\C Number Part Revisio Locatio Client Record Total Stage
Number n n Number Date Quantit
y
NC-EXT166328-01 010227-A J FP 83139 3/4/2007 3 FA
NC-EXT169262-01 010227-A J FP 83139 05/18/07 3 FA
NC-EXT173106-01 010227-A J AK 83139 11/10/2007 408 Ins_Incoming
NC-EXT173577-01 010227-A J AK 83139 10/19/07 816 Ins_Incoming
NC-EXT210301-01 010227-A J AK 83139 04/24/09 100 Ins_Incoming
NC-EXT211796-01 010227-A J AK 83139 05/28/09 100 Ins_Incoming
NC-EXT210242-01 010227-A J AK 83139 04/23/09 242 External
NC-EXT216439-01 010227-A J AK 83139 2/9/2009 46 External
NC-EXT230125-01 010227-A J AK 83139 04/13/10 57 External
NC-EXT230155-01 010227-A J AK 83139 04/13/10 419 External
Defect Dispoti
on
Dim Reject
Radius Reject
Drill Dia U/s Accepted
General Workmanship Rework
Thread Nogo RTV
Thread Nogo RTV
Thread Nogo RTV
Concentricity Accepte
d
Leak Rework
Leak Rework
NC Number Part Number Revisio Locatio Client Record Total Stage
n n Number Date Quantit
y
NC-EXT170525-01 206526-001 C AK 83139 10/7/2007 3 VERY
HOT
Defect Dispoti
on
NC NumbPart Revisio Locatio Record Total Stage Defect Dispoti
Number n n Date Quantit on
y
206124- E
NC-EXT191905-01 AK 06/26/0 30 Insp_Inc Diameter .474
001 8 oming ± .001 is
checking .472
with gage pin
(.001 below
low limit) (1 of
5)
Rework
NC-EXT191906-01
206124- E AK 06/26/0 20 Insp_Inc Diameter .474 Rework
001 8 oming ± .001 is
checking .472
with gage pin
(.001 below
low limit) (1 of
5)
NC Number Part Revisio Locatio Client Record Total Stage Defect
Number n n Number Date Quantit
y
NIL
Dispoti
on
NC Number Part Revisio Locatio Record Total Stage
Number n n Date Quantit
y
NC-EXT208323-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT208324-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT208326-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT208328-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT208329-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT208321-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT208322-01 172532-001 E AK 11/3/2009 100 Insp_Inco
ming
NC-EXT216902-01 172532-001 E AK 11/9/2009 100 Insp_Inco
ming
NC-EXT224778-01 172532-001 E AK 01/27/10 100 Insp_Inco
ming
Defect Dispoti
on
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
30 ° ± 1° 2
places is
measuring 33
°-35 ° ( 2 °-
4° ) 1 of 2
places top
side of plug
Accepted
Thread Go
gauge not
accepted Accepted
Thread Go
gauge not
accepted ,
Nicks Rework
NIL
NC Number Part Number Revisio Locatio Record Total Stage
n n Date Quantit
y
NC-EXT149933-01 101803-001 G FP 08/28/06 2 FA
NC-EXT210403-01 101803-001 J AK 04/27/09 100 Insp_Incomi
ng
NC-EXT212210-01 101803-001 J AK 9/6/2009 100 Insp_Incomi
ng
NC-EXT212211-01 101803-001 J AK 9/6/2009 50 Insp_Incomi
ng
NC-EXT170214-01 101803-001 J AK 06/13/07 29 External
Defect Dispotion
54, 59, ( Accepted
circular
finish),
sealing
surface
chips on Accepted
the
datum A
surface
1 of 13
Thread
Nogo,
Surf
discolor
ation dia
0.376
Rework
Thread
Nogo,
Surf
discolor
ation dia
0.376
Rework
Custom 27
er Accepted,
Complai 2 Rejected
nt Finish
NC Number Part Revisio Locatio Record Total Stage
Number n n Date Quantit
y
NC-EXT161108-01 087456- G FP 10/1/2007 3 FA
001
NC-EXT201568-01 087456- G AK 7/11/2008 251 External
001
NC-EXT209724-01 087456- G AK 04/13/09 10 External
001
NC-EXT210347-01 087456- G AK 04/27/09 15 External
001
NC-EXT210890-01 087456- G AK 8/5/2009 9
001
External
Defect Dispoti
on
2 of 3 - **Accepts no go
gage the full length. 1 of 3 -
Acceptable, 3 of 3 - **.027
x 37 degrees (inside), no
measurable chamfer on
outside.2 of 3 - **Machined
surfaces are out of
parallel .0060/.0065. (Per
MP-I-003 parallelism of
machined surfaces should
be .005 per inch.)
Rejected
.020 radius is distorted at
the top undercut near the
threads, causing assembly
problem and leak when
tested. 10 of 10 non-
conforming, vendor issue.
Rejected
Leaking when tested. 10 of
40 are nonconforming Rework
Cap disc guide is leaking
when tested. 15 pieces are
nonconforming. Vendor
issue. Scrap
Cap disc guide is leaking
when tested vendor issue.
9 of 23. Scrap
\C Number Part Revisio Locatio Client Record Total Stage
Number n n Number Date Quantit
y
NC-EXT162441-01 083201-001 F FP 83139 01/29/07 3 FA
NC-EXT173395-01 083201-001 F FP 83139 10/17/07 200 Insp_Inc
oming
NC-EXT181064-01 083201-001 F FP 83139 01/28/08 200 Insp_Inc
oming
NC-EXT181088-01 083201-001 F FP 83139 01/29/08 150 Insp_Inc
oming
NC-EXT202613-01 083201-001 F FP 83139 11/25/08 100 External
Defect Dispotion
**Letter Accpted
height is .
135 and the
letter "O" in
"OFF" and
"ON" are
"Q's".
METAL Rework
CHIPS IN
I.D.
773 - .774 - Rework
2 out of 10
pcs., dia
0.375
U/size
773 - .774 - Rework
2 out of 10
pcs., dia
0.375
U/size
STAMP ON Rework
& OFF AS
SHOWN.
ON & OFF
STAMPED
ON
OPPOSITE
SIDES.5
PCS OUT
OF 16
[Link]
PED
WRONG.L
OCATION
QC ROOM.
\C Number Part Number Revisio Locatio Record Total Stage
n n Date Quantit
y
067887-001
NC-EXT167196-01 AA FP 04/18/07 3 FA
NC-EXT170468-01
067887-001 AA AK 3/7/2007 5 FA
NC-EXT170448-01
067887-001 AA AK 2/7/2007 400 Ins_Inco
ming
NC-EXT170444-01
067887-001 AA AK 2/7/2007 120 Ins_Inco
ming
NC-EXT181007-01
067887-001 AA AK 01/26/08 800 Ins_Inco
ming
NC-EXT184172-01
067887-001 AA AK 03/13/08 600 Ins_Inco
ming
067887-001
NC-EXT184170-01 AA AK 03/13/08 800 Ins_Inco
ming
NC-EXT186947-01
067887-001 AA AK 04/16/08 1000 Ins_Inco
ming
NC-EXT188311-01
067887-001 AA AK 2/5/2008 600 Ins_Inco
ming
067887-001
NC-EXT189817-01 AA AK 05/27/08 800 Ins_Inco
ming
067887-001
NC-EXT195438-01 AA AK 08/14/08 400 Ins_Inco
ming
067887-001
NC-EXT195439-01 AA AK 08/14/08 200 Ins_Inco
ming
NC-EXT195440-01
067887-001 AA AK 08/14/08 600 Ins_Inco
ming
NC-EXT195659-01
067887-001 AA AK 08/18/08 400 Ins_Inco
ming
NC-EXT195692-01
067887-001 AA AK 08/19/08 400 Ins_Inco
ming
NC-EXT195691-01
067887-001 AA AK 08/19/08 400 Ins_Inco
ming
NC-EXT196075-01
067887-001 AA AK 08/25/08 200 Ins_Inco
ming
067887-001
NC-EXT200753-01 AA AK 10/27/08 400 Ins_Inco
ming
067887-001
NC-EXT201441-01 AA AK 5/11/2008 400 Ins_Inco
ming
NC-EXT206227-01
067887-001 AA AK 01/29/09 600 Ins_Inco
ming
NC-EXT210855-01
067887-001 AA AK 7/5/2009 200 Ins_Inco
ming
067887-001
NC-EXT210883-01 AA AK 7/5/2009 400 Ins_Inco
ming
067887-001
NC-EXT211364-01 AA AK 05/19/09 200 Ins_Inco
ming
067887-001
NC-EXT211868-01 AA AK 05/29/09 200 Ins_Inco
ming
NC-EXT215991-01
067887-001 AA AK 08/24/09 200 Ins_Inco
ming
NC-EXT218809-01
067887-001 AA AK 10/14/09 400 Ins_Inco
ming
067887-001
NC-EXT223591-01 AA AK 8/1/2010 200 Ins_Inco
ming
NC-EXT224777-01
067887-001 AA AK 01/27/10 200 Ins_Inco
ming
NC-EXT224779-01
067887-001 AA AK 01/27/10 200 Ins_Inco
ming
NC-EXT226809-01
067887-001 AA AK 02/26/10 200 Ins_Inco
ming
NC-EXT229349-01
067887-001 AA AK 6/4/2010 1000 Ins_Inco
ming
067887-001
NC-EXT229350-01 AA AK 6/4/2010 200 Ins_Inco
ming
067887-001
NC-EXT229351-01 AA AK 6/4/2010 200 Ins_Inco
ming
067887-001
NC-EXT230030-01 AA AK 10/4/2010 200 Ins_Inco
ming
067887-001
NC-EXT171675-01 AA AK 09/21/07 4 External
NC-EXT187901-01
067887-001 AA AK 04/28/08 414 External
NC-EXT194094-01
067887-001 AA AK 07/28/08 18 External
NC-EXT195845-01
067887-001 AA AK 08/21/08 18 External
Defect Dispoti
on
Accpted
**2.651/2.669
1: 2.5850, 2: 2.5885, 3: 2.5865, 4: 2.5880,
5: 2.5875 (.0015 to .0050 Below Low Limit)
Accpted
C of C Accpted
C of C Accpted
dia 0.199 undersize , C of C Accpted
C of C Accpted
C of C Accpted
dia 0.199 undersize , C of C Accpted
dia 0.199 undersize , C of C , Nicks on thread Rework
dia 0.199 undersize , C of C , Nicks on thread Accpted
Thread Nogo , 0.199 U/s, C of C RTV
Thread Nogo , 0.199 U/s, C of C RTV
Thread Nogo , 0.199 U/s, C of C RTV
Thread Nogo , 0.199 U/s, C of C , Drill RTV
center 0.687 o/size
Thread Nogo , 0.199 U/s, C of C , Drill RTV
center 0.687 o/size
Thread Nogo , 0.199 U/s, C of C , Drill RTV
center 0.687 o/size
Thread Nogo , 0.199 U/s, foregin RTV
substances
C of C Accpted
Scratches on dia 0.500 , C of C Accpted
C of C Accpted
Thread Gauge will not accept , C of C Rework
C of C Accpted
file mark on dia 0.500 Accpted
C of C Accpted
dia 0.371 +/-0.002 Measures 0.357 Rework
C of C Accpted
Finish 66.5 against 63 , C of C Rework
C of C Accpted
dia 0.199 drill Hole damaged Rework
C of C Accpted
C of C Accpted
C of C Accpted
C of C Accpted
C of C Accpted
dia 0.371 +/-0.002 Measures 0.374 - 0.376 Scrap
Burrs on Outside edge dia 0.199 Rework
Burrs on Outside edge dia 0.199 Scrap
Burrs on Outside edge dia 0.199 RTV
Nonconformance Report Details - 57680S - Jan'06 - April'1
N\C Number Part Number Revision Locatio Client Record Total
n Number Date Quantit
y
NC-EXT173196-01 57680S 11 MX 83139 10/13/07 3
NC-EXT216372-01 57680S 11 MX 83139 1/9/2009 50
NC-EXT217625-01 57680S 11 MX 83139 09/24/09 50
Nonconformance Report Details - 57681S - Jan'06 - April'1
N\C Number Part Number Revision Locatio Client Record Total
n Number Date Quantit
y
NC-EXT183719-01 57681S B MX 83139 6/3/2008 5
NC-EXT191643-01 57681S B MX 83139 06/24/08 96
NC-EXT205854-01 57681S MX 83139 01/22/09 12
NC-EXT207426-01 57681S B MX 83139 02/18/09 12
NC-EXT208754-01 57681S B MX 83139 03/19/09 36
NC-EXT209994-01 57681S B MX 83139 04/17/09 36
NC-EXT221194-01 57681S B MX 83139 11/27/09 36
NC-EXT222499-01 57681S B MX 83139 12/18/09 36
Nonconformance Report Details - 57680SD112 - Jan'06 - Apr
N\C Number Part Number Revision Locatio Client Record Total
n Number Date Quantit
y
NC-EXT193297-01 57680SD112 A MX 83139 07/16/08 96
NC-EXT202917-01 57680SD112 A MX 83139 1/12/2008 32
NC-EXT194724-01 57680SD112 A MX 83139 4/8/2008 96
NC-EXT198708-01 57680SD112 A MX 83139 1/10/2008 128
NC-EXT207383-01 57680SD112 A MX 83139 02/18/09 64
NC-EXT208601-01 57680SD112 A MX 83139 03/17/09 80
NC-EXT209416-01 57680SD112 A MX 83139 2/4/2009 64
NC-EXT210907-01 57680SD112 A MX 83139 8/5/2009 32
NC-EXT214082-01 57680SD112 A MX 83139 07/15/09 48
NC-EXT214753-01 57680SD112 A MX 83139 07/28/09 48
NC-EXT215805-01 57680SD112 A MX 83139 08/18/09 64
NC-EXT220891-01 57680SD112 A MX 83139 11/24/09 32
NC-EXT222243-01 57680SD112 A MX 83139 12/14/09 32
NC-EXT225665-01 57680SD112 MX 83139 10/2/2010 5
NC-EXT226991-01 57680SD112 A MX 83139 1/3/2010 16
Nonconformance Report Details - 57680SE112 - Jan'06 - Apr
N\C Number Part Number Revision Locatio Client Record Total
n Number Date Quantit
y
NC-EXT182387-01 57680SE112 A MX 83139 02/19/08 3
NC-EXT194295-01 57680SE112 A MX 83139 07/30/08 96
NC-EXT198706-01 57680SE112 A MX 83139 1/10/2008 16
NC-EXT205933-01 57680SE112 A MX 83139 01/23/09 64
NC-EXT208602-01 57680SE112 A MX 83139 03/17/09 16
NC-EXT209417-01 57680SE112 A MX 83139 2/4/2009 32
NC-EXT210452-01 57680SE112 A MX 83139 04/28/09 32
NC-EXT212633-01 57680SE112 A MX 83139 06/18/09 4
NC-EXT215812-01 57680SE112 A MX 83139 08/18/09 48
NC-EXT216648-01 57680SE112 A MX 83139 7/9/2009 48
NC-EXT225666-01 57680SE112 MX 83139 10/2/2010 2
NC-EXT226994-01 57680SE112 A MX 83139 1/3/2010 32
0S - Jan'06 - April'10
Stage Defect Dispositio
n
First Article Dimension Accpted
Insp_Incoming Dimension Accpted
RTV
parts with
carbon
residues inside,
(internal walls)
External po# 130117
1S - Jan'06 - April'10
Stage Defect Dispositio
n
First Article Dimension Accpted
Insp_Incoming Accpted
Parts came with
white stains 5/7
External Parts with Scrap
porousity. PO
951023. Please
provide RMA,
WO # and
shipping
instructions to
RTV. Thanks!!
External Parts with RTV
porousity.
P.O.# 951023
External Parts with Scrap
porousity.
P.O.# 964304
External Parts with Scrap
porosity. P.O.#
964304
External Parts with Scrap
porosity. P.O.#
966819
External Parts with Scrap
porosity. PO#
966819
D112 - Jan'06 - April'10
Stage Defect Dispositio
n
Insp_Incoming Dimension & Rework
Impregnation
Insp_Incoming Accpted
not accept go
gage 1/2-14 npt
External Parts with nicks RTV
on diameter
1.640 ± .005
(PARTS WERE
SORTED) PO#
934708 REC.-
990188
External Parts with Scrap - 74
porousity. P.O.
# 934708
External Parts with RTV
porousity.
P.O.# 985019
External Parts with Scrap
porousity.
P.O.# 978908
External Parts with RTV
porousity.
P.O.# 985019
External Parts with RTV - 16
porosity. P.O.#
987038
External Parts with RTV
porosity. P.O.#
114786
External Parts with RTV
porosity. P.O.#
998337
External Parts with RTV
porosity. PO#
115345
External Parts with Scrap
porousity. PO#
129722
External Parts with Scrap
porousity. PO#
131215
External Parts with Scrap
porousity. PO
135000
External Parts with RTV
porosity. PO#
137486
E112 - Jan'06 - April'10
Stage Defect Dispositio
n
First Article Nicks & Impre Accpted
Scrap
Missing
impregnation,p
arts with
leakage, failed
leak test P.O.#
935510
Parts with Scrap
porousity. P.O.
# 953467
Parts with Scrap
porousity.
P.O.# 964282
Parts with Scrap
porousity.
P.O.# 983058
Parts with RTV
porousity.
P.O.# 958060
Parts with RTV
porousity.
P.O.# 975942
Parts with RTV
porosity. PO#
112006
Parts with RTV
porosity. PO.#
998338
Parts with Scrap
porosity. PO#
998338
Porousity. PO Scrap
151905
Parts with RTV
porosity. PO#
151905
\C Number Part Revisio Locatio Client Record Total Stage
Number n n Number Date Quantit
y
NC-EXT150132-01 039205- V FP 83139 08/31/06 2 FA
001
NC-EXT155700-01 039205- V AK 83139 8/11/2006 600 Insp_Inc
001 oming
NC-EXT155824-01 039205- V AK 83139 10/11/2006 1250 Insp_Inc
001 oming
NC-EXT204946-01 039205- V AK 83139 8/1/2009 50 Insp_Inc
001 oming
NC-EXT210336-01 039205- V AK 83139 04/24/09 50 Insp_Inc
001 oming
NC-EXT210337-01 039205- V AK 83139 04/24/09 100 Insp_Inc
001 oming
NC-EXT215394-01 039205- W AK 83139 10/8/2009 100 Insp_Inc
001 oming
NC-EXT173563-01 039205- V AK 83139 10/18/07 4 External
001
NC-EXT196767-01 039205- V AK 83139 4/9/2008 10 External
001
Defect Dispoti
on
Dirt 1 out of 2 Accepte
d
Nicks on thread Rework
Thrd Gaueg not accept, Nicks Rework
Plating - Finish Problem Accepted
oxidation on dastum A 1 of Accepted
oxidation on dastum A 1 of Accepted
Thrd Gaueg not accept, Accepted
Runout of diameter 1.125 Scrap
to Datum -G- is checking .
045 inch. (.040 above high
limit)
Can not remove red
protective cap from seat.
(10 of 10 are
nonconforming). Rework
