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Lean Manufacturing – eLearning Program

SYBEQ

Lean Implementation Tips

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Lean Manufacturing – eLearning Program
SYBEQ
Lean Manufacturing – Dos
• Look for waste everywhere all the time and try
to eliminate it
• Consider lean as a long term improvement
Initiative
• Plan implementation in a phased manner
• Conduct random plant walk through regularly
• Continuously improve the “current” state of the
process to make value flow
• Error proof the processes
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Lean Manufacturing – eLearning Program
SYBEQ
Lean Manufacturing – Don’ts
• Make “waste” flow
• Leave lean implementation to a few people in
the organization
• Ignore inputs from operators
• Forget to calculate “Cost of Quality”
• Draw blinders or create boundaries to new ideas
• Think that “this is the only way” to do a particular
task/job

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Lean Manufacturing – eLearning Program
SYBEQ

Remember…

• Lean manufacturing is a long-term initiative for


eliminating waste
• It takes a lot of discipline and commitment to
face the challenges of implementing Lean
• Based on Toyota Production System, Lean has
started a global revolution in manufacturing and
service business

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