0.012 1.37 0.55
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-20
GEN-26110_05.p65 20 7/10/01, 4:01 PM

Dual Shield 8000-B2L
AWS Class E81T1-B2L
Description:
Dual Shield 8000-B2L is an all-position flux cored wire
for low carbon grades of 1-1/4% Cr-1/2% Mo steels. The
weld metal analysis is similar to an E8018-B2L low
hydrogen electrode.

Stress Relieved
1 hr.
@1275°F (691°C)
CO2

CO2 0.024 0.60 0.44 0.012 0.018 1.20 0.52
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-21
GEN-26110_05.p65 21 7/10/01, 4:01 PM

Chromium-Molybdenum
(Cr-Mo) Wires
Dual Shield 9000-B3
AWS Class E91T1-B3
Description:
Dual Shield 9000-B3 is an all-position flux cored wire
which contains 2-1/4% Cr-1% Mo. The analysis is very
similar to 98 CM, except 9000-B3 is for out-of-position
welding. The weld metal analysis is similar to an E9018-
B3 low hydrogen electrode.
Dual Shield 9000-B3 is recommended for welding 2-1/
4% Cr-1% Mo steels. This wire is designed for single or
multiple pass welding.

Stress Relieved
1 hr.
@1275°F (691°C)
CO2

CO2 0.055 0.55 0.54 0.015 0.015 2.21 1.10
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm)
5-22
GEN-26110_05.p65 22 7/10/01, 4:01 PM

Chromium-Molybdenum
(Cr-Mo) Wires
Dual Shield 9000-B3L
AWS Class E91T1-B3L
Description:
Dual Shield 9000-B3L is an all-position flux cored wire
for low carbon grades of 2-1/4% Cr-1% Mo steels. The
weld metal analysis is similar to an E9018-B3L low
hydrogen electrode.
Shielding Gas: 75% - 95% Argon/Rem. CO2

Stress Relieved
1 hr.
@1275°F (691°C)
CO2

CO2 0.022 0.56 0.60 0.017 0.012 2.20 1.06
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm)
5-23
GEN-26110_05.p65 23 7/10/01, 4:02 PM

Nickel (Ni) Steel Wires
Dual Shield T-5 Ni1
AWS Class E70T5-G
Description:
Dual Shield T-5 Ni1 is a 1% Ni basic slag wire designed
for use in applications with the most demanding impact
toughness requirements. Weld deposits exhibit excellent
toughness, low diffusible hydrogen and good ductility
either as welded or after postweld heat treatment.
Dual Shield T-5 Ni1 can be used for single or multipass
welding in all position. The procedure for out-of-position
welding is similar to Dual Shield T-5. The weld metal
analysis is similar to an E7018 or 7018-1 low hydrogen
electrode.

Stress-Relieved
2 hrs.

Stress-Relieved
2 hrs.
-20°F (-29°C) 112 (152) 150 (203)
-40°F (-40°C) 100 (136) 145 (197)
-60°F (-51°C) 60 (81) 120 (163)
-76°F (-60°C) 51 (69) 101 (137)

C Mn Si P S Ni
0.06 1.51 0.40 0.006 0.012 1.08
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm)
5-24
GEN-26110_05.p65 24 7/10/01, 4:02 PM

Dual Shield II 80 Ni1H4
AWS Class E81T1-Ni1H4
Military - MIL-E-24403/1, MIL-81T1-Ni1M
Description:
Dual Shield II 80Ni1H4 is one of a series of low hydro-
gen flux cored wires to be introduced by ESAB. Each of
the new Dual Shield II H4 wires is an all-position flux
cored wire that provides excellent low temperature
toughness in both the as welded and/or stress relieved
conditions (as applicable) when used with 75% Ar/25%
CO2. Each can produce diffusible hydrogen levels of <
4mL/100g over a wide range of welding parameters.
Dual Shield II 80Ni1H4 is used on petrochemical

equipment, offshore oil construction, ship fabrication,
railcar, and heavy machinery. The weld metal analysis is
similar to an E8018-C3 low hydrogen covered electrode.

Stress Relieved
2 hrs.
Stress Relieved
2 hrs.
-20°F (-29°C) 120 (163) 104 (141)
-40°F (-40°C) 115 (156) 73 (99)
C Mn Si P S Ni
0.048 1.18 0.32 0.015 0.009 0.91
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-25
GEN-26110_05.p65 25 7/10/01, 4:02 PM

Dual Shield 8000-Ni2
AWS Class E81T1-Ni2
Military - MIL-E-24403/1, MIL-81T1-Ni2M
Description:
Dual Shield 8000-Ni2 is an all-position wire that depos-
its 2-1/2% Ni deposit with an 80 ksi (552 MPa) tensile
strength.
Dual Shield 8000-Ni2 may be used with CO2 or Argon
mixtures. The argon-CO2 mixtures reduce spatter and
further improves weldability especially for small
vertical-up fillets.
Dual Shield 8000-Ni2 produces superior weld metal
properties which make it most desirable for such
applications as shipbuilding and heavy machinery
construction. The weld metal analysis is similar to an
E8018-C1 low hydrogen electrode.

As Welded
CO2 75% Ar/25% CO2
As Welded
CO2 75% Ar/25% CO2
0°F (-18°C) 62 (84) 63 (69)
-20°F (-29°C) 43 (58) 47 (64)
-40°F (-40°C) 39 (53) 40 (54)

Gas C Mn Si P S Ni
CO2 0.045 0.80 0.33 0.007 0.015 2.24
75% Ar/25% CO2 0.046 0.86 0.35 0.009 0.017 2.42
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-26
GEN-26110_05.p65 26 7/10/01, 4:02 PM

Dual Shield II 101H4M
AWS Class E91T1-GH4
Military - MIL-E-24403/1
Description:
Dual Shield II 101H4M is one of a series of low hydrogen
flux cored wires to be introduced by ESAB. Each of the
new Dual Shield II H4 wires is an all-position flux cored
wire that provides excellent low temperature toughness
in both the as welded and/or stress relieved conditions
(as applicable) when used with 75% Ar/25% CO2. Each
can produce diffusible hydrogen levels of < 4mL/100g
over a wide range of welding parameters.
Dual Shield II 101H4M is especially designed to weld

HY-80 and HSLA-100 steels typically used in shipbuild-
ing. Suitable for single or multi-pass welding
applications. This wire was developed to meet the
stringent requirements of MIL-E-24403/2 and offshore
welding, and it is an ideal choice for HSLA steels.

AWS A5.29 Mil-E-24403/2
Flat Vertical Up
CO2 75% Ar/25% CO2
AWS A5.29 Mil-E-24403/2
Flat Vertical Up
CO2 75% Ar/25% CO2
ft.-lbs. (J) ft.-lbs. (J)
0°F (-18°C) — 74 (100)
-60°F (-40°C) 57 (77) 45 (61)

Gas C Mn Si P S Ni
75% Ar/25% CO2 0.052 1.37 0.30 0.015 0.009 2.14
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-27
GEN-26110_05.p65 27 7/10/01, 4:02 PM

Dual Shield 9000-C1
AWS Class E91T1-Ni2
Description:
Dual Shield 9000-C1 is an all-position flux cored wire
which produces a 2-1/2% Ni deposit. The analysis is very
similar to the T-90C1 except that this product has out-of-
position capability.
Dual Shield 9000-C1 is used for welding of 2-3% Ni
steels and castings used in applications requiring good
toughness at subzero temperatures.

As Welded
CO2 75% Ar/25% CO2

As Welded
CO2 75% Ar/25% CO2
0°F (-18°C) 38 (52) — —
-40°F (-40°C) 30 (41) 33 (45)

Gas C Mn Si P S Ni
CO2 0.07 1.17 0.51 0.013 0.010 2.51
75% Ar/ 25% CO2 0.08 1.45 0.71 0.014 0.011 2.55
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm)
5-28
GEN-26110_05.p65 28 7/10/01, 4:02 PM

80 ksi (552 MPa) Tensile Wires
Dual Shield II 81-K2
AWS Class E80T1-K2
Description:
Dual Shield II 81-K2 is an all-position flux cored wire
developed for low alloy high strength steels where low
temperature impact toughness is required. The wire
produces a smooth stable arc and low spatter levels
similar to other Dual Shield II products.
Dual Shield II 81-K2 was developed for higher tensile
steels such as ASTM A302, A533 Class I and A537.
Applications include ship fabrication, offshore oil rigs,
and heavy equipment construction.
Shielding Gas: CO2

As Welded

As Welded
0°F (-18°C) 100 (136)
-20°F (-29°C) 89 (121)
-60°F (-51°C) 60 (81)

C Mn Si P S Ni
0.022 1.04 0.24 0.007 0.013 1.56
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-29
GEN-26110_05.p65 29 7/10/01, 4:02 PM

Dual Shield II 101-TM
AWS Class E80T1-K2
Military - MIL-E-24403/2, MIL-101TM
Description:
Dual Shield II 101-TM is an all-position flux cored wire
developed to meet the stringent requirements of the
military specification. The excellent mechanical proper-
ties and low temperature impact toughness makes it an
ideal choice for HSLA steels. The smooth arc character-
istics, low spatter levels, and easy post weld clean-up
resemble other Dual Shield II products.
Dual Shield II 101-TM was specially designed to weld
HY-80 and A710 steels typically used in shipbuilding.
This product is suitable for single or multipass welding
applications.
As Welded AWS A5.29
MIL-E-24403/2 Requirement
Vertical-Up Flat
HY-80 A-710 Mild Steel
Base Plate Base Plate Base Plate
% Reduction of Area 64 61 64
As Welded
Testing Temp. ft.-lbs. (J) ft.-lbs. (J) ft-lbs. (J)
0°F (-18°C) 68 (92) 70 (95) 79 (107)
-60°F (-51°C) 42 (57) 42 (57) 49 (66)
Typical Dynamic Tear Properties
As Welded
30°F (-1°C) 585 (793)
-20°F (-29°C) 385 (522)
C Mn Si P S Ni
0.058 1.13 0.37 0.006 0.011 1.78
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-30
GEN-26110_05.p65 30 7/10/01, 4:02 PM

Dual Shield II 101-TC
AWS Class E91T1-K2
Military - MIL-E-24403/2, MIL-101TC
Description:
Dual Shield II 101-TC is an all-position wire developed to
meet the U.S. Navy qualification tests for hydrogen levels
of less than 0.05 ml/g of weld metal. This unique
formulation designed for CO2 shielding optimizes
performance and reduces post-weld cleanup cost.
Dual Shield II 101-TC produces exceptional mechanical
properties and low temperature impact toughness. It is
intended for use on HY-80, ASTM A710, A514, and A517
or other similar HSLA steels.
Shielding Gas: CO2

As Welded
MIL-E-24403/2 AWS A5.29
Vert-Up Flat

As Welded
Testing Temp. ft.-lbs. (J) ft-lbs. (J)
0°F (-18°C) 77 (104) 118 (160)
-60°F (-51°C) 43 (58) — —

C Mn Si P S Ni
0.022 1.32 0.31 0.013 0.007 1.55
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-31
GEN-26110_05.p65 31 7/10/01, 4:02 PM

Dual Shield II 90-K2
AWS Class E91T1-K2
Description:
Dual Shield II 90-K2 is an all-position, high performance
wire with low diffusible hydrogen levels. This wire
provides a smooth stable arc, low spatter, and easy slag
removal similar to other Dual Shield II products.
Dual Shield II 90-K2 was developed for use on commer-
cial grades of HY-80, ASTM A710, A514 and A517 and
other similar HSLA low alloy steels.

Stress Relieved
10 hrs.

As Welded
-20°F (-29°C) 101 (137)
-40°F (-40°C) 90 (122)
-60°F (-51°C) 63 (85)

C Mn Si P S Ni
0.05 1.12 0.33 0.007 0.010 1.75
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-32
GEN-26110_05.p65 32 7/10/01, 4:02 PM

Dual Shield II 100
AWS Class E100T1-K3
Description:
Dual Shield II 100 is an all-position wire that combines a
high strength deposit with excellent impact toughness.
The rutile basic slag system produces a smooth spray-
like transfer with reduced spatter and low post weld
cleanup.
Dual Shield II 100 is designed to join high strength
steels such as HY-80 and T-1 in the as welded or stress
relieved condition. It is especially well suited for high
tensile steels that are used in sub-zero temperatures.
The weld metal analysis is similar to an E10018-M low
hydrogen electrode.

Stress-Relieved
1 hr.
Stress-Relieved
1 hr.
0°F (-18°C) 48 (65) 33 (45)
-20°F (-29°C) 40 (54) 30 (41)
-40°F (-40°C) 32 (43) — —
-60°F (-51°C) 28 (38) — —

C Mn Si P S Ni Mo
0.05 1.40 0.38 0.008 0.019 1.91 0.45
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-33
GEN-26110_05.p65 33 7/10/01, 4:02 PM

Dual Shield T-8
AWS Class E110T1-G
Description:
Dual Shield T-8 is a low alloy, high strength flux cored
wire designed for welding of high strength quenched and
tempered steels. Dual Shield T-8 weld metal meets
stringent X-ray standards. The arc is smooth, deeply
penetrating, and has practically no spatter. The thin cover
of slag is easily removed revealing a flat to slightly
convex weld bead, with a finely rippled surface.
Dual Shield T-8 is designed for single and multiple pass
welds in the flat or horizontal positions. Travel speed
should be adjusted so that the heat input is within
40,000-50,000 joules per inch, according to the require-
ments of the steel being welded. The weld metal
analysis is similar to an E11018-M low hydrogen
electrode.
Shielding Gas: CO2

Stress-Relieved
1 hr.

Stress-Relieved
1 hr.
72°F (22°C) 52 (71) 50 (68)

0.06 1.25 0.27 0.014 0.017 0.28 1.85 0.34
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm)
5-34
GEN-26110_05.p65 34 7/10/01, 4:02 PM

Dual Shield II 110
AWS Class E110T1-K3
Description:
Dual Shield II 110 is an all-position flux cored wire which
produces a smooth spray-like transfer, low spatter levels,
easy slag removal and good arc direction.
Dual Shield II 110 was designed to join high strength
steel such as HY-100 and T-1 in the as welded or stress
relieved condition. It is well suited for joining high tensile
steels that will be used in low temperatures. The weld
metal analysis is similar to an E11018-M low hydrogen
electrode.

Stress Relieved
8 hrs.

Stress Relieved
8 hrs.
0°F (-18°C) 40 (54) 29 (39)
-20°F (-29°C) 36 (49) 27 (37)
-60°F (-51°C) 26 (35) 21 (28)

C Mn Si P S Ni Mo
0.06 1.57 0.35 0.011 0.013 1.84 0.38
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-35
GEN-26110_05.p65 35 7/10/01, 4:02 PM

Dual Shield T-115
AWS Class E110T5-K4
AWS A5.29, ASME SFA 5.29, CWB A5.29
Description:
Dual Shield T-115 is a basic slag flux cored wire designed
for applications requiring a high strength weld deposit.
Dual Shield T-115 produces weld deposits which are
resistant to cracking in heavy sections or under high
restraint. It has good usability with a minimum amount of
spatter and easy slag removal. It can be used for welding
steels such as: T-1, HY-80, HY-90, N-A-XTRA 90, 100 and
110, and the SSS 100 series. The weld metal analysis is
similar to an E11018-M low hydrogen electrode.
Shielding Gas: CO2 for 3/32" (2.4 mm); Argon mixtures up to

75% Argon for .045" & 1/16" (1.2 & 1.6 mm)
Mechanical Properties
Stress-Relieved
1 hr.
75% Ar/25% CO2 75% Ar/25% CO2

Stress-Relieved
1 hr.
75% Ar/25% CO2 75% Ar/25% CO2
-20°F (-29°C) 50 (68) 48 (65)
-60°F (-51°C) 36 (49) 32 (43)

75% Ar/25% CO2 0.05 1.66 0.42 0.012 0.013 0.24 2.00 0.46
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm), 3/32" (2.4 mm)
5-36
GEN-26110_05.p65 36 7/10/01, 4:02 PM

(Mn-Mo) Wire
Dual Shield II 100-D1
AWS Class E100T1-G
Description:
Dual Shield II 100-D1 is an all-position flux cored
welding wire specially formulated to weld quenched and
tempered steels that require a postweld heat treatment.
Dual Shield II 100-D1 was designed to weld oil field
components made of 4130, 8630, API X-80 and
similar steels.

Stress-Relieved
8 hrs.

Stress Relieved
8 hrs.
-25°F (-32°C) 38 (52) 19 (26)
-40°F (-40°C) 33 (45) — —

C Mn Si P S Ni Mo
0.06 1.71 0.38 0.009 0.015 0.82 0.32
Standard Diameter
.045" (1.2 mm)
5-37
GEN-26110_05.p65 37 7/10/01, 4:02 PM

Additional
Dual Shield Low Alloy Wires*
Dual Shield 78-MO (E80T1-A1)
Dual Shield 88-CM (E80T1-B2)
Dual Shield 8000-B1 (E81T1-B1)
Dual Shield T-85-B2 (E80T5-B2)
Dual Shield 85-C1 (E80T5-Ni2)
Dual Shield 88-W (E80T1-W)
Dual Shield 8100-W (E80T1-W)
Dual Shield 80-C3 (E80T1-Ni1)
Dual Shield T-95-B3 (E90T5-B3)
Dual Shield 98-CM (E90T1-B3)
Dual Shield T-90C1 (E90T1-Ni2)
Dual Shield 9000-D1 (E91T1-D1)
Dual Shield 150 (E90T1-D3)
Dual Shield T-95-M (E90T5-K2)
Dual Shield 9100-K2 (E91T1-K2)
Dual Shield 9000-M (E91T1-K2)
Dual Shield T100 (E100T1-K3)
Dual Shield T-4130 (No AWS Class)
Dual Shield T-4130-LN (No AWS Class)

Department
NOTES
5-38
GEN-26110_05.p65 38 7/10/01, 4:02 PM

GEN-26110_05.p65
Dual Shield Rutile & Rutile Basic Slag Welding Data
(E70T-1, E71T-1, E70T-2, . . .)
WIRE FEED DEPOSITION
AMPS VOLTS SPEED RATE % EFFICIENCY
IPM (cm/min) lbs/hr (kg/hr)
.035" (0.9mm) 130 22 288 (732) 3.2 (1.45) 85
39
150 25 384 (975) 4.3 (1.95) 85
200 27 576 (1463) 6.5 (2.95) 85
250 30 784 (1991) 8.9 (4.04) 86
.045" (1.2 mm) 150 28 200 (508) 4.2 (1.91) 86
210 29 300 (762) 6.3 (2.86) 86
250 30 400 (1016) 8.5 (3.86) 87
290 33 500 (1270) 10.7 (4.85) 87
330 34 600 (1524) 12.7 (5.76) 87
.052" (1.4mm) 155 25 150 (381) 4.4 (2.00) 87
245 28 250 (635) 7.3 (3.31) 86
310 33 350 (889) 10.2 (4.63) 85
360 36 450 (1143) 13.3 (6.03) 85
430 37 600 (1524) 17.6 (7.98) 87
1/16" (1.6mm) 190 27 150 (381) 6.1 (2.77) 87
300 30 250 (635) 10.2 (4.63) 87
365 33 300 (762) 12.3 (5.58) 86
410 33 350 (889) 14.0 (6.35) 88
7/10/01, 4:02 PM
450 33 400 (1016) 16.1 (7.30) 87
5-39
500 39 500 (1270) 20.1 (9.11) 87
GEN-26110_05.p65
Dual Shield Rutile & Rutile Basic Slag Welding Data
5-40
(E70T-1, E71T-1, E70T-2, . . .) (cont‘d.)
AMPS VOLTS SPEED RATE % EFFICIENCY
5/64" (2.0mm) 250 26 112 (284) 6.4 (2.90) 85
350 28 176 (447) 10.5 (4.76) 85
40
450 31 258 (655) 14.8 (6.71) 85
3/32" (2.4mm) 350 30 124 (315) 9.6 (4.35) 84
400 30 166 (422) 12.7 (5.76) 85
450 31 197 (500) 15.0 (6.80) 86
500 32 237 (602) 18.5 (8.39) 86
550 34 278 (706) 21.3 (9.66) 88
7/64" (2.8mm) 550 30 140 (356) 17.1 (7.76) 85
625 34 161 (409) 19.6 (8.89) 86
700 36 190 (483) 23.0 (10.43) 86
1/8" 3.2mm) 600 32 111 (282) 16.2 (7.35) 86
725 34 153 (389) 22.5 (10.21) 86
850 38 194 (93) 29.2 (13.25) 85
7/10/01, 4:02 PM
GEN-26110_05.p65
Suggested Welding Parameters
Dual Shield — All Position
FLAT VERTICAL-UP OVERHEAD
DIAMETER VOLTS AMPS OPTIMUM VOLTS AMPS OPTIMUM VOLTS AMPS OPTIMUM
.035" (0.9mm) 20-30 130-250 26V, 200A 16-23 90-180 23V, 150A 20-28 130-240 26V, 200A
.045" (1.2mm) 23-30 150-280 27V, 240A 22-26 150-250 25V, 200A 24-29 150-250 27V, 210A
.052" (1.4mm) 24-32 180-300 28V, 260A 21-26 150-230 25V, 210A 24-30 160-280 28V, 220A
41
1/16" (1.6mm) 25-34 180-400 28V, 275A 21-27 180-300 25V, 220A 24-30 180-310 28V, 240A
Dual Shield — Flat and Horizontal
DIAMETER VOLTS AMPERES A constant voltage power source operated on DCEP (Electrode Positive) is needed
for proper operation. Best results are obtained by using suggested settings and
.035" (0.9mm) 22-30 130-250 adjusting travel speed to obtain desired bead size.
.045" (1.2mm) 23-30 150-280
.052" (1.3mm) 24-29 190-300 Shielding gas with a low dew point (below -40°F) at a flow rate of 30-40 CFH is
1/16" (1.6mm) 25-34 180-400 recommended. When using 75% Argon/25% CO2 shielding gas, voltages may be
5/64" (2.0mm) 26-30 250-400 reduced by approximately 11/2 volts. For fully automatic operations, amperages can be
3/32" (2.4mm) 26-33 350-550 increased by approximately 25%.
7/64" (2.8mm) 30-35 500-700
1/8" (3.2mm) 31-36 600-800
Electrical stickout (ESO) is the distance measured from the contact tip to the work piece. The ESO for .035 - 1/16" (0.9 - 1.6mm)
electrodes is 1/2 - 1.0" (12.7 - 25.4mm). The ESO for 5/64 - 1/8" (2.0 - 3.2mm) electrodes is 3/4 - 1 1/4" (19 - 32mm).
7/10/01, 4:02 PM
5-41
GEN-26110_05.p65
5-42
Dual Shield Basic Slag Welding Data
(E70T-5, E71T-5, E80T-5, E90T-5, E110T-5, . . .)
DEPOSITION - % EFFICIENCY DATA

WIRE FEED DEPOSITION ELECTRICAL
42
AMPERES VOLTS SPEED RATE % EFFICIENCY STICKOUT POLARITY
IPM (cm/min) lbs/hr (kg/hr) in (mm)
.045" (1.2mm) 170 19 285 (724) 7 (3.20) 96 3/4 (19.1) DCEN
250 30 469 (1191) 10.8 (4.90) 91 1 (25.4) DCEP
300 32 606 (1539) 14.2 (6.44) 92 1 (25.4) DCEP
350 32 740 (1880) 17.5 (7.94) 93 1 (25.4) DCEP
1/16" (1.6mm) 300 30 226 (574) 9.8 (4.45) 92 1 (25.4) DCEP
400 32 369 (937) 16.1 (7.30) 92 1 (25.4) DCEP
450 32 422 (1072) 18.5 (8.40) 93 1 (25.4) DCEP
3/32" (2.4mm) 450 32 217 (551) 17.6 (8.0) 85 1 (25.4) DCEP
475 32 245 (622) 20.0 (9.1) 87 1 (25.4) DCEP
500 32 270 (686) 22.8 (10.3) 89 1 (25.4) DCEP
550 33 346 (879) 29.6 (13.4) 91 1 (25.4) DCEP
7/10/01, 4:02 PM
GEN-26110_05.p65
Suggested Welding Parameters Average Length/
Unit Weight
OPTIMUM of Cored Wires
DIAMETER VOLTAGE AMPERAGE STICKOUT in (mm) POSITION FLAT/ DIAMETER WEIGHT
HORIZONTAL in. mm ft./lb. m/kg
.045" (1.2mm) 18-33 170-350 3/4 - 1 (19.1 - 25.4) F/H/V 280 A/31 V
0.030 0.8 408 274
43
1/16" (1.6mm) 28-34 250-450 3/4 - 1 (19.1 - 25.4) F/H 400 A/32 V
3/32" (2.4mm) 31-35 400-550 1 - 1-1/4 (25.4 - 31.8) F/H 500 A/33 V 0.035 0.9 360 242
0.045 1.2 210 141
A constant voltage power source operated on DCEP (Electrode Positive) is recom-
mended for flat and horizontal welding. DCEN (Electrode Negative) is used for out-of- 0.052 1.4 153 103
position welding. Best results are obtained by using suggested settings and adjusting travel 1/16 1.6 110 74
speed to obtain desired bead size. 5/64 2.0 75 50
Shielding gas with a low dew point (below -40°F/-40°C) at a flow rate of 30-40 CFH is 3/32 2.4 55 37
recommended. When using Argon Mix shielding gas, voltages may be reduced by approxi- 7/64 2.8 30 20
mately 1.5 volts. For fully automatic operations, amperages can be increased by approxi-
0.120 3.0 33 22
mately 25%.
1/8 3.2 30 20
Electrical stickout (ESO) is the distance measured from the contact tip to the work 5/32 4.0 20 13
piece. Consult table above for appropriate ESO.
7/10/01, 4:02 PM
5-43
CORESHIELD ® Flux Cored Wires
Coreshield —
Self-Shielded Flux Cored Wires
Coreshield wires require no external shielding gas. The
shielding is generated by the core ingredients making
these wires more suitable for outdoor operation. They
are available for welding carbon steels and galvanized
steels.
Dual Shield and Coreshield wires are covered by AWS
Specification A5.20 and A5.29 on the following pages.
5-44
GEN-26110_05.p65 44 7/10/01, 4:02 PM

Self-Shielded Cored Wires
Coreshield 40
AWS Class E70T-4
Description:
Coreshield 40 is a self-shielded flux cored wire primarily
designed for multiple pass, horizontal and flat position
welding of low and medium carbon steels when tough-
ness is not a requirement. The larger sizes achieve very
high deposit rates for very low joining costs. The low
penetration, convex fillet bead shape and ability for the
slag to desulfurize the deposit make it an ideal choice
when crack resistance is a primary consideration. The
flat position deposits are smooth and uniform with good
wetting into the side walls. The core ingredients are
carefully balanced to stabilize the droplet transfer,
enhance the ability to handle mill scale and easily detach
the slag for quick cleaning.
Coreshield 40 is designed to operate on DCEP (elec-
trode positive) with longer electrical stickout. The longer
extension increases the deposit potential by preheating
the wire. The percent of the melt-off converted to fumes,
although higher than Dual Shield wires, is reasonably
low and the fume can be removed at the source.
As Welded
All Weld Metal
Held at 220°F (104°C)
for 48 hrs.
C Mn Si P S Al
0.22 0.34 0.28 0.012 0.007 1.3
Special Precautions:
Coreshield 40 contains fluoride compounds. The limit for
fluorine may be reached before the general fume limit of
5 mg/m3 is reached. Consult MSDS for more information.
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), .120" (4.7 mm)
5-45
GEN-26110_05.p65 45 7/10/01, 4:02 PM

Coreshield 7
AWS Class E70T-7
CWB-CSA W48.5, E4802T-7
Description:
Coreshield 7 flux cored wire is a self-shielded wire
designed for single or multiple pass welding of mild
steel when impact toughness is not a requirement. The
high deposit rate can be successfully translated into fast
travel speeds. The DCEN (electrode negative) operation
is characterized by a spray-like transfer and a wetting
slag which make it ideal for lap and step-up fillet welds.
The crumbly slag is easily removed with light scraping;
the weld bead is slightly convex. The smaller diameters
can be applied vertically down on 10 gauge (3.4 mm)
and thicker steels. Coreshield 7 is ideally suited for
structural steel applications.

As Welded
Held @220°F (104°C)
for 48 hrs.

C Mn Si P S Al
0.26 0.45 0.14 0.012 0.007 1.55
Coreshield 7 contains fluoride compounds. The allow-
able limit of fluoride may be reached before the general
fume limit is reached. Consult MSDS for more informa-
tion.
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 7/64" (2.8 mm)
5-46
GEN-26110_05.p65 46 7/10/01, 4:02 PM

Coreshield 8
AWS Class E71T-8
AWS A5.20 E71T-8
Description:
Coreshield® 8 is a self-shielded flux cored wire exhibiting
extremely good arc characteristics and high welder
appeal. This results in minimizing the effort by the
welder during the welding process. This electrode will
provide good toughness and ductility in commonly used
welding procedures. It meets the strength and
toughness requirements of AWS A5.20 class E71T-8 and
ABS;3SA, 3YSAH.
The 1/16” diameter is ideal for achieving high deposition
rates with enhanced operational characteristics in all
positions. For all-position and open-root joints with 1/16
inch diameter wire, use a wire feed speed (WFS) of 120-
150 in/min; for horizontal and flat welding use a WFS of
150-280 in/min. See recommended welding parameters
for settings for all diameters of Coreshield® 8.

As Welded
% Elongation in 2" (51 mm) 23.5
CVN ft.-lbs. (J)
@-20°F (-29°C) 43 (58)
@-60° F(-51°C) 22 (30)

C Mn Si P S V Cu Al
0.17 0.45 0.12 0.010 0.003 0.01 0.01 0.50
Coreshield 8 contains very low levels of barium. The TLV
for barium will not be reached before the total welding
fume limit of 5 mg/m3 is reached. The fumes and slag
dust can be irritating and care should be taken to keep
these out of the welder’s breathing zone. Consult MSDS
for more information.
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), .072” (1.8 mm)
5-47
GEN-26110_05.p65 47 7/10/01, 4:02 PM

Coreshield 8Ni1
AWS Class E71T8-Ni1
Description:
Coreshield 8Ni1 is a self-shielded flux cored wire
designed to produce welds with outstanding impact
toughness at temperatures as low as -60°F (-51°C). It is
suitable for all position welding and is especially suited
for making root passes or handling poor fit up. It should
only be run on DCEN (electrode negative).
Coreshield 8Ni1 should be used for welding offshore
structures, bridges, storage tanks, and other applica-
tions where excellent impact toughness is specified and
where self-shielding provides an advantage.

As Welded
CVN ft.-lbs. (J)
@-20°F (-29°C) 119 (161)
@-60° F(-51°C) 82 (111)

C Mn Si P S Ni Al
0.04 1.25 0.30 0.013 0.008 1.06 0.85
Coreshield 8Ni1 contains barium compounds. The
exposure limit for barium may be exceeded before the
exposure limit for total fume. Consult MSDS for more
information.
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm)
5-48
GEN-26110_05.p65 48 7/10/01, 4:02 PM

Coreshield 10
AWS Class E70T-14
Description:
Coreshield 10 is a self-shielded flux cored welding wire
designed for high speed single pass welding of thin
gauge carbon, aluminized and galvanized steels. Its low
spatter and excellent bead appearance makes it an ideal
choice for high production applications. The use of
DCEN (electrode negative) minimizes the risk of burn-
through. High deposition efficiencies make it an ideal
choice for automation.
Coreshield 10 produces good wetting characteristics at
high speeds making it suitable for robotic applications. It
is designed to be used on automotive components,
semi-trailer frames and axles, hot water tanks and door
frames.

As Welded
Held @210°F (99°C)
for 48 hrs.
Transverse Tensile Strength (MPa) 91,700 (633)
(Specimen broke in the base metal)
Longitudinal Bend Test: Meets
(Bent 180° over 3/4" (19.05 mm) radium requirements

C Mn Si P S Al Ti
0.05 1.40 0.25 0.015 0.02 1.0 1.0
Coreshield 10 contains barium and fluoride compounds.
It is unlikely that these limits may be reached before the
general fume limit of 5 mg/m3 is reached. Consult MSDS
Standard Diameters
.045" (1.2 mm), 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm)
5-49
GEN-26110_05.p65 49 7/10/01, 4:02 PM

Coreshield 11
AWS Class E71T-11
Description:
Coreshield 11 is an all-position self-shielded flux cored
welding wire meeting all requirements for the E71T-11
classification.
Coreshield 11 is excellent for use on single or multiple
pass lap, fillet and butt welds on mild steels in all
welding positions. Limitations do exist for multipass
welds in excess of 3/8" (9.5 mm). It produces smooth arc
action, full slag coverage, easy slag removal, and low
spatter. This product should find excellent acceptance in
general purpose mild steel fabrication.

As Welded
Held @220°F (104°C)
for 48 hrs.

C Mn Si P S Al
0.25 0.70 0.40 0.01 0.01 1.6
Coreshield 11 contains fluoride and barium compounds.
The limit for soluble barium may be reached before the
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm), 5/64" (2.0 mm)
5-50
GEN-26110_05.p65 50 7/10/01, 4:02 PM

Coreshield 15
AWS Class E71T-14
Description:
Coreshield 15 is an all-position self-shielded flux cored
welding wire for single pass applications. Coreshield 15
produces smooth arc action, full slag coverage, easy
slag removal, and low spatter. The use of DCEN (elec-
trode negative) current minimizes the risk of
burn-through.
Coreshield 15 is excellent for use on lap and fillet welds
on thin gauge galvanized and mild steels in all welding
positions. The availability of .030" (0.8 mm) diameter
makes it possible to use this product on materials as
thin as 18 gauge (1.22 mm).

As Welded
(Specimen broke in the base metal)
Longitudinal Guided Bend Test Satisfactory

C Mn Si P S Al
0.23 0.70 0.40 0.007 0.010 1.98
Coreshield 15 contains barium and fluoride compounds.
The limit for soluble barium may be reached before the
Standard Diameters
.030" (0.8 mm) , .045" (1.2 mm), 1/16" (1.6 mm), 5/64" (2.0 mm)
5-51
GEN-26110_05.p65 51 7/10/01, 4:02 PM

Coreshield 11Ni3
AWS Class E81T11-Ni3
AWS A5.29, Class E81T11-Ni3
Description:
Coreshield 11Ni3 is an all-position self-shielded wire
designed to produce weld metal with good toughhness
(minimum 20 ft-lbs at 0°F). In addition, Coreshield 11Ni3
provides the good weldability of Coreshield 11. It
features a smooth arc, low spatter, full slag coverage,
and easy slag removal.
Coreshield 11Ni3 is ideal for field welding of structural
steel where impact toughness is specified. May be used
for single or multipass welding.

As Welded
CVN ft.-lbs. (J)
@ 0°F (-18°C) 26 (35)

C Mn Si P S Ni Al
0.04 0.26 0.20 0.010 0.001 3.6 1.6
Coreshield 11Ni3 contains fluoride and barium com-
pounds. The limit for soluble barium may be reached
before the general fume limit of 5 mg/m3 is reached.
Fume extraction at the arc must be used if Coreshield
11Ni3 is used indoors. Consult MSDS for more informa-
tion.
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), 1/16" (1.6 mm), 5/64" (2.0 mm)
5-52
GEN-26110_05.p65 52 7/10/01, 4:02 PM

GEN-26110_05.p65
Coreshield 40 Welding Data
AMPERES VOLTS SPEED RATE % EFFICIENCY STICKOUT
1/16" (1.6mm) 200 27 165 (419) 6.5 (2.95) 83 1 3/4 (44.5)
250 28 207 (526) 7.4 (3.4) 84 1 3/4 (44.5)
53
300 29 263 (668) 9.7 (4.4) 87 1 3/4 (44.5)
5/64" (2.0mm) 220 27 120 (305) 6.0 (2.7) 77 1 3/4 (44.5)
300 28 178 (452) 9.4 (4.26) 85 1 3/4 (44.5)
400 29 230 (584) 11.6 (5.26) 84 1 3/4 (44.5)
3/32" (2.4mm) 350 28 196 (498) 13.8 (6.26) 82 2 1/2 (63.5)
375 29 212 (539) 15.1 (6.85) 84 2 1/2 (63.5)
400 30 229 (582) 16.1 (7.30) 84 2 1/2 (63.5)
.120" (3.0mm) 450 29 101 (257) 13.0 (5.90) 85 2 3/4 (69.9)
500 30 113 (287) 14.7 (6.68) 86 2 3/4 (69.9)
550 33 123 (313) 15.5 (7.03) 84 2 3/4 (69.9)
NOTE: DCEP (ELECTRODE POSITIVE) ONLY. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.
7/10/01, 4:02 PM
5-53
GEN-26110_05.p65
5-54
1/16" (1.6mm) 225 25 180 (457) 6.6 (2.97) 81 1 (25.4)
320 28 300 (762) 10.8 (4.88) 80 1 (25.4)
375 30 370 (940) 12.8 (5.79) 80 1 (25.4)
54
5/64" (2.0mm) 275 26 145 (368) 7.2 (3.26) 80 1 (25.4)
325 27 172 (437) 8.8 (3.96) 82 1 (25.4)
375 28 220 (558) 11.2 (5.08) 84 1 (25.4)
3/32" (2.4mm) 325 27 135 (343) 8.8 (3.99) 83 1 1/4 (31.8)
350 29 175 (445) 10.7 (4.84) 84 1 1/4 (31.8)
400 29 200 (508) 12.6 (5.70) 85 1 1/4 (31.8)
7/64" (2.8mm) 400 29 120 (305) 11.5 (5.21) 86 1 1/2 (38.1)
430 30 150 (381) 13.5 (6.10) 87 1 1/2 (38.1)
490 31 175 (445) 15.8 (7.15) 87 1 1/2 (38.1)
NOTE: DCEN (ELECTRODE NEGATIVE) ONLY. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.
7/10/01, 4:02 PM
GEN-26110_05.p65
1/16" (1.6mm) 155 21 150 (381) 4.2 (1.91) 79 .5 (12.7)
55
180 21.5 185 (470) 5.1 (2.31) 80 .5 (12.7)
205 23.5 240 (610) 6.6 (2.99) 78 .5 (12.7)
220 24.5 275 (699) 7.5 (3.4) 79 .5 (12.7)
.072" (1.8mm) 200 20.5 160 (406) 6.13 (2.78) 79 .5 (12.7)

225 21 190 (483) 7.32 (3.32) 80 .5 (12.7)
255 23 230 (584) 8.99 (4.08) 80 .5 (12.7)
275 24 260 (660) 10.19 (4.62) 81 .5 (12.7)
5/64" (2.0mm) 150 20.5 90 (229) 3.96 (1.80) 81 .75 (19.1)

175 21.5 110 (279) 4.83 (2.19) 81 .75 (19.1)
200 23 135 (3343) 5.93 (2.69) 80 .75 (19.1)
7/10/01, 4:02 PM
5-55
GEN-26110_05.p65
Coreshield 8Ni1 Welding Data
5-56
1/16" (1.6mm) 135 20 100 (254) 2.9 (1.3) 72 5/8 (15.9)
200 21 130 (330) 3.8 (1.7) 74 5/8 (15.9)
230 22 160 (406) 4.7 (2.1) 74 5/8 (15.9)
56
5/64" (2.0mm) 170 20 65 (165) 2.8 (1.3) 71 3/4 (19.1)
195 22 80 (203) 3.4 (1.5) 72 3/4 (19.1)
230 24 100 (254) 4.7 (2.1) 73 3/4 (19.1)
7/10/01, 4:02 PM
GEN-26110_05.p65
.045" (1.2mm) 80 13 60 (152) 1.1 (0.50) 76 1/2 (12.7)
150 17 118 (300) 2.6 (1.18) 88 1/2 (12.7)
57
225 18 226 (574) 5.1 (2.31) 90 1/2 (12.7)
1/16" (1.6mm) 175 14 61 (155) 2.1 (0.95) 73 1/2 (12.7)
220 18 78 (198) 3.3 (1.50) 83 1/2 (12.7)
275 19 108 (274) 4.8 (2.18) 93 1/2 (12.7)
5/64" (2.0mm) 250 20 58 (147) 4.0 (1.81) 94 3/4 (19.1)
300 21 85 (216) 5.1 (2.31) 85 3/4 (19.1)
400 27 143 (363) 9.2 (4.17) 90 3/4 (19.1)
7/10/01, 4:02 PM
5-57
GEN-26110_05.p65
5-58
Coreshield 11 & 15 Welding Data
.030" (0.8mm) 40 15 69 (175) 0.6 (0.27) 79 3/8 (9.5)
100 16 175 (444) 1.5 (0.68) 80 3/8 (9.5)
160 16 440 (1117) 3.8 (1.72) 80 3/8 (9.5)
58
.035" (0.9mm) 80 15 81 (206) 0.9 (0.41) 75 3/8 (9.5)
120 17 155 (394) 1.7 (0.77) 77 3/8 (9.5)
200 17 392 (995) 4.5 (2.04) 81 3/8 (9.5)
.045" (1.2mm) 95 15 54 (137) 0.9 (0.41) 74 1/2 (12.7)
150 17 118 (300) 2.1 (0.95) 79 1/2 (12.7)
225 18 140 (356) 2.6 (1.18) 82 1/2 (12.7)
1/16" (1.6mm) 160 17 56 (142) 2.1 (0.95) 78 5/8 (15.9)
200 18 76 (193) 2.9 (1.32) 80 5/8 (15.9)
275 19 132 (335) 5.2 (2.35) 81 5/8 (15.9)
5/64" (2.0mm) 185 19 50 (127) 2.4 (1.09) 77 1 (25.4)
250 20 91 (231) 4.5 (2.04) 79 1 (25.4)
300 21 135 (343) 6.6 (2.99) 81 1 (25.4)
7/10/01, 4:02 PM
GEN-26110_05.p65
Coreshield 11-Ni3 Welding Data
59
1/16" (1.6mm) 175 19 80 (203) 3.0 (1.36) 78 5/8 (15.9)
210 20 110 (280) 4.2 (1.91) 80 5/8 (15.9)
250 21 130 (330) 5.1 (2.31) 81 5/8 (15.9)
5/64" (2.0mm) 180 19 60 (152) 2.9 (1.32) 77 1 (25.4)
200 20 75 (191) 3.7 (1.68) 79 1 (25.4)
250 21 90 (229) 4.4 (2.0) 81 1 (25.4)
7/10/01, 4:02 PM
5-59
COREWELD ® —
Gas Shielded Metal Cored Wires
Coreweld wires have metal powders in the core which

gives them the high deposition rates of flux cored wires
and the high efficiency of solid wires. The only slag
produced by these wires are small silicon islands
similar to those produced by solid wires.
Argon-CO2 gas mixtures of 75% - 92% Argon/25% - 8%
CO2 is the recommended shielding gas. Straight CO2
may be used for some wires.
Coreweld wires are now classified as composite wires
and are covered by AWS Specifications A5.18 for the
carbon or mild steel types and AWS Specification A5.28
for the low alloy types as shown below.
AWS Filler Metal Specification

A5.18
Carbon Steel Composite Electrodes
for Gas Metal Arc Welding
E-X X C - X X-HZ
Electrode Shielding Gas:
C = CO2
Min. Tensile M = Argon
Strength, ksi Mixtures
Composite Chemical
Electrode Composition,
Weld Metal
AWS Filler Metal Specification

A5.28
Low Alloy Composite Electrodes
for Gas Metal Arc Welding
E-X X C - X X X-HZ
Electrode Optional
Hydrogen
Min. Tensile Designator
Strength, ksi
Chemical
Composite Composition,
Electrode Weld
5-60
GEN-26110_05.p65 60 7/10/01, 4:02 PM

Metal Cored Wires
“New Technology”
Coreweld Ultra
AWS Class E70C-6M
Description:
Coreweld Ultra is a low fume, metal cored wire. This wire
produces 40% less fume than the conventional metal
cored products. The use of higher argon shielding gas
further reduces fume, spatter and slag islands. The
higher deposition efficiency and improved welder appeal
minimizes post weld clean-up.
Coreweld Ultra was developed for carbon steels having
tensile strength up to 70 ksi (483 MPa). This metal cored
wire is intended for single or multipass welding in the
flat and horizontal positions.
Shielding Gas: 75-92% Argon/25-8% CO2

As Welded
75% Ar/25% CO2 92% Ar/8% CO2

As Welded
75% Ar/25% CO2 92% Ar/8% CO2
0°F (-18°C) 90 (120) 100 (136)
-20°F (-29°C) 75 (102) 80 (108)
-40°F (-40°C) 60 (81) 70 (95)

Gas C Mn Si P S
75% Ar/25% CO2 0.033 1.50 0.55 0.015 0.017
92% Ar/8% CO2 0.032 1.54 0.58 0.015 0.017
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-61
GEN-26110_05.p65 61 7/10/01, 4:02 PM

Coreweld 70
AWS Class E70C-6M
Description:
Coreweld 70 is a tubular wire containing ingredients
primarily comprised of metal powder along with additional
arc stabilizers and alloying elements. The net result is a
high efficiency (90 to 98%) wire.
Arc characteristics, weld metal transfer, spatter levels are
improved, while silica islands are minimized with the use of
Argon mixtures up to 92% Argon.
Due to the high level of iron powder and low slag compo-
nents, the only slag formed by this wire are small islands of
silica.
Coreweld 70 wires are available in 0.035" (0.9 mm) through
1/8" (3.2 mm) diameters. The small diameters up to 1/16"
(1.6 mm) are capable of being welded out-of-position.
Coreweld 70 was designed for multipass welding in robotic
applications where slag removal between passes is
difficult. This metal cored product is intended for use on
carbon steels having tensile strengths up to 70 ksi (483
MPa).
As Welded
75 Ar/25 CO2 92 Ar/8 CO2
As Welded
ft.-lbs. (J)
Testing Temp. 75 Ar/25 CO2 92 Ar/8 CO2
0°F (-18°C) 50 (68) 60 (81)
-20°F (-29°C) 40 (54) 50 (68)
-40°F (-40°C) 30 (41) 35 (47)

Gas C Mn Si P S
75% Ar/25% CO2 0.057 1.41 0.56 0.010 0.019
92% Ar/8% CO2 0.062 1.50 0.62 0.009 0.019
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm),
5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm)
5-62
GEN-26110_05.p65 62 7/10/01, 4:02 PM

Metal Cored Wires
Coreweld 70-Ni1
AWS Class E70C-G
Description:
Coreweld 70-Ni1 is a metal cored wire designed with a
nominal 1% Ni alloy content. This wire is designed
specifically for the applications that require a minimum
of 20 ft.-lbs. (27 J) @-40°F (-40°C) and can be used for
welding pipe, plate, and sheet steels. This versatile wire
provides good sidewall penetration in deep V-grooves. It
is capable of producing both higher deposition and
efficiency rates compared to solid wire.

As Welded
75% Ar/25% CO2

As Welded
75% Ar/25% CO2
-40°F (-40°C) 39 (53)

Gas C Mn Si P S Ni
75% Ar/25% CO2 0.031 1.33 0.50 0.014 0.014 0.88
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-63
GEN-26110_05.p65 63 7/10/01, 4:02 PM

Coreweld 80-D2
AWS Class E80C-G
Description:
Coreweld 80-D2 is a metal cored wire equivalent to
ER80S-D2 solid wire. Coreweld 80-D2 produces higher
deposition rates, better wetting action, with an absence
of copper coating on the wire.
Coreweld 80-D2 was developed for HSLA steels. This
product is capable of single or multiple pass welding.
Stress-Relieved
8 hrs.
75% Ar/25% CO2 75% Ar/25% CO2

Stress-Relieved
Testing Temp. 8 hrs.
75% Ar/25% CO2 75% Ar/25% CO2
ft.-lbs. (J) ft.-lbs. (J)
-20°F (-29°C) 34 (46) 25 (34)
-40°F (-40°C) 23 (31) — —

Gas C Mn Si P S Mo
75% Ar/25% CO2 0.09 1.48 0.35 0.010 0.018 0.44
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm)
5-64
GEN-26110_05.p65 64 7/10/01, 4:02 PM

Metal Cored Wires
Coreweld W
AWS Class E80C-G
Description:
Coreweld W is a metal cored wire designed for single or
multipass welding on weathering grade steels.
Coreweld W was designed specifically to meet the
demand for weld deposits that color match the low alloy,
high strength weathering grade steels, such as A588,
A242, U.S.S. Cor-Ten®, and Mayari R®.

As Welded (J)
75% Ar/25% CO2

As Welded (J)
75% Ar/25% CO2
-20°F (-29°C) 38 (52)
-60°F (-51°C) 24 (33)

Gas C Mn Si P S Cr Ni Cu
75% Ar/25% CO2 0.04 1.10 0.67 0.008 0.012 0.57 0.67 0.59
Standard Diameters
.035" (0.9 mm), .045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-65
GEN-26110_05.p65 65 7/10/01, 4:02 PM

Coreweld 80B2
AWS Class E80C-B2
Description:
Coreweld 80B2 is a metal cored electrode designed for
single and multipass welding of steels such as 1/2% Cr-
1/2% Mo, 1% Cr-1/2% Mo, and 1-1/4% Cr-1/2% Mo. This
electrodes has a high percentage of iron powder
resulting in a high efficiency wire with only small islands
of slag on the weld deposit.
Shielding Gas: Argon/75-92%/25-8% CO2
Typical Mechanical Properties w/75-25

Stress-Relieved
1 hr.
% Elongation in 2" (51 mm) 25.0 26.0

C Mn Si P S Cr Mo
0.035 1.10 0.57 0.010 0.013 1.23 0.51
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm), 5/64” (2.0 mm),
3/32” (2.4 mm)
5-66
GEN-26110_05.p65 66 7/10/01, 4:02 PM

Metal Cored Wires
Coreweld 90B3
AWS Class E90C-B3
Description:
Coreweld 90B3 is a metal cored electrode designed for
single and multipass welding of steels such as 2-1/4%
Cr-1% Mo. This electrode has a high percentage of iron
powder resulting in a high efficiency wire with only small
islands of slag on the weld deposit.
Typical Mechanical Properties w/75-25

Stress-Relieved Stress-Relieved
1 hr. 8 hrs.
@1275°F (690°C)@1275°F (690°C)

C Mn Si P S Cr Mo
0.085 0.83 0.50 0.015 0.013 2.36 1.09
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-67
GEN-26110_05.p65 67 7/10/01, 4:02 PM

Coreweld 110
AWS Class E110C-G
Description:
Coreweld 110 is a metal cored electrode designed for
single and multipass welding of high strength low alloy
steels, such as T-1, HY-80, and HY-100. The arc is
smooth with virtually no spatter.
Coreweld 110 is recommended for welding quenched
and tempered high strength steels. Because of the
metallic core, the wire offers both the high deposition
rates of a flux cored electrode and the high efficiencies of
a solid wire.
Shielding Gas: Argon with 8 to 25% CO2, Stargon

As Welded

As Welded
0°F (-18°C) 35 (47)
-60°F (-51°C) 30 (41)

0.05 1.6 0.3 0.016 0.013 0.1 2.5 0.6
Standard Diameters
.045" (1.2 mm), .052" (1.4 mm), 1/16" (1.6 mm)
5-68
GEN-26110_05.p65 68 7/10/01, 4:02 PM

GEN-26110_05.p65
Coreweld Welding Data
AMPERES VOLTS SPEED RATE % EFFICIENCY
.035" (0.9mm) 150 25 320 (813) 4.4 (1.2) 92
200 27 472 (1199) 6.5 (2.95) 92
250 29 680 (1727) 9.4 (4.26) 92
69
.045" (1.2mm) 250 28 330 (838) 8.0 (3.63) 90
275 30 430 (1092) 11.1 (5.03) 94
300 32 464 (1179) 11.6 (5.26) 94
350 32 512 (1300) 12.7 (5.76) 96
.052" (1.4mm) 275 29 262 (665) 8.0 (3.63) 92
300 29 312 (792) 9.6 (4.35) 93
325 30 328 (833) 10.1 (4.58) 93
1/16" (1.6mm) 300 30 181 (460) 8.6 (3.90) 89
350 30 241 (612) 11.9 (5.40) 94
400 32 293 (744) 14.6 (6.62) 94
450 34 333 (846) 16.2 (7.35) 94
5/64" (2.0mm) 350 27 160 (406) 11.6 (5.26) 94
400 28 185 (470) 13.2 (5.99) 95 Data reflects use of 75%
450 28 210 (533) 15.8 (7.17) 97 Argon/25% CO2 gas shielding.
500 29 280 (711) 20.4 (9.25) 97 Deposition Rates and Efficien-
3/32" (2.4mm) 400 31 115 (292) 11.5 (5.22) 95 cies will increase approxi-
7/10/01, 4:02 PM
450 31 138 (350) 14.5 (6.58) 97 mately 1% with use of 92%
500 32 155 (394) 16.5 (7.48) 97
5-69
Argon/8% CO 2 shielding.
550 32 197 (500) 21.0 (9.53) 98
GEN-26110_05.p65
5-70
Coreweld Wires
DIAMETER RANGE STICKOUT OPTIMUM (Flat)
.035" (0.9mm) 23-29 V, 130-260 A 3/8 - 3/4" (9.5 - 19mm) 25 V, 200 A
.045" (1.2mm) 24-32 V, 150-350 A 3/8 - 3/4" (9.5 - 19mm) 26 V, 250 A
.052" (1.4mm) 26-32 V, 200-400 A 3/8 - 3/4" (9.5 - 19mm) 28 V, 300 A
1/16" (1.6mm) 26-34 V, 300-500 A 3/8 - 3/4" (9.5 - 19mm) 30 V, 400 A
70
5/64" (2.0mm) 27-33 V, 350-550 A 3/4 - 1 1/4" (19 - 32mm) 30 V, 450 A
3/32" (2.4mm) 28-34 V, 400-580 A 3/4 - 1 1/4" (19 - 32mm) 32 V, 500 A
Operation of Coreweld Electrodes

A constant voltage power source operating DCEP (Electrode Positive) is needed for proper operation. A variety of gas
mixtures may be used for external shielding of Coreweld 70. Mixtures of 75% Argon/25% CO2, or 92% Argon/8% CO2
provide very good efficiencies and smooth operating characteristics. A mixture of 50% Argon/50% CO2 may be used,
but is should be noted that as the percentage of Argon decreases, spatter and fume levels increase and a change in
mechanical properties may occur. A gas flow rate in the range of 30-40 CFH is recommended. Electrical stickout (ESO)
is the distance measured from the contact tip to the work piece. The ESO for .035 - 1/16" (0.9 - 1.6mm) electrodes is
3/8 - 3/4" (9.5 - 19mm). The ESO for 5/64 - 3/32" (2.0 - 2.4mm) electrodes is 3/4 - 1 1/4" (19 - 32mm).
7/10/01, 4:02 PM
GEN-26110_05.p65
Cored Wire Agency Approvals *
GER.
PRODUCT ABS LLOYDS DNV BV CWB CONTROLAS OTHER
LLOYDS
ARC-70 E4802T-9-CH
ARC-87 2SA, 2YSA(H10)
71
DS 111 RB 2SA, 2YSA 2S-2YS II YMS SA2YM 2YS
DS R-70 ULTRA 2SA, 2YSA 2S-2YS(H15) II YMS(H15) E4802T-9-CH
DS 70 ULTRA
3SA, 3YSA(H10) 3S, 3YS(H10) III YMS(H10) SA3YM(HH) E71T-1M-CH 3Y H10S
PLUS
DS 7000 2SA, 2YSA 2S-2YS(H15) II YMS
3SA, 3YSA & A5.20:
DS FC-717 3S, 3YS(H10) E4801T-9-CH
E71T-9
TUV (E71T-1)
DS 7100 ULTRA 3SA, 3YSA 3S-3YS(H10) III YMS SA3YM(H) E4801T-9-CH CONTROLAS 3YHS
DEUTSCHE BAHN
DS 7100 LC 3SA, 3YSA(H10) 3S, 3YS(H10) III YMS(H10)
DS 8000-Ni2 3YSA E81T1-Ni2-H8
DS T-5 3SA, 3YSA(H10) 3S-3YS(H10) III YMS(H10) SA3YM(HH) E4802T-5B-CH CONTROLAS 5Y HHS TUV (E70T5/E71T5)
DS II 70T-12H4 3SA, 3YSA(H5) 4Y40S(H10) IV YMS(H5) E71T-12M-H16 4Y H10S
7/10/01, 4:02 PM
TUV (SG R1 M2Y 46 54)
DS II 70 ULTRA 3SA, 3YSA(H5) 3Y-3YS(H10) III YMS(H10) SA3YM(HH) E71T-12M-H16 CONTROLAS 3Y HHS
DEUTSCHE BAHN
5-71
GEN-26110_05.p65
Cored Wire Agency Approvals * (cont’d.)
5-72
GER.
PRODUCT ABS LLOYDS DNV BV CWB CONTROLAS OTHER
LLOYDS
DS II 71 ULTRA 3SA, 3YSA 3S-3YSH(H10) III YMS(H10) E4801T-12-CH 3Y HHS
DS II 80 Ni1H4 3YSA(H5) 3S, 4Y40S(H10) IV YMS(H5) E81T1-Ni1-H8 CONTROLAS TUV
DS II 100 AWS A5.29; E100T1-K3
72
DS II 101 TM IV YMS(H10)
DS II 101 TC IV YMS(H10)
DS II 110 AWS A5.29; E110T1-K3
TUV (E71T-1)
COREWELD 70 AWS A5.18; E70C-6M 3S-3YS(H10) III YMS(H10) SA3YM(HH) E4801C-6-CH CONTROLAS 3Y HHS
DEUTSCHE BAHN
COREWELD
3SA, 3YSA(H15) 3S, 3YS(H15) III YMS(H15) SA3YM(H) E4801C-6-CH 3YH15S
ULTRA
CORESHIELD 40 AWS A5.20; E70T-4 E4802T-4-CH
CORESHIELD 8 3SA, 3YSA(H10) III YMS(H10) SA3YM(HH)
TUV (E71T-8)
CORESHIELD 8-Ni1 AWS A5.29; E71T8-Ni1 4YS(H10) IV YMS(H5) E71T8-Ni1-H16 6Y42H5
DEUTSCHE BAHN
* Approvals are updated on an annual basis. Consult Filler Metals Marketing for the latest Approval/Grade revisions.
7/10/01, 4:02 PM
SUBMERGED ARC PRODUCTS
Section 6
DESCRIPTION PAGE
Unionmelt Submerged Arc Fluxes .......................6-2

Bonded-High Performance Active Fluxes ............. 6-5
Bonded-General Purpose Neutral Fluxes ............. 6-7
High Impact Neutral Fluxes ................................... 6-8
Fused-General Purpose Fluxes ............................. 6-9
Stainless Steel Fluxes .......................................... 6-11
Special Purpose Fluxes ....................................... 6-13
Relative Flux Performance ........................... 6-14
Storage and Re-Drying Fluxes ..................... 6-15
Flux Sizes and Current Ranges .................... 6-16
Spoolarc Submerged Arc Wires ........................ 6-18

Carbon Steel Submerged Arc Wires ................... 6-18
Manganese-Molybdenum (Mn-Mo) Wires ........... 6-20
Chromium-Molybdenum (Cr-Mo) Wires ............... 6-21
Chromium-Molybdenum Composite Wires .......... 6-22
Nickel (Ni) Steel Wires ......................................... 6-22
Nickel (Ni) Steel Composite Wires ...................... 6-23
High Strength Submerged Arc Wires .................. 6-24
High Strength Composite Wires .......................... 6-26
Special Purpose Composite Wires ...................... 6-28
Special Purpose Submerged Arc Wires .............. 6-29
Spoolarc Submerged Arc Wire Chemistries ........ 6-30
Welding Parameters &
Deposition Data Spoolarc Wires ..................... 6-31
Welding Parameters &
Deposition Data Composite Wire ................... 6-32
Weld Metal Mechanical Properties ...................... 6-33
Submerged Arc Flux/Wire
Agency Approvals ........................................... 6-45
6-1
GEN-26110_06.p65 1 7/10/01, 4:02 PM

UNIONMELT ® Submerged Arc
Fluxes
Spoolarc ® Solid Wires and
ALLOY SHIELD ® Composite Wires
The major function of a submerged arc welding flux

is to:
• Shield the molten puddle from the atmosphere.
• Clean and deoxidize the weld puddle.
• Control the chemistry and mechanical properties of the
weld metal.
There are two major methods by which fluxes are

manufactured:
BONDED FLUXES are manufactured by dry mixing the
flux ingredients and then bonding them together using a
liquid silicate binder. The flux pellets are then baked at a
relatively low temperature to drive off the water in the
binder. The major advantages of bonded fluxes are:
• The flux can contain metallic deoxidizers which provide
good performance over rust and mill scale.
• The relatively coarse mesh size feeds easily due to its
uniform size.
• Bonded fluxes typically have a lower consumption rate.
The use of bonded fluxes are not without limitation. They
include:
• Any removal of undersized particles during recycling
can change the overall chemical analysis of a bonded
flux and consequently, change the performance
characteristics of the flux.
• Segregation within the flux can occur, making some
particles richer or leaner in specific ingredients. This is
particularly critical if metals segregate, leading to hard
spot formation within the weld metal.
• Bonded fluxes can pick up moisture if stored improp-
erly. They must be baked at a temperature between
500°-800°F (260°-427°C) to remove any suspected
moisture.
FUSED FLUXES are manufactured by mixing the ingredi-
ents together and then melting them in an electric furnace
to form a homogeneous liquid. The liquid flux is then
cooled until solid and ground to a particular size suitable
for the intended use of the flux.
The major advantages of fused fluxes include:
• Because of the high processing temperature
(> 3000°F/1614°C), all components in the flux become
chemically combined. As a result, fused fluxes provide
6-2
GEN-26110_06.p65 2 7/10/01, 4:02 PM

stable welding performance even at high current levels.
• Fused fluxes will generally not pick up moisture;
surface moisture condensing on the flux particles
during storage can be driven off by baking at a low
temperature (300°F/40°C for 1 hr.).
• Since fused fluxes are pre-melted, they are extremely
homogeneous and therefore, maintain consistent
chemistry throughout the weld deposit.
• Fused flux slag may be crushed and re-used; however,
this may result in a loss of operability or mechanical
properties.
• Fused fluxes provide for the highest travel speeds in
welding.
The major disadvantage for using fused fluxes is:
• They contain no metallic deoxidizers, therefore minimiz-
ing their tolerance to rust and mill scale.
Fluxes can be further classified as active or neutral:

ACTIVE FLUXES are those fluxes that will cause a
substantial change in the weld metal chemistry when
welding voltage (and consequently, the amount of flux
fused) is changed. Active fluxes generally add large
amounts of manganese and silicon to the weld metal and
cause the weld strength to increase. If an active flux is
used for multipass welding, excessive manganese and
silicon build-up can occur, causing the weld to be brittle
and crack prone. Active fluxes should be limited in the
number of passes, especially over rust and mill scale.
• When an active flux is used for multipass welding, the
voltage must be carefully controlled to avoid excessive
build-up of manganese and silicon. Active fluxes
should not be used to multipass weld plates more
than 1" (25 mm) thick.
NEUTRAL FLUXES are fluxes that will not cause a

significant change in the weld metal chemistry even with
variations of welding voltages. Neutral fluxes will not
significantly affect the strength of the weld metal regard-
less of the welding voltage used or the number of passes.
As a rule neutral fluxes should be specified for multipass
welding.
6-3
GEN-26110_06.p65 3 7/10/01, 4:02 PM

GEN-26110_06.p65
6-4
Voltage Sensitivity
Weld Metal
Unionmelt Spoolarc Recommended Max. Base Metal
Flux Wire Volts Mn (%) Si (%) Thickness in. (mm)
231 81 28 1.54 0.68 1 (25)
4
35 1.90 1.04 1 (25)
350 81 28 1.27 0.56 1 (25)
35 1.53 0.79 1 (25)
429 81 28 1.32 0.51 Unlimited
35 1.45 0.55 Unlimited
439 81 28 1.30 0.24 Unlimited
656 81 28 1.26 0.16 Unlimited
7/10/01, 4:02 PM
Bonded-High Performance
Active Fluxes
Unionmelt 231
Description:
■ Recommended for use over rust and mill scale.
■ Developed for single pass, mechanized or manual fillet
welds.
■ Can be used for multipass welds on carbon steel up to
1" (25 mm) thick.
■ Free-peeling slag - low postweld cleanup costs.
■ Can produce an equal leg horizontal fillet up to 3/8"
(9.5 mm) in a single pass without undercut or rollover.
■ Reduced flash through potential at the welding arc.
■ Applications include structural steel, thin-wall tanks and
pressure vessels up to 1" (25 mm) thick.
■ Capable of depositing a 3/16" (4.8 mm) fillet at 60 ipm
(152 cm/min) travel speed.
■ Package size: 50# (22.7 kg) bag
■ Suitable for DC welding only.
Unionmelt 350
Description:
■ Developed for butt and fillet welds on carbon steel
up to 1" (25 mm) thick.
■ Performs very well over rust and mill scale.
■ Produces smooth weld surfaces and uniform edges
up to 1100 amps.
■ Excellent arc stability on AC or DC.
■ Can be used as a backing flux for one-sided welding.
■ Applications include shipbuilding, pressure vessels and
structural steel plate.
6-5
GEN-26110_06.p65 5 7/10/01, 4:02 PM

Bonded-High Performance
Active Fluxes
Unionmelt 282
Description:
■ Developed for high speed, single pass welding.
■ Suitable for thin gauge material when using butt, lap
or fillet weld configurations.
■ Balanced chemistry produces welds free from undercut.
■ Combined with the proper wire produces porosity-free
welds.
■ Capable of depositing a 3/16" (4.8 mm) horizontal fillet
at over 100 ipm (254 cm/min) travel.
■ Applications include metallic building beams, thin-wall
tanks and spiral pipe.
Unionmelt 281
Description:
■ Designed for high speed, single pass welds (butt, lap,
fillet welds).
■ Suitable for boiler tube and metal building fabrication.
■ Meet F7AO classification with SA80, 81 and 29S
6-6
GEN-26110_06.p65 6 7/10/01, 4:02 PM

Bonded-General Purpose
Neutral Fluxes
Unionmelt 429
Description:
■ Neutral bonded flux for single or multipass butt and fillet
welds on a variety of material thicknesses.
■ The deposited weld metal produces superior as welded
and stress relieved properties.
■ Moderate tolerance of rust and mill scale.
■ Exceptional peeling capabilities in deep groove
butt welds.
■ Operates on either AC or DC, single or multiple wire
operations.
■ Applications include carbon and low alloy steels
commonly found in bridge, structural, pressure vessel
and offshore equipment fabrication .
Unionmelt 439
Description:
■ Developed for single or multipass welding on carbon
and some low alloy steels.
■ Good performance, good low temperature toughness.
■ Performs well on single or multiwire AC or DC welding
systems.
■ Applications include both butt and fillet welds on
pressure vessels, spiral pipe, shipbuilding and offshore
oil fabrication.
6-7
GEN-26110_06.p65 7 7/10/01, 4:02 PM

High Impact Neutral
Fluxes
Unionmelt 656
Description:
■ Developed for multipass welding on carbon and low
alloy steels.
■ Produces excellent low temperature toughness.
■ Performs well with single or multiple wires operating on
AC or DC power.
■ Applications include structural steel, offshore drilling
equipment, bridge support components, and pressure
vessel fabrication.
■ Package size: 50# (22.7 kg) bag.
ESAB OK Flux 10.62

Description:
■ For multipass welding on carbon and low alloy steels.
■ Produces superior low temperature toughness, includ-
ing CTOD.
■ Performs well with single or multiple wires operating on
AC or DC power.
■ Applications include offshore drilling equipment,
fracture critical bridge members, ship construction, and
pressure vessel fabrication.
■ Package size: 55# (25 kg) bag.
Unionmelt 709-5
Description:
■ Developed for multipass welding on carbon and low
alloy steels.
■ This fused flux produces excellent low temperature
toughness.
■ Produces uniform weld metal chemistry without
consideration to welding voltage.
■ Low rust and mill scale tolerance - should be used on
clean material.
■ Non-hygroscopic - low moisture absorption.
■ Applications include pressure vessels, boiler construc-
tion and heat treatable steel fittings.
■ Usable on single wire operations with DC power only.
6-8
GEN-26110_06.p65 8 7/10/01, 4:02 PM

Fused-General Purpose
Fluxes
Unionmelt 50
Description:
■ Developed for high speed welding on thin gauge metal.
■ Excellent performance characteristics, self-peeling slag.
■ Low rust and mill scale tolerance.
■ Applications include both joining and surfacing; i.e.,
thin wall tanks/cylinders, buildup on rollers, drill stems.
■ Usable up to 1000 amps with AC or DC power.
Unionmelt 60
Description:
■ Developed for butt and fillet welds at high current
levels.
■ Performs well with single or multiple wires, using AC or
DC power.
■ Moderate tolerance to rust and mill scale.
■ Applications include structural steel, shipbuilding and
small diameter pipe.
Unionmelt 80
Description:
■ Developed for use on butt welds of unlimited thickness.
■ Good as welded and stress relieved impact toughness.
■ Low tolerance to rust and mill scale.
■ Applications include carbon and low alloy steels found
on pressure vessel valves and fittings .
■ Usable on AC or DC, single or multiwire processes.
6-9
GEN-26110_06.p65 9 7/10/01, 4:02 PM

Fluxes
Unionmelt 124
Description:
■ Developed for use on clean plates of unlimited
thickness.
■ Good as welded and stress relieved impact toughness.
■ Applications include heavy wall pressure vessels and
boilers on both carbon and low alloy steels.
■ Can also be used on heat treatable carbon steel fittings
and for electroslag welding.
■ Usable on AC or DC, single or multiwire processes.
■ Package size: 50# (22.7 kg) bag.
6-10
GEN-26110_06.p65 10 7/10/01, 4:02 PM

Stainless Steel
Fluxes
ESAB OK Flux 10.92
Description:
■ Neutral chromium compensating bonded flux.
■ Developed for butt welding stainless strip cladding with
austenitic strips.
■ Basicity index 1.0
■ Can be used with ARCALOY ER308L, ER309L and
ER316L grade wires.
■ Package size: 44# (20 kg) bag
ESAB OK Flux 10.93

Description:
■ Basic non-alloying bonded flux.
■ Developed for joining stainless, high alloyed CrNi,
CrNiMo, and duplex steels.
■ Can be used with ARCALOY ER308L, ER309L,
ER316L, MC308L, MC309L, MC316L and 2209 grade
wires.
ESAB OK Flux 10.94

Description:
■ Basic chromium compensating bonded flux.
■ Developed for butt welding stainless, high alloyed
CrNiMo, and super duplex steels
■ Can be used with ARCALOY ER308L, ER309L,
ER316L and OK 16.88 (super duplex) grade wires.
ESAB OK Flux 10.95

Description:
■ Basic nickel compensating bonded flux.
■ Developed for joining stainless steels where improved
low temperature impact toughness is required.
■ Can be used with ARCALOY ER308L and ER316L
grade wires.
6-11
GEN-26110_06.p65 11 7/10/01, 4:02 PM

Stainless Steel
Fluxes
ESAB OK Flux 10.63

Description:
■ Fully basic bonded flux.
■ Developed for multipass, creep resistant steels
(P91 type) and other 9% CrMo materials.
■ Very low impurity level, ideal for step cooling
application
■ Can be used with ARCALOY ER90SB-9 wire.
Unionmelt 601
Description:
■ Basic neutral bonded flux.
■ Developed for joining and multipass overlay and
buildup on stainless steels.
■ Can be used with type 420 and modified stainless steel
wires.
6-12
GEN-26110_06.p65 12 7/10/01, 4:02 PM

Special Purpose
Fluxes
Unionmelt 55
Description:
■ Developed for butt and fillet welds on thin gauge
material at extremely high travel speeds.
■ Good performance and sound weld deposits at speeds
up to 200 ipm (508 cm/min).
■ Performance is enhanced when used on clean base
material.
■ Applications include hot water tanks and tube-to-tube
construction on heat exchangers.
6-13
GEN-26110_06.p65 13 7/10/01, 4:02 PM

Relative Flux Performance
Best
Use Over Rust
Unionmelt 231
Unionmelt 350
Unionmelt 429
Unionmelt 60
Unionmelt 50, 55
Peeling On Fillets
Unionmelt 231
Unionmelt 429
Unionmelt 350, 439
Unionmelt 50, 60
Unionmelt 80, 124
Unionmelt 709-5
Peeling From Narrow Grooves

Unionmelt 429, 231
Unionmelt 439
Unionmelt 656, OK 10.62
High Speed Gauge

Unionmelt 55
Unionmelt 282, 231
Unionmelt 50
Unionmelt 231
Unionmelt 60
Multipass, High Toughness

Unionmelt OK 10.62
Unionmelt 656, 709-5
Unionmelt 124, 439
Unionmelt 80, 429
6-14
GEN-26110_06.p65 14 7/10/01, 4:02 PM

GEN-26110_06.p65
Storing and Re-Drying Submerged Arc Fluxes
Unionmelt bags are designed to reduce the amount of moisture intrusion, when they are completely closed. They are provided with
layers of paper, as well as a film of plastic to help retard moisture penetration. However, when the bags are opened or if they become
punctured, they should be kept in a closed container in order to ensure that the products remain low in moisture.
If the flux becomes exposed to humidity, it can be re-dried. Re-drying flux can often restore it to its original, as-manufactured condi-
tion. In the case of fused submerged arc fluxes, a re-drying temperature of a minimum of 300°F (149°C) is recommended to assure
15
the moisture is reduced to its original levels. For bonded fluxes, a minimum of 500°F. (260°C) is recommended. For bonded flux, it is
important not to exceed 1000°F (538°C), or the welding characteristics of the flux may suffer.
When re-drying the flux, it is important that the complete mass be brought up to the temperature designed. If the flux is held in large
containers, this can take a very long time - perhaps over 24 hours. In thin layers, reduction in moisture can be accomplished in as
little as one hour, for example, in layers one or two inches thick. The re-drying temperature and time, therefore, are dependent on the
amount of moisture contamination and the thickness of the flux bed being dried.
Flux Handling Condition*

Holding Baking * The actual baking time and temperatures are a function
Type (Opened Bags) (Reconditioning) of the amount of moisture.
Fused 250°F (121°C) Min. 300°F (149°C)
Bonded 250°F (121°C) Min. 500°F (260°C)
Max. 1000°F (538°C)
7/10/01, 4:02 PM
6-15
GEN-26110_06.p65
Standard Sizes and Current Ranges of Unionmelt Submerged Arc Fluxes
6-16
Current Range (Amps)
Unionmelt Performance
Flux Group Up To 600 600-800 800-1100 1100-1750 Over 1750
231 High Good Good Good N/R N/R
350 Performance Good Good Good N/R N/R
281 Bonded - Good Good Good N/R N/R
16
282 Active Good Good Good N/R N/R
429 General Purpose Good Good Good N/R N/R
439 Bonded - Good Good Good N/R N/R
Neutral
OK 10.62 High Impact Good Good Good N/R N/R
656 Good Good Good N/R N/R
709-5 12 x 150 12 x 150 N/R N/R N/R
50 General 8 x 48 8 x 48 12 x 150 N/R N/R
Purpose 12 x 150 32 x D
60 Fused 12 x 150 12 x 150 12 x 150 12 x 150 N/R
80 12 x 65 12 x 65 20 x 200 65 x 200 20 x D
20 x 200 65 x 200 20 x D
20 x D
124 20 x 150 20 x 150 20 x 150 N/R N/R
7/10/01, 4:02 PM
GEN-26110_06.p65
Standard Sizes and Current Ranges of Unionmelt Submerged Arc Fluxes
(cont’d.)
Current Range (Amps)
Unionmelt Performance
Flux Group Up To 600 600-800 800-1100 1100-1750 Over 1750
Special
17
55 Purpose 40 x 150 40 x 150 40 x 150 N/R N/R
NOTE: Except for heavy fillet welds, when two or more sizes are listed, the first-mentioned size is preferred.
For heavy fillets and plug welds, a fine mesh size is preferred even with low currents. This tends to promote quieter welding action,
smoother and wider weld surfaces, less undercutting, and reduced penetration.
Finer sizes also produce better weld edge wetting in multipass welds and are used even when low welding currents are employed.
N/R — Not Recommended
Rules of Thumb for Flux Selection

■ Use only neutral fluxes for multipass welds more than 1 inch thick.
■ Active fluxes are best for limited pass welding, especially over rust and mill scale.
■ When welding at currents greater than 1000 amps, fused fluxes perform better than bonded fluxes.
7/10/01, 4:02 PM
■ Active fluxes should not be used if a weldment has a maximum allowed hardness, especially if the concern is stress corrosion
6-17
cracking.
Spoolarc Submerged Arc Wires
Carbon Steel
Submerged Arc Wires
Spoolarc 80
AWS Class EL12
Description:
■ Low manganese and silicon wire
■ Excellent ductility and crack resistance - recommended for
restrained welds and good machinability.
■ Application sinclude high speed lap welds, build-up or
repair welding prior to machining.
■ Used with Unionmelt 80, 350, 350M and 231 fluxes.
■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32"
(2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc 29S
AWS Class EM13K
Description:
■ Moderate amount of manganese and silicon for rust and
mill scale tolerance.
■ Ideally suited for high speed single pass welding on light
gauge steels.
■ Higher silicon providees for good wetting action and even
weld bead profile.
■ Some caution should be taken when used with an
active flux.
■ Applications include metal buildings, spiral pipe,
hot water tanks, and pressure vessel construction.
■ Used with Unionmelt 281, 282, 231, 429, 439, and 656
fluxes.
(2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc 86
AWS Class EH11K
Description:
■ High manganese and silicon.
■ Provides good strength and toughness after stress relief.
■ Primarily used for pressure vessel fabrication.
■ Used with Unionmelt 656
(2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
6-18
GEN-26110_06.p65 18 7/10/01, 4:02 PM

Carbon Steel
Submerged Arc Wires
Spoolarc 81
AWS Class EM12K
Description:
■ Medium manganese and silicon wire - nominal rust
and mill scale tolerance.
■ For general purpose welding on low and medium carbon
steels.
■ Applications include structural steels, medium
strength pressure vessels, ship, barge and offshore
oil rig fabrication.
■ Used with Unionmelt 50, 60, 80, 429, 439, 231, 350, 656
and OK 10.62 fluxes.
■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4
mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc 36
AWS Class EH14
Description:
■ High manganese wire for single or multipass welding.
■ Best mechanical properties, both as welded and stress
relieved, are possible when used with a neutral fused flux.
■ Spoolarc 36 can also be used for electroslag welding on
mild steel.
■ Applications include seam welding on hot water tanks,
valves and fittings, and heavy vessel fabrication,.
■ Used with Unionmelt 50, 60, 80, and 124 fluxes.
■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4
mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc 53
AWS Class EH12K
Description:
■ Designed for single or multipass welding on carbon and
low alloy steels.
■ Provides higher strength deposits with moderate rust and
mill scale tolerance.
■ Produces good impact toughness.
■ Usable with Unionmelt 429, 439, 656 and OK 10.62
fluxes.
■ Applications include tank cars, pressure vessels and
offshore structures.
■ Wire diameters: 3/32" (2.4 mm), 1/8" (3.2 mm),
5/32" (4.0 mm) & 3/16" (4.8 mm).
6-19
GEN-26110_06.p65 19 7/10/01, 4:02 PM

Manganese-Molybdenum (Mn-Mo)
Submerged Arc Wires
Spoolarc 40A
AWS Class EA1
Description:
■ Designed for single or multipass welding of carbon and
low alloy steels.
■ Applications include pressure vessel fabrication and other
similar welds that require postweld heat treatment
■ This wire meets Military Type F7A2-EA1-A2-N,
MIL-E-23765/4 specifications (with 429 flux).
■ Used with Unionmelt 80 and 429 flux.
1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc 40B
AWS Class EA2
Description:
■ Designed for single or multipass welding of carbon
and low alloy steels.
■ Produces good as welded and stress relieved impact
toughness.
■ Weld metal tensile strength is in excess of 70 ksi (483 MPa).
similar welds that require postweld heat treatment.
■ Usable with Unionmelt 80, 429, 709-5 fluxes.
1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc 40
AWS Class EA3
Description:
■ Designed for single or multipass wire for welding carbon
and low alloy steels.
■ Produces good as welded and stress relieved impact
toughness.
■ Weld metal tensile strength is in excess of 80 ksi (552 MPa).
similar welds that require postweld heat treatment.
■ Usable with Unionmelt 80, and 124 fluxes.
1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
6-20
GEN-26110_06.p65 20 7/10/01, 4:02 PM

Chromium-Molybdenum (Cr-Mo)
Submerged Arc Wires
Spoolarc U515
AWS Class EB2
Description:
■ Designed for use on low alloy steels up to 1-1/4% Cr -
1/2% Mo.
■ Applications include process piping, heat exchangers,
pressure vessel fabrication and cast iron pipe mold
rebuilding
■ Usable with Unionmelt 80, 709-5 and 429 fluxes.
5/32" (4.0 mm) & 3/16" (4.8 mm).
Spoolarc U521
AWS Class EB3
Description:
■ Designed for use on low alloy steels up to 2-1/2% Cr -
1% Mo.
■ Applications include process piping, heat exchangers
and pressure vessel fabrication.
■ Usable with Unionmelt 80 and 709-5 fluxes.
5/32" (4.0 mm) & 3/16" (4.8 mm).
6-21
GEN-26110_06.p65 21 7/10/01, 4:02 PM

Chromium-Molybdenum (Cr-Mo)
Composite Wires
Alloy Shield B2S
AWS Class ECB2
Description:
■ Fabricated composite wire.
■ Designed for single or multipass welds on 1-1/4% Cr -
1/2% Mo steels.
■ Applications include pressure vessels, process piping,
and heat exchangers.
■ Use with Unionmelt 80 flux.
■ Wire diameters: 1/8" (3.2 mm) & 5/32" (4.0 mm)
Alloy Shield B3S

AWS Class ECB3
Description:
■ Designed for single or multipass welds on 2-1/4% Cr -
1% Mo steels.
■ Applications include pressure vessels, process piping,
and heat exchangers.
■ Wire diameters: 1/8" (3.2 mm) & 5/32" (4.0 mm)
Nickel (Ni) Steel Submerged Arc Wires

Spoolarc ENi4
AWS Class ENi4
Description:
■ Designed for single or multipass welding on high strength
steels.
■ Produces good low temperature toughness on a variety of
base materials.
■ Weld metal tensile strengths are in excess of 90 ksi (620
MPa) in both the as welded and stress relieved conditions.
■ Applications include pressure vessels, offshore oil rigs,
bridges, and other structural steel fabrication.
■ Usable with Unionmelt 429, 439, 709-5, and 656 fluxes.
5/32" (4.0 mm) & 3/16" (4.8 mm).
6-22
GEN-26110_06.p65 22 7/10/01, 4:02 PM

Nickel (Ni) Steel
Composite Wires
Alloy Shield Ni1S
AWS Class ECNi1
Description:
■ Fabricated composite wire
■ Designed for single and multipass welding on carbon and
1% Ni steels.
■ Produces good mechanical properties on welds that
require low temperature toughness.
■ Applications include offshore oil rig equipment,
shipbuilding, and other similar fabrication.
■ Wire diameters: 1/8" (3.2 mm) & 5/32" (4.0 mm).
Alloy Shield Ni2S

AWS Class ECNi2
Description:
■ Fabricated composite wire
■ Designed for single and multipass welding on
2-1/2% - 2-3/4% Ni steels.
■ Produces good mechanical properties on welds that
require low temperature toughness.
■ Applications include offshore oil rig equipment,
shipbuilding, and earthmoving equipment.
6-23
GEN-26110_06.p65 23 7/10/01, 4:02 PM

High Strength
Submerged Arc Wires
Spoolarc 44
AWS Class EF2
Description:
■ Designed for single or multipass welding where high
strength and impact toughness is required.
■ Maintains weld metal tensile strengths of more than 80
ksi (552 MPa) after long term stress relieving
(50 hrs or more).
■ The presence of Ni in the wire chemistry helps increase
low temperature impact toughness.
■ Applications include pressure vessels, structural
supports, and some heat treatable valves and fittings.
■ Usable with Unionmelt 80, 124 and 709-5 fluxes.
3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm)
& 3/16" (4.8 mm).
Spoolarc 95
AWS Class EM2
Description:
■ Designed for single or multipass welding where high
strength and impact toughness is required.
■ Primary use for military grade steels such as HY-80.
■ This wire meets Military Type 100S-1, MIL-E-23765/2
specifications.
■ Applications include military tanks, ships and other
similar fabrication.
■ Used with Unionmelt 709-5, 656 and OK 10.62 fluxes.
1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
6-24
GEN-26110_06.p65 24 7/10/01, 4:02 PM

High Strength
Submerged Arc Wires
Spoolarc 120
AWS Class EM4
Description:
■ Designed for high strength quenched and tempered
steels.
■ Weld metal mechanical properties produce high tensile
strengths (exceeds 120 ksi - 825 MPa).
■ This wire meets Military Type 120S-1, MIL-E-23765/2
specification.
■ Applications include military tanks, ships, submarines,
and other similar fabrication.
■ Usable with Unionmelt 709-5, 656 and OK 10.62 flux.
1/8" (3.2 mm), & 5/32" (4.0 mm).
6-25
GEN-26110_06.p65 25 7/10/01, 4:02 PM

High Strength
Composite Wires
Alloy Shield M2S
AWS Class ECM2
Description:
■ Designed for high strength steels such as T-1.
■ Produces good mechanical properties with tensile
strength in excess of 110 ksi (759 MPa) as well as
good low temperature impact toughness.
■ Applications include earthmoving equipment, draglines,
crane booms and shipbuilding construction.
■ Wire diameters: 3/32" (2.4 mm), 1/8" (3.2 mm)
& 5/32" (4.0 mm).
Alloy Shield M3S

AWS Class ECM3
Description:
■ Designed for high strength steels such as T-1 and other
similar materials.
■ Produces good mechanical properties with tensile
strength in excess of 110 ksi (759 MPa) as well as
good low temperature impact toughness.
■ Applications include earthmoving equipment, railcar
and ship fabrication.
■ Wire diameters: 3/32” (2.4 mm), 1/8” (3.2 mm) & 5/32”
(4.0 mm).Alloy Shield F2S
6-26
GEN-26110_06.p65 26 7/10/01, 4:02 PM

High Strength
Composite Wires
Alloy Shield F2S
AWS Class ECF2
For additional agency approvals, see page 36.
Description:
■ Designed for SAE 4130 and other similar quenched and
tempered steels.
■ Produces good mechanical properties in both as
welded and stress relieved condition.
■ Applications include oil field drilling equipment and
other similar heat treatable materials.
■ Use with Unionmelt 709-5 flux.
6-27
GEN-26110_06.p65 27 7/10/01, 4:02 PM

Special Purpose
Composite Wires
Alloy Shield WS
AWS Class ECW
Description:
■ Designed for welding weathering grade steels.
■ Weld metal chemistry produces good “color match”
and “weathering resistance” on unpainted surfaces.
■ Applications include butt and fillet welds on weathering
grade steels such as A588, A242, Cor-Ten®, Mayari R®
for structural welding, conveying systems, and
architectural fabrication.
■ Usable with Unionmelt 656 flux.
Alloy Shield 420SB

No AWS Class
Description:
■ Designed for overlays or hard surfacing applications.
■ Hardness varies with heat input, number of welding
passes, and base metal type.
■ Applications include continuous caster rolls,
pickler rolls, crane wheels, and other similar steel
mill requirements.
6-28
GEN-26110_06.p65 28 7/10/01, 4:02 PM

Special Purpose
Submerged Arc Wires
Spoolarc WS
AWS Class EW
Description:
■ Designed for single or multipass welding on weathering
grade steels.
■ Produces weld metal properties that meet “AASHTO”
fracture critical code requirements for both mechanical
properties and low temperature impact toughness.
■ Weld metal chemistry produces good “color match”
and “weathering resistance” on unpainted surfaces.
■ Applications include butt and fillet welds on weathering
grade steels such as A588, A242, Cor-Ten®, Mayari R®
for structural welding, conveying systems, and
architectural fabrications.
■ Usable with Unionmelt 429, 439 and 656 fluxes.
1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm).
6-29
GEN-26110_06.p65 29 7/10/01, 4:02 PM

GEN-26110_06.p65
Spoolarc Submerged Arc Wire Chemistries (Typical)
6-30
Wire AWS C Mn Si P S Cr Ni Mo Cu
Spoolarc 80 EL-12 0.10 0.44 0.04 0.003 0.014 0.16
Spoolarc 81 EM 12K 0.11 0.95 0.26 0.006 0.008 0.34
Spoolarc 29S EM 13K 0.09 0.98 0.52 0.008 0.012 0.28
Spoolarc 53 EH12K 0.11 1.50 0.36 0.008 0.010 0.25
30
Spoolarc 86 EH11K 0.09 1.47 0.84 0.008 0.014 0.24
Spoolarc 36 EH14 0.16 1.96 0.02 0.014 0.016 0.32
Spoolarc WS EW 0.10 0.47 0.22 0.006 0.015 0.60 0.69 0.56
Spoolarc ENi4 ENi4 0.14 0.71 0.20 0.004 0.009 1.72 0.15 0.19
Spoolarc 95 EM2 0.05 1.63 0.31 0.006 0.005 0.12 1.71 0.34
Spoolarc 120 EM4 0.07 1.55 0.35 0.006 0.008 0.45 2.40
Spoolarc 40A EA1 0.08 0.85 0.03 0.017 0.015 0.53 0.25
Spoolarc 40B EA2 0.10 1.15 0.03 0.017 0.015 0.53 0.25
Spoolarc 40 EA3 0.15 2.00 0.03 0.017 0.015 0.53 0.25
Spoolarc 44 EF2 0.13 2.05 0.05 0.010 0.010 0.65 0.50 0.25
Spoolarc U515 EB2 0.10 0.65 0.18 0.010 0.010 1.50 0.50 0.25
Spoolarc U521 EB3 0.07 0.58 0.18 0.010 0.010 2.55 0.13 1.00 0.25
7/10/01, 4:02 PM
Recommended
Welding Parameters for
Spoolarc Submerged Arc Wires
Electrode
Diameter Current Voltage
in. (mm) Range Range
1/16 (1.6) 150-500 22-30
5/64 (2.0) 175-600 24-32
3/32 (2.4) 250-700 26-34
5/32 (4.0) 400-1000 28-38
Deposition Data for

Spoolarc Submerged Arc Wires*
(1"/25.4 mm ESO)
Deposition
Diameter Rate Efficiency
in. (mm) Amps lbs/hr kg/hr %
1/16 (1.6) 400 13.0 (5.90)

A
500 17.0 (7.71)
S
5/64 (2.0) 300 10.8 (4.90) S
400 14.5 (6.58)
500 18.2 (8.26) U
M
3/32 (2.4) 400 13.2 (5.99)
500 17.0 (7.71) E
600 22.0 (9.98)
1/8 (3.2) 400 11.0 (4.99) 99%
500 14.5 (6.58)
600 18.0 (8.16) E
700 21.2 (9.62)
F
5/32 (4.0) 500 12.5 (5.67) F
600 16.0 (7.26)
700 19.5 (8.85) I
800 23.0 (10.43) C
900 26.0 (11.79) I
3/16 (4.8) 600 13.9 (6.31) E
700 17.5 (7.94) N
800 21.0 (9.53) C
900 25.0 (11.34)
1,000 29.2 (13.25) Y
1,100 34.0 (15.42)
*NOTE: Deposition Rates can vary ±10% with the use

of different fluxes.
6-31
GEN-26110_06.p65 31 7/10/01, 4:02 PM

Recommended
Welding Parameters for
Alloy Shield Composite
Submerged Arc Wires
Electrode Electrical
Diameter Current Voltage Stick-Out
in. (mm) Range Range in. (mm)
3/32 (2.4) 300-600 28-34 3/4-2
(19-51)
1/8 (3.2) 400-700 29-36 1- 2-1/4
(25-57)
5/32 (4.0) 450-800 30-38 1- 2-3/4
(25-70)
Deposition Data for

Alloy Shield Composite
Submerged Arc Wires*
Electrode Optimum Electrical Deposition
Diameter Current Stick-Out lbs./hr.
in. (mm) Range in. (mm) (kg/hr)
3/32 (2.4) 450-600 1-1/4 (32) 14-21
(6.4-9.5)
1-1/2 (38) 15-24
(6.8-10.9)
2 (51) 17-29
(7.7-13.2)
1/8 (3.2) 450-650 1-1/4 (32) 12-19
(5.4-8.6)
1-3/4 (44) 13-21
(5.9-9.5)
2-1/4 (57) 15-27
(6.8-12.2)
5/32 (4.0) 550-750 1-1/2 (38) 15-26
(6.8-11.8)
2 (51) 17-29
(7.7-13.2)
2-3/4 (70) 18-34
(8.2-15.4)
*NOTE: Deposition Rates can vary ±10% with the use

of different fluxes.
6-32
GEN-26110_06.p65 32 7/10/01, 4:02 PM

GEN-26110_06.p65
Weld Metal Mechanical Properties
Plate Stress CVN - ft.-lbs. (J)
Type Relief %
1 in. Time UTS YS Elon-
(25.4 mm) @1150°F Spoolarc ksi ksi ga- 72°F 10°F 0°F -20°F -40°F -60°F -100°F
Thick (621°C) Wire (MPa) (MPa) tion (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C)
33
Bonded-High Performance Active Fluxes
Unionmelt 231 Flux
A36 AW 80 74 (510) 65 (450) 28 — — 20 — — — —
(27)
A516 AW 81 86 (595) 78 (540) 26 — — — 27 — — —
(37)
Unionmelt 350 Flux
A36 AW 80 83 (572) 68 (469) 25 — — — 40 — — —
(54)
A285 AW 81 87 (600) 75 (517) 26 — — — 31 — — —
(42)
7/10/01, 4:02 PM
6-33
Weld Metal Mechanical Properties (cont’d.)
GEN-26110_06.p65
6-34
Type Relief %
Bonded-General Purpose Neutral Fluxes

Unionmelt 429 Flux
34
A36 AW 81 79 (545) 69 (475) 28 — — — 39 — — —
(53)
1 hr 81 73 (505) 61 (420) 27 — — — 60 50 — —
(81) (68)
AW 40A 88 (607) 75 (517) 25 — — — 35 — — —
(47)
A285 AW 29S 83 (570) 70 (485) 27 — — — 31 — — —
(42)
A441 AW 40B 93 (640) 83 (570) 26 — — — 40 — — —
(54)
1 hr 40B 90 (620) 78 (540) 26 — — — 22 — — —
(30)
A537 AW ENi4 94 (650) 84 (580) 25 — — — 40 32 — —
(54) (43)
1 hr ENi4 90 (620) 80 (550) 26 — — — — 30 — —
(41)
A588 AW WS 92 (634) 80 (552) 25 — — — 30 — — —
7/10/01, 4:02 PM
(41)
GEN-26110_06.p65
Type Relief %
35
Bonded-General Purpose Neutral Fluxes (cont’d.)
Unionmelt 439 Flux
A516 AW 81 76 (524) 63 (434) 32 — — — — 94 — —
(127)
1 hr 81 68 (469) 51 (352) 34 — — — — 97 — —
(132)
AW 29S 80 (552) 70 (483) 30 — — — — 47 — —
(64)
1 hr 29S 74 (510) 57 (393) 31 — — — — — 58 —
(79)
AW 53 88 (607) 75 (517) 28 — — — — — 50 —
(68)
A588 AW WS 88 (607) 78 (538) 26 — — — — 52 — —
(71)
7/10/01, 4:02 PM
6-35
GEN-26110_06.p65
6-36
Type Relief %
Unionmelt 50 Flux
36
A36 AW 36 77 (530) 66 (385) 25 — — — 28 — — —
(38)
AW 81 72 (495) 61 (420) 27 — — 40 35 — — —
(54) (47)
Unionmelt 60 Flux
A36 AW 81 73 (505) 60 (415) 28 — — — 30 — — —
(41)
AW 36 75 (515) 64 (440) 26 — — — 28 — — —
(38)
Unionmelt 80 Flux
A36 AW 80 67 (460) 57 (395) 28 — — — 52 — — —
(70)
AW 81 75 (515) 64 (440) 30 — — — 35 — — —
(47)
AW 36 78 (540) 66 (485) 26 — — — 35 — — —
(47)
A516 1 hr. 36 70 (485) 51 (350) 31 92 — — 50 — — —
(125) (68)
7/10/01, 4:02 PM
GEN-26110_06.p65
Type Relief %
Fused-General Purpose (cont’d.)
37
Unionmelt 80 Flux (cont’d.)
A204 AW 36 78 (540) 66 (485) 26 — — — 35 — — —
(47)
AW 40A 72 (496) 56 (386) 28 66 — — 30 — — —
(89) (41)
1 hr. 40A 69 (475) 53 (365) 29 — — — 55 45 36 —
(75) (61) (49)
AW 40B 82 (565) 68 (469) 26 — — — 22 — — —
(30)
1 hr. 40B 81 (560) 63 (435) 25 55 — — 25 — — —
(75) (34)
8 hr. 40B 77 (530) 60 (415) 30 — — — 32 — — —
(43)
16 hr. 40B 75 (517) 58 (400) 27 — — — 29 — — —
(39)
AW 40 93 (640) 77 (530) 25 — — 29 — — — —
(39)
1 hr. 40 86 (595) 68 (470) 28 — 38 25 — — — —
7/10/01, 4:02 PM
(51) (34)
6-37
8 hr. 40 81 (560) 64 (440) 26 — — 35 — — — —
(47)
GEN-26110_06.p65
6-38
Type Relief %
38
A387 1 hr.(b) U521 97 (670) 81 (560) 21 68 — 39 33 — — —
Gr.22 (92) (53) (45)
8 hr.(b) U521 87 (600) 69 (475) 26 66 — 43 33 — — —
(89) (58) (45)
1 hr.(b) AS B3S 101 (697) 88 (607) 20 30 32°F — — — — —
(41) (0°C)
20
(27)
A387 1 hr. U515 106 (730) 91 (625) 21 28 — — — — — —
Gr.11 (38)
8 hr. U515 92 (635) 78 (540) 24 47 — 26 — — — —
(64) (35)
1 hr. AS B2S 90 (621) 75 (518) 22 22 32°F — — — — —
(30) (0°C)
16
(22)
A387 1 hr.(b) AS B1S 83 (573) 70 (483) 24 30 32°F — — — — —
7/10/01, 4:02 PM
Gr. 2 (41) (0°C)
20
(27)
GEN-26110_06.p65
Type Relief %
39
Unionmelt 124
A36 AW 36 76 (524) 65 (448) 30 — — — 70 — — —
(95)
A204 AW 40B 80 (552) 68 (469) 23 — — 26 — — — —
(35)
1 hr 40B 77 (531) 63 (434) 26 — — — 38 — — —
(52)
1 hr 40 86 (593) 73 (503) 26 — — — 33 — — —
(45)
A302 1 hr 44 89 (614) 77 (531) 25 — — — 27 — — —
(37)
40 hr 44 82 (565) 69 (476) 25 — 60 — — — — —
(81)
7/10/01, 4:02 PM
6-39
GEN-26110_06.p65
6-40
Type Relief %
High Impact Neutral Fluxes (cont’d.)
Unionmelt 656 Flux
40
A36 AW 81 74 (510) 63 (435) 30 — — — — — 59 —
(80)
AW 29S 79 (545) 67 (462) 30 — — — — — 46 —
(62)
A516 AW 53 86 (593) 74 (510) 28 — — — — — 52 -80°F
(71) (-62°C)
31
(42)
1 hr 53 79 (545) 65 (448) 32 — — — — -50°F — —
(-46°C)
80
(108)
AW 86 93 (641) 78 (538) 26 — — — — — 29 —
(39)
1 hr 86 88 (607) 69 (476) 26 — — — — — 28 —
(38)
8 hr 86 84 (579) 66 (455) 30 — — — — — 35 —
7/10/01, 4:02 PM
(47)
GEN-26110_06.p65
Type Relief %
41
A537 AW ENi4 96 (660) 83 (570) 27 — — — — — -80°F —
(-62°C)
45
(61)
1 hr. ENi4 90 (620) 81 (560) 27 — — — — — — 30
(41)
A 514 AW 95 105 (724) 93 (641) — — — — — — 31 —
(42)
A588 AW WS 88 (607) 79 (545) — — — — — -50°F — —
(-46°C)
58
(79)
7/10/01, 4:02 PM
6-41
GEN-26110_06.p65
6-42
Type Relief %
42
OK 10.62 Flux
A204 AW 40B 85 (586) 74 (510) 25 — — — — — 33 —
(45) —
AW 40 102 (703) 87 (600) 27 — — — — — — 37
(50)
A514 AW 95 112 (772) 102 (703) 18 — — — — — 49 —
(66)
A516 AW 81 73 (503) 59 (407) 33 — — — — — 48 —
(65)
AW 53 84 (579) 69 (476) 28 — — — — — — 65
(88)
7/10/01, 4:02 PM
GEN-26110_06.p65
Type Relief %
43
Unionmelt 709-5 Flux
A204 AW 40B 83 (570) 72 (495) 25 — — — 35 21 — —
(47) (28)
8 hr. 40B 76 (525) 63 (435) 30 — — — 59 — — —
(80)
A387 1 hr.(b) U521 95 (655) 78 (540) 25 85 — 73 61 — — —
G.22 (115) (99) (83)
8 hr.(b) U521 85 (585) 67 (460) 26 104 — 98 81 — — —
(141) (133) (110)
A387 1 hr. U515 104 (715) 89 (615) 23 24 — 19 17 — — —
G.11 (33) (26) (23)
8 hr. U515 92 (635) 77 (530) 24 45 — 37 29 — — —
(61) (50) (39)
A537 AW ENi4 90 (620) 74 (510) 26 — — — 38 31 — —
(51) (42)
A302 2 hr. 44 98 (675) 87 (600) 25 — — — — — 21 —
7/10/01, 4:02 PM
(28)
6-43
GEN-26110_06.p65
6-44
Type Relief %
Unionmelt 709-5 Flux (cont’d.)
44
HY-80 AW 95 106 (730) 91 (625) 24 — — — — — 37 —
(50)
8 hr. 95 97 (670) 82 (565) 28 — 60 — — — — —
(81)
T-1 AW 100 118 (815) 106 (730) 20 — — — — 35 — —
(47)
A588 AW WS 86 (595) 72 (495) 25 — — — 44 — — —
(60)
4130 1 hr. AS F2S 101 (697) 89 (614) 24 67 — — 35 — — —
(91) (47)
Q&T(c) AS F2S 118 (814) 110 (759) 21 — — — — — — —
Notes:
(a) Stress Relieved @1100°F (593°C)
(b) Stress Relieved @1275°F (691°C)
(c) Water Quenched @1650°F (899°C); Tempered 1 hr. @1200°F (649°C)
7/10/01, 4:02 PM
GEN-26110_06.p65
Submerged Arc Flux & Wire Agency Approvals*
Unionmelt
Wires Fluxes AWS CWB ABS Military
80 80 F6A2-EL12 MIL-23765/4
F6A2-EL12-N
45
350 F7A2-EL12 Mil-2376514
F7A2-EL12
231 F7AZ-EL12
29S 429 F7A2-EM13K F4803-EM13K
656 F7A6-EM13K
439 F7P6,
F7A4-EM13K
81 50 F7A2, EM12K MIL-23765/4

F7A2-EM12K-N
60 F6A2,
F7A2-EM12K
80 F7A2-EM12K MIL-23765/4
F7A2-EM12K-N
7/10/01, 4:02 PM
6-45
GEN-26110_06.p65
Submerged Arc Flux & Wire Agency Approvals* (cont’d.)
6-46
Unionmelt
Wires Fluxes AWS CWB ABS Military Others
81 350 F7A2-EM12K F7A2-EM12K
429 F7A2-EM12K F48A3-EM12K F7A2-EM12K MIL-23765/4 Lloyds-3M, 3YM

F7P2-EM12K F7P4-EM12K F7A2-EM12K DNV 111YM
46
656 F7A6-EM12K F48A5-EM12K MIL-23765/4
F7A8-EM12K-N
231 F7A2-EM12K F48A3-EM12K F7A2-EM12K MIL-23765/4
F7A2-EM12K
439 F6P4,
F7A4-EM12K
36 50 F7A2-EH14 F4803-EH14 F7A2-EH14
60 F7A2-EH14 F4803-EH14
7/10/01, 4:02 PM
GEN-26110_06.p65
Unionmelt
36 80 F7A2-EH14 F4803-EH14 F7A2-EH14
124 F7A2-EH14 F7A2-EH14 St. Hwy -
47
F7A2-EH14
53 656 F7A8-EH12K
439 F7P6,
F7A6-EH12K
429 F7A4-EH12K
40A 80 F7A0,
F6P2-EA1-A1
429 F7A2-EA1-A2 MIL-23765/4
F7A2-EA1-A2-N
40B 80 F7A0,
F7P2-EA2-A2
429 F8A2,
F8P0-EA2-A2
7/10/01, 4:02 PM
6-47
GEN-26110_06.p65
6-48
Unionmelt
40B 709-5 F7A2,

F7P4-EA2-A2
124 F7A0,
F7P0-EA2-A2
48
40 80 F8A0,
F7P0-EA3-A3
124 F8A0,
F7P0-EA3-A3
U515 80 F9PZ-EB2-B2
709-5 F9PZ-EB2-B2
U521 80 F8P0-EB3-B3
709-5 F8P0-EB3-B3
Alloy Shield B2S 80 F8PZ-ECB2-B2
Alloy Shield B3S 80 F9PZ-ECB3-B3
ENi4 429 F9A4-ENi4-Ni4H8 F8A4-ENi4-Ni4 (H8)
709-5 F7A4, F8A4-ENi4-Ni4 (H8)

F8A4-ENi4-Ni4H8
7/10/01, 4:02 PM
GEN-26110_06.p65
Unionmelt
ENi4 651VF F8A8, F8A8-ENi4-Ni4
49
F9A8-ENi4-Ni4H8
656 F8A8,
F9A8-ENi4-Ni4H8
Alloy Shield Ni1S 656 F7A6-ECNi1-Ni1
Alloy Shield Ni2S 656 F8A6,
F8P10-ECNi2-Ni2
44 124 F8A2,
F8P2-EF2-F2
709-5 F9P4-EF2-F2
95 709-5 F10A6-EM2-M2H8
656 F9A6-EM2-M2H8
OK 10.62 F9A6-EM2-M2
7/10/01, 4:02 PM
120 709-5 F11A6-EM4-G
6-49
GEN-26110_06.p65
6-50
Unionmelt
Alloy Shield M2S 656 F11A6-ECM2-M2

Alloy Shield M3S 656 F11A4-ECM3-M3
F2S 709-5 F10P2-ECF2-F2
50
WS 429 F7A2, F8A2-EW-W
F8A2-EW-WH8
709-5 F7A2,
F8A2-EW-WH8
439 F7A4,
F8A4-EW-WH8
656 F7A5-EW-WH8
Alloy Shield WS 651VF F7A4-ECW-W
* Approvals are subject to change without notice. Consult Marketing for the latest approval revisions.
7/10/01, 4:02 PM
HARDSURFACING PRODUCTS
Section 7
DESCRIPTION PAGE
Wear-Arc Covered Electrodes .............................7-2

Relative Resistance to Impact and Abrasion ........ 7-3
Welding Currents for Wear-Arc Electrodes ........... 7-3
Hardsurfacing Covered Electrodes ........................ 7-4
Wear-O-Matic Semiautomatic Cored Wires ....... 7-13

Relative Resistance to Impact and Abrasion ...... 7-14
Hardsurfacing Wires ............................................. 7-15
7-1
GEN-26110_07.p65 1 7/10/01, 4:02 PM

WEAR-ARC™
Covered Electrodes
Introduction
Surfacing is the application of wear-resistant alloys to
metal parts subject to destructive wear caused by
abrasion, impact, compression, heat, or corrosion. The
Wear-Arc electrodes are designed for manual arc welding
for surfacing parts. Two types of overlay alloys are
recommended to correct destructive wear patterns:
Buildup Alloys
Because hardsurfacing alloys are limited by maximum
thickness of deposit, badly worn parts must be built up
prior to depositing the wear-resistant material. Wear-Arc 3
IP, Nickel Manganese, and WH are designed for buildup
applications.
These alloys possess good deformation resistance and
provide a strong bond with the base metal. This helps to
prevent roll-over or spalling and provides a sound base
for hardsurfacing.
Hardsurfacing Alloys
Hardsurfacing alloys are designed to provide maximum
resistance to specific wear factors or combination of wear
factors. The performance of these alloys is in direct
relation to the amount of carbide forming elements
present in combination with carbon. The carbon reacts
with the carbide forming elements—chromium, tungsten,
molybdenum, etc.—creating hard carbides from which the
overlay material derives its wear resistance. These
carbides are evenly distributed in a matrix and as the ratio
of carbides to matrix increases, abrasion resistance
increases and toughness or ductility decreases.
The chart on the following page shows the relative impact
resistance or “ductility” and the abrasion or wear resis-
tance of the Wear-Arc line.
7-2
GEN-26110_07.p65 2 7/10/01, 4:02 PM

GEN-26110_07.p65
Relative Resistance to Impact and Abrasion
Buildup Alloys Hardsurfacing Alloys
Wear-Arc 3IP Wear-Arc 4 IP
Wear-Arc Nickel Manganese Wear-Arc 5 IP
3
Wear-Arc WH Wear-Arc 6 IP
Wear-Arc 12 IP
Wear-Arc 40
Impact Resistance Abrasion Resistance
Welding Currents for Wear-Arc Electrodes

3 IP - 4 IP - 5 IP - 6 IP
Electrode Nickel
Diameter Flat Vertical Overhead 12 IP Manganese WH 40
1/8" (3.2 mm) 120-160 100-130 120-160 120-160 110-150 130-190 110-150
5/32" (4.0 mm) 150-200 120-150 140-190 150-200 140-190 170-250 140-190
3/16" (4.8 mm) 200-260 170-200 190-250 200-260 180-240 230-350 190-250
7/10/01, 4:02 PM
1/4" (6.4 mm) 260-320 ——— ——— 260-320 230-310 ——— 250-310
7-3
Hardsurfacing Covered Electrodes
Wear-Arc 3 IP
No AWS Classification
AC/DCEP (Electrode Positive)
Electrode Imprint Marking: 3 IP
Buildup Alloy
Carbon Steels, Low Alloy Steels, Abrasion-Resistant Steels
Description:
Wear-Arc 3 IP weld metal provides excellent resistance
to wear caused by heavy impact and compressive loads,
and is most suitable as a base alloy for hardsurfacing
overlays.
Wear-Arc 3 IP should be used where maximum machin-
ability of a surface deposit is desired and as the final
overlay. The ductility and compressive strength of Wear-
Arc 3 IP weld metal is adequate for the wear problem of
many applications. Typical applications are: steel mill
wobblers and coupling boxes, bearing journals, steel mill
roll necks and ends, forging hammer dies, and all carbon
steel parts requiring buildup prior to hardsurfacing.
Procedure:
Wear-Arc 3 IP has superior welding characteristics in all positions.
Because of the iron powder in the coating, higher current settings
may be used than with conventional electrodes.
Area Covered per Pound, 1/8" (3.2 mm) Depth—
24-25 in.2 (155-161 cm2)
As Welded
Hardness 29 Rc*
*Two Layers weaving on 1020 Steel
Weld deposits can be cut with oxy-acetylene torch or by air carbon-
arc cutting.
C Mn Si Cr Mo
0.20 Max. 0.09 0.70 2.30 1.10
Properties of Deposited Weld Metal:
The chromium and molybdenum alloy balance imparts
impact and compression resistance, as well as consider-
able wear resistance to the weld metal in all thicknesses
of buildup.
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-4
GEN-26110_07.p65 4 7/10/01, 4:02 PM

Wear-Arc Nickel Manganese
AWS Class EFeMn-A
Electrode Imprint Marking: Ni Mn
Buildup Alloy
Attachment Welding, Manganese Steel, Severe Impact
AWS A5.13
Description:
Wear-Arc Nickel Manganese weld deposit is crack resistant
and forms a ductile, high-strength fusion bond
on manganese steel. Under conditions of continuous impact,
the deposit surface work hardens to a BHN of 510.
Wear-Arc Nickel Manganese is best suited for applica-
tions where severe impact and compressive forces are
encountered continuously. Because of the sound, high-
strength welds from this electrode, it should also be used
for the attachment welding of wear plates, teeth, rounds,
and shapes of manganese steel.
Procedure:
Wear-Arc Nickel Manganese electrodes require no
special technique of application. When welding manga-
nese steel, these general recommendations should be
followed:
1. Weld only on sound, clean, unhardened base metal.
2. The use of preheat on manganese steel is not
recommended. Avoid overheating the base metal by
using the lowest current which produces good metal
transfer and arc characteristics. Keep austenitic
manganese steel below 600°F (316°C), interpass
temperature.
As Welded
Hardness 90 Rb*
Work-Hardened Hardness 48 Rc*
*Two Layers on Manganese Steel
Weld deposits can be cut with oxy-acetylene torch or by air carbon-
arc cutting.
C Mn Si Ni
0.60 14.00 0.55 4.00
Standard Diameters
5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-5
GEN-26110_07.p65 5 7/10/01, 4:02 PM

Wear-Arc WH
Electrode Imprint Marking: WH
Buildup Alloy
High Strength, Manganese & Carbon Steels, Attachment
Welding, Severe Impact
Description:
The weld deposit of Wear-Arc WH is high in alloy content,
extremely deformation resistant, and has 2-4 times
greater wear resistance than work-hardened austenitic
manganese steel. WH contains approximately 34% alloy,
properly balanced to perform the dual purpose of a work-
hardening, wear-resistant buildup alloy, and also a high
strength welding alloy. The alloy is austenitic and pro-
duces tough, crack-resistant welds.
Wear-Arc WH produces a dependable bond to manga-
nese steel. Users of type 308, 309, 310, or 312 stainless
steel electrodes for rebuilding and repair of equipment
constructed of manganese steel find Wear-Arc WH to be
a superior electrode for the job.
Deposits of Wear-Arc WH, when subjected to high impact
and compressive loads, develop a surface hardness of 48-
50 Rockwell C and still retain a tough, resilient,
deformation-resistant mass under the work-hardened
surface.
Procedure:
Wear-Arc WH electrodes are designed for welding with
AC DCEP (Electrode Positive) in all positions. When
welding high-carbon steel, preheat to 300-400°F (149-
204°C). Do not preheat manganese steel.
Hold the electrode at an angle of 15° in the direction of
travel with as short an arc as possible without allowing
the coating to touch the weld pool. Stringer beads are
preferable. Weaving should be limited to 2-1/2 times the
electrode diameter. Slag should be cleaned thoroughly
between passes.
For vertical welding, the electrode should be held perpen-
dicular to the plate using a very slight oscillation from side
to side on the root bead. When welding in the overhead
position, hold a short arc with no oscillation of the
electrode.
7-6
GEN-26110_07.p65 6 7/10/01, 4:02 PM

Wear-Arc WH (cont’d.)

20-22 in.2 (129-142 cm2)

Wear-Arc 14%
WH Manganese
Weld Metal Steel Plate
As Welded Heat Treated
120,000 (827)
% Elongation in 2" (51 mm) 36 35/45
Hardness 23 Rc* 16 Rc
Work-Hardened Hardness 48.5 Rc* 48 Rc
*Two Layers on 1020 Steel
Weld deposits cannot be cut with oxy-acetylene torch or by air
carbon-arc cutting.
C Mn Si Cr Ni
0.45 4.25 0.80 19.75 10.00
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm)
This chart illustrates a hardness probe of deposited

Wear-Arc WH weld metal after work-hardening by
peening. Notice that although the outer skin of the
deposit shows a hardness of 48 Rc, the metal
underneath retains the ductility necessary to resist
impact or compressive loads. This toughness
prevents spalling and overroll and provides an
excellent base for harsurfacing overlays.
7-7
GEN-26110_07.p65 7 7/10/01, 4:02 PM

Wear-Arc 4 IP
AC/DC
Hardsurfacing Alloy
Metal-to-Metal Wear, Impact & Abrasion
Carbon Steels & Low Alloy Steels
Description:
Wear-Arc 4 IP is an all position, iron powder, low hydro-
gen hardsurfacing electrode providing sound overlays on
carbon and low alloy steels, as well as many abrasion-
resistant steels.
Wear-Arc 4 IP electrodes are designed to provide hard,
deformation-resistant, crack-free weld metal for resis-
tance to metal-to-metal wear involving impact,
compression, and abrasion. Typical applications are:
Dragline bucket pins and links Shovel rollers
Dredge bucket lips Shovel latch pins and
Dredge driving tumblers keepers
Dredge spud points Tractor idlers
Can brake drums Tractor rollers
Mill brake drums Wheels
Shovel idlers (Mine car, skip car, etc.)
Cable sheaves Ditcher drive segments
Cable sheave shafts Ditcher rollers
Elevator bucket lips Shovel boom heels
Procedure:
The iron powder in the coating produces high deposition
rates. A slight weaving technique may be used. Deposit
thickness should be limited to 3/8" (9.5 mm) maximum.
24-25 in.2 (155-161 cm.2)
Typical Mechanical Properties:
Wear-Arc 4 IP weld metal is characterized by its smooth
appearance, high hardness, and high compressive
strength. The deposit is not machinable but may be
forged or heat treated. Weld deposits can be cut with oxy-
acetylene torch or by air carbon-arc cutting.
Hardness of Deposited Metal:
Two layers, weave bead on 1020 steel—54-56 Rockwell C.
C Mn Si Cr Mo
0.45 0.90 1.30 2.20 1.00
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-8
GEN-26110_07.p65 8 7/10/01, 4:02 PM

Wear-Arc 5 IP
Hardsurfacing Alloy
High impact and moderate abrasion
Carbon steels and low alloy steels
Description:
Wear-Arc 5 IP is an all-position, low hydrogen
hardsurfacing composite electrode providing sound
overlays on carbon and low alloy steels, as well as many
abrasion-resistant steels.
Wear-Arc 5 IP is recommended for the reclamation of
parts subject to wear caused by moderate to high impact
and moderate abrasion. Typical applications are:
Dipper Shovels Classifier Screens
Dipper Lips Bucket Pins
Bulldozer Trunnions Mud Pumps
Drag Line Bucket Lips Buckets and Impellers
Procedure:
Wear-Arc 5 IP electrodes are designed for welding with
AC or DCEP. When welding out of position, DCEP is
preferred. A slight weaving technique may be used.

Deposits are non-machinable, but may be forged at red
temperatures. The deposit is heat treatable and magnetic.
Weld deposits can be cut with oxy-acetylene torch or by
air carbon-arc cutting.

One layer on 1020 mild steel—50-55 Rockwell C
Two layers on 1020 mild steel—58-60 Rockwell C
Typical Chemical Analysis of Weld Deposit (%)

C Mn Si Cr Mo
0.65 1.00 0.80 5.75 0.65
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-9
GEN-26110_07.p65 9 7/10/01, 4:02 PM

Wear-Arc 6 IP
AC/DC
Hardsurfacing Alloy
High Abrasion & Light Impact
Carbon Steels and Manganese Steels
Description:
The iron powder low hydrogen coating of Wear-Arc 6 IP
electrodes promotes good bonds with manganese and
carbon steels.
Wear-Arc 6 IP is recommended for the reclamation of
parts subject to wear caused by abrasion and light
impact. This electrode is ideal for field work where parts
cannot be positioned for downhand welding. Typical
applications are:
Shovel buckets and teeth Screens
Dragline buckets and teeth Asphalt mixer paddles
Pug mill paddles Crushing equipment
Tamping tools Granulators
Truck bodies Trunnions
Procedure:
Wear-Arc 6 IP provides high deposition rates in all
positions using AC or DC, either polarity. A weaving
technique is recommended. Deposit thickness should be
limited to two passes or 1/4" (6.4 mm) maximum.
22-24 in.2 (142-155 cm.2)
Deposits are not machinable and are smooth, requiring a
minimum amount of grinding to bring them to shape.
Deposits are not affected by heat treatment and can be
forged at red heat. Weld deposits cannot be cut with oxy-
acetylene torch or by air carbon-arc cutting.
Two layers, weave bead on 1020 mild steel—
56-59 Rockwell C
C Mn Si Cr
3.00 0.80 1.80 6.50
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-10
GEN-26110_07.p65 10 7/10/01, 4:02 PM

Wear-Arc 12 IP
AC/DC
Hardsurfacing Alloy
High Impact & Good Abrasion Resistance
Carbon Steels and Manganese Steels
Description:
The high alloy content of Wear-Arc 12 IP provides good
resistance to erosion and corrosion.
Wear-Arc 12 IP is recommended to prolong the service
life of new and worn parts subject to wear caused by
abrasion and impact. Typical applications are:
Dipper teeth and lips Gyratory crusher parts
Dragline bucket lips Muller tires
Conveyor bucket lips Impactors
Roll crushers Hammer mill parts
Procedure:
The iron powder, low hydrogen coating of Wear-Arc 12 IP
electrodes provides excellent arc characteristics and high
deposition rates in all positions using AC or DC, either
polarity. Weaving technique or stringer beads may be
used. Deposit thickness should be limited to two passes
or 1/4" (6.4 mm).
22-24 in.2 (142-155 cm.2)
Check cracks may appear as the deposit stress relieves
itself. These cracks do not impair the wear resistance of
the deposit, but do prevent warpage or distortion of the
base metal. Deposits are non-machinable and do not
respond to heat treatment. Weld deposits cannot be cut
with oxy-acetylene torch or by air carbon-arc cutting.
Two layers, weave bead on 1020 mild steel—
54-56 Rockwell C
C Mn Si Cr Mo
3.50 2.70 1.80 13.00 1.10

1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-11
GEN-26110_07.p65 11 7/10/01, 4:02 PM

Wear-Arc 40
Hardsurfacing Alloy
Extreme Abrasion & Medium Impact
Description:
Wear-Arc 40 has a special core wire and the proper amount
of alloys in the coating to produce a deposit of highly
abrasive resistant chrome carbides in a matrix of iron and
chromium. The use of a special core wire gives much better
arc action and also allows the electrode to operate at higher
current settings. Deposits resist galling and seizing, and take
a high polish when subject to sliding abrasive action.
Wear-Arc 40 is designed for use on steel mill twist guides,
steel mill entry guides, wire guides, conveyor chain, and
agricultural tools. This electrode also gives excellent service
on certain crushing and quarrying equipment where high
abrasive wear is the primary wear factor.
This alloy has excellent hardness at constant temperatures
up to about 1000°F (538°C). In considering this alloy for a
heat and abrasion application, a constant operating tempera-
ture must be estimated. For example, a steel mill guide block
surface with Wear-Arc 40 withstands exposure to intermittent
contact with hot billets of bars at temperatures of 1800-
2000°F (982-1093°C). This is possible because sufficient
time elapses between contacts to prevent a high temperature
build-up.
Procedure:
Wear-Arc 40 electrodes have good welding characteristics in
flat and vertical-up positions. Weaving technique or stringer
beads may be used. Limit deposit thickness to two passes.
20-24 in.2 (129-155 cm.2)
The weld metal deposit of Wear-Arc 40 cannot be forged at
any temperature and does not respond to heat treatment.
Weld deposits cannot be cut with oxy-acetylene torch or by
air carbon-arc cutting.
Two layers on mild steel—57 Rockwell C
C Mn Si Cr
4.50 0.30 1.80 30.00
Standard Diameters
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm), 1/4" (6.4 mm)
7-12
GEN-26110_07.p65 12 7/10/01, 4:02 PM

WEAR-O-MATIC ®
Semiautomatic Cored Wires
Wear-O-Matic cored wires for semiautomatic application

are fabricated tubular wire internally stabilized for good
arc characteristics without the use of shielding gas or
submerged arc granular flux. Each of the grades available
has a carefully balanced alloy content to produce specific
properties in the deposited weld metal, which provide the
required wear resistance for which each grade is in-
tended.
Manufacturing processes and quality control measures
assure uniform alloy distribution throughout the tubular
wire to maintain constant wear-resistant properties
throughout the deposit. Wear-O-Matic wires are manufac-
tured in the 7/64” (2.8 mm) diameter for smooth, even
feeding and constant current pick-up at the contact tip.
The following pages list the Wear-O-Matic wires for open
arc application with descriptive information to aid in the
selection of alloys for economical hardsurfacing.
7-13
GEN-26110_07.p65 13 7/10/01, 4:02 PM

GEN-26110_07.p65
Wear-O-Matic Semiautomatic Cored Wire
7-14
Relative Resistance to Impact and Abrasion
Buildup Alloys Hardsurfacing Alloys
Wear-O-Matic 3 Wear-O-Matic 6
14
Wear-O-Matic Wear-O-Matic 12
Nickel Manganese
Wear-O-Matic WH Wear-O-Matic Super WH
Wear-O-Matic Bolster Repair Wear-O-Matic 40
Wear-O-Matic 15
Impact Resistance
Abrasion Resistance
7/10/01, 4:02 PM
Hardsurfacing Wires
Wear-O-Matic 3
DCEP or DCEN (Electrode Positive or Negative)
Open Arc—Buildup Alloy
High Impact Resistance
Carbon Steels; Low Alloy Steels
Description:
Wear-O-Matic 3 wire is a buildup alloy for multiple layer
application on all weldable carbon and low alloy steels.
Recommended for the rebuilding of carbon and low alloy
steel parts prior to hardsurfacing or for use where a
machinable resurfacing alloy is required.
Procedure:
The recommended amperage range is 225-350 amperes
at 30-40 arc volts. A weaving technique is recommended
when a machinable deposit or multiple layer buildup is
desired. Stringer beads may be used; however, this
produces a harder deposit and should be limited to three
passes.
Preheat is not required for crack and porosity free weld
metal. A 200°F (98°C) preheat is recommended to
prevent excessive deposit hardness when a small deposit
is to be applied to a heavy section and the deposit is to
be machined. The requirement for preheat usually
depends on the properties of the base metal. The higher
alloy steels generally require some preheat.
Two layer deposit on 1045 steel—weaving technique—
30 Rockwell C
Stringer bead—36 Rockwell C
Abrasion Resistance: Moderate
Impact Resistance: High
Compressive Strength: High
Machinability: Excellent
Relief Checking: None
C Mn Si Cr Mo
0.07 2.00 2.00 0.50 0.50
Standard Diameter
7/64" (2. 8 mm)
7-15
GEN-26110_07.p65 15 7/10/01, 4:02 PM

Hardsurfacing Wires
Wear-O-Matic Nickel Manganese
Attachment Welding
Manganese Steel
Description:
Wear-O-Matic Nickel Manganese wire for open arc,
semiautomatic application provides the necessary high
tensile and yield strength to permit this alloy to be used
for both attachment welding and buildup applications on
austenitic manganese steel. The weld metal has excellent
ductility and provides an ideal base for subsequent
hardsurfacing overlays.
Wear-O-Matic Nickel Manganese wires are recommended
for the rebuilding and high strength welding of austenitic
manganese steel parts and equipment.
Procedure:
Wear-O-Matic Nickel Manganese wire should be depos-
ited using DCEP (Electrode Positive). The recommended
amperage range is 175-275 amperes at 30-35 arc volts.
Austenitic manganese steel should not be overheated
because loss of ductility may result. Use a skip-welding
technique to keep the manganese base metal below
600°F (300°C).
Wear-O-Matic Nickel Manganese deposits have excellent
resistance to impact with moderate abrasion resistance.
The weld deposit improves with work-hardening, and is
not machinable. It can be cut with an oxy-acetylene flame
and by air carbon-arc cutting.
Two layer deposit on austenitic manganese steel:
As Welded—90 Rockwell C
Work-Hardened—48 Rockwell C
Machinability: Non-machinable. Finish by grinding.
Deposit Thickness: Multiple layers may be applied.
C Mn Si Ni
0.60 13.50 0.60 3.90
Standard Diameter
7/64" (2.8 mm)
7-16
GEN-26110_07.p65 16 7/10/01, 4:02 PM

Hardsurfacing Wires
Wear-O-Matic BR
Composite Metal Cored Wire
Gas Shielded-Buildup Alloy
Bolster Repair
Description:
The bolster wire is a gas shielded fabricated wire
designed for the repair and reclamation of railroad freight
car bolster bowls. This wire was designed to be used with
the Gas Metal Arc Welding process with a 98% argon/2%
oxygen shielding gas mixture. With the metal cored
process and the argon/oxygen shielding, a 98% deposi-
tion efficiency is possible. It offers excellent abrasion
resistance, but does not unduly impair machinability.
Wear-O-Matic BR is recommended for the 40 through 100
ton bolsters of either grade “B” or “C” type castings.
Another application is the rebuilding of railroad couplers.
The excellent combination between hardness and ductility
provides use where an unlimited layer buildup wire is
needed. Depending on the carbon content and material
thickness, preheat may be necessary to prevent cracking.
The following amperes and volts for the three (3) size
wires can be used as a guide:
3/32" (2.4 mm) Wear-O-Matic BR 325/375 Ampere
DCEP 29/31 Volts
DCEP 28/29 Volts
DCEP 23/25 Volts
Hardness Typical
Range, Hardness
Deposit Condition (Undiluted) Rc(1) Rc
3 layers on C1020, as welded 35 to 40 37
3 layers on C1020, stress relieved (2) 25 to 30 27
Undiluted, as welded 35 to 40 38
Undiluted, stress relieved (2) 28 to 30 28
(1) Welded using 98% Argon/2% Oxygen Shielding Gas
(2) Stress relieved for one (1) hour at 1150°F ± 25°F
(621°C ± 14°C)

C Mn Si Cr Mo
0.12 1.60 0.37 2.50 0.55
Standard Diameters
1/16" (1.6 mm), 5/64" (2.0 mm), 3/32” (2.4 mm)
7-17
GEN-26110_07.p65 17 7/10/01, 4:02 PM

Hardsurfacing Wires
Wear-O-Matic WH
Wear Resistant—Attachment Welding
Manganese and Low Alloy Steels
Description:
Wear-O-Matic WH alloy is a dual purpose wire which
allows the use of the economic semiautomatic, open arc
process for welding manganese to carbon steel and for
buildup applications involving severe impact or compres-
sive loads. The high alloy content of this fabricated wire is
carefully balanced to perform this dual function, retaining
the high strength properties of a good attachment welding
material while also serving as an excellent work-harden-
ing, wear-resistant buildup material. The weld metal is
austenitic at room temperature.
Wear-O-Matic WH alloy is typically used for the following
applications because of the high tensile and yield
strength:
Procedure:
Wear-O-Matic WH is manufactured in 7/64" (2.8 mm)
diameter, designed for semiautomatic, open arc
application.
Operation: Open Arc only—DCEP (Electrode Positive)
Amperage: 225 to 300 amps, at 30-35 volts
Attachment Welding:
Wear-O-Matic WH is suitable for production fabrication of
manganese steel and alloy steel parts which formerly
required the use of a wire such as 308 stainless. Wear-O-
Matic WH gives the user the added advantage of
semiautomatic welding. The outstanding physical proper-
ties of Wear-O-Matic WH weld metal are valuable in the
field maintenance attachment welding of dipper teeth,
tractor grousers, blade replacements, rounds and flats
used as wear plates.
7-18
GEN-26110_07.p65 18 7/10/01, 4:02 PM

Wear-O-Matic WH

Wear-O-Matc WH weld metal is tough and resilient, and
provides strong, crack-resistant welds. The surface of the
deposit is work-hardenable, especially by impact. How-
ever, the mass of material under this work-hardened
surface remains strong and tough, resisting upset,
overroll, and spalling. For this reason, Wear-O-Matic WH
is an excellent underlay for hardsurfacing alloys on parts
subject to heavy impact and compressive loads.
As Welded
Fracture Test Sound
Fissures None

Two layer deposit on 1045 steel:

C Mn Si Cr Ni
0.38 4.23 0.47 20.20 9.65
Standard Diameter
7/64" (2.8 mm)
7-19
GEN-26110_07.p65 19 7/10/01, 4:02 PM

Hardsurfacing Wires
Wear-O-Matic Super WH
Open Arc-Hardsurfacing Alloy
Severe Impact Resistance with some Abrasion
Description:
Wear-O-Matic Super WH deposits a tough, work-
hardenable alloy weld metal.
Wear-O-Matc Super WH is intended for the buildup or
overlay of objects subjected to severe impact or impact
with some abrasion. It may be used for multiple layer
surfacing without cracking or spalling.
Procedure:
Wear-O-Matic Super WH - 7/64" (2.8 mm) size should
be welded by the open arc process only, using DCEP. An
electrode extension “stick-out” of about two inches from
the contact tip to the work should be used with 300-450
amperes. Either weaving or stringer bead technique may
be used satisfactorily.

The tough alloy combination of the weld metal deposited
by Wear-O-Matic Super WH gives its outstanding resis-
tance to impact in service. The impacted surface of the
weld metal work-hardens to the extent that it resists wear
from combined impact and abrasive service.

Two layer deposit on 1045 steel:
Six layer deposit on 1045 steel:
Work-Hardened—47-49 Rockwell C

C Mn Si Cr Ni
1.10 15.00 0.65 17.00 1.40
Standard Diameter
7/64" (2.8 mm)
7-20
GEN-26110_07.p65 20 7/10/01, 4:02 PM

Wear-O-Matic 6
Severe Impact with Abrasion
Carbon Steel, Low Alloy Steel, Manganese Steel
Description:
Wear-O-Matic 6 is recommended for applications involv-
ing impact and abrasion on such parts as conveyor
buckets, dragline and power shovel bucket lips and sides,
scraper blades, and dredge bucket parts.
Procedure:
at 30-40 arc volts. Weaving beads are recommended to
develop maximum wear resistance in this alloy.
Preheat is not required for sound weld metal on two-layer
deposits. Where deposits over 1/4" (6.4 mm) in thickness
are desired, a preheat and interpass temperature of at
least 400°F (204°C) is recommended in order to achieve
maximum impact and compressive wear resistance.

Wear-O-Matic 6 is a chromium molybdenum alloy
combining exceptionally good compressive strength with
high hardness. Deposits may be heat treated and are
forgeable. Weld deposits can be cut with oxy-acetylene
torch or by air carbon-arc cutting.

48 Rockwell C
Abrasion Resistance: Moderate
Impact Resistance: Very High
Machinability: Machinable with carbide tools

C Mn Si Cr Mo
0.65 2.60 0.20 3.00 0.50
Standard Diameter
7/64" (2.8 mm)
7-21
GEN-26110_07.p65 21 7/10/01, 4:02 PM

Hardsurfacing WiresWires
Wear-O-Matic 12
Heavy Impact and Severe Abrasion
Description:
Wear-O-Matic 12 combines good compressive strength
and hardness to provide excellent resistance to wear
caused by heavy impact and abrasion.
Wear-O-Matic 12 is also recommended for power shovel
and dragline bucket parts, dredge buckets, and
hammermill parts.
Procedure:
at 30-35 arc volts. A weaving technique is recommended
to develop maximum abrasion and impact resistance.
Application thickness should be limited to two passes or
1/4" (6.4 mm).

The deposit of Wear-O-Matic 12 is not machinable and
cannot be forged. Relief checks may occur with this alloy
but do not impair its performance. Weld deposits cannot
be cut with oxy-acetylene torch or by air carbon-arc
cutting.

50 Rockwell C
Abrasion Resistance: High
Impact Resistance: Excellent
Compressive Strength: Excellent

C Mn Si Cr Mo
2.30 0.30 1.00 17.00 0.80
Standard Diameter
7/64" (2.8 mm)
7-22
GEN-26110_07.p65 22 7/10/01, 4:02 PM

Hardsurfacing Wires
Wear-O-Matic 15
Severe Abrasion Resistance
Description:
Wear-O-Matic 15 - 7/64" (2.8 mm) diameter open arc wire
is a hardsurfacing alloy with outstanding resistance to
wear caused by severe abrasion.
Wear-O-Matic 15 produces extremely high abrasion-
resistant qualities that make it an outstanding surface
material for pug mill knives and augers, dry cement pump
screws, conveyor screws, and asphalt mixer paddles and
shanks.
Procedure:
Recommended amperage range, 175-300 amperes at 30-
35 arc volts. A weaving bead of 1-1/2" (38 mm) in width is
recommended in order to develop maximum abrasion-
resistant qualities in the deposit. Deposit thickness should
be limited to two passes or 1/4" (6.4 mm).

The deposit of Wear-O-Matic 15 open-arc wire attains
maximum hardness as deposited and is unaffected by
heat treatment. In most cases, stress relief check cracks
appear in the deposit but do not impair the abrasion
resistance or the ability of the deposit to take a high
polish. Weld deposits cannot be cut with oxy-acetylene
torch or by air carbon-arc cutting.

60 Rockwell C
Abrasion Resistance: Outstanding
Impact Resistance: Light

C Mn Si Cr Mo
4.00 0.30 0.60 5.50 5.00
Standard Diameter
7/64" (2.8 mm)
7-23
GEN-26110_07.p65 23 7/10/01, 4:02 PM

Hardsurfacing Wires
Wear-O-Matic 40
Severe Abrasion and Compression
Description:
Wear-O-Matic 40 is a hardsurfacing alloy with high
chromium and carbon content. It is designed to provide
outstanding resistance to wear caused by abrasion in
combination with compression at temperatures up to
1000°F (538°C). Deposits take a high polish and do not
gall or seize when subjected to metal-to-metal wear.
The unique wear-resistant properties of Wear-O-Matic 40
allow a wide variety of applications:
Crusher parts Steel mill parts
Hammermill parts Mill guides
Procedure:
at 30-35 arc volts. A weaving bead of 1-1/2" (38 mm) in
width is recommended. Deposit thickness should be
limited to two passes or 1/4" (6.4 mm).
Wear-O-Matic 40 wire is a high alloy material combining
elements to provide extremely high abrasion resistance
and good compressive strength. The deposit is not heat
treatable and cannot be forged. Weld deposits cannot be
cut with oxy-acetylene torch or by air carbon-arc cutting.
58 Rockwell C
Abrasion Resistance: Excellent
Heat Resistance: Excellent up to 1000°F (538°C)
Impact Resistance: Light
Compressive Strength: Good
Relief Checking: A uniform pattern of check cracks
appears in the deposit as it cools, indicating the
excellent stress-relief characteristics of this alloy. This
check crack pattern is necessary to prevent distortion in
large parts when an alloy of this hardness and alloy
content is applied.
C Mn Si Cr Mo
4.00 1.50 1.50 27.00 1.00
Standard Diameter
7/64" (2.8 mm)
7-24
GEN-26110_07.p65 24 7/10/01, 4:02 PM

CALCULATIONS
Section 8
DESCRIPTION PAGE
Calculating Filler Metal Consumption .................8-2
Stub Loss Correction Table ................................. 8-3
Electrode or Wire Consumption -

Typical Joints ....................................................... 8-4
Weld Metal Cost Worksheet and Instructions .....8-7
Weight Per Foot of Weld Metal (lb/ft) ................. 8-10
Weight Per Meter of Weld Metal (Kg/m) ............. 8-12
8-1
GEN-26110_08.p65 1 7/10/01, 4:02 PM

Calculating Filler Metal
Consumption
The number of pounds of welding electrodes or

welding wire necessary to complete a given weld joint
may be calculated by the formula:
WL
P =
E
Where:
P = Pounds of electrode or wire required
W = Weight per foot of weld metal
L = Length of weld (feet)
E = Deposition efficiency
Weight Per Foot of Weld Metal

Calculating the weight of weld metal requires that we
consider the following items.
1. Area of the cross-section of the weld.
2. Length of the weld.
3. Volume of the weld in cubic inches.
4. Weight of the weld metal per cubic inch.
In the fillet weld shown below, the area of the cross-
section (the triangle) is equal to one half the base times
the height, the volume of the weld is equal to the area
times the length, and the weight of the weld then, is the
volume times the weight of the material (steel) per cubic
inch.
12"
(A) HEIGHT 0.5"
Volume of Weld = .5B x A x 12

0.5"
Weight of Steel = .283 lb per cu. in.
Weight of Weld = (0.5 x 0.5) x 0.5 x 12 x .283
(B) BASE = .424 lb.
CALCULATING THE WEIGHT PER FOOT OF A FILLET WELD
This example is for a fillet weld with no reinforcement.

Similar calculations can be made for butt or lap joints.
Deposition Efficiency
The deposition efficiency of an electrode or welding wire
indicates the portion of that product you can expect to be
deposited as weld metal. Losses due to slag, spatter,
fume and in the case of semi automatic or automatic
welding processes, the ends cut before each weld and
the wire left in the feed cable make no process 100%
efficient.
8-2
GEN-26110_08.p65 2 7/10/01, 4:02 PM

For estimates of electrode or wire consumption, the
following average values of deposition efficiency may be
used.
Deposition
Process Efficiency
Submerged Arc 99%
Gas Metal Arc (98%A, 2%O2) 98%
Gas Metal Arc (75%A, 25%CO2) 96%
Gas Metal Arc (C02) 93%
Metal Cored Wires 93%
Gas Shielded Flux Cored Wires 86%
Self Shielded Flux Cored Wires 78%
* Shielded Metal Arc (Stick 12" long) 59%
* Includes 2" stub loss.
It must be remembered that when deposition tests are

performed in the laboratory, the deposition efficiency is
calculated by the formula:
Weight of metal deposited

Deposition Efficiency =
Weight of electrode consumed
This does not take stub loss into consideration. The chart
below shows how the laboratory established efficiency is
effected by the length of the stub.

2" 3" 4" 5"
Electrode Deposition (50 mm) (75 mm) (100 mm) (125 mm)
Length Efficiency STUB STUB STUB STUB
60.0% 50.0% 45.0% 40.0% 35.0%
12" 65.0% 54.2% 46.7% 43.3% 37.9%
(300 mm) 70.0% 58.3% 52.5% 46.6% 40.8%
Electrode 75.0% 62.5% 56.2% 50.0% 43.7%
80.0% 66.6% 60.0% 53.3% 46.6%
60.0% 51.4% 47.1% 42.9% 38.3%
14" 65.0% 55.7% 51.1% 46.4% 41.0%
(350 mm) 70.0% 60.0% 55.0% 50.0% 45.0%
Electrode 75.0% 64.3% 56.9% 53.6% 46.2%
80.0% 68.5% 62.8% 57.1% 51.4%
60.0% 53.3% 50.0% 46.6% 43.3%
18" 65.0% 57.7% 54.2% 50.5% 46.9%
(450 mm) 70.0% 62.2% 56.3% 54.4% 50.5%
Electrode 75.0% 66.6% 62.5% 56.3% 54.2%
80.0% 71.1% 66.6% 62.2% 57.7%
8-3
GEN-26110_08.p65 3 7/10/01, 4:02 PM

GEN-26110_08.p65
Electrode or Welding Wire Consumption
8-4
Pounds/Foot (Kilos/meter) of Electrode or Wire
Horizontal Fillet Size Weld Metal Required per Lineal Foot or (Meter) of Weld
Fillet in. (mm) Required SMAW-Stick GMAW-Solid FCAW-Gas Metal Cored
4
Welds
L lbs/ft (kg/m) Electrodes Wires Shielded Wires
1/8 (3.2) .027 (0.04) .043 (0.064) .028 (0.042) .032 (0.048) .029 (0.043)
3/16 (4.7) .060 (0.089) .097 (0.144) .063 (0.094) .070 (0.104) .065 (0.097)
L
1/4 (6.3) .106 (0.158) .171 (0.254) .112 (0.167) .125 (0.186) .115 (0.171)
L 5/16 (7.9) .166 (0.247) .268 (0.399) .175 (0.26) .195 (0.29) .180 (0.268)
3/8 (9.5) .239 (0.356) .385 (0.573) .252 (0.375) .282 (0.42) .260 (0.387)
1/2 (12.7) .425 (0.632) .686 (1.02) .447 (0.665) .50 (0.744) .462 (0.688)
5/8 (15.8) .664 (0.988) 1.071 (1.594) .699 (1.04) .781 (1.162) .722 (1.074)
3/4 (19.1) .956 (1.423) 1.542 (2.295) 1.010 (1.503) 1.125 (1.674) 1.039 (1.546)
1 (25.4) 1.698 (2.527) 2.739 (4.076) 1.787 (2.659) 2.0 (2.976) 1.846 (2.747)
7/10/01, 4:02 PM
GEN-26110_08.p65
Electrode Consumption (cont’d.)
Square Weld Metal Stick Electrodes

Butt Joint Dimensions - Inches (mm) Required Required
5
Joint
T B A lbs/ft (kg/m) lbs/ft (kg/m)
3/16 (4.7) 1/16 (1.6) 3/8 (9.5) .093 (.138) .150 (.223)
A
1/16"
1/16 (1.6) .115 (.171) .185 (.275)
1/4 (6.3) 7/16 (11.1)
3/32 (2.4) .142 (.211) .229 (.341)
T
B 1/16 (1.6) .137 (.204) .220 (.327)

5/16 (7.9) 1/2 (12.7)
3/32 (2.4) .165 (.245) .266 (.396)
7/10/01, 4:02 PM
8-5
GEN-26110_08.p65
8-6
Electrode Consumption (cont’d.)
Single
V-Butt Weld Metal Stick Electrodes
Joint Joint Dimensions - Inches (mm) Required Required
6
T B A lbs/ft (kg/m) lbs/ft (kg/m)
60° 1/4 (6.3) 1/16 (1.6) 5/16 (7.9) .127 (.189) .205 (.305)
5/16 (7.9) 3/32 (2.4) 3/8 (9.5) .222 (.33) .358 (.533)
1/16" A 3/8 (9.5) 1/8 (3.2) 1/2 (12.7) .352 (.524) .568 (.845)
1/2 (12.7) 1/8 (3.2) 5/8 (15.8) .523 (.778) .844 (1.26)
T 5/8 (15.8) 1/8 (3.2) 13/16 (20.6) .87 (1.29) 1.403 (2.09)
3/4 (19.1) 1/8 (3.2) 15/16 (23.8) 1.217 (1.81) 1.963 (2.92)
1/8"
B 1 (25.4) 1/8 (3.2) 1 (31.7) 2.104 (3.13) 3.394 (5.05)
7/10/01, 4:02 PM
GEN-26110_08.p65
Prepared For: Customer Name Date:
(1) Proposed Method Cost Calculation (2) Present Method Cost Calculation Result
Formulas for Calculating Dual Shield 7100 Ultra (E71T-1) E7018 3/16" (4.8 mm) (Cost Reduction)
Cost per Pound Deposited Weld Metal 1/16" (1.6 mm) @ 300 Amps @250 Amps Cost Increase
(3) (4) (5) (4) (6) (5-6)
Labor & Overhead

Labor & = Cost/Hr = $45.00 = $45.00 = $9.80 $45.00 = $45.00 = $27.78 ($17.98)
Overhead Deposition Operating 10.2 X 0.45 = 4.59 5.4 X 0.3 = 1.62
X
7
Rate Factor
(3) (4) (9) (5) (4) (6) (5-6)
Electrode Electrode Cost/lb = 1.78 = 2.05 0.85 = 1.33 0.72

Deposition Efficiency 0.87 0.64
2" (50mm) stub
(3) (4) (5) (4) (6) (5-6)
ESAB WELD METAL
COST WORKSHEET Gas Flow Rate (Cu ft/hr)
Gas
X Gas Cost/Cu ft. = 40 X 0.02 = 0.8 = 0.08 0 X 0 = 0 = 0 0.08
Deposition Rate (lbs/hr) 10.2 5.4
(7) (8) (7-8)
Total Variable Cost/lb Total Variable Cost/lb

Sum of the Above = $11.93 = $29.11
Deposited Weld Metal Deposited Weld Metal ($17.18)
Total
Pounds of Weld Metal and Welder Man Hours Required to Amortize Equipment Cost
Equipment Cost
Power Supply Equipment Cost in Dollars Pounds of Weld Metal ÷ Deposition Factor = Welder Man Hours
Wire Feeder Savings/lb Required to Required to
Gun & Accessories Amortize Cost Amortize Cost
$2,900 (9)
7/10/01, 4:02 PM
Total $2,900 $17.18 = 168.8 ÷ 4.59 = 37 Hours
8-7
Weld Metal Cost Worksheet
Instructions
To help you quantify your specific cost of weld metal
deposited, ESAB has developed the weld metal cost
worksheet. These instructions will assist you in calculat-
ing your specific cost to deposit weld metal while
comparing it to alternative methods or product. A
completed sample worksheet is located on page 8-7 and
a blank worksheet (you can make copies and use it for
future calculations) is located on page 8-14.
1. Indicate the complete descriptions of the proposed and

present products at (1) and (2).
2. Secure the following information for the formulas (3), and
write the data in the proper blanks in the proposed method
and present method columns (4).
A. Labor and Overhead
Actual labor and overhead rate of your customer. If this
figure is unknown, select a reasonable rate for your area.
This figure will be the same in the proposed and present
method columns.
B. Deposition Rate in Pounds Per Hour
The deposition rate is the actual weight of weld metal
which can be deposited in one hour at a given welding
current at 100% operating factor. In other words, it is the
amount of weld metal which could be deposited in one
hour if the welder could weld for a full hour without
stopping.
C. Operating Factor
Operating factor is the percentage of a welder’s working
day that is actually spent welding. It is the arc time
divided by the total hours worked multiplied by 100 and
expressed as a percentage. A 30% (.30) operating factor
means that only 30% of the welder’s day is actually spent
welding. If the customer’s operating factor is not known,
assume a 30% operating factor for SMAW, and a 45%
operating factor for semi-automatic GMAW and FCAW.
For automatic GMAW and FCAW, an operating factor of
60% to 80% may be assumed.
D. Electrode Cost Per Pound
Select the quantity price bracket in which the customer
now purchases his filler metal. If unknown, select the
price bracket you think applicable and use for both the
present and proposed calculations.
E. Deposition Efficiency
The deposition efficiency is the relationship of the
electrode used to the amount of the weld metal deposited
expressed in percent, or:
Weight of Weld Metal
DE =
Weight of Electrode Used.
For instance, if it takes 4 lbs. of electrode to deposit
3 lbs. (1.4 kg) of weld metal, E = 3/4 = .75 or 75%.
F. Gas Flow Rate (Cubic Feet/Hour)
For GMAW with solid wires use a shielding gas flow rate
of 25 to 30 cubic feet per hour. For small diameter flux
cored electrodes (1/16” or 1.6 mm diameter and under)
8-8
GEN-26110_08.p65 8 7/10/01, 4:02 PM

use 35 cubic feet per hour. For large diameter flux cored
electrodes (5/64 and over) use 40-45 cubic feet per hour.
G. Gas Cost Per Cubic Foot
Gas cost per cubic foot will vary depending on the type of
shielding gas being used and your location.
3. Complete the calculations in the “Proposed Method” and
“Present Method” columns and record the calculated costs in
the blanks on the far right, (5) & (6) of each column.
4. Add the calculated cost and record the sums at the bottom, (7)
& (8) of each column.
5. Subtract “Present Method” cost (6) from “Proposed Method”
cost (5) for each of the sections titled “Labor & Overhead”,
“Electrode”, and “Gas”. Enter the differences in the blanks
indicated at right (5 minus 6). Negative numbers should be
enclosed in parenthesis “( )”.
6. In the “Total Variable Cost/lb” section, subtract “Present
Method” cost (8) from “Proposed Method” cost (7). Enter the
difference in the blank indicated as “Total”. Negative
numbers should be enclosed in parenthesis “( )”.
A (negative) number in “Total” represents
the cost reduction you will realize as a
dollar saving per pound of weld metal deposited.
7. The bottom section of the form will be useful if you must buy
new equipment to use the proposed product. That part of the
form is self-explanatory with the exception of the “DEPOSI-
TION FACTOR”. The deposition factor is simply the
deposition rate multiplied by the operating factor and is
already a part of the calculation as shown at (9) in the labor
and overhead formula for the proposed method.
8-9
GEN-26110_08.p65 9 7/10/01, 4:02 PM

GEN-26110_08.p65
Weight Per Foot of Weld Metal for Fillet Welds
8-10
and Elements of Common Butt Joints (lb/ft)
Steel
Instructions
1. Make a drawing of the cross-section of the joint to exact scale.
2. Divide the cross-section into right triangles, rectangles and
sketch in the desired reinforcement.
10
3. Measure the thickness, angles angle leg lengths, root opening
and the length and height of the reinforcement.
4. Total the weight per foot of each of the elements from the chart
for the weight per foot of the weld.
lbs./ft. of Rectangle A lbs./ft. of Triangle B lbs./ft. Reinforcement C
T G S H
Inches 1/16" 1/8" 3/16" 1/4" 3/8" 1/2" 5° 10° 15° 22 1/2° 30° 45° 1/16" 1/8" 3/16" 1/4"
1/8 .027 .053 .080 .106 .159 .212 .002 .005 .007 .011 .015 .027
3/16 .040 .080 .119 .159 .239 .318 .005 .011 .016 .025 .035 .060 .027
1/4 .053 .106 .159 .212 .318 .425 .009 .019 .028 .044 .061 .106 .035
5/16 .066 .133 .199 .265 .390 .531 .015 .029 .044 .069 .096 .166 .044 .884
3/8 .080 .159 .239 .318 .478 .637 .021 .042 .064 .099 .138 .239 .053 .106
7/16 .091 .186 .279 .371 .557 .743 .028 .057 .087 .129 .188 .325 .062 .124
1/2 .106 .212 .318 .425 .637 .849 .037 .075 .114 .176 .245 .425 .071 .141 .212
7/10/01, 4:02 PM
GEN-26110_08.p65
lbs./ft. of Rectangle A lbs./ft. of Triangle B lbs./ft. Reinforcement C
T G S H
Inches 1/16" 1/8" 3/16" 1/4" 3/8" 1/2" 5° 10° 15° 22 1/2° 30° 45° 1/16" 1/8" 3/16" 1/4"
9/16 .119 .239 .358 .478 .716 .955 .047 .095 .144 .223 .311 .451 .080 .159 .239
5/8 .133 .265 .398 .531 .796 1.061 .058 .117 .178 .275 .383 .664 .088 .177 .265 .354
11/16 .146 .292 .438 .584 .876 1.167 .070 .142 .215 .332 .464 .804 .097 .195 .292 .389
3/4 .159 .318 .478 .637 .995 1.274 .084 .169 .256 .396 .552 .956 .106 .212 .318 .424
11
13/16 .172 .345 .517 .690 1.035 1.380 .098 .198 .301 .464 .648 1.121 .115 .230 .345 .460
7/8 .186 .371 .557 .743 1.114 1.486 .114 .230 .349 .538 .751 1.300 .124 .248 .371 .495
15/16 .199 .398 .597 .796 1.194 1.592 .131 .263 .400 .618 .863 1.493 .133 .266 .398 .530
1 .212 .425 .637 .849 1.274 1.698 .149 .300 .456 .703 .981 1.698 .141 .283 .424 .566
1 1/8 .239 .478 .716 .955 1.433 1.910 .188 .379 .577 .890 1.241 2.149 .159 .318 .477 .637
1 1/4 .265 .531 .796 1.061 1.592 2.123 .232 .468 .712 1.099 1.532 2.653 .177 .354 .531 .707
1 3/8 .292 .584 .876 1.167 1.751 2.335 .281 .567 .861 1.330 1.853 3.210 .195 .389 .584 .777
1 1/2 .318 .637 .955 1.274 1.910 2.547 .334 .674 1.023 1.582 2.206 3.821 .212 .424 .637 .849
1 5/8 .345 .690 1.035 1.380 2.069 2.759 .393 .792 1.201 1.857 2.589 4.484 .230 .460 .690 .920
1 3/4 .371 .743 1.114 1.486 2.229 2.972 .455 .918 1.393 2.154 3.002 5.200 .248 .495 .743 .990
1 7/8 .390 .796 1.194 1.592 2.388 3.184 .523 1.053 1.599 2.473 3.447 5.970 .266 .531 .796 1.061
2 .425 .649 1.274 1.698 2.547 3.396 .594 1.197 1.820 2.813 3.921 6.792 .283 .566 .849 1.132
2 1/4 .478 .955 1.433 1.910 2.865 3.821 .752 1.516 2.303 3.561 4.963 8.596 .318 .637 .955 1.273
2 1/2 .530 1.061 1.592 2.123 3.184 4.245 .928 1.871 2.844 4.396 6.127 10.613 .354 .707 1.061 1.415
7/10/01, 4:02 PM
2 3/4 .584 1.167 1.751 2.335 3.502 4.669 1.123 2.264 3.441 5.319 7.414 12.841 .389 .778 1.167 1.556
3 .636 1.274 1.910 2.547 3.821 5.094 1.337 2.695 4.095 6.330 8.823 15.282 .424 .849 1.273 1.698
8-11
GEN-26110_08.p65
Weight Per Meter of Weld Metal for Fillet Welds
8-12
and Elements of Common Butt Joints (Kg/m)
Steel
Instructions
1. Make a drawing of the cross-section of the joint to exact scale.
2. Divide the cross-section into right triangles, rectangles and
sketch in the desired reinforcement.
12
3. Dimension the thickness, angles angle leg lengths, root opening
and the length and height of the reinforcement.
4. Total the weight per meter of each of the elements from the
chart for the weight per meter of the weld.
Kg/m of Rectangle A Kg/m of Triangle B Kg/m Reinforcement C
T G S H
mm 1.588 3.175 4.783 6.350 9.525 12.700 5° 10° 15° 22 1/2° 30° 45° 1.59 3.18 4.76 6.35
3.18 0.040 0.079 0.119 0.158 0.237 0.315 0.003 0.007 0.010 0.016 0.022 0.040
4.76 0.060 0.119 0.177 0.237 0.356 0.473 0.007 0.016 0.024 0.037 0.052 0.089 0.040
6.35 0.079 0.158 0.237 0.315 0.473 0.632 0.013 0.028 0.042 0.065 0.091 0.158 0.052
7.94 0.098 0.198 0.296 0.394 0.580 0.790 0.022 0.043 0.065 0.102 0.143 0.247 0.065 1.315
9.53 0.119 0.237 0.356 0.473 0.711 0.948 0.031 0.062 0.095 0.147 0.205 0.356 0.079 0.158
11.11 0.135 0.277 0.415 0.552 0.829 1.106 0.042 0.085 0.129 0.192 0.280 0.484 0.092 0.185
12.70 0.158 0.315 0.473 0.632 0.948 1.263 0.055 0.112 0.170 0.262 0.365 0.632 0.106 0.210 0.315
7/10/01, 4:02 PM
GEN-26110_08.p65
Kg/m of Rectangle A Kg/m of Triangle B Kg/m Reinforcement C
T G S H
mm 1.588 3.175 4.783 6.350 9.525 12.700 5° 10° 15° 22 1/2° 30° 45° 1.59 3.18 4.76 6.35
14.29 0.177 0.356 0.533 0.711 1.065 1.421 0.070 0.141 0.214 0.332 0.463 0.671 0.119 0.237 0.356
15.88 0.198 0.394 0.592 0.790 1.184 1.579 0.086 0.174 0.265 0.409 0.570 0.988 0.131 0.263 0.394 0.527
17.46 0.217 0.434 0.652 0.869 1.303 1.736 0.104 0.211 0.320 0.494 0.690 1.196 0.144 0.290 0.434 0.579
19.05 0.237 0.473 0.711 0.948 1.481 1.896 0.125 0.251 0.381 0.589 0.821 1.423 0.158 0.315 0.473 0.631
13
20.64 0.256 0.513 0.769 1.027 1.540 2.053 0.146 0.295 0.448 0.690 0.964 1.668 0.171 0.342 0.513 0.684
22.23 0.277 0.552 0.829 1.106 1.658 2.211 0.170 0.342 0.519 0.800 1.117 1.934 0.185 0.369 0.552 0.737
23.81 0.296 0.592 0.888 1.184 1.777 2.369 0.195 0.391 0.595 0.919 1.284 2.222 0.198 0.396 0.592 0.789
25.40 0.315 0.632 0.948 1.263 1.896 2.527 0.222 0.446 0.679 1.056 1.460 2.527 0.210 0.421 0.631 0.842
28.58 0.356 0.711 1.065 1.421 2.132 2.842 0.280 0.564 0.859 1.324 1.847 3.198 0.237 0.473 0.710 0.948
31.75 0.394 0.790 1.184 1.579 2.369 3.159 0.345 0.696 1.059 1.635 2.280 3.948 0.263 0.527 0.790 1.052
34.93 0.434 0.869 1.303 1.738 2.605 3.474 0.418 0.844 1.281 1.979 2.757 4.776 0.290 0.579 0.869 1.156
38.10 0.473 0.948 1.421 1.896 2.842 3.790 0.497 1.003 1.522 2.354 3.283 5.686 0.315 0.631 0.948 1.263
41.28 0.513 1.027 1.540 2.053 3.079 4.105 0.585 1.178 1.787 2.763 3.852 6.672 0.342 0.684 1.027 1.369
44.45 0.552 1.106 1.658 2.211 3.317 4.422 0.677 1.366 2.073 3.205 4.467 7.738 0.369 0.737 1.106 1.473
47.63 0.580 1.184 1.777 2.369 3.553 4.738 0.778 1.567 2.379 3.679 5.129 8.883 0.396 0.790 1.184 1.579
50.80 0.632 1.263 1.896 2.527 3.790 5.053 0.884 1.781 2.708 4.186 5.834 10.106 0.421 0.842 1.263 1.684
57.15 0.711 1.421 2.132 2.842 4.263 5.686 1.119 2.256 3.427 5.298 7.385 12.791 0.473 0.948 1.421 1.894
63.50 0.789 1.579 2.369 3.159 4.723 6.317 1.381 2.784 4.232 6.542 9.117 15.792 0.527 1.052 1.579 2.106
7/10/01, 4:02 PM
69.85 0.869 1.736 2.605 3.474 5.211 6.947 1.671 3.369 5.120 7.916 11.032 19.107 0.579 1.158 1.736 2.315
0.946 1.898 2.842 3.790 5.686 7.580 1.989 4.010 6.093 9.420 13.129 22.740 0.631 1.263 1.894 2.527
8-13
76.20
Prepared For: Date:
GEN-26110_08.p65
(1) Proposed Method Cost Calculation (2) Present Method Cost Calculation Result
8-14
(Cost Reduction)
Formulas for Calculating Cost
or
per Pound Deposited Weld Metal Cost Increase
(3) (4) (5) (4) (6) (5-6)
Labor & Overhead Cost/Hr = =

ESAB WELD METAL Labor & = = = =
Overhead Deposition Operating X = X =
COST COMPARATOR X
Rate (lbs/hr) Factor
WORKSHEET (3) (4) (9) (5) (4) (6) (5-6)
14
Electrode Electrode Cost/lb = = =
Deposition Efficiency
(3) (4) (5) (4) (6) (5-6)

Gas Flow Rate (Cu ft/hr)
Gas
X Gas Cost/Cu ft. = X = = X = =
Deposition Rate (lbs/hr)

(7) (8) (7-8)
Sum of the Above Total Variable Cost/lb = Total Variable Cost/lb =

Deposited Weld Metal Deposited Weld Metal
Total
Pounds of Weld Metal and Welder Man Hours Required to Amortize Equipment Cost
Equipment Cost
Power Supply Equipment Cost in Dollars Pounds of Weld Metal ÷ Deposition Factor = Welder Man Hours
Wire Feeder Savings/lb Required to Required to
Gun & Accessories Amortize Cost Amortize Cost
(9)
Total = ÷ = Hours
7/10/01, 4:02 PM
RECOMMENDED ESAB
FILLER METALS FOR WELDING
THE ASTM STEELS
Section 9
DESCRIPTION PAGE
ASTM Listing ............................................ 9-2 to 9-38
9-1
GEN-26110_09.p65 1 7/10/01, 4:02 PM

GEN-26110_09.p65
9-2
Recommended ESAB Filler Metals for Welding the ASTM Steels
This section lists the ESAB filler metals that can be used to weld the following ASTM steels. Those steels that have been discontinued as of 1990 in
the ASTM Book of Standards have been deleted. Properties and chemical deposits can change depending on your specific welding conditions. No
attempt has been made to recommend welding procedures since they vary with the process being used, metal thickness, carbon content, alloy
content and other factors. Preheat temps are suggested ranges for different types of steels. Check your welding procedure for a more specific
preheat temperature. When more than one filler metal is listed, consult the individual product listings in this booklet and select the one most suitable
for your application.
PREHEAT TEMP.: NOTES:
2
A - 250-350°F (121-177°C) SMAW - Shielded Metal Arc Welding AA - Atom Arc CW - Coreweld SB - Shield-Bright
B - 350-450°F (177-232°C) GMAW - Gas Metal Arc Welding AR - Arcaloy DS - Dual Shield SW - Sureweld
C - 500-600°F (260-316°C) SAW - Submerged Arc Welding AS - Alloy Shield NA - Nickel Arc UM - Unionmelt
D - 600-800°F (316-427°C) FCAW - Flux Cored Arc Welding CB - Core-Bright NC - Nicore WA - Wear-Arc
MCAW - Metal Cored Arc Welding CS - Coreshield SA - Spoolarc WM - Wear-O-Matic
CLASS OR PREHEAT
ASTM GRADE TEMP. SMAW GMAW SAW FCAW/MCAW
AA: 10018MM; AR: 309H, AR: ER309/309L,
A1-84 All Weights D UM 709-5/SA40B DS: 9000D1, DS II 100-D1
312 ER312
AA: 9018CM, 10018MM; AR:
A2-80 All Classes D AR: ER310, ER312 UM 709-5/SA40B DS: T-95-B3, 9000-B3, 98-CM, SB: 312
312
SW: 10P+, 10P, SW-14, SW- DS: 111AC, T-5, T-75, SP, 7000,(Ultra: R-70,
A3-87 Grade 1&2 SA: 29S, 82, 86, 87HP UM 80/SA 81
15, SW-15IP 7100, 7100 LC, II 70, II 71); CW: 70, Ultra
A27-87 All A AA: 7018, 7018-1 SA: 29S, 82, 86, 87HP UM 80/SA 81, UM 350/SA 81, DS: 111AC, 7000, II 70T-12, T-5, T-75,
UM 50/SA 81 (Ultra: R70, 7100, 7100 LC, II70, II71);
CW: 70, Ultra
A36-88b A SW: SW-14, SW-15, SA: 29S, 82, 86, 87HP UM 80/SA 81, UM 429/SA81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
SW-15IP, 7024; (Ultra: R-70, II 70, II 71);
AA: 7018, 8018 CW: 70, Ultra; CS: 40, 11, 7
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A47-84 All C NA: 99, 55, 550 NC: 55
A48-83 All C NA: 99, 55, 550 NC: 55
A49-87 B AA: 10018MM UM 0091/SA 100 DS: II 100D1, II 100
A53-88a SW: 10P+, 10P, SW-14; SA: 29S, 82, 86, 87HP UM 350/SA 81 (S.R.) DS: 111AC, 7000, II 70T-12, T-5, T-75,
AA: 7018 (Ultra: R70, 7100, 7100 LC, II70, II71);
CW: 70, Ultra
A67-84 A DS: II 80Ni1, 8000 Ni2, 88W, 8100W
3
Grade 1 AA: 8018, 8018W
Grade 2 AA: 10018W DS: II 100D1, II 100
A74 B NA: 99, 55, 550 NC: 55
A82-88 AA: 7018 SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R70, 7100, 7100 LC, II70, II71);
CW: 70, Ultra
A105-87a B AA: 7018 SA: 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R70, 7100, 7100 LC, II70, II71);
CW: 70, Ultra
A106-88a Grades A, B, C A AA: 7018 SA: 86 UM 80/SA 81, DS: 111AC, 7000, II 70T-12, T-5, T-75,
B UM 350/SA 81 (S.R.) (Ultra: R70, 7100, 7100 LC, II70, II71);
C CW: 70, Ultra
A108-81 (1988) 1008-1020 SW: 10P+, 10P; AA: 7018 SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
1022-1215 AA: 7018 SA: 86 (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A109-88 All A AA: 7018 SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R70, 7100, 7100 LC, II70, II71);
CW: 70, Ultra
A123-84 SW: SW14, 10P SA: 86, 87HP CS: 10, 11, 15
A126-84 NA: 99, 55, 550 NC: 55
7/10/01, 4:02 PM
A128-86 WA: NiMn, WH WM: NiMn, WH
9-3
CLASS OR PREHEAT
GEN-26110_09.p65
9-4
A131-88 A thru DS AA: 7018 SA: 86 UM 350/SA 81, UM 651VF/SA81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra;
A, B, D, DS, AH32, DS: II 80Ni1, 8000-Ni2, 85C1, T90C1

AH36, DH32/36
A134-85 SW: 10P+, 10P SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
4
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A135-85 A&B AA: 7018 SA: 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A139-88 All AA: 7018 SA: 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A148-84 80-40, 80-50 A AA: 8018CM, 8018C1 SA: 83, Hi-84, 86 DS: 88C3, II 80Ni1
90-60 B AA: 9018 DS: 98, 9000M, 9100K2, II 101TM
105-85 B AA: 10018MM DS: II 100, T-8, II 101TM
115-95 B AA: 12018 DS: II 110, T-115
135-125 C AA: 4130, 4140, 4340 DS: T-4130, 4130LN
A159-83 All C NA: 99, 55, 550 NC: 55
A161-88 Low Carbon A AA: 7018 SA: 86 DS: 111AC, 7000, T-5, T-75; (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
Grade T-1 A AA: 7018Mo DS: 7000-A1, 7100 LC
A167-88 301, 302, 302B, AR: 308H, 308L AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
304, 305, 308
304L AR: 308L AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
7/10/01, 4:02 PM
309, 309S AR: 309H, 309L AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
309 Cb AR: 309Cb
GEN-26110_09.p65
CLASS OR PREHEAT
A167-88 310, 310S AR: 310 AR: ER310, OK 10.93 Flux
(cont'd) 316, 316L AR: 316H, 316L AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
317, 317L AR: 317, 317L SB: 317L
321, 347, 348 AR: 347 AR: ER347, OK 10.93 Flux CB: 347
XM-15 AR: 310 AR: ER310, OK 10.93 Flux
A176-87 403, 405, 409, AR: 410
410, 410H AR: 410
5
442, 446 AR: 309H, 310
A178-87 A&C AA: 7018 SA: 86 DS: 111AC, 7000, T-5, T-75, (Ultra: R-70,
7100); CW: 70, Ultra. 7100 LC
A179-88 SW: 10P+, 10P, SW-14; AA: SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
7018 (Ultra: R-70, II 70, II 71); CW: 70, Ultra;
CS: 40, 11, 7
A181-87 60 & 70 AA: 7018 SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra; CS: 40, 11, 7
A182-88 F1 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
F2, F11, F12 B AA: 8018CM DS: T-85-B2, 88CM
F5, F5a AR: 309H, 310; AR: ER309/309L, ER310, OK 10.93 CB: 309L; SB: 309L; AR: MC410
AA: 8018 B6(L) Flux
F6a Classes 1 & 2 AR: 410, 309H, 310
F21, F22, F22a B AA: 9018CM DS: T-95-B3, 9000-B3, 98-CM
F429, F430
F304, F304H, AR: 308H, 308L AR: ER308/308L, OK 10.93 Flux CB: 308L; SB 308L
F304N
F304L, F304LN AR: 308L AR: ER308LSi CB: 308L; SB 308L
7/10/01, 4:02 PM
F310 AR: 310 AR: ER310
9-5
CLASS OR PREHEAT
GEN-26110_09.p65
9-6
A182-88 F316, F316H, AR: 316H, 316L CB: 316L; SB 316L
(cont'd) F316N
F316L, F316LN AR: 316L AR: ER316L, OK 10.93 Flux CB: 316L; SB 316L
F317 SB: 317L
F317L AR: 317L SB: 317L
F321, F321H AR: 347 AR: ER347, OK 10.93 Flux CB: 347
F347, F347H, AR: 347 AR: ER347, OK 10.93 Flux CB: 347
F348, F348H AR: 347 AR: ER347, OK 10.93 Flux CB: 347
6
A192-88 AA: 7018, 7018Mo SA: 29S, 82 DS: 7000, 7000 A1, 111AC, II 70T-12, (Ultra:
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
A193-88 B5 AR: 309H, 310; AA: 8018 AR: ER310, OK 10.93 Flux CB: 309L; SB 309L; DS: B6; AR: MC410
B6(L)
B6, B6X AR: 410
B7, B7M B AA: 8018CM, 4140 DS: 88CM, T-85-B2
B16 B AA: 9018CM DS: 98CM, T-95-B3
B8, B8A AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
B8C, B8CA, B8T, AR: 347 AR: ER347, OK 10.93 Flux CB: 347; SB: 347
B8TA
B8M, B8MA, B8M2, AR: 316H, 316L AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
B8M3
A199-88 T-4 B AA: 9018CM DS: 98CM, T-95-B3 or
& AR: 309H, 310 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L
A200-88 T-5 AA: 8018 B6(L)
T-7, T-9 AR: 309H, 310 AR: ER310, OK 10.93 Flux CB: 309L; SB 309L
T-11 B AA: 8018CM DS: 88CM, T-85-B2
T-21 AR: 309H, 310; AA: 8018 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
B6(L)
T-22 B AA: 9018CM DS: 98CM, T-95-B3
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A202-82 (1988) A B AA: 8018CM DS: 88CM, 8000-B2, T-85-B2
B B AA: 9018CM, 10018MM DS: 98CM, 9000B3, T-85-B3
A203-82 (1988) A, B AA: 8018C1 Grade A AS Ni2S/651VF DS: 85-C1, 8000 Ni2
D, E, F AA: 8018C2 DS: 9000-C1
A204-88 A, B A AA: 7018Mo DS: 7000-A1
C A AA: 10018 DS: 9000M
A209-88 All A AA: 7018Mo SA: 83, Hi-84 UM 80/SA 40A DS: 7000-A1
7
A210-88 All B AA: 7018 SA: 86 DS: 7000, 111AC, II 70T-12, (Ultra: 7100,
7100 LC, II 70, II 71); CW: 70, Ultra
A211-75 (1985) AA: 7018 SA: 86 DS: 7000, 111AC, II 70T-12, (Ultra: 7100,
7100 LC, II 70, II 71); CW: 70, Ultra
A213-88a T2, T11, T12, T17 B AA: 8018CM DS: T-85-B2, 88CM
T5, T5B, T5C AR: 309H, 310; AA: 8018 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
B6(L)
T7, T9 AR: 309H, 310 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L
T21 AR: 309H, 310; AA: 8018 AR: ER310, OK 10.93 Flux DS: T-95-B3, 88CM; CB: 309L; SB 309L
B6(L)
T22 AA: 9018CM DS: 98CM, T-95-B3
TP201, TP202, AR: 308H AR: ER308L, OK 10.93 Flux CB: 308L; SB: 308L
TP304L
TP304L AR: 308L AR: ER308L, OK 10.93 Flux CB: 308L; SB: 308L
TP309Cb AR: 309Cb
TP310Cb AR: 310Cb
TP316, TP316L AR: 316H, 316L AR: ER316L, OK 10.93 Flux CB: 316L; SB: 316L
TP321, 347, 348 AR: 347 AR: ER347, OK 10.93 Flux CB: 347; SB: 347
A214-88 AA: 7018 SA: 29S, 82, 86 UM 80/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
7/10/01, 4:02 PM
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
9-7
CW: 70, Ultra
CLASS OR PREHEAT
GEN-26110_09.p65
9-8
A216-84b WCA AA: 7018 SA: 29S, 82, 86 UM 350/SA 80, UM 50/SA 80 DS: 111AC, 7000, II 70T-12, T-5, T-75,
UM 50/SA 81, UM 429/SA 81 (S.R.) (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
WCB A AA: 7018Mo UM 282/SA 81 DS: 7000-A1
WCC AA: 9018 SA: 83, Hi-84 DS: 98, 9000M
A217-87 WC1 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
WC4, WC5, WC6, B AA: 8018CM DS: T-85-B2, 88CM, 8000-B2
WC11
8
WC9 B AA: 9018CM DS: 98CM, T-95-B3, 9000-B3
C5 AR: 309H, 310; AA: 8018 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
B6(L)
A220-88 All NA: 99
A225-86 Grade C AA: T DS: II 110, T-115
Grade D AA: 10018 DS: II 100
A226-88 AA: 7018 SA: 29S, 86 DS: 7000, 111AC, II 70T-12, T-5, T-75,
(Ultra: 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A234-88b WPB, WPC AA: 7018 SA: 29S DS: 7000, 111AC, II 70T-12, T-5, T-75,
(Ultra: 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
WP1 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
WP11, WP12 B AA: 8018CM DS: T-85-B2, 88CM, 8000-B2
WP22 B AA: 9018CM DS: 98CM, T-95-B3, 9000-B3
WP5 AR: 309H, 310; AA: 8018 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
B6(L)
WPR AA: 8018W SA: WS DS: 88W, 8100W; CW: W
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A240-88c 201, 202, 302, AR: 308H, 308L AR: ER308/308L AR: ER308L, OK 10.93 Flux CB: 308L; SB: 308L
304, 305 AR: 308H, 308L AR: ER308/308L, OK 10.93 Flux
309S AR: 309 AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
309Cb AR: 309Cb
310S AR: 310 AR: ER310, OK 10.93 Flux
310Cb AR: 310Cb
316 AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
9
316L AR: 316L AR: ER316L, OK 10.93 Flux CB: 316L; SB: 316L
317 AR: 317 SB: 317L
321, 347, 348 AR: 347 AR: ER347, OK 10.93 Flux CB: 347; SB: 347
410 AR: 410 AR: MC410
430
A242-88 All 2" Up A AA: 8018N, 8018W SA: WS UM 429/SA 81 DS: 88W, 8100W; CW: W
A249-88a 201, 202, 304, 305 AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
309Cb AR: 309Cb
310Cb AR: 310Cb
317 SB: 317L
317L AR: 317L SB: 317L
321, 347, 348 AR: 347 AR: ER347, OK 10.93 Flux CB: 347
A250-88a T1, T1a, T1b A AA: 7018Mo DS: 7000-A1
T2 B AA: 8018CM, 7018-B2L DS: 8000-B2, 8000-B2L
T-11 B AA: 8018CM, 7018-B2L DS: 88CM, 8000-B2, T-85-B2, 8000-B2L
7/10/01, 4:02 PM
T-22 B AA: 9018CM, 8018-B3L DS: 98CM, 9000-B3, T-95-B3, 9000-B3L
9-9
CLASS OR PREHEAT
GEN-26110_09.p65
9-10
A252-88 All SW: 10P+, 10P, SW-14; SA: 29S, 82 DS: 111AC, 7000, T-5, T-75,
AA: 7018 (Ultra: R-70, 7100, 7100 LC);
CW: 70, Ultra; CS: 40, 11, 7
A266-88 1 AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC);
CW: 70, Ultra; CS: 40, 11, 7
2, 4, 3 A AA: 8018CM, 7018-B2L SA: 86 DS: 88C3, 85C1, II 80Ni1
A268-88a TP405, TP410 AR: 410 AR: MC410
TP430
10
A269-88 304 AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
A270-88a TP304 AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
TP316 AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
A271-88 TP304 AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
TP304H AR: 308H AR: ER308/308H, OK 10.93 Flux SB: 308H
TP316 AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
TP316H AR: 316H
TP321, 347 AR: 347 AR: ER347, OK 10.93 Flux CB: 347; SB: 347
A276-89 201, 202, 302, AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
304, 308 AR: 308H SB: 308H
304L, 305 AR: 308L AR: ER308L, OK 10.93 Flux CB: 308L; SB: 308L
309 AR: 309 AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
309Cb AR: 309Cb
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A276-89 310 AR: 310 AR: ER310, OK 10.93 Flux
(cont'd) 310Cb AR: 310Cb
317 AR: 317 SB: 317L
403, 405, 410, AR: 410 AR: MC410
11
414, 421 AR: 410
A276-89 446 AR: 309H, 310 AR: ER309/309L, ER310, OK CB: 309L; SB: 309L
(cont’d.) 10.93 Flux
A278-85 All NA: 99, 550, 55 NC: 55
A283-87 Grades A, B, C SW: 10P+, 10P; AA: 7018 SA: 29S, 82 DS: 111AC, 7000, II 70T-12, T-5, T-75,
R-70, 7100 LC, II 70, II 71); CW: 70, Ultra;
CS: 40, 11
Grade D AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, II 70, II 71); CW: 70, Ultra;
CS: 40, 11, 7
A284-88 Grades C & D SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, II 70T-12, T-5, T-75,
15, SW-15IP, 7024; AA: (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
7018 CW: 70, Ultra; CS: 40, 11, 7
A285-85 (1987) Grades A, B, C AA: 7018 SA: 29S, 82, 86 UM 429/SA 81, UM 80/SA 80 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra; CS: 40, 11, 7
A288-77 (1982) Grade 1 A AA: 7018, 8018 SA: 29S, 82, 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra; CS: 7
7/10/01, 4:02 PM
Grade 2 A AA: 9018CM, 8018CM DS: 98, II 100, T-110
9-11
Grade 3 A AA: T SA: 120 DS: T-115, II 110, T-8
CLASS OR PREHEAT
GEN-26110_09.p65
9-12
A288-77 (1982) Grade 4 A AA: 12018; AA: 8018 B6(L) DS: II 110
(cont'd) Grades 5, 6, 7, 8 C AA: 4130, 4140, 4340, DS: T-4130, 4130LN
4130LN;
Grades 5, 6, 7, 8 AA: 8018-B6(L) DS: B9
A289-88 Class B & C AR: 310 AR: ER310
A290-85 A, B AA: 7018 SA: 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
C, D A AA: 8018CM DS: 88CM
12
E, F A AA: T SA: 120 DS: T-100, II 100
G, H A AA: 12018 SA: 140 DS: II 110
I, J A AA: 8018 B6(L) DS: B6
K, L AR: 310 AR: ER310
A291-84 1 AA: 8018 DS: II 80Ni1
2, 3 A AA: 10018MM DS: 9000D1
4 A AA: T SA: 120 DS: II 110
5, 6, 7 AR: 8018 B6(L) DS: B6
A297-84 HF AR: 308H AR: ER308LSi, OK 10.93 Flux CB: 308L; SB: 308L
HH AR: 309H AR: ER309LSi, OK 10.93 Flux CB: 309L; SB: 309L
HI, HK AR: 310 AR: ER310, OK 10.93 Flux
HE, HD AR: 312 AR: ER312, OK 10.93 Flux SB: 312
HT, HU
A299-82 (1987) B AA: 7018Mo, 7018, 8018CM SA: 83, Hi-84 DS: 111AC, 7000, II 70T-12, T-5, T-75,
88CM, (Ultra: 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A302-82 (1987) A A AA: 7018Mo SA: 86, 83, Hi-84 DS: 7000-A1
B A AA: 8018NM SA: 83 DS: 88-C3, 98, II 80Ni1
C&D A AA: 9018 SA: 83, Hi-84 DS: 88C3, 98, II 80Ni1, II 81K2
A307-88a A AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A311-86 1018 A AA: 7018 SA: 29S, 82 DS: 111AC, 7000, II 70T-12, T-5, T-75,
13
1035 B (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
1045, 1050 C CW: 70, Ultra
All Others AA: 10018MM DS: 9000D1, II 100D1; CW: 80D2
A312-88a TP304, 304N AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
TP304H AR: 308H AR: ER308/308H, OK 10.93 Flux SB: 308H
TP304L, 304LN AR: 308L AR: ER308LSi, OK 10.93 Flux CB: 308L; SB: 308L
TP309Cb AR: 309Cb
TP309S, 309H AR: 309H AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
TP310Cb AR: 310Cb
TP316, 316H AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
TP316L AR: 316L AR: ER316LSi, OK 10.93 Flux CB: 316L; SB: 316L
TP317 AR: 317 SB: 317L
TP317L AR: 317L SB: 317L
TP321, 347, 348, AR: 347 AR: ER347, OK 10.93 Flux SB: 347
321H, 347H, 348H AR: 347 AR: ER347, OK 10.93 Flux SB: 347
A314-87a 202, 302, 302B, AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
303, 304, 305, 308 AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
309, 309S AR: 309H, 309L AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
309Cb AR: 309Cb
7/10/01, 4:02 PM
310, 310S, 314 AR: 310 AR: ER310, OK 10.93 Flux
9-13
CLASS OR PREHEAT
GEN-26110_09.p65
9-14
A314-87a 316 AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
(cont’d.) 316L AR: 316L AR: ER316LSi, OK 10.93 Flux CB: 316L; SB: 316L
317 AR: 317 SB: 317L
429, 430, 431
403, 410, 414, 416, AR: 410 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L
416SE, 420 AR: 410 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L
440A, 440B, 440C AR: 309H or 310 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
14
501, 502 AR: 309H or 310; AA: 8018 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
B6(L)
A319-71 (1985) NA: 550, 55, 99 NC: 55
A321-81 (1988) C AA: 9018, 10018, 10018MM, SA: 83, 95 DS: T-115
T
A325-88a Type I A AA: 7018 SA: 29S, 82, 86 DS: 7000, 111AC, T-5, T-75, (Ultra: 7000,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
Type II A AA: 12018 SA: 140 DS: II 110, T-115
A328-88a Plates, Bars, Shapes SW: SW-14, SW-15, SW- SA: 29S, 82, 86 DS: 111AC, 7000, T-5, T-75, (Ultra: R-70,
15IP, 7024; II 70, II 71); CW: 70, Ultra; CS: 40, 11, 7
AA: 7018, 8018
A333-88a Grade 1 & 6 AA: 7018, 10P+, 10P, SA: 29S, 82, 86 UM 429/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
SW-14 (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
Grade 3 & 7 AA: 8018-N DS: 85-C1, 8000-Ni2
Grade 4 AA: 8018W SA: WS DS: 88W, 8100W; CW: W
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A334-88 Grade 1 & 6 AA: 7018; SW: 10P+, 10P, SA: 29S, 82, 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
SW-14 (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
Grade 3 & 7 AA: 8018N DS: 85-C1, 8000-Ni2
A335-88a P1 & P15 A AA: 7018Mo SA: 83, Hi-84 DS: 7000A1
P2, P11, P12 B AA: 8018CM DS: T-85-B2
P5, P5b, P5c AR: 309H, 310; AR: ER310 CB: 309L; SB: 309L; DS: B6
15
AA: 8018 B6(L)
P21, P22 B AA: 9018CM DS: T-95-B3
A336-88a F1 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
F5, F5A AR: 309H, 310; AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
AA: 8018 B6(L)
F6 AR: 410, 309H, 310 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L; DS: B6
F21, F21A, F22, B AA: 9018CM DS: T-95-B3, 9000-B3
F22A
F11, F11A, F11B, B AA: 8018CM, 8018-B2L DS: 88CM, T-85-B2, 8000-B2, 8000-B2L
F12
F304, 304H, 304N AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
F304L, 304LN AR: 308L AR: ER308LSi, OK 10.93 Flux CB: 308L; SB: 308L
F309H AR: 309H AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
F310 AR: 310 AR: ER310, OK 10.93 Flux CB: 309L; SB: 309L
A336-88a F316 AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
(cont’d.) F316L AR: 316L AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
F316H AR: 316H
F321, 347, 348 AR: 347 AR: ER347, OK 10.93 Flux SB: 347
A338-84 NA: 550, 55, 99 NC: 55
7/10/01, 4:02 PM
9-15
CLASS OR PREHEAT
GEN-26110_09.p65
9-16
A350-87a LF1, LF2, LF5, LF6 A AA: 8018 DS: 88-C3, II 80Ni1, 8000Ni2
LF3 AA: 8018N
LF6 AA: 8018 DS: 85-C1
A351-88 CF8, CF8A, CF8C, AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
CF10 AR: 308H AR: ER308/308L, OK 10.93 Flux CB: 308L; SB: 308L
CF3, CF3A AR: 308L AR: ER308LSi, OK 10.93 Flux CB: 308L; SB: 308L
CH8, CH10, CH20 AR: 309H AR: ER309/309L, OK 10.93 Flux CB: 309L; SB: 309L
CF8M, CF10M AR: 316H AR: ER316/316L, OK 10.93 Flux CB: 316L; SB: 316L
CK20, HK30, HK40 AR: 310 AR: ER310, OK 10.93 Flux
16
CN7M AR: 320LR, 320 AR: ER320LR, OK 10.93 Flux
A352-88 LCA, LCB A AA: 7018 SA: 29S, 82, 86 DS: II 70T-12, T-5, T-75, 111AC,
(Ultra: II 70, II 71, R-70); CW: 70, Ultra
LCC AA: 8018 DS: II 70T-12, (Ultra: II 70, II 71)
LC1 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
LC2 AA: 8018C1 DS: 85-C1
LC2-1 AA: 12018M SA: 140 DS: T-115, II 110
LC3 AA: 8018N
CA6NM AR: 410NiMo
A353-87 AR: OK 92.55 AR: ER310 CB: 309L; SB: 309L
A356-84 Grade 1 A AA: 7018 SA: 86 DS: 111AC, 7000, II 70T-12, T-5, T-75,
Grade 2 B AA: 7018Mo SA: 83, Hi-84 (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
Grade 5, 6, 8, 9 B AA: 8018CM, 7018-B2L CW: 70, Ultra
Grade 10 B AA: 9018CM, 8018-B3L DS: 7000-A1
CA6NM AR: 410NiMo DS: 88CM, T-85-B2, 8000-B2, 8000-B2L
DS: T-95-B3, 98CM, 9000-B3, 9000-B3L
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A358-88a 304, 304LN AR: 308H AR: ER308/308L CB: 308L; SB: 308L
304, 304LN AR: 308L AR: ER308LSi CB: 308L; SB: 308L
304H AR: 308H AR: ER308/308H SB: 308H
309 AR: 309H AR: ER309/309L CB: 309L; SB: 309L
309Cb AR: 309Cb
A358-88a 310 AR: 310 AR: ER310
(cont’d.) 310Cb AR: 310Cb
17
316, 316N AR: 316H AR: ER316/316L CB: 316L; SB: 316L
316H AR: 316H
321, 347, 348 AR: 347 AR: ER347 CB: 347; SB: 347
A361-85 SW: 10P+, 10P; AA: 7018 SA: 86 CS: 15
A366-85 SW: 10P, SW-15IP; AA: SA: 29S, 82, 86 DS: 7000, II 70T-12, (Ultra: R-70, 7100,
7018 7100 LC, II 70, II 71); CW: 70, Ultra
A369-88 FPA, FPB A AA: 7018 SA: 86 DS: 111AC, II 70T-12, (Ultra: R-70, 7100,
7100 LC, II 70, II 71); CW: 70
FP1 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
FP2, FP11, FP12 A AA: 8018CM DS: T-85-B2, 88CM
FP21, FP22 A AA: 9018CM, 8018-B3L DS: T-95-B3, 98CM
FP5, FP7, FP9 AR: 309H, 310; AR: ER310 CB: 309L; SB: 309L; DS: B6
AA: 8018 B6(L)
A372-87a Type I AA: 7018 SA: 29S, 82, 86 DS: 111AC, T-5, T-75, 7000, (Ultra: 7100,
7100 LC, II 70, II 71); CW: 70, Ultra
Type II A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
Type III, VA A AA: 9018CM DS: T-115, II 100, T-100, 98, 9100K2,
7/10/01, 4:02 PM
9000C1, T90C-1
9-17
CLASS OR PREHEAT
GEN-26110_09.p65
9-18
A372-87a Type IV, VI AA: T SA: 120 DS: II 100, T-8, T-115
(cont'd) Type VII, VIII C AA: 4130, 4130LN DS: T-4130, 4130LN
A376-88 TP304, TP304N AR: 308H AR: ER308/308L CB: 308L; SB: 308L
TP304H AR: 308H SB: 308H
TP304LN AR: 308L AR: ER308LSi CB: 308L; SB: 308L
TP316, TP316N AR: 316H AR: ER316/316L CB: 316L; SB: 316L
TP316LN AR: 316L AR: 316LSi CB: 316L; SB: 316L
TP316H AR: 316H
TP321, TP321H, AR: 347 AR: ER347 CB: 347; SB: 347
18
TP347, TP347H
A377-84 NA: 550, 55, 99 NC: 55
A381-88 Y35 thru Y50 AA: 7018; SW: 10P+, 10P, SA: 29S, 82 DS: 111AC, 7000, II 70T-12, T-5, T-75,
SW-14, (Ultra: R-70, 7100, 7100 LC, II 70, II 71);
SW-15, SW-15IP CW: 70, Ultra
Y52 thru Y60 AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, T-5, T-75, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
Y65 AA: 8018 UM 80/AS B2S DS: II 80Ni1, 88C3
A387-87 Grade 2, 12, 11 A AA: 8018CM UM 80/AS B2S (S.R.) DS: 88CM, T-85-B2, 8000-B2
Grade 22, 21 B AA: 9018CM UM 80/AS B3S DS: 98CM, T-95-B3, 9000B3
Grade 5, 7, 9 B AA: 8018 B6(L) DS: B6
A389-86 C-23 A AA: 8018CM DS: 88CM, T-85-B2, 8000-B2
C-24 B AA: 9018CM DS: 98CM, T-95-B3, 9000-B3
A391-86 All AA: 10018M SA: 95 DS: T-100, II 100
A395-88 NA: 550, 55, 99 NC: 55
A403-88a WP/CR 304, 304N AR: 308H AR: ER308/308L CB: 308L; SB: 308L
WP/CR 304L, 304LN AR: 308L AR: ER308LSi CB: 308L; SB: 308L
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A403-88a WP/CR 304H AR: 308H AR: ER308/308H SB: 308H
(cont'd) WP/CR 309 AR: 309H AR: ER309/309L CB: 309L; SB: 309L
WP/CR 316, 316N AR: 316H AR: ER316/316L CB: 316L; SB: 316L
WP/CR 316L, 316LN AR: 316L AR: ER316LSi CB: 316L; SB: 316L
WP/CR 316H AR: 316H
WP/CR 317 AR: 317 SB: 317L
WP/CR 317L AR: 317L SB: 317L
19
WP/CR 321, 347, AR: 347 AR: ER347 CB: 347; SB: 347
A405-88 P24 A AA: 8018CM DS: T-85-B2, 88CM, 8000-B2
A409-88a TP304 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
TP304L AR: 308L AR: ER308LSi CB: 308L; SB: 308L
TP309S AR: 309H AR: ER309/309L CB: 309L; SB: 309L
TP309Cb AR: 309Cb
TP310S AR: 310 AR: ER310
TP310Cb AR: 310Cb
TP316 AR: 316H AR: 316 CB: 316L; SB: 316L
TP316L AR: 316L AR: 316LSi CB: 316L; SB: 316L
TP317 AR: 317 SB: 317L
TP321, 347, 348 AR: 347 AR: ER347 CB: 347; SB: 347
A414-88 Grade A, B, C SW: SW-612, SW-15 SA: 29S, 86 UM 429/SA 29S, UM 282/SA 81,
Grade D, E, F, G AA: 7018 UM 429/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
7/10/01, 4:02 PM
9-19
CLASS OR PREHEAT
GEN-26110_09.p65
9-20
A420-88 WPL6 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
WPL9 AA: 8018C1 DS: 85-C1, 8000Ni2, II 80Ni1
WPL3 AA: 8018N
WPL8 AR: OK 92.55
A423-86 Grade 1 AA: 8018CM, 8018W SA: WS DS: T-85-B2, 8000-B2, 88W, 8100W
Grade 2 AA: 8018 DS: 88-C3, II 80Ni1
A424-80 AA: 7018 SA: 29S, 82 DS: II 70T-12, 7000, (Ultra: II 70, II 71,
20
7100, 7100 LC); CW: 70, Ultra
A426-80 CP1, CP15 A AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
CP2, CP11, CP12 A AA: 8018CM DS: 88CM, T-85-B2
CP5, CP5b, CP21 AR: 309H; CB: 309L; SB: 309L
AA: 8018 B6(L)
CP7, CP9 AR: 309H AR: 309 CB: 309L; SB: 309L
CP22 B AA: 9018CM DS: 98CM, T-95-B3
A430-88 FP304, 304H, 304N AR: 308H AR: ER308/308L, CB: 308L; SB: 308L, 308H
ER308/308H
FP316, 316H, 316N AR: 316H AR: ER316/316L CB: 316L; SB: 316L
FP321, 321H, 347 AR: 347 AR: ER347 CB: 347; SB: 347
A434-81 (1988) BB (4130, 8630) C AA: 4130 or 4130LN DS: 4130 or 4130LN
(4140) AA: 4140 or 4340
BC (4130, 8630) C AA: 4130 or 4130LN DS: 4130 or 4130LN
(4140) AA: 4140 or 4340
(4340, 4330) AA: 4340
BD (4130) C AA: 4130 DS: 4130 or 4130LN
(4140) AA: 4140 or 4340
(4330, 4340) AA: 4340
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A439-83 All NA: 550, 55, 99 NC: 55
A442-86a Grade 55 AA: 7018 SA: 86 UM 429/SA 81 DS: 111AC, 7000, II 70T-12, T-5, T-75,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
Grade 65 AA: 8018 SA: 86 DS: 111AC, 7000, T-5, T-75, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
A444-88 SW: 10P+, 10P SA: 29S, 82 CS: 15
21
A446-87 SW: 10P+, 10P SA: 29S, 82 CS: 15
A447-87 AR: 309H AR: ER309/309L CB: 309L; SB: 309L
A451-80 (1985) CPF3, CPF3A AR: 308L AR: ER308LSi CB: 308L; SB: 308L
CPF8, CPF8A AR: 308H AR: ER308/308L CB: 308L; SB: 308L
CPF3M AR: 316L AR: ER316L CB: 316L; SB: 316L
CPF8M AR: 316H AR: ER316/316L CB: 316L; SB: 316L
CPF10MC
CPF8C AR: 347 AR: ER347 CB: 347; SB: 347
CPH8, CPH20 AR: 309H AR: ER309/309L CB: 309L; SB: 309L
CPK20 AR: 310 AR: ER310
A452-88 TP304H AR: 308H AR: ER308/308H, CB: 308L; SB: 308L, 308H
ER308/308L
TP347H AR: 347 AR: ER347 CB: 347; SB: 347
TP316H AR: 316H AR: ER316/316L CB: 316L; SB: 316L
A455-82 (1987) AA: 8018, 7018 SA: 86 DS: 111AC, 7000, II 70T-12, T-5, T-75;
(Ultra: R-70, 7100, 7100 LCII 70, II71);
CW: 70, Ultra
A457-82
A458-88
7/10/01, 4:02 PM
A463-88 SW: 10P+, 10P SA: 29S, 82 CS: 15
9-21
CLASS OR PREHEAT
GEN-26110_09.p65
9-22
A469-87a Class 1 AA: 7018 SA: 29S, 86 DS: II 70T-12, T-5, T-75, (Ultra: II 70, II 71)
Class 2 AA: 8018N, 8018 SA: 86 DS: 88-C3, II 80Ni1
Class 3 AA: 9018 SA: 83, Hi-84
Class 4 AA: 10018MM DS: T-100, II-100
Class 5, 6, 7 AA: T SA: 120 DS: II 110, T-115, T-8
A470-84 1 B AA: 7018 SA: 86 DS: II 70T-12, T-5, T-75, (Ultra: II 70, II 71)
2 AA: 8018C1 DS: 85-C1, 8000Ni2, II 80Ni1
3&5 B AA: 9018 SA: 95 DS: II 100, 98
4, 6, 7, 8 AA: T SA: 120 DS: II 110, T-115, T-8
22
A471-87a 10 C AA: 4130*, 4130LN*, T SA: 140 DS: T-4130*, 4130LN*, II 110, T-115
(with heat treatment)
A473-87 201, 202, 205, 302, AR: 308H AR: ER308/308L CB: 308L; SB: 308L
302B, 304, 305, 308 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
303 AR: 308H, 312 AR: ER308/308L, SB: 312
ER312
304L AR: 308L AR: ER308LSi CB: 308L; SB: 308L
309, 309S AR: 309H AR: ER309/309L CB: 309L; SB: 309L
310, 310S, 314 AR: 310 AR: ER310
316 AR: 316H AR: ER316/316L CB: 316L; SB: 316L
317 AR: 317 SB: 317L
321, 347, 348 AR: 347 AR: ER347 SB: 347
403, 405, 410, 410S, AR: 410
414, 416, 420 AR: 410
429, 430, 431
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A473-87 440A, 440B, 440C AR: 312 or 309H, 310 AR: ER310
(cont'd) 501, 501A, 501B, AR: 8018 B6(L)
A476-84 NA: 550, 55, 99 NC: 55
A477-81 651 AR: 318
A478-82 302, 304, 305 AR: 308H AR: ER308/308L CB: 308; SB: 308L
309Cb AR: 309Cb
23
310Cb AR: 310Cb
316 AR: 316H AR: ER316/316L CB: 316L; SB: 316L
317 AR: 317 SB: 317L
A479-88a 302, 304, 304H, AR: 308H AR: ER308/308L CB: 308L; SB: 308L
309S AR: 309H AR: ER309/309L CB: 309L; SB: 309L
309Cb AR: 309Cb
310S AR: 310 AR: ER310
310Cb AR: 310Cb
316L, 316LN AR: 316L AR: ER316LSi CB: 316L; SB: 316L
321, 321H, 347, 348 AR: 347 AR: ER347 CB: 347; SB: 347
403, 410, 414, 405 AR: 410
430
7/10/01, 4:02 PM
9-23
CLASS OR PREHEAT
GEN-26110_09.p65
9-24
A487-88 11A, 12A, 16A B AA: 8018 DS: 88-C3; II 80Ni1
1A, 1B, 1C, 2A, 2B, AA: 9018 SA: 95 DS: 98, 9000-M
2C, 4A, 4C, 8A, 9A, SA: 95 DS: 98, 9000-M
9C, 13A SA: 95 DS: 98, 9000-M
4B, 4D, 4E, 8B, 8C, AA: T SA: 120 DS: T-100, II 100
9B, 9D, 10A, 11B, SA: 120 DS: T-100, II 100
12B, 13B SA: 120 DS: T-100, II 100
6A, 6B, 7A, 14A, C AA: 12018 SA: 140 DS: T-4130
A493-88 302, 304, 305 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
24
316 AR: 316H AR: ER316LSi CB: 316L; SB: 316L
384 AR: 309H AR: ER309LSi CB: 309L; SB: 309L
429, 430
410, 431 AR: 410
440C AR: 312 AR: ER312 SB: 312
A494-87a M-35-1, M-25S AR: 9N10
A496-85 AA: 8018C1 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
A497-86 AA: 8018C1 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
A499-81 Grade 50 AA: 8018 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
Grade 60 AA: 8018N SA: 83, Hi-84 DS: T-90C1, 98, 9000-D1
A500-84 All 1" Up A SW: 10P+, 10P, SW-14, SA: 29S, 82 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
SW-612, SW-15; 7100, 7100 LC, II 70, II 71); CS 40, 11, 7;
AA: 7018 CW: 70, Ultra
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A501-88 All SW: 10P+, 10P, SW-14, SA: 29S, 82 UM 350/SA 80, UM 50/SA 80 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
SW-612, SW-15; 7100, 7100 LC, II 70, II 71);
AA: 7018 CS: 40, 11; CW: 70
A508-88a 1, 1a, 2, 3 AA: 9018 SA: 29S, 83, Hi-84 DS: 98
2a, 3a, 4b 1" Up A AA: 10018 UM 429/SA 81, UM 50/SA 81; SA: 95 DS: T-100
4, 5 AA: T SA: 120 DS: T-115, II 110
4a, 5a C AA: 12018 SA: 140 DS: T-4130, 4130LN (with heat treatment)
25
A511-88a MT302, MT304, AR: 308H AR: ER308/308L CB: 308L; SB: 308L
MT305
MT309S AR: 309H AR: ER309/309L CB: 309L; SB: 309L
MT310S AR: 310 AR: ER310
MT316 AR: 316H AR: ER316/316L CB: 316L; SB: 316L
MT316L AR: 316L AR: ER316LSi CB: 316L; SB: 316L
MT317 AR: 317 SB: 317L
MT321, MT347 AR: 347 AR: ER347 CB: 347; SB: 347
MT403, MT410, AR: 410
MT414, MT416SE AR: 410
MT431
MT440A AR: 312 AR: ER312 SB: 312
MT405 AR: 410NiMo AR: MC410NiMo
MT429, MT430
MT446-1, MT446-2 AR: 309H or 310 AR: ER309/309L or CB: 309L; SB: 309L
ER310
A512-86 All except 1110, SW: 10P+, 10P, SW-14, SA: 29S, 82 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
1115, 1117 SW-612, SW-15; AA: 7018 7100, 7100 LC II 70, II 71); CW: 70, Ultra
7/10/01, 4:02 PM
9-25
CLASS OR PREHEAT
GEN-26110_09.p65
9-26
A513-88 1008 thru 1015 SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
612, SW-15 7100, 7100 LC, II 70, II 71); CW: 70, Ultra
1016 thru 1035 A (1035) AA: 7018 SA: 86 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
4130, 8630 C AA: 4130, 4130LN DS: T-4130, 4130LN
4140 C AA: 4140
A514-88 All A AA: T, 12018 SA: 120, 140 DS: T-115, T-8, II 100, II 110
A515-82 (1987) All A AA: 7018 SA: 29S, 82 UM 429/SA 81 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
26
A516-86 All A AA: 7018 SA: 29S UM 651VF/SA81, UM 429/SA81 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
A517-87a All A AA: T, 12018 SA: 120, 140 DS: T-115, T-8, II 100, II 110
A521-76 CA, CC, CC1 SW: 10P+, 10P, SW-14, SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100)
SW-612, SW-15
CE, CF, AA, AB AA: 7018 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100)
AC, AD, CF1, CG AA: 8018C1 SA: 83, Hi-84 DS: R-70 Ultra, T-90C1, 9000-D1;
CW: 80-D2
AE AA: 10018MM DS: 9000-C1, 9100K2, T-100, II 100
AF A AA: T DS: T-115, T-8, II 100, II 110
A522-87 All AR: OK 92.55
A523-88 A&B SW: 10P+, 10P, SW-14, SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
SW-612, SW-15 71 LC); CW: 70, Ultra
A524-88 I & II SW: 10P+, 10P, SW-14, SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
SW-612, SW-15 7100 LC); CW: 70, Ultra
A526-85 SW: 10P+, 10P SA: 29S, 82 CS: 10, 15
A527-85 SW: 10P+, 10P SA: 29S, 82 CS: 10, 15
A528-85 SW: 10P+, 10P SA: 29S, 82 CS: 10, 15
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A529-88 SW: 10P+, 10P, SW-14, SA: 29S, 82 UM 282/SA 81, UM 50/SA 81 DS: 111AC, 7000, (Ultra: R-70, 7100,
SW-612, SW-15 7100 LC); CW: 70, Ultra
A533-87 Type A1 AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
Type B1, B2, C1, AA: 8018NM DS: 85NM
C2, D1, D2
Type A3, B3, C3, D3 A AA: T SA: 95 DS: T-100, 98, 9000-M, 9100K2,
II 81K2, II 100
27
A536-84 60-40-18, 65-45-12, NA: 99 NC: 55
60-42-10, 70-50-05
A537-86 Class 1 A AA: 7018, 8018 SA: 29S, 82, 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
Class 2 A AA: 8018C1 SA: 83, Hi-84 DS: II 80Ni1, 85-C1, II 81K2
A539-88 SW: 10P+ SA: 29S, 82 DS: 7000, 7100, 7100 LC, Ultra; CW: 70,
Ultra; CS: 11, 15
A541-88 1, 1A AA: 7018 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
2, 3, 4 AA: 8018 DS: 88C3, II 80Ni1
3V, 22B B AA: 9018CM DS: T-95-B3, 9000-B3, 98CM
2A, 3A, 7B AA: 10018 DS: T-100, II 100
22C, 7, 8 AA: T SA: 120 DS: T-8, II 110, T-115
22D, 7A, 8A AA: 12018
A542-88 1A, 1B, 3A, 3B, 4A, B AA: 9018CM DS: T-95-B3, 9000-B3, 98CM
4B, 4aA, 4aB
2A, 2B B DS: T-95-B3, 9000-B3, 98CM
A543-87 1B, 1C, 3B, 3C A AA: T SA: 120 DS: T-115, T-8, II 110
2B, 2C AA: 12018 SA: 140 DS: II 110
7/10/01, 4:02 PM
A553-87b Type 1 AR: OK 92.55
9-27
CLASS OR PREHEAT
GEN-26110_09.p65
9-28
A554-88a MT301 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
MT302, MT304, AR: 308H AR: ER308/308L CB: 308L; SB: 308L
MT305
MT309S AR: 309H AR: ER309/309L CB: 309L; SB: 309L
MT309S-Cb AR: 309Cb
MT310S AR: 310 AR: ER310
MT316 AR: 316H AR: ER316/316L CB: 316L; SB: 316L
MT316L AR: 316L AR: ER316LSi CB: 316L; SB: 316L
MT317 AR: 317 SB: 317L
28
MT330
MT321, MT347 AR: 347 AR: ER347 CB: 347; SB: 347
MT403, MT410, AR: 410
MT414, MT416SE AR: 410
MT431
MT440A AR: 312 AR: ER312 SB: 312
MT405 AR: 410NiMo AR: MC410NiMo
MT429, MT430
MT446-1, MT446-2 AR: 309H or 310 AR: ER309/309L or CB: 309L; SB: 309L
ER310
A556-88 A2 SW: 10P+, 10P SA: 29S, 82 DS: 7000, 7100, 7100 LC, Ultra; CW: 70,
Ultra; CS: 11, 15
A557-88 B2, C2 AA: 7018 SA: 29S, 82, 86 DS: 7000, 7100, 7100 LC, Ultra; CW: 70,
Ultra; CS: 11, 15
A562-82 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra; CS: 11, 15
A568-88a All SW: 10P+, 10P, SW-14, SA: 29S, 82, 86 UM 350/SA 80, UM 50/SA 80, DS: 111AC, 7000, (Ultra: R-70, 7100,
SW-612, SW-15; AA: 7018 UM 429/SA 81 7100 LC); CW: 70, Ultra; CS: 11, 15
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A569-85 All SW: 10P+, 10P, SW-14, SA: 29S, 82, 86 UM 350/SA 80, UM 50/SA 80, DS: 111AC, 7000, (Ultra: R-70, 7100,
A570-88 All SW: 10P+, 10P, SW-14, SA: 29S, 86 UM 350/SA 80, UM 50/SA 80 (S.R.), DS: 111AC, 7000, (Ultra: R-70, 7100,
A571-84 NA: 99, 550, 55 NC: 55
A572-82 42, 50, 60 AA: 7018 SA: 29S UM 429/SA 81 (S.R.) DS: 111AC, T-5, T-75, 7000, (Ultra: R-70,
7100, 7100 LC); CW: 70, Ultra
29
65 A AA: 8018 SA: 86 DS: 88-C3, II 80Ni1, 8000Ni2
A573-88 58 AA: 7018 SA: 86 DS: T-5, T-75, II 70T-12, (Ultra: II 70, II 71)
70, 65 A AA: 8018 SA: 86 UM 429/SA 81 (S.R.), DS: II 80Ni1, 88-C3, 85-C1, 8000Ni2
UM 651VF/SA 81
A575-86a M1008 thru M1025 SW: 10P+, 10P; SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
AA: 7018 7100 LC); CW: 70, Ultra
M1031 & M1044 B AA: 8018 SA: 86 DS: 88-C3, 8000Ni2, II 80Ni1
A576-87a 1008 thru 1029 SW: 10P+, 10P; SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
AA: 7018 7100 LC); CW: 70, Ultra
1030 thru 1040 B AA: 7018 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
1042 thru 1055 B AA: 8018 DS: 88-C3, 85-C1, II 80Ni1, 8000Ni2
1060 AA: 10018MM SA: 83, Hi-84 CW: 80D2
1070, 1078 C AA: T SA: 120 DS: T-115, II 110
A581-88 303, 303SE AR: 308H AR: ER308/308L CB: 308L; SB: 308L
A582-88 416, 416SE AR: 410, 312 AR: ER312 SB: 312
430, 430F
A587-88 SW: 10P+ or any 60XX type, SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
10P 7100 LC); CW: 70, Ultra
7/10/01, 4:02 PM
A588-88a All A AA: 8018W DS: 88W, 8100W; CW: W
9-29
CLASS OR PREHEAT
GEN-26110_09.p65
9-30
A589-88 A&B SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
612, SW-15; 7100 LC); CW: 70, Ultra
A591-77 SW: 10P+, 10P SA: 29S, 82 CS: 10, 15
A592-85 A, E, F A (1/2" Up) AA: T SA: 120 DS: T-115, T8, II 110
A595-88 A, B, C AA: 7018 SA: 29S, 82, 86 UM 429/SA 81 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
A602-70 (1987) All NA: 99, 550, 55 NC: 55
A606-85 All AA: 8018W SA: WS DS: 88W, 8100W; CW: W
A607-85 45, 50 SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
30
612, SW-15 7100 LC); CW: 70, Ultra
55, 60 AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
65, 70 A AA: 8018 DS: 88-C3, 85-C1, II 80Ni1
A608-88 HC30, HD50
HE35 AR: 312 AR: ER312 SB: 312
HF30 AR: 347 AR: ER347 CB: 347; SB: 347
HH30, HH33, HI35, AR: 309H AR: ER309/309L CB: 309L; SB: 309L
HK30, HK40
HL30, HL40 AR: 310 AR: ER310
A611-85 A, B, C, D SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 UM 350/SA 80, UM 50/SA 80, UM DS: 111AC, 7000, (Ultra: R-70, 7100,
612, SW-15 429/SA 81 (S.R.), 7100 LC); CW: 70, Ultra
UM 50/SA 81 (S.R.)
E AA: 8018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
If copper is 7100 LC); CW: 70, Ultra
specified, use All Grades AA: 8018W SA: WS DS: 88W, 8100W; CW: W
A612-87 AA: 8018C1 DS: II 80Ni1
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A615-87a 40 AA: 7018 SA: 29S, 82 DS: 111AC, T-5, T-75, 7000, II 70T-12,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
60 AA: 9018 DS: 98, 9000M, 9100K2
75 AA: T SA: 120 DS: T-100, II 100
A616-87 50 AA: 8018 DS: 111AC, T-5, T-75, 7000, II 70T-12,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
31
CW: 70, Ultra
60 AA: 9018 DS: 98, 9000M, 9100K2
A617-87 40 AA: 7018 SA: 29S, 82 DS: 111AC, T-5, T-75, 7000, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70
60 AA: 9018 DS: 98, 9000M, 9100K2
A618-88 All AA: 7018 SA: 29S, 82 DS: 111AC, T-5, T-75, 7000, II 70T-12,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71);
CW: 70, Ultra
A619-82 (1988) SW: SW-14, SW-612, SA: 29S, 82 DS: 7000, (Ultra: 7100, 7100 LC, R-70);
SW-15; AA: 7018 CW: 70; CS: 10, 11, 15
A620-84 SW: SW-14, SW-612, SA: 29S, 82 DS: 7000, (Ultra: 7100, 7100 LC, R-70);
SW-15; AA: 7018 CW: 70; CS: 10, 11, 15
SW-15; AA: 7018 CW: 70; CS: 10, 11, 15
SW-15; AA: 7018 CW: 70; CS: 10, 11, 15
A633-88a A, C, D AA: 7018 SA: 29S, 82, 86 UM 429/SA 81 DS: II 70T-12, T-5, T-75,
(Ultra: II 70, II 71); CW: 70, Ultra;
E AA: 8018 SA: 86 UM 651VF/SA 81 DS: II 80Ni1, 85-C1, 8000Ni2
7/10/01, 4:02 PM
9-31
CLASS OR PREHEAT
GEN-26110_09.p65
9-32
A635-88 1006 thru 1023 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
A642-85 SW: 10P+, 10P SA: 29S, 82 CS: 10, 15
A649-87 2, 4 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
1A2 A AA: 8018CM DS: 8000B2
1A1 C AA: 4140
1B1 C AA: 4130, 4130LN DS: T-4130, 4130LN
3 A AA: 8018CM DS: T-85-B2
32
1B2 A AA: T SA: 120 DS: 98, 9000-M
A656-88 50, 60 AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
70 AA: 8018 DS: II 80Ni1, 88C3, 85C1
80 AA: 9018 DS: 98, T-100, II 100, II 101TM, 9100-K2
A659-85 All SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
612,
SW-15; AA: 7018 7100, 7100 LC, II 70, II 71); CW: 70, Ultra
A660-88 All AA: 7018 SA: 29S, 82 UM 350/SA 80, UM 50/SA 80, DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
UM 50/SA 81, 7100, 7100 LC, II 70, II 71); CW: 70, Ultra
UM 429/SA 81 (S.R.)
A662-86 A&B AA: 7018 SA: 29S, 82 UM 350/SA 81, DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
UM 350/SA 29S (S.R.) 7100, 7100 LC, II 70, II 71); CW: 70, Ultra
C AA: 8018 DS: 88-C3, II 80Ni1, 85-C1, 8000-Ni2
A663-88 45, 50, 55, 60, 65 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
70, 75, 80 AA: 7018Mo SA: 86, 83, Hi-84 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A666-88 201, 202, 301, 302, AR: 308H AR: ER308/308L CB: 308L; SB: 308L
304 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
304L, 304LN AR: 308L AR: ER308LSi CB: 308L; SB: 308L
A668-85a A, AH, B, BH, C, AA: 7018 SA: 29S, 82 DS: 111AC, T-63, 7000, (Ultra: R-70,
CH, D, DH SA: 29S, 82 7100, 7100 LC); CW: 70, Ultra
33
E, EH, G, GH AA: 8018C1 SA: 86 DS: 85-C1, 8000Ni2, II 80Ni1
F, FH, H, HH A AA: 8018CM DS: 98CM, 9000-B3
J, JH, K, KH AA: 10018MM SA: 95 DS: T-100, II 100
L, LH A AA: T SA: 120 DS: T-8, II 110, T-115
M, MH, N, NH B AR: 8018-B6(L)
A671-85 CA55, CB60, CB65, AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
CB70, 7100 LC); CW: 70, Ultra
CC65, CC70,
CD70, CE55
CD80, CE60, CF65, AA: 8018C1 DS: II 80Ni1, 8000Ni2, 85-C1
CF70
CF66, CF71 AA: 8018N DS: T-90C1
CJ101 thru CJ113 AA: T SA: 120 DS: T-115, II 100, T-8
CK75 A AA: 7018 Mo or 8018CM SA: 83, Hi-84 DS: 7000 A1 or 88CM, 8000-B2, T-95-B2
A672-81 A45, A50, A55, B55, AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
B60, B65, B70, C55, 7100 LC); CW: 70, Ultra
V60, V65, C70, D70,
D80, E55, E60
H75, H80 A AA: 7018Mo or 8018CM SA: 83, Hi-84 DS: 7000-A1 or 88CM, 8000-B2, T-95-B2
7/10/01, 4:02 PM
9-33
CLASS OR PREHEAT
GEN-26110_09.p65
9-34
A672-81 J80, J90, J100 A AA: 7018Mo or 10018 SA: 83, Hi-84 or SA: 95 DS: 7000-A1 or T-100, II 100
(cont'd) K75, K85, L65, L70, A AA: 8018CM DS: 88CM, 8000-B2, T-95-B2
L75, M70, M75, N75
A675-88 45, 50, 55, 60, AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
65, 70 7100 LC); CW: 70, Ultra
75, 80, 90 A AA: 9018 SA: 95 DS: 98, 9000M, 9100K2
A678-88 A AA: 7018 SA: 86 UM 429/SA 81 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
B AA: 8018 DS: 88C3, 85C1
34
C, D A AA: T SA: 120 DS: T-115, II 100, T-8
A688-88a TP304 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
TP304L, TP304LN AR: 308L AR: ER308LSi CB: 308L; SB: 308L
TP316 AR: 316H AR: ER316/316L CB: 316L; SB: 316L
TP316L, TP316LN AR: 316L AR: ER316LSi CB: 316L; SB: 316L
TPXM-29 WA: NiMn WM: NiMn
A690-88 All A AA: 8018W SA: WS DS: 88W, 8100W; CW: W
A691-85a CM-65, CM-70, AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
CM-75, CMSH-70,
CMSH-75
CMSH-80 AA: 8018 DS: 88-C3, 85-C1, II 80Ni1, 8000Ni2
1/2 CR, 1CR, A AA: 8018CM DS: 88CM, 8000-B2, T-85-B2
1-1/4 CR
2-1/4 CR A AA: 8018-B3L DS: T-95-B3, 9000-B3, 9000-B3L
A692-88 AA: 7018Mo SA: 83, Hi-84 DS: 7000-A1
A694-87 All AA: 7018 SA: 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A695-81 (1988) A, B, C, D AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
Grades 35 & 40 SA: 29S, 82 7100 LC); CW: 70, Ultra
A, C, D AA: 9018 SA: 83, Hi-84 DS: 98, II 100, T-90-C1, 9000-C1
Grades 45 & 50 SA: 83, Hi-84
A696-85 B SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
612, SW-15 7100 LC); CW: 70, Ultra
C AA: 7018 SA: 29S, 82, 86 DS: 111AC, 7000, (Ultra: R-70, 7100,
35
7100 LC); CW: 70, Ultra
A704-85 40 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC, II 70, II 71); CW: 70, Ultra
60 AA: 9018 SA: 95 DS: 98, 9000M, 9100K2
A706-88 60 A AA: 8018 DS: 85-C1, II 80Ni1, 8000Ni2
A707-87 L1, L2, L3 AA: 7018 SA: 86 DS: (Ultra: II 70, II 71), II 70T-12
L4 AA: 8018C1 DS: II 80Ni1
L5, L6 AA: 8018 DS: II 80Ni1
L7, L8 AA: 8018N
A709-88a 36, 50 SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 UM 429/SA 81, UM 651VF/SA 81 DS: 111AC, T-63, 7000, (Ultra: R-70, 7100,
612, SW-15, SW-15IP, 7024; 7100 LC); CW: 70, Ultra; CS: 40, 11
AA: 7018
50W A AA: 8018W SA: WS DS: 88W, 8100W; CW: W
70W A AA: 8018W SA: WS DS: 8100W
100 A AA: T SA: 120 DS: T-115, T-8, II 100, II 110
A710-87 A1, A3, B AA: 8018N DS: T-90-C1, 9000-C1
A2 AA: 8018 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
7100, 7100 LC, II 70, II 71); CW: 70, Ultra
C1, C3 AA: 10018 SA: 95 DS: 9000-M, 9100K2
7/10/01, 4:02 PM
A714-84 All AA: 8018W SA: WS DS: 88W, 8100W; CW: W
9-35
CLASS OR PREHEAT
GEN-26110_09.p65
9-36
A715-88 50, 60 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
70, 80 AA: 8018 DS: 88-C3, 98, 9000-C1
A724-88 All AA: T SA: 120 DS: T-100, II 100, T-115
A727-87 A AA: 7018Mo SA: 82, Hi-84 DS: 7000-A1
A730-81 A&B AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
A732-85 1A, 2A, 2Q, 3A, 5N B AA: 8018 SA: 86 DS: II 80Ni1, 88-C3, (Ultra: II 70, II 71)
6N B AA: 10018MM SA: 83, Hi-84 DS: 9000-C1; CW: 80D2
36
7Q, 8Q, 14Q C AA: 4130 DS: T4130, 4130LN
9Q, 10Q C AA: 4340
A734-87a A AA: 8018 DS: 85-C1, 8000Ni2
B AA: 8018C1 DS: II 80Ni1, 88-C3, 85-C1
A735-87 All A AA: 10018MM SA: 83, Hi-84 DS: 150; CW: 80D2
A737-87 B AA: 8018 UM 651VF/SA 81, DS: 88-C3, 85-C1, II 80Ni1
UM 651VF/SA 29S (S.R.)
C AA: 9018 SA: 95 DS: 98, II 100, T-115
A738-87a A AA: 8018 or 8018W SA: WS DS: 88-C3, 85-C1, II 80Ni1, 88W, 8100W
B&C AA: 9018 SA: 95 DS: 98, II 100, 88W, 8100W
A739-81a B11 B AA: 8018CM, 7018-B2L DS: 88CM, T-85-B2, 8000-B2, 8000-B2L
B22 B AA: 9018CM, 8018-B3L DS: 98CM, T-95-B2, 9000-B3, 9000-B3L
A744-88a CF-8 AR: 308H AR: ER308/308L CB: 308L; SB: 308L
CF-8M AR: 316H AR: ER316/316L CB: 316L; SB: 316L
CF-8C AR: 347 AR: ER347 CB: 347; SB: 347
CF-3 AR: 308L AR: ER308LSi CB: 308L; SB: 308L
CF-3M AR: 316L AR: ER316LSi CB: 316L; SB: 316L
7/10/01, 4:02 PM
GEN-26110_09.p65
CLASS OR PREHEAT
A757-88a A1Q, A2Q A AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
B2N, B2Q AA: 8018C1 DS: 85-C1, 8000Ni2
B3N, B3Q AA: 8018N
C1Q AA: 8018NM DS: 85NM
D1N1, D1N2, D1N3, B AA: 9018CM, 8018-B3L DS: T-95-B3, 9000-B3, 98CM, 9000-B3L
D1Q1, D1Q2, D1Q3
37
E1Q, E2N, E3N B AA: T SA: 120 DS: II 110, T-8, T-115
A758-88 All AA: 7018 SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
7100 LC); CW: 70, Ultra
A759-85 AA: 7018 SA: 29S, 82 DS: 111AC, 7000, II 70T-12,
(Ultra: R-70, 7100, 7100 LC, II 70, II 71)
A765-87 I AA: 8018 DS: 88-C3, II 80Ni1
II AA: 8018C1 DS: II 80Ni1, 85C1
A769-88 36, 40, 45, 50, 60 SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, II 70T-12, (Ultra: R-70,
612, SW-15; 7100, 7100 LC, II 70, II 71); CW: 70, Ultra
AA: 7018 SA: 29S, 82
80 AA: 9018, 10018 SA: 95 DS: T90C-1, 9000C-1, II 101TM
A771-88 TP316 AR: 316H AR: ER316/316L CB: 316L; SB: 316L
A774-88 TP304L AR: 308L AR: ER308LSi CB: 308L; SB: 308L
TP317L AR: 317L SB: 317L
TP321, TP347 AR: 347 AR: ER347 CB: 347; SB: 347
A778-88 TP304L AR: 308L AR: ER308LSi CB: 308L; SB: 308L
TP317L AR: 317L SB: 317L
7/10/01, 4:02 PM
TP321, TP347 AR: 347 AR: ER347 CB: 347; SB: 347
9-37
CLASS OR PREHEAT
GEN-26110_09.p65
9-38
A782-87 1 A AA: 9018CM DS: 88CM, 8000-B2, T-85-B2
2 B AA: T SA: 120 DS: 98CM, T-95-B3, 9000-B3
3 B AA: 12018 SA: 140 DS: T-8, II 110
A787-84b All SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
612, SW-15 7100 LC); CW: 70, Ultra
A792-86 All SW: 10P, SW-14 SA: 29S, 82 CS: 10, 11, 15
A793-85 AR: 308H AR: ER308LSi CB: 308L; SB: 308L
A795-88 A&B SW: 10P+, 10P, SW-14, SW- SA: 29S, 82 DS: 111AC, 7000, (Ultra: R-70, 7100,
612, SW-15 7100 LC); CW: 70, Ultra
38
(If Galvanized) SW: 10P+, 10P SA: 29S, 82 CS: 10, 11, 15
A816-88 50 & 60 SW: 10P+, 10P SA: 29S, 82 CS: 10, 11, 15
A823-84 All NA: 99, 55, 550 NC: 55
A844-87b AR: OK 92.55
A852-88a A AA: 8018W SA: WS DS: 88W, 8100W; CW: W
A871-87 A AA: 8018W SA: WS DS: 88W, 8100W; CW: W
A873-87a 1, 2, 3, 4 B AA: 9018CM, 8018-B3L DS: T-98-B3, 9000-B3, 9000-B3L
7/10/01, 4:02 PM
COVERSION TABLES
Section 10
DESCRIPTION PAGE
English/Metric Tensile and Yield Strength ......... 10-2
English/Metric Impact Strength .......................... 10-3
English/Metric Gas Flow Rates ........................... 10-4
Hardness Conversion Table ................................ 10-5
General Conversion Factor ................................. 10-6
Periodic Table ..................................................... 10-8
10-1
GEN-26110_10.p65 1 7/10/01, 4:02 PM

GEN-26110_10.p65
English/Metric Tensile Strength/Yield Strength Conversion Chart
10-2
Pounds per square inch (psi) to kilopascals (kPa)
Thousand pounds per square inch (ksi) to megapascals (MPa)
0 1 2 3 4 5 6 7 8 9
psi kPa (kN/m2)
ksi MPa (MN/m2)
2
0 0.0000 6.8948 13.7895 20.6843 27.5790 34.4738 41.3685 48.2633 55.1581 62.0528
10 68.9476 75.8423 82.7371 89.6318 96.5266 103.4214 110.3161 117.2109 124.1056 131.0004
20 137.8951 144.7899 151.6847 158.5794 165.4742 172.3689 179.2637 186.1584 193.0532 199.9480
30 206.8427 213.7375 220.6322 227.5270 234.4217 241.3165 248.2113 255.1060 262.0008 268.8955
40 275.7903 282.6850 289.5798 296.4746 303.3693 310.2641 317.1588 324.0536 330.9483 337.8431
50 344.7379 351.6326 358.5274 365.4221 372.3169 379.2116 386.1064 393.0012 399.8959 406.7907
60 413.6854 420.5802 427.4749 434.3697 441.2645 448.1592 455.0540 461.9487 468.8435 475.7382
70 482.6330 489.5278 496.4225 503.3173 510.2120 517.1068 524.0015 530.8963 537.7911 544.6858
80 551.5806 558.4753 565.3701 572.2648 579.1596 586.0544 592.9491 599.8439 606.7386 613.6334
90 620.5281 627.4229 634.3177 641.2124 648.1072 655.0019 661.8967 668.7914 675.6862 682.5810
100 689.4757
Conversion Formulas:
psi x .00689512 = MPa MPa x 145.04 = psi
ksi x 6.89512 = MPa MPa x .14504 = ksi
7/10/01, 4:02 PM
English/Metric Impact Strength
Conversion Chart
Find the impact strength to be converted in column B. If in ft-lb.,
read joules in column A. If in joules, read ft-lb. in column C.
Fractional strengths over 10 and all strengths over 130 can be
calculated by addition.
Example: Convert 20.6 ft-lbs. to joules
20 ft-lbs. = 27.1 joules
0.6 ft-lbs. = 0.81 joules
20.6 ft-lbs. = 27.91 joules
cfh L/min cfh L/min cfh L/min
2.12 1 0.472 72.08 34 16.046 142.04 67 31.621

4.24 2 0.944 44.20 35 16.518 144.16 68 32.097
6.36 3 1.416 76.32 36 16.990 146.28 69 32.564
8.48 4 1.888 78.44 37 17.462 148.40 70 33.036
10.60 5 2.360 80.56 38 17.934 150.52 71 33.508
12.72 6 2.832 82.68 39 18.406 152.64 72 33.980
14.84 7 3.304 84.80 40 18.878 154.76 73 34.452
16.96 8 3.776 86.92 41 19.350 156.88 74 34.924
19.08 9 4.248 89.04 42 19.822 159.00 75 35.396
21.20 10 4.719 91.16 43 20.294 161.12 76 35.868
23.32 11 5.191 93.28 44 20.766 163.24 77 36.340
25.44 12 5.664 95.40 45 21.238 165.36 78 36.812
27.56 13 6.135 97.52 46 21.710 167.48 79 37.284
29.68 14 6.607 99.64 47 22.182 169.60 80 37.756
31.80 15 7.079 101.76 48 22.653 171.72 81 38.228
33.92 16 7.551 103.88 49 23.125 173.84 82 38.700
36.04 17 8.023 106.00 50 23.597 175.96 83 39.172
38.16 18 8.495 108.12 51 24.069 178.08 84 39.644
40.28 19 8.967 110.24 52 24.541 180.20 85 40.116
42.40 20 9.439 112.36 53 25.013 182.32 86 40.587
44.52 21 9.911 114.48 54 25.485 184.44 87 41.060
46.64 22 10.383 116.60 55 25.957 186.56 88 41.532
48.76 23 10.855 118.72 56 26.429 188.68 89 42.003
50.88 24 11.327 120.84 57 26.901 190.80 90 42.475
53.00 25 11.799 122.96 58 27.373 192.92 91 42.947
55.12 26 12.271 125.08 59 27.845 195.04 92 43.419
57.24 27 12.743 127.20 60 28.317 197.16 93 43.891
59.36 28 13.215 129.32 61 28.789 199.28 94 44.363
61.48 29 13.686 131.44 62 29.261 201.40 95 44.835
63.60 30 14.158 133.56 63 29.733 203.52 96 45.307
65.72 31 14.631 135.68 64 30.205 205.64 97 45.778
67.84 32 15.102 137.80 65 30.677 207.76 98 46.251
69.96 33 15.574 139.92 66 31.149 209.88 99 46.723
212.00 100 47.195
Conversion Formulas: ft-lbs. x 1.355818 = joules

joules x .737562 = ft-lbs.
10-3
GEN-26110_10.p65 3 7/10/01, 4:02 PM

English/Metric Gas Flow Rate
Conversion Chart
Find the flow rate to be converted in the center column. If
in cfh, read L/min in column to right. If in L/min, read cfh
in column to left.
cfh L/min cfh L/min cfh L/min
2.12 1 0.472 72.08 34 16.046 142.04 67 31.621

4.24 2 0.944 44.20 35 16.518 144.16 68 32.097
6.36 3 1.416 76.32 36 16.990 146.28 69 32.564
8.48 4 1.888 78.44 37 17.462 148.40 70 33.036
10.60 5 2.360 80.56 38 17.934 150.52 71 33.508
12.72 6 2.832 82.68 39 18.406 152.64 72 33.980
14.84 7 3.304 84.80 40 18.878 154.76 73 34.452
16.96 8 3.776 86.92 41 19.350 156.88 74 34.924
19.08 9 4.248 89.04 42 19.822 159.00 75 35.396
21.20 10 4.719 91.16 43 20.294 161.12 76 35.868
23.32 11 5.191 93.28 44 20.766 163.24 77 36.340
25.44 12 5.664 95.40 45 21.238 165.36 78 36.812
27.56 13 6.135 97.52 46 21.710 167.48 79 37.284
29.68 14 6.607 99.64 47 22.182 169.60 80 37.756
31.80 15 7.079 101.76 48 22.653 171.72 81 38.228
33.92 16 7.551 103.88 49 23.125 173.84 82 38.700
36.04 17 8.023 106.00 50 23.597 175.96 83 39.172
38.16 18 8.495 108.12 51 24.069 178.08 84 39.644
40.28 19 8.967 110.24 52 24.541 180.20 85 40.116
42.40 20 9.439 112.36 53 25.013 182.32 86 40.587
44.52 21 9.911 114.48 54 25.485 184.44 87 41.060
46.64 22 10.383 116.60 55 25.957 186.56 88 41.532
48.76 23 10.855 118.72 56 26.429 188.68 89 42.003
50.88 24 11.327 120.84 57 26.901 190.80 90 42.475
53.00 25 11.799 122.96 58 27.373 192.92 91 42.947
55.12 26 12.271 125.08 59 27.845 195.04 92 43.419
57.24 27 12.743 127.20 60 28.317 197.16 93 43.891
59.36 28 13.215 129.32 61 28.789 199.28 94 44.363
61.48 29 13.686 131.44 62 29.261 201.40 95 44.835
63.60 30 14.158 133.56 63 29.733 203.52 96 45.307
65.72 31 14.631 135.68 64 30.205 205.64 97 45.778
67.84 32 15.102 137.80 65 30.677 207.76 98 46.251
69.96 33 15.574 139.92 66 31.149 209.88 99 46.723
212.00 100 47.195
Conversion Formulas:
cfh x .472195 = L/min
L/min x 2.12 = cfh
10-4
GEN-26110_10.p65 4 7/10/01, 4:02 PM

Hardness Conversion Chart
ROCKWELL
BRINELL C B
Dia. in mm., Vickers or 150 kg. load 100 kg. load Tensile
3000 kg. load Hardness Firth 120° Diamond 1/16 in. dia. Scleroscope Strength
10 mm. ball No. Hardness No. Cone ball No. 1000 psi.
2.05 898 440
2.10 857 420
2.15 817 401
2.20 780 1150 70 106 334
2.25 745 1050 68 100 368
2.30 712 960 66 95 352
2.35 682 885 64 91 337
2.40 653 820 62 67 324
2.45 627 765 60 84 311
2.50 801 717 58 81 298
2.55 578 675 57 78 287
2.60 555 633 55 120 75 276
2.65 534 598 53 119 72 266
2.70 514 567 52 119 70 256
2.75 495 540 50 117 67 247
2.60 477 515 49 117 65 238
2.85 461 494 47 116 63 229
2.90 444 472 46 115 61 220
2.95 429 454 45 115 59 212
3.00 415 437 44 114 57 204
3.05 401 420 42 113 55 196
3.10 388 404 41 112 54 189
3.15 375 389 40 112 52 182
3.20 363 375 38 110 51 176
3.25 352 363 37 110 49 170
3.30 341 350 36 109 48 165
3.35 331 339 35 109 46 160
3.40 321 327 34 108 45 155
3.45 311 316 33 108 44 150
3.50 302 305 32 107 43 146
3.55 293 296 31 106 42 142
3.60 285 287 30 105 40 138
3.65 277 279 29 104 39 134
3.70 269 270 26 104 38 131
3.75 262 263 26 103 37 128
3.80 255 256 25 102 37 125
3.85 248 248 24 102 36 122
3.90 241 241 23 100 35 119
3.95 235 235 22 99 34 116
4.00 229 229 21 98 33 113
4.05 223 223 20 97 32 110
4.10 217 217 18 96 31 107
4.15 212 212 17 96 31 104
4.20 207 207 16 95 30 101
4.25 202 202 15 94 30 99
4.30 197 197 13 93 29 97
4.35 192 192 12 92 28 95
4.40 187 187 10 91 28 93
4.45 183 183 9 90 27 91
4.50 179 179 8 89 27 89
4.55 174 174 7 88 26 87
4.60 170 170 6 87 26 85
4.65 166 166 4 86 25 83
4.70 163 163 3 85 25 82
4.75 159 159 2 84 24 80
4.80 156 156 1 63 24 78
4.85 153 153 82 23 76
4.90 149 149 61 23 75
4.95 146 146 80 22 74
5.00 143 143 79 22 72
5.05 140 140 78 21 71
5.10 137 137 77 21 70
5.15 134 134 76 21 68
5.20 131 131 74 20 66
5.25 128 128 73 20 65
5.30 126 126 72 64
5.35 124 124 71 63
5.40 121 121 70 62
5.45 118 118 69 61
5.50 116 116 68 60
5.55 114 114 67 59
5.60 112 112 66 58
5.65 109 109 65 56
5.70 107 107 64 56
5.75 105 105 62 54
5.80 103 103 61 53
5.85 101 101 60 52
5.90 99 99 59 51
5.95 97 97 57 50
6.00 95 95 56 49
10-5
GEN-26110_10.p65 5 7/10/01, 4:02 PM

GENERAL CONVERSION
FACTORS
The following conversion formulas provide one, but
definitely not the only, calculation methodology for each of
the suggested conversions.
TO CONVERT FROM
ksi to MPa Multiply ksi by 6.8948

MPa to ksi Multiply MPa by 0.14503774
ft-lbs to J Multiply ft-lbs by 1.35582
J to ft-lbs Multiply Joule by 0.737562
ft-lbs to kg-m Multiply ft-lbs by 0.138255
kg-m to ft-lbs Multiply kg-m by 7.23301
kg-m to J Multiply kg-m by 9.80665
J to kg-m Multiply Joule by 0.1019716
psi to MPa Multiply psi by 0.0068948
MPa to psi Multiply MPa by 145.03774
ft to mm Multiply ft. by 304.8
ft to cm Multiply ft. by 30.48
ft to m Multiply ft. by 0.3048
in to mm Multiply in. by 25.4
in to cm Multiply in. by 2.54
in to m Multiply in. by 0.0254
mm to ft Multiply millimeter by 0.00328084
cm to ft Multiply centimeter by 0.0328084
m to ft Multiply meter by 3.2808
mm to in Multiply millimeter by 0.03937008
cm to in Multiply centimeter by 0.3937
m to in Multiply meter by 39.37
kg to lbs Multiply kilogram by 2.2046
lbs to kg Multiply pounds by 0.453597024
lbs/ft to kg/meter Multiply pounds/foot by 1.48817
10-6
GEN-26110_10.p65 6 7/10/01, 4:02 PM

GENERAL CONVERSION
FACTOR EXAMPLES
These examples of the use of the comversion factors on the
previous page are provided as guidelines only and do not
represent actual product values.
FOR EXAMPLE
92.1 ksi = 635 Mpa

635 MPa = 92.1 ksi
43 ft/lbs = 58.3 J
58 J = 42.78 ft-lbs
21 ft-lbs = 2.903355 kg-m
2.9 kg-m = 20.97573 ft-lbs
15 kg-m = 147.0998 J
147 J = 14.98983 kg-m
92000 psi = 634.3 MPa
634 MPa = 91954 psi
6 ft = 1829 mm
3 ft = 91.44 cm
3 ft = 0.91 m
0.75 in = 19.05 mm
135 in = 342.9 cm
36 in = 0.91 m
304.8 mm = 1.00 feet
30.48 cm = 1.00 feet
1 m = 3.28 feet
100 mm = 3.94 inch
100 cm = 39.37 inch
1 m = 39.37 inch
5 kg = 11.0 lbs
6.5 lbs = 2.95 kg
0.358 lbs/ft = 0.533 kg/m
10-7
GEN-26110_10.p65 7 7/10/01, 4:02 PM

PERIODIC TABLE
Elements with their symbol and atomic
number
Atomic Atomic
Symbol Element Symbol Element
Number Number
Ac Actinium 89 Mt Meitnerium 109
Al Aluminum 13 Md Mendelevium 101
Am Americium 95 Hg Mercury 80
Sb Antimony 51 Mo Molybdenum 42
Ar Argon 18 Nd Neodymium 60
As Arsenic 33 Ne Neon 10
At Astatine 85 Np Neptunium 93
Ba Barium 56 Ni Nickel 28
Bk Berkelium 97 Nb Niobium 41
Be Beryllium 4 N Nitrogen 7
Bi Bismuth 83 No Nobelium 102
Bh Bohrium 107 Os Osmium 76
B Boron 5 O Oxygen 8
Br Bromine 35 Pd Palladium 46
Cd Cadmium 48 P Phosphorus 15
Ca Calcium 20 Pt Platinum 78
Cf Californium 98 Pu Plutonium 94
C Carbon 6 Po Polonium 84
Ce Cerium 58 K Potassium 19
Cs Cesium 55 Pr Praseodymium 59
Cl Chlorine 17 Pm Promethium 61
Cr Chromium 24 Pa Protactinium 91
Co Cobalt 27 Ra Radium 88
Cu Copper 29 Rn Radon 86
Cm Curium 96 Re Rhenium 75
Dy Dysprosium 66 Rh Rhodium 45
Es Einsteinium 99 Rb Rubidium 37
Er Erbium 68 Ru Ruthenium 44
Eu Europium 63 Rf Rutherfordium 104
Fm Fermium 100 Sm Samarium 62
F Fluorine 9 Sc Scandium 21
Fr Francium 87 Sg Seaborgium 106
Gd Gadolinium 64 Se Selenium 34
Ga Gallium 31 Si Silicon 14
Ge Germanium 32 Ag Silver 47
Au Gold 79 Na Sodium 11
Hf Hafnium 72 Sr Strontium 38
Ha Hahnium 105 S Sulfur 16
Hs Hassium 108 Ta Tantalum 73
He Helium 2 Tc Technetium 43
Ho Holmium 67 Te Tellurium 52
H Hydrogen 1 Tb Terbium 65
In Indium 49 Tl Thalium 81
I Iodine 53 Th Thorium 90
Ir Iridium 77 Tm Thulium 69
Fe Iron 26 Sn Tin 50
Kr Krypton 36 Ti Titanium 22
La Lanthanum 57 W Tungsten 74
Lr Lawrencium 103 U Uranium 92
Pb Lead 82 V Vanadium 23
Li Lithium 3 Xe Xenon 54
Lu Lutetium 71 Yb Ytterbium 70
Mg Magnesium 12 Y Yttrium 39
Mn Manganese 25 Zn Zinc 30
Zr Zirconium 40
10-8
GEN-26110_10.p65 8 7/10/01, 4:02 PM

NOTES
10-9
GEN-26110_10.p65 9 7/10/01, 4:02 PM

ESAB Welding & Cutting Products
Equipment and Cutting Systems:
411 S. Ebenezer Road,
Florence, South Carolina 29501-0545
Phone 803-669-4411 • Fax 803-664-4258
Welding Filler Metals:
801 Wilson Avenue
Hanover, Pennsylvania 17331-1058
Phone 717-637-8911 • Fax 717-637-9859
In Canada:
6010 Tomken Road
Mississauga, Ontario L5T 1X9 Canada
Phone 905-670-0220 • Fax 905-670-4879
The information contained herein is based on data and information

developed in the laboratories of The Esab Group, Inc. (“Seller”),
but is presented without guarantee or warranty and the Seller
makes no recommendation for and disclaims any liability incurred
from any use thereof, including without limitation, any use in a
commercial process not controlled by the Seller, and any use
in violation of any existing patent, foreign or domestic, or of
applicable laws and regulations.
THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, EXCEPT AS EXPRESSLY
STATED IN SELLER’S SALES CONTRACT OR SALES
ACKNOWLEDGMENT FORM.
GEN-26131 07-2001
GEN-26110_10.p65 10 7/10/01, 4:03 PM

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COVERED ELECTRODES

Electrode Selection .............................................. 1-2

Aws Filler Metal Specification

Atom Arc Iron Powder

Aws Filler Metal Specification

GEN-26110_01.p65 1 7/10/01, 4:00 PM

The following points should be considered when

1. Match the mechanical properties of the base

2. Match the chemical composition of the base

3. Match electrode to available power supply —

4. Match the electrode to the position of the

5. Observe joint design — Use deep penetrat-

6. Observe service conditions and select

7. Consider welding costs — Highest deposi-

GEN-26110_01.p65 2 7/10/01, 4:00 PM

Classification Current Arc Penetration Covering & Slag Iron Powder

GEN-26110_01.p65 4 7/10/01, 4:00 PM

GEN-26110_01.p65 5 7/10/01, 4:00 PM

Additional Sureweld Electrodes listed on page 1-14

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Recommended Welding Parameters page 1-15

GEN-26110_01.p65 7 7/10/01, 4:00 PM

Additional Sureweld Electrodes listed on page 1-14

GEN-26110_01.p65 8 7/10/01, 4:00 PM

Typical Undiluted Weld Metal Analysis (%)

Recommended Welding Parameters page 1-15

GEN-26110_01.p65 9 7/10/01, 4:00 PM

Typical Mechanical Properties

Typical Undiluted Weld Metal Analysis (%)

Additional Sureweld Electrodes listed on page 1-14

GEN-26110_01.p65 10 7/10/01, 4:00 PM

Typical Mechanical Properties

Typical Undiluted Weld Metal Analysis (%)

0.08 0.39 0.24 0.020 0.015

Recommended Welding Parameters page 1-16

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Typical Mechanical Properties

Typical Undiluted Weld Metal Analysis (%)

Additional Sureweld Electrodes listed on page 1-14

GEN-26110_01.p65 12 7/10/01, 4:00 PM

Recommended Welding Parameters page 1-17

GEN-26110_01.p65 13 7/10/01, 4:00 PM

GEN-26110_01.p65 14 7/10/01, 4:00 PM

Sureweld Coated Electrode

* Note: Efficiencies for coated electrodes do not include stub

GEN-26110_01.p65 15 7/10/01, 4:00 PM

* Note: Efficiencies for coated electrodes do not include stub

GEN-26110_01.p65 16 7/10/01, 4:00 PM

* Note: Efficiencies for coated electrodes do not include stub

Stub Loss Correction Table

12" (300 mm) Electrode

14" (350 mm) Electrode

18" (450 mm) Electrode

GEN-26110_01.p65 17 7/10/01, 4:00 PM

The introduction of iron powder into low hydrogen

Moisture Resistant Coating

Typical % Moisture in Atom Arc Coatings

GEN-26110_01.p65 19 7/10/01, 4:00 PM

All Position Iron Powder, Low Hydrogen

Recommended Welding Parameters page 1-45

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GEN-26110_01.p65 22 7/10/01, 4:00 PM

Typical Undiluted Weld Metal Analysis (%)