PT PLN (PERSERO) CILEGON COMBINED CYCLE POWER PLANT (740MW) CONTRACT NO.:0136.PJ/060/DIR/2004 e DESIGN MANUAL e (ST HRSG BOP PART) MECHANICAL VOLUME-5 NJ-05036 R-1 CONTRACTOR : MITSUBISHI CORPORATION MITSUBISHI HEAVY INDUSTRIES, LTD. MITSUBISHI ELECTRIC CORPORATIONThis document contains information proprietary to MITSUBISHI HEAVY INDUSTRIES,LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon request. This document and such information is not to be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of MITSUBISHI HEAVY INDUSTRIES,LTD.RECORD OF CHANGES: DOCUMENT NUMBER: NJ-05036 Revision Date Title and Brief Description Remarks | Entered No. by _ 2006/02/14, Issued Design Manual, Operation Manual & Maintenance Manual for Steam Turbine/HRSG/BOP Part. 1 2006/08/11 Fully revised Steam Turbine /ARSG/BOP -Part including the responses to Customer's comments.Short Contents INDONESIA PLN CILEGON C/C DESIGN MANUAL (R-1) ST HRSG BOP PART SECTION 1 GENERAL SECTION 2 POWER PLANT SECTION 3. MECHANICAL SECTION 4 ELECTRICAL SECTION 5 CONTROL SECTION 6 DRAWINGVOLUME SECTION DESCRIPTION PAGES 1 4 GENERAL 14 PLANT DESCRIPTION 4.4-1 1.2 DESIGN DATA 12-1 2 2 POWER PLANT 24 SYSTEM DESCRIPTION AND P& | DIAGRAMS 2.4.41 ST & COMMON PORTION 2.1.1.1 STEAM TURBINE & COMMON PORTION 24-1 2.1.1.2 SYSTEM DESCRIPTION (ST PORTION) 24-9 2.1.1.3 SYSTEM DESCRIPTION (COMMON PORTION) 21-81 212 HRSG PORTION 24-119 3 3 MECHANICAL 34 STEAM TURBINE CONSTRUCTION FEATURES 3.441 OIL FLUSHING PROCEDURE 3.1-1 342 TURNING GEAR DEVICE 31-43 3.43 TURBINE BEARINGS 3.1-53 3.14 TURBINE STRUCTURE 3.1-75 3.45 ROTOR CLEARANCE TABLE 3.4-113 3.1.6 TURBINE ALIGNMENT INFORMATION 3.1-139 347 TURBINE DIFFERENTIAL EXPANSION DIAGRAM 3.1-144 348 CASING BOLT ARRANGEMENT 3.1-143 3.19 BOLT TIGHTENING PROCEDURE 3.1-145, 3.1.10 BOLT HEATER 3.1-183, 3.1.11 TURBINE LAGGING 3.1-185 3.1.12 SUPERVISORY INSTRUMENTS MOUNTING 31-191 ASSEMBLY 4 3.1.13 MAIN VALVES 3.1-203, 5 3.2 OIL SYSTEM 3.2.4 MAIN OIL PUMP 32-1 3.22 AUXILIARY OIL PUMP 3.2-3 3.23 TURNING OIL PUMP: 3.2-11 3.24 EMERGENCY OIL PUMP 3.2-19 3.25 OIL RESERVOIR VAPOR EXTRACTOR 3.2-27 3.26 OIL MIST SEPARATOR 3.2-39 327 LUBE OIL COOLER 3.2-49 3.28 LUBE OIL PURIFIER 3.2-59 3.29 OlL PURIFIER TRANSFER PUMP, 3.2-65VOLUME 5(Cont) Contents} SECTION DESCRIPTION PAGES 3.2.10 STORAGE OIL TRANSFER PUMP 3.2-101 3.211 MAIN LUBE OIL TRANSFER PUMP 3.2-137 3.3 CONDENSATE WATER SYSTEM 3.3.1 CONDENSER 33-1 3.3.2 CONDENSATE PUMP 3.3-13 3.3.3, GLAND STEAM CONDENSER WITH EXHAUST FAN 3.3-31 3.3.4 CONDENSER VACUUM PUMP 3.343, 3.3.5 MAKE UP WATER PUMP 3.3-101 3.4 FEED WATER SYSTEM 3.4.1 DEAERATOR 3.4-1 3.4.2 HPAP FEED WATER PUMP 34-14 3.4.3 LP FEED WATER PUMP 3.4-49 3.5 CIRCULATING WATER SYSTEM 3.5.1 CIRCULATING WATER PUMP 3.5-1 3.5.2 CWP LUBE WATER PUMP 35-7 3.6.3 SEAWATER BOOSTER PUMP. 3.5-15, 3.5.4 CONDENSER TUBE CLEANING SYSTEM 3.5-23 3.5.5 CONDENSER DEBRIS FILTER 3.5-67 3.5.6 CW PRIMING PUMP 3.5-255 3.6 ST CLOSED COOLING WATER SYSTEM, 3.6.1 HEAT EXCHANGER: 3.6-1 3.6.2 ST CLOSED COOING WATER PUMP & MOTOR 36-11 37 MAIN CYCLE CHEMICAL INJECTION SYSTEM 37-4 3.8 SAMPLING SYSTEM & CONDENSER TUBE LEAK 3.81 DETECTOR 3.9 HRSG CONSTRUCTION FEATURES, 3.9.1 DESIGN FEATURES 3.91 3.10 PREHEATER RECIRCULATION PUMP. 3.10-1 3.14 PREHEATER RECIRCULATION PUMP MOTOR, 3.11-1 3.12 SAFETY VALVES: 312-1 3.13, HRSG BLOWDOWN TANK 3.13-4 3.14 FUEL GAS TREATMENT PLANT 3.14.4 3.15 HSD FUEL-OIL UNLOADING STATION 3.15-4 3.16 DESALINATION PLANT 3.164 3.17 DEMINERALIZED WATER SYSTEM 3474 DEMINERALIZED WATER SYSTEM. 3.47-4 3.17.2 DEMINERALIZED WATER TRANSFER PUMP 3.17-73Contents} VOLUME SECTION 6(Cont) 10,14 3.18 3.18.1 3.19 3.19.1 3.19.2 3.19.3 3.20 3.21 3.22 3.23 3.24 3.25 3.26 3.27 3.28 3.28.1 3.28.2 3.28.3. 3.29 3.30 3.30.1 3.30.2 3.31 3.32 3.33, DESCRIPTION PAGES SERVICE WATER SYSTEM SERVICE WATER PUMP 3.18-1 INSTRUMENT AND SERVICE AIR SYSTEM INSTRUMENT AND SERVICE AIR COMPRESSOR 3.19- 1 INSTRUMENT AIR DRYER 3.192 INSTRUMENT AND SERVICE AIR RECEIVER 3.19-3 FIRE FIGHTING SYSTEM 3.20-1 NITROGEN STORAGE AND DISTRIBUTION 3.21-14 SYSTEM HYDROGEN PLANT 3.22-4 OVERHEAD TRAVELING CRANE (1/2, 2/2) 3.23-4 STANDBY DIESEL ENGINE GENERATOR 3.24-1 HVAC SYSTEM 3.25-1 WASTE WATER TREATMENT SYSTEM 3.26-1 AUXILIARY BOILER 3.27-1 SCREEN SYSTEM STOP LOG & STORAGE 3.28- 1 BAR SCREEN & TRAVELING TRASH RAKE 3.28-29 TRAVELING BAND SCREEN & WASH WATER 3.28-77 DEVICE CHLORINATION SYSTEM. 3.29-1 CATHODIC PROTECTION SYSTEM CATHODIC PROTECTION SYSTEM FOR FIELD PIPING 3.30- 1 CATHODIC PROTECTION SYSTEM FOR CIRCULATING 3.30-39 WATER SYSTEM POTABLE WATER CHEMICAL INJECTION SYSTEM 331-1 HSD FUEL OIL TREATMENT SYSTEM 3.32-1 SUMP PUMP 3.33- 4VOLUME SECTION 13 4 44 Add 412 42 43 43.4 43.2 433 43.4 43.5 43.6 437 43.8 44 444 442 443 45 46 46.4 AT 48 49 4.10 an 412 4.13 4.13.4 413.2 4.13.3 414 4.15 4.16 4.17 DESCRIPTION ELECTRICAL GENERATOR: GENERATOR AND GENERATOR AUXILIARY (STG) GENERATOR NGR EQUIPMENT (GEN MOUNTED) PT & SACUBICLE CONTROL PANEL SYSTEM DESCRIPTION EXCITATION CONTROL PANEL (EXC, AVR) GENERATOR CONTROL PANEL GENERATOR PROTECTION RELAY PANEL TRANSFORMER PROTECTION RELAY PANEL SEAL OIL CONTROL PANEL METERING PANEL SYNCHRONIZING PANEL. TRANSFORMER ST GENERATOR TRANSFORMER LV TRANSFORMER: EXCITATION TRANSFORMER ISOLATED PHASE BUSDUCT BUSDUCT EXCITATION BUSDUCT 6.3KV MV SWITCHGEAR 380V LV SWITCHGEAR MCC AC DISTRIBUTION PANEL Dc SYSTEM UPS SYSTEM COMMUNICATION SYSTEM TELEPHONE SYSTEM AND MAINTENANCE TELEPHONE SYSTEM RADIO COMMUNICATION SYSTEM. PUBLIC ADDRESS SYSTEM CLOCK SYSTEM LIGHTING SYSTEM CLOSED CIRCUIT TV SYSTEM ST DC STARTER PANEL Contents| PAGES 44-4 41-119 42-1 43-4 43-3 43-41 43-173 4.3177 43-181 43-185 43-189 4.3195 44-1 44-224 44-247 45-1 46-1 46-3 47-1 48-1 49-1 410-1 4.11-1 412-1 4.13-1 413-3 4.13-31 4.13-63 414-1 4.15-1 4.16-1 417-1VOLUME SECTION 16 5 5.4 5.4.4 5.1.2 5.1.3 6.1 6.4.4 612 63 6.4 64.4 6.4.2 65 6.5.1 6.5.2 DESCRIPTION CONTROL CONTROL VALVES ST & COMMON PORTION CONTROL VALVES TURBINE BYPASS VALVES HRSG PORTION CONTROL VALVES DRAWING PLANT ARRANGEMENT DRAWINGS. ST & COMMON PORTION HRSG PORTION MAJOR EQUIPMENT LIST SINGLE LINE DIAGRAMS INSTRUMENT LIST ST & COMMON PORTION HRSG PORTION VALVE LIST ST & COMMON PORTION HRSG PORTION Contents} PAGES 51-1 5.1-253, 5.1-279 6.1-1 6.1-13 6.2- 1 63-4 64-1 6.4-74 6.5-1 65-2 vife METSURISH!- 3 MECHANICAL ‘MH Proprietary Informetionde MITSUBISHI 3.2 OIL SYSTEM ‘MHI Proprietary informationhe MITSUBISHI 3.2.1 MAIN OIL PUMP KKS NUMBER : 10MAVOZ2AP101 ‘MHI Proprietary information= zl TAT RECS a [ese rons [RD = Fr Seca at 2.6988 semareer (3 4 + i i i i : | T i ! i i ! i 1 i i i ! i | ! i ! ! | i ! i | ! i io 3) : | i yr | i BO | | , od aki i ! i i i | i | | \ rt T ro =a pio | i foto oe — =p fan 4-4 +++—+ | = ay | riod 1 | } i a — es | [reat iii i i i we fal [we] —[eruesy —— [3 7 it i FA sf | tel | ow | faa T : ‘ laf eT wee a z = [fam ae ae =| frag Re 0 ts| | ae| ene ——fIES ; al ea a(pae| Pere + se 2 at 3iee oy sakaeeesie=r snow [Ane ol [or | [ovina A ! q aa wera |B ls + s Larlpwiemissrtsne [Aan af Lo | femaome Ss + § ") pgm sme ae u| [eee 4 |] ig 4 i ec weed Ss | & os eeeamsert en» [Aine lol |u| [eas | sl iis i S s feo —Jo ier fen 1 5) He | | 3 oS aa pas aa fa iawe I mn nese [| —lpfer[—prawen Ha AQ am LN BTHORAT ASC. ara. se [io — 4 IB) og NRE EE al rd oo i |g me | be Tsing) [we [Tne | | ole | ms) [tenet 7 = ar a af —[iemee——Ff Tt) RE ia) 1 es ser@- [| ea fc pene saa ri ag ie [a a 3 2 leds yee wo of ofa exe —— é 4 rt 0 a | [ener 4 a (Pel RRM ate fiom arta || zs a reir} a vai Pa Tne & & ‘aloe (en mean 7) [rene = 3 9 ay 1a aes ESRF [al Fa eee alae =a =) a meee fol fe Fl jalaapnees EE ms fa ee easier 28) inf r Me is S Feeerbee] neccmrran wri obtet ie L A [preci ea ao a ifsc faa ‘etree HAIN OIL PUMP ASS'Y ——— PME 27g (172) (ss Ta Psi r eS ame | Der Ti-D7203 fet ST i = MTSE EAL AD SRST, tat Ta a Tae} TRan lc. _ : . | : : oe =] ‘Se GG EPRLECTIN Aa [rocmorimrrannee TOD) aang] — ewe GEN. 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