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Aisys Anesthesia Machine

Technical Reference Manual


Aisys

Datex-Ohmeda products have unitserial numbers with coded logic which indicates a
product group code, the year of manufacture, and a sequential unit number for
identification. Th e serial number can be in one oftwo formats.

AAAXlllll AAAXX llllllAA


The Xrepresents an alpha character Th e XX represents a number indicating
indicating the yearthe product was the year the product was manu旬 ctured;
manufactured; H = 2004, J = 2005, etc. 04 = 2004, 05 = 2005, etc.
I and 0 are not used.

Aisys and Aladin2 are registered trademarks of Datex-Ohmeda , Inc.


Other brand names or product names used in this manual a 陀 trademarks or registered
trademarks oftheir respective holders.

05/05 MI046983
Technical Reference Manual

Aisys Anesthesia Machine

This document is not to be reproduced in any manner, nor a 陀 the contents to be


disclosed to anyone, without the express authorization of the product service
department, Datex-Ohmeda, Ohmeda Drive , PO Box 7550 , Madison , Wisconsin,
53707.

。 2005 Datex-Ohmeda Inc.

Ml046983 05/ 05
Aisys

Important
The information contained in this Technical Reference manual pertains only to those
models of products which are marketed by Datex-Ohmeda as ofthe e仔:ective date of
this manual orthe latest 陀vision thereof. Th is Technical Reference manual was
prepared for exclusive use by Datex-Ohmeda service personnel in light of their training
and experience as well as the availability to them of parts, proper tools and test
equipment. Consequently, Datex-Ohmeda provides this Technical Reference manual to
its customers purely as a business convenience and forthe customer's general
information only without warranty of the results with respect to any application of such
information. Furthermore , because of the wide variety of circumstances under which
maintenance and repair activities may be performed and the unique natu 陀 ofeach
individual' s own experience, capacity, and qualifications, the fact that customer has
received such information from Datex-Ohmeda does not imply in anyway that Datex-
Ohmeda deems said individual to be qualified to perform any such maintenance or
陀 pair service. Moreover, it should not be assumed that every acceptable test and
safety procedure or method, precaution , tool , equipment or device is referred to within ,
orthat abnormal or unusual circumstances, may not warrant or suggest different or
additional procedures or requirements.
This manual is subject to periodic review, update and revision. Customers are
cautioned to obtain and consult the latest revision before undertaking any service of
the equipment. Comments and suggestions on this manual are invited from our
customers. Send your comments and su臼estions to the Manager ofTechnical
Communications, Datex-Ohmeda, Ohmeda Drive , PO Box 7550 , Madison , Wisconsin
53707.

&. CAunON Servicing ofthis product in accordance with this Technical Reference manual
should never be undertaken in the absence of propertools , test equipment and
the most recent revision to this service manual which is clearly and thoroughly
understood.

Technical Competence
The procedures described in this Technical Reference manual should be performed by
trained and authorized personnel only. Maintenance should only be undertaken by
competent individuals who have a general knowledge of and experience with devices of
this nature. No repairs should ever be undertaken or attempted by anyone not having
such qualifications.
Datex-Ohmeda strongly recommends using only genuine replacement pa 同s,
manufactured or sold by Datex-Ohmeda for all repair parts replacements.
Read completely through each step in every procedure before starting the procedure;
any exceptions may result in a failure to properly and safely complete the a忧empted
procedure.

05/05 MI046983
"
Table of Contents

Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Technical Competence .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

llntroduction
1. 1 Whatthis manual includes . . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . . . .1-2
1. 2 User' s Reference manuals ... . . . . . . . . . ................ ... . . . . . ... ........... .1-2
1.3 What is an Aisys Carestation? . . . . . . . ................ . ... . . . . . ............... .1-3
1. 4 Anesthesia system components . . . . . ................ . . ... . . . . ............... .1-4
1. 5 Breathingsystem components. . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . . . .1-6
1. 5.1 Optional ABS components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. 1-7
1. 6 Display controls . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
1. 7 Anesthesia system display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
1.7.1 Usingmenus...................................................... 1-11
1.8 Symbols used in the manual or on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-12

M1046983 05/05 111


Aisys

2 Theory of Operation
2.1 Electrical sy~归m .......................................................... .2-2
2.2 Powersubsystem ........ . ... . . . . . ................ . ....................... .2-4
2.2.1 Power Controller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2.2.2 Power distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2.3 Display Unit .. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .2-8
2.4 System communications ................................................... .2-9
2.5 System connections ...... . ... . . . . . ................ . ...................... 2-10
2.5.1 Display Unit.. . . . . . ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . .. 2-10
2.5.2 Display Connector board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-10
2.6 Power Controller and Anesthesia Control board connections ... . . . . . . . . . . . . . . . . . . 2-11
2.7 Anesthesia Control boaω.................................................. 2-12
2.8 Ventilator Interface board . . . ... . . . . . . .. .. .. .. .. .. .. . . .... . .. .. .. .. .. .. .. .. . 2-14
2.9 Electronic Gas Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-16
2.10 Electronic Vaporizer ..... . ... . . . . . ................ . ...................... 2-18
2.10.1 Agent Delivery board LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-22
2.11 Gas f1 0w through the anesthesia machine ................................... 2-24
2.1 1. 10verview ........................................................ 2-24
2.1 1.2 Electronic vaporizer .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-26
2.1 1.3 Physical connections (0 2 supply) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-30
2.1 1.4 Physical connections (N20 and Air supplies) ... . ...................... 2-31
2.1 1. 5Suction 陀gulators ................................................ 2-32
2.12 Flow through the breathing system ......................................... 2-33
2.12.1 Overview of 刊ow paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 2-33
2.12.2 Manual ventilation . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-34
2.12.3 Mechanical ventilation. .. .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . .. 2-37
2.12.4 Fresh gas and O2 f1 ush f1 0w (w比h SCGO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-40
2.12.5 Fresh gas and O2 flush flow (with ACGO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2.13 Ventilator mechanical subsystems ......................................... 2-44
2.13.1 Drive gas filter and Gas Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-44
2.13.2 Pressure regulator .... . . . . . .......................... . ............ 2-45
2.13.3 Flow control valve . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-45
2.13.4 Drive Gas Check Valve (DGCV) ...................................... 2-46
2.13.5 Bellows P陪ssu陀 ReliefValve ....................................... 2-46
2.13.6 Exhalation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-47
2.13.7 Mechanical Overpressure Valve ..................................... 2-48
2.13.8 Reservoir and bleed 陀sistor ........................................ 2-48
2.13.9 F陪e breathing valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-49
2.13.10 Breathing circuitflow sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

N 05/ 05 MI046983
Table of Contents

3 Checkout Procedure
3.1lnspect thesystem ........................................................ .3-2
3.2 System checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.1 Leak < 250 ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.2 Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.3 Machine Check - System . . . . . . . . ... .......... . . . . . . . . . . . . . .......... . .3-3
3.2.4 Machine Check - Circuit . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.5 Machine Check - Circuit 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.3 Individual Checks ........ . . . . . . . . . ................ . . . . . . . . . ............... .3-4
3.3.1 System . . . . .. . . . . . . . . . . . . . . . . . . . .. .. . . . . . . .. .. . . . . . . . . . . . .. . . . . .. . . .3-4
3.3.2 Circuit ............................................................ .3-5
3.3.3 Circuit 02 Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3.3.4 Low PLeak ....... . . . . . . . . . ............ . ... . . ... . . . . ............ . . . .3-5
3.3.5 Low PLeak (machines with ACGO) ..................................... .3-5
3.3.6 Agent Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.4 Backlight test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.5 Pipeline and cylindertests ... . . . . . . . . . .................. . . . . . . . ............ . .3-7
3.5.102 supply alarm test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.6 Flush FlowTest.. .. .. . . .. . . . . . . . . . . . .. .. .. .. .. .. .. . . . ... . . . . . .. .. .. .. .. .. . . .3-8
3.7 Alarmtests............................................................... .3-9
3.8 Alternate 02 flowmeter tests . . . . . . . . ............ . ... . . ... . . . . ............ . . 3-10
3.9 Auxiliary 02 flowmetertests . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . . 3-10
3.10 Integrated Suction Regulatortests . . ................ . . . ... . . . ......... .. . . . 3-10
3.11 Powerfa i l uret臼t ....................................................... 3-11
3.12 日ectrical safety tests ... . . . . . . . . . . ............ . ... . . ... . . . . .............. 3-1 1

Ml046983 05/05 v
Aisys

4 InstalljService Menus
4.1 Service and Installation menu structure ............... . ... . . . . . ............... .4-2
4.2lnstalljService Menu (Super User) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .4-3
4.2.1 TrendsSetup....................................................... .4-4
4.2.2 Colors and Units Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.2.3 Cumulative Usage . . . . . . . . . . ................ . . . . . . . . . ............... .4-6
4.2.4 Factory Defaults ... . . . . . . . . . ................ . ... . . . . . ............... .4-7
4.2.5 Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4.3lnstallation Menu ........ . . . . . . . . . ................ . . . . . . . . . ............... .4-9
4.3.1 Configuration ..... . . . . . . . . . ................ . ... . . . . . .............. 4-10
4.3.2 Configuration Units. . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . .. 4-11
4.3.3 Options Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 1
4.3.4 Copy Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.4 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-13
4.4.1 So仕warejHardware Ver Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-14
4.4.2 Service Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.5Calibration .............. . . . . . . . . . ................ . ... . . . . . .............. 4-16
4.5.1 UserCalibration menu .............................................. 4-16
4.5.2 Manifold P Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.5.3 Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-18
4.5.4Inspiratory Row Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-19
4.5.5 Bleed Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.5.6 Paw Span .... ... . . . . . . . . . . ................ . . . . . . . . . .............. 4-21
4.5. 7Zero Gas Xducer . . . . .. .. . .. .. . . . . .. .. . . . . . . .. .. .. . .. .. . . . . .. . . .. . .. 4-22
4.5.8 Cal Config ........ . . . . . . . . . ................ . ... . . . . . .............. 4-23
4.5.9 Mixer PZero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

5 Calibration
5.1 P川 mary Regulators ......................................................... 5-2
5. 1. 1 Testsetup .... ... . . . . . . . . . . ................ . . . . . . . . . ............... .5-3
5. 1.2 Testing Primary Regulators . . . ................ . ... . . . . . ............... .5-3
5. 1.3 Adjusting Primary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
5.2 O2 Flush Regulator ........................................................ .5-9
5.3 Adjust Drive Gas Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-10
5.4 Ventilator Calibrations .................................................... 5-1 1
5.4.1 Cal Config ........................................................ 5-1 1
5.4.2 Manifold P Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12
5.4.3 Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12
5.4.4Inspiratory Row Valve Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.4.5 Bleed Resistor Cal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-13
5.4.6 Paw Span.. .. . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . .. 5-14

VI 05/05 MI046983
Table of Contents

6 Installation and Maintenance


6.1 Aisys I nst创 lation Checklist . ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. .. . . .6-2
6.2 Aisys Planned Maintenance . ... . . . . . . .. .. .. .. .. .. .. . . .... . .. .. .. .. .. .. .. .. .. .6-4
6.2.1 Everytwelve (12) months. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . . . . .6-4
6.2.2 Every twenty-four (24) months .........................................6-5
6.2.3 Every forty-eight (48) months . ................ . ....................... .6-5
6.3 Free breathingvalve maintenance . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . . . . .6-6
6.4 MOPVpr出su陀 relief valve test ...............................................6-7
6.4.1 Testsetup ......................................................... .6-7
6.4.2 Test procedure ...................................................... 6-7
6.5 Pressure LimitCircuittest ................................................... .6-8
6.6 Mixertest .. . . . . . . .. . . . . . . .... . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . . . ... 6-10
6.6.1 Mixer outlet check valve leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-10
6.6.2 Mixer 刊ow verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.7 A忧ernate 02 flowmeter tests ............................................... 6-11
6.8Au刘 liary 02 f1 0wmetertests ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . .. 6-12

6.9lntegrated Suction Regulatortests .......................................... 6-13


6.10 Ba忧ery capacity test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-15
6.11 Cable routing, upper module rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-16
6.1 1. 1 Display Unit and Anesthesia Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-17
6.1 1.2 Displayarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.1 1.3 Left-side cable route. ………………………………………. 6-18
6.1 1.4 Upper left-side cable route. ………………………………….. 6-18
6.1 1. 5 Front side of Display Connector Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-18
6.1 1. 6 Upper module rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.1 1. 7 Rear cosmetic panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-19
6.1 1.8 Additional cable access points to upper chassis . . . . . . . . . . . . . . . . . . . . . . .. 6-19
6.12 Cable routing, lower module rack .......................................... 6-20
6.12.1 Display Unit and Anesthesia Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-21
6.12.2 Display arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-21
6.12.3 Left-side cable route. ………………………………………. 6-22
6.12.4 Front side of Display Connector Board and lower module rack. ………… 6-22
6.12.5 Rear cable route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-23
6.12.6 Right-side cable route ............................................. 6-24

Ml046983 05/05 VII


Aisys

7 Troubleshooting
7.1 Troubleshooting Guidelines ..................................................7-2
7.2 Troubleshooting high pressure and low p陀ssure leaks ............. . ..............7-3
7.3 B陀athing System Leak Test Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.3.1 Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.3.2 Breathing System Troubleshooting Rowcha此s............................ 7-6
7.3.3 LeaklsolationTests ................................................ 7-11
7.4 System Troubleshoo甘 ngRowcha民s ......................................... 7-26
7.5 Electronic VaporizerTroubleshooting. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 7-38
7.5.1 VaporizerTestResults .............................................. 7-38
7.5.2 Automated fault isolation procedu陀........... . ...................... 7-39
7.5.3 VaporizerTest Results troubleshooting procedu陀s....................... 7-40
7.6 Technical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-43
7.6.1 Electronicvapo时zer 10VA power interconnectfault isolation .............. 7-68

8 Service Diagnostics and Software Download


8.1 Aisys Service Application ................................................... .8-2
8. 1. 1 Main Menu and System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
8.2 Software Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
8.3 Special Functions ........ . ... . . . . . ................ . ....................... .8-5
8.3.1 Check Display Functions ............................................. .8-6
8.3.2 System Download Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
8.3.3 View PC Card Install Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7

9 Repair Procedures
9.1 Circuit board replacement precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
9.1 How to bleed gas pressure from the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
9.2 How to remove the rear panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.2.1 To 陀move the rear upper panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.2.2 To remove the lower access panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.3 How to remove the tabletop ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7
9.4 Servicing the pan electrical enclosure components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
9.4.1 Electronic Gas Mixer assembly ........................................ .9-9
9.5 How to access dashboard components ............... . ...................... 9-10
9.6 Replace electronic vapo川zerand components................................. 9-11
9.6.1 Remove the electronic vaporizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.6.2 Replacing EV components . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 9-13
9.7 Servicing Aladin2 casse忧es ................................................ 9-16
9.8 Replace Alt 02 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.9 Replace system switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-18

VIII 05/05 MI046983


Table of Contents

9.10 Servicing the Display Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-20


9.10.1 Remove the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9.10.2 Disassemble the Display Unit . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-21
9.10.3ToreplacetheCPUboard ..........................................9-22
9.10.4 To replace the LCD display ......................................... 9-23
9.10.5 To replace the backlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9.10.6 To replace the Inve此ers . . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 9-25
9.10.7 To replace the front enclosure or components. . . . . . . . . . . . . . . . . . . . . . . . .. 9-26
9.11 Servicing the lower electrical enclosu陀 components .......................... 9-28
9.1 1. 1 Power Controller board ............................................ 9-28
9.1 1.2 PowerSupply .................................................... 9-29
9.1 1.3 Anesthesia Control board .......................................... 9-30
9.1 1.4 Backup batteries . . ... . . . . . ................ . ...................... 9-31
9.12 Servicing the Vent Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-32
9.12.1 ToremovetheVentEngine .........................................9-33
9.12.2 Replacing Vent Engine components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9.12.3 Replacing GIV components . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-35
9.13 Servicing the pipeline inlet manifold components . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-36
9.13.1 Replace pipeline inlet filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9.13.2 Replace pipeline inlet check valve . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-36
9.13.3 Replacetheinletmanifold .........................................9-37
9.14 Service the cylinder supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-38
9.14.1 Replace primary regulaωr module (complete replacement) .............. 9-38
9.14.2 Replace cylinder inlet filter ......................................... 9-39
9.14.3 Replace cylindercheck valve ....................................... 9-39
9.15 Replace gas-supply pressure transducers ...................... . ............ 9-40
9.16 Clean or 陀place ACGO po眈 tlappervalve . . . . . . .. .. .. . . .. .. . .. .. . . .. .. . . . . . .. 9-41
9.17 Replace the APL valve ... . ... . . . . . ................ . ...................... 9-42
9.18 Replace the bag suppo此 arm.............................................. 9-43
9.18.1 Servicing the bag support arm ............... . ...................... 9-44
9.19 Replace ABS b陀athingsystem components ................................. 9-45
9.19.1 Replace BagjVentswitch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-45
9.19.2 Replace b创 lows base latch assembly .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
9.20 Replace casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-4 7
9.21 Recon自gure sample gas return line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-48
9.22 Change drive gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-49

Ml046983 05/05 IX
Aisys

10 lII ustrated Pa此S


10.1 Service tools ........................................................... 10-3
10. 1. 1 Software tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-3
10. 1.2 Manifold p陀ssu陀 testadapter. . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 10-3
10. 1.3 T,臼t Devices and service tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-4
10. 1.4 Lubricants and Ad hesives .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-4
10. 1. 5 TestTools. ………………………………………………. 10-5
10.2 Components - front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-6
10.3 Components - front view references ........................................ 10-7
10.4Components- rearview .................................................. 10-8
10.5 AC Power cords and AC Inlet .............................................. 10-9
10.6 AC InletjOutlet Components ............................................. 10-10
10.7 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-12
10.8 Lower electronic enclosure components . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10.9 Upper (pan) electronic enclosure components .............................. 10-15
10.10 Electronic Gas Mixer................................................... 10-16
10.11 Pipeline inlet fi忧ings . .. . . .. .. . .. .. .. .. .. .. . . . . . . .. .. .. . .. .. . . . . .. .. .. .. 10-17
10.12 Cylinder Gas Supplies ................................................. 10-18
10.12.1 Cylinder inlet fi阶段. .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . . 10-19
10.12.2 Power outlets and third cylinder h igh-pr,臼su陀 hoses. …………….. 10-20
10.13ABSωmachine Interface Components (SCGO) ............................ 10-21
10.14 ABS to machine Interface Components (ACGO) ............................ 10-22
10.15 O2 Rush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
10.16 Front panel , Alt 02, and sy~归m switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10.17 Vent Engine Housing .................................................. 10-25
10.18 Vent Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-26
10.18.1 Vent Engine - underside .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . . 10-27
10.19lntegrated Suction Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10.19.1 Components. .. . . ... . . . . . . .. .. .. .. .. .. .. . . .... . .. .. .. .. .. .. .. .. 10-28
10.19.2 Suction Control Module.. . .. .. .. .. .. . . . . . . .. . . .. .. ... .. .. .. . . . . .. 10-29
10.19.3 Venturi assembly ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . . 10-30
10.20 Auxiliary O2 Flowmeter and Sample Gas Return ............................ 10-31
10.21 Rearpanel components. . .... . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . . 10-32
10.22 Panels,陀ar . . . . .. . . .. . . .. .. . .. .. .. .. .. .. . . . . . . .. .. .. . .. .. . . . . .. .. .. .. 10-33
10.23 Panel, cosmetic upper right-side ........................................ 10-34
10.24 Panel, cosmetic lower right-side .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-35
10.25 Panel, cosmetic upper left-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10.26 Panel, cosmetic lower left-side . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 10-37

x 05/05 MI046983
Table of Contents

10.27 Electronic Vaporizer ................................................... 10-38


10.27.1 Electronic Vaporizer Agent Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-39
10.27.2 Electronic Vaporizer - Valve Block. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10.27.3 Electronic Vaporizer - Flowmeter Assembly . .. . . .. .. . .. .. .. .. .. . . .. . . 10-41
10.28 Enhanced Aladin Casse忧e Components .................................. 10-42
10.29 Anesthetic Gas Scavenging System - AGSS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10.29.1 PassiveAGSS.................................................. 10-44
10.29.2 Adjustable AGSS . ... . . . . . ................ . ..................... 10-46
10.29.3 Active AGSS . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-48
10.30 Tabletop components ................................................. 10-50
10.31 Leg时s quick-release fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
10.32VentD川veand low-p陀ssure tubing ...................................... 10-52
10.33 Tubing for use with Legris 币ttings (0 2 supplies) ....... . ..................... 10-54
10.34 Tubing for use with Legris 自忧ings (3rd cylinder) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10.35 Tubing for use with Legris 币ttings (Air and N2 0 supplies) ..................... 10-58
10.36 Cables and harnesses ................................................. 10-60
10.37 Cables and harnesses in lower electronic enclosu陀............. . ........... 10-62
10.38 Cables and harnesses in Pan enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10.39 Airway module (M-Gas) components ............... . ..................... 10-66
10.40 Breathingsystem interface ............................................. 10-67
10.40.1 APL Valve ...... . ... . . . . . ................ . ..................... 10-68
10.40.2 BagjVent Switch ............................................... 10-69
10.40.3 Absorber canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
10.40.4 Flow Sensor Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71
10.40.5 Breathing Circuit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-72
10.40.6 EZchange Canister system (C02 Bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
10.40.7 Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-74
10.40.8 Exhalation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-75
10.40.9 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-76
10.40.10 Bellow base .................................................. 10-77
10.40.11 BagArms .................................................... 10-78
10.41 Display arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-79
10.41. 1 Display arm shroud and covers. . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . . 10-80
10.42 Wrist casting assembly ................................................ 10-81
10.42.1 Display arm and wrist ca叹ing assembly. ………………………. 10-82
10.42.2 Wrist casting bearing caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-83

Ml046983 05/05 XI
Aisys

11 Schematics and Diagrams

12 Service Application
12.1 Aisys Service Application (PC based) ................ . ... . . . . . .............. 12-2
12. 1.1 PC Requirements . ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . .. 12-2
12.2 Main Menu - System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-3
12.2.1 PowerSchematic ... ... .................... ..... .................. 12-4
12.2.2 Gas Delivery Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-5
12.2.3 Ventilation Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-6
12.2.4 Vaporizer Schematic. ………………………………………. 12-7
12.3 Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-8
12.4 日le menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-9
12.4.1 Preferences. . . . . . . . . . . . .. . . . . . . . . . . .. .. .. . . .. .. . . . . . . . .. .. . . . . . .. 12-9
12.5 Tools menu ........................................................... 12-10

12.5.1 Communication Status. ……………………………………. 12-10


12.5.2 System Calibrations . . . . . .. . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . 12-11
12.5.3 Transfer Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12.6 Power Diagnostics menu . . . . . . . . . . ................ . . ... . . . . ............. 12-13
12.6.1 Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
12.6.2 Anesthesia Computer Boa叫 Power. …………………………… 12- 14
12.6.3 Mixer Board Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-15
12.6.4 Ventilator Interface Board Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12.6.5 Display Unit Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
12.6.6 Vaporizer Power. …………………………………………. 12-18
12.7 Gas Delivery Subsystem menu .......................... ................. 12-19
12.7.1 Gas Supply Status ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . . 12-19
12.7.2 Mixer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
12.7.3 MixerPressu陀 and Temperatu陀. .• •. .• .• . . •. •. • ••• • . • . • • • •• .• .• .• . . 12-21
12.7.4 Gas Delivery Status. ………………………………………. 12-22
12.7.5 Mixer PostjCheckou tTest Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
12.7.6 Perform Mixer CheckoutTests . .. .. .. .. . . . . . . .. .. .. . .. .. . . . . .. .. .. . . 12-24
12.8 Ventilation Subsystem menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-25
12.8.1 Ventilation Status.... . . . .. .. . . . . . . . . . . . . .. . . .. . . . .. .. .. .. .. . . . . . . 12-25
12.8.2 Ventilation Flow and Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12.9 Vaporizer Subsystem menu . . . . . . . . ................ . . ... . . . . ............. 12-27
12.9.1 VaporizerOutpu t................................................. 12-27
12.9.2 Perform VaporizerTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12.10 Window menu .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-29
12.11 Help menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29

XII 05/05 MI046983


llntroduction

In this section Th is section provides a gene削 overview ofthe Aisys anesthesia machine.
1. 1 Whatthis manual includes .. .... . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .1-2
1. 2 User' s Reference manuals ... . . . . . . . . . .................. . . . . . . ... ........... .1-2
1.3 What is an Aisys Carestation? . . . . . . . ................ . . . . . . . . . ............... .1-3
1.4 Anesthesia system components . . . . . .................... . . . . . ............... .1-4
1. 5 Breathing system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
1.5.1 Optional ABS components. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .. 1-7
1. 6 Display controls . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . . . . . .1-8
1. 7 Anesthesia system display . . . . .. . .. .. .. .. .. .. . . .. .. . . .. . . . .. .. .. .. .. .. .. .. .. .1-9
1.7.1 Usingmenus...... . . . . . . . . . ................ . ... . ... . .............. 1-1 1
1.8 Symbols used in the manual or on the equipment . . .. . . . . . . . . . . . . . .. . . . . .. .. . .. 1-12

M1046983 05/05 1-1


Aisys

1.1 What this manual includes


This manual covers the service information forthe S/5 Aisys line of anesthesia
machines. It covers the following components:
• Display Unit
• Integral electronics
• Gas delivery components
• Breathing system components
• Frame component
• Optional suction regulator
• Optional auxiliary O2 flowmeter

Other equipment Other equipment may be attached to the system on a display mount, the top
shelf, or on the side dovetail rails. Consult separate documentation relative to
these items for details.

1.2 User's Reference manuals


Some sections ofthis manual referyou to the User's Reference manual forthe
S/5 Aisys. To expedite 陀pairs, you musthave , and befamiliarwith , the User's
Reference manuals for this product.
Referto the S/5 Aisys User's Reference manual if you need further information
about the operation of the system.

1-2 05/05 MI046983


llntroduction

1.3 What is an Aisys Carestation?


The Aisys Carestation for anesthesia is a scalable, flexible , and functionally
integrated system , featuring advanced design venti l ation , 陀spiratory
monitoring, and breathing system.
Module bays allow forthe integration of Datex-Ohmeda patient monitors.
Optionally, the open architecture design supports mounting of non-Datex
Ohmeda patient monitors, record keeping, and connections to the hospital
information system.
Aisys uses SmartVent ventilation technology offering Volume Control
Ventilation with tidal volume compensation , Pressure Control Ventilation and
electronic PEEP. It features optional Pressure Support Ventilation with an
Apnea Backup (PSVPro) that is used for spontaneously breathing patients
and Synchronized Intermi忧ent Mandatory Ventilation (SIM V).
The Aisys is not suitable for use in a MRI environmen t.
Note Configurations available forthis product depend on local market and
standards 陀quirements . IlI ustrations in this
manual may not represent all
configurations ofthe product.

Rgure 1-1 • Aisys Carestation

M1046983 05/05 1-3


Aisys

1.4 Anesthesia system components

15
1

呵,‘句
JAι 『 EJPO

1. Airway module (optional)


2. Datex-Ohmeda patient moniωring modules (optional)
3. Dovetail rails
4. Ught switch
5. Altemate O2 control
6. Mains indicator
7. Brake
8. Aladin casse忧e storage bay
9. O2 ftush button
10. System switch
11. Integrated suction (optional)
12. Advanced breathingsystem
13. Auxiliary O2 何 ow control (optional)
14. Aladin cassette and bay
15. Anesthesia display
16. Datex-Ohmeda patient monitoring display (optional)
Rgure 1-2 • Frontview

1-4 05/05 MI046983


llntroduction

呵,‘ qJMA H
EJ 《。 寸

1. Serial port
2. Collection bo创e connection (optional)
3. Cylinder wrench (key) storage
4. Cylinder yoke
5. AGSS (Anesthesia Gas Scavenging System)
6. Pipel ine connections
7. Mains inlet
8. System circuit breaker
9. Equ ipotential stud
10. Isolated electrical outlet

Figu陀 1 -3 • Rear view

M1046983 05/05 1-5


Aisys

1.5 Breathing system components

1
2

3
4

1. Explratory check valve


2. Insplratory check valve
3. Insplratory 筒。wsensor
4. 缸plratory f10w sensor
5. Absorber canlster
6. Abso巾er canlster release
7. Leak test plug
8. Manual bag po此
9. Breathlng system release
10. Adju剑able pressure.llmltlng (APL) valve
11. Ba g,fVent swltch
12. Bellows assembly

日igure 1.4 • Advanced breath的gsystem

1.6 05/05 MI046983


l lntroduction

1.5.1 Optional ABS components

3 2 6

1. Bag support ann


2. Auxlllary Common Gas Outlet (ACGO) 栅Itch
3. ACGOport
4. EZchange Canlster system (C02 bypass)
5. EZchange Canlster release
6. Condenser draln bu忧。n
7. Condenser

日igure 1-5 • Breathing system optωns

M1046983 05/05 1-7


Aisys

1.6 Display controls

000
6L g
2

5
o 0 0 0
o 0

2 4

1. Alarm Silence key Push to silence any active, silenceable high and medium priority alarms or
to suspend/acknowledge any non-active medium or high priority alarms.
Alarm is silenced for 120 seconds or alarm is suspended for 90 seconds.
2. Menu keys Push to show corresponding menu.
3. ComWheel Push to select a menu item or confirm a se忧ing. Turn clockwise or
counterclockwise to scroll menu items or change settings.
4. Normal Screen key Push to remove all menus from the screen.
5. Quickkeys Push to change corresponding gas setting or ventilator se忧ing. Turn the
ComWheel to make a change. Push the ComWheel to activate the change.
6. Timerkeys Push to start or stop the timer. Push to r,臼et the timer back to zero.

日igure 1-6 • Display controls

1-8 05/05 MI046983


llntroduction

1.7 Anesthesia system display

3 4 5

~1:58 7

1 xxxxxxxx
VAVAX

32 10
I/mìn

15

10

5
1

0.5
-120
!"
C
18
8

0
2
N20
C02 5 61%
2.00 21I ~翩翩 02
21..Off
100
xxx

由-04
02 N20 xlo民

hU
。 。

h国〈
375 467 392

12 10 9

1. Electronic gas ftow indicators


2. Alarm silence countdown
3. Alarm message 币elds
4. Waveform fields
5. General message field or timer field
6. Clock
7. Battery indicatorfield
8. Measured values field
9. Pipeline and cylinder supply or respiratory data
10. Ventilatorse忧ings
11. Ventilation mode
12. Gas and agent settings

日'gure 1-7 • Normal view

M1046983 05/05 1-9


Aisys

When a menu key is selected , the menu field overlays the gas f1 0w tubes and
the waveform fields sta 民 atthe rightedge ofthe menu .

12:10

以x 40
1 XxxxXxxx
X以棚 自

xxxxxx Xxxxxx I 白 32 10
xxx陆)()(Xxxx陆x Xxx
以用xx 以阳x rn
阳陆剧X 阳剧 目
放皿 120
xxxx陆)()(陆X 回

!"
1跚跚IX)()由副总

.120
18
r
C
0
2
·dfγ~ - - - r-=-=--i…-~…·的 1 %
21I 2~脱脱 02
1..011
100
xxx
02 N20 加

h
OO国hh国〈
。 。

375 467 392

1. Menu
2. Waveform fields
Rgure 1-8 • Menu view

1-10 05/05 MI046983


llntroduction

1.7.1 Using menus Push a menu key to display the corresponding menu. Use the ComWheel to navigate
through the menu.

1
2

XxxxXxxx
加剧 国 3
汹刷灿以 E

6
I
xxxxxxx xxxxxxx ~
X刷X 阳以自

1忠献xxxx、滔且 由 4
加以翩翩 自
以以)1)(以双)1)(

hoe-
5

幅h画〈

1. Menu ti tJ e
2. Present selection
3. Adjustment window
4. Indicates submenu
5. Short instructions
6. Menu selections
日:gure 1-9 • Example menu

1. Push the menu key to display the corresponding menu.


2. Tum the ComWheel countercloc阳iseωhighlight the next menu item . σUrn the
ComWheel clockwise ωhighlightthe previous menu item.)
3. Push the ComWheel to enter the adjustment window or a submenu.
4. Turn the ComWheel clockwise or counterclockwise to highlight the desired
selection.
5. Push the ComWheel to confirm the selection.
6. Select Normal Screen or push the Normal Screen key to exit the menu and
陀turn to the normal monito 时 ng display. (Select Prev;ous Menu to retum to the last
displayed menu , if available.)

Ml046983 05/05 1-11


Aisys

1.8 Symbols used in the manual or on the equipment


Symbols replace words on the equipment, on the display, or in
Datex-Ohmeda manuals.

Warnings and Cautions tell you about dangerous conditions that can occur if
you do not follow all instructions in this manua l.
Warnings tell about a condition that can cause injury to the operator or the
patien t.
Cautions tell about a condition that can cause damage to the equipment.
Read and follow all warnings and cautions.

On (power) Off (power)



Standby O2+ O2 Aush button

Type BF equipment Type B equipment

囚 1\
Dangerous voltage Alternating cur陀nt
~

Caution, ISO 7000-0434 refer to product instructions,


A忧ention ,

A .&. IEC 60601-1

e Elect川 cal input


G善
Electrical output

Pneumatic inlet Pneumatic outlet


因一 曰争
SN Serial number
REF Stock number

Equipotential Lamp, lighting, illumination


专 二。
Variability Variability in steps
/'寸 ..C::::I(]口
Suction bo创 e outlet Vacuum inlet

思 。+

1- 12 05/ 05 MI046983
llntroduction

Maximum Vacuum
MAX |VACUUM|

Plus, positive polarity Minus, negative polarity


+
Bag positionjmanual ventilation Mechanical ventilation

位L 因
Inspiratory flow Expiratory flow
/飞
/
Movement in one direction Movement in two directions
一一今

Lock
•• Unlock
自 £
Isolation transformer Low pressure leak test

JlI[ 「乓E三

1340 C

Autoclavable Not autoclavable

Thiswayup
O2% O2cell connection

lt
No batteryjbattery failure Ba忧ery in use. Bar indicates amount of
~ XI -l ba忧ery power remaining.

APLse忧ings are approximate Anesthetic Gas Scavenging System


&=cmH20 AGSS
Alarm silence Submenu

这 自
Caution: federallaw prohibits dispensing Pinch hazard
|政 ONLYl without prescription. 。⑧。
Pipeline Cylinder
反JClÞ

Read to center of float EZchange Canister (C02 bypass)


。 窗呜2

Ml046983 05/05 1-13


Aisys

Systems with this mark agree with t桐 Authorizedrepresentative in the


CE xxxx
European Council Directive (93/ 42/EEC) for
Medical Devices when they are used as
I EC
一一一一一一一一
I REP I European Community

specified in their User's Refe陀nce manuals.


The 以JO( is the certification number of the
Notified Body used by Datex-Ohmeda's
Quality Systems.
Manufacturer

1-14 05/05 MI046983


2 Theory of Operation
In this section 2.1 Electrical sy~归m .......................................................... .2-2
2.2 Powersubsystem ......................................................... .2-4
2.2.1 Power Controller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2.2.2 Power distribution . . . . . . . . .. . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . . . . . .2-6
2.3 Display Unit .. .. . . . . . . . . . . . . . . . . . . . .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .2-8
2.4 System communications ................................................... .2-9
2.5 System connections ...................................................... 2-10
2.5.1 Display Un忧....................................................... 2-10
2.5.2 DisplayConnectorboard ............................................ 2-10
2.6 Power Controller and Anesthesia Control board connections . . . . . . . . . . . . . . . . . . . . . 2-11
2.7 Anesthesia Control board .................................................. 2-12
2.8 Ventilator Interface board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.9 Electronic Gas Mixer . .. .. .. .. .. . .. .. .. .. .. .. . . .. . . . . .. .. . .. .. .. .. .. .. .. ... 2-16
2.10 Electronic Vaporizer ..................................................... 2-18
2.10.1 Agent Delivery board LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .. 2-22
2.11 Gas flow through the anesthesia machine ............ . ...................... 2-24
2.1 1. 10verview ........................................................ 2-24
2.1 1.2 Electronicvaporizer ............................................... 2-26
2.1 1.3 Physical connections (0 2 supply) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2.1 1. 4 Physical connections (N20 and Air supplies) .......................... 2-31
2.1 1. 5Suction regulators ................................................2-32
2.12 Flow through the breathing system .............. . .......................... 2-33
2.12.1 Overview offlow paths . .. .. .. .. .. . . .. .. .... . .. .. . . .. .. .. .. .. .. .. .. . 2-33
2.12.2 Manual ventilation .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.12.3 Mechanical ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
2.12.4 Fresh gas and O2 flush flow (with SCGO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
2.12.5 Fresh gas and O2 flush flow (with ACGO). . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . 2-42
2.13 Ventilator mechanical subsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2.13.1 Drive gas filter and Gas Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2.13.2 Pressure regulator ................................................ 2-45
2.13.3 Flowcontrolvalve................................................. 2-45
2.13.4 Drive Gas Check Valve (DGCV) ........... . .......................... 2-46
2.13.5 Bellows Pressure ReliefValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
2.13.6 Exh alation valve . .. ... .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 2-47
2.13.7 Mechanical Overp陀ssu陀 Valve ..................................... 2-48
2.13.8 Reservoirand bleed resistor ....................................... . 2-48
2.13.9 Free breathingvalve . .. .. .. .. .. .. . . .. .. . . .. . .. .. .. .. .. .. .. . . . . . . .. . 2-49
2.13.10 B陀ath ing circuit flow sensors .. .. . . .. .. .. .. . .. .. . . .. .. .. .. .. .. .. .. . 2-49

Ml046983 05/ 05 2-1


Aisys

2.1 Electrical system


The electrical system consists of two main computing units: the Display Unit
and the Anesthesia Control board. Additional subsystems interact with these
computing hosts to perform various gas delivery, ventilation , and monitoring
functions.
The Display Unit handles the main user interface functions and connections to
external devices. Th e Display Unitsoftware runs on the Windows CE operating
system.
Therapy functions are handled by the Anesthesia Control board . Th e
Anesthesia Control board is based on the Motorola Coldfire processorwith a
Nucleus operating system.
Embedded controllers are used to perform specific machine functions on
subsystems like the Power Controller board and the Mixer board.
The processors communicate through serial bus channels.
The various functions of the electrical system are accomplished on the
following:
• Display Unit CPU (A)
• Display Unit System Interconnect assembly (8)
• Display Connector board (C)
• Power Controller board (D)
• Anesthesia Control board (E)
• Pan Connector board (的
• Electronic Mixer board (G)
• Agent Delivery (H)
• Ventilator Interface boa 叫 (1)
• ABS Filter board (J)
• Vent Engine Connector board (町
• MGAS Power Supply boa 叫 (L)
• Light Strip board (M)
• Inrush board (N)
• Toroid (0)

2-2 05/ 05 MI046983


2 Theory of Operation

Ml046983 05/05 2-3


Aisys

2.2 Power subsystem


Mains power enters the system through the AC Inlet module (A), which
includes a line filter and the system circuit breaker. Mains power is routed
through the Inrush (8) circuit board to the isolation transformer (C).
The isolated secondary output of the transformer is routed through fuses (D)
to the universal power supply (自. The DC output of the power supply feeds
into the Power Controller board (的. The transformer also supplies isolated
power to the electrical outlets through individual circuit breakers.
The Power Controller board interfaces with the system through:
• the Anesthesia Control board connector(G),
• the Display Connector board connector (町,
• the battery connector(l) and fan connecto险 。).

H
G

B E

A c

Rgure 2-10 • Power subsystem

2-4 05/05 MI046983


2 Theory of Operation

2.2.1 Power Controller The system uses a distributed power bus. The Power Controller board
board contains:
• a DCjDC converter that converts the input from the universal power supply
to the 12.5 VDC system bus voltage.
The Power Controller contains supervisory circuitry that performs:
• ba忧ery charge control (ba忧ery switch circuits provide a minimum of 30
minutes of system power in the event of AC power failu 陀).
• current, voltage, and temperature monito时ng.
• AC sensing.
• fan control.
Two 12-volt batteries, wired in series, provide the back-up power.
The Power Controller communicates with the Display Unit through a RS-422,
9.6 kB channel. It receives the OnjStandby signal from the system switch
through the Anesthesia Control board.

Isolation
Transformer

í To : Power Supply
( OutJets : (U-Frame)

3
12.5VDC
Onjstandby
5A 扁扁e MainsLED

12.5VDC
RS-422
Communications
Monitor onj standby

日;gure 2-11 • Power subsystem

MI046983 05j 05 2-5


Aisys

2.2.2 Power distribution The Power Controller board provides outputs to the Anesthesia Control board
and the Display Connector board. Th ese boards provide distribution of power
supplies required by the system.
The Anesthesia Control board interfaces with the Mixer board, the Ventilator
Interface boa 时 I and the Agent Delivery boa 时 through the Pan Connector
board.
Th e Display Connector board interfaces with the Display Unit and the Module
assembly.

2.6 05/05 MI046983


2 Theory of Operation

Di叩lay Dispaly Untt C!'U B四rd


Connector
Board
伞 12 . 5V
(swil曲ed
AC bus
Maîns 四Itage)

53W

由啊。4
r

Uhha〈
'42Wl
+HNg{R

--------------------- .
ZZ 4E ω至百@)

••

pa;"
Connector
Board

'
''


• -I C甜e白;
- --啕

问 :
1____ ,

••
I 02 RICH - 10VA I
--------------------

Figure 2-12 • Power distribution

M1046983 05/05 2-7


Aisys

2.3 Display Unit


The Display Unit handles most of the machine's user interface functions
through the front panel controls and the LCD sc陀en . lt is the primary interface
to external peripherals.
Th e main components ofthe Display Unit include:
• An active matrix thin film transistor liquid crystal display (A)
• The CPU board (8)
· 丁he System Interconnect assembly (C)

Th e CPU board includes a host processor and three coprocessors to handle


display, front panel , and monitoring interfaces.
刊e Display Unit includes a PCMCIA inte巾 ce( D)ωhandle software upgrades
and to load the diagnostics Service Application.

Rgure 2-13 • Display Unit

2-8 05/ 05 MI046983


2 Theory of Operation

2.4 System communications


RS-422 serial communication is used between the two main proce臼ors­
Display Unit and Anesthesia Computer - and the subsystem processors.
Various baud rates accommodate data requirements between subsystem
and host. External communication uses the standard RS-232 interface.

M -G吕 VentilatOf
l眈剧 ' 196Proc民50r In怡巾ce
Atmel ATmega 16
Pro阻挡。r

Mi黯rCo<巾。1

Atmel ATmega
103 Proc醋。 r
S|3
lQ l 自

Topof Bell阳sS阴盲目
Atmel ATmega 163
Pro曲菌。,

坠旦旦旦二­
PCMαA(2) D尬。 lay UnitCPU 阳esthesia Computer CPU
RS叫422 ~回轮 Delivery
USB 38.4l<baud A恤lelATmega
NetlO AMO Ba n SC520 Motorola C创dfireV4
Ethen回t 163 阳田范岛。,
pro出比胡r Proc田50r
DIS
RS-232 Señal


C&T69ω仙'即lay Pro面sssor
MiniAA
Mo国rola Sika
Processor

P阳田 S叩ply
5|Z
Corrtrolle<
A加elATmega il 自
103 pro固始50r
。啊。的
h国〈

阳阳陪缸panslon
阳市 (2)

Rgure 2-14 • System communications

M1046983 05/ 05 2-9


Aisys

2.5 System connections


2.5.1 Display Unit The Display Unit accommodates the following connections:
• System Power Interface (1).
• System Signallnterface (2).
• Serial Port - standard interface for external communication (3).
• Remote moniωr OnjStandby (4).
• Network connection - Standard Ethernet port for network connectivity (5).
• USB po吭一 standard USB 2.0 interface (6).
• USB port - standard USB 2.0 interface (7).

2.5.2 Display Connector The front side of the Display Connector board accepts the following cables:
board • System Power Interface to Display Unit (1).
• System Signallnterface to Display Unit (2).
• Airway Module (M-Gas) Power Supply board (8).
• Not used (9).
• The back side ofthe Display Connector board accepts the following cables:
• Power Controller board (10).
• Anesthesia Control board (MGAS power) connecωr (11).
• Anesthesia Control board (signal) connector (12).
. 1/0ωAuxiliary Connector board (13).

2-10 05/ 05 MI046983


2 Theory of Operation

2.6 Power Controller and Anesthesia Control board connections


刊e Power Controller:
• Distributes 12.5 VDC power and communicates with the Display Unit (by
way of the Display Connector board) through the connector (10).
• Distributes 12.5 VDC power to the Anesthesia Control board through
connecωr (14).

刊 e Anesthesia Control board:


• Receives power from the Power Controller boa 叫 through connector (14).
• Distributes 10VA powersupplies to the Pan Connector boa 叫 through
connecωr (15).
• Communicates with Pan assemblies through connector(16).
• Communicates with Display Unit through connector(12).
• Distributes 10VA powersupplies to the Display Unitthrough connector( l1).

Power Controller board

Anesthesla Control board

Ml046983 05/ 05 2-11


Aisys

2.7 Anesthesia Control board


The Anesthesia Control boa 时 (A) uses a Motorola MCF5407 Coldfire
microcontroller with 4M F1 ash and 16M error correcting DRAM. The
Anesthesia Control board includes 6 UARTs with a 64 byte FIFO and RS-422
communications to interface with the Display Unit, an accessory port, and
anesthesia delivery subsystems located in the pan electronic enclosure.
These include the Gas Mixer, Electronic Vaporizer, and the Ventilator Interface
board.

Figure 2-15 • Anesthesia Control board

2.12 05/ 05 MI046983


2 Theory of Operation

λ ONjStandby and Malns LED

12.5VDC
+ A曲ntÐellverv
rι飞

10VA Power
12.5VDC
+3.3V Supply
←' 卢 Monìtoring
10VAUmit
Vent
8ellow Sensor zz
主雪

飞3
MlnlAA
e。
α3


毡'



T Circuitry Mlxer
Acce~同时

ιb
3ozJ> SWTI自1 压Ds

+1.8V Supply 卡唱'


毡~

。'
M.Gas
Ac曲S曲时 1
zazz
2'雪福 32『白
Backup
Ac国$捕时 2
Audio and
Sounder
←一
12.5VDC
卡..
、、国卢,
+5V Supply
- Glue logic

02 Select
Gas Select AlrSelect
Valve Drivers N20Select
028vnass
02 Bvoass

4MB Flash
啤 Pipeline and
Cy linder
02 Plpe Pn白,
AlrI'Ipe presr
N20 Plpe Presr 2吨,
ω

02 Cyl P陪sr 0雪

c2
Pressure
AIRCyl Presr
Transducer
~I 12C Interface
N20 Cvl Presr
2nd02 Cvl P阻sr z

~
‘s"
qes

16MB Mlnl AA Co m
·寸
一 SDRAM
L - MCF5407
Motorola V4 UARTs
MlxerCom
VentCom
Vaoωm
Coldfire 6 Channels Belloll'sCom
Microcontroller 64.byte FIFO
Memory
Error 6-RS-422
Acs阿 lCom
'--- DeteC1i on DUcom
and
Correction Acsrv2 Co m zE盐3、
很的
2e军b E2-P

Clock BDM
z
、丁

Figure 2.16 • Anesthesia Control board block diagram

M1046983 05/05 2-13


Aisys

2.8 Ventilator Interface board


刊 e Ventilator Interface board (A) provides the electrical andj or pneumatic
interface to the foliowing:
• Inspiratory (8) and expiratory (C) flow sensors (transducers)
• Patient ai 阳ay (D) and manifold (日 pressu 陀s (transducers)
• Oxygen sensor (in breathing system)
• ABS On switch
• ACGO position switch (if ACGO installed)
• SCGO solenoid , SCGOjCGO position switches (if SCGO instalied)
• BagjVent switch
• O2 Flush switch
• Gas Inlet Valve
• Inspiratory Flow Valve
• Accessory Power (for 恼sk lights)
The Ventilator Interface board functions are managed localiy by a
microcontrolier. Th e microcontrolier communicates data values to the
controlling CPU via an RS-422 serial interface.

Figure 2-17 • Ventilator Inter臼ceboard

2.14 05/05 M1046983


2 Theory of Operation

+ 12.5V Accessory Power


+ 12 .5V Valve Power

+ 12.5V

响u曲 3 0033。口时
+ 12.5V
BagNentSw

O气∞O阳气也
02 Flush Sw

02 Disconnect

ACGO/SCGO Sw

CGOSw

ABSOnSw

SCGO
可』
币。ω 』
ma峙
H
=的凶〈

Over Press
的的E 也 』曲〉

〉 3曲-
。比 @主 』QE SHh

。Hh04QE

00→ og00 33ong 气

ADCCS
SL
比ω伍〉叫的

-帽CO的
-时O

。面。
-串

02 Sensor
一面〈

In spi阻tory Expiratory Manifold Ai阳ay


Ventilator Interface Board Transducer Transducer Transducer Transducer

Figure 2-18 • Ventilator Inter臼ce board block diagram

Ml046983 05/ 05 2-15


Aisys

2.9 Electronic Gas Mixer


Th e Gas Mixer receives its pneumatic inputs from the pipeline and cylinder
supplies and sends mixed gas to the vaporizer manifold. The Gas Mixer
interfaces to the Anesthesia Control board for power and communications.
The Gas Mixer consists ofthe following subassemblies and main components:
• Gas Mixer board (A)
• Control Manifold (8) - manifold , selectorvalves, proportional valves
• Flow sensor assembly (C)
• Mixed gas manifold and exit check valve (D)

Rgure 2-19 • Electronic Gas Mixer

2. 16 05/05 M1046983
2 Theory of Operation

Desired gas flows are sent from the Anesthesia Control board to the Gas
Mixer.
Gas Mixer operation is controlled through a microcontroller which:
• Sends 陀quests forthe Anesthesia Control board to open and close selector
valves for O2 , N2 0 and Air.
• Regulates f1 0w control valves for O2 and balance gas (N 20 or Air).
Closed-Ioop flow control is accomplished through a hot-wire anemometer in
concert with the flow control valves. Gas flow, based on a calibration table, is
on target when the reference measurement equals the flow measurement.
Pressure measurements across each of the flow sensor channels are used as
checks on the flow measurement for hazard mitigation , ambient pressure
compensation , and compensation for back pressure downstream of the
Mixer.

A S创"如r arldByp苗sValves

C gog
a
n口 nua"nk

CODE <
CPU
Atmel AVRATMega 128l R四

Proc回国 rWI伽 128K 泊A仔


VlVl
Flash. 4K RAM
n nu

12.5 V11C VlV2


刷刷刷 .. VDD FAlL

Diagnostic
Indicators

Oxygen

Vaporizer

Balance
Gas Temperature,同oW, and
Pressure Sensors
T2 F2

Figure 2-20 • 日ectronic Gas Mixer block diagram

M1046983 05/05 2-17


Aisys

2.10 Electronic Vaporizer


The Aisys system uses an integrated, electronic vaporization subsystem to add agent to
the fresh gas flow. The main function ofthe Electronic Vaporizer subsystem is to mix the
requested amount of anesthetic agent into the fresh gas stream.
Additional functions facilitated by the Electronic Vaporizer subsystem include casse忧e
type detection , agent level detection, ca臼e忧e overfilljoverpressure handling, and
safety features. Vaporization control algorithms depend on external reported
parameters: user interface (agentse忧ing, fresh gas composition), Mixer measured
flow, and patient airway pre臼ure information.
Agent is delivered from the subsystem in one of two configurations depending on
whether cassette pressure is below or above Mixer output p陀ssure . If cassette
pressure is above Mixer output pressure , all fresh gas is routed through the
Backpressure Regulator and agent is metered out ofthe pressurized ca臼e忧e.lf
casse忧e pressure is below Mixer output pressure, some fresh gas is routed through the
casse忧e, where it picks up agent vapor. Th e remaining fresh gas passes through the
Backpressure Regulator. Th e mixed fresh gas and agent vapor from the subsystem is
sent to the CGO.
To meetthe 陀quested agent concentration , outflow from the casse忧e (orflow through
the casse忱的 is controlled with a proportional valve. This means the main subsystem
contro川 oop is on casse忧.e flow, not agent concentration directly. If all fresh gas flow is
through the Backpressure Regulator, the controlloop depends strongly on Mixer
reported flow and the casse忧.e flow reading. It depends weakly on reported fresh gas
composition , manifold temperature reading, and reported patient airway pressure. If
fresh gas flow is split between the ca臼ette and the Backpressure Regulator, the control
loop depends strongly on Mixer reported flow, casse忧e flow reading, casse忧e pressure
reading, and casse忧.e temperature 陀ading. It depends weakly on reported fresh gas
composition , manifold temperature reading, and reported patient airway pressure.
Electrically, the subsystem interfaces to the Anesthesia Control board via the Pan
Connector board for power (10VA limited) and communications (RS422). Power and
communications to the Aladin casse忧.e is supplied by the subsystem. While the
subsystem contains a microcontroller, the vaporization control algorithms and safety
functions run on the Anesthesia Control board. The subsystem microcontrolier and
other electronics simply handle the low-Ievel tasks of sensor data gathering and
command outputs to the actuators.

2-18 05/ 05 M1046983


2 Theory of Operation

Fresh Gasl
Fresh Gas Agant
伊romMlxer) σ。 CGO)

旦旦L
口 Aetu刮目
o Sênsor
___.. Sen:so r da恒
唰_.. Pneumatlc flow Ga&lAgent
(To Scav.nglng)

的埠。h
的国〈

--L---

Aladln Cas.sðtte

Rgure 2-21 · 日ectronic Vaporizer electrical block diagram

Ml046983 05/05 2-19


Aisys

RS422
M町、IIold
12C Bus

I Ou刷w I
OFlwZVlv
Ze ro I
L~'工-

I Inflow I
Ze ro I
L 主Ive

I Inflow I
Valve •
L___I
Agenl De llvery Board

I Ou1flow I
Valve •
L___I
-3-

-刷刷-
-呻盹-
-E飞 L
l pmp!g
Valve • ~
L___I =:

CassPExctn Ca ssP

/,,、
笠旦ι
1c…e 飞J
C.:::! Eleclromechar、Ical Pressure

o PCAs
\ Sensor
、,
,
‘、--"

Rgure2-22 • 日ectronic Vaporizer electrical block diagram

2-20 05/05 MI046983


2 Theory of Operation

+12VPl I I Pl +12VP2 I I P2 +12VP3 I I P3 +12VP4 I I P4

+12VP3
I Oulflow
,I
门「俨Ejj _,
Ze ro
L :::Iv,:

+12VP3
I Inflow
Ze ro
,,
L :::'飞 J

I ._,,_ ,
v~.~~ ,
L___'
AgenlD创Ivery Board
--

-川时-
「川 L

-跚
mm-
-m阳-
-awL -J

-叩
Mm-
+12VP4 l pmp!g
L___' : :
Vatve I '"':

",-、、
旦旦L IF Cas担忧e 飞
C..:::! Eleclromechar、Ical \
Pressure
Sens时,
J

D PCAs 、,

、‘. - '"

Figure 2-23 • Electronic Vaporizer power and grounding diagram

Ml046983 05/05 2-21


Aisys

2.10.1 Agent Delivery board LED indicators

LED indicators are provided on the Agent Delivery Board to convey information about
subsystem operation. Refer to the following table and to Figu 陀 2-24.

Item Marklng Indlcates Color

1 WDO Blinks if microcontroller active Yellow

2 lXD Blinks if subsystem sending to Anesthesia Control Board Yellow

3 RXD Blinks if subsystem receiving from Anesthesia Control Board Yellow

4 SCV Li t if Scavenge Valve open Yellow

5 0阿 Li t if Outf1 ow Valve open Yellow

6 。目 Li t if Outf1 ow Zero Valve open Yellow

7 IFZ Li t if Inflow Zero Valve open Yellow

8 Y刊 Li t if Inflow Valve open Yellow

9 CPWR Li t if Cassette powered Green

10 P1 Li t if voltage present on + 12VP1 power rail Green

11 P2 Li t if voltage present on + 12VP2 power rail Green

12 P3 Li t if voltage present on + 12VP3 power rail Green

13 P4 Li t if voltage present on + 12VP4 power rail Green

14 AII segments lit immediately after reset. Red


Segments flicker during subsystem POST.
Segments extinguished upon communications established with ACB.

2-22 05/05 MI046983


2 Theory of Operation

什1
C~21 _ 10
. Pl .ll"-
• P2 I I
CRsl- u 口口

CR8
. Pl.1 1- 12
CR10 I
. ...: 1- 13
帆布,1 1 _3
。 rxo .l 1- 2 CR12
CR 13 1- 1.1 。阳

CR20
4
。 $CV
9

k
8

8
..
CR24

。 曹、‘
.:CR26
• CPWI!

CR2S

OOFV S

CR17
• -----Z
.: -•-
CR 1S
7 -I () FZ
() Of Z I 6

Rgure 2-24 • Agent Delivery board LED indicators

M1046983 05/05 2-23


Aisys

2.11 Gas flow through the anesthesia machine

2.11.10verview Referto Figure 2-25 and Figure 2-26.

Gas supplies Gas comes inωthe system through a pipeline (1) or cylinder(6) connection. AII
connections have indexed fittings, filters , and check valves (one-way valves). Pressure
transducers monitor the pipeline (2) and cylinder (7) p陀ssures.
The O2 supply failure alarm is derived from the O2 pipeline and the O2 cylinder pressu 陀
transducer inputs.
A primary regulaωr (8) decreases the cylinder pressures to approximately pipeline
levels. A P陀ssure relief valve (3) helps protect the system from high p陀ssures.
To help prevent problems with the gas supplies:
• Install yoke plugs on all empty cylinder connections.
• When a pipeline supply is adequate, keep the cylinder valve closed.

Gas flow Pipeline or regulated cylinder pressure supplies O2 or Air directly to the ventilator
engine (4a or 4b) and as pilot pre臼ure (4) forthe SCGO
assembly(日 Connection points are also available for venturi
suction (5a or 5b) drive gas supply. An additional O 2 陀 gulator (18) decreases the
pressure for the O2 Flush valve (19) and the auxiliary O2 flowmeter (24).
The O2 Flush valve supplies high flows of O2 to the fresh gas outlet (22 or 23) through
the SCGOj ACGO assembly ( Ej的. The flush pressu 陀 switch (20) monitors activation of
the flush valve.

Gas mixing Under normal conditions, with the system switch (10) in the On position , the Alternate
O2 Disable valve (13) is energized to block a忧ernate 02 flow. Normal gas f1 0ws are
enabled through their respective selector valves (11). Th e system controls gas flow
through the flow control valves (12) and derives the individual flow rates through the
ho仁wire anemometers (14).

Under system failure conditions (or if Alt O2 is selected) , the normally-open Alternate
O2 Disable valve (13) allows delivery of O2 through the Alternate O2 Flowmeter when
the system switch is in the On position.

Mixed gas The mixed gas (15) flows through the electronic vaporizer (D)ωthe
SCGOj ACGO assembly (Ej町. A pressure relief valve (17) on the electronic vaporizer
limits the maximum outlet p 陀ssure.
The SCGO assembly (白 directs the mixed gas to the selected circui t:
22 (ABS-circie) or 23 (to Inspiratory port of ABS). On SCGO assemblies, a relief valve
(21) limits pressure in the breathing systemωapproximately
150 cmH 20.
Th e ACGO assembly (白 directs the mixed gas to the selected circuit:
22 (ABS-circie) or 23 (external ACGO po民).

2.24 05/05 MI046983


2 Th eory of Operation

NA刑9
N20 Air
6 6


M 阳山
9
1 1

4b
厂w
「­

nb r
A

L 丁£
二哥一

22

s
A - Plpellne Manlfold
响里
}4U

B - Cyllnder Supply
C- Gas Mlxer
ah〈h

~rû
。 - Electronlc Vaporlzer
E- SCGO Assembly
F -ACGO Assembly
P - Pressure Transducer Cassette
5 -To Scavengtng

Figure 2-25 • Pneumatic circuit

MI046983 05/05 2-25


Aisys

2.11.2 Electronic Agent is delivered from the subsystem in one of two configurations depending on
vaporizer whether casse忧e pressure is below or above Mixer output pressure. If cassette
pressure is above Mixer output pressu 陀, all fresh gas is routed through the
Backpressure Regulator and agent is mete陀d out ofthe pressurized casse忧e. lf
casse忧e pressure is below Mixer output pressu 陀, some fresh gas is routed through the
casse忧e, where it picks up agent vapor. The remaining fresh gas passes through the
Backpressure Regulator. Th e mixed fresh gas and agent vapor from the subsystem is
sent to the CGO.
A Backpressure Regulator (25) builds a pressure at the input to the vaporizerto drive
gas through the cassette, if necessary. It is not needed to check flow in the reverse
direction. A pressu 陀 relief valve (17) limits the maximum outlet pressure.
The Inflow and Outflow Flowmeters (26, 27) measu 陀 flow by developing a pressure
drop across a flow 陀strictor. The Outflow Flowmeter is used for control , while the Inflow
Flowmeter is used for safety. Each Flowmeter includes a zeroing valve that temporarily
shorts a pressure transducer's ports together for an accurate zero measurement. The
zeroing valves may be energized during Standby to heat the Flowmeter Manifold to
prevent agent condensation.
An Inflow Check Valve (28) prevents unmetered agentvaporfrom flowing backwards
and entering the fresh gas stream.
Inflow and Outflow Valves (29 , 30) direct flow in the subsystem, opening for agent
delivery and closing for other system states, including safety conditions. Th e Outflow
Valve must open for agent delivery, while the Inflow Valve opens if casse忧e pressure is
lower than Mixer output pressure.
The Scavenge Valve (31) opens to vent built up pressure in casse忧es to scavenging
when the user commands the vaporizer 0仔. It also is opened periodically when a
casse忧e is not installed to automatically sample ambient pressure.

A liquid P陀vention valve (32) blocks liquid from enteringthe subsystem in the event
that an overfilled casse忧.e is present. Th is valve can also become temporarily blocked if
casse忧e temperature exceeds Flowmeter Manifold temperature significantly, causing
agent condensation. Clearing the blockage depends on the rate of agent evaporation.
Variable control of flow from the casse忧.e is accomplished with a Proportional Valve
(33) under software direction.

2-26 05/05 Ml046983


2 Th eory of Operation

f. Eie.c~i~ Va;,ri;
17 r.1

Mixed SCGO/ ACGO


Gas

IIll--

L
呻004u〈

hu'Lna
AU--
U 明暗
q
-

ha
e

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Rgure 2-26 • Electronic vaporizer circuit

MI046983 05/05 2-27


Aisys

N20 Ai r 02 02
6 e 6

B申


M 罔凶
19

22
23

L 丁£
厅--豆。一-一 -iF

22

s
'咽。h
的国〈

A - Plpellne Manlfold
B - Cyllnder Supply
C- Gas Mlxer
。 - Electronlc Vaporlzer
E- SCGO Assembly
F -ACGO Assembly
P - Pressure Transducer
5 -To Scavengtng

Figure 2-27 • Pneumatic circuit

2-28 05/05 Ml046983


2 Th eory of Operation

Referto Figure 2-27.

Key to Numbered 1. Pipeline inlet


Components 2. Pipeline pressure transducer
3. High-pressure reliefvalve (758 kPa /110 psi)*
4. Supply connections for the ventilator and pilot pressure for SCGO
a. O2 drive gas
b. Air drive gas
5. Venturi suction supply connection
a. O2 drive gas
b. Air drive gas
6. Cylinder inlet
7. Cylinder pressure transducer
8. Primary regulator(cylinder pressu 陀)
9. Test po此 (primary regulaω 。
10. System switch
11. Selectorvalve
a = O2 ; b = Air; c = N20
12. Flow controlier
a = O2 ; b = balance gas
13. Alternate O2 disable valve
14. Hot-wire anemometer
a = O2 flow sensor channel; b = balance gas flow sensor channel
15. Mixed gas
16. Vaporizer bypass flow
17. Low-pressure reliefvalve (38 kPa /5.5 psi)*
18. O2 flush and auxiliary flowmeter regulaωr (241 kPa / 35 psi)*
19. O2 Flush valve
20. Pressu陀 switch (used with the ventilator)
2 1. Breathing system pressu 陀 reliefvalve (SCGO only - 150 cmH 2 0)*
22. To Port 3 of ABS interface (circie)
23. For SCGO, to PO忧 2 of ABS interface (non-circle Inspiratory port)
For ACGO, to external22-mm ACGO connector
24. Auxiliary O2 flowmeter (optional)
* Approximate values

Key to Symbols }逆>+< Pneumatic Connection

。 Filter

t> Direction of Flow

-& CheckValve

MI046983 05/05 2-29


Aisys

2.11.3 Physical Figure 2-28 shows the physical path


connections that the O2 gas supply takes. Th e item
numbers are described in Figure 2-27.
(02 supply)

r - - - - - - 119 1- - - - - - - - - - - - - - - - - ,

; ζ飞 :
: 11 11 SC喧。 ;

,
!

, ((
)}
、J ~一--, 4

11
Il
~、

1二:!I--c芒~芒:::":
, ABS
23 PO民 2
' 11 If L,俨-也←~ 22 Port3

Pilot

po响,

Outlet
VaCl翩翩

SCGO
1 阴 101

Venωri Drive

Rgure 2-28 • Typical (02) tubing connections - pictorial

2-30 05/05 Ml046983


2 Th eory of Operation

2.11.4 Physical Figure 2-29 shows the physical path


connections that the N2 0 and Air gas supplies take.
The item numbers are described in
(N20 and Air
Figure 2-27.
supplies)

Port3

ABS
115 23 P。此 2
22 PO民 3

PiI侃

任拥 向响,
:--- Outfet

1
Suc悟。"

SCGO
Pilot

7 11 Ventuñ
。而回

ToVentDñve AR-
-0

4
U
hh
a
<

Rgure 2-29 • Typical (N2 0 and Air) tubing connections - pictorial

MI046983 05/05 2-31


Aisys

2.11.5 Suction Pipeline vacuum


regulators The suction regulator (shown in Figure 2-28) uses an external vacuum source.

Venturi Drive vacuum


Th e suction regulator (shown in Figure 2-30) uses an internal , venturi derived vacuum
source.
Drive gas (internally plumbed Air or 0到 enters the Venturi Module (VM) at the drive port
(A). As the drive gas pa岱es through the venturi module, a vacuum is created at p。此 B
The drive gas exits the venturi module at port C and is exhausted outside the machine
through the muffler (D).
The control port (E) on the venturi module 陀sponds to pneumatic signals from the front
panel switch on the Suction Control Module (SCM) to turn the venturi vacuum drive gas
on or off. The check valve (CV) helps prevent pressurization ofthe suction circuitry if the
exhaust is occluded or the venturi unit fails.

Mwm
iii
-H川
MW啕 O
A,‘肉uu'l
1

ea

SCM
A

句,‘

∞-
hO的hhad飞

日igure 2-30 • Venturi suction

2-32 05/05 Ml046983


2 Th eory of Operation

2.12 Flow through the breathing system

2.12.1 Overview of This section looks at three types offlow paths.


flow paths • Ventilation pa伽s: How gas flows from the drive source (bag or bellows) to and from
the patien t.
• Fresh gas paths: Fresh gas can flowfrom the machine interface directly to the patient
through the inspiratory check valve, or through the absorber into the expiratory flow ,
or directly to an external circuit through the optional auxiliary common gas outlet.
• Scavenged gas paths: APL or Pop -o仔.

MI046983 05/05 2-33


Aisys

2.12.2 Manual ventilation

Manual inspiration The BagjVent switch closes the ventilator path (8 ).


(Figu 陀 2-31)
Gas flows from the bag (1), through the absorber (2), into the breathing circuit module ,
and through a unidirectional valve (inspiratory check valve) to the patient (3).
During inspiration , fresh gas (FG) flows from the machine into the inspiratory limb,
upstream of the inspiratory check valve.

AP Aírway Pressure
B BagNent switch to Bag
FG Fresh Gas
1 Flow to absorber
2 Flow from absorber
3 Insp让atory ftow

Rgure 2-31 • Gas flow during manual inspiration

2-34 05/05 Ml046983


2 Th eory of Operation

Manual expiration The BagjVent switch keeps the ventilaωr path closed (8 ).
(Figure 2-32) Gas flows from the patient (4), through a unidirectional valve (expiratory check valve),
and into the bag (5).
During exhalation , fresh gas flows backwards through the absorber (FG) into the
expiratory limb, downstream ofthe expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
陀turned gas (SGR) enters the breathing system afterthe expiratory check valve
(Referto section 9.21).

AP Airway Pressure
B BagNent switch to Bag
FG Fr esh Gas
SGR Sampl e Gas Return
4 Exp让atory flow
5 Flow to bag

日:gure 2-32 • Flow during manual expiration

MI046983 05/05 2-35


Aisys

APLValve The APL valve sets a p陀ssure limit for manual ventilation.
(Figure 2-33) As you turn the APL knob , it puts more or less force on the APL disc and seat (0 /5 ). If
the circuit p陀ssu 陀 is too high (旬, the disc and seat inside the diaphragm opens and
vents gas to the scavenging system (7).

0 /5 APL disc and seat


6 APL flow
7 To scavenging

Figure 2-33 • Flow 的rough the APL Valve

2-36 05/05 Ml046983


2 Theory of Operation

2.12.3 Mechanical ventilation

Mechanical inspiration The BagjVent switch closes the manual path (V). Pilot pressure (P) closes the
( Figu 陀 2-34) exhalation valve.
Drive gas (0 ) pushes down on the bellows. Gas flows from the bellows (1), through the
absorber (2), and through a unidirectional valve (inspiratory check valve) to the patient
(3).

。uring inspiration , fresh gas flows into the inspiratory limb, upstream of the inspiratory
check valve.

AP Airway Pressure
o Drive gas
FG Fresh Gas
P Pilot pressur e
V B agNent switch to Vent
1 Flow to absorber
2 Flow fr om absorber
3 Insp让atory flow

Figure 2-34 • Mechanical inspiration

MI046983 05/05 2-37


Aisys

Mechanical expiration Drive-gas flow stops and the exhalation valve opens. Exhaled gas flows from the
(Figure 2-35) patient (4), through a unidirectional valve (expiratory check valve) and into the bellows
(5). Residual drive gas (0 ) flows out ofthe bellows to the scavengingsystem (6).
If PEEP is selected, static pressure on the pilot port ofthe exhalation valve sets the
PEEPlevel.
。uring exhalation , fresh
gas flows backwards through the absorber (FG) into the
expiratory limb, downstream of the expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
陀turned gas (SGR) enters the breathing system afterthe expiraωry check valve
(Referωsection 9.21).

AP Airw ay Pressure
D Drive gas
FG FreshGas
SGR Sample Gas Retum
4 Expiratory fiow
5 Flow to bellows
6 To scavenging

Figure 2-35 • Flow 的rough the APL Valve

2-38 05/ 05 Ml046983


2 Theory of Operation

Pop-o何 valve The pop-o仔 valve limits the pressu 陀 inside the bellows to 2.5 cm H2 0 above the drive
(Figure 2-36) gas pressure. Th is normally occurs when the bellows reaches the top of the housing at
the end of exhalation.
Excess gas (6) ventsωthe scavenging system (7) through the pop-o仔 valve and the
exhalation valve.

g委最

PT PEEmw nmA
Nm
nvα

au7'
mu 唱

OO
σb

日igure 2-36 • FJow 阶rough the pop-offvalve

MI046983 05/05 2-39


Aisys

2.12.4 Fresh gas and O2 flush flow (with SCGO)

10 ABS (Circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the SCGO assembly.
breathing system With the Circle system selected , fresh gas flow is channeled to Port 3 of the breathing
( Figu 陀 2-37) system (before the inspiratory check valve).
The output of the O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activate, O2 flush flow joins the fresh gas flow in the SCGO assembly.

ABS SCGO
Assembly

日:gure 2-37 • Fresh gas and O2 flush flow (ω ABS)

2-40 05/05 Ml046983


2 Th eory of Operation

Switched (Non-circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the SCGO assembly.
Common Gas Outlet With the Non-Circle system selected , fresh gas flow is channeled to Port 2 of the
(Figure 2-38) breathing system (afterthe inspiratory check valve - to an external patient circuit
through the Inspiratory port).
The output ofthe O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activated , O2 flush flow joins the fresh gas flow in the SCGO assembly.

ABS SCGO
Assembly

Rgure 2-38 • Fresh gas and O2 flush 自ow (to Insp po时

MI046983 05/05 2-41


Aisys

2.12.5 Fresh gas and O2 flush flow (with ACGO)

10 ABS (Circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the ACGO Selector Switch .
breathing system With the ACGO Selector Switch in the ABS position , fresh gas flow is channeled to the
(Figu 陀 2-39)
breathing system.
The output of the O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activate, O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.

ABS

ACGO
Selector
Switch

Rgure 2-39 • Fresh gas and O2 flush 自ow(toABS)

2-42 05/ 05 Ml046983


2 Theory of Operation

Auxiliary (Non-circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the ACGO Selector Switch .
Common Gas Outlet With the ACGO Selector Switch in the ACGO position , fresh gas flow is channeled to the
(Figure 2-40) ACGO outle t.
At the ACGO outlet, a small sample is diverted to the O2 Cell in the ABS for O2
monitoring.
Theo川put of the O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activated , O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.

EV

日:gure 2-40 • Fresh gas and O2 flush flow (ω ACGO)

MI046983 05/05 2-43


Aisys

2.13 Ventilator mechanical subsystems


Refer to Figure 11-1, n System circu此 diagram n in Section 11, for the complete
pneumatic/mechanical subsystem diagram.
The mechanical subsystems for the ventilator include:
Pneumatic Vent Engine
• Drive gas inlet filter
• Gas inletvalve
• Supply gas pressure 陀gulator
• Flow control valve
• Drive gas check valve
• Mechanical Overpressure Valve (MOPV)
• Bleed 陀sistor

• Free breathing valve


Exhalation valve
Bellows assembly
Breathing circuit flow sensors

2.13.1 Drive gas Drive gas (can be selected from O2 or Air) enters the Vent Engine (1) at a pressure of
filter and Gas Inlet 241 to 690 kPa (35 to 100 psi) through a 2-micron filter (2) that is located underthe
Gas Inlet Valve (3).
Valve
During normal operation the Gas Inlet Valve (GIV) is openωlet supply gas flow. The GIV
shuts off supply gas to the ventilator under failure conditions detected by the CPU or
over-pressure switch. Th e output from the GIV stays at the filtered supply gas pressure.

Figu陀 2.41 • Inlet 白Iter and Gas Inlet Valve (GIV)

2.44 05/ 05 Ml046983


2 Th eory of Operation

2.13.2 Pressure The pressure 陀gulator (4) is a non -陀lieving pressure regulatorthat 陀gulates
regulator high pressure filtered supply gas down to 172 kPa (25 psi).

Rgure 2-42 • Pressure regulaωr

2.13.3 Flow control valve The flow control valve (5) is controlled bythe CPU. Signals are sentto the flow
control valve ofthe necessary flow determined by ventilator se位ings and
sensorsignals. The flow control valve modulates the incoming 172 kPa (25
psi) drive gases to an output from 0 to 120 liters per minute at pressu 陀S
rangingfrom 0 to 100 cm H2 0 .

日igure 2-43 • F10w control valve

MI046983 05/05 2-45


Aisys

2.13.4 Drive Gas The Drive Gas Check Valve (6) is used downstream ofthe flow control valve to c陀ate
CheckValve the pilot pressure for closing the exhalation valve during insp问tory phases. Th e DGCV
valve is biased shut by an integral weight that supplies approximately 3.5 cm H2 0 of
(DGCV)
biasp陀ssure before permitting flow downstream to the breathing circuit. When the
ventilator is exhausting flowfrom the breathing circuit, the DGCV permits the exhalation
valve pilot pressure to be de-coupled from the circuit pressure. Th is permits the
exhalation valve to open and lets gas flow to the exhaust and the gas scavenging
system.

Rgure 2-44 • Drive Gas Check Valve

2.13.5 Bellows The Bellows assembly is the interface between drive gas and patient gas in the
Pressure Relief breathing system. The pressure relief valve (or pop-o仔 valve) in the bellows
assembly (7) controls the pressure in the breathing circuit and exhausts excess patient
Valve
gas through the exhalation valve.
The pressure reliefvalve is normally closed , maintaining approximately 1.5 cm H2 0 in
the breathing circuit in a no-flow condition , enough to keep the bellows inflated. It is
piloted closed during inspiration and remains closed until the bellows is refilled during
exhalation. It will exhaust $ 4 Ljmin excess fresh gas flow at 至 4cm H2 0.

日igure 2-45 • Bellows pressure reliefva /ve

2-46 05/ 05 Ml046983


2 Th eory of Operation

2.13.6 剧lalation The exhalation valve contains an elastomeric diaphragm that is used along with the
valve flow valve to control the pressures in the breathing circuit. The exhalation valve
includes two male po内s on the bo忧.om for:
• Bellowsd 巾e gas(8)
• Exhalation valve pilot (9) - (manifold p陀ssu 陀)
The exhalation valve includes three ports on top that connect to the bellows base
manifold:
• Drive gas pass through (10)
• Drive gas retum and pop-o仔 valve flow (11)
• APL exhaust f1 0w to scavenging (12)
Ap。此 at the back ofthe exhalation valve (13) connects to the down tube that directs all
the exhaust flows to the scavenging receiver.
The exhalation valve is normally open. Approximately 2 cm H2 0 of pilot pressure is
necessary to close the valve. When the exhalation p。此 is open , gas flows from the
bellows housing to the scavenging port.

)(1 阳阻

Rgure 2-46 • Exhalation valve

MI046983 05/05 2-4 7


Aisys

2.13.7 Mechanical The Mechanical Overpressure Valve (MOPV) is a mechanical valve (14) that operates
Overpressure Valve 陀gardless of electrical power. It functions as a third level of redundancy to the
ventilator' s pressure limit control functions , supplying pressure relief at approximately
110cm H2 0.

Figure 2-47 • Mechanicaloverp陀ssurevalve

2.13.8 Reservoir The reservoir (15) is a 200 ml chamber that dampens the manifold (pilot) pressure
and bleed resistor pu l sesωthe exhalation valve.
The bleed 陀sistor( 16) is a "controlled leak" from 0 to 12ljmin in responseωcircuit
pressures from 0 to 100 cm H2 0. Th e small quantity of pneumatic flow exhausting
through the bleed resistor permits control ofthe exhalation valve 's pilot pressure by
modulation of the valve output. The bleed resistor exhausts only clean drive gas and
must not be connected to a waste gas scavenging circui t. The output is routed away
from the electrical components to make su 陀 that systems using oxygen drive gas meet
the 10VA limitation requirement for oxygen enrichment.

Figure 2-48 • ReseNoir and bleed resistor

2-48 05/05 Ml046983


2 Th eory of Operation

2.13.9 Free breathing Thefree b陀athing valve (17) helps assure the patient can spontaneously
valve breathe. The ventilator is programmed to supply a specified number of
breaths per minute to the patien t. If, in between one ofthese programmed
cycl白, the patient needs a breath (spontaneous), the free breathing valve
permits the patientto inhale. The free breathing valve is closed on mechanical
inspiration.

日gure 2-49 • Fr,臼 breathing valve

2.13.10 Breathing circuit Two flow sensors are used to monitor inspiratory and expiratory gas flow. Th e
flow sensors inspiratory flow sensor is downstream of the gas system inspiratory check
valve. Feedback from the inspiratory transducer is used to supply tidal
volumes that make allowances for the e行'ects offresh gas flow and circuit
compressibility. Th e expiratory flow sensor is located at the i 叩utto the gas
system expiratory check valve. Feedback from the expiratory flow sensor is
used to supply signals for expiratory tidal volume monitoring and the breath
rate.

Rgure 2-50 • F10w sensors

MI046983 05/05 2-49


Notes

2-50 05/05 Ml046983


3 Checkout Procedure

In this section 3.1lnspect the system ........................................................ .3-2


3.2 System checkout . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.1 Leak < 250 ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.2 Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.3 Machine Check -System ............................................. .3-3
3.2.4 Machine Check - Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.5 Machine Check-Circuit 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.3 Individual Checks ........ . ... . . . . . ................ . ....................... .3-4
3.3.1 System .. .. .. . . . . . . .. .. . .. .. . . . . . . . . .. .. .. . . .. .. . .. .. . . .. .. . . . . . . . . .3-4
3.3.2 Circuit ............................................................ .3-5
3.3.3 Circuit 02 Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3.3.4 Low PLeak ........................................................ .3-5
3.3.5 Low PLeak (machines with ACGO) ..................................... .3-5
3.3.6 Agent Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.4 Backlight test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.5 Pipeline and cylindertests .................................................. .3-7
3.5.1 O2 supply alarm test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.6 Flush FlowTest. . . . .. .. .. . .. .. . . . . .. . . . . . . . . . . .. . .. .. .. . . .. . . . . . . . . . . . . . . .. .3-8
3.7 Alarm tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
3.8 Alternate 02 flowmetertests ............................................... 3-10
3.9 Auxiliary 02 flowmetertests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-10
3.10 Integrated Suction Regulator te创s ............... . ......................... 3-10
3.11 Power failure test .............................. . ........................ 3-11
3.12 Electrical safety tests .......................... . ......................... 3-11

& WARNINGS After any repair or service of the Aisys system , complete all tests in this section.

Before you do the tests in this section:

• Complete all necessary calibrations and subassembly tests. Refer to the


individual procedures for a list of necessary calibrations.

• Completely reassemble the system.

If a testfailure occurs, make approp时ate repairs and test for correct ope阳tion.

MI046983 05/05 3-1


Aisys

3.1lnspect the system

& CAUTlON The uppershelfweightlimitis45 kg(100 Ib).

& WARNING Do not leave gas cylindervalves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufficient reserve
supply in case of pipeline 旬ilu 阻
Before testing the system , ensure that:
• The equipment is not damaged.
• Components are cor陀ctlyattached.
• The breathing circuit is correctly connected , not damaged.
• Pipeline gas supplies are connected.
• Cylinder valves are closed.
• Models with cylinder supplies have a cylinder w陀nch attached to the
system.
• Models with cylinder supplies have a reserve supply of O2 connected to
the machine duringsystem checkou t.
• The casters are not loose and the brakes are set and prevent movement.
• The power cord is connected to a wall ou tJ et. The mains indicator comes
on when AC Power is connected.

3.2 System checkout

3.2.1 Leak <250 ml The Leak< 250m/ se忧ing is used during the circuit leak check portion ofthe
checkout procedures. This check tests for leaks in the machine, breathing
circuit, patient circuit, and manual bag. The default se忧ingis No.
Note Extraction of gas by extemal gas monitors may cause failure ofthe leak checks
during tests.
When No is selected , the leak test will pass for leaks below 250 ml at 3 kPa
(30 cmH2 0) pressure with no user interaction required. For leaks between
250 ml and 750 ml , the user can fix the leak and rerun the test or accept the
leak and continue. For leaks above 750 ml , the test will fail and the user must
fix the leak and rerun the test.
Set to Yes to measure smallleaks above 100 ml during the checkout
procedures. Selecting Yes will display the measu 陀d leak at 3 kPa (30
cmH2 0) pressure and result in the test taking somewhat longer.

3-2 05/05 Ml046983


3 Checkout Procedure

3.2.2 Machine Check The machine check runs automatically and beeps to indicate when it is
finished or if interaction is required.
The Machine Check does a Machine Check - System check, Machine
Check- Circuit check, and a Machine Check - Circuit 02 cell check (if circuit
O2 cell is present). When one of the checks is completed , the next check
begins.
1. Turn the System switch to On.
2. Select Machine Check and follow the instructions.
3. If a check fails , follow the instructions to pe斤orm a recheck or accept the
results.

3.2.3 Machine Check - The Machine Check-System checks the BagjVent switch, proper gas supply
System pressures, ventilator operation and leak, battery and electrical power, circuit
compliance, f1 0w control operation, and vaporizer operation. This is a two-
step check.

Note The Machine Check-System can be run with a test ca臼e忧eωinvoke


extended diagnostics (Agent Delivery test will take several minutes longer).
1. Setthe BagjVentswitchωVent.
2. Open the patientY.
3. (ACGO option only.) Set the ACGO switch to Circle.
4. Select Start. The display shows the checks being run.
• The system beeps when this portion ofthe check is done.
• The results are shown on the display.
5. Make sure the bellows is fully collapsed.
6. Occlude the patient Y.
7. Select Continue. The display shows the checks being run.
8. When the check passes, the system will transition to the next step.

3.2.4 Machine Check - The Machine Check-Circuit checks the BagjVentswitch , proper gas supply
Circuit pressures, airway pressu 陀 measurement transducer, APL valve, and manual
circuit leak.
1. Occlude patient Y.
2. Set BagjVentswitch to Bag.
3. Setthe APL valve halfway between 30 and 70.
4. (ACGO option only.) Set the ACGO switch to Circle.
5. Select Start. The display shows the checks being run.
• The system beeps when the check is done.
• The results are shown on the display.
6. When the check passes, the system will transition to the next step.

MI046983 05/05 3-3


Aisys

3.2.5 Machine Check - The Machine Check-Circuit 02 check measures the O2 %.


Circuit 02 1. Open the patient Y.
2. Set the BagjVent switch to Vent.
3. (ACGO option only.) Set the ACGO switch to Circle.
4. The display will show the O2 %. Do not select Done when 21 is first
displayed. Allow the reading to stabilize, then select Done. Calibrate the
O2 cell if necessary.

3.3 Individual Checks


Individual checks allow you to pe斤orm any combination of single checks.
These checks a 陀 helpful ifthere is a specific problem/alarm and you wantto
test only that portion ofthe system.
The checks do not automatically move on to the next check. After completing
a check, do another check or start a case. AII ofthe checks must be performed
at least once within every 24-hour pe时 od . If a check fails, follow the
instructions to perform a recheck or accept the 陀sults.

3.3.1 Sy5tem The 5ystem check checks the BagjVent switch, proper gas supply pressu 陀s,
ventilator operation and leak, battery and electrical power, circuit
compliance, f1 0w control operation, and vaporizer operation. This is a two-
step check.
1. Setthe BagjVentswitchωVent.
2. Open the patientY.
3. (ACGO option only.) Set the ACGO switch to Circle.
4. Select 5tart. The display shows the checks being run.
• The system beeps when this portion of the check is done.
• The results are shown on the display.
5. Make sure the bellows is fully collapsed.
6. Occlude the patient Y.
7. Select Continue. The display shows the checks being run.
8. When the check passes, select Back.
9. Select another check or select 5tart C8se to go to the 5tart 臼se menu.

3-4 05/ 05 Ml046983


3 Checkout Procedure

3.3.2 Circuit The Circuit check checks the BagjVent switch , proper gas supply pre臼ures,
ai附aypre臼ure measurement transducer, APL valve, and manual circuit leak.

1. Occlude patientY.
2. Set BagjVentswitch to Bag.
3. Set the APL valve hal阳ay between 30 and 70.
4. (ACGO option only.) Set the ACGO switch ωCircle.
5. Select Start. The display shows the checks being run.
6. When the check passes, select Back.
7. Select another check or select Start C8 se to go to the Start 臼se menu.

3.3.3 Circuit 02 Cell The Circuit 02 cell check measures the O2 %.


1. Open the patientY.
2. Set the BagjVent switch to Vent.
3. (ACGO option only.) Set the ACGO switch to Circle.
4. The display will show the O2 %. Do not select Done when 21 is first
displayed. Allow the reading to stabilize, then select Done. Calibrate the
O2 cell if necessary
5. Select another check or select Start Case to go to the Start C8se menu.

3.3.4 Low P Leak The positive pressu 陀 Low P Leak check measures machine leaks before the
breathing system and between the gas mixer and the common gas outlet. It
measu 陀s low pressure pneumatic leaks with a passjfaillimit of 50 ml.

1. Occlude the inspiratory (right-hand) port.


2. Select Start.
3. The display shows the checks being run. Th e system beeps when the
check is done.
4. Open the inspiratory po 此 and 陀connect the breathing circuit.
5. Select another check or select Start 臼se to go to the Start 臼se menu .

3.3.5 Low P Leak The negative low Pleak check measures machine leaks before the b陀athing
(machines with ACGO) system and between the gas mixer and the common gas outle t. It measures
low pressure pneumatic leaks with a passjfaillimit of 50 ml.
1. Make sure the ACGO switch is set to ACGO.
2. Attach the squeeze bulb to the ACGO outJ et.
3. Squeeze (collapse) the bulb.
4. If the bulb inflates in < 30 seconds, select Fail.
5. If the bulb remains collapsed, select Pass.
6. Remove the squeeze bulb from the ACGO outlet.

MI046983 05/05 3-5


Aisys

3.3.6 Agent Delivery The Agent Delivery Check checks the Electronic Vaporization (EV) system.
1. Inse民 a testca岱甜e, connect a patient circuit, and connect scavenging.
2. Setthe BagjVentswitch to Ven t.
3. (ACGO option only.) Set the ACGO switch ωCircle.
4. Occlude the patient Y.
5. Select Start.
6. The display shows the checks being run. Th e system beeps when the
check is done.
7. When the check passes, select Back.
8. Select another check or select Start 臼5e to go to the Start 臼5e menu .

3.4 Backlight test


1. Push the Main Menu key.
2. Select Calibration.
3. Select Backlight Te5t.
4. Select Start Te5t.
5. The display will show the test running on light 1 and then on light 2. Ifthe
display goes completely blank or flickers during the test, one of the lights
has failed.

3.6 05/05 Ml046983


3 Checkout Procedure

3.5 Pipeline and cylinder tests


1. Connect the pipeline supplies one at a time and ensure that the
corresponding display indicates pipeline pre臼ure.
2. Disconnect all pipeline supplies.
a. Open each cylindervalve.
b. Make sure that each cylinder has sufficient p陀ssure. If not, ciose the
applicable cylindervalve and install a 仙 11 cylinde r.
3. Test the cylinder supplies for a high p陀ssure leak. Make sure that each
cylinder has sufficient pressure:
a. If equipped , turn the auxiliary O2 f1 0w control fully clockwise (no f1 ow).
b. If equipped, turn offventuri derived suction.
c. Open each cylinder.
d. Record the cylinder p 陪ssure.
e. Close each cylinder valve.
f. Record the cylinder p 陪ssure after one minute. If the pressure
decreases more than indicated below, there is a leak.
690 kPa (100 psig) for all gases.
If a cylinder supply fails this test, install a new cylinder gasket and do
this step again.
4. Close all cylindervalves.

&. WARNING Do not leave gas cylindervalves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufticient reserve
supply in case of pipeline failure.

3.5.1 O2 supply alarm test 1. Establish O2, Air, and (if equipped) N20 gas supplies.
2. Set0 2 to 25% and (ifequipped) N2 0 as balance gas. Formachineswithout
N2 0, set Air as balance gas.
3. Settotal flowto 3 Ljmin.
4. Stop the O2 supply. (Disconnect the pipeline supply or close the cylinder
valve.)
5. Make sure that:
a. The low 咱2 supply pressu 陀 low' alarrn occurs.
b. The N20 (if equipped) and O2 f1 0ws stop.
c. Air (if selected) f1 0w continues or an Air selection prompt appears.

MI046983 05/05 3-7


Aisys

3.6 Flush FlowTest


1. With BagjVent switch in B吨, verify case has ended.
2. Set the BagjVent switch to Ven t.
3. Attach a patient circuit and plug the patient po比
4. For ACGO equipped machines, set the ACGO selector switch to ABS
(Circle).
5. Ensure that the bellows is completely collapsed .
6. Measure the amount of time it takes to fill the bellows when the O2 Flush
bu忱。n is fully and continuously depressed.

7. Repeat the above measurement two more times (deflate bellows by


removingthe plugfrom the patient port).
• The bellows should fill in 1. 8 to 2.3 seconds.

Possible Causes of Failure • La rge leak (if long filling time).


• Flush regulator se忧ing (Section 5.2).
• Flush regulaωr cross-connection (if long filling time).
• SCGOj ACGO selector valve inlet cross-connection (if short filling time).

From To
02 ~ F1 ush Valve and A1temate O2 阴阳meter
(and optlonal Au刘lIary O2 F1owmeter)

O2 F1 ush Output
to
upper flttlng on
SCGOjACGO

O2 F1 ush Valve

From
Vaportzer Manlfold
to
lower 伺忧Ingon
SCGOjACGO

3-8 05/ 05 Ml046983


3 Checkout Procedure

3.7 Alarm tests


1. Connect a test lung to the patient connection.
2. Start a case.
3. Set the BagjVent switch to Ven t.
4. Set the O2 concentration to 30%, and aliow the O2 陀 ading to stabilize.
5. Testthe O2 alarms:
NOTE: If an Airway Gas Module is • Set the Fi0210w alarm limit to 50%. Make su 陀 an Fi0210w alarm
installed, Fi02 readings are occurs.
taken from the module instead • Set the Fi0210w alarm limit back to 21 % and make sure that the
of the O2 sensor in the breathing Fí0210w alarm cancels.
circui t. When using an Airway • Set the Fi02 high alarm limitω50% .
Gas Module , a sample line must
be connected to the patient • Push and hold the O2 f1 ush button.
circuit for testing the O2 alarms. • Makesu 陀 the Fi02h崎h alarm occurs.
• Release the O2 f1 ush button.
• Set the Fi02 high alarm limit back to 100%. Make sure that the
Fi02h崎'h alarm cancels.
6. Test the MVexp low alarm:
• Go to the Alarm Setup menu.
• Set the MV low alarm limit to greater than the measured minute
volume.
• Makesu 陀 that a MVexp low alarm occurs.
• Setthe MVlow alarmlimittoo何.

7. Test the Ppeak h植'h alarm:


• Set the Pmax to less than the peak airway pre臼ure.
• Makesu 陀 that the Ppeak high alarm occurs.
• Set the Pmax to the desired level.
8. Test the PEEP high. Bωckage? alarm:
• Close the APL valve.
• Set the BagjVent switchωBag. Mechanical ventilation stops.
• Block the patient connection and push the O2 f1 ush bu忱。n .
• Make sure that the PEEP high. Blockage? alarm occurs aft.er
approximately 15 seconds.
9. Test the Apnea and Ppeak low. Leak? alarms:
• Unblock the patient connection.
• Set the BagjVent switch to Ven t.
• Set the tidal volume and total f1 0w to minimum.
• Other alarms such as MVexp 加w can occu r.
• Make sure that the Apnea and Ppeak low. Leak? alarms occur.
10. Set all alarm limits to approved clinical values.

MI046983 05/ 05 3-9


Aisys

3.8 Alternate O2 flowmeter tests


1. Open the O2 cylinder valve or connect an O2 pipeline.
2. Rotate the Alt O2 f1 0w control fully clockwise to minimum flow.
3. Press the Altemate O2 switch to turn on Altemate O2 f1 ow.
Th e flowmeter should indicate 0 . 5ω0.7 Ljmin.
4. Rotate the flow control counterclockwise (increase). Th e ball should rise
immediately after rotation is begun. It should rise smoothly and steadily
with continued counterclockwise rotation. When a desired f1 0w is set, the
ball should maintain in a steady position.
5. Rotate the flow control clockwise to minimum flow.
6. Press the Alternate O2 switch to turn 0仔 Alternate O2 f1 ow; confirm yes.

3.9 Auxiliary O2 flowmeter tests


1. Open the O2 cylinder valve or connect an O2 pipeline.
2. Rotate the f1 0w control clockwise (decrease)ωshut off the f1 ow. The ball
should 陀st at the bottom of the flow tube and not move.

3. Rotate the f1 0w control counterclockwise (increase). The ball should rise


immediately after rotation is begun. It should nse smoothly and steadily
with continued counterclockwise rotation. When a desired f1 0w is set, the
ball should maintain in a steady position.
4. Occlude the auxiliary O2 outlet. The ball shou ld 陪statthe bo忧om ofthe
f1 0w tube and not move. A ball that does not rest at the bo忧om of the f1 0w
tube indicates a leak and requires service.
5. Rotate the f1 0w control clockwise to shut off the flow.

3.10 Integrated Suction Regulator tests


The gauge needle should come to rest within the zero range bracket when no
suction is being supplied. Gauges which do not comply may be out of
calibration.
1. Adjustthe regulaωrse忧ing to minimum.
2. Turn the mode selectorω1 (On).
3. Ensure the gauge remains less than 200 mmHg (26 kPa, 0.26 Bar).
4. Occlude the inlet.
5. Ensure the gauge remains less than 200 mmHg (26 kPa, 0.26 Bar).
6. Adjust the regulator in an increasing vacuum level.
7. Th e gauge should rise after rotation has begun. Th e gauge should rise with
continued rotation ofthe regulaωr adjustment.
8. Adjust the regulator se忧ingto minimum.
9. Turn the Mode selectorto 0 (0的.

3.10 05/05 M1046983


3 Checkout Procedure

3.11 Power failure test


1. Connectthe power co时 to a wall outlet. The mains indicator on the front
panel comes on when AC Power is connected.

l 用E


的。的
hhad飞
区二二二二二三言、 1.

2. Set the system switch to On and Start a case.


3. Unplug the power cord with the system turned on.
4. Make sure that the power failure alarm comes on.
5. Make sure the following message is displayed:
• Plug in power cable. On battery
6. Connect the power cable again.
7. Make surethe alarm cancels.

3.12 Electrical safety tests


Make sure the system is completely assembled and all accessory devices are
connected to electrical ou tJ ets.
1. Connect an approved test device (e.g. UL, CSA, or AAMI) and verifythatthe
leakage current is less than:

Voltage Max. Leakage Current


120j l00Vac 300μAmps

220j 240Vac 500μAm ps

2. Make sure that the resistance to ground is less than O.2Q between an
exposed metal surface and the ground pin on the power cord.

MI046983 05/ 05 3-11


Notes

3.12 05/05 M1046983


4 InstalljService Menus

10 this sectioo 4.1 Service and Installation menu structure ............... . ....................... .4-2
4.2lnstallfService Menu (Super User) . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .4-3
4.2.1 Trends Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.2 Colo厄 and Units Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.2.3 Cumulative Usage .................................................. .4-6
4.2.4 Factory Defaults ..... . ...................... . ....................... .4-7
4.2.5 Parameter Settings . . . . . . . . . . . .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .4-8
4.3lnstallation Menu ......................................................... .4-9
4.3.1 Configuration ....... . ...................... . ...................... 4-10
4.3.2 Con自guration Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.3.3 Options Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.3.4 Copy Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-12
4.4 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.4.1 So仕ware/Hardware Ver Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.4.2 Service Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-15
4.5 Calibration ................ . ...................... . ...................... 4-16
4.5.1 User Calibration menu .............................................. 4-16
4.5.2 Manifold P Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-17
4.5.3 Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.5.4Inspiratory Aow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.5.5 Bleed Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.5.6 Paw Span ........................................................ 4-21
4.5.7 Zero Gas Xducer .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.5.8 Cal Config ................................. . ...................... 4-23
4.5.9 Mixer PZero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

MI046983 05/ 05 4-1


Aisys

4.1 Service and Installation menu structure


This section describes the Service level functions that are part of the main
software installed in the anesthesia machine.
Section 8, "$ervice Diagnostics and $oftware Download ," covers a separate
service application that loads from a PCMCIA card and is used to download
system software and run service diagnosti臼 and other service tests.

Menu structure The Service menu structure has three levels which are pa臼word protected:
• InstallfService (super-user)
• Installation
• Service
The Installj Service level (super-user pa臼word) suppo民s standard hospital
preferences: choosing units; se忧ing ventilator, alarm , and gas delivery
defaults.
The Installation level requires the service password and suppo此s language,
gas color codes, flow tube position , country, hardware flags for system
components (acgo or scgo etc.), enabling software options, and cloning a
system.
The Service level requires the service pa臼word and supports diagnostic tools
and automated component tests.
Follow the menu structure to access the various service screens:
• on the Main Menu , select Screen Setup;
• on the Screen Setup menu, select Installj Service to access the
InstallfService (with super-user password) menu;
• on the Installj Service menu , select Installation (with service password) to
access the Installation menu.
• to access the Service menu , select Service (with service password) on the
Installj Service menu; or, from the Installation menu, select Service to
access the same Service menu without havingto enterthe service password.

Main Menu Screen Setup InstalljServlce Installatlon Servlce


Trends Field 1 Trends Setup Configuration SW HW versions
System Status Field 2 Colors and Units Units Service Log
Cardiac Bypass Field3 Cumulative Gas Usage Op甘 ons Key Calibration
Fresh Gas Usage Split Screen Show Alarm Umits Op甘 ons Ust Previous Menu
Screen Setup SweepSpeed External Gas Monitor CopyConfig
Parameters Setup TIme and Date Save Default Case Serv;ce
Calibration Brightness Factory Defaults Previous Menu
Normal Screen 加stalljServ;ce - ~ Parameter Settings
Previous Menu Installat;on
Serv;ce
Exit

4-2 05/05 Ml046983


41nstalljService Menus

4.2lnstalljService Menu (Super User)


Usethesupe卜userpa臼word to access the InstalljService menu:
"16-4-34."

Menu Item Message text Comments

Trends Setup Configure graphical trend pages.

Colors and Units Set colors and units of parameters. Referto section 4.2 .1

Cumulative Gas Usage View tota I usage of fresh gases since


last reset.

Show Alarm Limits Select yes to show alarm limits in Default is Yes.
digit fields.

External Gas Monitor Yes disables 021irnitalarms, the "No Default is No.
02 sensor alarm", and the "No C02 Select yes only if sys is using external
or AA monitor" alarm. monitorfor 02 , AA, and C02.

Save Default Case Save normal screen, air/ N20, last used alarm settings (including hide/
circuittype, ventilator, and alarm show alarm limits, Auto MV Umit , alarm
settings from the last case as volume), screen layout (middle waveform
defaults selection, sweep speed), ventilator mode
and setting, balance gas, and start case
gas outlet selection are saved as facility
defaults.
Note: Th e Pmax alarm limit shall not be
saved higherthan 40 cmH20. The low
Fi02 alarm limit shall not be saved lower
than 21%.

Factory Defaults Return to de旬 ult factory settings. Action: AII facility defaults get replaced
with factory defaults. Super User se创 ngs
After selecting Factory Defaults: also getsetto Factory Defaults. No
"Reset machine for defaults to take Service level configuration settings a陀
effect." changed.

Parameter Se忧ings Set volume conditions and C02


humidity compensation.

Installation Set language, gas colors, hardware, Navigate with password to Installation
and install options. menu. Password is "26-23-8"

Service Show technical data for Navigate with password to Service menu.
troubleshooting and calibration. Password is "26-23-8"

Exit Turn power off to exit the service and


super user menus.

MI046983 05/05 4-3


Aisys

4.2.1 Trends Setup


Menu Item Message text Values

Default Trend Change default trend type: Num (default),


graphical, numerical, orse创 ngs. Graph, or Set

Graphical Trends Configu陀 graphical trend pages.

Previous Menu Return to previous menu.

Graphical Trends

Menu Item Message text Values

page 1 Configu陀 first graphical trend page


(page 2 to page 5) (second , third , fourth , fi位h)

Previous Menu Return to previous menu.

Page Menus

page 1 Page2 page3 Page4 Page5


Menu Item Optlons
Default Default Default Default Default

Field 1 。ff-Select Off to clear trendfield Pres 02 AA2 8al rr+C02


rr+ c02-respiration rate and C02
Field 2 阶es-Ppeak, Ppl泣. and PEEP TVexp N20 N20 MAC Compl
MVexp-expired minute volume
Field 3 C02-C02 C02 AAl MAC MVexp Off
02-oxygen
Bal-balance gas
AA1-current anesthetic
AA2-p陪vious anesthetic agent if used
N20-N20
MAC-minimum alveolarconcentration
TVeJ唱←tidal volume and respiratory rate
Pmean-Pmean
Spont-spontaneous MVexp and respiration rate
Compl-compliance and Raw

Previous Menu Return to previous menu.

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4 1nstalljService Menus

4.2.2 Colors and Units The Units menu can be accessed here in the supe俨user level to change
Menu individual preferences, or if required during installation , in the service level
Installation menu.

Menu Item Message text Values

Colors Set colors of parameters.

Weight Change weight unit: kg or Ib. kg or Ib

C02 Change C02 unit: %, kPa , or mmHg. %, kPa ,


ormmHg;

Gas Supply Pressure Change gas supply pressure unit: psi, kPa ,
kPa , psi , or bar. orbar

Paw Change Paw unit: kPa , hPa, cmH20, kPa , hPa,


mmHg, mbar. cmH20, mmHg,
or mbar

Previous Menu Return to previous menu.

Colors Menu

Menu 忧em Message text Values

Paw Change color of Paw waveform, Yellow, White,


digits and trend. Green, Red,
or Blue

Aow Change color of 问 ow waveform, Flow Yellow, White,


and Volume digits and trends. Green, Red,
or Blue

Resp Change color of respiration , digits Yellow, White,


and trend. Green, Red,
or Blue

C02 Change color of C02 waveform, Yellow, White,


digits and trend. Green, Red,
or Blue

Previous Menu Return to previous menu.

MI046983 05/05 4-5


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4.2.3 Cumulative Usage Gas and agent cumulative usage data is store in non-volatile RAM.

Menu Item Message text Values

Reset Usage Push ComWheel to set cumulative Date of last reset.


行esh gas tota lsωzero .

Desflurane ml

Enf1 urane ml

Halothane ml

Isof1 urane ml

Sevof1 urane ml

02 (*1000 1)

Air(*1000 1)

Previous Menu Return to previous menu.

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41nstalljService Menus

4.2.4 Factory Defaults The following table lists the factory defaults for parameters and alarm limits:

Parameter Value Alarm Umit I Value


VentMode VCV

TV (tidal volume) bUUml


pmsp bcmH :lU
(5 hPa , 0.5 kPa, 5 mbar,
4.0 mmHg)
KK l :l jmm
Mech KK l :l jmm
Imsp l.fU
1: 1: l: :l .U
Ing. Wmdow :lb%

I-Iow Ing. :l ljmm

End Breath 3U%


Psupport 。忖

1'1:1:1' U忖

Ipause 。忖

l:l aCKUp Ilme 3Us


U:l% lOU'1o
I:l alance üas AIr
Circuit Clrcle
Gas Outlet installed ::iCüU
PawColor Ye 11ow
I-lowColor üreen
Kesp Color White
CU:l Color White
PawUnits cmH :lU
WeightUni也 Kg
femperature Units C
C02 Units %
Altitude 3UUm
üas ::iUpply Pressure KPa
Units
υeClmal marKer . <dot>
La nguage I:ngllsh
üas ::iUpply Colors l::iυ

(02 = white, N20 = blue, Air = blkj wht)


02 flowtube Rightside
Vent drive gas U:l
P::iV Pro I:nabled
::iIMVjp::iV I:nabled
pCV I:nabled
::iIMV-pC I:nabled
N:lU enabled No
Spirometry Source Vent
PatientjSensor Type Ad ult
Auto MV Limit 。忖

Alarm Volume 3

MI046983 05/05 4-7


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4.2.5 Parameter Se忧ings

Menu Item Message text Values

TV Based on Change volume calculation ATPD - default


conditions: ATPD or BTPS. (Ambient
temperature and
pressure, dry
humidity condition)

BTPS
(Body temperature,
ambient pressure,
saturated humidity
condition)

C02 Numbers Change humidity compensation type Dry - default


in C02 partial pressure values. Wet

Previous Menu Return to previous menu.

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4 1nstalljService Menus

4.3 Installation Menu


Use the service-Ievel password to access the Installation menu:
"26-23-8."

Whenever the installation menu is entered , "Enter Service dd-mmm-yyyy


hh:mm:ssw is recorded in the Event log.

Menu Item Mes回ge text

Configuration Set language, gas color code, and 02 flowmeter


position.

Units Set units.

Options Key Enable software options.

Options Ust Display software options.

CopyConfig Normal Message "Save or install configuration and


defaultse忧ings using memory card."

Blocked Message "Please insert memory card."

Service Show error, event, and alarm logs.


(Accessing the Service menu from the Installation menu
does not require second use of service password.)

Previous Menu Return to previous menu.

Conflguratlon Conflguratlon Unlts Optlons Key Options Llst Copy Conflguratlon

Decimal Marker Weight Current Key Available Options Save to Card


La nguage C02 Entry 1 SIMV/PSV Copy from Card
Gas supply Colors Gas Supply Pressure Entry 2 PCV
02 Flowtube Paw Entry 3 PSV Pro
Ventilator Drive Gas Entry 4
Altitude Entry 5
GasOutlet Entry 6
N20 Enabled Entry 7
Save New Key
Control Board ID

MI046983 05/05 4-9


Aisys

4.3.1 Configuration

Menu Item Mes回getext Values Comments

Decimal Marker Select decimal 0.01, 0010rO,01


delineator.

Language Change language Chinese (simplified) Default: English


translation of screen Czech
te双s. Danish
Dutch
English
Finnish
French
German
Greek
Hungarian
Italian
Japanese
Norwegían
Polish
Portuguese
Russian
Spanish
Swedish
Turkish

Gas supply Colors Change color of 02, ANSI, ISO, Neutral ANSI: 02 green, Airy,创 l ow,
N20, and Air. N20 blue;
ISO: 02 white, Air bl ackjwh 比e,
N20 blue;
Neutral: AII gases white.

02 Rowtube 02 on left or right- Left, Right


hand side.

Ventilator Drive Gas Change drive gas to Air, 02


match machine
configuration.

Altitude Changea 忧itude used 幽 400 to 3000 m


for gas calculations. in 100-m inc陀ments

Gas Outlet* Change type offresh SCGO, ACGO SCGO: Use insp port.
gas ou tJ et. ACGO: Use auxiliary port.

N20 Enabled Change to match Yes; No


machine
configuration.

* For machines without a separate auxiliary common gas outlet and selector
switch, set Gas Outlet to SCGO: Selectable Common Gas Outlet.

* For machines with an external auxiliary common gas outlet and selector
switch, set Gas Outlet to ACGO: Auxiliary Common Gas Outlet

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41nstalljService Menus

4.3.2 Configuration Units This is the same menu that is accessible from the super-user In归 IIjService
menu.

Menu Item Message text Values

Weight Change weight unit: kg or Ib. kgor Ib

C02 Change C02 unit: %, kPa , or mmHg. %, kPa ,


ormmHg

Gas Supply Pressu陀 Change gas supply pressure unit: psi, kPa, bar
kPa , psi, or bar.

Paw Change Paw unit: kPa, hPa , cmH20, kPa , hPa ,


mmHg, mbar. cmH20, mmHg,
ormbar

4.3.3 Options Key The Options Key menu is used to configure the software to include the
features thatthe customer has purchased. Th e included features are shown in
the Options Li st menu.

Options Key menu

Menu Item Message text Values

Current Key Enter key code to enable options. 沟αAXBC

Entry 1 Enter first entry of key-code. Oto 9, A toZ,阳,


!,@,#, $, %, ^,
Entry 2 Enter second entry of key-code. *, (,),?
Entry 3 Enter third entry of key-code.

Entry 4 Enter fourth entry of key-code.

Entry 5 Enter fifth entry of key-code.

Entry 6 Enter sixth entry of key-code.

Entry 7 Enter seventh entry of key-code.

Save NewKey Confirm entries for key-code.

Control Board ID Control number used by key-code. 以X

When options are added , "Add <option> dd-MMM-yyy hh:mm:ss" is written to


the event log.
If more than one option is added , each option is be listed separately.

MI046983 05/05 4-11


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Options Li st menu The options list shows which options are enabled.

Menu Item Message text Values

Available Options

SIMVjPSV SIMV vent wj pressure support. On , Off

PCV Pressure controlled ventilation. On , Off

PSV Pro Pressure support ventilation wjbackup. On , Off

4.3.4 Copy Configuration

Copy Configuration menu

Menu Item Me岱age text Values Comments

Save to Card Save Configuration and <blank>, Fail, or OK. Savesallse忧ings


defaults to card. that are not hardware
The field is blank until the dependent, including
data has e比herbeen facility defaults,
written to the card (0阶 or colors, uni毡, 02fl ow
the system determines 忧 tube position,
cannot write to the card decimal marker, and
(Fail). altitude.

Copy from Card Copy Configuration and <blank>, Fail, or OK.


defaults from card.
The field is blank until the
When completed: data has either been read
Copyfrom card complete. 行om the card (0 1<) or the
Please reboot system. system determines it
cannot read the card or
the card does not have the
required data (Fai l).

Systems cannot accept configuration files from a different product model.


The software version is stored with the saved configuration. A system will
reject any configurations from other than the current version of software.

Selecting Save to Card overwrites any configuration on the card.

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41nstalljService Menus

4.4 Service Menu


Use the service-Ievel password to access the Service menu:
"26-23-8."

Whenever service menu is entered, "Enter Service dd-mmm-yyyy hh:mm:ss"


is recorded in the Event log.

Menu Item Mes回ge text

SW HW versions Scroll through system information.

Service Log Show error, event, and alarm histories.

Calibration Push ComWheel to perform service calibrations.

Previous Menu Return to previous menu.

SW HW Verslons Serviω LogMenu Callbration

TotalTime: Scroll Recent Instructions


So仕ware Release: Spiro Cal
Model Code: Error History User Calibration
Machine Serial Number: Event History Manifold PSpan
Option Package: Alarm History Insp Flow Zero
Option Code: CopyLogs Insp Row Valve
Anes Hardware . . . Reset Logs Bleed Resistor
Disp Hardware . . . Previous Menu Paw Span
Mixer Hardware . . . Zero Gas Xducer
Vent Hardware . . . Cal Config
Power Hardware . . . MixerPZero
MGas Hardware . . . Previous Menu
Electronic Vaporizer . . .

MI046983 05/05 4-13


Aisys

4.4.1 Softwarej Turn the ComWheel to scroll through the list box.
Hardware Ver Menu Push the ComWheel to return to the Service menu.

System Information menu


Ust box text with X:Number, A, B, C: le伎er
TotalTi me : 以肌X (M inutes)
Software Release: xx肌
Model Code: xxx
Machine Serial Number: ABCD以以X
Option Package: xxx
Options Code: 以沟()(

Anes Software Version: 以以


Anes Hardware Version: xxxx-xxxx-xxx REV A
Anes Board Serial Number: ABC以沟α

Disp Software Version: XX.XX


Disp BIOS Ver: XX.XX
Disp Hardware Version: 肌X-沁似-XXXR凹 A
Disp Hardwa陀 Serial Number: ABCX刀αx

Mixer Software Version: XX.XX


Mixer Hardware Version: 邓似.以xx拟XR凹 A
Mixer Board Serial Number: ABCX以xx
Mixer 02 Flow Sensor Serial Number: 沟α以汾似
Mixer Balance Gas Flow Sensor Serial Number: 以以川职X

Vent Software Version: XX.XX


Vent Hardware Version: 沟似.以xx扮αR 凹 A
Vent Intf Board Serial Number: ABG沁似X

PowerSo役ware Version: 以肌
Power Hardware Version: XXXX-以XX-XXX R凹 A
Power Board Serial Number: AB∞αxx

MGas Software Version: X.X


MGas Hardware Version: <module type>
MGas Hardware Serial Number: 沁仪用刀α

日ec Vap Software Version: XX.XX


EVap Agt Dlv Ha叫ware Version: 以XX-以XX-以XRRCCC
EVap Agt Dlv Board Serial Number: 以沟αxxx
EVap Flowmeter Hardware Version: 刀。比均创-XXXRR CCC
EVap Flowmeter Serial Number: 冶仅用肌X
凹'ap Cas Tmp Sns Hardware Version: 以xx拟xx拟XRRCCC
凹'ap Cas Tmp Sns Serial Number: 以以以xx

The MGas information is only displayed when an Airway module is presen t.

4-14 05/ 05 M1046983


41nstalljService Menus

4.4.2 Service Log Menu The Service log menu is a organized Iisting of stored events.

Menu Item Message text

Scroll Recent Scroll through newest entries.


Error History Show error histor如
Event History Show event history.
Alarm History Show alarm history.
Copy Logs Copy logs to PCMCIA card. Takes about 1 minute.
ResetLogs Erase Error and Alarm log entries
Previous Menu Return to previous menu.

Each history log shows at the top of the screen the total "Running Hours" and
the date when the logs we陀 l ast reset.
Whenever logs are reset, "Reset Logs dd-MMM-yyy hh:mm:ss" is recorded in
the Event log.
Ifthe logsa 陀 saved to a memory card , the machine's serial number is saved
along with the current contents of the logs and the date and time.

Error History ~ The Error History log Iists the last 200 errors logged since the last log reset,
starting with the most recen t. Th e system stores the last 1,000 errors logged
since the last log reset.

Event History ~ Th e Event History log records the service history ofthe device. This includes:
service calibrations, entry into the service mode , options enabled , and
software installation. In the event of a board replacement, it is understood
that this log Iike all others could be lost.
Th e Event History menu lists the last 200 events logged starting with the most
陀cent. The Event History log stores the last 1000 events.

Th e Event History log cannot be reset.

Al arm History ~ The Alarm History log lists the last 200 medium and high priority parameter
alarms since the last log reset starting with the most recent. The Alarm History
log store the last 1000 entries.

Copy Logs The Copy Logs function copies Error, Event, and Alarm logs along with the
so价warejhardwa 陀 configuration to a text file on a PCMCIA ca 叫 . Th e copying
takes about one minute.

MI046983 05/05 4-15


Aisys

4.5 Calibration
For step-by-step instruction , referto Section 5.

Menu Item Message text

Instructions These values are used for calibration:


Ventilator drive gas - Air or 02
Altitude -以XXm
Change these values on the Cal Config menu

Spiro Cal Calibrate gas module spirometry.

Blocking message:
Insert gas module wi仙 spirometry

User Calibration Show the normal user calibration menu.

Manifold P Span Calibrate manifold pressure transducer.

Insp Flow Zero Zero inspiratoryflowvalve.

Insp Flow Valve Calibrate inspiratory flow valve.

Bleed Resistor Calibrate bleed resister flow.

PawSpan Calibrate the airway pressu陀 transducer.

Zero Gas Xducers Calibrate the gas supply transducers.

Cal Config Set vent drive gas and altitude.

MixerPZero Zero mixer pres transducer.

Previous Menu Return to previous menu.

4.5.1 User Calibration


menu
Menu Item Mes回getext

Flow and Pressure Calibrate the flow and pressure sensors.

Circuit 02 Cell Calibrate Circuit 02 Cel l.

AirwayGas Start Gas Calibration. Calibrate C02 , 02 , N20, and


agent measurements.

Backligh tTest Push ComWheel to test back lights. Test every month.

Previous Menu Return to the previous menu.

4-16 05/ 05 Ml046983


41nstalljService Menus

4.5.2 Manifold P Span The Manifold P Span instructions appear when the focus is on Manifold P
Span menu item.

Instructions

Read all steps before you start:


1. Remove the breathing system, the exhalation valve, and the metal plate.
2. Put #2 plugs in the manifold and the drive gas ports of the vent engine.
3. Connect a pressure gauge in line with the manifold pressure transducer.
4. Push the ComWheel to continue.
5. Select Start Manifold PSpan.
6.lnc陀ase the Row valve setting until the gauge shows 100 cmH20.
7. When the gauge shows 100 cmH20, select Save Calibration.

Manifold P Span menu

Values/
Menu Item Message text
Comments

Insp Row Valve (DAC) Increase se忧ing until test gauge 0ω4095
shows 100 cmH20 (approx 1020
counts). Th en save calibration. Disabled until
user selects
Start Manifold P
Span.

Start Manifold P Span Start Calibration.lncrease flow Blocked when


valve setting until test gauge = 100 the ventilator
cmH20 (approximately 1020 drive gas supply
counts). Th en save calibration. pressure would
causea gas
Blocking message: supply failure
"Connect a supply of the drive gas alarm during
to continue." normal
operation.

Save calibration Save Manifold PSpan calibration.

Previous Menu Return to the previous menu.

During calibration:
"Calibration in prog陀ss. Push
ComWheel to cance l."

MI046983 05/05 4-17


Aisys

4.5.3 Insp Flow Zero The Insp Flow Zero instructions appearwhen the focus is on the Insp Flow Zero
menu item.

Instructions
Read all steps before you start:
1. Push the ComWheel to start the zero check
2. No disassembly is 陀qui陀d.

• Ifthe outcome ofthe calibration is Pass, the new calibration data is saved.
• Ifthe outcome is Fail, the old calibration data is retained.
• The 陪sult of the calibration is saved to the Event Log.
Selecting Previous Menu before the calibration is done aborts the calibration
in progress and keeps the old calibration constants.

Insp Fl ow Zero menu

Menu Item Message text Values

Start Ifthe result is failed, do the insp flow Pass or Fail


valve calibration.

Previous Menu Return to previous menu.

During Calibration:
"Calibration in progress. Push
ComWheel to cancel..

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41nstalljService Menus

4.5.4 Inspiratory Aow The Inspiratory Flow Valve instructions appear when the focus is on the Insp
Valve Flow Valve menu item.

Instructions
Read all steps before you start:
1. Complete the Manifold PSpan calibration.
2. Put #2 plugs in the manifold and the drive gas ports ofthe vent engine.
3. Push the ComWheel to show the next menu.
4. Select Stage 1 calibration.
5. After Pass, replace the manifold port plug with the calibration orifice.
6. Select Stage 2 calibration.
7. You MUST do both stages for the calibration to be saved.

。uring calibration , a separate menu shows the counts and corresponding


flow at each step.
• If the outcome of both stages of the calibration is Pass, the new calibration
data is saved.
• If the outcome of either stage is Fail , the old calibration data is retained.
• The results of each stage ofthe calibration are saved to the Event Log.
Selecting Previous Menu before the calibration is done, abo悦s the calibration
in progress and keep the old calibration constants.

Insp Aow Valve Menu

Menu Item Message text Comments

Stage 1 Calibrate the insp flow valve at low flows. Blocked if the ventilator
drive gas supply pressure
Blocked text: would cause a gas supply
UConnect a supply ofthe drive gas to continue." alarm during normal
operation.

Stage 2 Calibrate the insp flow valve at high flows. Blocked if Stage 1 has not
been completed.
Blocked text:
UStage 1 calibration is required first."

Insp FlowValve Data Show insp flow valve calibration table.

Previous Menu Return to previous menu.

During Calibration:
uCalibration in progr,出s. Push ComWheel to
cancel."

Insp Aow Valve Data menu Th e Insp Flow Valve Data menu contains a table of 24 entries from the
previous calibration. The table is erased at the start of Stage 1.刊 etable is
updated in 陀al time duringthe calibration.

MI046983 05/05 4-19


Aisys

4.5.5 Bleed Resistor The Bleed Resistor instructions appear when the focus is on the Bleed
Resistor menu item.

Instructions
Read all steps before you start:
1. Complete the Insp Row Valve calibration.
2. Put #2 plugs in the manifold and the drive gas ports ofthe vent engine.
3. Push the ComWheel to show the next menu.
4. Select Sta比

The calibration fails if the f1 0w requiredω 陀ach 91 cmH20 is > 16ljmin.


• Ifthe outcome ofthe calibration is Pass, the new calibration data is saved.
• Ifthe outcome is Fail, the old calibration data is retained.
• The result of the calibration is saved to the Event Log.
Selecting Previous Menu before the calibration is done aborts the calibration
in progress and keep the old calibration constants.

Bleed Resistor Menu

Menu Item Message text Comments

Start Calibrate manifold p陀ssu陀 to 810cked ifthe


bleed resistorflow. ventilator drive gas
supply pressure would
810cked text: cause a gas supply
"Connect a supply ofthe drive failure alarm during
gas to continue." normal operation.

81eed Resistor Data Show bleed resistor calibration


table.

Previous Menu Return to the previous menu.

During Calibration:
"Calibration in progress. Push
ComWheel to cancel."

Bleed Resistor Data menu The Bleed Resistor Data menu contains a table of 17 entries from a previous
calibration. The table is erased at the start of the calibration. The table is
updated in 陀al time during the calibration.

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4 1nstalljService Menus

4.5.6 Paw Span The Airway P Span instructions appearwhen the focus is on Paw Span menu
item .

Instructions
Read all steps before you start:
1. Complete the Bleed Resistor calibration.
2. Install the flow sensor and circuit module
3. Put a #2 plug in the drive gas port ofthe ventengine.
4. Put the calibrated orifice in the manifold port of the vent engine.
5. Connect the pressure tee to the insp port. Connect the tee to the calibrated
orifice with a 22 mm tube.
6. Connect a pressure gauge to the pressu陀 tee.
7. Select Start Paw Span.
8 .lnc陀ase the f1 0w valve se忧ing until the gauge shows 100 cmH20.

9. SelectSave Calibration

Paw Span menu

Menu Item Mes回ge text Valuesj Comments

Insp Flow Valve (DAC) Increase se忧ing until test gauge Oto 4095
shows 100 cmH20 (initially set to 800)
(approximately 1020 counts).
Then save calibration.

Start Paw Span Start Calibration. Increase flow 810cked ifthe


valvese忧ing until test gauge = ventilator drive gas
100 cmH20 (approximately supply pressure
1020 counts). Then save would cause a gas
calibration. supply failure alarm
during normal
Blocked text: operation.
Connect a supply of the drive
gas to continue.

Save calibration Save Paw Span calibration. Saves new


calibration data.
Writes calibration
陀sult, date and time
to the event log.

Previous Menu Return to the previous menu.

Du时 n g Calibration:
.Calibration in prog陀ss. Push
ComWheel to cance l."

MI046983 05/05 4-21


Aisys

4.5.7 Zero Gas Xducer The Zero GasXducer instructions appearwhen the focus is on the Zero Gas
Xducer menu item.

Instructions
Read all steps before you start:
1. Remove all cylinders.
2. Disconnect all pipeline supplies.
3. Select Zero Gas Xducers.
4. Select StartZero on the next menu.
This page also shows:
• Gas supply counts
• Gas supply ID

A failed test is usually the result of a pipeline or cylinder still connected to the
system.
• Ifthe outcome ofthe calibration is Pass, the new calibration data is saved.
• Ifthe outcome is Fail, the old calibration data is retained.
• The 陪sult of the calibration is saved to the Event Log.
Selecting Previous Menu before the calibration is done aborts the calibration
in progress and keep the old calibration constants.

Zero Gas Xducers menu The Zero Gas Xducers menu shows only transducers that are installed , If not
installed , the menu row is blank.

Menu Item Message text Values


02 Pipeline 0-4095 Counts
02 句linder 1 0-4095 Counts
02 句l ind er2 0-4095 Counts
N20 Pipeline 0-4095 Counts
N20 Cylinder 0-4095 Counts
Air Pipeline 0-4095 Counts
Air Cylinder 0-4095 Counts
StartZero Disconnect all pipelines and
remove cylinders. Th en select
StartZero.
Previous Menu Return to the previous menu.
During Calibration:
"Calibration in progress. Push
ComWheel to cance l..

4-22 05/05 Ml046983


41nstalljService Menus

4.5.8 Cal Config Before calibration, you must veri巾 that the Ventilator Drive Gas and the
Altitude settings a 陀 set appropriately to match the current drive gas
configuration and machine location.
If you change any of the se忧ings in the Cal Config menu, you must restart the
system.

Cal Config menu

Menu Item Me岱agetext Values

Ventilator Drive Gas Change drive gas to match Air, 02


machine configuration.
Altitude Change altitude used for gas - 400 to 3000 m
calculations. (in 100-minc陀ments)

MI046983 05/05 4-23


Aisys

4.5.9 Mixer P Zero The Mixer P Zero instructions appear when the focus is on the Mixer P Zero
menu item.

Instructions

Back Default Start

了o go back to factory defau 胁, select Defaults (above).

了。 Zero Pres Sensors:


1. Disconnect pipeline gas supplies.
2. Close the gas cylinders.
3. Remove the f1 0w sensors.
4. lnserta non-Des casse忧e.
5. Push the 02 Rush bu忱。n for 3 seconds.
6. Let the system sit WITHOUT gas flow for > 5 min.
7. SelectStart.

Do not disturb the system while waiting for results.

4-24 05/05 Ml046983


5 Calibration

.& WARNING A仕.er adjustments and calibration are completed , always perform the checkout
procedu陀 . Referto Section 3 ofthis manua l.

In this section 5.1 Primary Regulators ......... . ...................... . ....................... .5-2


5. 1.1 Testsetup ......................................................... .5-3
5. 1.2 Testing Primary Regulators ........................................... .5-3
5. 1.3 Adjusting Primary Regu阳tors. . . . . . . . . . . .. . . .. . . . . . . . . . . . . . .. . . . . . . . . . . .5-8
5.2 O2 Flush Regulator ........................................................ .5-9
5.3 Adjust Drive Gas Regulaωr .. .. . . .. .. . . .. .. .. .. . .. .. .. .. .. .. .. . . .. . . .. .. . ... 5-10
5.4 VentilatorCalibrations .................................................... 5-11
5.4.1 Cal Confìg ........................................................ 5-11
5.4.2 Manifold PSpan .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12
5.4.3Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12
5.4.4Inspiratory Flow Valve Cal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-13
5.4.5 Bleed ResistorCal. .. .. . . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. . . .. . . . . .. .. .. 5-13
5.4.6 Paw Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-14

MI046983 05/05 5-1


Aisys

5.1 Primary Regulators


First, follow the procedure in Section 5. 1.1 to gain access to the regulators.
Then , in Section 5. 1. 2, select the test that is appropriate forthe 陀gulatoryou
are testi ng.

&. WARNING When testingjadjusting N2 0 regulators, nitrous oxide f1 0ws through 怕e


system. Use a safe and approved procedure to collect and remove it.

Note To test or calibrate the primary regulators, you must set the system to the
InstalljService mode and use the PC based Service Applicationωcontrol
flow through the regulator.

5-2 05/ 05 Ml046983


5 Calibration

5.1.1 Testsetup

Lh WARNING Wear sa陶 glasses while test device is connected to the test port

Lh CAUTION Be careful not to plug the output of the primary regulator without having
a pressure reliefvalve in the output circui t.
1. Set the system switch to Standby.
2. Disconnect all pipeline supplies.
3. Remove the upper cosmetic and rear panels (Section 9.2.1).
4. If equipped, turn the auxiliary O2 f1 0wmeter control fully clockwise (no f1 0W).
5. Install a full cylinder in the cylinder supply to be tested. It is essential that
the cylinder be within 10% of its full P陀ssure.
6. Remove the plug from the test port at the pipeline inlet manifold and
connect a test device capable of measuring 689 kPa (100 psi).

5.1.2 Testing Primary There are two variations ofthe test procedure forthe primary regulators:
Regulato陀 • Test A- For primary regulators that supply drive gas to the ventilator.
• Test B - For all gases not used to supply drive gas to the ventilator.

MI046983 05/05 5只3


Aisys

Test A For primary regulators that supply drive gas to 伽e ventilator (0 2 or Air):
Under low flow conditions, the output pressure of a properly adjustedj
functioning regulator should fall within specifications listed in step 5d.
Under high flow conditions, the output p陀ssure should notdrop belowthe
specifications listed in step 6f.
1. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service
Application.
2. If 陀quired,

• set Gas Delivery Mode to Fresh Gas.


• set Balance Gas to Air.
3. Adjust the 02 Concentration so that 100% ofthe gas flow will be through
the regulator being tested (100% for O2 ; 0% for Air).
4. Slowly open the cylinder valve for the regulator being tested and observe
the p陀ssure reading for the cylinder.
5. LowAowTest:
a. Set Total Flow ofthe tested gas to 0.5 Ij min.
b. Close the cylinder valve and allow the pressure to decay to 2068 kPa
(300 psi) as indicated on the cylinder pressure display.
c. At the time that the cylinder pressu 陀 reaches 2068 kPa (300 pSi), set
Total Fiow to 0.00 Ijminωturn 0仔 gasflow.
d. Within one minute , the test device 陀ading must stabilize between:
(60) DIN 372-400 kPa (54-58 psi)
(50) Pin Indexed 310- 341 kPa (45.0- 49.5 psi).
If the test device pressure does not stabilize within one minute,
陀place the cylinder supply.

If the test device stabilizes within one minute, but the readings are
not within specifications, readjust the regulator (Section 5. 1. 3).

5-4 05/05 Ml046983


5 Calibration

6. HiβFlowTest.:

a. Slowly open the cylinder valve.


b. Remove the ABS b陀athing system from the machine to allow
continuous Insp Valve flow through the exhalation valve.
c. Access the Ventilation Schematic (Section 12.2.3) ofthe Service
Application.
d. Set Gas Inlet Valve to On.
e. Adjustthe Insp Flow Valve counts until the inspiratoryflow value on the
schematic reads approximately 65ljmin.
f. While watching the test device, toggle the Gas Inlet Valve several times
(0仔, 0n , 0的:

• Th e minimum test device reading observed must be greater than:


(60) DIN 221 kPa (32 psi)
(50) Pin Indexed 207 kPa (30 psi)
• Repeat this step (6f) th 陀etimes.
If the test device reading under "high flow" conditions is le臼 than
specified, readjust the regulator per the procedure in Section 5.1. 3;
however, set the regulated pre臼ure higher by the difference you noted in
this step plus 7 kPa (1 psi). This adjusts the "Iowflow" regulated outputto
the high side ofthe specification so thatthe "high flow" regulated p陀ssure
can fall within the specification.
If the regulator subsequently 旬 ils the "Iow flow" specification (step 5d)
because the reading is too high , replace the cylinder supply.
7. Set the system switch to Standby.
8. Close the cylinder valve.
9. Bleed the system of all pressu 陀.
10. Disconnect the test device and plug the test port (pull on the plugω
ensure it is locked in the fi忧ing).
1 1. Replace the ABS breathing system.
12. Replace the rear panel.
13. Perform the checkout procedure (Section 3).

MI046983 05/05 5.5


Aisys

Test B For all gases not used to supply drive gas to the ventilator:
Under low flow conditions, the output pressure of a properly adjustedj
functioning regulator should fall within specifications listed in step 5d.
Under high flow conditions, the output p陀ssure should notdrop belowthe
specifications in step 6a.
1. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service
Application.
2. If 陀quired,

• set Gas Delivery Mode to Fresh Gas.


• set Ba/ance Gas to Air (for O2 or Air) or N20.
3. Adjust the 02 Concentration so that 100% ofthe gas flow will be through
the regulator beingtested (100% for O2 ; 0% for Air or N2 0).
4. Slowly open the cylinder valve for the 陀gulator being tested and observe
the pressure 陀ading for the cylinder.
5. Low FlowTest:
a. Set Total Flow ofthe tested gas to 0.5 Ij min.
b. Close the cylinder valve and allow the pre臼ure to decay to 2068 kPa
(300 psi) as indicated on the cylinder pre臼ure display.
c. At the time that the cylinder pressure 陀aches 2068 kPa (300 psi), set
Total Flow to 0.00 Ij min to turn 0仔 gas flow.
d. Within one minute, the test device reading must stabilize between:
(60) DIN 372 - 400 kPa (54-58 psi)
(50) Pin Indexed 310-341 kPa (45.0 - 49.5 psi).
If the test device pressure does not stabilize within one minute,
replace the cylindersupply.
Ifthe test device stabilizes within one minute, butthe 陀adings are
not within specifications, readjust the 陀gulator (Section 5. 1.3).

5.6 05/05 Ml046983


5 Calibration

6. High Flow Test:


a. Access the Gas Delivery Schematic.
b. Set Total Flow ofthe tested gas to 10 Ijmin.
Th e test device 陀ading must be greaterthan:
(60) DIN 221 kPa (32 psi)
(50) 阴nlnd翻阅 221 kPa (32 psi)
If the test device reading under "high flow" conditions is less than
specified , readjustthe regulator perthe procedure in Section 5.1.3;
however, set the regulated pressure higher by the di仔erence you
noted in this step plus 7 kPa (1 psi). Th is adjusts the "Iow flow'
regulated output to the high side ofthe specification so that the
Uhigh flow" regulated pressu 陀 can fall within the specification.
If the regulaωr subsequently fails the "Iow flow' specification
(step 5d) because the 陀ading is too high, replace the cylinder
supply.
7. Set the system switch to Standby.
8. Close the cylinder valve.
9. Bleed the system of all pressu 陀.
10. Disconnect the test device and plug the test port (pull on the plug to
ensure it is locked in the fi忧ing) .
1 1. Replace the rear panel.
12. Perform the checkout procedure (Section 3).

MI046983 05/05 5-7


Aisys

5.1.3 Adjusting Primary Important: Cylinder supplies in an Aisys machine must have all primary
Regulators 陀gulators set to the same pressure range:
(50) Pin Indexed or (60) OIN.
If a regulator is replaced , the 陀 placement regulator must be set(as required)
to the same specification as the one removed.
Impo此:a nt: Install a 仙11 cylinder in the cylinder supply to be adjusted. It is
essential that the cylinder be within 10% of its full pressure.
To adjust the primary regulators, follow the procedure in Section 5.1.1 to gain
access to the regulators.

00 nota忧empt to adjust without flow.


1. Access the Gas Oelivery Schematic (Section 12.2.2) ofthe Service
Application.
2. If 陀quired ,

• set Gas Delivery Mode to Fresh Gas.


~ Adjust • set Balance Gas to Air (for O2 or Air) or N20.
clockwise
to increase 3. Adjust the 02 Concentration so that 100% ofthe gas flow will be through
setting the regulator beingtested (100% for O2 ; 0% for Air or N2 0).
4. Slowly open the cylinder valve for the 陀gulator beingtested and observe
the pressure 陀ading for the cylinder.
5. Set 10tal Flow ofthe tested gasto 0.5 Ij min.
6. Close the cylinder valve and allow the pre臼ure to decay to 2068 kPa
(300 psi) as indicated on the cylinder pressure display.
7. When the cylinder gauge reaches 2068 kPa (300 psi), adjust the 陀gulator
output pressure to:
(60) DIN 386- 400 kPa (56-58 psi)
(50) Pin Indexed 327 - 341 kPa (47.5-49.5 psi).
Note: It may be necessary to open the cylinder valve and repeat
steps 6 and 7 a number of times to achieve the above se忧ing.
8. Test the regulator se忧ings per the appropriate test in Section 5. 1. 2:
• Test A - For primary regulators that supply drive gas to the ventilator.
• Test B - For all gases not used to supply drive gas to the ventilator.

5.8 05/05 Ml046983


5 Calibration

5.2 O2 Flush Regulator


1. Bleed all gas p陀ssure forthe machine (Section 9.1).
2. Remove the tabletop (Section 9.3).
3. Remove the cover from the electronic enclosure.
4. Remove the O2 Flush Regulator output tubing. A忧ach a 6-mm tee and a
test device to the open pO比

Remove output tubing

Attach 6-mm tee and test devlce

Jam nut

.."_"",,
Upper (Pan) electronlc enclosure \ AdJustment screw

5. Connect an O2 pipeline supply or slowly open the O2 cylinder valve.


6. Push the f1 ush bu忧on just enough to achieve a slight f1 0w or open the
auxiliary f1 0wmeter if equipped with this option. Read the pressure shown
on the test device.
The pre臼ure should be 241 :!: 7 kPa (35 :!: 1. 0 psi).
7. If adjustment is 陀qu ired:
a. Loosen the adjustmentsc陀w'sjam nut.
b. Adjust the regulaωr (in small steps)ωthe above specification.
c. 币ghten the jam nut.
d. Verify the 陀ading.
8. Disconnect the pipeline supply or close the cylinder valve.
9. Bleed gas pressure by pushing the f1 ush bu忧on; then , disconnect the tee
and test device.
10. Reattach the output tubing to the regulator.

MI046983 05/05 5-9


Aisys

5.3 Adjust Drive Gas Regulator


The drive gas regulator must be adjusted while maintaining a flow of
15ljmin. To adjust the flow, you must set the system to the Install/Service
mode and use the PC based Service Application to control flow through the
陀gulator.

The drive gas 陀gulator should provide a constant gas input pressure of
172 kPa (25 psi).

Calibration setup
1. Attach a p陀ssure test device to the 陀gulator pressure po忧 (shown below)
• Remove the 6.35-mm (1/4 inch) plug.
• Attach test device to the open po比
2. Remove the ABS breathing system from the machine to allow continuous
Insp Valve flow through the exhalation valve.
制阳

nR
at-nv t'E
Mmmdm
兔"Nmnv

3. Access the Ventilation Schematic (Section 12.2.3) ofthe Service


Application.
4. Set Gas Inlet Valve to On.
5. Adjust the Insp Flow Valve counts until the inspiratory f1 0w value on the
schematic reads approximately 15 Ijmin.
6. If 陀quired , adjusting the 陀gulatorto 172 士1. 72 kPa (25 土0.25 psi).

5-10 05/05 M1046983


5 Calibration

5.4 Ventilator Calibrations


Before performing the ventilator calibrations, verify that the drive gas
陀gulator is adjusted to specifications (Section 5.3).

The Service menu structure is detailed in Section 4. To access the Ventilator


Calibrations menu:
1. Turn on the system.
2. Navigate the menu selections to the Calibration menu.
• On the Checkout menu, select Bypass Checks.
• On the Start Case menu, press the Main Menu button.
• On the Main Menu , select Screen Setup.
• On the Screen Setup menu, select Installj Service (dial in 16 - 4 - 34).
• On the InstalljService menu , select Service (dial in 26 - 23 - 8).
• On the Service menu , select Calibration.
Unless otherwise specified, perform the ventilator calibrations in the order
that they appear on the Calibration menu.
• User Calibration
• Manifold PSpan
• Insp Flow Zero
• Insp Flow Valve
• Bleed Resistor
• Paw Span
The following calibrations should be perform as required:
• Zero Gas Xducer:
· 刊e pipeline and cylinder pre臼ure transducershould be "zeroed" at
least once a year.
• Whenever a pipeline or cylinder pressure transducer is replaced.
• Cal Config:
• Reset the Ventilator Drive Gas to match the machine con白guration .
• Reset the Altitude wheneverthe machine is moved to a new location
thatdi仔:ers by more than 100 meters.

5.4.1 Cal Config Before calibration, you must veri巾 that the Ventilator Drive Gas and the
Altitude settings a 陀 set appropriately to match the current drive gas
configuration and machine location.
If you change any of the se忧ings in the Cal Config menu, you must restart the
system.
3. On the Installation menu , select Con筒guration .
4. On the Configuration menu, verify the Ventilator Drive Gas and the
Altitude se忧ing; adjust as necessary.

5. When done, reboot the system (System switch to Standby; then On).

MI046983 05/05 5.11


Aisys

5.4.2 Manifold P Span

Calibration setup:
1. Remove the ABS breathing system from the machine.
2. Remove the Exhalation Valve.
3. Remove the Vent Engine cover.
4. Plug the Drive P。此 (A) and the Manifold P。此 (8) on the Vent Engine
interface valve.
5. Connectthe manifold p陀ssure tee adapter(C) - referto Section 10. 1.2 一
to the Manifold P陀ssure Transducer tubing (white inline connectors).
6. Connect a manometerto the open port ofthe tee adapter.

Calibration procedure:
1. On the Calibration menu, select Manifold P Span.
2. Select Start Manifold P Span.
3. Adjust the Insp Flow Valve (DAC) se忧ing until the manometer reading
equals 100 cmH 2 0:
• sta忧 at approximately 950 counts (press the ComWheel to activate).
• continue to increment the count until the manometer reading equals
100 cmH 2 0.
4. Select Save 臼libration .
5. Select PreviousMenu.
6. Disconnect the manometer from the tee adapter.
7. Remove the tee adapter and reconnect the Manifold Pressure Transducer
tubing.

5.4.3 Insp Flow Zero Calibration setup


Leave the Drive PO汽 (A) and the Manifold P。同 (8) on the interface valve
plugged.

Calibration procedure:
1. On the Calibration menu, select Insp Flow Zero.
2. Select Start.
3. Select PreviousMenu.

5-12 05/05 M1046983


5 Calibration

5.4.4 Inspiratory Row Valve Cal

Calibration setup
Leave the Drive PO汽 (A) and the Manifold PO悦 (8) on the interface valve
plugged.

Calibration procedure:
1. On the Calibration menu, select Insp Flow Valve .
2. Push the ComWheel to enable the S归'ge 1 calibration.
3. When Stage 1 is completed , remove the plug from the Manifold po民 and
insert the calibrated orifice (C)
4. Push the ComWheel to enable the Stage 2 calibration.
(May take two minutes before you see any e仔ects ofthe test on the sc陀en .)
5. When Stage 2 is completed , select Prev;ous Menu.

GCallbrated Row Ort伺ce


1504-3016-000

5.4.5 Bleed Resistor Cal

Calibration setup
1. Remove the Calibration Orifice from the Manifold po比
2. Plug the Manifold (8) port.
3. Leave the Drive Gas (A) port plugged.

Calibration procedure
1. On the Calibration menu, select Bleed Res;stor.
2. Select Start.
3. When the test is completed , select Prev;ous Menu.

MI046983 05/05 5-13


Aisys

5.4.6 Paw Span

Calibration setup
1. Leave the Drive po此 (A) po此 plugged .
2. Remove the plug from the Manifold po比
3. Attach a patient circuit tube to the Calibrated Flow Orifice.
4. Insert the Calibrated Row Orifice into the Manifold po吨 (8) .
5. Separate the Circuit module from the A8S 8ellows module.
6. Install only the Circuit module (C) on to the machine.
7. Connect a pressure sensing tee (D) to the inspiratory flow patient
connection.
8. Connect the open end of the patient circuit tube to the flow port of the
pressu 陀 sensing tee.

9. Connect a manometer to the p陀ssure sensing po忱。f the tee connector.

To manometer

Calibration procedure
1. On the Calibration menu, select Paw Span.
2. Select Start Paw Span.
3. Adjust the Insp Flow Valve (DAC) se忧ing until the manometer reading
equals 100 cmH 2 0:
• sta民 at approximately 950 counts (press the ComWheel to activate).
• continue to inc陀ment the count until the manometer reading equals
100 cmH 2 0.
4. Select Save 臼libration .
5. Select PreviousMenu.

5-14 05/ 05 M1046983


6 Installation and Maintenance

In this section This section covers the regular maintenance procedures (minimum requirements)
needed to make sure that the Aisys anesthesia machine operates to specifications.
6.1 Aisys I nst创 lation Checklist . . .. . . . .. .. . . . . . . . . .. . . .. . . .. . . . .. . . .. .. .. . . .. .. . . .6-2
6.2 Aisys Planned Maintenance . . . . . . . . . . .. .. .. .. .. .. .. . . . ... . . . . . .. .. .. .. .. .. .. .6-4
6.2.1 Everytwelve (12) months. . .. .. . . . . . . . . .. . . .. . . .. . . . .. . . .. .. .. . . .. . . . . .6-4
6.2.2 Every twenty-four (24) months ................ . . . . . . . . ... ..............6-5
6.2.3 Every forty-eight (48) months . ................ . . . ... . . . ............... .6-5
6.3 Free breathingvalve maintenance . . . .. . . . . .. .. . . . . . . . . .. . . . . . . . . . . . .. . . .. . . . . .6-6
6.4 MOPVpr出su陀 relief valve test . . . . . . .................. . . . . . . . . . ..............6-7
6.4.1 Testsetup ......................................................... .6-7
6.4.2 Test procedure ...................................................... 6-7
6.5 Pressure LimitCircuittest ................................ . . . . . . ............. .6-8
6.6 Mixertest .. . . . . . . .. . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . .. . . . . . . . . . . . .. . . . . ... 6-10
6.6.1 Mixer outlet check valve leak test . .. .. .. . . . . . . .. .. .. . .. .. . . . . .. .. .. . .. 6-10
6.6.2 Mixer 刊ow verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.7 A忧ernate 02 flowmeter tests . . . . . . . . ................ . ... . . . . . .............. 6-11
6.8Au刘 liary 02 f1 0wmetertests ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . .. 6-12

6.9lntegrated Suction Regulatortests .......................................... 6-13


6.10 Ba忧ery capacity test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-15
6.11 Cable routing, upper module rack .. .. . . . . .. .. . . . . . . .. .. .. . .. .. . . . . .. . . .. . .. 6-16
6.12 Cable routing, lower module rack . . . ................ . . . . . . . . . .............. 6-20

&. WARNINGS Do not pe而orm testing or maintenance on the Aisys anesthesia machine while it is
being used on a patient. Possible i时ury can 陀sult.

Items can be contaminated due to infectious patients. Wear sterile rubber


gloves. Contamination can spread to you and others.

Obey infection control and safety procedures. Used equipment may contain
blood and body fluids.

MI046983 05/05 6-1


Aisys

6.1 Aisys Installation Checklist


Serial Number: Date: (YY/ MM/DD) / /
Hospital: I Performed by:

口 1. Unpack and assemble the Aisys System.

口 2 . Reconfigure the sample gas return line as required (TRM - Section 9.21).

口 3 . Access the Installation menu from the In归 I IjService menu and change
the following as 陀quired:

口 a. Configuration (TRM -Section 4.3.1)


• Decimal Marker
• Language
• Gas Supply Colors
• O2 Flowtube
• Ventilator Drive Gas
• Altitude
• Gas Outlet
• N2 0 Enabled
口 b . Units Menu (TRM - Section 4.3.2)
• Weight
• CO2
• Gas Supply Pressure
• Paw
口 c. Options Li st (TRM - Section 4.3.3)
• Check that the factory installed ventilation options match the
configuration purchased with the machine.
口 d . Copy Configuration Menu (TRM - Section 4.3.4)
• Can be used to save a configuration to a PCMCIA card and then copy
the configuration to additional machines.
口 e. From the Service Menu select the Service Log Menu
(TRM - Section 4.4.2)
• Review and reset the error and alarm log entries.
口 f. From the Service Menu select Calibration and pe斤。rm the following
calibrations (TRM - Section 4.5):
• User Calibration
• Manifold PSpan
• Insp Flow Zero
• Insp Flow Valve
• Bleed Resistor
• Paw Span
• Zero Gas Xducers

6-2 05/ 05 Ml046983


6 Installation and Maintenance

口 4. Verify the "Schedule Service Calibration" message is not present in the


normal display.

口 5 . Complete the System Checkout by performing the following steps:

a. Inspect the system (TRM - Section 3.1)


b. System checkout (TRM - Section 3.2)
Note: You must insert a Test Casse忧.e forthe Machine Check - System
Agent DeliveryTestto run the extended diagnostic VaporizerTest.
c. Backlight test (TRM -Section 3 .4)
d. Pipeline and Cylindertests (TRM -Section 3.5)
e. Fl ush Flow test (TRM - Section 3.6)
f. Alarm tests (TRM -Section 3. η
g. Alternate O2 flowmeter tests (TRM - Section 3.8)
h. Auxiliary O2 flowmetertests, if equipped with option (TRM - Sect.归n3. 9)
i. Integrated suction 陀gulatortests, if equipped with option
(TRM -Section 3.10)
j. Powerfailure test (TRM - Section 3.11)
k. Electrical safety tests (TRM -Section 3.12)

MI046983 05/05 6-3


Aisys

6.2 Aisys Planned Maintenance


Serial Number: Date: 仰'jMMj DD) j j
Hospital: Performed by:
口 12 months 口 24 month 口 48 month 口

6.2.1 Everytwelve (12) Perform the following steps every 12 months.


months For details, refer to the sections listed.
• Sections marked URM a 陀 found in the User's Reference manuals forthe
Aisys anesthesia system.
• Sections marked TRM are found in this Technical Reference manual.
Checks and Tests
口 1. AGSS Maintenance (URM - Part 2, Sectíon 2):
• Empty any condensate from the reservoir (disposable item).
• Inspect air brake for occlusion on active AGSS.
• Inspect, clean or replace filter on active AGSS.
口 2 . Breathing System Maintenance (URM - Part 2, Sectíon 2)
• Disassemble the breathing system modules and inspect components.
Replace any pa 此s that are physically damaged or worn.
口 3. Bellows Assembly Maintenance (URM - Part 2, Sectíon 2)
• Disassemble the bellows assembly and inspect components. Replace
anypa 忧s that are physically damaged orworn.

口 4. Bellows AssemblyTests (URM - Part 2, Sectíon 2)


口 5 . Perform the checkout procedures in Section 3.
• Inspectthe system (TRM -Sectíon 3.1)
• Pipeline and cylindertests (TRM -Sectíon 3.5)
• O2 supply alarm test(TRM - Sectíon 3.5.1)
• Flush Flow Test (TRM - Sectíon 3.6)
• Alarm tests (TRM -Sectíon 3. η
• Power failure test (TRM -Sectíon 3.11)
口 6. Mixer outlet check valve leak test (TRM - Sectíon 6.6.1)

口 7. Mixer f1 0w verification test (TRM - Sectíon 6.6.2)

口 8 . Alternate O2 f1 0wmeter tests (TRM - Sectíon 6. η

口 9 . Auxiliary O2 f1 0wmeter tests (TRM - Sectíon 6.8)

口 10 . lntegrated Suction Regulaωr tests (TRM -Sectíon 6.9)

口 1 1. Perform the following diagnostics using the PCMCIA Special Functions.

• Display Diagnostics (TRM - Sectíon 8.3.1).

6-4 05/05 Ml046983


6 Installation and Maintenance

口 12 . Perform the following diagnostics using the PC Service Application.

• VaporizerTest with a Test Casse忧.e inserted (TRM - Section 12.9.2).


• MOPV pressure relief valve test (TRM - Section 6.4).
• Pressure Li mit Circuit test (TRM -Section 6.5).
• Adjust Drive Gas Regulaωr (TRM -Section 5.3).
口 13. From the Service Calibration menu (TRM - Section 4.5) ,
perform the following (refer to TRM - Section 5.4 for details):
• User Calibration
• Manifold PSpan
• Inspiratory flow zero
• Inspiratory flow valve
• Bleed resistor
• Paw Span
• Zero Gas Transducers
• Mixer PZero
口 14. From the Service Log menu (TRM - Section 4.4.2), perform the following:
• Access the Error History log. If any error codes have been logged , follow
the appropriate troubleshooting procedu 陀s. Clear the error log.
口 15. Perform the system "Checkoue (TRM -Section 3.2).

口 16. Electrical safety tests (TRM - Section 3.12).

6.2.2 Every twenty-four In addition to the 12 -month 陀quirements, replace the following parts every
(24) months 24 months. AII parts should be replaced before performingthe checks, tests,
and calibrations.
Parts Replacement Refer to TRM - Section 6.3.
Perform the following step:
口 1. Replace the free b陀athing flapper valve (Sωck Number 0211-1454-100).

口 2. Replace the free breathing valve o-ring (Stock Number 1503-3208-000).

6.2.3 Every forty-eight In addition to the 24-month requirements, replace the following parts every
(48) months 48 months. AII parts should be replaced before performing the checks, tests,
and calibrations.
Parts Replacement Refer to TRM - Section 9.10.2; perform the following step:
口 Replace the Display Unit ba忧ery (Stock Number 1009-5800-000).

Refer to TRM - Section 9.11 .4; perform the following step:


口 Replace the system ba忧eries* (Stock Number 1009-5682-000).

*Note: Referto the "Battery capacity test" in TRM - Section 6.10.

MI046983 05/05 6.5


Aisys

6.3 Free breathing valve maintenance

C D

A A

1. Unscrew the valve seat (A) from the side of the interface manifold.

2. Inspect the flapper (8) and valve seat for nicks, debris and cleanliness.

10 replace the flapper valve 3. If necessary, clean the new flapper valve with alcohol.

4. Pull the tail (C) of the new free b陀athing valve flapper through the center
ofthe valve seat until it locks in place.

5. Trim the tail flush with outside surface of the valve seat (refer to the
removed flapper).

6. Replace the Q-ring (D). Lubricate with a thin film of Krytox.

7. Hand screw the assembly into the interface manifold.

8. Reassemble the system.


9. Perform the Preoperative Checkout Procedure
(referto the User's Reference manual).

6-6 05/05 Ml046983


6 Installation and Maintenance

6.4 MOPV pressure relief valve test


.& WARNING Objec岱 in the breathing system can stop gas flow to the patient. This
can cause injury or death:
• 00 not use a test plug that is small enough to fall into the breathing
system .
• Make sure that there a 陀 no test plugs or other objects caught in the
breathing system.

6.4.1 Test setup 1. Remove the ABS breathing system.

2. Plugthe inspiratory flow (drive pressure) po忱。fthe exhalation valve with a


stopper.

Plug Insplratory Aow


(Drtve Pressure) Port

6.4.2 Test procedure To test the pressure relief valve, you must establish a flow (blocked by setup
above) of 30 Ijmin through the Inspiratory Flow Control valve.
3. Access the Ventilation Schematic (TRM -Section 12.2.3) ofthe Service
Application.
4. Set Gas Inlet Valve to On.
5. Adjust the Insp Flow Valve counts until the inspiratory flow value on the
schematic reads approximately 30 Ij min.

3. Carefuliy listen forthe MOPVreliefweightto be relieving and "popping off'


from its seat (a purring sound). 刊 is indicates the valve is functioning
correctly.

4. Set the system switch to Standby.

5. Remove the stopperfrom the inspiratory flow port.

6. Reassemble the system.

7. Perform the Preoperative Checkout Procedure


(referto the User's Reference manual).

MI046983 05/05 6-7


Aisys

6.5 Pressure Li mit Circuit test


To perform the test:
• establish a closed patient airway circuit.
• increment the p陀ssure in the airway circuit.
• observe the output of the ai 阳ayp陀ssure transduce r.
• note that the "pressure limit circuit" trips at approximately 109 cmH 2 0.

Test setup 1. Remove the ABS breathing system from the machine.
2. Remove the Exhalation Valve.
3. Remove the Vent Engine cover.
4. Separate the Circuit Module from the ABS Bellows Module.
5. Install the Circuit Module only.
6. Plug the Drive P。此 (A) on the Vent Engine interface valve.
7. Attach a patient circuit tube to the Calibrated Flow Orifice test tool.
8. Insert the Calibrated Row Orifice into the Manifold (pilot) P。此 ( 8).
Callbrated Aow Orlflce
1504-3016.000
9. Connect the open end ofthe patient circuit tube to the inspiratory flow
patient connection (C).

6.8 05/ 05 Ml046983


6 Installation and Maintenance

Test Procedure 10.Access the Ventilation Schematic (TRM -Section 12.2.3) ofthe Service Application.
l 1. Select Vent Status and verifythat Over Pressure Circuit reads OK.
12.Select Gas Inlet Valve to ON.
13.Adjust the Insp Flow Valve counts to approximately 1000 counts and observe the
Airway Pressure 陀ading on the Ventilator Schematic.
14.lncrease the flow count slowly until the Airway Pressure reading reaches
approximately 109 cmH 2 0.
15. Continueto increasethe flow by one count and observethe airwaypressure until gas
flow stops.
16.0n the Status page , verifythat:
• Over Pressure Circuit reads High Pre臼ure.
• Gas Inlet Valve Feedback reads Closed.

8. Reassemble the system.

9. Perform the Preoperative Checkout Procedu 陀


(陀ferωthe Users Reference manual).

MI046983 05/ 05 6-9


Aisys

6.6 Mixer test


To perform the mixertests, you must gain access to the mixer outlet tubing which is
connected to the inlet of the electronic vaporizer.
1. To acce臼 the electronic vaporizer, referto Section 9.6
2. Disconnect the mixer outlet tube at the inlet to the electronic vaporizer.

6.6.1 Mixer outlet To test the mixer outlet check valve you must apply back pressu 陀 to the check valve
check valve leak through the mixer outlet tubing and time the leak down rate of the pressure.
test 1. Tee in a pressure gauge and a syringe to the mixer outlet tube.
2. Slowly pressurize the mixer outlet check valve to 200 mmHg.
3. Th e p陀ssure shown on the test gauge should not decrease by more than 10 mmHg
in 30 seconds.

6.6.2 Mixer flow To perform the flowverification test, you must a忧ach a flowmeter to the mixer outlet
verification tubing and access the Gas Delivery Schematic (Section 12.2.2) on the Service
Application.
1. Connecta flowmeterto mixer outlet tubing.
2. On the Gas Delivery Schematic, establish the followingflows and verifythe readings
on the test flowmete r.

Verify Aowmeter Reading

LowerUmlt Upper Limit


Select
IImin Ijmln
100% 02 at 10 Ij min 9.0 11.0
100% 02 at 0.5ljmin 0.45 0.55
Air at 10 Ij min 9.0 11.0
Air at 0.5ljmin 0.45 0.55
100% N20 at 10 Ijmin 9.0 11.0
100% N20 at 0.5ljmin 0.45 0.55

Note If you will be testing the Auxiliary O2 flowmeter (TRM -Section 6. η, you can proceed to
the Alternate O2 "Flow Accuracy Test" at this point without reassembling the machine.
3. Remove the test device.
4. Connect the mixer outlet tubing to the electronic vaporizer.
5. Reassemble the machine.
10. Perform the Preoperative Checkout Procedure
(陪ferto the User's Reference manual).

6-10 05/05 M1046983


6 Installation and Maintenance

6.7 Alternate O2 flowmeter tests


1. Open the O2 cylinder valve or connect an O2 pipeline.
2. Rotate the Alt O2 f1 0w control fully clockwise to minimum flow.
3. Press the Altemate O2 switch to turn on Altemate O2 f1 ow.
Th e flowmetershould indicate 0.5 to 0.7 L/min.
4. Rotate the f1 0w control counterclockwise (increase). Th e ball should rise
immediately after rotation is begun. It should rise smoothly and steadily with
continued counterclockwise rotation. When a desired f1 0w is set, the ball should
maintain in a steady position .
5. Rotate the f1 0w control clockwise to minimum flow.
6. P陀ss the Alternate O2 switch to turn 0仔 Alternate O2 f1 ow; confirm yes.

Row Accuracy Test Note: To check flow accuracy, be sure that the flow test device is capable of measuring
0- 15 1jmin with an accuracy of :1:2% of reading.
To perform the test, you must gain access to the mixer outlet tubing which is connected
to the inlet of the electronic vaporizer.
1. To access the electronic vaporize几 referto Section 9.6
2. Disconnect the mixer outlet tube at the inlet to the electronic vaporizer.
3. Connect a f1 0wmeter to the mixer outlet tubing.
4. Press the Alternate O2 switch to turn on Alternate O2 f1 ow.
5. Adjust the flowmeter so the center of the ball aligns with the selected test point
(observe thatthe ball maintains a steady position for 10 seconds).
6. Th e test device reading should be between the limits shown for each ofthe selected
se忧ings in the table below.

Aow Tester Reading


RowmeterSe忧ing Lower Lim忧 Upper Li mlt
L/ min IImln IImin
minimum (valve fuliy closed) 0.50 0.70
1 0.52 1.48
3 2.56 3.44
5 4.60 5.40
10 9.70 10.30
maximum (valve fuliy open) 10.00 13.00

7. Rotate the flow control clockwise to minimum flow.


8. Close the O2 cylinder valve or disconnect the O2 pipeline.
9. Remove the test device.
10. Connect the mixer outlet tubing to the electronic vaporizer.
1 1. Reassemble the machine.
11. Perform the Preoperative Checkout Procedure
(refer to the User' s Reference manual).

MI046983 05/05 6-11


Aisys

6.8 Auxiliary O2 flowmeter tests


1. Open the O2 cylinder valve or connect an O2 pipeline.
2. Rotate the f1 0w control clockwise (decrease)ωshut off the f1 ow. The ball
should 陀st at the bottom of the flow tube and not move.

3. Rotate the f1 0w control counterclockwise (increase). The ball should rise


immediately after rotation is begun. It should rise smoothly and steadily
with continued counterclockwise rotation. When a desired f1 0w is set, the
ball should maintain in a steady position.
4. Rotate the f1 0w control clockwise to shut off the f1 ow.

Row Accuracy Test Note: To check flow accuracy, be su 陀 that the flow test device is capable of
measuring 0 to 15 Ljmin with an accuracy of :f:2% of reading.
1. Connect the f1 0wmeter ou tJ et to the f1 0w test device.
2. Adjust the flowmeter so the center ofthe ball aligns with the selected test
point (observe that the ball maintains a steady position for 10 seconds).
3. Th e test device reading should be between the limits shown for each ofthe
selected se忧ings in the table below.

F1 0wTester Reading

F10wmeter 5e忧ing Lower Limit UpperUmlt


Lj mln Lj min Lj mln
1 0.52 1.48
3 2.56 3.44
5 4.60 5.40
10 9.70 10.30
maxlmum 12.00
(valve fully open)

4. Rotate the f1 0w control clockwise to shut offthe f1 ow.


5. Close the O2 cylinder valve or disconnect the O2 pipeline.

6-12 05/05 M1046983


6 Installation and Maintenance

6.9 Integrated Suction Regulator tests


Note There are two types ofintegrated suction systems forthe Avance anesthesia
machine:
• Continuous Vacuum Regulator, Th ree-Mode , Pipeline Vacuum
• Continuous Vacuum Regulator, Th ree-Mode , Venturi De阳ed Vacuum
For Pipeline Vacuum systems,
a vacuum source of at least 500 mm Hg (67 kPa or 20 in Hg) is required for
testing. The supply open flow must be a minimum of 50 Ljmin.
For Venturi Derived Vacuum systems,
an O2 or Air source of at least 282 kPa (41 psi) is required for testing.

Gauge Accuracy The gauge needle should come to rest within the zero range bracket when no
suction is being supplied. Gauges which do not comply may be out of
tolerance.

Note To check gauge accuracy, be sure that the test gauge is capable of measuring
Oto 550 mm Hgw怕 an accuracy of 土 1 % of reading.
1. Connect the suction patient po忧 to the test gauge.

2. Tum the mode selector switch to 1(ON).


3. Ensurethatthevacuumtestgauge is in agreementwith thesuction vacuum
gauge :t 38 mm Hgj5 kPa at the foliowing test points.

Testpoints
Suc创on vacuum gauge Test gauge tolerance
100 mm Hg (13.3 kPa) 62 - 138 mm Hg(8.3- 18.4 kPa)
300 mm Hg (40 kpa) 262- 338 mm Hg(35- 45 kpa)
500 mm Hg (66.7 kpa) 462-538 mm Hg (6 1. 6- 71. 7) kPa)

Flow Test Note: To check flow accuracy, be sure that the flow test device is capable of
measuring 0 - 30νmin .
1. Connect the patient port ofthe suction 陀gulatorto the f1 0w test device.
2. Rotate the suction control knob fuliy clockwise (inc陀ase).
3. Turn the mode selector switch to 1 (ON) and verify that the f1 0w rate is:

• at l east20νmm .
4. Disconnect the test f1 owmeter.

(Tests continue on next page.)

MI046983 05/05 6. 13
Aisys

Regulation Test 1. Tum the mode selector switch to 1(ON).


2. Occlude the patient port ofthe suction regulator.
3. Set the vacuum regulator gaugeω100 mm Hgj13 kPa.
4. Open and close the patient po民 several times.
5. With the patient port occluded, the gauge should 陀tum to 100 mm Hgj13
kPa within a tolerance of :t 10 mm Hgj 1.3 kPa.

Vacuum Bleed Test 1. Occlude the patient po忧 ofthe suction regulator.
2. Setthe vacuum regulator gauge to 100 mm Hgj13 kPa.
3. Turn the mode selector switchωO(OF盯 and observe the gauge needle. It
must retum to the zero range bracket or stop pin within 10 seconds.

Vacuum Leak Test 1. Tum the mode selector switch to 0 (OF町.


2. Rotate the suction control knob a minimum oftwo full tums in the
clockwise direction (increase suction) to ensu 陀 itsse忧ing is not at the 0仔
position.
3. Occlude the patient port of the suction regulator.
4. Observe the suction gauge, the needle should not move.
5. Rotate the suction control knob fully counterclockwise to ensure its se忧ing
is atthe 仙lIyo仔 position.
6. Turn the mode selector switch to 1(ON).
7. Observe the suction gauge, the needle should not move.

6-14 05/05 M1046983


6 Installation and Maintenance

6.10 Battery capacity test


Although replacement ofthe backup batteries is recommended at the end of 4 years,
batteries that pass the capacity test can be considered viable for ba忧ery backup ofthe
system for up to 6 years at the discretion of the hospital.
Before testing the batteries, ensure that they are fully charged.

Test procedure 1. Tum the system on and sta 同 a case (simulated).


2. Tum offthe mains system breaker on the AC Inlet.
3. Allow the system to run on ba忧ery until it does an orderly shutdown and powers 0仔
(can be in exce臼 of 90 minutes).
4. Set the system switch to Standby and turn on the mains system breaker.
5. Launch the Service Application.
6. On the Power Diagnostics menu (Section 12.6) select Power Board.
7. Th e Power Board window (Section 12.6.1) shows the Date battery Tested (the last
full battery discharge) and the Last Full Discharge time.
• Ifthe Last Full Discharge time is greaterthan 45 minutes, the batteries can be left
in service for one more year.
• If the Last Full Discharge time is less than 45 minutes, both ba忧eries should be
replaced.

MI046983 05/05 6-15


Aisys

6.11 Cable routing, upper module rack


The following diagram shows typical cable connections for Aisys machines
with an upper module rack. Refer to the individual sections showing proper
routing of the cables through the machine.
Note In general , route the cables through the machine as shown in the following
sections. Connect each end to the intended connector. Ensure that the cable
is properly restrained and positioned so that it does not interfere when
陀 placi ng covers or with the motion of the Display arm. Store excess cable
length within the machine.

l Slnch AM Dlspl町

ωntrol Bar

C8hles through ARM

C8hles run behind


fearc嗣metlc 阳 nel

Cab阳 run behlnd


left side panel.

巳古吕邑.. j j
; 比play伽阳10.B捕时 : :

I.bwe. 自由回国I C8binet

6-16 05/ 05 Ml046983


6 Installation and Maintenance

6.11.1 Display Unit and Anesthesia Monitor

Attach the respective cables to the Display Unit (A)


and , if present, to the mon忧。 r (8).
Leave enough cable length outside the arm to allow
positioning of the displays throughout the full range
without straining the cables.
Use cable ties to keep the monitor cable attached
neatly behind the assembly.
Ensure that each cable has a slight loop (c) at the
wrist casting (D).

6.11.2 Displayarm

Route the cables through the Display Arm retaining


clips (E) and the wrist casting as shown.
To ensure adequate cable length for the full range of
arm and display motion:
1. Move the arm down to a horizontal position.
Arrange the cables so that they fall within the
shaded area on the labe l.

2. Swing the arm to its extreme counterclockwise


position and place the display up against the arm.
3. Replace the base cover with adhered gasket (F)ω
hold the cables in place.

MI046983 05/05 6-17


Aisys

6.11.3 Left-side cable route

To access the left-side cable route, remove the


following:
• the b陀athing system.
• the upper left-side cosmetic pane l.
• the lower left-side cosmetic panel.
• the AGSS reservoir.
Route the cables through the cable clamps shown
(arro晒,).

6.11.4 Upper left-side cable route

The upper left-side is a transition route for cabling.


• to the display arm (G).
· ωthe M-Gas chassis and the upper module rack (H).

Th e extrusion includes an opening that accommodates the ferrite


bead (1) on the power supply cable for the 15-inch Anesthesia
Monitor display.

6.11.5 Front side of Display Connector Board

Cables from the front side ofthe Display Connector Board route
through an opening in the left-side frame extrusion (J).
• System Power Interface to Display Unit (K).
• System SignallnterfaceωDisplay Unit (L).
• Airway Module (M-Gas) Power Supply Board (M).
To access the cable connectors, you need to remove one ofthe
following components depending on machine configuration:

• a drawer.
• the casse忧e storage bay assembly.

6-18 05/05 M1046983


6 Installation and Maintenance

6.11.6 Upper module rack

To access the upper module rack, remove the upper rear cosmetic cover.
Store the power supply "brick" (N)
forthe 15-inch Anesthesia Monitor
display in the open area to the right
of the M-Gas power supply (0).
Coil the excess length of each cable
and store it in the open area below
the module rack (p).

6.11.7 Rear cosme t.ic


panel

To access the rear cable route,


陀 move the rear pneumatic cosmetic panel.

Route the AC power cables (Q) and the Auxiliary


Connector Board cables (R) through the cable
clamps shown (alTO附).
Arrange the cable so that they do not impede air
flow through the rear panel fan (5).

6.11.8 Addi t.ional cable access


points to upper chassis

Additional cables can be routed into upper


chassis area through openings along the edge of
the top shelf in the left-side (1) and upper rear (u)
cosmetic panels.

MI046983 05/05 6-19


Aisys

6.12 Cable routing, lower module rack


The following diagram shows typical cable connections for Aisys machines with an
lower module rack. Refer to the individual sections showing proper routing ofthe
cables through the machine.
Note In general , route the cables through the machine as shown in the following sections.
Connect each end to the intended connector. Ensure that the cable is properly
陀strained and positioned so that it does not interfere when replacing covers orwith the
motion ofthe Display arm. Store excess cable length within the machine.

15 inch AM Displ町

:日 f Contr时 Bar

Cable runs behind


rear 回 sme筒 c panel

\
Cables Ihrough ARM

Cabl国 run behind


rightsidepanel ._ _ _ _ _ _ _ _ _ __
Cables Rl n behind
nu left side panel.
n川川川川un

d割到刘叫到叫
l
o

① o
HSag 主 ao

n川川U

川川川川u

nu
Ill-

Eq uipoteo'刽 alSt1l d

, 。

-- --- -- -- --

:-~-~二~ ~斗芷王;

Lowor 日ectrical Cabinet

1______---------

6-20 05/05 Ml046983


6 Installation and Maintenance

6.12.1 Display Unit and Anesthesia Monitor

Attach the respective cables to the Display Unit (A)


and , if present, to the mon忧。 r (8).
Leave enough cable length outside the arm to allow
positioning of the displays throughout the full range
without straining the cables.
Use cable ties to keep the monitor cable attached
neatly behind the assembly.
Ensure that each cable has a slight loop (c) at the
wrist casting (D).

6.12.2 Displayarm

Route the cables through the Display Arm retaining


clips (E) and the wrist casting as shown.
To ensure adequate cable length for the full range of
arm and display motion:
1. Move the arm down to a horizontal position.
Arrange the cables so that they fall within the
shaded area on the labe l.

2. Swing the arm to its extreme counterclockwise


position and place the display up against the arm.
3. Replace the base cover with adhered gasket (F)ω
hold the cables in place.

MI046983 05/05 6-21


Aisys

6.12.3 Left-side cable route

To access the left-side cable route, remove the following:


• the b陀athingsystem.
• the upper left-side cosmetic pane l.
• the lower left-side cosmetic pane l.
• the AGSS reservoir.
Route the cables through the cable clamps shown (alT附).
The upper left-side is a transition route for cabling:
• to the display arm (G).
· ωthe M-Gas chassis (H).

The extrusion includes an opening that accommodates the


ferrite bead (1) on power supply cable for the 15-inch
Anesthesia Monitor display.

6.12.4 Front side of Display Connector Board


and lower module rack.
Cables from the front side of the Display Connector Board and
the signal cable from the module rack route through an
opening in the left-side frame extrusion (J).
• System Power Interface to Display Unit (K).
• System Signallnterface to Display Unit (L).
• Ai阳ay Module (M-Gas) Power Supply Board (M).
• Signal cables to module rack (N).
To access the cable connectors, move the lower rack out of the
bay onto a suitable stand.
The power cable (0) to the module rack is routed from the right
side ofthe machine (TRM -Section 6.12.6).
Note: When replacing the module rack , ensure that the excess
cable length fall behind the rear drawer brace - away from the drawers.

6-22 05/05 Ml046983


6 Installation and Maintenance

6.12.5 Rear cable route

To access the rear cable route, remove the rear pneumatics cosmetic panel and the upper rear cosmetic cover.
Route the cables through the cable clamps shown (arrow事).
Store the power supply "brick" (的 forthe 15-inch Anesthesia
Monitor display in the open a 陀a to the right of the M-Gas
power supply (Q).
Coil the exce臼 length of each cable and sto陀 it in the open
area below the module rack (R).
The power cord (5) forthe lower module rack (and if present,
the battery backup cable for the Anesthesia Moniωr) wraps to
the right-side ofthe machine.

t. :';)lii:_:fj,-~:~.: ~./:.:.一

MI046983 05/05 6-23


Aisys

6.12.6 Right-side cable route

To access the cable route on the right side ofthe machine ,


陀 move the lower and upper righ仁side cosmetic panels.

Route the cables through the cable clamps shown


(alTO附,).

Note: When replacing the lower cosmetic panel, position


the cables within the beveled edge ofthe extrusion to
allow a flush mount of the panel without pinching the
cables
Cable from the upper chassis can be routed in this area
through the cutout (T) in the chassis.
Additional cables can be routed into this area through the
upper cosmetic panel. First, remove the plug (u); then ,
route the cable through the upper panel. Flip the plug over
before replacing it onto the cosmetic panel.

6-24 05/05 Ml046983


7 Troubleshooting

In this section 7.1 Troubleshooting Guidelines ..................................................7-2


7.2 Troubleshooting high pressure and low p陀ssure leaks ............. . ..............7-3
7.3 B陀athing System Leak Test Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.3.1 Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.3.2 Breathing System Troubleshooting Rowcha此s............................ 7-6
7.3.3 LeaklsolationTests ................................................ 7-11
7.4 System Troubleshoo甘 ngRowcha民s ......................................... 7-26
7.5 Electronic VaporizerTroubleshooting. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 7-38
7.5.1 VaporizerTestResults .............................................. 7-38
7.5.2 Automated fault isolation procedu陀........... . ...................... 7-39
7.5.3 VaporizerTest Results troubleshooting procedu陀s....................... 7-40
7.6 Technical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-43
7.6.1 Electronicvapo时zer 10VA power interconnectfault isolation .............. 7-68

MI046983 05/05 7-1


Aisys

7.1 Troubleshooting Guidelines


Review system error logs using the Special Functions feature ofthe Software Download
card (Section 8.3) or download the logs to PC files using the PC Service Application
(Section 12.5.3). Review the logs to identify issues and follow the appropriate
subsystem troubleshooting procedures.

Troubleshooting high pressure and low pressure leaks Section 7.2 on page 7-3
B陀athing System LeakTest Guide Section 7.3 on page 7-4
System Troubleshooting Flowcharts Section 7.4 on page 7-26
Electronic VaporizerTroubleshooting Section 7.5 on page 7-38
Technical Alarms Section 7.6 on page 7-43

.& WARNING Objec也 in tlle breathing system can stop gas flow to the patient. This can cause
i 时 ury or death:

• Do not use a test plug that is small enough to fall into tlle breathing system .

• Make sure that there are no test plugs or other objects caught in the
breathing system.

7-2 05/05 Ml046983


7 Troubleshooting

7.2 Troubleshooting high pressure and low pressure leaks

Problem Possible Cause AS创。"


High Pressu 陀 Leak Pipeline leak Use a leak detector or Snoopωcheck for source of leak.
Repair or replace defective parts.
O2 flush valve Use a leak detector or Snoop to check for source of leak.
Make su陀 tubing connections a 陀 tight.
Replace valve if defective.
System switch Use a leak detector or Snoop to check for source of leak.
Make su陀 tubing connections a 陀 tight.
Replace switch if defective.
Cylinder not installed properly Make su陀 cylinderis ∞rrectlyalig川 ed.
v'erify that tee handles a陀 tight.
Cylinder transducer Use a leak detector or Snoop to check for source of leak.
Tighten/replace transducer if defective.
Cylinder gaskets Use a leak detector or Snoop to check for source of leak.
Replace g同sket if defective.
Relief valves Use a leak detector or Snoop to check for source of leak.
Replace valve if defective.
Low Pressure Leak Leak in mixer If vaporizer manifold passed previous tests:
Remove tubing from inlet port ofvaporizer manifold
(mixer outletωbe) and perform leak test of mixer.
Leaking flush valve A忧ach pressure measuring device on CGO.
Replace valve if device shows increased pressure.
Leaking system switch A忧ach pressu 陀 measuring device on CGO.
Replaceswi也h if device shows increased pressu陀.
Bellowsleak Pop-off valve diaphragm not sealing Disassemble pop-offvalve; inspect and clean seats;
properly reseat; reassemble.
B创lows mounting rim loose Remove rim and pop-o仔 valve diaphragm; reseat
diaphragm; snap rim (2) into place.
B创lows improperly mounted or has a Check that only the last bello响s convolute is mounted to
hole ortear the rim and that the ring roll is in the groove under the
rim. Inspect the bellows for damage; 陀place.
B陀athing System Leak Abso巾er canister open or missing |nstall canister properly.
soda lime dust on canister seals Clean seals and ma甘 ngsurfaces.

B陀athing System Leak ACGO O2 sense check valve Replace.


(Intermi忧ent)

Unable to begin mechanical ABS not fully engaged RemountABS.


ventilation No O2 supply Check O2 supply.
Defectíve BagjVent switch Check BagjVent switch.

MI046983 05/05 7-3


Aisys

7.3 Breathing System Leak Test Guide


Note Always do the System "Checkout" (Section 3.2) on the machine before proceeding
with these b 陀athing system leak tests.
Follow the troubleshootingflowcharts in Section 7.3.2 to determine the best sequence
oftests for locating a breathing system leak.
The procedures in Section 7.3.3 test specific components of the breathing system for
leaks .

.&. WARNING 0同ec岱 in the breathing system can stop gas flow to the patient. Th is can cause
i 时 ury or death:

• Do not use a test plug that is small enough to fall into the breathing system.
Makesu 陀 thatthere a 陀 no test plugs or other objects caught in the
breathing system.

7-4 05/05 Ml046983


7 Troubleshooting

7.3.1 Check Make sure that the check valves on the b陀athing circuit module work correctly: The
Valves Inspiratory check valve rises during inspiration and falls at the start of expiration. The
Expiratory check valve rises during expiration and falls at the start of inspiration. A leak
across one of the check valves may be great enough to cause a "reverse flow" alarm.

Inspiratory check valve


1. Setthe system switch to On .
2. Set fresh gas flow to minimum.
3. If equipped with an ACGO, connect a tube between the ACGO outlet and the
Inspiratory po比
• Set the ACGO switch to the ACGO position.
• Verify that the Airway Pressure 陀ading increases to 10 cm H2 0 in
30 seconds.
4. Ifnotequipped with an ACGO , select End Case and connecta tubetothe Inspiratory
port.
• Stretch the tube approximately 5 cm.
• Occlude the open end ofthe tube.
• Release the tension on the tube.
• Ensure that the Airway Pressure 陀adinginc陀ases to between 20 and 40 cm H2 0.
If not, repeat the above steps, but stretch the tube a IittJ e further.
• Verify that the Airway Pressure reading does not drop by more than 10 cm H2 0 in
30seconds.

缸piratory check valve

1. Set all gas flows to minimum.


2. Setthe Bag/Vent switch to Bag.
3. Fully close the APL valve (70 cm H2 0).
4. Connect a tube between the Inspiratory port and the Bag po比
5. Slowly increase the O2 flow to achieve 30 cm H2 0.
• The leak rate is equal to the flow needed to maintain 30 cm H2 0.
• The leak rate should be less than 500 mL/min.

MI046983 05/05 7-5


Aisys

7.3.2 Breathing System Troubleshooting F10wcharts

Revlew LeakTest Gulde (Section 7.3)


• Do System " Checkout "

• Isolate breathing system leak to


Bag Mode,Vent Móde, or Both

Perform Test 2 Repair leak in


Low-pressure leak Fail machine
testing the machine

Pass

BMO
ghzy
aα 叫

响HOH串面〈
Vent
Go to Flowchart 2 Mode Go to Flowchart 3
only

Both Bag and


Vent Mode

Perform Test 3 Inspect/ Replace tubing to


Testing the airway pressure transducer;
airway pressure transducer Fail
Réplace U-Cup seals
and po时 U-cup seals

Pass

Go to Flowchart 4

F/owcharl 1

7.6 05/05 Ml046983


7 Troubleshooting

Perform Test 4
Testing the bag port,
APL Valve, and BagNent Pass
Switch , and Negative
Pressure Relief Valve

Re-Install all breathing circuit

叶飞回。
components and repeat
Fail System .. Checkout ," 。"
。。

(Section 3.2) <

Check or Replace
the BagNent Yes
Switch lower Seal

No

Perfor町、 Test 5
Testing the bag Pass
port cover seal

-mnemd
l
1
豆 mp阶

t1sc
犯 MUe 晴

IMMVE
心创臼
阳陀川耐

pn Tep
υdl

Aa
BN

uvnHhM ee
h

a 伫

nHrrJH
CUVHhH
nu91HHUF
u川
刽 mh

m

Flowch硝 2

MI046983 05/05 7-7


Aisys

Perform Test 6
Pass Testing the bellows assembly,
and BagNent Switch

4H
Perform Test 8

U
--
Testing the bellows and Inspect Exhalation Valve

h
串串〈
bellows Pop-o仔 and Orive Circuit
Fail

Pass

Re-Install all breathing circuit


components and repeat
System " Checkout "
(Sectlon 3.2)

Perform Test 7
Testing the BagNent Switch,
Negative Relief Valve,
Bellows Base Manifold, Pass
bellows and Pop-ott Valve

Fail

Perform Test 8
Pass - - - Testina the bellows and
bellows Pop-ott

Ch eck I Replace the


following BagNent parts:
Upper Seal, Oisk, and O-Ring.
1I test fails the second time, Fail
inspect Negative Relief and
APυBTV Manifold O-Ring.

ChecklReplace:
Pop-off diaphragm ,
Bellows Housing,
U-Cup seal ,
and Bellows integrity

Flowcharl 3
7-8 05/05 Ml046983
7 Troubleshooting

Leak In bolh Bag and Venl Mode


Common Areas: Flow Sensor
Module, Circuit Module, Soda Li me
Canìster, Negatìve Pressure Relìef

Perfonn Test 9
Testìng the Flow Sensor
Module, Circuìt Module, and
Soda Li me Canìster

Pe rform Test 10
Testing the Cìrcuit
Module and Canister

Pass Faìl Faìl Pass

的守。h
Perfonn Test 14 and 15
Testing the Flow
Sensor骂,

"h
Bulkhead

咱吨
connectors and tubing

ad
Pass Fail

Pass Faìl

Flowcharl 4
MI046983 05/05 7-9
Aisys

Leakin
Flow Sensor Module
or Circuit Module

PerformTests 14 and 15
Testing the Flow Sensors
Fail using the low-pressure Pass
leak test device

Check/ Replace

由-
h
Check/ Replace the seals

OH
Flow Sensors or

响曲〈
bulkhead connector on the Circuit Module and
O-Rings the O-Ring on the O2 cell

Swap Module(s)
with another machine. Pass Done
Repair or replace Module

Flowcharl 5
7-10 05/ 05 M1046983
7 Troubleshooting

7.3.3 Leak The previous flowcharts refer you to the following tests.
Isolation Tests These tests require the use of the Low Pressure Leak Test Device and the Leak Test Tool
Kit(referωSection 10.1, "Service tools n).

The Leak Test Tool Kit includes:


• the Machine TestTool
• the CircuitTestTool
• and various Test Plugs
When performing these tests on machines with an ACGO outl 悦, ensure that the ACGO
selector switch is set to the ABS (Circle circuit) position.

Note To perform most ofthese tests, you must boot the system with the PC Service
Application and access the diagnostics functions as described in the test.
Test 1 Verifyingthe i nteg川ty of the testtools . . . . .
Test 2 Low-p陀ssure leak testing the machine. .

Test 3 Testingthe ai阳ay pressu陀 transducer, and Port 1 and PO忧 3 u-cup seals. .
Test 4 Testing the bag po民 cover, the APL valve, the Bag(Vent switch , and the negative p陀ssure relief
valve. .
Test 5 Testing the APL diaphram. . .
Test 6 Testingthe b创 l ows module and the Bag(Ventswitch . .. .. .. . . . . . . . . . . . . .
Test 7 Testing the bellows, the bellows pop-o仔 valve, the b创 lows base manifold , and the Bag(Vent
switch. . ................ . . . . . . .
Test 8 Testingthe bellows assembly. ………………………………………·
Test 9 Testing the flow sensor module, the ci陀uit mOdule, and the soda lime canister. …. .
Test 10 Testingthe ci陀uit module and the canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 11 Testing the circuit module .
Test 12 Testing the inspiratory side ofthe circuit module . .
Test 13 Testingthe negative pressu陀 reliefvalve . . . . . . . . . . . . .
Test 14 Testing the flow sensors only . . . . . . . . . . . .
Test 15 Testing a flow sensor includingthe Ventilator Monitoring Assembly and inte斤acing components

~ WARNING 0时ec岱 in the breathing system can stop gas flow to the patient. This can cause
injury or death:
• 0 0 not use a test plug that is small enough to fall into the b 陀athing system.

Makesu 陀 that there are no test plugs or other objects caught in the
breathing system.

~ CAUTION 00 not use O2 Flush for leak isolation tests. 0 0 not leave pressurized systems
unattended. High P陀ssure and equipment damage may resul t.

MI046983 05/05 7-11


Aisys

Test 1 Verifying the integrity of the test tools

Machlne Test Tool


FrontVlew
Bulb 1hru Port
(not ∞nnect创 toairwaypa由)

酌'llSSure Sense
Port '-
、~

二战
院1st

BackVlew

Bulb 1hru Port

1. Verify integrity of low-pressure leak test device.


• Put your hand on the inlet of the leak test device. Push hard for a good sea l.
• Squeeze the bulb to remove all air from the bulb.
• If the bulb completely inf1 ates in less than 60 seconds, replace the leak test
device.

e-卜§
2. Attach the low-pressure leak test device to the Machine TestTool.
3. Plug the two pressure orifices.
4. Repeatedly squeeze and release the hand bulb until it remains collapsed.
5. Ifthe bulb inflates in l e臼 than 30 seconds, locate and correct the leak.

7-12 05/ 05 M1046983


7 Troubleshooting

Test 2 Low-pressure leak testing the machine

1. Remove the breathing system from the machine.


2. Attach the Machine TestTool (usingonlythe Th ru PO时 and the low-pressure leak test
deviceto PO此 3 ofthe breathing system interface as shown above.
Note: To prevent damage to the airway pressure transducer, ensu 陀 that the gauge
po忧 (PO民 1) is not connected to the Test Too l.

3. Access the Ventilation Schematic (Section 12.2.3) ofthe Service Application.


4. Ensure that the Circuit Setting shows is set to Circle.
• For machines with an ACGO outlet, ensu 陀 that the ACGO selector switch is set to
the ABS (circle breathing circuit).
5. Compress and release the bulb until it is empty.
6. If the bulb completely inflates in 30 seconds or less, there is a leak in the low-
pressure circuit.

MI046983 05/05 7-13


Aisys

Test 3 Testing the airway pressure transducer,


and Port 1 and Port 3 u-cup seals

1. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
2. Set O2 Flow to O.2 Ijmin.
3. Attach the Machine TestTool to the breathing system interface po忧s (usingthe
alignment post) as shown above.
4. Occlude the tapered plug.
• the Airway Pressure 陀ading should increase.
• If not, there is a leak in the tested circuit.
5. Set O2 Flow to 0.00 Ijmin.

7-14 05/ 05 Ml046983


7 Troubleshooting

Test 4 Testing the bag po此 cover, the APL valve , the BagjVent switch, and the
negative pressure relief valve

1. Separate the Bellows Module from the Circuit Module and re-install the Bellows
Module.
2. Occlude the Bag PO忧 connector.
3. Connectthe Machine TestTool to the interface po吨s as shown above.
4. Setthe Bag(VentswitchωBag and close the APL Valve (70 cm H2 0).
5. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
6. Set O2 Flow to O.2 Ifmin.
• Ensure that the Ai 附ay Pressure rises to 运 30cm H2 0.
Note: If the bellows rises, it indicates a leak in the Bag (Vent Switch.
7. Set O2 Flow to 0.00 Ifmin.

MI046983 05/05 7-15


Aisys

Test 5 Testing the APL diaphram

Note If required , set up the Machine Test Tool and breathing system as shown in Test 4.
1. Slide the Bellows Module away from the machine.
2. Remove the APL ramp and diaphragm.
3. Insert a Test Plug into the APL scavenging po忧, as shown above.
4. Slide the Bellows Module pa 而 ally back onto the machine casting.
5. Ensure that the Bag Port is plugged and that the BagjVent switch is setωBag.
6. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application .
7. Set O2 Flow to O.2 Ifmin.
• Ensure that the Airway Pressure rises to ~ 30 cm H20.
Note: If the bellows 时ses, it indicates a leak in the Bag jVent Switch.
8. Set O2 Flow to 0.00 Ijmin.

7-16 05/05 Ml046983


7 Troubleshooting

Test 6 Testing the bellows module and the BagjVent switch

1. Separate the 8ellows Module from the Circuit Module and re-install the 8ellows
Module.
2. Connect the Machine TestTool to the interface p。此s as shown above.
3. Set the 8ag/Vent switch to the Vent position.
4. Access the Ventilator Schematic (Section 12.2.3) ofthe Service Application.
5. Set Gas Inlet Valve to On.
6. Set Insp Flow Valve to approximately 900 to 950 counts to achieve a Manifold
Pressure of 60 cm H2 0.
7. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
8. Set O2 Flow to O.2 Ijmin.
• Ensure that the Ai 附ay Pressure rises to 运 30 cm H2 0.
9. Set O2 Flow to 0.00 Ijmin.
10.Set Gas Inlet Valve to Off.

MI046983 05/ 05 7-17


Aisys

Test 7 Testing the bellows, the bellows pop-off valve, the bellows base
manifold , and the BagjVent switch

1. Separate the B创 lows Module from the Circuit Module.


2. Insert approp时 ate test plugs into the bellows base manifold as shown to
the left.
Note: Position the bellows assembly so that the bellows remain collapsed
as you plug the ports.
3. Set BagjVent switchωVent.
4. Position the b创lows upright with the bellows collapsed.
5. Connect the Machine Test Tool to the interface p。此s as shown above.
6. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service
Application.
7. Set O2 Flow to O.2 Ijmin.
• Ensure that the Ai 附ay Pressure rises to 运 30 cm H2 0.
Note: If the bellows 时ses, it indicates a leak in the Bag j Vent Switch.
8. Set O2 Flow to 0.00 Ijmin.

7-18 05/ 05 M1046983


7 Troubleshooting

Test 8 Testing the bellows assembly

Note If required , set up the Machine Test Tool and breathing system as shown in
Test 7.

1. Remove the bellows base manifold from the Bellows Module.


2. Insert appropriate test plugs into the bellows base manifold as shown to
the left.
Note: Position the bellows assembly so that the bellows remain collapsed
as you plug the p。此:S.
3. Connectthe tapered plug ofthe Machine TestTool to the bellows base inlet
as shown to the left.
4. Position the bellows upright with the b创 lows collapsed.
5. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service
Application.
6. Set O2 Flow to O.2 Ijmin.
• Ensure that the Ai 附ay Pressure rises to 运 30 cm H2 0.
Note: If the bellows 时ses, it indicates a leak in the Bag j Vent Switch.
7. Set O2 Flow to 0.00 Ijmin.

MI046983 05/ 05 7-19


Aisys

Test 9 Testing the flow sensor module, the circuit module , and the soda lime
canister

问ug

1. Separate the B创lows Module from the Circuit Module and re-install the CircuitjRow
Sensor Module.
2. Connect short tubing between the inhalation and exhalation ports ofthe breathing
system.
3. Inse同 an appropriate test plug in the outlet port of the Circuit Module.
4. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
5. Set O2 Flow ω O.2Ijmin .
• Ensure that the Airway Pressure rises to 注 30cm H2 0.
6. Set O2 Flow to 0.00 Ijmin.
7. Remove the plug to release pressure.

7-20 05/05 Ml046983


7 Troubleshooting

Test 10 Testing the circuit module and the canister

1. Remove the Flow Sensor module.


2. Connectthe CircuitTestTool to the Circuit Module as shown above.
3. Set O2 Flow ω O.2Ijmin .
• Ensure that the Airway Pressure rises to 注 30cm H2 0.
4. Set O2 Flow to 0.00 Ijmin.

Test 11 Testing the circuit module

问ug

问ug

Note: If 陀quired , set up the machine as in Test 10.


1. Remove the Soda Lime Canister.
2. Using appropriate Test Plugs, plugthe three canister po民s in the Circuit Module as
shown above.
3. Set O2 Flow to O.2 Ijmin.
• Ensure that the Ai 附ay Pressure rises to 注 30cm H20.
Note: If the bellows rises, it indicates a leak in the Bag jVent Switch.
4. Set O2 Flow to 0.00 Ijmin.

MI046983 05/05 7-21


Aisys

Test 12 Testing the inspiratory side of the circuit module

阴ug

Loop ________.,-

Note: If 陀quired, set up the machine as in Test 10 and 1 1.


1. Connect the Circui tTestTool to the Circuit Module as shown above.
2. Insert an appropriate test plug in the inspiratory outlet to the canister as shown
above.
3. Set O2 Flow to O.2 Ifmin.
• Ensure that the Ai 附ay Pressure rises to 运 30 cm H20.
Note: Ifthe bellows rises, it indicates a leak in the BagjVentSwitch.
4. Set O2 Flow to 0.00 Ijmin.

7-22 05/05 Ml046983


7 Troubleshooting

Test 13 Testing the negative pressure relief valve


1. Separate the Bellows Module from the Circuit Module.
2. Remove the Bellows Interface Manifold.
3. Insert test plug (recessed end) into the rear BagjVent switch po忧 asshown.

Plug

4. Install the Bellows Module.


5. Connect the Machine Test Tool to the interface ports and the Bellows Module as
shown above.

6. Set the BagjVent Switch to Vent.


7. Set O2 Flow to O.2 Ifmin.
• Ensure that the Airway Pressure rises to ~ 30 cm H2 0.
Note: If the bellows 时ses, it indicates a leak in the Bag jVent Switch.
8. Set O2 Flow to 0.00 Ijmin.

MI046983 05/05 7-23


Aisys

Test 14 Testing the flow senso阿 only

1. Remove the Flow Sensor Module.


2. Plug each Flow Sensor as shown above.
3. Connect the low-pressure leak test device to the open end ofthe Flow Sensor.
4. Block the connector end ofthe Flow Sensorwith your hand.
5. Compress and release the bulb until it is empty.
6. If the bulb inflates in 30 seconds or less, there is a leak in the flow senso r.
7. Ifthere a 陀 no leaks in the f1 0w sensors, go to Test 15.

7-24 05/05 Ml046983


7 Troubleshooting

Test 15 Testing a flow sensor includingthe Ventilator MonitoringAssembly and


inteñacing components

1. Remove Flow Sensors from the Flow Sensor Module.


2. Attach the Flow Sensorto the bulkhead connector.
3. Plug each Flow Sensor as shown.
4. Connect the low-pressure leak test device to the open end ofthe Flow Sensor.
5. Compress and release the bulb until it is empty.
6. Ifthe bulb inflates in 30 seconds or less, there is a leak. The leak may be through the
connector 0-时 ngs, in the internal tubbing, or in the Transducer on the VIB.

MI046983 05/05 7-25


Aisys

7.4 System Troubleshooting Flowcharts

坠毁nd:
=
ACB Anesthesia Conlrol Board
PCB • Power Controller Board
VIB a Ventilator I n te 叫aoe Board
DU D Display Unit
=
GIV Gas Inlet Valve
APL c Adjustable Pressure Umit

驯矿此
回ωR
曲M mm
ωMWM
mM

oho的hh面〈

ph

d 唱 曲

"内 u-MHH
e 啕
H
'1

7
‘••
,,

Pr,∞eed to ' Alt 02 1 Svstem

MalfT的创Zi洁刮目"

Yes Yes N。

No
Alarms Symptoms
旦旦旦旦旦巴: Prooeed 10 "Breathing Syslem symptoms 01 Type:
Breathing system loose Leak Troubleshooling"
Yes Yes Bellows Falls
Circuit Leak (Section 7.3) Leak detected
System Leak

N。
旦旦旦立延且应J No
Calibrate flow sensors
Calibrate, Dry, or replace -
Flow SeÍ1sors
ω阳 mm

hw
dM
由川

M比 a

mY
Mm
hT

e
陆阳

mMll s-s
副咀 叫川


M-v
VA HU I阳山叫


脏-M
Check flow sensors V'-e s f I
m-s
o-V
由川

m-JU

。 -e
剧nu

-M-
坦 时H

Replace insp 1 exp flow -


U

.
.叮

a r
iuv

Yes Yes T
,V
, t

sensor
Reverse insp 1 exp Flow
Tv not achieved
System Leak
Unable to Drive Bellows
Volume sensors disagree

坐旦旦旦ITy巴:
Apnea; Apnea > 120s
No Fresh Gas F10wl
Unable to Orive Bellows
Ventilate Manually
Yes
Proceed 10 "No Venlilation
Troubleshooting"
(Aowchart 9)
二; S词fmptoms

No Pressure Waveform
No Flow Waveform
No Bellows Mov咆menl
01 Tvpe:

Ventilator has no nrive Gas


Vol vent only. No PEEP or -
PSV
Ppeak Low. Leak?

-E豆豆;:1:;二习 剖面;4------ Symptoms 01 Type:


Continuously High Peep
during operation

F/owcharl 6
7.26 05/05 Ml046983
7 Troubleshooting

Display Troubleshooting

Start
下Urn on Systern

Does the Screen display the ' Datex.


Ohmeda二' Logo or an甲 inlormation?

Use Flashlioht to
IIluminate Dísplay.
Can inlorrnation be

No

Check lor DU
12.5v; On PCB J3
Pin4 . 15

Download New / AII

Is the Green Power Indicator


on Dashboard illuminated?
No

Ensure Mains Power is I ~


∞nnect创. 1I connected,1 q
Troubleshoot the Power I 汇
Inlet problem. I 定

F/owchart 7
MI046983 05/05 7.27
Aisys

Inaccurate Volume Ventilation Troubleshooting

No

Sensor Problem:
Examine for defect or
water plug in lines …
00 Bit counts on
either Insp/Exp Flow
channel vary more
than 10 from the
mv
hnmoh
m川 ♂
肘。

FM町 ,,
"un

'自 Ed

inital zero ∞unts。


na

J让‘
e 咽,‘

-e ·‘ u
nv
s

·‘,

,
,,、

••

No

F/o附f1art 8
7-28 05/05 M1046983
7 Troubleshooting

No Ventilation Troubleshooting

Does Bellows Does Bellows


.':'~"~ ~.":':'':
retum to top 01 Pr∞eed to oBreathing
Move? .u'~~i~t~~于
System Leak

叫>→-Ý-NO
Troubleshooting'
Section 7.3
No 览s

MP阳 阳
hwm

比例
bob

时 de

cm 阳 斟

咱AMma
mhhm

1 邵阳
a
nuuud山
n

nHm怡 、
w"'alav

a" 、内 H
<
UHULU-
RW ro

响ho的h
怡 .g
随时


GnH
<

No UJWM

3
Volum抵制;11EZZZLung- |J
- 8

曲m
口川

1'
NHU

'ru
W


t1

(Aowchart 8)

Veri fy_operation 01 I NO
Troubleshoot Cable I VIB GIV. Troubleshoot
No Cable I Bo ard failure
Board lailure. Che恍/Replaωinlet
filter if n优essary

Yes

Correct Hospital
supply problem.

Proce创怡咆陪athing
System Leak
Troubleshooting"
(Section 7.3)
Yes

F!owchart 9
M1046983 05/ 05 7-29
Aisys

High Intrinsic PEEP Troubleshooting

Problem
∞ntinues?

Yes - < , " ~No Transducer was out 01


calibration.

- Yes ____J
No

Proceed to 叮naccurate
Volume Ventilation Troubleshooting"
(Aowcha 此 8) Flow Irom bleed
orifice withBag! Intrinsic PEEP in
Vent switch in ~ bo阶 Bag and
Bag mode~ N o - / ">旦旦旦坐s?

Verily Regulator Calibration


(Section 5.3)
Yes
No

No Yes

APl Valve Problem Exhalation/Pop-o何 Valve Problem Scavenging Problem or Breathing


Circuit Obstruction
Check APl Valve Check Bellows pop-o何 valve lor
mechanism lor proper a∞urate assembly or sticking. Check Hospital's scavenging

Check Exh aJ ation valve lor hoses and supply vacuum


ho的hha〈

lunction.
Check APl disk lor sticking. a∞urate assembly or sticking. (active)
Check lor obstructions in Check lor obstructions in bellows Check Filter on active systems
breathing circuit base upstream 01 exhalation Check lor obstruction in-the
downstream 01 APl valve scavenger down tube.
Check lor obstruction Check breathing circuit lor
downstream 01 exhalation valve incorrect assembly or
obstructions.

F/owchart 10
7-30 05/ 05 Ml046983
7 Troubleshooting

Alternate O2 / System Malfunction Screen Troubleshooting

Download and combine the


Error I Alarm Logs.
(Section 12.5.3)

Are any of the entries


contained in the
No
p.nalyzed log? Yes

Is ‘民 CComm: Enterina Alt-02 Gas


阻四垒" in the analyzed log around
the Date and TIme of the issue?
No Yes
Follow the appropriate I~
Flowchart for the error listed. 1 :二

Verify
with Customer

No Yes

Check the Alt 02 Button and


wiring harness , ABS Filter Normal Operation
Connections , and ACB No Service Issue.
Connections.

70wchart 11
MI046983 05/ 05 7-3 1
Aisys

Anesthesia Control Board Troubleshooting

Error Entry
ACB CLOCK SPEED
ACB CPU TEST FAIL
ACB EEPROM FAIL
ACB FLASH FAIL
Start ACB HW WATCHDOG
ACB MICROPROC ERROR
ACB RAM ERROR
ACB REDUNDANT MEMORY FAIL
ACBSWERROR
ACB SW WATCHDOG
Yes ACB UNEXPECTED RESET
ACB RAM MEMORY TEST FAILURE
"XX猾 equals BAL GAS / 02 or 02 / AIR / N20

Upgrade to current
Software Version.
No
(Section 8.2)

No

Yes

Çan the error be duplicated?


No No

Yes
面h04曲

CM

d缸
O 电

2u
T'OME nvpu dH
a

ReplaceACB <
U〈hh

70wchart 12
7-32 05/ 05 Ml046983
7 Troubleshooting

ACB - Mixer Troubleshooting

旦旦旦旦
MIXER ACB COM FAIL
Start MIXER ACB COM FAILLOST CMD

See "Power I
Valves I Mixer
Troubleshooting" No
(Rowcha民 16

Yes

CBSdumM
ι" 内HnME
肉H LnHn「

<
U

<
LUHU
No
u

Yes

包em SOlvev . No

Yes

XMT
hhh

Check I Replace Cables.


的h

Replace ACB 11 problem persists.


oh国〈

70wchart 13
MI046983 05/ 05 7-3 3
Aisys

DU • ACB Communication Troubleshooting

Error Enlry
DCBRAM ERROR
ACBCOM FAIL
ACB DCB COM FAIL
LOSS OF GAS DE Ll VERY USER SETTINGS

No

ReplaceACB

Display Controller Relaled Errors DCB I ACB Comm Relaled Errors


DCB RAM ERROR ACBCοM FAIL
ACB DCB COM FAIL

呻ah的
Oha

F/owchart 14
7-34 05/ 05 Ml046983
7 Troubleshooting

Mixer Speciflc Troubleshooting

Yes
Has the machìne been mov创
Irom a non-envìronmentally
controlled area and not "XX" equals BAL GAS I 02 or 02 1AIR 1N20
stabìliz创?

TSI FIow S剧目)( Relalω p,回sur.. Sensor R..taled


MixerCPU R制tω
FLOW SENSOR FAIL BALANCE GAS CH FLOW VERIF FAILωPl )αCH
MIXER P SENSOR P2 FAIL MIXER CRC EEPROM FAIL
FLOW SENSOR FAILURE CHl MIXERC肩CFLASHFAIL
MIXER XX F SENSOR FAIL MIXER PRES SENSOR P1P3 F.剧 L MIXER CRC RAM FAIL
MIXER XX TEMP Ll MIT MIXERXXFLO峭 FAIL
MIXERXX FLO响 CHECK 阳IL MIXER SW WDOG FAIL
MIXER XX TSENSOR FAIL
TEMP MEASUREMENT CHl HIGH
TEMPMEASU响EMENT CH2 HIGH
TEMP SENSOR FAIL BALANCE GAS CH
TEMP SENSOR F.州LURE CHl
♂阳
饨,.

nbAV
的H

AH"'B
M问

nu
No
'h的
e
h
hoh飞
dd

Yes

Flowchart 15
MI046983 05/05 7-35
Aisys

Power • Valves • Mixer Troubleshooting

Error Entry
XX FLOW CTRl FAll
XX PROP VAlVE FAll
FlOWAπA IN FAll BAl GAS CHANNEl
FlOWAπA INMENT FAllURE CHl
+12.0V H AMPS MIXER
+ 12.0V H AMPS Gas SEl Valves
+12.0V H AMPS ALT 02
MIXER BAl GAS CHANGE FAll
MIXER XX FlOW CHECK FAll
MIXER XX SElECTION VlV FAll
MIXER VOlTS FAll
+12.5V TO ACB
句XX.,叫uals BAl GAS 1 02 or 02 1AIR 1 N20

Yes

No
Is the Mixer 10VA Volts From
AnesCntrl Bd‘OK.in the
Mixer Power Oiagnostics
Screen in the Service Appl比alion?
(Rowchart 17)
No

Are Ihe Mixer 10VA Volts/AMPS 'OK. in the Anes Control


Board Power Oiagnostics Screen in the Service A仰lica也on?

Are any 01 the Board Is the 12.5 v OC from


Supplies "O K" in Ihe the Power Controller
Mixer power "OK" in the An es
Diagnoslics Screen in Control Board Power
Ihe Servi曲 Appl阳oon? Diagnoslics Screen in
the Servi饵 Appl ication?

Yes No No Yes

Did the Mixer 1OVA VolIs\


AMPS return 10 "OK" with §

the Jl Cable
ha〈

disconnected?

N口 Yes

Yes No→包emso,v0

70wchart 16
7-36 05/ 05 Ml046983
7 Troubleshooting

Valves - Mixer Troubleshooting

Conlinued from
Previous Page

(Rowcha此 16)
Power.up the machine with all gases
「→…叫阳部 Ch附ut
lconnect 叫S阳 S……d
flow both 02 and Balance Gas
Yes

No

Follow Ihe appropriale path


based on Error Enlry (Enlries)

v'alve I ACB Relaled Errors


M'alve I Mixer Relaled Errors Proportional 自Ive Related Errors
+12.0V HAMPS GAS SEL VALVES MIXER XX ZERO LEAK FAIL FLOW ATTAIN FAIL XX CHANNEL
时豁出?也SAPAttd#tVES XX FLOW CTRL FAIL FLOW ATTAINMENT FAILU RE CH1
MIX FRSH GAS SLCT VLV 10VA OVR CUR

Disconnecl the Ilex cable Irom Ihe

-
h哩。
Va]ye (Valve!ll. indicated in .Ihe .~rror Replace Proportional Valve for Gas

uh曲
Entrý. AII Mixer valves should Channel indicaled in Error Entry
meas_uré approximately ?:.50 , Re_p.laω

h〈
If problem persisls , replace Mixèr
valves as' necessarý. Ensure Flex
Cable is p'rope叶'i lñsta[ed i~ J4
connecliori on 'M ixer Board.

Yes

Replace Mixer
ReplaceACB
No No No

F/owchart 17
MI046983 05/05 7-3 7
Aisys

7.5 Electronic Vaporizer Troubleshooting


As a general rule, proceed with electronic vaporizer fault isolation as follows:
1. Review the system error logs for vaporizer specific entries.
• Referto Section 7.6 for procedures related to the system error log entries.
2. Within the PC service application , pe而orm the Vapo时zerTest (Section 12.9.2).
• Follow procedu 陀s below as directed by the vaporizer test results.
3. Afterservicing the vaporizer, rerun the VaporizerTest to confirm any repairs made
we陀 successful.

7.5.1 Vaporizer The VaporizerTest will display extended diagnostic information upon completion.
Test Results If the test passes, the message PASSED: Electronic Vaporizer Subsystem Check
is displayed along with the data used during the check. This indicates that the vaporizer
is ready for use.
Ifthe check encounters a problem , it will perform an automated fault isolation
procedure (Section 7.5.2). With most single fault failures the automated procedure will
identify the failed component or a small set of possibilities.
In the event of a failure a variety of messages are possible. Refer to the table below for
corrective actions.

7-38 05/05 Ml046983


7 Troubleshooting

7.5.2 Automated In the event of a VaporizerTest failure , an automated fault isolation procedu 隐隐
fault isolation performed. Referto the following flowchart for insight into the tests performed by this
automated procedure.
procedure

1. Flowmeter Block
2. Zero Valve Leak

1. Inflow Closed
2. Inflow Check Closed
3. Flowmeter Block
4. Bypass Check Open

1. Ou tfl口wZe roOpen
2. FI口wmeter Block

2. Prop。同ional Closed
3. Uquid Flow Closed

70wcharl 18
MI046983 05/05 7-3 9
Aisys

7.5.3 Vaporizer Test Results troubleshooting procedures

r vapo血:er Test messa醉 Corr四tlve Actlon

Check Terminated: InsertTest casse忧e.


No Cassette detected.
Check Terminated: Correct O2 supply or Mixer flow function faults before proceeding with VaporizerTest.
02 supply or mixer flow failure.
CheckTerminated: Place Bag,!Vent switch to Vent, select circle, and retest.
Ventilator in bag mode or
non-circle selected (ACGO).
FAILED: Replace and retest in the following order:
Cassette Circuit Row Error - • Rowmeter Block
Inflow • Inflow Zero Valve
• ADB
FAILED: Replace and retest in the following order:
Casse忧.e Circuit Flow Error - • Flowmeter Block
Outflow • Outfiow Zero Valve
• ADB
FAILED: Replace and retest in the following order:
Cassette Pressure Incorrect. • Both zero valves leaking,lstuck open.
• Rowmeter Block
• ADB
FAILED: Measured inflow is excessive when outflow and scavenging circuits a陀 closed.
Casse忧e: Leak detected. If pre-use check also fails with a therapy casse忧e, replace and retest in the foliowing order:
• Missing, damaged , worn Mechanical ConnectorValve 0-时ngs.
• Mechanical Connector Valves
• Valve Block
• Rowmeter Block
NOTE: If pre-use test passes with a therapy casse忧e the Test Casse忧e may be leaking.
FAILED: Replace and retest in the following order:
Fault Detected. Invalid Outflow. • Outfiow Zero Valve
• Rowmeter Block
• ADB
FAILED: Replace and retest in the following order:
Fault Detected. No cassette • Inflow Valve
pressure nse. • Inflow Check Valve
• Flowmeter Block
• Bypass Check Valve
• ADB
FAILED: Replace and retest in the following order:
Fault Detected. No output flow. • Scavenging Valve
• Rowmeter Block
• ADB

7-40 05/05 Ml046983


7 Troubleshooting

rVaportzerTest mes姐ge Correctlve ActI on


FAILED: If 'Reading' is significantJ y below ambient pressu陀, replace flowmeter block and retest.
Flow Meter Block: If 'Reading' is high, manually depressurize casse忧eand 陀test.
Cassette pressure out of range. Iffailure persists, replace and retest in the following order:
• Flowmeter Block
• ADB
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Inflow/Outflow mismatch. • ADB
(3000mνmin)

FAILED: Replace and retest in the following order:


Flow Meter Block: • Flowmeter Block
In刊 ow/Outflow mismatch. • ADB
(500mυmin)

FAILED: Mixer and Vaporizer measured pressures do not agree at the second of two t,臼t pressures
Flow Meter Block: (high pressure). Replace Flowmeter Block and retest.
Mixer and casse忧.e pressure If problem persists, check troubleshooting procedures for Electronic Mixer.
sensors disag陀e. If mixer is not at fault, replace the ADB and retest.
(High Pressure)
FAILED: Mixer and Vaporizer measured pressures do not ag陀e at the first of two test p陀ssu陀s(low
Flow Meter Block: P陀ssu陀). Replace Flowmeter Block and retest.
Mixer and casse忧e pressure If problem persists, check troubleshooting procedures for Electronic Mixer.
sensors disag陀e. If mixer is not at fault, replace the ADB and retest.
(Low P陀ssu陀)
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Mixer/lnflow mismatch. • Mixer
(100mυmin) • ADB
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Mixer/lnflow mismatch. • Mixer
(3000mνmin) • ADB
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Mixer/lnflow mismatch. • Mixer
(500mυmin) • ADB
FAILED: Casse忧e Pressure Sensor signal is noisierthan can be expected under normal conditions.
Flow Meter Block: Replace and retest in the following order:
Noisy cassette pressure signa l. • Flowmeter Block
• ADB
FAILED: Replace and retest in the following order:
Inflow Check Valve: • In而ow Check Valve
LeakingjStuck open. • ADB
FAILED: Replace and retest in the following order:
Inflow Read Failure • Inflow Zero Valve
• Flowmeter Block
• ADB

MI046983 05/05 7-41


Aisys

rVaportzerTest mes姐ge Correctlve ActI on


FAILED: Replace and retest in the following order:
Inflow Valve: • Inflow Valve
Leakingjstuck open. • ADB
FAILED: Replace Inflow Zero Valve and retest
Inflow Zero Valve:
Failed closed.
FAILED: Replace and retest in the following order:
Maximum Cassette Circuit Flow • Proportional Valve
Not Achieved. • Mechanical ConnectorValves
• Flowmeter Block
• Outflow Valve
• Inflow Valve
• Scavenging Valve
• ADB
FAILED: Mixer is not delivering commanded flow at a se忧ingof3000 mνmm.
Mixer: Check troubleshooting procedures for Electronic Mixer.
Measured flow does not match
set. (3000mνmin)
FAILED: Mixer is not delivering commanded flow at a se伎ing of 500 mljmin.
Mixer: Check troubleshooting procedures for Electronic Mixer.
Measured flow does not match
set. (500mνmin)
FAILED: Replace and retest in the following order:
Outflow Read failure • Outflow Valve
• Proportional Valve
• Uquid Flow Valve
• ADB
FAILED: Replace and retest in the following order:
Outflow Valve: Leakingjstuck • Outflow Valve
open. • ADB
FAILED: Outflow Zero Valve: Replace Outflow Zero Valve and retest.
Failed closed.
FAILED: Replace and retest in the following order:
Proportional Valve: • Propo刚 onalValve
Drive current error detected • ADB
FAILED: Replace and retest in the following order:
Proportional Valve: • Proportional Valve
Erratic operation , sticking • ADB
FAILED: Replace and retest in the following order:
Proportional Valve: • Proportional Valve
Leakingjstuck open. • ADB
FAILED: Replace and retest in the following order:
Scavenging Valve: • Scavenging Valve
Failed closed • Prop。而onalValve
• ADB

7-42 05/05 Ml046983


7 Troubleshooting

7.6 Technical Alarms


The Error Log includes technical alarms and other error conditions 陀ported by the
system.
A technical alarm , as apposed to a parameter alarm, is an alarm condition that exists
wether or not a patient is connected to the machine. Technical alarms include:
• Failed state alarms - internal problem prevents normal operation
• Ventilatorfailure alarms
• Vent Fail. Monitoring Only alarms
• Alternate O2 state alarms - caused by electronic gas mixer failure
Alarms that do not fit into any particular category but are technical in nature are
referred to as a Status alarms in this table.
Source table: AC = Anesthesia Computer
DC = Display Controller
EV = Electronic Vaporizer
Mixer = Electronic Gas Mixer
PC = Power Controller
Vent = Ventilator Interface

Error Log Entry A1 annT8Xt Condltlon (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTrouble捕。otlng

+12.0V H AMPS GAS Altemate O2 Screen. AC detected high current to Medium AC F陀sh gas select valves
SEl VAlVES the Gas Select Valves. +10VA is tumed On.
Disconnect the flex cable from each three-way and NC gas select valves.
Measure the resistance of each valve:
• should be approximately 750.
+12.0V H AMPS A盯 Altemate ~ Screen. AC detected high current. Medium AC Altemate O2 valve
02 +10VA tumed On.
Disconnect the flex cable from the NO Alternate 02 valve.
Measure the resistance ofthe NO Alternate O:! Bypass Valve:
• should be appro刘 mately 750
+12.0V H AMPS MIXER Alternate O2 Screen. Status bit shows current high. Medium AC Mixer +10VA turned
On.
On the Anesthesia Board Power window (Section 12.6.2) ofthe PC Service App, observe 仙 at
Mixer 10VA Amps is reported as Fail.
Tum off powerto the machine and disconnect the system interface harness from the Mixer.
Ifthe Mixer 10VA Amps is now reported as 0κ
• replace the Mixer.
Ifthe Mixer 10VA Amps is still reported as Fail,
• inspect the hamesses from the ACB to PCB and PCB to Mixerfor cross connections or damaged pins.
• replace the ACB.

MI046983 05/05 7-43


Aisys

Error Log 阳" A1annTI田t Condltlon (Baslc Info) 阶lorlty I Sωrce IEnabllng Crtterta
ActIonjTroubl髓胁。tlng

+12.0V H AMPS Ventilator failure! Status bit shows current high. High AC Ventilator Interface
VENTSIB board 10VA is turned
on.
Reboot system.
If problem continues, replace VIB.
+12.0V H AMPS MGAS Gas monitoring not Status bit shows current high. Medium AC MGAS 10 VA is turned
available On
Remove Gas Module from the Module Bay.
Ifthe problem continues, replace the M-Gas Monitoring board.
Ifthe message disappears when module is removed , repairthe M-Gas module:
• (see Sj5 AM Technical Reference Manual for repair instructions).
+12.0V H AMPS Vent Fail. Monitoring Status bit shows current high. Medium AC Venti lator va Ives
VENT&O町LETVALVES Only. Vent +10VA is On.
Disconnect the GIV and Insp Flow Valve.
Measure the resistance of each valve:
• should be approximately 250 forthe GIV and 750 forthe Insp Flow Valve.
+12.5VTO ACB Alternate O2 <11.9 or> 12.9 Vdc High AC- DC
checks
the
servlce
state.
Reboot system. If problem continues, replace the Power Controller board.
+5VH AMPGAS Cannot read gas Status bit shows current high. Medium AC Pressure transducer
SUPPLY XDUCERS supply pressures +10VA turned On.

Reboot system. If problem continues:


1. With system in Standby, disconnect all gas supply pressure transducers from ABS Filter board.
2. Rebootsystem.
• If problem continues, replace the ACB.
• If error is no longer present, set system to Standby and reconnect one p陀ssure transducer at a time.
3. Reboot system and check for error with each transducer connected. Replace the transducer that
causes the errorto appear.
12 HRTEST Turn power Off and On System has been operating Low AC - System state is in
for selftests for longer than 12 hours Vent Checkou t.
without a power up self test. DC
checks
enable
criteria
At next available time, move the system switch from the On position to the Off position, then back to the
On position.
ACB 4.096V ADC REF Cannotmoniωr gas <4.018 or > 4 .176 Vdc Low AC
supplies
Reboot System.lf problem continues, replace the ACB.
ACBADC FAIL Cannotmoniωr gas ADC timeout on any MUX Low AC
supplies channe l.
Reboot System.lf problem continues, replace the ACB.

7-44 05/05 Ml046983


7 Troubleshooting

Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
ACB CLOCK SPEED System Malfunction clock frequency > 1.1 • High AC
expected value or<O.9*
expected value. AC Clock
frequency incorrect.
Reboot System. If problem continues, replace the ACB.
ACBCOM FAIL System Malfunction After establishing initial High DC
communica甘on, the DC does
not receive any messages
from AC in 10 sec.
Reboot System. If problem continues, replace the ACB.
ACB CPU TEST FAIL System Malfunction CPU instruction Test Failure High AC
Reboot System. If problem continues, replace the ACB
ACB DCB COM FAIL System Malfunction Th e Anesthesia Computer High AC Initial communications
receives no system state established.
messages from the Display
Computerfor 10 seconds.
Reboot System. If problem continues, check the ACB to Mixer communication LED's (or VIB
communication LED's).lfthe RCV and XMT (orTXD and RXD) LED's indicate activity, check DU cable
connections, replace Display Controller PCB if problem continues. Ifthe RCV and XMT (orTXD and RXD)
LED's indicate no activity, check the Anesthesia Control board connection , replace the Anesthesia
Control board if problem continues.
ACB EEPROM FAIL Memory (EEPROM) Read/Write failure or CRC Low AC
failure failure of the EEPROM located
on the Anesthesia Control
Board.
Reboot System. If problem continues, replace the ACB.
ACB FLASH FAIL System Malfunction CRC Failure in code space. High AC
Reboot System. If problem continues, replace the ACB.
ACB HW WATCHDOG System Malfunction Hardware watchdogfails boot High AC
up test, times out, or detects
an incorrect code sequence
Reboot System. If problem continues, replace the ACB.
ACB MICROPROC System Malfunction Unexpected microcontroller High AC
ERROR exception (bus error, add陀ss
error, etc.)
Reboot System. If problem continues, replace the ACB.
ACB RAM ERROR System Malfunction MemoryTest Failure, Mul甘 ple High AC
bit errors detected.
Reboot System. If problem continues, replace the ACB.
ACB REDUNDANT System Malfunction A redundantly stored High AC
MEMORYFAIL parameter could not be
stored properly orwas
corrupted.
Reboot System. If problem continues, replace the ACB.

MI046983 05/05 7-45


Aisys

Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
ACBSW ERROR System Malfunction Unexpected software error High AC
Reboot System. If problem continues, reload ACB Software.
If problem continues, replace the ACB.
ACB SW WATCHDOG System Malfunction So仕ware watchdog failed High AC
power-up test,甘 med out, ora
software function was
delinquent fortoo long.
Reboot System. If problem continues, replace the ACB.
ACBUN日PECTED System Malfunction Unexpected reset of AC High AC
RESET
Reboot system. If problem continues, replace the ACB.
ACGO Vol and Apnea Non Circle (ACGO) selected Low DC System has ACGO
monitoring 0仔
No Service Action Required.
ACMains POWER FAIL Plug in power cable. ACMains_GOOD goes and Medium PC 30 minutes of battery
On battery stays low for at least 300 power available.
msec (3 software loops)
No Service Action Required.
ADB 10VA POWER Vaporizer Failure Overcurrent condition AC
ERROR detected by the AC. Ci陀uit
disabled.

Disconnect ADB power harness and restart the system.


If the error does not reappear in the log,
• replace the ADB and retest.
If the error persists,
• proceedωthe interconnect fault isolation procedure (Section 7.6.1).
(Also see Section 7.5.)
ADB VOLTAGE ERROR Vaporizer Failure One or more ofthe AC
measu陀d ADB voltages
have failed. These include the
ADC 陀ference voltage , 12Pl
power supply, and five volt
suppl弘

Replace ADB and retest.


(Also see Section 7.5.)
AIRPIPE INVALl D Cannot monitor Air Air Pipeline pressure is Medium DC
pipeline invalid.
Check Air Pipeline Supply.
CheckjReplace Air Pipeline Pressure Transducer.

7-46 05/05 Ml046983


7 Troubleshooting

Error Log Enby AlannTexl Condltlon (Baslc Info) 阳orlty I Sour回国abllngCrIωrla


Actlon斤刷刷崎hootlng

AIRPRESS LOW Air supply pressure low Air pipeline pressure is less Medium AC, Air is selected as the
than 252 kPa and the air DC balance gas with a non
cylinder has a pressure less zero flow of air or the
than 2633 kPa for one ventilator uses air as
second. the drive gas and
mechanical ventilation
isON
Check Air Supply.
CheckjReplace Air PipelinejCylinder Pressure Transducer
AIRPRESS LOW Air pressure low. Air pipeline pressure is less High AC 21 %02 (Air) is
DURING 21 %02 Increase 02%. than 252 kPa and the air DC selected for fresh gas
cylinder has a pressure less flow
than 2633 kPa for one
second.

Check Air Supply.


CheckjReplace Air PipelinejCylinder Pressure Transducer
AIRWAY SENSOR CAL Calibrate flow sensors Ai附ay Pressu re Sensor zero Low AC, Flow sensor detected
ERROR offset out of range Vent
In the Service Software j Vent Flow & Pressure Diagnostics, verify the Airway Pressure counts is
800 土 250.
Disconnect the Black in-line connector in the Patient Airway. Ifthe counts return within specified range ,
check for occlusions in the Bulkhead harness.
Ifthe counts do not return within the specified range , replace the VIB.
A口 02 SWITCH FAIL Altemate O2 switch status Medium AC
indicates Alt ~ switch fault.
The fault detection condition
must persist for 1 second.
Replace the Alt O2 Switch.
AUXOUTL盯 FAIL No fresh gas flow? Th e measu陀d SCGO position High AC,
does not match commanded Vent
position.
In the Service Software j Vent Diagnosis, view the Circuit Feedback status. If the feedback indicates
"Fault", ωggle the Circui t. lfthe Status changes to match the Circuitse技ing, check j replace the SCGO j
ACGO Micro-switches.
BACKUPMODE Backup Mode active No spontaneous breaths in Low DC
ENTERED set period oftime (Backup
Time (sec)) and 30 seconds
has elapsed since starting
PSVPro mode.
No spontaneous breaths in set period oftime (Apnea time) and 30 seconds has elapsed since starting
PSVPro mode.
No Service Action Required.

MI046983 05/05 7-4 7


Aisys

Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
BAL Mixerstatus bit Medium AC, Balance gas supply
FLOW CTRL FAIL STS FLOW CTRL CH2 FAIL Mixer pressure OK
indicates flow a忧ainment
failure.
Reboot System. If problem continues, replace the Mixer.
BAL Mixerstatus bit Medium AC,
PROP VALVE FAIL STS CH2 PROPN VALVE FAIL Mixer
indicates propo民ional valve
failure (over current, etc.)
Reboot System. If problem continues, replace the Mixer.
BAπVVERYLOW Plug in power cable. Available ba忧ery power Medium PC AC Mains Power Failure
On battery decreases to between 10 and In progress.
5min
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERY<lMIN System shutdown in Available ba忧ery poweris High PC AC Mains Power Failure
<lmin <lmin In progress.

Leave the system plugged in to charge the battery.


If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERY CHARGE FAIL No battery backup Th e system is in standby and Medium PC
the ba忧ery charge cur陀nt is
>4.0 amps for
Or
Th e system is powered on
with a ba忧ery current > 1. 7
amps.
Check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYEMPTY System shutdown in Available ba忧ery poweris High PC AC Mains Power Failure
<5min between 1 and 5 minutes In progress.

Leave the system plugged in to charge the battery.


If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.

7-48 05/05 Ml046983


7 Troubleshooting

Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
BAπERY FAIL NoBa忧ery Backup. Ba忧eryvo忧age<10.5 V Medium PC
or
While in bulk, over, orfloat
charging battery is <10.5VDC
or
Ba忧ery has been bulk
chargingfor>12 h in Standby
or24 h while powered on.
Or
Voltage> 16.5V during bulk
or over charging and normal
current >0.25 Amps
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYLOW Plug in power cable. Available ba忧ery power Medium PC Mains AC Mains Power
On battery decreases to between 20 and Failure in progress.
30min
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYMISSING No battery backup Any battery vo忧ageis Medium PC POSTstate
between 土1. 0VDC.

Connect Battery
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYR凹ERSED No battery backup Any battery vo忧age isless Medium PC
CONNEcnONS than - 1.0 VDC
CheckBa忧ery Connections

BAπERYV LOW Plug in power cable. Available ba忧ery power Medium PC AC Mains Power Failure
On battery decreases to between 10 and 10 progress.
20 minutes
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BELLOWS COLLAPSED Unable to drive bellows Manifold pressure > Paw + 10 Low AC, In range Paw and
+ (0.25* Inspiraωryva lve Vent manifold pressure data
flow) available and
mechanical ventilation
On.
Check the brea仙 ing circuit for leaks or hose occlusions.
Perform flow sensor calibration.
Check drive gas check valve.
Check VIB cabling.
Replace VIB.

MI046983 05/05 7-49


Aisys

Error Log Entry AlannT8Xt Condltlon (Baslc Info) Enabllng Crtterla


幽幽njTroubleshootlng

BREATHING SYSTEM I
I B陀athingsystem loose B陀础 ingsystem de怡ction
NOTLATCHED switch indicates b陀ath ing
system not latched.
Checkjreplace ABS On switch.
Checkjreplace harness (ABS switches to Filter board).
CASS盯在 LEVELLOW Casse忧e almost Casse忧e reporting a value Casse忧e supports
empty of 'lj 4' or 'EMPTY'. liquid level
measurement

After insertion , this error is logged the first time the casse忧e reports a le叫 of
4EM 阿γor'QUARTER FULL.:.
CASS盯在 OVERRLL Casse忧e overfilled,
D盯ECTED replac坦 casse忧:e

CASS盯在 PRESSURE Checkcasse忧e. Set 1 Cassette pressure out of


ERROR agent. 1 range.

Check all connections ofthe Flowmeter Block to the ADB.


Ifthe cassette is DES and the problem persists, bleed and retry.
Otherwise, run the VaporizerTest(Section 12.9.2).
(Also see Section 7.5.)
CASS盯在 REMOVED Insert casse忧e Cassette removal was System state is
DURING DELl VERY detected during active Therapy
delivery.

Reported wheneverthe casse忧e is removed while the vaporizer is actively delivering agen t.

CASS盯在 Vaporizer Failure Temperature difference


TEMPERATURE between dual cassette
FAILURE temperature sensors
g:reater than limit.

Check connection of Cassette Temperatu陀 Sensor to the ADB.


Ifthe problem persists, check value of cassette temp ADC using PC Service App (Section 12.9.1).
If 陀ading does not change when the cassette temp cable is disconnected ,陀place the ADB.
Ifthe reading does change,陀place the cassette temp sensor.
(Also see Section 7.5.)

7-50 05/05 Ml046983


7 Troubleshooting

Error Log Entry AlannT8Xt Condltlon (Baslc Info) Prtorlly I Source I Enabllng Crlterla
"创。njTroubleshootlng
CASS盯在 Vaporizer Failure Cassette temperature AC
TEMPERATURE sensor calibration data
EEPROM FAILURE EEPROM read error or
casse忧e temperature

sensor hardware revision


data EEPROM read error or
software compatibility
failure.

Check connection of Cassette Temperature Sensor to the ADB.


Ifthe problem persists replace and retest, in the following order (Also see Section 7.5.):
• Cassette temp sensor
• ADB
CAL DATA FAILURE IN Service calibration Default cal data is being used Low AC
EEPROM advised due to corrupt data in cal
reglon.
Perform complete service level calibrations (ventilator).
CHECK FLOW SENSOR Check flow sensors During Mechanical breaths, Medium AC, In-range flow data
the measured flow for 6 Vent available during
consecutive breaths, to and mechanical ventilation
from the patient, does not
meet certain criteria.
No or negative f1 0w on Insp
flow sensor during inspiration
or negative flow on Exp flow
sensor.
Check flow sensor connections.
Check the breathing circui t.
Check VIB sensor tubing for leaks.
Perform flow sensor calibration.
Check InspjExp check valves.
CheckjReplace flow sensors.
CLOSED LOOP Checkcasse忧e. Set Closed loop controller was Medium AC System state is
CONTROL FAILURE agent. unable to control output De- Therapy
flow from the casse忧e. escalating

Run PC Service App VaporizerTest (Section 12.9.2) to ve时fy hardware performance.


Replace and retest in the following order (Also see Section 7.5.):
• Propo民ionalValve
• ADB

This error can also be caused by the following:


• Li quid Flow Prevention Valve actuated. Look for occurrences of CONDENSATION CONDmONS EXIST
and CASS盯fE OVERFILL D盯ECTED errors preceding this error.
• Cassette held in place, but not latched, during agent delivery. It is possible to hold the casse忧ein a
position such that the casse忧e ID is recognized but the cassette valves are not open , preventing flow.
This error will resul t.

MI046983 05/05 7-51


Aisys

Error Log Enby A1 annT8Xt C倒ldl筒。n (Ba剖clnfo) Prtortty I Source I Enabllng Crt协rta
ActlonjTroubl幅阳。tlng

COM ERROR VENTTO System Malfunction After regular communications High ACVent
ACB has been established
between the Ventilator
boundary object and the Vent
SIB CPU , a totalloss of
communica甘ons shall be
declared ifthe Ventilator
boundary object receives no
messages from the Vent SIB
CPU for35 milliseconds.
Reboot System. If problem continues:
1. Check cabling.
2. Replace VIB.
3. Replace ACB.
CONDENSATION Measured casse忧e EV
CONDmONS EXIST temperature is at least 5
deg陀es warmerthan
FlowmeterBlocktemperature.
Extreme condensation of
agent vapor in the Aowmeter
Block can result in erratic
delivery andjor CLOSED
LOOP CONTROL FAILURE due
to closure ofthe Uquid Row
Prevention valve.
Advise user to avoid storage of casse忧.es in warm environments that could result in warm casse忧.es
being placed in relatively colder machines.
DCB RAM ERROR System Malfunction Selftest failure or multi bit High DC
error detected.
Reboot System. If problem continues, replace the Display Controller Board.
DRIVE GAS LOST Ventilator has no drive O2supply low if O2 is selected High AC Mechanical Ventila甘 on
gas drive gas DC isON.
OR checks
AIR supply low if Air is enable
selected drive gas. criteria
Connect O2 or AIR supply.
See ActionjTroubleshooting for O2 PRESS LOW or AIR PRES LOW.
ENHANCED CASS盯在 Th e two independent EV
TEMPERATURE temperatu陀 sensing
FAILURE elements disagree by more
than the allowed amount
indicating that one has failed.
Cassette temperature sensing
reverted to legacy Cass甜e
Temperature Sensor at the
time this was logged.
Aladin2 cassette failure.
Replace cassette and retest.

7-52 05/05 Ml046983


7 Troubleshooting

Error Log Enby Al annTexl Condl由n (Baslc Info) Enabllng Crtterla


ActlonjTroubleshootlng
EXP FLOW SENSOR I Calibrate flow sensors I Exp Flow Sensor zero 0仔set Flow sensor detected
CALERROR out of range
In the Service Software / Vent Flow & Pressure Diagnostics, verify the Expiratory Flow counts is
2050 土 250.
Disconnect the Blue and Yellow in-line connecωrs. If the counts return within specified range , check for
occlusions in the Bulkhead harness.
|fthe counts do not return within the specified range , replace the VIB.
EXP FLOW SENSOR IReplace exp flow IEEPROM cal data 陀ad failu陀 I Low
EEPROM FAILURE sensor
Replace Exp Flow Sensor.
FAN FAIL Cooling fan needs Fan Power Status Bit is Low Communication
service. System OK (阳Nl_GOOD). between Power
Controller and Display
Computer.
Connect cooling 旬 n.
Replace coolingfan.
FANS FAIL Coolingfans failed. Both ofthe Fan Power Communication
May overheat. Status Bits are Low between Power
(阳Nl_GOOD, Controller and
FAN2_GOOD) Display Computer.

Connect cooling 旬 ns.


Replace cooling fans.
Replace PCB.
FLOW SENSOR CAL 「百而百e flow sensors Flow sensor detected
ERROR

FRONT PANEL COM Display panel controls I Key pad controllerfails to


FAIL failure Isend "Iife tick" for g陀ater
than 10 Sec.

GASIN 压rVALVE Vent Fail. Monitoring I Boot-up test failed.


BOOTUP Only
1. Check GIV solenoid connection.
2. Replace GIV.
3. Replace VIB.
INFLOW CHECK VALVE Vaporizer Failure Negative flow in the
FAILURE casse忧e inflow limb greater
than limit.

Replace Inflow check valve.


(Also see Section 7.5.)

MI046983 05/05 7-53


Aisys

Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
INFLOWO町fLOW Vaporizer Failure Output concentration AC
CROSSCHECK FAILURE measu陀d by the output and
input flowmeter disagree by
more than limit

Replace and retest in the foliowing order (Also see Section 7.5.):
• Zero Valve (Inflow or Outflow depending on Vaporizer T臼t 陀sults).
• Flowmeter Block
• ADB
INSP FLOW SENSOR Calibrate flow sensors 1nsp Flow Sensor zero offset Low AC, Flow sensor detected
CALERROR out of range. Vent
In the Service Software / Vent Flow & Pressure Diagnostics, verify the Inspiratory Pressure counts is
2050 土 250
Disconnect the Black and White in-line connectors. Ifthe counts return within specified range, check for
occlusions in the Bulkhead harness.
Ifthe counts do not return within the specified range , replace the VIB.
INFLOW ZERO 10VA Vaporizer Failure Overcurrent condition AC
POWER ERROR detected by the AC. Ci陀uit
disabled.

If the P3 indicator never lights or lights only briefly,


• proceedωthe interconnect fault isolation procedure (Section 7.6.1).
Ifthe P3 indicator remains litfor more than 2 seconds,
• isolate the failed valve (Inflow, Inflow zero or Outflow zero) circuit with manual valve controls.
Replace and retest in the foliowing order (Also see Section 7.5.):
• Valve
• ADB
INFLOW ZERO PO川T Vaporizer Failure Input f1 0wmeter measured AC
ERROR value during zeroing is out of
range.

Replace and retest in the foliowing order (Also see Section 7.5.):
• Inflow Zero Valve
• Flowmeter Block
• ADB
INSP FLOW SENSOR Replace insp flow EEPROM cal data read failure Low AC,
EEPROM FAILURE sensor Vent
Replace the Inspiratory Flow Sensor.
INSERTCASS盯在 None Th e system does not detect Low AC Agent delivery not on
a vaporizer casse忧e (agent Off or state is
checkout)

Occurs whenever a cassette is not inserted.

7-54 05/05 Ml046983


7 Troubleshooting

阳一
m-
M 一
灿飞回
Error Log Entry Condltlon (Baslc Info) Prtorlly I Source I Enabllng Crlterla

w-

曲 ?
丽z
HM 一
m削


INVALlD CASS盯在 ID Invalid cassette ID code Medium I AC
De-
escalating
Iffailure occurs with multiple casse忧es ofthe same type (agent),
• inse同 test cassette and ve时fy test casse忧e is identified in the PC Service App.
Remove test casse忧e and verify PC Service App indicates 'NONE'.
If either PC Service App test fails ,
• replace ADB.
(Also see Section 7.5.)
lOSS OFGAS After 陀gular communications AC
DELl VERY USER has been established
S盯TINGS between the AC and the
Display Computer, this alarm
lOSS OFVAPORIZER I Vaporizer 阳ilu陀 I is declared ifthe system is in
USERS盯TINGS I Ithe Therapy State and the AC
determines the Gas Delivery
lOSS OFVENT I Vent Fail. Monitoring I User Setting (Vaporizer User
PARAM盯'ER S盯TINGS I Only I Se创 ngs) (Ventilaωr
Parameter Se创 ngs) from the
Display Computer arrived
mo陀 than 10 seconds ago.

Reboot system. If problem continues, check the ACB to Mixer communication lED's (or VIB
communication lED飞).
1. Ifthe RCV and XMT (orTXD and RXD) lED's indicate activity,
• check DU cable connections.
• replace Display Controller board if problem continues.
2. Ifthe RCVand XMT (orTXD and RXD) lED's indicate no activity,
• check the Anesthesia Control board connection.
· 陀place the Anesthesia Control board if problem continues.

MAN I FO 山 I Vaporizer 削U陀 I Manifold Temperaωre I I AC


TEMPERATURE 1 1 sensor calibration
data
EEPROM FAllURE I I EEPROM read error.

Check connection of Manifold Temperature Sensor to the ADB.


Ifthe problem persists, replace and retest in the following order (Also see Section 7.5.):
• Manifold temp sensor
• ADB
MANIFOLD Vaporizer Failure Temperature difference AC
TEMPERATURE between dual manifold
FAllURE temperature sensors
g:reater than limit.

Check connection of Manifold Temperature Sensor to the ADB.


Ifthe problem persists,
• check value of manifold temp ADC using PC Service App (Section 12.9.1).
If 陀ading does not change when the manifold temp cable is disconnected ,
• replace the ADB.
Ifthe 陀ading does change ,
· 陀place the manifold temp sensor.
(Also see Section 7.5.)

MI046983 05/05 7-55


Aisys

Error Log Enby A1 annTexl Condl由n (Baslc Info) Prtortty I Source I Enabllng Crt协rta
ActlonjTroubleshootlng
MAN CASS OVER Checkcasse忧e. Set Either manifold temperature Medium AC
UNDERTEMP agent. reading or casse忧e De-
temperatu陀陀ading escalating

outside of limit.

Operating temperature as measured by one ofthe Electronic Vaporizertemperature sensors was out of
allowed operating range.
MANIFOLD PAW Vent Fail. Monitoring Calibration failure at bootup. Medium AC,
SENSOR FAIL Only Vent
In the Service Software / Vent Row & Pressure Diagnostics, verify the Manifold Row counts is
800 土 250.
Disconnectthe White in-line connector in the Manifold Pressure.lfthe counts 陀turn within specified
range , check for occlusions in the Bulkhead harness.
Ifthe counts do not return within the specified range , replace the VIB.
MGAS CHECK SAMPLE Check sample gas out MGAS SPEC. Continuous Medium MGAS MGAS present and
GAS OUT >20 SEC Occlusion Bit set. MGAS communicates
continuous occlusion
for 20 seconds
Replace sample line. See AM TRM for 仙 rther Troubleshooting.
MGAS INL盯刊 LTER Replace D-Fend MGAS SPEC (Residue build- Medium MGAS MGAS present and
RESIDUE >40 SEC up on the watertrap MGAS communicates
membrane. This decreases air this the Replace Trap
f1 ow). alarm bit for 40
seconds
Replace D-Fend. See AM TRM for fu此her Troubleshooting.
MGAS UNE BLOCKED Sample line blocked MGAS SPEC states Th e Medium MGAS MGAS present and
>20SEC sample tubing inside or MGAS communicates
outside the monitor blocked, this the continuous
or the water trap is occluded. occlusion alarm for 20
seconds
Replace sample line. See AM TRM for 仙 rther Troubleshooting.
MGAS SAMPLE LlNE Check D-Fend MGAS SPEC states Th e Medium MGAS MGAS present and
NOT CONNECTED sample tubing or the D-Fend MGAS communicates
>40S module is not installed. this the
OpenGasCircuit alarm
for 40 seconds
Replace D-Fend. See AM TRM for fu此her Troubleshooting.
MGAS SENSOR INOP Module fai l. No CO 2, MGAS SPEC Mgas Medium MGAS
>XX AA, 02 data communicates hardware
failure (RAM failure; ROM
checksum error; Error in CPU
eeprom; Error02 preamp
eeprom; Error in SSS board
eeprom; Voltage error; Lamp
control failure.) or UPI does
not initialize.
See AM TRM for 仙rther Troubleshooting.

7-56 05/05 Ml046983


7 Troubleshooting

Error Log Er忧" A1annText Condltlon (Baslc In旬} 阳。rItY I Sωrce I Enabllng Crttørta
ActIonjTroubl踊hω创ng

MIXER BAL GAS Altemate O2 Screen Mixer Status Bi t: Medium AC,


CHANGEFAIL STS BALGAS CHANGE OV Mixer
ER FAIL After the mixer
commanded a change to the
balance gas, the status ofthe
selector valve shows the old
balance gas is still
connected.
Reboot System. If problem continues, replace the Mixer.
MIXER BALGAS Row Mixer error bit Medium AC,
FAIL STS CH2 DELTAP FLOW FA Mixer
IL Pressu陀 difference
between P3 and P2 differs
from the drop expected at the
measured flow for channel2
(Balance Gas).
Reboot System. If problem continues, replace the Mixer.
MIXER 02 Row FAIL Altemate ~ Screen Mixer error bit Medium AC,
STS CH 1 DELTAP FLOW FA Mixer
IL Pressu陀 d ifference di仔ers
from the drop expected at the
measured flow for Channell
(02) ,
Reboot System. If problem continues, replace the Mixer.
MIXER ACB COM FAIL Alternate O2 Screen Five seconds pass without Medium AC Communication has
measured flow data from the been established
mlxer. between mixer and AC.
Reboot System.lf problem continues,
• checkjreplace Pan Connectorto M 以ercable.
· 陀place the Mixer.

MIXER ACB COM Altemate ~ Screen. Mixer status Bit Medium AC,
FAILLOST CMD STS LOSS OF S盯FLOW C Mixer
MD.

Mixer has lost AC flow


commands for 5 sec or
received "illegal"
commands.(hypoxic mix,
se忧ings not allowed)

Reboot System.lf problem continues,


• checkjreplace Pan Connectorto M 以ercable.
· 陀place the Mixer.

MI046983 05/05 7-57


Aisys

Error Log Er忧" A1annText Condltlon (Baslc In旬} 阳。rItY I Sωrce I Enabllng Crttørta
ActIonjTroubl踊hω创ng

MIXER AIR SELECTION Altemate O2 Screen. Mixer Status Bi t: Medium AC,


VLV FAIL STS SELV VAIR NOn 阿 FAI Mixer
LTh e status of the air selector
valve does not match the
commanded state.
Reboot System. If problem continues, replace the Mixer.
MIXER BAL GAS F Altemate ~ Screen. Mixer error bit Medium AC,
SENSOR FAIL STS F2 SENSOR FAIL Mixer
Balance gas flow sensor
failure.
Reboot System. If problem continues, replace the Mixer.
MIXER BAL GAS Mixer error bit Medium AC,
TSENSOR FAIL STS T2 SENSOR FAIL Mixer
(Balance Gas).
Balance gas temperatu陀
sensor failure.
Reboot System. If problem continues, replace the Mixer.
MIXER BAL GAS FLOW Mixer status bit Medium AC,
CHECKFAIL lLPM FLOW TEST FAIL. Bal Mixer
gas proportional valve fails
flow check
STS FLOW TEST BAL CHAN
_FAI Lshows balance gas
proportional valve failed self
test.
Reboot System. If problem continues, replace the Mixer.
MIXER BAL GAS TEMP Mixer error bit Medium AC,
Ll MIT STS CH2 TEMP LlM 阿 Mixer
(Balance Gas).
Balance gas temperatu陀
exceeds 50 oC.
Reboot System. If problem continues, replace the Mixer.
MIXER BAL GAS ZERO Mixer status bit Medium AC,
FAILLEAK STS CH2 ZERO FLOWPROP Mixer
N V CH2 压AK FAIL TEST
FAI L. Bal gas proportional
valve fails zero flow check
shows flow while closed.
Reboot System. If problem continues, replace the Mixer.
MIXER CRC EEPROM Altemate ~ Screen Runtime CRC check on Medium AC,
FAIL EEPROM failed. Mixer Status Mixer
Bit STS EEPROM CRC FAI L.
Reboot System. If problem continues, replace the Mixer.

7-58 05/05 Ml046983


7 Troubleshooting

Error Log 缸" AlannText Condltlon (Baslc Info) Prtorlly I Sour回 Enabllng 曲Imrla

ActIonjTroubleshootlng
MIXER CRC FLASH FAIL Altemate O2 Screen Runtime CRC check on Flash Medium AC,
failed. Mixer Status Bit Mixer
STS FLASH CRC FAIL
Reboot System. If problem continues, replace the Mixer.
MIXER CRC RAM FAIL Altemate ~ Screen Runtime CRC walking pa忧ern Medium AC,
check on RAM failed. Mixer Mixer
Status Bit
STS RAMCRC FAI L.
Reboot System. If problem continues, replace the Mixer.
MIXER N20 SELECTION Mixer Status Bi t: Medium AC,
VLV FAIL STS SELV VN20 NOTIFY FA Mixer
IL The status ofthe N20
selector valve does not match
the commanded state.
Reboot System. If problem continues, replace the Mixer.
MIXER 02 TSENSOR Alternate O2 Screen. Mixer error bit Medium AC,
FAIL STS_T1 _SENSOR_FAIL O2 Mixer
temperatu陀 sensor failure

Reboot System. If problem continues, Replace the Mixer.


MIXER 02 FSENSOR Altemate O2 Screen Mixer error bit Medium AC,
FAIL STS F2F1 SENSOR FAIL Mixer
(02),
O2 flow sensorfai l.
Reboot System. If problem continues, replace the Mixer.
MIXER 02 FLOW Alternate O2 Screen Mixer status bit Medium AC,
CHECKFAIL STS_FLOW_TEST_CH l_FAILl Mixer
LPM _FLOW_TEST_FAI L. O2
proportional valve fails flow
check.
Reboot System. If problem continues, replace the Mixer.
MIXER 02 SELECTION Alternate 02 Screen Mixer Status Bi t: Medium AC,
VLV FAIL STS SELV VOXY NOTIFY FAI Mixer
LTh e status of the 02 selector
valve does not match the
commanded state.
Reboot System. If problem continues,陀place the Mixer.
MIXER 02 TEMP Ll MIT Alternate 02 Screen Mixer error bit Medium AC,
STS_CH1_TEMP_UM 町 (0 2), Mixer
O2 temperature exceeds 50
。C.

Reboot System. If problem continues, replace the Mixer.

MI046983 05/05 7-59


Aisys

Error Log Er忧" A1annText Condltlon (Baslc In旬} 阳。rItY I Sωrce I Enabllng Crttørta
ActIonjTroubl踊hω创ng

MIXER 02 ZERO LEAK Mixerstatus bit Medium AC,


FAIL STS CH 1 ZERO FLOW TESP Mixer
ROPN V L正AK FAILT FAI L.
O2 propo叫onal valve fails
zero flow checks for leaks
when it should be closed.
Reboot System. If problem continues, replace the Mixer.
MIXER P SENSOR P2 Mixer error bit Medium AC,
FAIL STS PRESS SENSOR FAIL Mixer
P2
Pressure sensor2 in the mixer
hasfailed.
Reboot System. If problem continues, replace the Mixer.
MIXER POST FAIL Alternate O2 Screen Mixer tells AC that Power Up Medium AC,
SelfTest Fail Mixer
See associated Error in Error Log. i. e. "MIXER O2 FLOW CHECK FAIL" or "Mix: FLOW VERIFICATION
FAILURE (dP) CH 1"
MIXER PRES SENSOR Mixer error bit Medium AC,
P1P3 FAIL STS PRESS SENSOR FAIL Mixer
P1P3
One ofthe pressure sensors
in the Mixer has failed
(P1 or P3).
Reboot System. If problem continues, replace the Mixer.
MIXER SW WDOG FAIL Alternate O2 Screen Mixer status Bit Medium AC,
STS SW WDOG FAIL Mixer
Reboot System. If problem continues, replace the Mixer.
MIXER VOLTS FAIL Alternate O2 Screen Mixerpowersupply(on board) Medium AC, +12.5 V(10VA)to
is out oftolerance. Status bit Mixer mixerOK.
STS VOLT REF FAI L.
In the Service Software / Mixer Power Diagnosis, view the "Mixer 10VA Voltage" from Anes Cntrl Bd:
If"M 以.er 10VA Volts" reads "OK, and +12.5 Vdc reads "Fail", replace the Mixer.
If"M 以.er 10VA Volts" reads "Fail", Check cabling between ACB and Mixer, replace ACB if ca.

MODU 压 NOT Module not compatible The Monitoring Module Low DC


COMPATIBLE detected is not compatible
with system software.
System is designed to work
with the following Compact
Airway Module versions:
M-CaiO (HW rev 00 and
above, SW rev 3.2 and above)
and
M-CaiOV(HW 陀vOO and
above, SW Rev 3.2 and
above).
Replace M-Gas module with compatible module.

7-60 05/05 Ml046983


7 Troubleshooting

Error Log Enby AlannTexl Condltlon (Baslc Info) 阳orlty I Sour回国abllngCrIωrla


Actlon斤刷刷崎hootlng

N20 PRESS LOW N20 supply pressure N20 pipeline pressure is less Low AC N20 is selected as the
low than 252 kPa and the N20 balance gas with a non
cylinder pressure is less than zero flow of N20
2633 kPa.
Check N20 Supply.
Check j Replace N20 Pipelinej(与l inder Pressure Transducer.
NO 日PIRATORY FLOW No exp flow sensor No Expiratory sensor Medium A,
SENSOR connected and not calibrating Vent
Connect Expiratory f1 0w sensor.
CheckjReplace Bulkhead harness.
Replace VIB Board.
NO INSPIRATORY FLOW No insp flow sensor No inspiratory sensor Medium AC, AC -Vent
SENSOR connected and not Vent
calibrating.
Connect Inspiratory flow sensor.
CheckjReplace Bulkhead harness.
Replace VIB Board.
02 Mixer status bit Medium AC,
PROPVALVE FAIL STS CH 1 PROPN VALVE FAIL Mixer
indicates proportional valve
failure.
Reboot System. If problem continues, Replace the Mixer.
02 Mixer status bit Medium AC, O2gas supply pressure
FLOW CTRL FAIL STS FLOW CTRL CH 1 FAIL Mixer OK
indicates f1 0w control failure.
Reboot System. If problem continues, Replace the Mixer.
02 FLUSH FAILURE O2 flush stuck on? Switch is detected "on" Low AC,
continuously> 30 sec. Vent
Alarm condition becomes false for 2 consecutive switch readings.
02 PIPE INVALl D Cannot monitor O2 O2 Pipeline pressure is Medium DC
pipeline invalid.
Check 02 Pipeline Supply.
Check j Replace û2 Pipeline Pressure Transducer
02 PRESS LOW O2 supply pressure low O2 pipeline pressure is less High AC, N20 flow stops on
than 252 kPa and the O2 DC threshold detection
cylinder has a pressure less and Air continues to
than 2633 kPa forone flow if selected.
second.
Check O2 Supply.
Check j Replace O2 PipelinejCylinder Pressure Transducer

MI046983 05/05 7-61


Aisys

Error Log Entry AlannText Condltlon (8踊Icln刨 脚lorIty I $ource I Enabllng C咐erla
ActIonjTroubl髓h回回ng

02 SENSOR FAILURE Replace O2 sensor O2 <5% Low AC, Galvanic O2 sensor


Vent connected
Calibrate ~ Sensor.
If calibration 旬 ils,陀place O2 Sensor.
If calibration continues to fail , wait 90 minutes and repeat calibration.
If calibration fails after 90 minute, replace VIB
02CALERROR Calibrate O2sensor Offset, slope, or cell voltage Low AC, Galvanic O2 sensor
not in range or O2 > 110% Vent connected
Calibrate ~ Sensor.
If calibration fails , replace 02 Sensor.
If calibration continues to fail , wait 90 minutes and 陀peat calibration.
If calibration fails after 90 minute, replace VIB.
ONjSTANDBY Turn switch on to OnjStandby switch High PC System state is
SWITCH TO STANDBY continue use transitions from On to Th erapy and Power
Standby. Controller is
communicating with
DC
No Service Action Required.

OUTFLOW SCAV 10VA Vaporizer Failure Overcurrent condition AC


POWER ERROR detected by the AC. Circuit
disabled.

If the P2 indicator never lights or lights only briefly,


• proceed ωinterconnect fault isolation procedure (Section 7.6.1).
Ifthe P2 indicatorremains lit for mo陀 than 2 seconds,
• isolate the failed valve (out明 ow or scavengin g) circuit with manual valve controls.
Replace and retest in the following order (Also see Section 7.5.):
• Valve
• ADB
OUTFLOW ZERO POINT Vaporizer Failure Output flowmeter measured AC
ERROR value during zeroing is out of
range.

Replace and retest in the following order (Also see Section 7.5.):
• Outflow Zero Valve
• Rowmeter Block
• ADB
OUTPUTFLOW LlM 阿 Cannot deliver agent Commanded casse忧e flow Low AC Agent delivery on
REACHED setting at setflow >= 6.0 l/ min for > 10
seconds OR
Commanded flow >= 4.0ν
min and flow valve is at max
for> 10 seconds.

Indicates commanded agent f10w could not be achieved because the vaporizer reached its maximum
flow capability. This occurs at high flow and agent se忧ings, primarilywith Sevof1urane. Th e usersees an
alarm message advising themωreduce flows and the agent monitor may show an under delivery.

7-62 05/05 Ml046983


7 Troubleshooting

Error Log 阳" A1annTI田t Condlllon (Baslc In刨 阶lorlty I Sωrce IEnabllng Crtterta
ActIonjTroubl髓胁。IIng

PATIENT VOLUME Calibrate , dry, or PATIENTVOLUME MISMATCH Low AC, System state is in
MISMATCH OCCURRED replace flow sensors alarm occurred. Vent, Checkou t.
。c
checks
enable
criteria
1. Check flow sensor connections.
2. Replace flow sensors.
3. Check the VIB tubing for moisture.
4. Replace VIB.
PCSELFTEST Internal failure. System PC failed self tests (memory, High PC
may shut down voltages, or CPU).
Reboot system. If problem continues, check power supplies in the Service Software.
Replace Power Controller Board if continues.
PEEP PCV NOT Vol vent only. No PEEP Paw data is in range but the Medium DC None
AVAILABLE orPSV Pmanifold <= -15 cmH20 OrLow
Perform flow sensor calibration. If calibration fails , in the PCMCIA service application use the Vent
diagnostics to check the transducer precision. Use the Row valve control to compa陀 linearity ofthe
Manifold transducer to the Paw transducer.
PORTZERO READ BACK Read back of a latch storing EV
FAIL valve state did not match the
commanded state ofthe
valves indicating internal
Agent Delivery Board failure.
Replace ADB.
(Also see Section 7.5.)
POWER CONTROLER Internal failure. System Communications with PC and Medium DC
COM FAIL may shut down DC cannot be established for
ten seconds.
Rebootsystem. If problem continues:
1. Check DU cable connections.
2. Check the Display Connector board cable connec甘 ons.
3. Replace the Power Controller board.
POWER SUPPLY 75C Circuitry >75C Power supply temperature Medium PC
shutdown possible exceeds 75C.
Checkj Clean coolingfan.

MI046983 05/05 7-63


Aisys

Error Log Enby Al annTexl Condl由n (Baslc Info) 阳,而ty I Source IEnabllng Crtterla
ActlonjTroubleshootlng
PRESSURE SENSOR Vaporizer Failure Cassette pressure and f1 0w AC
EEPROM FAILURE meter calibration data
EEPROM read error or
casse忧e pressure and flow
meter hardware revision
data EEPROM read error or
software compatibility
failure.

Check all connections ofthe Flow Meter Block to the ADB.


Ifthe problem persists replace and retest, in the following order (Also see Section 7.5.):
• Flowmeter Block
• ADB
PROP VALVE DRIVE Monitored Propo民ional Valve EV
SENSE drive current did not match
the commanded value
indica甘 ng failure of the
proportional valv它,
connection , or drive circui t.
Replac坦 and retest in the following order (Also see Sec划on 7.5.):
• Proportional valvejcheck connection
• ADB
PROPVA山E HTR 10VA IVa阴阳r Failure Overcurrent condition AC
POWER ERROR detected by the AC. Ci陀uit
disabled.

If the P4 indicator never lights or lights only briefly,


• remove the Cassette Interface Board jumper at the Casse忧e Interface Board and retest.
Ifthe problem persists,
• remove the jumper completely and 陀test.
If the problem is still p陀sent,
• proceed to interconnect fault isolation procedu陀 (Section 7.6.1
Ifthe P4 indicator remains litfor more than 2 seconds,
• check for a failed Proportional valve circuit with manual valve controls.
Ifthe Proportional valve does not generate the failure ,
• evaluate cassettes that have been used in the machine to determine if any of the cassettes in use are
faulty.
Replace and retest in the following order (Also see Section 7.5.):
• Propo削 onalValve
• Cassette
• ADB
PWR CNTRL DC-DC IUsing batte叩. PCfail IACsupplyisOK(ACGOOD IMedium I PC
FAIL HIGH) but the system 陀po眈S
using the battery (BAπSTAT1
and 2 LOW).
Check U-frame wiring.
Set system switch to Standby; remove mains; wait 20 seconds; power up system.
If problem continues,陀place PCB.

7-64 05/05 Ml046983


7 Troubleshooting

Error Log Enby AlannTexl Condltlon (Baslc Info) 阳orlty I Sour回国abllngCrIωrla


Actlon斤刷刷崎hootlng

R凹ERSE 日PIRATORY Reverse exp f1 ow. Flow towards the patient Medium ACVent In-range flow data
FLOW Check valves OK? (volume >= 20 mυon available, mechanical
expiratory sensor and flow ventilation on
towards the patient (volume
>= 5 mL) on the inspiratory
sensor during inspiration for 6
consecutive mechanical
breaths.
Check flow sensor connections for "No Flow Sensor" alarm.
Check the breathing circui t.
Perform flow sensor calibration.
Check InspjExp check valves.
Replace the f1 0w sensors.
Check for kinked VIB tubing.
Check the VIB cabling.
SCGO Vol and Apnea Non Circle SCGO selected. Low DC System has SCGO
monitoring 0仔
No service action required.
STANDBY PATIENT No fresh gas f1 ow! 3 volume breaths are High DC System in Checkou t:
D盯ECTION detected within 30 seconds GeneralorCheckout:
or 3 CO2 breaths are detected StartCase
within 30 seconds
No service action required.
VAP-MIXER FAN FAIL Coolingfan needs Fan current Medium Mixer Communication
service. System OK <0.09 Amps between Display
>0.25Amps Computer - ACB
and ACB - Mixer.
Connect rear panel fan.
Replace rear panel fan.
Replace Mixer if no voltage.
VAPORIZER LOST Vaporizer Failu陀 Five seconds pass without AC
MIXER FLOW valid measured flow data
from the mixer.

Check trouble shooting procedu陀s for Electronic Mixer

VAPORIZER Vaporizer Failu陀 Anesthesia Computer and AC


SUBSYSTEM COMM Agent Delivery Subsystem
FAILURE communication lost or error
for greaterthan 1 second.

Verify harnesses from ACB to PCB and ACB to ADB are connected.
Replace and retest, in the following order (Also see Section 7.5.):
• ADB
• ACB
• PCBj Hamesses

MI046983 05/05 7-65


Aisys

Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
VAP SENSOR ERROR Vaporizer Failure One or more ofthe vaporizer AC
sensors is grossly out of
range (indicating electrical
fault or disconnect).

Check all temp/pressure/flow sensors connections to the ADB.


If problem persists,
• run PC Service App VaporizerTest (Section 12.9.2).
(Also see Section 7.5.)
VENT FLOW VALVE FAIL Vent Fail. Monitoring Incorrect DAC feedback for 3 Medium AC,
DAC Only consecutive readings Vent
Reboot System. If problem continues, in the Service So仕wa陀/ Vent Aow &Pressure Diagnosis,
increase the Aow Valve counts and view the Aow Valve Feedback mV and Counts. Verify the se创 ngs
match.
VENT +12.5V FAIL Vent Fail. Monitoring Nominal12.5V <11.3 Vdc or Medium AC,
Only >13.13 Vdc Vent
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If "Vent Int Bd 10VA Voltage" reads "OK, and +12.5 Vdc reads "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.
VENT +6V FAIL Vent Fail. Monitoring VSIB +6V out of range<5.51 High AC, Vent +12.5 V(10 VA) is
Only Vdc or > 6.5 Vdc Vent OK
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If "Vent Int Bd 10VA Voltage" reads "OK, and +6.0Vdc reads "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.
VENT 1.22V FAIL Vent Fail. Monitoring Voltage < 1.074Vdc orVoltage Medium AC, Vent +12.5 V(10 VA) is
Only > 1.367 Vdc Vent OK
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If "Vent Int Bd 10VA Voltage" reads "OK, and 1. 22 Vdc reads "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB
VENT -6V FAIL Vent Fail. Monitoring VSIB -6V out of range<-6. 72 High AC, Vent +12.5 V(10 VA) is
Only Vdc or > -5.28 Vdc Vent OK
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If "Vent Int Bd 10VA Voltage" reads "OK, and -6.0Vdc reads "Fail" , 陀place the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.

7-66 05/05 Ml046983


7 Troubleshooting

Error 10g Entry AlannTaxt Condltlon (Baslc Info) 脚lorlty I Source IEnabllng Crlterla
ActlonjTroubl髓h制tlng

VENT ADC VREF FAIL Vent Fail. Monitoring VSIB ADC3.200V 陀fvoltage High AC, Vent + 12.5 V(10 VA) is
Only out of range <3.179 or Vent OK
>3.221 Vdc
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If"Vent Int Bd 10VA Voltage" reads "OK, and 3.2 Vdc reads "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.
VENTAIRWAY Inspiration stopped High airway overp陀ssure Medium AC, Mechanical Ventilation
OVERPRESS SIGNAL signal set. Vent On
No Service Action.
Reboot system. If problem continues, check Airway Pressure signal in Service Mode.
VENTAIRWAY Vent Fail. Monitoring Ventilator SIB indicates the Medium AC, Mechanical Ventilation
OVERPRESS SIGNAL Only High Airway overpressure Vent On
FAIL signal was set and Paw < 90
cmH 2 0 and Pmanifold <80
cm H2 0.
No Service Action.
Rebootsystem.lf problem continues, check Airway Pressure signal in Service Mode.
VENT FLOW VALVE FAIL Vent Fai l. Monitoring Incorrect current feedback for Medium AC,
CURRENT Only 7 consecutive readings. Vent
Reboot System.lf problem continues, in the Service So仕ware / Vent Flow & Pressure Diagnosis,
increase the Flow Valve counts and view the Flow Valve Current mA and Counts.
VENT SUSTAINED PAW Vent Fai l. Monitoring Paw> 100 cmH2 0 for 10 Medium AC, In-range Paw data
SDOWN Only seconds. Vent available
No Service Action.
Reboot system. If problem continues, check Ai附ay Pressu陀 signal in Service Mode.
VENTVALVE POWER Vent Fai l. Monitoring Nominal 12.5V <1 1.3 V or Medium AC,
FAIL Only >13.13Vdc Vent
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If"Vent Int Bd 10VA Voltage" reads "OK, and the VentValve 10VA Volts reads "Fail", disconnect the VIB to
Pan connector harness.lfthe Vent Valve 10VA Volts continues to read "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.

MI046983 05/05 7-67


Aisys

7.6.1Electronic Troubleshooting of the following Error Log Entries may lead youωfurther troubleshoot
vaporizer 10VA the problem as detailed below:
power • ADB 10VA POWER ERROR
interconnect fault • INFLOW ZERO 10VA POWER ERROR
isolation • OUTFLOW SCAV 10VA POWER ERROR
• PROPVALVE HTR 10VA POWER ERROR

10VA power interconnect fault isolation procedure:


Continue to disconnect harnesses in the following order and 陀test until problem
resolved:
1. Disconnect the ADB hamess at PCB.
• If problem goes away, replace ADB-PCB hamess.
2. Disconnect the ACB hamess at PCB.
• If problem goes away, replace PCB.
3. Disconnect the ACB hamess at ACB.
• If problem goes away, replace ACB-PCB hamess.
4. If cable disconnects do not eliminate the failure , replace ACB and retest.

7-68 05/05 Ml046983


8 Service Diagnostics and Software Download

In this section 8.1 Aisys Service Application . . . . . . . . . . . .............. . ..... . . . . . ............... .8-2
8. 1.1 Main Menu and System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
8.2 Software Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
8.3 Special Functions ........ . . . . . . . . . ................ . ... . ... . ............... .8-5
8.3.1 Check Display Functions . . . . . ................ . . . . . . . . . ............... .8-6
8.3.2 System Download Log . . . . . . . .............. . ..... . . . . . ............... .8-7
8.3.3 View PC Card Install Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7

MI046983 05/05 8-1


Aisys

8.1 Aisys Service Application


This section documents the Aisys Service Application that loads from a
PCMCIA card and is used to download software or to access logs (Special
Functions) from the Display Unit.
To run the application , first set the system switch to Standby and set the AC
Inlet power switch to 0仔. Insert the card carrier (with card facing to the rear)
into the rear PCMCIA interface slot of the display unit (behind left side door),
then set the AC Inlet power switch and the system switch to On. Th e service
application will load and display the Main Menu along with the System
Information page.

8.1.1 Main Menu and The Main Menu appears on the left-hand side of the screen and includes the
System Information following selections as shown in the table below:

M刷 Menu I Rem础S
Software Download 1 Access to the So仕wa 陀 Download function.
Special Functions I Accessωlogs from the Display Un忧.

Note You can not return to the Diagnostic section of the service application after
entering the software download section. You must reboot the system to exit
Software Download .
The System Information page appears on the righ仁hand side of the screen
and displays the following system information as shown in the table below:

System Information

Subsystem HWRev Serial # SWVer # Boot


Front Panel Cntl XX肌 XXaXX
Power Controller 以XX/A川XX ABC沟αXX XX.XX XX.XX
Electronic Mixer 以XX/AjXXX ABC以XXX XX肌 XX肌

Vent Intface Bd 以XX/A/XXX ABCX以XX XX肌 XX川

Vaporizer 以XX/A/XXX ABC刀αXX XX用 XX.XX


Anes Control Bd 以XX/Aρ似 ABC沟αXX XX.XX XX.XX
Dsply Unit BIOS 以XX/A/肌 ABC以XXX XX肌

Dsply UnitApp 以XjA/以X ABCX以XX XX.XX

Machine Serial Number: ABCD沁似X


PCCard I D: 闹剧X

8-2 05/05 Ml046983


8 Software Download and Diagnostics

8.2 Software Download


Selecting So仿ware Download bring up the following information page:
MalnMenu
ENTERING SOFTWARE DOWNLOAD MODE!
Software Download
Special Functions To 陀turn toDiagnostics: turn OnjStandby switch
to Standby, and turn off AC mains switch in rear.
Wait 20 seconds, then turn on power with the AC
mains switch and the OnjStandby switch.

(press ComWheel to continue with Download.)

Note You can not return to the Diagnostic section of the service application after
entering the software download section. You must reboot the system to exit
Software Download.
Entering software download brings up the Software Download menu.

50ftware Download Remarks


Download AII Downloads all software subsystems.
Download New Downloads only new software versions not found on the
system and compatible with installed subsystem
hardware.

Since downloading all the subsystem software can take an hour or more, you
should normally choose "Download New" to install only the updated
subsystem software or software required for newly installed subsystems.

Software Download Status


50仕ware Download
LoadlngS:归temVer剑。nXX.XX Installed New
Download AII HWRev 5WVer# 5WVer# 5tatus
Front Panel Cn tJ 肌/AjXX XX肌 XX肌 X以以xx
Download New
Power Controller 以XjAjXX XX川 以XX X沟似xx

Electronic Mixer 阳jAjXX XX.XX 以肌 X以以xx

Vent Intface Bd 肌jAjXX XX.以 以XX xloα以X

Vaporizer 肌/AjXX XX肌 XX肌 X以以xx

Anes Control 8rd 以XjAjXX XX川 以XX X沟似xx

Dsply Unit 810S 阳jAjXX XX.XX 以肌 X以以xx

Dsply UnitApp 肌jAjXX XX.肌 以XX X以以xx

。sply Unit Fonts 肌/AjXX XX肌 XX肌 X以以xx

Loading 以xxX以xx以xx Xx刷:

********************

MI046983 05/05 8气3


Aisys

Notes about downloading so伐ware

Ifthere is no Front Panel Control software installed in the system (as would be the case when the display units control board is
replaced), the Service Application automatically downloads the Front Panel Controls software at startup. During the download
the two display unit LEDs will flash and the display speakerwill sound an alarm tone to indicate that Software Download is
proceeding. The display will be black until the automatic download is complete.

To ensure that all software versions on the system are compatib怡, the end result of "Download AII" or "Download New" will be
the same. Th e software loaded on the machine will exactly match what is on the card. Be sure to have the latestjcorrect version
of software before a忧empting a download to avoid inadvertent overwrites of newer software with an olderversion.

If, duringthe "Download New" process, the compatibility checker detects a newerversion of software component on the system ,
a "Notice" appears on the screen that asks you to confirm the downgrade.

"Download AII" will download all compatible software from the card to the system without issuing a notice that newerversion of
software component may be on the system.

Download process The PCMCIA card includes only the latest software for each subsystem along with the
diagnostic application.
As each subsystem software segment is being downloaded , the following status
messages note the state of each subsystem and the result ofthe download:
• Busy - System is running its application code; not ready for download.
• Rea吻- System is in its boot code; ready for download.
• CRCtest - System is anal归ingthe download CRC.
• Loading - System is accepting download data.
• Done -So佼ware download has completed successfully.
• Fail- Software download did not complete successfully. A "Fail" message will require
陀loading of the software; or repair of the sys怡m may be necessary.
• Skipped - Software download was bypassed.
• Linked - System is communicating, but status is not yet known.
• Not Compatible - The software version on the PCMCIA card is not compatible with the
subsystem.
Ifthe subsystem is communicating butthe HW Rev or currentSW Rev are not known ,
the message Unknown will appear underthe columns forthose values. Ifthe HW Rev or
current SW Rev are not known, the download function will still be available.
As the software loads, an activity bar at the bottom of the screen shows the download
prog陀ss for each subsystem.

Download complete When all the required subsystem software is download , the following message appears
on the screen. You must shut down the system to exit the download function.

DOWNLOAD IS COMPLETE.
Remove PCMCIA card.
Turn ONjSTANBY switch to STANDBY.
Turn OFF AC mains switch in rear.

Note After powering down the system , be sure to wait at least 20 seconds before 陀starting
the system.

8-4 05/05 Ml046983


8 Software Download and Diagnostics

8.3 Special Functions


Selecting Spec阳I Functions on the Main Menu brings up the following menu
selections in the left-hand frame:

MalnMenu Speclal Functlons Speclal Functlons


Software Download Display Diagnostics
CompatibilityTable
Special Functions
System Download Log
PC Card Install Log
View Install Errors
View Event Log
-> Main Menu

Check Display Functions Referto section 8.3.1.

Compatibility Table Th e Compatibility Table lists the current software components that last
downloaded on to the system. In essence, it is the latest listing that appears
in the Revision Log, which allows you to view the current log di 陀ctly without
having to scroll to it.

System Download Whenever a So食ware Download is completed , the speci引c software download
and PC Card Install Logs is recorded in the System Download Log (Refer to section 8.3.2) that resides
on the system (Display Unit) and in the PC Card Install Log (Refer to section
8.3.3) that resides on the Compact Flash Card.

MI046983 05/05 8-5


Aisys

8.3.1 Check Display Selecting Check Display Controls brings up the Display Diagnostics menu.
Functions

Dlsplay Dlagnostlcs Dlsplay Diagnostics Instructions

TestLEDs

Test Speaker Select a menu item


Test Backlight 1
To troubleshoot a display problem,
Test Backlight 2 start with Test LEDs and work forward

TestKeys

-> Main Menu

Display Dlagnostlcs Action when selected

TestLEDs Selecting Test LEDs


causes the red and yellow LEDS nextωthe Silence
Alarms keyωflash for 10 seconds.

Test Speaker Selecting Test Speaker


causes the speakerto sound for 5 seconds.

Test Backlight 1 Selecting Test Backlight 1


turns backlight 2 offfor 10 seconds. "Ifscreen goes
black during test, a backlight is ou t."

Test Backlight 2 Selecting Test Backlight 2


turns backlight 1 0行 for 10 seconds. "If screen goes
black during test, a backlight is ou t."

TestKeys Selecting Test Keys


brings up a representative display ofthe front panel
controls. Pressing a softkey will cause the cor陀sponding
keytextto be highlighted.

Main Menu Selecting Main Menu returns to the Main Menu.

Set system switch to Standby. Remove PCMCIA card.

8.6 05/05 Ml046983


8 Software Download and Diagnostics

8.3.2 System Download Selecting System Download Log brings up the Revision Logforthe system.
Log The log includes chronological entries for every Software Download that was
completed to the system. Each entry includes two header lines and eight data
lines in the following forma t:

Note: To view currently View System Download Log


downloaded system
software, scroll to last # 50ftware conflguratlon after download on (day) (date) (tlme)

entry in log. Also, see # 5vcApp Ver (XX.XX), Machlne Serlal Number (ABCD以XXX), Card# XXXXXXXj ABXXX
Alsys ACB , (5tock Number) (RevX) , (5oftware Level) , (Flle Name) (5erlal #) AnesControl B
Compatibility Table.
Alsys MXR, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Electronlc Mlx
Alsys VAP, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Vaporlzer
Alsys VNT, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Vent Intface B
Alsys FPC, 气 (5oftware Level) , (Flle Name) (#.........) Front Panel CN
Alsys PSC, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Power Controll
Alsys DUA, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Dsply Unlt App
Alsys DUB, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erl al #) Dsply Unlt 810
Alsys DUF, (5tock Number) (Rev X) , (5oftware Level), (Flle Name) (5erl al #) Dsply Unlt Fon

Note The Stock Number listed is forthe board assembly and may not 陀P陀sentan
orderable service item. Refer to the pa 由 lists in Section 10 for service level
stock numbers.
The Front Panel Control (FPC), Display Unit Application (DUA), and the Display
Unit Flash (DU 町 reside, along with the Display Unit BIOS (DUB), on the
Display Unit CPU board.

8.3.3 View PC Card Install Selecting V;ew PC Card Insfall Log brings up the CF (CompactFlash) Card
Log Install Log for the software download card. The log includes chronological
entries for every Software Download that was completed with the card. Each
entry includes two header lines and eight data lines in the following forma t:

CF Card In5tall Log

INSTALLATl ON LOG for PC Card # XXXXX以/ABXXX

# 50ftware conflguratlon after download on (day) (date) (tlme)


# 5vcApp Ver (XX.XX) , Machlne 58rlal Number (ABCDXXXXX), Card # xxx)αXXjA8XXX
Alsys ACB , (Stock Number) (R8VX), (5oftware Level) , (Flle Nam8) (5erlal # ) AnesControl B
Alsys MXR, (5tock Numb8r) (R8VX), (5oftware Level) , (Flle Nam8) (5erlal #) Electronlc Mlx
Alsys VAP, (5tock Numb8r) (R8VX), (5oftware L8V81) , (Flle Nam8) (5erlal # ) Vaporlzer
Alsys VNT, (5tock Number) (R8VX), (5oftware L8vel ), (Flle Nam8) (5erlal #) Vent Intface B
Alsys FPC, ‘, (5oftware L8vel ), (Flle Name) (#………) Front Panel CN
Alsys P5C, (5tock Numb8r) (R8VX), (5oftware Level) , (Flle Nam8) (5erlal #) Power Controll
Alsys DUA, (5tock Numb8r) (R8VX), (5oftware L8vel) , (Flle Nam8) (5erlal # ) Dsply Unlt App
Alsys DUB, (5tock Number) (R8VX), (5oftware L8vel ), (Flle Nam8) (5erlal #) Dsply Unlt BIO
Alsys DUF, (Stock Number) (R8V X), (5oftware Level) , (Flle Nam8) (5erlal # ) Dsply Unlt Fon

MI046983 05/05 8. 7
Notes

8.8 05/05 Ml046983


9 Repair Procedures

10 this sectioo 9.1 Circuit board replacement precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4


9.1 How to bleed gas p陀ssure from the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .9-5
9.2 Howto remove the rear panels . . . . . . . . .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .9-6
9.2.1 To 陀move the rear upper panel . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .9-6
9.2.2To 陀move the lower access panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.3 Howto remove the tabletop . . . . . . . . . . .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .9-7
9.4 Servicing the pan electrical enclosure components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
9.4.1 Electronic Gas Mixerassembly ................ . ....................... .9-9
9.5 How to access dashboa时 components ...................................... 9-10
9.6 Replace electronic vapo时zer and components . .. .. .. .. . .. . .. . .. .. .. .. .. .. .. .. . 9-11
9.6.1 Remove the electronic vaporizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.6.2 Replacíng EV components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-13
9.7 Servicing Aladin2 casse忧.es ....... . .......................... . ............. 9-16
9.8 Replace Alt 02 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-17
9.9 Replace system switch assembly... . .. . .. .. .. .. .. .. .. . . . . . . .. . . . .. .. .. .. .. .. 9-18
9.10 Servicingthe Display Unit. .. .. . . ..... .. .. .. .. . . .. .. . . . . .. .. .. . .. .. .. .. .. .. 9-20
9.10.1 Remove the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-20
9.10.2 Disassemble the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-21
9.10.3 To replace the CPU board .......................................... 9-22
9.10.4 To replacethe LCD display ......................................... 9-23
9.10.5 To replace the backlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-24
9.10.6 To replace the Inve此.ers .. .... . .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 9-25
9.10.7 To replace the front enclosure or components. . . . . . . . . . . . . . . . . . . . . . . . .. 9-26
9.11 Servicing the lower electrical enclosure components .......................... 9-28
9.1 1.1 Power Controller boa削 ............................................9-28

9.1 1.2 Power Supply .................................................... 9-29


9.1 1.3 Anesthesia Control board . . ........................................ 9-30
9.1 1.4 Backup ba忧eries ........ . .......................... . ............. 9-31
9.12 Servicingthe Vent Engine . .. .. .. .... . .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 9-32
9.12.1 To remove the Vent Engine ......................................... 9-33
9.12.2 Replacing Vent Engine components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-34
9.12.3 Replacing GIV components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-35

MI046983 05/ 05 9-1


Aisys

9.13 Servicing the pipeline inlet manifold components . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-36


9.13.1 Replace pipeline inlet filter ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9.13.2 Replace pipeline inlet check valve . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-36
9.13.3 Replacetheinletmanifold .........................................9-37
9.14 Service the cylinder supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-38
9.14.1 Replace primary regulaωr module (complete replacement) .............. 9-38
9.14.2 Replace cylinder inlet filter ......................................... 9-39
9.14.3 Replace cylindercheck valve ....................................... 9-39
9.15 Replace gas-supply pressure transducers ...................... . ............ 9-40
9.16 Clean or 陀place ACGO po眈 tlappervalve . . . . . . .. .. .. . . .. .. . .. .. . . .. .. . . . . . .. 9-41
9.17 Replace the APl valve ... . ... . . . .................. . ...................... 9-42
9.18 Replace the bag suppo此 arm.............................................. 9-43
9.18.1 Servicing the bag support arm ............... . ...................... 9-44
9.19 Replace ABS b陀athingsystem components ................................. 9-45
9.19.1 Replace BagjVentswitch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-45
9.19.2 Replace b创 lows base latch assembly .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
9.20 Replace casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-4 7
9.21 Recon自gure sample gas return line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-48
9.22 Change drive gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-49

9.2 05/05 Ml046983


9 Repair Procedures

.& WARNING To prevent fires:


• Use lubricants approved for anesthesia or O2 equipment, such as Krytox.
• Do not use lubricants that contain oil or grease; they bum or explode in high
O2 concentrations.
• AII covers used on the system must be made from antistatic (conductive)
materials. Static electricity can cause 币陀s.

.& Obey infection control and sa刷 procedures. Used equipment may contain
blood and bodyfluids .

.& A movable part or a removable component may present a pinch or a crush


hazard. Use care when moving or replacing system pa 忧s and components.

.& Some internal pa由 have sharp edges and can cause cu岱 or abrasions. Use care
when servicing internal components.

.& A位.er repairs are completed , always perform the checkout procedure. Referto
Section 3 of this manual.

.& CAUTION Electrostatic discha唱e through circuit boards may damage the components on
them. Wear a static control wriststrap before touchingthe circuit boards. Handle
all circuit boards bytheir non-conductive edges. Use anti-static containers when
transporting them.

MI046983 05/05 9-3


Aisys

9.1 Circuit board replacement precautions


The Aisys anesthesia system has processors on several boards. On th 陀e ofthese
boards, information such as the machine serial number and optional ventilation
modes (PCV, SIMV, and PSVPro) are stored redundantly.
Duringpowe俨up, the machine serial number and installed options information stored
on the boards are compared. If one board differs, information from the two ag陀eing
boards will be wri忧enωthe new board. Ifthree boards differ (in the case oftwo boards
陀placed) the system defaults to "NO OPTIONS" and default machine serial number.

To retain the installed options, install only one replacement board at a 创me .
If multiple boards are to be installed , install the first board , load software on the new
board , and powe俨up the machine in normal mode. Repeat this procedure for each
board installation.
The following table lists the actions required after 陀placing printed circuit boards:

Board Name (Short Name) Required Actlon After Installatlon

Display Unit CPυ(DU CPU) Load So仕ware (see Note).


Check / Re-Configure Machine Con们gurations.
Affix the new Key Code and Board ID Label to Vent Casting.
Preoperative Checkou t.

Anesthesia Control Board (ACB) Load Software.


Check / Re-Configure Machine Configurations.
User Calibrations (02 Cell, Flow Sensor, etc.).
Gas Transducer Zero.
AII Ventilator Calibrations.
Preoperative Checkou t.

Power Controller (PCB) Load Software.


Preoperative Checkou t.

Ventilator Interface Board (VIB) Load Software.


User Calibrations (02 Cell, Flow Sensor, etc.).
AII Ventilator Calibrations.
Preoperative Checkou t.

Electronic Mixer (Mixer) Load Software.


Zero Mixer Pressure Sensors.
Preoperative Checkou t.

Agent Delivery Board (ADB) Load Software.


Do Agent Delivery test with Test Cassette (Section 3.3.6).
Preoperative Checkou t.

AII Others Preoperative Checkou t.

Note: Flash software starts loading immediately when the Download Application first boots.
Do not interrupt the Flash download. Allow the download to complete before proceeding.

9-4 05/05 Ml046983


9 Repair Procedures

9.1 How to bleed gas pressure from the machine


Before disconnecting pneumatic 引忧ings, bleed all gas pressure from the machine.
1. Close all cylinder valves and disconnect all pipeline supplies from the source.
2. Setthe system switch to On.
3. Ensure that all cylinder and pipeline pressures read zero.
4. Establish a flow for the a伯cted gas to bleed down the pre臼ure.
5. Setthe system switch to Standby.

MI046983 05/ 05 9-5


Aisys

9.2 How to remove the rear panels


To access components in the upper electronic enclosure from the rear of the machine,
you must remove the rear cosmetic panel and an inner enclosure cover.
To access components in the lower electronics enclosure, you must remove the lower
acce臼 panel.

9.2.1 To remove 1. Bleed all gas p陀ssure from the machine (Section 9.1).
the rear upper 2. Ensure that all cylinder and pipeline pressures read zero before proceeding.
panel
3. Disconnect all electrical cables.
4. To remove the rear cosmetic panel , fully loosen the four captive screws that hold the
panel in place. Remove the panel.
5. To remove the inner access panel , remove the 18 mounting screw around the
periphery of the panel. Disconnect the fan cable to remove the panel.

9.2.2 To remove 1. Disconnect the power cord from the AC mains supply.
the lower access 2. Bleed all gas p陀ssure from the machine (Section 9.1).
panels
3. Ensure that all cylinder and pipeline pressures read zero before proceeding.
4. If present, remove the inboard cylinders.
5. To 陀move the lower access panel , remove the 11 mounting screws around the
periphery of the panel.
6. Loosen the thumbscrew (A) at the top edge ofthe panel to remove it.


一盒

9.6 05/05 Ml046983


9 Repair Procedures

9.3 How to remove the tabletop


The tabletop is held in place with four captive screws along the periphery of the pan
assembly (accessed from belowthe rim ofthe tabletop).
• Twosc陀ws (A) are at the front of the tabletop: one sc陀w is at the right corner of the
tabletop , one is nearthe O2 Flush bu忧on.
• To access the 陀mainingtwo screws (酌, you must remove the ABS: one screw is atthe
left corner of the tabletop, one is near the APL Valve.

MI046983 05/05 9-7


Aisys

9.4 Servicing the pan electrical enclosure components


The pan electrical enclosure includes the following components (Section 10.9):
• the Electronic Gas Mixer assembly
• the Ventilator Interface board
• the Fi lter board
• the Pan Connector board
• O2 Flush Regulator
To replace these components, remove the tabletop (Section 9.3) and the pan
enclosure cover.
Access to some ofthese components require further disassembly for replacement.

9-8 05/ 05 Ml046983


9 Repair Procedures

9.4.1 Electronic The following procedure describes how to replace the Electronic Gas Mixer assembly.
Gas Mixer 1. Bleed all gas p陀ssure from the machine (Section 9.1).
assembly
2. Ensure that all cylinder and pipeline pressures read zero before proceeding.
3. Loosen the mounting screws and move the dashboard to the service position
(Section 9.5).
4. Disconnect the inlet tubing or 们忧ings from the manifold. Ifthe machine does not
include N2 0, transfer the plug from the N20 inlet to the replacement assembly.
5. Disconnect the tubing from the elbow outlet fitting (A).

B E


6. Disconnect the ribbon cable from the Pan Connector board (8).
7. Disconnect the fan harness (C).
8. Remove the two screws (D) that hold the manifoldωthe enclosure.
9. Remove the mountingscrew (日 at the front edge of the main circuit board.
10.Temporarily remove the Ventilator Interface board to provide clearance to slide the
mixer forward and out ofthe pan enclosu 陀.
11. Replace the Electronic Gas Mixer assembly and reassemble the removed
components in reverse order.

MI046983 05/05 9.9


Aisys

9.5 How to access dashboard components


1. Bleed all gas p陀ssure from the machine (Section 9.1).
2. Ensure that all cylinder and pipeline pressures read zero before proceeding.
3. Remove the tabletop (Section 9.3).
4. Remove the upper bezellocated above the dashboard.
5. Loosen 10 captive dashboard mountingscrews and move the dashboard forward to
the stop position.

.6 CAUTION When replacingthe dashboard back into the machine, take care notto trap , kink,
or snag any tubing or wiring harnesses.

9.10 05/05 M1046983


9 Repair Procedures

9.6 Replace electronic vaporizer and components


1. Move the dashboard forward to the service position (Section 9.5).
2. Lift the assembly slightly to release the hanging pin from the rai l.

(A)

(8)

3. Position the dashboard so that the EV support bracket (A) rests on the edge ofthe
chassis and the bottom edge ofthe dashboard (8) straddles the pan electronic
enclosure.
4. In the forward position , the following 凹 components can be replaced without
removing the EV from the machine. Refer to the following sections for details.
• Flowmeter subassembly
• Flowmeter inflow and outflow zero valves
• Manifold temperatu 陀 sensor board
• Agent delivery board
• Cassette inte巾ce board
5. To replace the EV, or components not mentioned above, remove the EV from the
machine as detailed in the following section.

MI046983 05/05 9-11


Aisys

9.6.1 Remove the 1. Disconnect the tubing from the inlet port, outlet port, and the scavenging po忧 ofthe
electronic EV.
vaporizer 2. Disconnect the pan connector harness (A) from the Agent Delivery board.
3. Clip the tie-wrap holding the pan connector harness to the EV support bracket.
4. Remove the six screws (8) holding the 凹 ωthe dashboard.

(8)

(8)

5. Note: Th e EV assemblyweighs approximately 5 kg (11Ib). Most ofthe weightofthe


EV is at the rear.

.& CAUTION When handling the EV, be careful not to damage the Flow Control Valve at the
back ofthe flowmeter block.
6. To remove the EV:
• Firmly take hold ofthe EV at the rear with one hand.
• Support the front ofthe EV with the other hand.
• Raise the rear ofthe EVtiltingthe dashboard forward.
• When clear, remove the EV from the machine.

9.12 05/05 M1046983


9 Repair Procedures

9.6.2 Replacing 四 00 not remove any components on the EV flowmeter subassembly that are fastened
components withTo以 head fasteners. Th e components a 陀 not serviceable items.
Most components can be replaced by disconnecting associated wiring,陀 moving
mounting hardware and remounting the replacement component in place. Where
applicable, note the additional comments for specific components detailed below.

Cassette Interface board (A)


(C)
• Oisconnectjumper cable (1).
• Remove retaining bracket (2).
• Be careful not to bend fingers.
Agent Delivery board (8)
• Remove the casse忧e interface board 陀tain ing
bracket and jumper cable as above.
• Oisconnect harnesses and ribbon cables.
• Remove mounting screws (circled).
• Raisethe 陀ar edge of the board to free it from the (8)
assembly.
1
Manifold Temperature Sensor board (C) 2 (A)

• The bottom ofthe board includes two thermistors


that contact a thermal transfer pad. When removing
the board , ensure thatthe pad remains with the
manifold. If 陀quired, reposition the pad before
陀placingthe board.

Cassette Temperature subassembly (D)


• 00 notove此ighten the mounting screws. Tighten
the screws until just snug.
Aow Control valve (E)
• Inspect o-rings; replace as necessary.
Inflowj Outflow zero valves (F)
• Inspect gasket; replace as necessary.
InflowjOutflowjScaven回ng solenoid valves (G)

• Apply thin coat of silicone sealant to threads of


mounting post (3) before securing solenoid with
thumb nut (4). Install washer (5) with dome facing
outward 收oward nut).

MI046983 05/05 9.13


Aisys

Remove F10wmeter subassembly


• Disconnect harnesses and ribbon cables from the
agent delivery board.
• Remove four socket head hex screws (clrcled) to free
the flowmeter subassembly from the valve block
below.
• Remove the top two screws (6) from inside the
cassette bay to release the flowmeter
subassembly.
• Uftthe flowmeter subassembly from the valve block
subassembly. 6 6
• When replacing the flowmeter subassembly,
position it directJ y over the valve block assembly
and lower it in place. 7 7

.& CAUTlON: 阳削 sliding the flowmeter


subassembly when it is in contact with the valve
block; you could damage the flapper valve
(see Item 1吩.
Access mechanical connector valves (时
You can acce臼 the connectorvalves by removingthe
flowmeter and valve block subassemblies from the
cassette bay as a unit.
• Disconnect hamesses and ribbon cables from the
agent delivery board.
• Remove the top two screws (6) from inside the
casse忧e bay to release the flowmeter
subassembly.
• Remove the middle two screws (7) from inside the
cassette bay to release the valve block
subassembly.
Replace connector valve assembly
• Place a wave spring (8) into the valve block.
• Insert a spring energized seal (9) into the insertion
tool (spring surface facing out).
• Position the insertion tool into the valve cavity.
• Press the seal in place to retain the wave spring.
• Position the connectorvalve (10) into the valve --10
block cavity.
--9

9-14 05;05 Ml046983


9 Repair Procedures

Replace the relief valve


• Hold the back p陀ssure plug (11) with non-marring
pliers while turning the relief valve (12)
counterclockwise to remove it.
• If you are replacing the relief valve and the back 12
pressure valve (13), remove the reliefvalve and the
backp陀ssure plug as a unit before replacing the 11
relief valve.
Replace the back pressure valve
• Loosen the mountingscrew (14). 12 13
• Pull Up on the back pre臼ure plug as you continue 11
to loosen the mountingscrew until both the sc陀W
and plug come loose.
• Use an angled probe to grab the back p陀ssure
valve (13) and pull it out ofthe manifold.
• Inspect and replace the plug o-ring if 陀quired .
• Lubricate the plug o-ring and back pressu 陀 valve
o-ring sparingly with Krytox.
• Insert the back pressure valve into the manifold;
note the direction 阴ow arrow out ofthe manifold).
• Position the plug assembly and the mountingsc陀W
together in place.
• Tighten the mounting sc陀w while pushing down on the plug assembly until it is fully seated.

Replace the inflow check valve (flapper) 15


• Remove the flowmeter subassemblyfrom the valve
block subassembly.
• Use a small pick to lift the edge of the flapper
disk (15).
• Inspect and replace the flapper and o-ring as
required.
Replace the liquid flow prevention components
• Use a small pickto liftoffthe cap (16)from the valve
block to access the flow prevention ball (17) 16
underneath. *
• Inspect and replace the ball and o-ring as required.
*Note: A 陀 placement valve block assembly includes
a strip of tape over this o-ring to hold it in place. Be
su 陀 to remove the tape before 陀placing the valve
block assembly.

16 书斗17
MI046983 05/05 9-15
Aisys

9.7 Servicing Aladin2 cassettes


Note Before service or returning a cassette to the manufacturer, make su 陀 that the casse忧e
is empty. AII types of Aladin2 casse忧es must be emptied before shipping. Package and
ship the casse忧es in a suitable container.

呻呻
00由国〈
Emptying an Aladin2 casse忧e
1. Connectan empty bo创 e to the filling system and hold it tight.
2. Turn the Aladin2 casse忧e so that agent flows into the bottle and wait until the
casse忧e is empty.

3. To get the maximum amount of agent out, rock the casse忧e from left to right and tip
it forward and back several times.
4. Remove the bo创e before returning the cassette to the honzontal position.
Note For 陀 placement parts and repair procedures, referto Section 10.28.

9.16 05/05 Ml046983


9 Repair Procedures

9.8 Replace Alt O2 components


1. Move the dashboard forward to the service position (Section 9.5).

Alt O2 Rowmeter (A) Disconnect the tubing from the flowmeter.


Remove the four screws that hold the flowmeter mounting bracket to the dashboard.
Transfer the mounting bracket to the new flowmeter.

Needle Valve Assembly Loosen the set screw that holds the knob to the needle valve; remove knob.
(8) Disconnect the tubing from the needle valve assembly.
Remove the three sc陀ws that hold the needle valve assembly to the dashboard.
Transfer the mounting plate to the new needle valve assembly.

Alt O2 Switch (C) Disconnect the switch harness.


When replacing the switch, face the tab on the washer toward the switch body (tab not
used for positioning).

MI046983 05/05 9-17


Aisys

9.9 Replace system switch assembly


1. Move the dashboard forward to the service position (Section 9.5) .

System Swltch
(electrtcal)

唱---- Gauge panel

2. Disconnect the wires from the electrical switch .


3. Back out the system switch mounting sc陀ws just enough to allow the knob collarto
be released.
4. While holdingthe switch assembly, push in the knob and turn it counterclockwise.
5. Pull the knob and collar out from the front and remove the switch assembly.

9.18 05/05 M1046983


9 Repair Procedures

6. Install the replacementswitch assembly:


a. Transferthe 8-mm plugs from the old system switch to the new system switch on
the pneumatic module (pull on the plug to ensu 陀 that it is locked into the
module).
b. Turn back the system switch mounting screws until their tips recede.
c. Orient the switch assembly with the plugged fi忧ings toward the left (facing the
back ofthe dashboard).
d. Install the switch assembly through the dashboard.
e. Push the knob collar in with the indicator up and tum it clockwise until it locks.
f. Ti ghten the mountingsc陀ws. Make sure thatthe top edge ofthe switch assembly
is parallel to the top edge of the dashboard.
g. Loosen the two screws on the electrical module.
h. Insert the wires in the electrical module and tighten the screws.
i. Pull the wires on the electrical module to ensu 陀 that there is a good connection.
j . Transferthe tubingfrom the old system switch to the new system switch on the
pneumatic module (pull on the tubingto ensure that it is locked into the module).

O2 Out (Port 4)
to Electronlc Mlxer

川岛 "
Mm
04ι"


' EfHH

SFF
taH
龟-
, aw

w
an- tr
n" aw

7. Test the replacement switch assembly:


a. Connect an 02 supply.
b. Connect the power cable to an electrical ou tJ et.
c. Setthe system switch to On.
d. Makesu 陀 that the display comes On.
e. SelectAlt02 f1 ow.
f. Increase the Alt 02 f1 ow. Make sure that gas f1 ows.
g. Make sure that you do not feel or hear any leaks.
h. Set the system switch to Standby.
i. Make sure all gas flow stops and the display turns 0仔.
8. Reinstall the dashboard , the upper cosmetic panel, and the tabletop.
9. Perform the checkout procedure (Section 3).

MI046983 05/05 9.19


Aisys

9.10 Servicing the Display Unit


Note The item numbers appearing in parenthesis in this section referto items in the parts list
in Section 10.7.
The fan filter (28) and the acce臼 door(29) to
the PCMCIA interface can be replaced with the (28)
Display Unit in place.
To replace the fi忧er, slide the filter capsule (27)
downward to remove it from the Display Unit.
(27)

To service other components of the Display Unit, you must first remove the Display Unit
from the machine.

9.10.1 Remove the The Display Unit is mounted ωthe wrist assembly on the display arm. It is held in place
Display Unit with four screws.
1. Remove the cables from the DUs rear connector panel.
2. Before 陀moving the display, move the display arm to its highest position.

If the DU is the only display, it is mounted to a counterweight that is attached to the


wrist assembly.
• Remove the four screws that hold the DU to the counte阳eight.

If the display arm also supports an optional monitor display, the DU is attached to a
vertical or horizontal mounting plate through four keyhole slots.
• Loosen the four screws that hold the DU to the mounting plate.

3. Remove the DU from the display arm.


9.20 05/ 05 Ml046983
9 Repair Procedures

9.10.2 Disassemb Place the Display Unit face down on an anti-static pad. Before removing the rear
le the Display Unit enclosure, ensure that the release tabs on the PCMCIA frame are fully depressed.
1. Loosen (L) the four captive screws at each comer of the rear enclosure.
2. Lift the rear enclosure slightly and pivot it away from the lower enclosure at the
bo忧.om side ofthe Display Unit.

(23) (30) (1)

At this point, you can replace the following items (The item numbers refer to the parts
list in Section 10.7):
• the fan (26)
• the connector panel assembly (23)
• the encoder assembly (12)
• the IRDA board (20) or IRDA board hamess (21)
• the ba忧e'1 (5)
• the speaker (22) - To access the mounting screws for the speaker, you must first
陀move the ten screws that hold the mounting plate to the front enclosure so that you
can raise the bo忧om edge ofthe assembly slightly - Referto section 9.10.4.)
• the rear enclosure (1) - You can transferthe captive screwsωthe new enclosure.
However, the gasket (30) is held in place with adhesive. When replacing the rear
enclosure , also include a new gasket.
To replace the remaining items requires further disassembly.

MI046983 05/05 9-21


Aisys

9.10.3 To replace 1. Remove the connector panel assembly (23) - two screws.
the CPU board 2. Disconnect the following cables:
• Inverter hamesses (A)
• Membrane switch f1 ex-cable at ZIF (zero inse民ion force) connector (8)
• Speaker cable (C)
• Encoder assembly cable (D)
• IRDA board cable (日
• Membrane switch f1 ex-cable at ZIF (zero inse民ion force) connector (的
• Fan cable (G)
• LCD cable (H)

3. Remove the remainingfour screws (1) that hold the CPU board to the mounting plate.
4. Remove the CPU board from the mounting plate.
5. If you are replacing the PCMClA
frame (3) on an existing CPU board
(remove four screws on back of CPU
board), you must also apply new
gaskets (4) to the frame. Align the
ends of the gaskets with the top
edge of the frame.

6. Transferthe ba忧ery (5) to the new CPU board.


7. Reassemble in reverse order.

9.22 05/05 Ml046983


9 Repair Procedures

9.10.4 To replace 1. Disconnect the following cables:


the LCD display • Membrane switch f1 ex-cable at ZIF (zero inse民ion force) connector (A)
• Encoder assembly cable (8)
• IRDA Interface cable (C) - remove IRDA Interface board (20)
• Membrane switch f1 ex-cable at ZIF (zero inse民ion force) connector (D)
• Fan cable(白
• LCD cabl e(的
2. Remove the ten screws (circled) that hold the mounting plate to the front enclosure.

3. Remove the mounting plate assembly from the front enclosure.


4. Disconnect the backlight harnesses (的 from the inverter boards.
5. Slide the grommet (G) out of the mounting plate slot (transferωnew LCD).
6. Remove the four screws (circled) that hold the LCD to the mounting plate.

。\码~

一。

MI046983 05/05 9.23


Aisys

7. Li ftthe leftside ofthe LCD displayslightly awayfromthe mounting plateto pull some
ofthe display ribbon cable (H)ωthe top side ofthe plate. Flip the LCD overto the left
ofthe assembly.
8. Disconnect the display ribbon cable (1).

LCD
Dlsplay

9. Reassemble in reverse order.


Note: When replacingthe LCD, pull the excess ribbon cable to the bo忧om side ofthe
plate as you lower the LCD on to the plate. For the backlight harness grommet (町,
ensure that the slit in the grommet faces toward the inside of the keyhole.

9.10.5 To replace 刊e backlight replacement kit includes a backlight assembly (with two backlights) and
the backli纠ts twoinve忧ers with mounting hardware. To replace the backlight assembly follow the
procedure in Section 9.10 .4 to gain acce臼 to the assembly. To replace the inverters,
follow the procedure in the next section.
1. Remove the one screw (J) that holds the backlight assembly ωthe LCD.
2. Slide the backlight assemblyto the left to free it from the retainingtabs and then lift
it out ofthe holder.

SIIt

3. Transfer the grommet (G)ωthe new backlight assembly.


4. Reassemble in reverse order.

9.24 05/ 05 Ml046983


9 Repair Procedures

9.10.6 To replace The Display Unit includes two inve忱ers (one for each backlight).
the Inverters The inverters "sandwich" the mounting plate and use it as a heatsink. Follow the
procedure in Section 9.10.4 to gain acce臼 tothe inve忱ers. Replace one inverter at a
time.
1. Disconnect the backlight cable (A) from the inverter.
2. Remove the two Nylon screws (8) that hold the inverterto the backplate.
3. Slide the inve忧.er out of the sleeve and disconnect it from the CPU harness (C).
4. Reassemble in reverse order.

The "front" inverter

The " rear" inverter

MI046983 05/ 05 9-25


Aisys

9.10.7 To replace 。isassemble the Display Un 比 following procedures in the previous sections to the point

the front where you have removed the mounting plate assembly from the front enclosure.
enclosure or If you are replacing the front enclosure, you can transfer the encoder (12) assembly to
components the new enclosure; but, you must build up the replacement enclosure with:
• a new window (11)
• new membrane switches - righ仁side (14), lower (1日 , left-side spacer (19)
• new keypads - righ仁side (16), lower (17), left-side blank (18)
• new EMC gasket(10)
If you are replacing a keypad or a membrane switch, you must replace both items.

(11)

10 replace the window 1. Place the front enclosure face up on a f1 at surface.


2. Press down on one corner ofthe window to free it from the enclosure.
3. Work your way around the window until you can get a hold of it from the back.
4. Slowly pry the window from the enclosure.
5. Place the front enclosure face down on a f1 atsurface, taking care not to damage the
encoder.
6. Remove any 陀ma ining residue from the mounting a 陀a; clean with isopropyl
alcohol.
7. Remove the inside protective material from the front of the window.
8. Peel the front outside frame of the release liner.
9. Lower the window straight down in the enclose, noting the notch in the window and
the matching nub on the enclosure.
10.Before seating the window, position it in contact with the bo吐om and right sides of
the frame (see arrows) so that the larger gap between the window and the enclosure
is at the top and left edges (as viewed from behind).
11. Remove the protective film from the back side of the window.

9.26 05/05 Ml046983


9 Repair Procedures

10 replace a membrane 1. Remove the screw that attaches the grounding strap to the enclosure.
switch and keypad
2. Pry the membrane switch and keypad from the enclosu 陀.
3. Remove any 陀ma ining residue from the mounting a 陀a; clean with isopropyl
alcohol.
4. Remove the backing from the membrane. Be sure to remove the small backing
below the flex cable. Forthe lower membrane , remove the protective film from the
IRDA window.

5. Insert the flex cable and ground strap through the slot in the enclosure. Ensure that
all ofthe ground strap passes through the slot an does not remain folded over under
the membrane.

Ground Strap
fully Inserted

6. Carefully lowerthe membrane straight down to the enclosure. Seatthe membrane in


place.
7. Remove the backing from the keypad and install it over the membrane switches.
8. Attach the ground strap to the enclosu 陀.

10 install the EMI To fully seal the Display Unit enclosure , you will need approximately 2.3 meters of
gasket EMC gasket (10). Cut the gasket inωfive strips shown below.

Insert a contlnuous length of gasket In


the outslde grove of the enclosure
(sparlngly apply .Super Glue Gel" to 1206mm
the channels near the corners befo陀 total
Installlng the gasket). foursldes

Insert Indlvldualleng筒IS of gasket In


the Inslde grove around the wlndow
(sparlngly apply . Super Glue Gel" to
the channels near the comers befo陀
Installlng the gasket).

MI046983 05/05 9.27


Aisys

9.11 Servicing the lower electrical enclosure components


The lower electrical enclosu 陀 includes the following components (Section 10.8):
• the Power Controller board
• the Anesthesia Control board
• the Display Connector board
• the backup ba忧eries and the lower enclosure fans.
To replace these components, remove the access panel at the rear of the
machine (Section 9.2).

9.11.1 Power 1. Disconnect the cables coming from the following components:
Controller board • the Display Connector board (A),
• the Anesthesia Control board (8),
• the batteries (C),
• the fans (D),
• the power supply (E) and (町.
• the auxiliary connector board (G), if presen t.

G
A
F B
E

2. Remove the four screws (circled) that hold the Power Controllerto the mounting
plate.
3. Loosen the two screws (arrows) at the top edge ofthe Power Controller.
4. Li ft the Power Controller slightly to release it from the keyhole slots.
5. To replace the Power Controller assembly, reassemble in reverse order.

9.28 05/05 Ml046983


9 Repair Procedures

9.11.2 Power The power supply is secured to the mounting plate with hardware from the back side of
Supply the plate. To replace the power supply, you must remove the plate assembly (power
supply and controller board) from the electrical enclosure.
1. Disconnect the cables from the power controller board as described in the previous
section.
2. Also disconnect the AC power input hamess (H) from the power supply.

3. Loosen the four screws (arrows) at each corner ofthe mounting plate.
4. Li ft the assembly slightly to release it from the keyhole slots.
5. Note that the assembly is still a忧ached to a ground wire at the lower right-hand
comer of the mounting plate.
6. Lower the assembly to a convenient posi创 on and replace the power supply.
7. Transfer the power supply output hamess to the new power supply.
8. Reassemble in reverse order.

MI046983 05/05 9.29


Aisys

9.11.3 Anesthesia To replace the Anesthesia Control board , first remove the Power SupplyjPower
Control board Controller board a臼embly (Section 9.1 1. 2). Th en , followthe procedure below:
1. Disconnect the cables coming from the following components:

• the la 唱e ribbon cable from the Pan Connector board (A),


• the harness from the Display Connector board (酌,
• the small ribbon cable from the Display Connector board (C),
• the harness from the Power Controller board (D),
• the harness from the Pan Connector board (E).

c
E

2. Loosen the six sc陀ws (circled) that hold the Anesthesia Control board to the
enclosure.
3. Lift the Anesthesia Control board slightly to release it from the keyhole slots.
4. To replace the Anesthesia Control board, reassemble in reverse order.

9-30 05/05 Ml046983


9 Repair Procedures

9.11.4 Backup 10 remove the batteries


ba忧eries 1. Loosen the two screws (circled) that hold the ba忧ery retainer to the enclosure.
2. Remove the retainer.
3. Disconnect the flex-cable from the Power Controller board (A).

4. Remove the ba忧ery pack from the machine.

10 replace the batteries

.&. CAUTION To avoid damaging the flex-cable , handle it with care.


1. Transfer the flex-cable to the new batteries.

2. To replace the ba忧eries, reassemble in reverse order.

MI046983 05/05 9-31


Aisys

9.12 Servicing the Vent Engine


The Vent Engine is found in a housing located below the breathing system beliows
assembly.
The Vent Engine includes the foliowing subassemblies.
• Vent Engine Connector board (1)
• Gas Inlet Valve A臼embly(2)
• Inlet Filter (3) - Iocated under the gas inlet valve
• Inlet Valve Solenoid (4)
• Drive Gas Regulator (5)
• Flow Control Valve (6)
• Reservoir (7)
• Drive Gas Check Valve (8)
• Interface Manifold (9)
To replace any ofthe Vent Engine components, you must first remove the Vent Engine
from the housing (referto Section 9.12.1).

6
2----

9-32 05/ 05 Ml046983


9 Repair Procedures

9.12.1 To remove 1. Disconnect pipeline supplies; close cylindervalves; bleed off pressure.
the Vent Engine 2. Remove the ABS breathing system.

3. Remove the Exhalation valve.


4. Remove the scavenging downtube.
5. Loosen the five captive sc陀ws (A) that hold the Vent Engine cover to the housing.
Raise the cover to access the Vent Engine.

A F 自

6. Disconnectthe Vent Engine hamess (8).


7. Disconnect the white tube-coupler (C) - inline with tube to manifold pressure
transducer on the Ventilator Interface Board.
8. If present, disconnect the black tube-coupler (D), inline with tube to AGSS flow
indicator.
9. Disconnect the drive gas hose (E).
10. Loosen the th 陀e captive screws (的 that hold the engine manifold to the housing.
11. Lift the Vent Engine out of the housing.
12. To replace the Vent Engine, reassemble in reverse order.

MI046983 05/05 9.33


Aisys

9.12.2 Replacing Refer to Section 6 for Vent Engine components that are to be serviced under regular
Vent Engine maintenance. Most of the components on the Vent Engine can be replace by removing
the mounting sc陀ws and remounting the replacement part in place.
components
c D

F
A

Gas Inlet Valve (A) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
To replace GIV shu创 e valve components, referto Section 9.12.3.

Inlet Fi lter (8) Install the filter with the smooth side facing up.
Inspect the o-ring. Replace as necessary.

Regulator (C) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
Perform the Orive Gas Regulator calibration in Section 5.3.

Inteñace Manifold (0) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
Lubricate o-rings sparingly with Krytox.

Orive Gas Check Valve Inspect the o-ring that seal it to the manifold. Replace as nece臼ary.
(E) Clean the seat on the manifold and the seal on Orive Gas Check Valve with isopropyl
alcohol.

Inspiratory Flow Valve Note orientation ofthe flow valve. Inspect the two o-rings that seal it to the manifold.
(F) Replace as necessary.
Perform the Inspiratory FlowValve calibration in Section 5.4.4.

Reservoir (G) Inspect the two o-rings: reservoir to manifold , reservoir to screw head.
Replace as necessary.

Inlet Valve Solenoid (H) Inspect seal between solenoid and GIV body.
Replace as necessary (included with solenoid).

9-34 05/05 Ml046983


9 Repair Procedures

9.12.3 Replacing Lubricate i怡ms marked with and asterisk (*) sparingly with Krytox.
GIV components

d\G 、~

「QL :♀ E 一瞥
兰二 : @/ F 。)一-- D'

1. Remove the 陀taining ring (A) and the GIV cap (8).
2. Use pneumatic p陀ssureto 陀movethe shu创 e. Cover the shuttle with a cloth and
briefly apply pressure (connectthe drive gas hose or use pipeline pressure) 仙 rough
the drive gas inlet.
3. Remove the upper o-ring (C) and the lower o-rings (D).
4. Install the lower o-ring (D*).
5. Lubricate the shuttle (日 at the three areas 俨) shown: the circumference of the
shu创 e where the upper and lower u-cup seals are placed and the body pa 阶 ofthe
shuttle that slides along the lower o-ring.
6. Install the lower u-cup seal (F*) and the upper u-cup seal (G*) on the shuttle.
7. Press the shuttJ e assembly into the GIV manifold.
8. Install the upper o-ring (C*).
9. Install the cap (8) and the retaining ring (A).
10. Reassemble in 陀verse order.

MI046983 05/05 9-35


Aisys

9.13 Servicing the pipeline inlet manifold components


The pipeline inlet filter and the inlet check valve can be replaced without removing the
pipeline manifold from the machine. To replace the pressure transducer, you have to
remove the manifold.

9.13.1 Replace 1. Remove the pipeline inlet fitting.


pipeline inlet filter 2. Pull the pipeline inletfilteroutofthe fi忧ing. Th e o-ringshould come out with the filter.

: þ

3. Install the new pipeline inlet filter in the pipeline inlet fi忧ing. Th e new filter comes
with an o-ring.

9.13.2 Replace 1. Remove the 陀ar panel (Section 9.2).


pipeline inlet 2. Remove the pipeline inlet fitting.
checkvalve
3. Th e Air and O2 pipeline manifolds include a drive gas connection atthe back ofthe
manifold. Remove the drive gas tube or plug to access the check valve.
4. From the back of the pipeline manifold , use a thin tool to push out the check valve.
(For an N20 manifold , you will have to carefully apply pressure at the outlet ofthe
manifold - with a syringe for example - to gently force the check valve out of the
manifold).

5. Push the new check valve into the opening, using the same thin too l. The new check
valve includesan o-ring-o时entittowa 时 the pipeline inlet. Note: Make sure to push
the new check valve all the way back into the opening until it bottoms out on the
shoulder.

6. Install the pipeline inlet 币忧ing.

9-36 05/05 Ml046983


9 Repair Procedures

9.13.3 Replace 1. Remove the 陀ar panel (Section 9.2).


the inlet manifold 2. Disconnect the tubing from the manifold outlet(s).
3. Disconnect the transducer harness.
4. Remove the two screwthat hold the manifold to the side extrution.

呻四 C二E [] I。 5

4 1

'

5. Transfer the following items to the replacement manifold or install new as requi 陀d .
• pipeline check valve (1)
• inlet filter (2)
• inlet fi忧ing (3) and o-ring (4)
• reliefvalve (5)
6. Transferthe p陀ssure transducer to the new supply (Section 9.15).
• Ensure the o-ring is in place.
• Install the transducer.
7. To 陀assemble, perform the previous steps in reverse order.
8. Perform the checkout procedure (Section 3).

MI046983 05/05 9-37


Aisys

9.14 Service the cylinder supply modules

& WARNING Be careful not to expose internal components to g陀ase or oil (except Krytox or
equivalent).

9.14.1 Replace 1. Bleed all gas p陀ssure from the machine (Section 9.1).
primary regulator 2. Ensure that all cylinder and pipeline pressures are at zero before proceeding.
module (complete
3. Remove the 陀ar panel (Section 9.2).
replacement)
4. Disconnect the output tube fi忧ing.
5. Remove the three mounting sc陀wsand
lockwashers.
6. Remove the elbow fi忧ingfrom the
replacement gas supply.
7. Transferthe p陀ssure transducer to the
new supply (Section 9.15).
• Remove anyteflon tape remnants from
the transducer mounting threads
(transducer and module).
• Apply 1-1/4 turns of new teflon tape
around the treads. Verify that the first few threads are free oftape.
• Install the transducer.
8. To 陀assemble, perform the previous steps in reverse order.
• Pull on the cylinder output fi忧ing to ensure it is locked in place.
9. Check the output of the regulator BEFORE you install the rear panel. Adjust if
necessary (Section 5.1).
10 . Pe斤:orm the checkout procedure (Section 3).

9-38 05/05 Ml046983


9 Repair Procedures

9.14.2 Replace cylinder inlet filter

1. Open the cylinder yokes.


2. Remove the inlet adapterfrom the cylinderyoke, using a 4 mm hex wrench.
Note: Abrass retaining ring keeps the filter inside the inlet adapter.
3. Th read a 6-mm sc陀w (two turns only) into the brass 陀taining ring and pull it ou t.

.&. CAUnON Be careful not to crush the filter. Do not thread in the screw more than two full
turns.

)、

面[Jc 00m
4. Remove the filter.
5. Install the new filter and brass retaining 时 ng.
6. Install the inlet adapter in the cylinder yoke.
7. Perforrn the checkout procedu 陀 (Section 3).

9.14.3 Replace The cylinder check valve is not a replaceable item. Ifthe check valve is defective , you
cylindercheck must replace the complete cylinder supply module.
valve

MI046983 05/05 9.39


Aisys

9.15 Replace gas-supply pressure transducers


The gas-supply pressure transducer includes an integral cable that connects to the
Filter board on the pan enclosure. The transducer itself is mounted directly to the
supply module. To replace a p陀ssure transducer (pipeline or cylinder) you have ω
陀 move the module from the machine.

1. To access the Rlter board ,陀move the tabletop (Section 9.3).


2. Disconnect the transducer cable from the Rlter board.
3. Remove the supply module to access transducer.
• For cylinder supplies, refer to Section 9.14.
• For pipeline supplies, referto Section 9.13.
4. Remove the transducer from the module.
5. Install the new transducer.
• For pipeline transducers:
Besu 陀 that an o-ring is in place.
• For cylindertransducers:
Remove anyteflon tape remnants
from the module.
Apply 1-1/4 turns of teflon tape
around the treads ofthe
transducer. Verifythatthe firstfew
threads are free of tape.
Install the transducer.
6. To reassemble, perform the previous
steps in reverse order.
7. Perform the checkout procedu 陀 (Section 3).

9.40 05/ 05 Ml046983


9 Repair Procedures

9.16 Clean or replace ACGO po此 flapper valve

1. Remove the tabletop (Section 9.3).


2. Remove the ACGO cap mounting
screws.
3. Remove the cap.
4. Examine the flapper and disk for
obstructions or debris. Clean with
isopropyl alcohol if necessary; retest.
5. If leak persists, replace the flapper.
• Remove the flapper from the check
valve disk. Hub
• Clean the new flapper with isopropyl
alcoho l.
• Applya drop of isopropyl alcohol to
the center hub of the new flappe r.
• Before the alcohol evaporates, align
the center hub of the new flapper
with the center hole of the check
valve disc.
• While pressing the flapper against
the disc, use you fingernail to help
pull the hub through the disc from
the other side.
6. Lubricate the o-ring sparingly with Krytox (do not get Krytox on the flapper).
7. Insert the flapper assembly into the ACGO outlet with the flapper up.
8. Replace the cap.

MI046983 05/05 94 1
Aisys

9.17 Replace the APL valve


1. Remove the ABS breathing system. B

2. Th e APL valve is held in place with a


springand a retainer(A)thatsnaps into
a 陀cess in the lower body of the APL
valve. To release the retainer, place an
appropriately sized straight blade
screwdriver into the housing cutout(B).
Twist the screwdriver to release the
retainer.

3. Place the new APL valve into position


with the setting indicatorfacing to the
front of the machine.
4. Place the spring into the retainer.
5. While holdingthe APL valve tightto the
housing, snap the spring and retainer
onto the valve body from below.
6. Reinstall the ABS breathing system.
7. Perform the checkout procedure 6二
(Section 3).

9-42 05/05 Ml046983


9 Repair Procedures

9.18 Replace the bag suppo此 arm


1. Remove the ABS breathing system from the machine.
2. From the underside ofthe
ca创吨, remove the two
screwsjlockwashers (A) that
hold the arm in place.

3. Install the new bagsupportarm


assembly.
• Position the bag arm over
mountingpa忧em of4small
holes in the suppo忧 casting.
刊e arm should extend
towa 叫 s the front of the
machine. Align the two pins B
(8) extending from the base
ofthe bagarm assembly,
with two ofthe small holes in
the casting that are in line
with the APL valve.
• Lowerthe bag arm , pushingthe two pins into the holes.
• Fromthe undersideofthe casting, securethe bagarm withtwo M3x16screws and
lockwashers.
4. Testthe force required to swing
the bag arm from side to side
and adjust if necessary.
• Swing the bag arm sideways
through the 90 degree a 陀
permi忧.ed by its internal stop.
Th e force requi 陀d may be
adjusted byturningthe lock
nut(8.5 mm socket) which is
accessible from underneath
thesupp。此 casting. Turn clockwise to increase the force and counterclockwise to
reduce the force.
• Adjust to just enough friction to prevent the bag arm from swinging sideways as
the bag height is being changed. The bag arm height is changed by squeezingthe
lock release lever (C) at the free end of the bag arm and rotating it to the desired
position.
5. Replace the ABS breathing system.

MI046983 05/05 943


Aisys

9.18.1 Servicing Service parts forthe bag support arm include the upper and lower assemblies. Referto
the bag suppo此 Section 10.40.11. To replace either assembly:
arm 1. Remove the bag supp。此 from the machine (Section 9.18).
2. To separate the upper assembly
from the lower assembly, use a
small (3 mm) pin punch to drive out
the dowel pin that holds the
assemblies toge仙 er.
3. To assemble the bag arm , apply a
light coat of Krytox to the area ofthe
upper arm (A) that extends into the
lowerarm.
4. Insert the upper assembly into the lower assembly. Align the groove (8) with the
dowel pin hole (C).
A

5. Insert the dowel pin into the hole


。rom the top side as shown). Drive
the dowel pin into the bag arm until
it is flush with the surface.

9-44 05/05 Ml046983


9 Repair Procedures

9.19 Replace ABS breathing system components

9.19.1 Replace 1. Remove the ABS breathing system.


BagjVent switch 2. From the underside, remove the bellows base manifold (A) and fully loosen the two
assembly captive screws (8) at the bag po 吨 side of the APνBTV manifold.

3. From the topside, rotate the BagjVent switch ca 此ridge counterclockwise until the
Bagjvent switch ou tJ et port (C) clears the bellows housing.

4. Li ft out the BagjVent switch cartridge from the housing.


5. Replace the BagjVent switch cartridge in reverse order.
6. Reinstall the ABS breathing system.
7. Perform the checkout procedu 陀 (Section 3).

MI046983 05/ 05 9 -45


Aisys

9.19.2 Replace To replace the latch assembly, you must disassemble the bellows base assembly to the
bellows base latch point where you can remove the guide (A) and latch assembly (8) as a unit.
assembly 1. Remove the Bag/Vent switch cartridge (Section 9.19.1).
2. Remove the two remainingsc陀ws (C) that hold the APLjBTV manifoldωthe bellows
base assembly. Remove the APLjBTV manifol.

3. To remove the guidejlatch assembly,陀move two mounting screws ( D) 行omthe


underside. Remove two additional mounting screws from the topside. Remove the
guidejlatch assembly 行om the bellows base assembly.
4. Separate the latch assembly from the guide assembly.
5. To install the new latch assembly, putthespring(日 into place in the guide assembly
(Iong leg down).
6. Place the latch assembly on the guide assembly so that the latch engages the short
leg of the spring. Secure the latch assembly (的 to the guide assembly.

E F

7. Mountthe guidejlatch assembly into the bellows base assembly.


· 由tend the latch (G) while placing the assembly into the base.
8. Reassemble the breathing system in reverse order.
9. Perform the checkout procedu 陀 (Section 3).

9.46 05/ 05 Ml046983


9 Repair Procedures

9.20 Replace casters

.& WARNING Replacinga casterrequires atleasttwo people to maneuver and tip the machine.
Personal injury andjor machine damage is possible if one person a忧empts this
procedu陀 alone .

1. Disconnect all pipeline hoses from the wall and the machine, close all gas cylinders,
unplug the power cord , and set the system switch to standby.
2. Remove the absorber, the Aladin casse忧.es, gas cylinders, drawers and all auxiliary
equipment.

.& CAUTION To prevent damage, do not tip the Aisys machine more than 10 degrees from
ve 此ica l.

3. Block the opposite wheels; then, block up the machine until there is enough room to
remove the defective caster.
To block up the machine, tip and slide blocks under the caster base. Raise both
sides evenly until the unit is high enough to remove the caste r.
4. Th e casters are threaded into the base
and held with a Loctite compound.
Remove the caster with an
appropriately sized open-end wrench.
5. If required, clean the treads ofthe new
caster with denatured alcoho l.
6. Apply Loctite 242 to the threads of the
new caster. Install the caster securely
into place.
7. Make sure the caster turns freely.
8. Carefully lower the machine to the floor.
9. Perform the checkout procedure (Section 3).

MI046983 05/05 9 -4 7
Aisys

9.21 Reconfigure sample gas return line


Note In the U.S. , it is not permi忧ed to return sample gas to the breathing circui t.
Sample gas return is directed to the scavenging system as a factory default. Perform
the following to reroute the sample gas back to the breathing system. Referto "Tubing"
on page 11-11.
1. Remove the tabletop (Section 9.3).
2. Port 4 (A) of the ABS b陀athing system
is connected to the expiratory circuit,
downstream ofthe expiratory check
valve. As a factory default, Port 4 is
plumbed with a length of tubing that is Eb.主~
~ ·ι7 ‘ ~ B

plugged (8) atthe far end.


A
3. Remove the plug from the tube.

4. Find the sample return line at the left-


rear corner ofthe pan assembly. The
sample return line includes an inline
connector (C) at the point where the
sample line goes down into the vent
engine housing. c

5. Separate the scavenging tube ,


removingthe inline connectorfrom the portion ofthe tube that extends into the vent
engine housing. Plug the open end ofthe scavengingtube with the plug removed in
step 3.
6. Insert the inline connector from the sample return port into the open tube to Port 4.
Pull on the connectorto ensure that 忧 is securely connected.
7. Replace the tabletop.
8. Perform the checkout procedu 陀 (Section 3).

9-48 05/05 Ml046983


9 Repair Procedures

9.22 Change drive gas

.& CAUTION If you change the drive gas, you must also change the drive gas selection on the
ventilator service setup screen . Referto Section 4 of the ventilatorTechnical
Reference manua l.
Ifthe drive gas selection and the actual drive gas do not agree, volumes will
not be correct.

The ventilatorwill alarm with the message "Low Drive Gas Press" ifthe selected
drive gas pressure , either O2 or Air, is lost.

1. Remove the 陀ar panel (Section 9.2).


Note: The O2 and Air pipeline manifolds have a drive gas connection at the back. The
connection not in use is plugged.
2. Remove the plugfrom the new connection.
3. Oisconnectthe drive gas hose from the present connection.
4. Insta 11 the plug in this connection (pull on the plug to ensure that it is locked into the
fitting).
5. Reroute the drive gas hose so that it does not cause kinks in othertubing.
6. Connect the drive gas hose to the new connection (pull on the hose connector to
ensure that it is locked into the fitting).
7. 00 a high-pre岱ure leak test (Section 3.5).
8. Enter the service mode and select the correct drive gas.
9. Testthe primary regulaωr. Verifythat it functions within specifications nowthat it will
be supplying drive gas to the ventilator (Section 5.1).
10. Perform the checkout procedure (Section 3).

MI046983 05/05 949


Notes

9-50 05/05 Ml046983


10 IlI ustrated Parts

10 this sectioo 10.1 Servi ceωols .................................... . . . . . . . . . .............. 10-3


10. 1.1 So食ware tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-3
10. 1.2 Manifold p陀ssuretestadapter............... . ... . ... . .............. 10-3
10. 1.3T,臼t Devices and service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-4
10. 1.4 Lubricants and Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-4
10. 1. 5 TestTools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-5
10.2 Components - front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-6
10.3 Components - front view references . ................ . . ... . . . . .............. 10-7
10.4 Components - rear view .... . . . . . . . ................ . ... . ... . .............. 10-8
10.5 AC Power cords and AC Inlet . . . . . . . ................ . . ... . . . . .............. 10-9
10.6 AC InletjOutlet Components . . . . . . . ................ . ... . ... . ............. 10-10
10.7 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-12
10.8 Lower electronic enclosure components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-14
10.9 Upper (pan) electronic enclosure components .............................. 10-15
10.10 日ectronic Gas Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-16
10.11 Pipeline inlet fi忧ings..... . . . . . . . . . ............ ..... ... . . . . . ............10-17

10.12 Cylinder Gas Supplies .... . . . . . . . . ................ ... . ... . . ............ 10-18
10.12.1 Cylinderinletfi忧ings. . . . . . . . .. .. .. .. . . .. .. . . . . .. . . . . . .. .. .. .. .. .. 10-19
10.12.2 Power outlets and third cylinder h igh-pressu陀 hoses. …………….. 10-20
10.13 ABSωmachine Inte巾 ce Components (SCGO) ...... . ... . ... .............. 10-21
10.14 ABS to machine Interface Components (ACGO) ............................ 10-22
10.15 O2 Flush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
10.16 Front panel , Alt 02, and system switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10.17 Vent Engine Housing . . ................ . . . . . . . . . ................ . ... . .. 10-25
10.18 Vent Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10.1 8. 1 Vent Engine - under side .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. . . . . . . . . 10-27
10.19lntegrated Suction Regulator. .. .. .. .. .. .. . . . . . .. . . .. .. .. .. .. .. .. . . . . . . . . 10-28
10.19.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10.19.2 Suction Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
10.19.3 Venturi assembly .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10.20 Auxiliary O2 Flowmeter and Sample Gas Return ............................ 10-31
10.21 Rear panel components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10.22 Panels, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-33
10.23 Panel , cosmetic upper right-side . . ................ . . ... . ... ............. 10-34
10.24 Panel , cosmetic lower 川ght-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35

MI046983 05/05 10-1


Aisys

10.25 Panel, cosmetic upper le仕.-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36


10.26 Panel, cosmetic lower left-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37
10.27 Electronic Vaporizer ................................................... 10-38
10.27.1 Electronic Vaporizer Agent Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-39
10.27.2 Electronic Vaporizer - Valve Block. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10.27.3 Electronic Vaporizer - Flowmeter Assembly . .. . . .. .. . .. .. .. .. .. . . .. . . 10-41
10.28 Enhanced Aladin Casse忧e Components .................................. 10-42
10.29 Anesthetic Gas Scavenging System - AGSS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10.29.1 PassiveAGSS.................................................. 10-44
10.29.2 Adjustable AGSS . ... . . . . . ................ . ..................... 10-46
10.29.3 Active AGSS . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-48
10.30 Tabletop components ................................................. 10-50
10.31 Leg时s quick-release fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
10.32VentD川veand low-p陀ssure tubing ...................................... 10-52
10.33 Tubing for use with Legris 币四 ngs (0 2 supplies) . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-54
10.34 Tubing for use with Legris fittings (3rd cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10.35 Tubing for use with Leg归自忧ings (Air and N20 supplies) ..... . ... . . . ......... 10-58
10.36 Cables and harnesses ................................................. 10-60
10.37 Cables and harnesses in lower electronic enclosure .. . . . . . . . . . . . . . . . . . . . . . .. 10-62
10.38 Cables and harnesses in Pan enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10.39 Airway module (M-Gas) components ..................... . ... . . . ......... 10-66
10.40 Breathingsystem interface ............................................. 10-67
10.40.1 APL Valve ...... . ... . . . . . ...................... . ... . . . . . ....... 10-68
10.40.2 BagjVent Switch ............................................... 10-69
10.40.3 Absorber canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
10.40.4 Flow Sensor Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-71
10.40.5 Breathing Circuit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-72
10.40.6 EZchange Canister system (C02 Bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-73
10.40.7 Condenser. …………………………………………… .10-74
10.40.8 Exhala甘on valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-75
10.40.9 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-76
10.40.10 Bellow base ............... . .................................. 10-77
10.40.11 BagArms .................................................... 10-78
10.41 Display arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-79
10.41. 1 Display arrn shroud and covers.. .. . .. .. . . . . .. . . .. . . . . . . .. ... .. .. .. 10-80
10.42 Wrist casting assembly ................................................ 10-81
10.42.1 Display arm and wrist casting assembly. . . . .. . . . . . . . . . . . . . . . . . . . . . .. 10-82
10.42.2 Wristcasting bearingcaps... .. . .. . .. .. . . . . .. . . .. . . . . . . .. ... .. .. .. 10-83

10-2 05/05 Ml046983


10 IIlustrated Parts

10.1 Service tools


10.1.1 Software tools
Item Descrlptlon Stock Number
1 Service Application/System Software 1.0 M1045339
(on Compact Flash card)
2 Compact Flash Adapter, PCMCIAcarrier 1009-5874-000
3 Service Application, PC based 1011-4038-000
4 Cable, DU serial port to PC serial port 1011-3984-000

1 2

n、
t'!\

10.1.2 Manifold pressure The manifold p陀ssure test adapter is used to tee into the manifold pressure
test adapter line for the Manifold P Span calibration (Section 5.4.2).

Assemble the adapter using the parts shown.

1 2 3
阴山
-hh
的UFO

4 4

Item Descriptlon Stock Number

1 Coupler, male - white 1503-3236-000

2 Tee (male barb) 1009-3011-000

3 Coupler, female - white 1503-3119-000

4 Tubing (Iow-p陀ssure) 1/4 inch 1605-1001-000

MI046983 05/05 10-3


Aisys

10.1.3 Test Devices and service tools

Item Tool Stock Number


1 Test flowmeter, 6- 50νmin (Suction FlowTest) 1006-8431-000
2 Spring seal inse削on tool, EV 1011-800 4-000
3 Testcasse胁, Aisys EV 1011-8006-000

1 2

NotShown
Low-pressu陀 Leak Test Device (negative pressure) 0309-1319-800
Low-p陀ssu陀 Leak Test Device (positive p陀ssu陀 - ISO) 1001-8976-000
Low-pressu陀 Leak Test Device (positive pressure - BSI) 1001-8975-000
Flow test device capable of measuring 0 - 15υmin Refer to section 6.7
with an accuracy of 土2% of reading
Vacuum testgauge capable of measuring 0 to 550 mm Hg Referto section 6.9
with an accuracy of 土 1 % of reading
Test device capable of measuring 0- 30 L/min (see Item 1 above) Refer to section 6.9
Leakage currenttest device Referto section 3.12
Test device capable of measuring 689 kPa (100 psi) Referto section 5.1.1

10.1.4 Lubricants and Adhesives

Item Descrlptlon Stock Number


1 Lubricant, Krytox GPL 205 , 2 oz 1001-3854-000
2 Lubricant, Dow 111, 5.3 oz 6700-0074-200
3 Thread Lock, Loctite No 24221, 10 ml 0220-5017-300
4 .Super Glue Gel", Loctite 454 6812-2160-010

10-4 05/ 05 Ml046983


10 IIlustrated Parts

10.1.5 TestTools

Item 1001 Stock Number


1 leak TestTool Kit, ABS breathing system 1407-7013-000
1a TestTool , bulkhead 1407-8500-000
1b Plug, tapered 27x12 mm 1407-8505-000
1c Plug, tapered 24x18 mm 1407-8506-000
1d TestTool , circle module (2 each) 1407-8502-000
1e Plug, service BjS 11 mm (2 each) 1407-850 4-000
1f Plug, service B刊 18 mm (2 each) 1407-8503-000
2 Adapter, positive low-pressu陀 leak test 1009-3119-000
3 PEEPj lNSP Calibration Aow Orifice 1504-3016-000
4 Airway Pressure SensingTee 1504-3011-000
5 Plug, stopper 2900-0001-000
NotShown
Tool to help disconnect tubing from legris fi创 ngs 2900-0000-000
Test lung 0219-7210-300
leak detection fluid, Snoop obtain locally

lb

·四….‘
7飞 le
(2)

1f
(2)

4
5

MI046983 05/05 10-5


Aisys

10.2 Components - front view

Item Descrlptlon Stock Number


1 Caster, 125-mm with brake (front) 1011-3811-000
2 Caster, 125-mm no brake (rear) 1011-3812-000
3 Shelf, ωp 1011-3304-000
4 Screw, M6x14 (3 front) 0144-2131-922
Screw, M6x35 (3 each side) 0144-2131-912
5 Lockwasher, M6 intemal 0144-1118-130
6 Label, S/ 5 Aisys 1011-3566-000
7 Bezel , casse忧e storage 1011-3618-000
8 Bezel , upper module rack 1011-3356-000
9 Bezel , upper module rack (for cable raceway) 1011-3382-000
10 Raceway, upper cable manage 1011-3383-000
11 Screw, M4x2 0 PAN HD 0140-6226-121

-回回国 il
RZ卫
7 8

10-6 05/ 05 Ml046983


10 IIlustrated Parts

10.3 Components - front view references

12

13
14

Item Descriptlon Sectlon number


1 UDisplay Unit" Refertosection 10.7
2 uPanel, cosmetic upper left-side" Referto section 10.25
3 UBreathing system interface" Refer to section 10.40
4 UVent Engine Housing" Referto section 10.17
5 UAnesthetic Gas Scavenging System - AGSS" Referto section 10.29
6 uPanel, cosmetic lower left-side" Referto section 10.26
7 UAirway module (M-Gas) components" Referto section 10.39
8 UFront panel, Alt 02 , and system switch" Referto section 10.16
9 UElectronic Vaporizer" Referto section 10.27
10 "Tabletop components" Referto section 10.30
11 UABS to machine Interface Components (SCGO)" Referto section 10.13
UABS to machine Interface Components (ACGO)" Refertosection 10.14
U0 2 Flush Valve" Referto section 10.15
12 "Auxiliary O2 Flowmeter and Sample Gas Return" Referto section 10.20
13 Ulntegrated Suction Regulato r" Referto section 10.19
14 UUpper (pan) electronic enclosure components" Referto section 10.9
15 uPanel, cosmetic upper right-side" Refer to section 10.23
16 uPanel, cosmetic lower right-side" Referto section 10.24
17 UDisplayarm" Referto section 10.41
18 uWrist casting assembly" Referto section 10.42

MI046983 05/05 10-7


Aisys

10.4 Components - rear view

Item Description Stock Number


1 AC Inlet Referto section 10.5
2 AC Outlets Referto section 10.6
3 Pipeline Inlets Refer to section 10.11
4 Panel, cosmetic upper rear 1011-3228-000
5 Rear panel components Referto section 10.21
Upper enclosure panel items Referto section 10.22
6 Cylinder Gas Supplies Referto section 10.12
7 lower electronic enclosure components Referto section 10.8
Enclosure panel Referto section 10.22
8 Auxiliary Connector Board 1011-3579-000

10-8 05/05 Ml046983


10 IIlustrated Parts

10.5 AC Power cords and AC Inlet

4 3

5 2

Item Descrlption Stock Number


1 PowerCord
100-120V- 50-60Hz, NEMA, Japan and US 1006-3907 -000
220-240V- 50嗣60Hz, AS 3112 , Australia and China 1006-3888-000
220-240V- 50-60Hz, BS1363 , UK 1006-3884-000
220-240V- 50嗣60Hz, BS546, India and South Africa 1006-3885-000
220-240V- 50-60Hz, CEE 7/7, EURO and France 1001-3380-000
220-240V- 50-60Hz, Danish 1011-3696-000
220-240V- 50-60阳, S凹 1011, Swiss 1006-3889-000
220-240V- 50嗣60Hz, NEMA, Peruvian 1006-3882-000
2 Guard, power cord retainer 1011-3221-000
3 Screw, M4x8 Pozidriv DIN84 1006-3178-000
4 AC Inlet Referto section 10.6
5 Screw, M3x6 Pozidriv Sems 0140-6219-128
6 Stud, 6mm Equipotential 0208-0070-300

MI046983 05/05 10-9


Aisys

10.6 AC InletjOutlet Components

Item Descrlptlon Stock Number


1 Circuit Breaker, 1A, Rocker 1009-5722-000
Circuit Breake几 2A Rocker 1009-5721-000
Circuit Breaker, 3A Rocker 1009-5720-000
Circuit Breake几 4A Rocker 1009-5719-000
2 Outlet Receptacle, Australia, AS 3112 1001-3305-000
Outlet Receptacle, Danish, AFSNIT 107-2-01 1011-3910-000
Outlet Receptacle, EURO, CEE 7/ 7 1202-3551-000
Outlet Receptacle, France, CEE 7/4 1006-4421-000
Support Frame, snap in 1006-4422-000
Outlet Receptacle, India and South Africa , BS 546 1006-3805-000
Outlet Receptacle, Japanese 1006-3578-000
Outlet Receptacle, NA, Nema 5-15 1006-3555-000
Outlet Receptacle, Sw邸, S凹 1011 1006-3807-000
Outlet Receptacle, UK, BS1363 1001-3309-000
3 Circuit board , Inrush , 100-120V 1006-3245-000
Circuit board , Inrush , 220-240V 1006-3246-000
4 Screw, M4x8 Pozidriv Sems 0140-6226-113
5 Harnesses Refer to section 10.36
6 Toroid , 100-240V 1009-5692-000
7* Screw, M8x70 1006-3905-000
Lockwasher, M8 external 0144-1118-225
Washer, M8 9213-0180-006
8 Fuse, 5A - 5x2 0mm 1202-3345-000
Fuse holder 1009-5674-000
Screw, M2x6 0140-6712-102
9 Guard , fuse holder 1011-3622 -000
10 Screw, M3x6 Pozidriv Sems 0140-6219-128
11 Screw, M4x8 DIN84 1006-3178-000
12 Cover, transformer 1011-3371-000
13 Screw, M4x8 FLAT HD 0140-6226-107
14 Inlet, 100-120A-, with line filter and 15 A circuit breaker 1009-5698-000
Inlet, 220-240A-, with line filter and 8 A circuit breaker 1009-5757-000
* Apply Loctite 242.

10-10 05/ 05 Ml046983


10 IIlustrated Parts

12

3
2
11
7

6
5

14

⑥ | 势| 陆 3112
Australia/ China

。 |重
[丁二

I Nema 5-15
Danish , ,. Japanese


且 CEE 7/7
EURO
回 「ζ纠 SEV 1011
Swiss,

国 监] France
。 J V缸喝"-i m363
UK

。 「d - m46
重量 India and South Africa
@ 「二 τ I Nema 5-
巫 NA

MI046983 05/ 05 10-11


Aisys

10.7 Display Unit


Item Descrlp创on Stock Number
Display Assembly, complete, without keypads 1011-8082-000
123
Enclosure, rear 1009-5673-000
CPU Boa时, display unit (with PCMαA 背ame) 1009-8289-000
-456 Frame, PCMαA 1009-5761-000
Gasket, knife edge (2 each) 1009-5804-000
Ba忧:er民 Uthium 3V (positive side up) 1009-5800-000
Display (DG 41), LCD 12-inch color (includes backlights) 1009-5938-000
7
Backlight Kit for DG 41 display 1009-8422-000
(backlight assembly, 2 inverte邸, and ha时ware)
7a Inverter, bac创 ight 1009-5694-000
7b Hamess, inverter 1009-5527-000
7C Spacer, 8mm Nylon 1009-5695闷。00

8 Grommet, diagonal cut (backlight cable) 1009-3152-000


9 Enclosu 陀, front 1009-5672-000
1o Gasket, EMC 1.8mm OD hollo峭 RND (2.3 m per enclosu陀) 1009-5802-000
ll- -Window 1009~5676:000

12 Encoder assembly 1503-3012-000


13 附lob, ComWheel 898794
14 Membrane sWitches, right 1009-5505-000
15 Membrane switches, lower 1009-5507 -000
16 Membrane swi时eS, left 1009-5506-000
f7-- Keypad~ïgtit-sidë'(partõf kti而adset) R降fertoTãblel
18 Keypad, lower (part of keypad set) Referto Table 1
19 Keypad, left (pa同 of keypad set) R~e'旬 rtoTable 1
20 Speaker assembly, 8-ohm 1605-3263-000
21 Rear Connector Panel Assembly (with interface boaωs) 1009-8244-000
22 Cable,时bbon CPU to Display 1009-5520-000
23- -Grommet 1009~3151:000

24 Fan, 5V由 1504-3516-000


25 Capsule, fan filter 896089
26 Filter, fan 897010
27 Doo巳 PCMCIA 1009-5679-000
28 Gasket, cover plate 1009-5678-000
29*- -Screw, M3x6 Sems 0140=6219=128
30* Scr,棚, M4x8 Sems 0140-6226- 113
31* Screw, M4x12 relie叩ed body 1504-3001-000
32* Lockwasher, M4 external 9213-0540-003
33* Screw, M3x16 1504-3003-000
34 * Lockwasher, M3 external 9213-0530-003
35*- -Screw, M3x6 NylOri 9211=1730=065
36* Screw, M2x16 0140-6216- 1β0
* Referto Table 2 forwhere used.

10-12 05/05 Ml046983


10 IIlustrated Parts

Table 1: Table2:
Language Keypad Set
Hardware Item where used (Qly)
Chinωe 1011-3892-000
Speaker: 29(2)
白白h 1011-3883-000
Door: 29(2)
Danish 1011-3891-000
Dutch 1011-3878-000 CPU to plate: 30(4)
English 1011-3875-000 Rear connector panel assembly: 30(2)
Finnish 1011-3879-000 Ground straps for keypads: 30(2)
French 1011-3876-000 Mounting plate to Front enclosure: 30(10)
Gerrnan 1011-3877-000
Rear enclosure: 31(4), 32(4)
Greek 1011-3887-000
Fan: 33(4), 34(4)
Hungarian 1011-3888-000
Inverters: 35(4)
Italian 1011-3925-000
Japanese 1011-3880-000 PCMCIA frame: 36(4)
Norwegian 1011-3885-000
Polish 1011-3884-000
Portugu臼e 1011-3882-000
Russian 1011-3890-000
Spanish 1011-3881-000
Swedish 1011-3889-000
Turkish 1011-3886-000

MI046983 05/ 05 10-13


Aisys

10.8 Lower electronic enclosure components


2 3 5

1
3

7
4

12
13

Item Descriptlon Stock Number


1 Power Controller boardσested) 1011-8402-000
2 Harness, J4-ACB to J4-PCB 1009-5551-000
3 Harness, J3-PCB to J5-DCB 1009-5552-000
4 Harness, J3-ACB to underside of Pan Connector Board 1011-3199-000
5 Cable, ribbon J1-ACB to underside of Pan Connector Board 1011-3186-000
6 Harness, J7-ACB to J6-DCB 1009-5556-000
7 Display Connector Board 1009-3005-000
(requires Rev D or later board for battery backup of S5 monitor)
8 Cable, ribbon J2-ACB to J9-DCB 1009-5561-000
9 Anesthesia Control board (tested) 1011-8400-000
10 Fan (flow upward) 1009-5697 -000
11 Guard, fan wire form 0208-2737-300
12 Ba忧ery, sealed lead acid, 12V 12AH 1011-3557-000
13 Flex-cable, ba忧eryto PCB 1011-3698-000
14 Guard, ba忧eryterminal 1011-3378-000
15 Cable tie, 4-inch 0203-5915-300
16 La bel, ba忧ery service instructions 1011-3556-000
17 Bracket, battery restraint 1011-3212-000
18 Power Supply, universal 225W (fested) 1011-8403-000

10-14 05/ 05 Ml046983


10 IIlustrated Parts

10.9 Upper (pan) electronic enclosure components

10
9

8
2

3 (4)

FrontVlew
7 6 5

Item Descrlptlon Stock Number


1 Regulator, O2 Flush 1011-3168-000
2 Gas Mixer Assembly, complete Refertosection 10.10
3 Pan Connector Board 1009-3003-000
4 Gasket, Pan Connector Board 1011-3216-000
5 Ventilator Interface Boa叫, calibrated 1009-8236-000
6 Filter Board , ABS 1009-3007 -000
7 Cover, upper electronic enclosure 1011-3239-000
8 Seal 1011-3816-000
9 Retainer, seal 1011-3815-000
10 Nut, M4 Keps 0144-3717-314

MI046983 05/05 10-15


Aisys

10.10 Electronic Gas Mixer

& CAunON Ensure a clean environment when servicing the gas mixer.

11, 12
15
14

理 --10--
16 (17)

1
V V
2 3 4(5, 6, 7) 8

Item Descriptlon Stock Number


1 Mixer Assembly - complete 1011-8000-000
2 Valve, 2-way NO (includes screws and gasket) 1009-301 4-000
3 Valve, 2-way NC (includes screws and gasket) 1009-3013 -00。
4 Valve, proportíonal 1011-3560-000
5 O-ring (2 used with each proportional valve) 6027-0000-165
6 Screw, M3x16 (2 used for mounting each valve) 0140-6719-103
7 Lockwasher, M3 external 9213-0530-003
8 Valve, 3-way NC (includes screws and gasket) 1009-3346-000
9 Flex-cable , valve interface 1009-3359-000
10 Outlet check valve, replacement kit 1009-8246-000
(includes o-ring and flapper valve)
11 Retainer, flapper valve 1011-3516-000
12 O-ring, retainer 1011-3518-000
13 Elbow, 1/4 inch tube to 1/8 inch NPT 1011-3071-000
14 Cable, TSI interface 1011-3082-000
15 Screw, M4x6 1009-3283-000
16 Screw, M4x40 0140-6226-128
17 Lockwasher, M4 external 9213-0540-003
* Lubricate sparingly with Krytox.

10-16 05/05 Ml046983


10 IIlustrated Parts

10.11 Pipeline inlet fittings


1

咽口 C二E
Olt
2 4
...
Item Descrlption Stock Number
1 Pipeline Inlet - O2 fittlngs ~ r. '1!~~、.
---…-…唱,町'…】--

Body, O2 DISS 1006-5149-000


Body, O2 NIST 1006-5158-000
Body, 02 DIN 1006-5161-000
Body, 02 G3/8 BSPP 1006-5170-000
Pipeline inlet assembly O2 France 1006-8363-000
Pipeline inlet assembly O2Canada 1006-8360-000
Pipeline inlet assembly O2 Australia 1006-8396-000
1 Pipeline Inlet - N20 fl悦ings
Body, N20 DISS 1006-5150-000
Body, N20 NIST 1006-5159-000
Body, N20 DIN 1006-5162-000
Body, N20 G3/ 8 BSPP 1006-5171-000
Pipeline inlet assembly N20 France 1006-8362-000
Pipeline inlet assembly N20 Canada 1006-8359-000
Pipeline inlet assembly N20 Australia 1006-8397-000
1 Pipeline Inlet Air fl忧ing
Body, Air DISS 1006-5151-000
Body, Air NIST 1006-5160-000
Body, Air DIN 1006-5163-000
Body, Air G3/8 BSPP 1006-5172-000
Pipeline inlet assembly Air France (service kit) 1006-8361-000
Pipeline inlet assembly Air Canada (service kit) 1006-8358-000
Pipeline inlet assembly Air Australia (service kit) 1006-8398-000
2 O-ring, bo陀 seal
02 and N20 0210-0479-300
Air 0210-0539-300
3 Sintered metal filter with o-ring 1006-8351-000
4 Pipeline check valve with o-ring 1006-3160-000
5 Gas Inlet Manifold (陀placement) 02 1009-8066-000
N20 1009-8067 -000
Air 1009-8068-000
6 Reliefvalve, 689/ 758 kPa (100/ 110 psi) 1011-3049-000
7 Transducer, pipeline p陀ssure (includes cable) 1011-3413-000
8 Screw, M4x20 0144-2124-218
lockwasher, M4 0144-1118-128

MI046983 05/ 05 10-17


Aisys

10.12 Cylinder Gas Supplies


10

8 2
〈二3ζ〉 仁...QL_)

! C王ζ二〈二豆二; :- - - 7
C王ζ二 C王二)
~( 0 , \ 3
. ...蛐 幢 幢甜......." .. 6
L !!歧"刊,电 .... ...
9

5 4

Item Description Pin Index DIN


1 Gas supply O2 1006-3201-000 1006-3207 -000
1 Gas supply N20 1006-3202-000 1006-3208-000
1 Gas supply Air 1006-3203-000 1006-3209-000
Third 句linder

2 Gas supply 02 1011-8150-000


Gas supply N20 1011-8154-000

Item Descrlptlon Stock Number


3 Cylinder inlets (Pin Index or DIN for external cylinder) Referto section 10.12.1
4 Tee handle beige 0219-3372-600
5 Spacer, gas block (2) 1001-4077 -000
Screw, M8 x 25 long socket head cap (2) 9211-0680-253
6 Clamp, yoke 1001-4076-000
7 Label Set, cylinder supply, O2 1006-3854-000
Label Set, cylinder suppl弘 N 2 0 1006-3855-000
La bel Set, cyli n dersuppl讥 Air 1006-3856-000

8 Screw M6x35 socket head cap 0144-2131-912


Lockwasher, M6 internal 0144-1118-130
Spacer(*) 1011-3241-000
9 Screw M6x2 5 socket head cap 1102-3023-000
Lockwasher, M6 internal 0144-1118-130
10 Tra nsduce飞 cylinder pr,出su陀 (includes cable) 1011-3001-000
* Apply Loctite 242.

10-18 05/05 Ml 046983


10 IIlustrated Parts

10.12.1 Cylinder inlet fittings


2 DIN (external cyllnder)
lPln Index

l EE l 2e

la lb lc ld le
ó=rn :

Item Description Stock Number


1 Cyllnder inlets (Pin Index)
1a Gasket 0210-5022-300
1b* O-ring 9221-3013-116
1c Adapter, inlet 1001-4075-000
1d Filter, sintered bronze 9914-6380-000
1e Retaining ring, filter 1001-5954-000

2 Cylinder inlets (DIN)


2a Screw, M8x16 0144-2140-242
2b Sealing ring (DIN) 1001-3812-000
2c DIN Adapter (02) 1006-4000-000
DIN Adapter (N20) 1006-4001-000
DIN Adapter (Air) 1006-4002-000
2d O-ring, 0.687ID, 0.812 OD 0210-0544-300
2e Filter, sintered bronze 9914-6380-000

* Lubricate sparingly with Krytox

MI046983 05/05 10-19


Aisys

10.12.2 Power outlets and third cylinder high-pressure hoses

Item Description Stock Number


1* Outlet, pneumatic power - DISS 1011-8074-000
2* Outlet, pneumatic power - Euro 1011-8076-000
3* Hose assembly, high pressure, Pin Index 02 - 1011-3869唰000

N2 0 - 1011-3870-000

4* Hose assembly, high pressure DIN O2 - 1011-3871-000


N20 - 1011-3872-0000

5 Nut, M20x1.5 Brass 1006-5065-000


* Apply Loctite 242.

10-20 05/ 05 Ml 046983


10 IIlustrated Parts

10.13 ABS to machine Interface Components (SCGO)

la

ld
2
le

4 lf

Item Descriptlon Stock Number


1 SCGO Selector Module, complete 1009-3098-000
1a Solenoid kit CGO 1009-3279-000
1b Flush pressure switch (includes o-ring) 1006-3972-000
1c O-ring 1006-3213-000
1d Valve, relief 150 cmH20 1009-3052-000
1e Screws 0144-2124-201
1f Switch , mode (CGO/ SCGO), kit 1009-3282-000
2 Tubing, silicone (110 mm , 100 mm) 1009-3164-000
3 Tiewrap 0203-5915-300
4 Elbow, Legris 1/ 4 inch 1006-3737 -000

MI046983 05/ 05 10-21


Aisys

10.14ABS to machine Interface Components (ACGO)

14 15

9 (10)
12a
11 (12b)

12c

12

4 2 (3) 13

Item Descriptlon Stock Number


1 Port, ACGO body 1009-3096-000
2 Screw, M4x30 9211-0640-304
3 Lockwasher, M4 9213-0540-003
4 Cap, ACGO check valve 1009-3095-000
5 Screw, M4x8 9211-1040-069
6 Disk, ACGO check valve 1009-3062-000
7 Flapper, ACGO check valve 1009-3097-000
8* O-ring 0210-0543-300
9 Fi创 n g, barbed 1011-3830-000
10* O-ring 0210-0691-300
11 Screw, M3x6 9211-1030-055
12 ACGO Selector SWitch, complete 1009-3099-000
(without guard - item 13)
12a Flush pressure switch 1006-3972-000
12b O-ring 1006-3213-000
12c Screws 0144-2124-201
13 Guard 1009-3140-000
14 Tubing, silicone (80 mm , 60 mm) 1009-3164-000
15 Tiewrap 0203-5915-300
* Lubricate sparingly with Krytox.

10-22 05/ 05 Ml 046983


10 IIlustrated Parts

10.15 O2 Flush Valve

7 6 8 (9)

/ 2 (3, 4)
5

Item Descriptlon Stock Number


1 Flush valve, without button 1006-8357 -000
2 Flush Bu忧on with rod (0 2+ black text) 1011-3354-000

3 Spring 1006-3186-000
4 E-clip 0203-5225-300
5 Able, O2 + green (for locations that require green) 1011-3988-000

6 Bracket 1011-3355-000
7 Screw, M4x8 1006-3178-000
8 Screw, M4x12 0140-6226-111
9 Lockwasher, M4 9213-0540-003

MI046983 05/ 05 10-23


Aisys

10.16 Front panel , Alt 02 , and system switch

9 9 10

Table 1:
Language Al t02 Label
Chinese 1011-3913-000
口ech 1011-3939-000
Danish 1011-3949-000
Dutch 1011-3931-000
English 1011-3567-000
Finnish 1011-3932-000
French 1011-3929-000
German 1011-3930-000
Greek 1011-3943-000
Hungarian 1011-3944-000


Italian 1011-3936-000
Japanese 1011-3933-000
Norwegian 1011-3941-000 o i 3
Polish 1011-3940-000
Portuguese 1011-3938-000
Russian 1011-3912-000 1
Spanish 1011-3937-000
Swedish 1011-3945-000
Turkish 1011-3942-000

Item Descrlption Stock Number


1 SWitch , D-Osystem 1006-8452-000
2 Harness, Onj Standby systern switch 1009-5542 -000
3 LED assembly, mains green 1009-5514-000
4 label, Alt O2 SeeTable 1
5 Needle Valve assembly, flow control 1011-3429-000
6 Knob (set screw not included) 1011-3472-000
Setscrew 9211-0830-053
7 Plate, needle valve 1011-3639-000
Screw, M4x8 1006-3178-000
8 SWitch, Att û2 (includes harness) 1009-5517-000
9 Flowmeter, Alt 02 1011-3428-000
10 Plate, flowmeter 1011-3270-000
Screw, 10-32x3j8 (bracket to flowmeter - 2 each) 0140-6631-107
Screw, M4x8 (assembly to front panel - 4 each) 1006-3178-000

10-24 05/ 05 Ml 046983


10 IIlustrated Parts

10.17 Vent Engine Housing

3 4

16
n ..lll.. i_' 电 ♂由理.". ι_ ...... l' 11
17
/吁
A.M
.T』FS
J
2
占主‘ 13 (14, 15)
h

Item Descrlptlon Stock Number Qty


1 Vent Engine Cover Plate Assy 1407-7009-000
2 CAS刊 NG VENT ENG HOUSING 1407-3301-000
3 TAB GUIDE BELLOWS BASE 1407-3313-000 (2)
4 SCR M3X16 POSI DR PAN HD A4 SST 1504-3003-000 (2)
5 Cap, Plug 1406-3524-000
6 FITTlNG PNL MOUNT 3.18 HOSE BARB UNION 1504-3014-000 (2)
7 PLUG HOLE 15.9 DIA NYLON MICRO PLASTICS 1006-1473-000
8 PLATE CONN VENT 1407-3321-000
9 SCR M4X8 POZI-DR DIN84 PAN SERRATED 1006-3178-000 (3)
10 Harness, Vent Engine Board to Connector Plate 1009-5545-000
11 BLOCK LATCHING DSUB CONN 1504-3617-000 (2)
12 SCR 4-40 X3/8 SKT BCG HD CAP 0144-2117 -206 (2)
13 CLl P-SUCTION BAG HOSE 1407-3327 -000
14 SCR M5 X 16 PAN PH HD SST 9211-8350-163 (2)
15 Lockwasher 0144-1118-220 (2)
16 VentEngine Referto section 10.18
17 La bel, AGFS (for German variant) 1009-3300-000

MI046983 05/05 10-25


Aisys

10.18 Vent Engine


C@。事 9

10

6
1----
5
。-1h
4
1a

Item Description Stock Number


Vent Engine Assembly, Service (Avance) 1009-8216-000
1 Gas Inlet Valve (GI V) components Referto section 9.12.3
1a Solenoid , 3-way NO (with mounting screw) 1503-3853-000
1b Retaining ring, 34.9 mm 1500-3158-000
lc Cap, inletvalve 1503-5006-000
ld O-ring, upperV比on 9221-3032-116
1e ShuttJ e, inlet valve 1503-5018-000
1f U-cup, upper EDPM (fìts on shu四 e valve) 1503-3090-000
19 U-cup, lower Viton (fìts on shuttle valve) 1503-3089-000
1h O-ring, lower Viton 1503-3108-000
2 Filter (under GIV), 2-micron (install course side OOWN) 1504-3708-000
4 Fi忧ing, manifold pressure 1500-3116-000
5 Reservoi几 pneumatic engine 1504-3704-000
O-ring, base, 56.87 10 x 60 .43 00 1504-3614-000
O-ring, screw head , 0.219 10 x 0.344 00 0210-0686-300
Screw, M6x90 1504-3004-000
6 Flow control valve (HSC) BCG 1503-3854-000
O-ring under flow control valve (2 each) 1503-3056-000
7 Orive gas check valve 1503-3006-000
O-ring under drive gas check 1503-3213-000
8 Interface Manifold Referto section 10.18.1
9 Regulator, 172 kPa BCG 1504-3623-000
10 Vent Engine Connector board (not part of assembly) 1011-3165-000

10-26 05/ 05 Ml 046983


10 IIlustrated Parts

10.18.1 Vent Engine - under side

一 \十\

lb
lc

--=ι

i "
7

Item Description Stock Number


1 Interface Manifold , pneumatic engine 1504-8505-000
(with free breathing valve and mechanical overpre臼ure valve)
O-ring, 12.42 10 x 15.98 00 (2) 1006-3615-000
1a Seat, free breathing valve 1503-3204-000
1b* Valve, flapper 0211-1454-100
1c O-ring 1503-3208-000
2 Fi忧ing, 6.35-mm (1/4-inch) 1504-3621-000
3 Plug, 6.35-mm (1/4-inch) 1503-3245-000
4 Fitting, barbed 1504-3014-000
5 Manifold 1503-3843-000
6** Gasket, manifold 1503-3845-000
7 Plate, manifold 1503-3844-000
8*** Screw, M4x8 Pozidriv PAN 1006-3178-000
* If necessary, clean with alcohol before installing new; trim offflush with outside surface of seat
(referto removed flapper).
* * Install gasket into manifold. Check to see that it is properly positioned.
* * * Carefully install plate onto manifold making sure not to disturb the gasket.
First, start all screws. Th en , torque to 1. 7 N-m (15Ib-in) using sequence shown.

MI046983 05/05 10-27


Aisys

10.19 Integrated Suction Regulator

10.19.1 Components

10

13a

13b

13c

13d

7 9

Item Descrlptlon Stock Number


1 Suction Control Module Referto section 10.19.2
2 Cover, blank (if no Suction) 1011-3200-000
3 Bracket, blank cover mounting 1011-3202-000
4 Screw, M4x10 self-tapping 1009-5534-000
5 Screw, M4x45 Hex N122024
6 Screw, #6 - 2 inch 1009-3340-000
7 Union, 8mm Legris 1006-3973-000
8 Cap, white 1009-3192-000
9 日创 ng, ba巾 to 8-mm Legris 1009-3137-000
10* Coupling, Colder insert metal 1009-3135-000
11 忡 Adapter, 1/ 4 NPTF hose 1011-3603-000
12 Nut, M20x 1. 5 Brass 1006-5065-000
13a Connector, Ba巾 0221-0702-300
13b Connector, NIST 1011-3524-000
13c Connector, Air Uquide 1009-8292-000
13d Muffler, forVenturi Drive 1011-3511-000
Tubing Refer to section 10.35 14

* ApplyTe f1 0n tape to threads.


* * Apply Loctite 242.

10-28 05/05 Ml046983


10 IIlustrated Parts

10.19.2 Suct.ion Cont.rol Module

la

7"
头1
onlywlth Venturl

7c

5 4 3a* 3 2
7a 7b

Item Descriptlon Stock Number


1 Gauge, 760 mmHg 1009-3227-000
1a O-ring , Gauge (included with gauge ass肌 2ea. 陀qui陀的 6700-0133-500
2 Control panel assembly, with suction regulator knob and mode control knob 1009-3274-000
3 Regulaωr Module (plugs into manifold assembly) 6700-1225-800
3a O-ring , Regulator Module, La rge (included with regulaωrmodule) 6700-0136-500
3b O-ring , Regulaωr Module, Stem (included with regulator module) 0210-0527-300
4 Manifold Assembly, without Gauge and Regulator Module 1009-3277-000
5 Screw, #6 - 2 inch 1009-3340-000
6 Filter 0206-5159-300
7 Pilot valve adapter assembly (includes plunger, jam nut, and valve assembly) 1009-3278-000
8 Cap, white 1009-3385-000
* Lubricate the 陀gulator module 0-时 ngs and the mating bo陀 ofthe manifold sparingly with Dow 111lubricant.
叫 Drop the plunger (7剑, round end first, into the manifold. Th read the pilot valve into the manifold bod弘 Setthe
modeswitchωraise the plunger. Adjust the pilot valve (7b) so that the plunger actuates the pilot valve
approximately half of its trave l. Tighten the jam nut (7c).

MI046983 05/05 10-29


Aisys

10.19.3 Venturi assembly

13
2 一\

司.

4
16 15 14

9---

10

18 17

Item Descriptlon Stock Number


1 C-clip 陀tainer, Truarc 1500-3158-000
2 Elbowfi忧ing, 4-mm Legris 1006-3663-000
3 Cap 1011-5002-000
4 Spoppet 1011-5001-000
5 Seal, u-cup large 1503-3090-000
6 Orifice 1011-3508-000
7 Screen, 150 mesh monel 1001-3808-000
8 Seal, u-cup small 1503-3089-000
9 Body 1011-5000-000
10 Venturi 1011-3509-000
11 Elbowfi伎ing, 8-mm Legris 1011-3510-000
12 O-ring, large 9221-3032-116
13 O-ring, small 1503-3108-000
14 Checkvalve 1011-8002-000
15 Bracket, Venturi mounting 1011-3359-000
16 Nut, M4 Keps 0144-3717-000
17 Cable tie 0203-5915-300
18 Fitting, barbed Legris 1009-3137 -000
19 Tubing Refer to section 10.32

10-30 05/ 05 Ml046983


10 IIlustrated Parts

10.20 Auxilia 叩 O 2 Flowmeter and Sample Gas Return

16

15

1 14

2
4

5
5

Item Descrlption Stock Number


1 Cover, panel for machines with Auxiliary O2 1011-3230-000
Cover, panel for machines without Auxiliary O2 1011-3263-000
2 Flowmeter, 1-10 L/min, without fi创 ngs 1006-3841-000
3 Knob, gray 1011-3471-000
4 Setscrew 9211-0830-053
5* Nipple, Panel-Mount, Auxiliary O2 Outlet 1006-5177-000
6 Nut, M12x 1.75, SST 0144-3132-140
7 Screw, M4X12 Pozidriv Pan HD 1504-3001-000
8 Washer, M4 陀taining Nylon 1009-3178-000
9** Coupling, Colder 1009-3134-000
10 Jam Nut 0402-1787-500
11 *** Fi创 n g, 1/8 NPTM, barb elbow 0204-8788-300
12 Tubing Referto section 10.32
13*** Fi创 ng, 1/8 NPTM , 6-mm Legris elbow 1011-382 4-000
14 Plate,日owmeter Mounting 1011-3270-000
15 Screw, 10-32 x 3/ 8 0140-6631-107
16 Screw, M4x8 Pozidriv DIN84 1006-3178-000
* Apply Loctite 242.
* * Note orientation of release; do not apply Loctite; tighten the nut until it is snug, so that the
coupler cannot be rotated by hand - do not ove叫ghten.
*** ApplyTeflon tape.

MI046983 05/05 10-31


Aisys

10.21 Rear panel components

-a翩翩饨


9
...-'-r


矗E·
·T
dz

10(12, 13) Item Description Stock Number

I ~ --I
1 Cover, rear upper 1011-3227-000
2 Cap, hose reel 1009-3075-000
3 Screw, M5x2 0 BHSCS PTTHD FORMING 1009-3384-000
4 Screw, M4x12 1504-3001-000
5 Washer, M4 retaining Nylon 1009-3114-000
11(12, 13) 6 La bel, power outlet 1011-3563-000
7 La bel, vacuum (suction)) 1011-3564-000
8 Strap, hookjloop 1009-3233-000
9 Plug, 31. 8 DIA HOLE 1011-3822-000
10 W陀nch, pin index cylinder (with cable) 0219-3415-800
11 W陀nch, DIN cylinder (does not include cable) 1202-3651-000
12 Cable 1010-3049-000
13 Ferrule, cylinder wrench cable retainer 1001-3708-000

10-32 05/ 05 Ml046983


10 IIlustrated Parts

10.22 Panels, rear


1 2

17 2

司 Item
1
Descrlptlon
Panel , upper electrical rear
Stock Number
1011-3240-000
2 Screw, M4x8 1006-3178-000
3 Panel , cosmetic rear lower 1011-3655-000
4 Screw, M4x12 relieved 1504-3001-000
5 Washer, M4 retainer Nylon 1009-3178-000
6 Space几 cable tie 1011-3657 -000
7 Holder, cable tie 1011-3607 -000
8 Screw, M4x2 0 0140-6226-116
9 Fan 1009-5697 -000
10 Nut, M4 Keps 9212-0340-001

.
18
11 Guard, fan 0208-2737-300
12 O-ring, retaining 0210-0526-300
13 Washer, flat 0140-1025-165
14 Filterwith mount 0208-2734-300
15 Screw, M4x2 0 0144-2117-724
16 Clip, cable flat 1011-3653-000
17 Panel , lower electrical rear 1011-3208-000
18 Filter, foam 1011-3214-000

MI046983 05/05 10-33


Aisys

10.23 Panel , cosmetic upper right-side


1

Item Descriptlon Stock Number

1 Panel , upper right cosmetic 1011-3222-000

2 Screw, M4x12 relieved 1504-3001-000

3 Washer, M4 retainer Nylon 1009-3178-000

4 Extrusion, dovetail/ GCX upper 1011-3605-000

5 Screw, M5x16 0144-2117-727

6 Plug 1011-3619-000

7 Screw, M4x8 1006-3178-000

10-34 05/05 Ml 046983


10 IIlustrated Parts

10.24 Panel , cosmetic lower right-side

Item Descrlptlon Stock Number


1 Panel, lower drawer cosmetic 1011-3379-000
2 Seal 1006-4154-000
3 Screw, M4x12 relieved 1504-3001-000
4 Washer, M4 retainer Nylon 1009-3178-000
5 Panel, lower right-陀a r cosmetic 1011-3223-000
(for pendant machines) 1011-3926-000
6 Screw, M4x8 1006-3178-000
7 Extrusion, dovetail/GCX lower 1011-3606-000
8 Screw, M5x16 0144-2117-727
9 Plug, 7.9 mm DIA hole 1011-3823-000

MI046983 05/ 05 10-3 5


Aisys

10.25 Panel , cosmetic upper left-side

3
8

Item Descrlptlon Stock Number

1 Panel, upper left cosmetic 1011-3224-000


。or pendant machines) 1011-3927 -000

2 Screw, M4x12 relieved 1504-3001-000

.A'AOSS 一-10 3 Washer, M4 retainer Nylon 1009-3178-000

4 Screw, M4x8 9211-0640-083


9 噩噩 I ~ 5 Extrusion, dovetailjGCX upper 1011-3605-000

6 Screw, M5x16 0144-2117-727

7 Handle, clamping display arm 1011-3650-000

8 Hook 1006-4192-000

9 Flowtube, AGSS 1406-3560-000

10 Label, flow indicator AGSS 1406-3527 -000


Label, flow indicator AGFS (for German variant) 1009-3301-000
Label, blank (for machines without f1 0w indicator) 1009-3241-000

10-36 05/ 05 Ml046983


10 IIlustrated Parts

10.26 Panel , cosmetic lower left-side

Item Descrlptlon Stock Number


1 Panel, lower left AGSS cover 1011-3225-000
(for pendant machines) 1011-3928-000
2 Screw, M6x43 thumb 1406-330 4-000
3 Washer, split 1406-3319-000
4 Panel, cosmetic drawer left 1011-3277-000
5 Screw, M4x12 relieved 1504-3001-000
6 Washer, M4 retainer Nylon 1009-3178-000
7 Label, CO2 canister 1011-3946-000

8 Bracket, suction reservoir 1009-3107-000


9 Screw, M4x16 9211-0440-163
10 Lockwasher, M4 9213-0540-003

MI046983 05/ 05 10-3 7


Aisys

10.27 Electronic Vaporizer

7
4
4
8

Item Descrlption Stock Number


1 Electronic Vaporizer Assembly 1011-7004-000
2 Casse忧e Bay 1011-3054-000
3 Bracket, Support 1011-3137-000
4 Screw, M4x8 BT SKT HD SSTType 316 0140-6226- 118
5 Casse忧e Temperature Subassembly 1011-7002-000
6 Cable, Jumper 1011-3552-000
7 Flowmeter Subassembly Refer to section 10.27.3
8 Valve Block Subassembly Refer to section 10.27.2

10-38 05/05 Ml046983


10 IIlustrated Parts

10.27.1 Electronic Vaporizer Agent Delivery

1 2

5 4
(6)

Item Descrlptlon Stock Number


1 Agent Delivery Boa叫 1011-3105-000
2 Screw, Sems M3X6 POZI-DR PAN PH A2 SST 0140唰6219- 128

3 Casse忧e Interface Board 1011-3104-000


4 Bracket, Casse忧e Interface Board 1011-3571-000
5 Screw M3x8 POZI-DR PAN HD N111301
6 Lockwasher, M3 缸ternal 9213-0530-003
7 Insulator, included with cassette bay Referto 10.27

MI046983 05/05 10-39


Aisys

10.27.2 Electronic Vaporizer -Valve Block

_c
Item Descrlptlon Stock Number Qty
1* Valve Block Subassembly 1011-7000-000
2 Valve Connector Assembly 1011-7003-000 (2)
a - Spring, Wave 1011-3126-000
b - Seal, Spring energized 1011-3124-000
c - O-ring 107.00 BCG 001 1.00 Viton Ouro 75 1011-3125-000
3 Insertion tool, spring energized seal Refer to section 10.1
4 Valve, Solenoid 2-way BCG 1011-3115-000 (3)
5 Cap, Uquid Flow P陀vention 1011-3129-000
6 Ball, 4.00 OIA BCG Polypropylene 1011-3127-000
7 0-时 ng, 1012.37 BCG 0017.61 Viton Ouro 75 1011-3128-000
8* 0-时 ng, 103.68 007.24 BCG Viton Ouro 75 1011-3139-000
9 Screw, M4x45 Hex Cap Head N122024 (4)
* A replacement valve block assembly (l tem1) includes a strip oftape over the o-ring (Item8) to
hold it in place. Be sure to remove the tape before replacing the valve block assembly.
* * Apply thin coat of silicone sealant to threads of mounting post befo陀 securi ng solenoid with
thumb nut. Install washer with dome facing outward (toward nut).

10-40 05/ 05 Ml046983


10 IIlustrated Parts

10.27.3 Electronic Vaporizer - Flowmeter Assembly

9ω7

18 6
13 14

Item Description Stock Number Qty


1 Flowmeter Subassembly 1011-7001-000
2 HangingPin 1011-3144-000
3 Screw, M5x30 SKT HD CAP SST 1102-3049-000
4 O-ring, ID3.68 OD7.24 BCG Viton Duro 75 1011-3139-000 (2)
5 Valve, Flow Control BCG 1011-3118-000
6 Screw, M3x20 Pan Pozidriv 0140-6719-103 (2)
7 Gasket 1011-3136-000 (2)
8 Valve, 3-Way Inflowj Outflow Zero 1011-3117.000 (2)
9* Valve, Back Pressure 1011-3983-000
10* O-ring, Viton .36410 BCG .5040D X .070W 1605-3071-000
11 Valve, Relief 5.5 psi 1006-4128-000
12 Screw, M4x8 BT SKT HD SSTTYPE 316 0140-6226-118
13 FlapperValve, BCG 10.2 Viton 1009-3097-000
14 Disc, Check Valve 1009-3062-000
15 O-ring, ID15.60 BCG OD19.15 Viton Duro75 1011-3141-000
16 Manifold Temperature Sensor Board 1011-3107 -OOO-S
17 Screw, Sems M3X6 POZI-DR PAN PH A2 SST 0140-6219-128 2
18 Bracket 1011-3989-000
* Lubricate sparingly with 阶ytox.

MI046983 05/ 05 10-41


Aisys

10.28 Enhanced Aladin Cassette Components

Item Description Stock Number Qty


1 Filler cap (includes O-ring and tether) 1100-3043-000
2 O-ring , filler cap 1100-3135-000
3 Handle 1100-8001-000
4 Screw, handle 1100-3134-000 (2)
5 Screw, bo忧om plate 6019-5404-301 (2)
6 Front labels
Des 1100-3052-000
Enf 1100-3053-000
Hal 1100-3054-000
Iso 1100-3055-000
Sevo 1100-3056-000
7 Masks
Des 1100-3058-000
Enf 1100-3059-000
Hal 1100-3060-000
Iso 1100-3061-000
Sevo 1100-3062-000
Test 1011-3920-000
8 Screw, mask 9211-0630-104
9 Agent Cassette board 1011-3170-000
10 Screw, circuit board 9211-0630-104 (2)
11 Contact retainer 1100-3044-000
12 Sightglass 1100-3083-000
13 Sc陀w, sight glass 1100-3134-000
14 O-ring, sight glass 1100-3114-000 (2)
15 La bel, OEM
Baxter 1100-3138-000
Abbo忧 1100-3139-000

,
(A) - You can replace the handle (Item 3) and the 0刑 ng (Item 2) forthe filler cap without further disassembly. To preventscratching
the cap sealingsurface, use cautlon when removlngthe o-rtn
Forthe remaining components, follow the outlined sequence to access the individual components.
(8) - Ensure that the casse忧e is empty of agent(referto Section 9.7). Remove the bo忧om plate.
(C) - Remove the label (l tem6) to access the mountingscrew (Item 8) forthe mask.
(D) - Th is is a ZIF (zero insertion force) connector; pull tabsωward ribbon cable to release.
(E) - When 陀placing the sight glass (Item 12), orient it so that the rounded edge is facing down. Ensure that the two o-rings (l tem
14) are seated befo陀 tightening the mounting sc陀ws (Item 13).
(的 - When 陀placing the filler cap (Item 1), thread the cord through the hole in the mask and tie a knot so thatat least 95 mm of
cord remain external.
(G) - When replacing the label (ltem6), be sureωalign the top ofthe label with theωp edge of the recess in the mask (ltem η.
(H) - When rea忧achi n g the mask (Item7), be sure that the contract retainer (Item 11) engages the slot in the mask.

10-42 05/05 Ml046983


10 IIlustrated Parts

1 3 (A)

5 (8)
2 (A)

4
9

10
7
8

(H)
(D)

(F)

14
(G)

(E)

13 12 (14) 14

MI046983 05/05 10-43


Aisys

10.29 Anesthetic Gas Scavenging System - AGSS

10.29.1 Passive AGSS Items 1 through 12 are included in all AGSS kits.

Item Descriptlon , Common Pa此S Stock Number Qty


1 Seal, Receiver Body 1407-3901-000
2 Reservoir 1407-3903-000
3 Seal and scavenging down-tube 1407-3904-000
4 Thumbscrew, M6x2 8.5 1406-3305-000
5 O-ring, 4.42 10, 9.65 00 1407-3923-000 (2)
6 Thumbscrew, M6x43 1406-3304-000
7 Valve, unidirectional (negative pressure relief) 1406-8219-000
7a Seat, Valve, Negative Pressure 1406-3396-000
7b Retainer, disc 1400-3017 -000
*7c O-ring, 20.3510, 23.90 00 1406-3397 -000
7d Oisc, check-valve 0210-5297-100
8* O-ring, 22 10, 30 00 silicone 1407-3104-000 (2)
9* O-ring, 21. 9510, 25.51 00 1406-3558-000
10 Screw, M4x8 9211-0640-083 (2)
11 Cap, 3.18 Barb, Silicone 1406-3524-000
12 Adapter, auxiliary inlet, 30-mm male to 30-mm male M1003134
13 Adapte几 auxiliary inlet, 30-mm male to 19-mm male M1003947

Passive AGSS Speciflc Pa此s


14 Receiver, Passivej Adjustable 1407-3908-000
15 Plug Assembly, tethe陀d 1407-3909-000 (2)
·EA·B.au7'n6
Screw, shoulder M3 1407-3915-000
‘ Connector, 30-mm ISO, Male 1406-3555-000
•..
‘ Adapter, scavengíng, 30-mm female to 19-mm male 1500-3376-000 (5 pack)

* Lubricate sparingly with Krytox

10-44 05/ 05 Ml 046983


10 IIlustrated Parts

1 2 3

6 (5)

7
, 11
4 (5)

口p"cp

中 18 14

MI046983 05/05 10-45


Aisys

10.29.2 Adjustable AGSS Items 1 through 12 are included in all AGSS kits.

Item Description , Common Pa同s Stock Number Qty


1 Seal, Receiver Body 1407-3901-000
2 Reservoir 1407-3903-000
3 Seal and scavenging down-tube 1407-3904-000
4 Thumbscrew, M6x28.5 1406-3305-000
5 O-ring, 4.4210, 9.65 00 1407-3923-000 (2)
6 Thumbscrew, M6x43 1406-3304-000
7 Valve, unidirectional (negative pressure relief) 1406-8219-000
7a Seat, Valve, Negative Pressure 1406-3396-000
7b Retainer, disc 1400-3017-000
*7c O-ring, 20.3510, 23.90 00 1406-3397 -000
7d Oisc, check-valve 0210-5297-100
8* O-ring, 22 10, 30 00 silicone 1407-3104-000 (2)
9* O-ring, 21. 9510, 25.51 00 1406-3558-000
10 Screw, M4x8 9211-0640-083 (2)
11 Cap, 3.18 Ba巾, Silicone 1406-3524-000
12 Adapter, auxiliary inlet, 30-mm male to 30-mm male M1003134
13 Adapter, auxiliary inlet, 30-mm male to 19-mm male M1003947

Adjustable AGSS Speclflc Pa眈S


14 Receiver, Passivej Adjustable 1407-3908-000
15 Plug Assembly, tethe陀d 1407-3909-000
PO

,
4
44EA--A
Screw, shoulder M3 1407-3915-000

fn6

Needle Valve Assembly (with OISS EVAC connector) 1407-3918-000


Bagwith 30 mm male connector 8004460

* Lubricate sparingly with Krytox

10-46 05/ 05 Ml046983


10 IlI ustrated Parts

1 2 3

6(5)

11

4 (5)

甲 cp
15

16 12 13

18

14

MI046983 05/05 10-4 7


Aisys

10.29.3 Active AGSS Items 1 through 12 are included in all AGSS kits.

Item Description, Common Pa同s Stock Number Qty


1 Seal, Receiver Body 1407-3901-000
2 Reservoir 1407-3903-000
3 Seal and scavenging down-tube 1407-3904-000
4 Thumbscrew, M6x2 8.5 1406-3305-000
5 O-ring, 4.4210, 9.65 00 1407-3923-000 (2)
6 Thumbscrew, M6x43 1406-3304-000
7 Valve, unidirectional (negative pressure relief) 1406-8219-000
7a Seat, Valve, Negative Pressure 1406-3396-000
7b Retainer, disc 1400-3017-000
*7c O-ring, 20.3510, 23.9000 1406-3397 -000
7d Oisc, check-valve 0210-5297-100
8* O-ring, 2210, 30 00 silicone 1407-3104-000 (2)
9* O-ring, 21. 9510, 25.51 00 1406-3558-000
10 Screw, M4x8 9211-0640-083 (2)
11 Cap, 3.18 Ba巾, Silicone 1406-3524-000
12 Adapter, auxiliary inlet, 30-mm male to 30-mm male M1003134
13 Adapter, auxiliary inlet, 30-mm male to 19-mm male M1003947

Active AGSS Speciflc Parts


14 Receiver, with air brake 1407-3900-000
15 Seal, forfilter and orifice 1407-3902-000 (2)
16 Filter 1406-3521-000

Active High Aow Specific Parts


17a Connector, high flow M30 th陀ad 1406-3557-000
18 Orifice, high flow 1407-3920-000

Active Low Aow wlth 四'AC connector Speciflc Pa由


17b Connector, l owflow 凹'AC 1406-3597-000
18 Orifice, low flow 1407-3919-000

Active Low Aow wlth 25 mm connector Speclfic Pa同s


17c Connector, low flow 25 mm 1406-3573-000
18 Orifice, low flow 1407-3919-000

Active Low Aow wlth 12.7 mm hose barb connector Speciflc 阳市


17d Connector, lowflow 12.7 mm (1/ 2 inch) 1406-3574-000
18 -none-

Active Low Aow wlth 30 mm ISO maleωnnector Speclflc Parts


17e Connector, low flow 25 mm 1406-3555-000
18 Orifice, low flow 1407-3919-000

* Lubricate sparingly with Krytox

10-48 05/ 05 Ml046983


10 IIlustrated Parts

1 2 3

6 (5)

7
11

4 (5)

17
(10, 9)

15

16
qJ"Cf

MI046983 05/05 10-49


Aisys

10.30 Tabletop components


7 (8) 1

12
11

10

Item Descrlption Stock Number


1 Tabletop, work surface 1011-3255-000
2 Screw, M4x12 relieved 1504-3001-000
3 Washer, M4 retainer Nylon 1009-3178-000
4 Screw, relieved M4x16 1011-3980-000
5 Clip (used with bag arm) 1009-3142-000
6 Clip (used with bag on hose) 1009-3139-000
7 Window, check-valve 1009-3088-000
8 Palnut 1009-3090-000
9 Hook, b陀athing circu 比 1009-3086-000
10 Bolt, shoulder 1009-3172-000
11 Washer, wave 1009-3035-000
12 Washer, Nylon 1009-3150-000

10-50 05/05 Ml046983


10 IIlustrated Parts

10.31 Legris quick-release fittings

Item Descrlptlon Stock Number

1 Tees - (tubejtubejtube)

咱口 4 mm(N20)
6 mm (0 2)
1202-3653-000
1006-3544-000
8 mm (Air) 1006-3545-000
8 mm/ 6 mm/8 mm (SCGO pilot) 1009-3297-000

2 Tees - (tubej tubejstandpipe)

T二 6 mm (0 2)
8 mm (Air - Drive gas)
1006-3862-000
1009-3370-000

3 Elbow - (tubej standpipe)

4 「 4 mm (N20)
6 mm (0 2)
8 mm (Air)
1/ 4 inch (mixed gas)
1/ 4 inch (45 0 - mixed gas)
1006-3533-000
1006-353 4-000
1006-3535-000
1006-3737-000
1009-3368-000

4 Elbow - (tubej tube)

EP 1/ 4 inch (mixed gas) 1202-3804-000

5 Y

=咀 〈耳 6 mm (0 2)
8 mm (Air)
8 mm Ywith tailpiece
1009-3043-000
1009-3044-000
1009-3360-000

6 Plug
C二二F习 4 mm (N20) 1006-3530-000
6 mm (02) 1006-3531-000
8 mm (Air) 1006-3532-000

Note: Not every fi创 ng is used in all machines.

MI046983 05/ 05 10-51


Aisys

10.32 Vent Drive and low-pressure tubing


Item Descriptlon Length - Slze Stock Number
1 Coupler, female - black 1503-3128-000
2 Coupler, male - black 1503-3237-000
3 Coupler, female - white 1503-3119-000
4 Coupler, male - white 1503-3236-000
5 Coupler, female - yellow 1503-3132-000
6 Coupler, male - yellow 1407-3330-000
7 Coupler, female - blue 1503-3130-000
8 Coupler, male - blue 1407-3331-000
9 Tee (male barb) 1009-3011-000
10 Fi创 ng, coupler ba巾 ends 1009-3077 -000
11 Plug, 4-mm 1006-3530-000
12 Tee (8mm/ 6mm/ 8mm) 1009-3297 -000
13 Tubing (silicone) 72 mm - 3/ 8 inch 1009-316 4-000
14 Tubing (silicone) 62 mm - 3/ 8 inch 1009-316 4-000
15 Tubing (silicone) 70 mm - 3/ 8 inch 1009-316 4-000
16 Tubing (silicone) 70 mm - 3/ 8 inch 1009-316 4-000

Tube Markings (factory bulld only) Length - Slze

128 unmarked (Iow-pressure) 300 mm - 1/ 4 inch 1605-1001-000


129 unmarked (Iow-pressure) 151 mm - 1/ 4 inch 1605-1001-000
134 unmarked (Iow-pressure) 25 mm - 1/ 4 inch 1605-1001-000
135 unmarked (Iow-pressure) 50 mm - 1/ 4 inch 1605-1001-000
137 RGM to Circuit (Iow-pressure) 300 mm - 1/ 4 inch 1605-1001-000
240 PAW (Iow-pressure) 500 mm - 1/ 4 inch 1605-1001-000
300 VENTDRIVE (black) 360mm - 8mm 1009-3296-000
314 unmarked (black) 550mm - 6mm 1009-3295-000
315 unmarked 60mm - 8mm 1001-3063-000
316 unmarked 270 mm -Tygon 6700-0005-300
317 unmarked 470 mm - Tygon 6700-0005-300
318 unmarked 690 mm - Tygon 6700-0005-300
321 unmarked (black) 640mm - 8mm 1009-3296-000
322 unmarked (black) 235mm - 4mm 1009-3363-000
323 unmarked (black) 110mm - 4mm 1009-3363-000
327 VAP SCAV B/ S SCAV (blue) 940 mm - 1/ 4 inch 1011-3905-000
329 unmarked (clear) 140 mm - 1/ 8 inch 0994-6370-000
331 VENTDRIVE (black) 430 mm - 8mm 1009-3296-000
332 M GAS SCAV B/ S SCAV (Iow-pressure) 550 mm - 1/ 4 inch 1605-1001-000
333 B/ S SCAV AGSS FLWMTR (Iow-pressure) 500 mm - 1/ 4 inch 1605-1001-000
334 B/ S PEEP PORTVIB (Iow-pressure) 500 mm - 1/ 4 inch 1605-1001-000
335 M GAS SCAV B/ S SCAV (Iow-pressure) 200 mm - 1/ 4 inch 1605-1001-000
340 unmarked 40mm - 8mm 1001-3063-000
347 unmarked (blue) 50 mm - 1/ 4 inch 1011-3905-000
348 unmarked (Iow-pressure) 110 mm - 1/ 4 inch 1605-1001-000

* Refer to section 10.35


** Sample gas 陀turn is directed to the scavenging system as a factory default. A qualified service
representative can 陀route the sample gas back to the breathing system (referto Section 9.21).

10-52 05/ 05 Ml046983


10 IIlustrated Parts

MI046983 05/05 10-53


Aisys

10.33 Tubing for use with Legris fittings (02 supplies)


This tubing is a flexible , Nylon-type tubing for use with quick-release fi吐ings.

Item Descriptlon Length - Size Stock Number

Tube Marklngs (factory bulld only)

303 unmarked 200mm - 6mm 1001-3062-000


304 unmarked 150 mm - 6mm 1001-3062-000
305 unmarked 110mm - 6mm 1001-3062-000
306 unmarked 120mm - 6mm 1001-3062-000
306 unmarked 120mm - 6mm 1001-3062-000
310 unmarked 310mm - 6mm 1001-3062-000
312 ALT02 FLOWME陀RTEE 620mm - 6mm 1001-3062-000
313 unmarked 140mm - 6mm 1001-3062-000
320 unmarked 420mm - 6mm 1001-3062-000
325 unmarked 130mm - 6mm 1001-3062-000
326 unmarked 80mm - 6mm 1001-3062-000
337 unmarked 45mm - 6mm 1001-3062-000
338 unmarked 130mm - 6mm 1001-3062-000
341 A/SCGO FG VAP OUT 600 mm - 1/ 4 inch 1001-3064-000
342 SWITCH PORT 4 ALT 02 IN 500mm- 6mm 1001-3062-000
343 MIXER OUTVAP IN 660 mm -1/ 4 inch 1001-3064-000
344 unmarked 40mm - 6mm 1001-3062-000
345 unmarked 55mm - 6mm 1001-3062-000
346 unmarked 60mm - 6mm 1001-3062-000
349 unmarked 130 mm - 1/4 inch 1001-3064-000
350 unmarked 170 mm - 1/4 inch 1001-3064-000
353 unmarked 75mm - 6mm 1001-3062-000

10-54 05/05 Ml046983


10 IIlustrated Parts

-------------------------------j------ ……………- -,

∞号。h
的F国〈

MI046983 05/05 10-55


Aisys

10.34 Tubing for use with Legris fittings (3rd cylinder)


This tubing is a flexible , Nylon-type tubing for use with quick-release fi忧ings.

Item Description Length - Slze Stock Number

Tube Markings (factory bulld only)

256 unmarked 150 mm - 6 mm 1001-3062-000


304 unmarked 150 mm - 6 mm 1001-3062-000
305 unmarked 110mm - 6mm 1001-3062-000
306 unmarked 120mm - 6mm 1001-3062-000

SingJe O2 - Third 句linder

呵,

J- ------i

10-56 05/ 05 Ml046983


10 IIlustrated Parts

Single O2 - Third Cylinder

----------------,

庄m

•••••••••••••••••••••••••

MI046983 05/05 10-57


Aisys

10.35 Tubing for use with Legris fittings (Air and N20 supplies)
This tubing is a flexible , Nylon-type tubing for use with quick-release fi吐ings.

Item Descriptlon Length - Size Stock Number

Tube Marklngs (factory bulld only)

307 unmarked 200mm - 8mm 1001-3063-000


308 unmarked 230 mm - 4 mm 1001-3060-000
309 unmarked 440 mm - 8 mm 1001-3063-000
319 unmarked 310mm - 4mm 1001-3060-000
336 unmarked 40mm - 4mm 1001-3060-000
339 unmarked 40mm - 8mm 1001-3063-000

10-58 05/05 Ml046983


10 IIlustrated Parts

þ rn画

I I ~、

, 。
, ‘ho
1
___________J_________________)10。唱C

MI046983 05/05 10-59


Aisys

10.36 Cables and harnesses

Item Descriptlon Stock Number

1 PowerCord Refer to section


10.5

2 Harness, 100/120 Vto Toroid 1011-3538-000


Harness, 220/240 Vto Toroid 1011-3539-000

3 Harness, to 100/120 Voutlets 1011-3526-000


Harness, to 220/240 Voutlets 1011-3527 -000

5 Harness, Fuse block to Power Supply 1011-3581-000

8 Harness, Filter Board to SCGO/ ACGO 1009-5528-000

9 Harness, Filter Board to ABS flow sensors 1009-8223-000


(includes tubing)

10 Cable, Filter Board to Vent Engine harness connector 1009-5521-000

11 Harness, Filter Board to O2 Cell and ABS switches 1009-5531-000

12 Harness, Filter Board to Task Ught 1011-3400-000

13 Harness, Task Ught switch 1011-3545-000

14 Harness, Vent Engine Board 1009-5545-000

15 Harness, BagjVent switch to Filter Board harness 1009-5585-000

16 Harness, O2 Cell to Filter Board harness 1009-5586-000

17 Harness, ACGO switch to Filter Board harness 1009-5872-000

18 Harness, Canister Release switch (C0 2 Bypass) 1407-314 4-000

10.60 05/05 Ml 046983


10 IIlustrated Parts

rskL刷
bJ?在

Rlter
Board nununu E三!l DD

-
hO由
P阳'erSupply

Ohh国4
CJ

MI046983 05/05 10-61


Aisys

10.37 Cables and harnesses in lower electronic enclosure

Item Description Stock Number

1 Cable, to M-Gas (Airway module) power supply 1011-49-000

2 Cable, to Display Unit system power interface 1011-3547-000

3 Cable, to Display Unitsystem signal interface 1011-3548-000

4 Hamess, J3-PCB to J5-DCB 1009-5552-000

5 Cable, ribbon J2-ACB to J9-DCB 1009-5561-000

6 Hamess, J7-ACB to J6-DCB 1009-5556-000

7 Cable, ribbon J1-ACBωunderside of Pan Connector Board 1011-3186-000

8 Harness, J3-ACB to underside of Pan Connector Board 1011-3199-000

9 Hamess, J4-ACB to J4-PCB 1009-5551-000

10 Hamess, (flex cable) ba忧ery 1011-3698-000

11 Harness, Power Supply to PCB 1011-3591-000

12 Hamess, PCB to AuxCB 1011-3590-000

13 Hamess, DCB to AuxCB 1011-3582-000

10-62 05/ 05 Ml046983


10 IIlustrated Parts

DU

Power Supply

MI046983 05/05 10-63


Aisys

10.38 Cables and harnesses in Pan enclosure

Item Description Stock Number

1 Cable, ribbon J1-ACBωunderside of Pan Connector board 1011-3186-000

2 Harness, J3-ACB to underside of Pan Connector board 1011-3199-000

3 Harness, Filter board to VIB 1011-3408-000

4 Harness, Pan Connector board to VIB 1009-5547 -000

5 Cable, ribbon , Pan Connector board to Mixer 1011-3195-000

6 Harness, Pan Fan extension 1011-3561-000

7 Harness, Onj Standby (System) switch 1009-5542-000

8 Harness, Pan Connector board to gas supply transducers 1011-3404-000

9 Harness, Pan Connector board to Alt O2 and System switch 1011-3403-000

10 Harness, Pan Connector board to EV 1011-3108-000

10-64 05/ 05 Ml 046983


10 IIlustrated Parts

句IInder 问pellne

Underslde
of
: Pan Connector
! Board
....'" n JI'

Electronlc
Vaporizer

Mlxer

。 。
己 。 。

Ventllator
Interface
Board

MI046983 05/05 10-65


Aisys

10.39 Ai 附ay module {M-Gas} components

10 11

Item Descrlptlon Stock Number


1 Screw, M4x8 1006-3178-000
2 Screw, M3x8 PAN 9211-0430-083
3 Guide, MGAS module 1009-3072-000
4 Spacer 1011-3373-000
5 Screw, 4-40x3/ 8 0144-2117-206
6 Base, M-Gas power supply 1011-3350-000
7 Cover, M-Gas power supply 1011-3351-000
8 Standoff 1504-3007-000
9 Lockwasher, #4 split 0144-1104-331
10 Power Supply board , M-Gas 1011-3178-000
11 Screw, M4x8 0140-6226-113

10.66 05/ 05 Ml046983


10 IIlustrated Parts

10.40 Breathing system interface


10 (11 飞 12). for SCGO
17 16 19 18 (21 , 22) 1 13 (11, 12) 9(11 气 12) • for ACGO

6 (7, 8)

Item Description Stock Number Qty


1 Assembly, main support casting 1407-7010-000
2 Bolt, M6x16 flange 1009-3125-000 (5)
3 Handle, grip 1407-3317-000
4 Screw, M6X16 Sems 0144-2436-109 (2)
5 La tch, push to close 1407-3309-000
6 La tch, push to close w/ microswitch 1407-3310-000
7 Screw, SKT HO CAP M3x8 SST 1006-3865-000 (2)
8 Washer, lock external M3 9213-0530-003 (2)
9 Port, plug circuit 1407-3333-000
10 p。此, fresh gas 1407-3314-000
11* Seal, U-Cup 12.710 BCG 19.0500 EPR 1407-3320-000 (4)
12 Ring,陀tain i ng 15.88 SHA阿 OIA TYPE ESST 1406-3446-000 (4)
13 Port, sample gas 1407-3318-000 (2)
14 Connector, bulkhead 02 Cell, with harness 1009-5586-000
15 Ring,陀tain i ng 9.53 SHAFf OIATYPE E SST 1406-3277-000
16 Switch , subminiature w/ QOISC terminals 1406-3296-000 (2)
17 Screw, M2.5 x10 1009-3153-000 (4)
18 Bracket, BTV switch 1407-3319-000
19 Leve巳 BTVswitch 1407-3325-000
20 Bracket, cap BTV 1407-332 4-000
21 Screw, SKT HO CAP M3x8 SST 1006-3865-000 (2)
22 Washer, lock external M3 9213-0530-003 (2)
23 Bracket, bypass switch 1407-3139-000
24 Paddle, switch actuator 1407-3141-000
25 Bracket, paddle hinge 1407-3140-000
26** Screw, M6x6 set cup 1007-3329-000 (2)
* Lubricate sparingly with Krytox.
* * Apply Loctite 242.

MI046983 05/05 10-67


Aisys

10.40.1 APL Valve


1 9

13

14
15

11 (12)

Item Descrlption Stock Number QTY


1 APL Valve Assy (includes items 2 through 6) 1009-8200-000
2 SPRING CPRSN 53.14 OD 36.8 L 1. 48 Nj MM 1406-3328-000
3 R盯'AINER SPRING APL 1407-3404-000
4 DIAPHRAGM APL 1406-3331-000
5 CAGEAPL 1406-3333-000
6 POPP盯 APL VALVE 1406-3332-000
7 RAMPAPL 1407-3400-000
8 COVERAPL 1407-3405-000
9 MAN I FO山 APν BTV 1407-3401-000
10 Cover, Manifold APνBTV (with 22-mm male bag port) 1407-3402-000
Cover, Manifold APνBTV (with Australian bag po协 22 mm female) 1407-3412-000
11 WEIGHT DEAD 14CM H20 BCG ABS NEG RE Ll EF 1407-3406-000
12 SEALABS NEG RE Ll EFVLV 1407-3407 -000
13 O-RING 22 ID 30 OD 4 WSI40 DURO 1407-3104-000
14 O-RING 88.491D 95.55 OD 3.53 WSI Ll CONE 50 DURO 1407-3403-000
15 O-RING 1. 0491D 1.2550D .103W EPDM NO 121 1407-3408-000
16 SCR M4X16 BTSKT HD SSTTYPE 316 0140-6226-115 (2)
17 Lockwasher, M4 external 9213-0540-003 (2)
18 SCR THUMB M4 SHLDR 7.5 X 7 1407-3410-000 (3)
19 RING RETAINING 3.96 SFT DIACRESCENT SST 1407-3411-000 (3)
20 SCR M4 X40 FL HD SST PH 0140-6226-122 (2)
21 O-RING 2.91D 6.46 OD 1. 78 WEP 70 DURO 1407-3409-000 (2)
22 SCR SEMS M4X8 BT S盯 HD Wj EXT Lj WSST 316 0144-2436-108 (3)

10-68 05/ 05 Ml 046983


10 IIlustrated Parts

10.40.2 BagjVent
Switch

tt't't'tzt2

Item Descriptlon Stock Number QTY


BTV Switch Cartridge 1407-7003-000
1 COVER BTV 1407-3500-000
2 SCR SEMS M4X8 BT SKT HD Wj EXT Lj WSST 316 0144-2436-108 (2)
3 O-RING 44.021D 51.1 OD 3.53 WSI 70 DURO 1407-3507 -000
4 SEAL, BTV 1407-3506-000

MI046983 05/05 10-69


Aisys

10.40.3 Absorber canister

5
4

---- 3
6 j
、-.、,

::飞:‘::-2
.、-....
.ι ‘.'
2 、'. -、.~
f:J二:f
-. .、.‘气
- E 矿·飞 -f
,. ,.
一「
----3

2
hHD时
曲曲4

Item Descrlption Stock Number Qty

Absorber Canister, Reusable 1407-7004-000


1 CANISTER , C02 1407-3200-000
2 O-RING 110.72 10117.78003.53 W EPR 50 OURO 1407-3204-000
3 FOAM, C02 CANISTER (PKG 40) 1407-3201-000
4 COVER, C02 CANISTER with LOCKING RING 1407-3203-000
(does not include items 5 and 6)
5 SCREEN, C02 CANISTER COVER 1407-3205-000
6 SCREW, M3X8 FL PH HO SST 9211-0530-083 (2)

10-70 05/ 05 Ml046983


10 IIlustrated Parts

10.40.4 Aow Sensor Module

2--

Item Descrlptlon Stock Number Qty


Flow Sensor Module (*) 1407-7022-000
1* Flow Sensor (plastic - moistu陀陀sistant) 1503-3858-000
Flow Sensor (metal - autoclavable) 1503-3244-000
2 COVER FLOW SNSR 1011-3283-000
3 HOLDER FLOW SNSR UPPER 1407-3002-000
4 HOLDER FLOW SNSR LOWER 1407-3003-000
5 SCR THUMB M6X43 SST 1406-3304-000
6 SCR M4 .07 X 10 S町 CAPBUπONHEADSST 0144-2117-718 (2)
7 CUFF FLOW SNSR 1407-3004-000 (2)
8 LATCH FLOW SNSR 1407-3001-000
9 SPR TORSION FLOW SNSR LATCH 1407-3005-000
10 RING TRUARC .188 SHA阿 E-RING SST 0203-5225-300
* The flow sensors are not included in the flow sensor module.

MI046983 05/05 10-71


Aisys

10.40.5 Breathing Circuit Module

2 ,… 、 3a

1'/ çτ丁>( 3b
: 二=二 ...............,
/气 幅画幅 -J缸
--、 I I I

毡 '//
也--~ι3d

4, 5

14

7**
Item Descriptlon Stock Number Qty
Breathing Circuit Module 1407-7002-000
1 lENS CIRCUIT CHK VAlVES 1407-3101-000
2 O-RING 44.02 1051.1 003.53 WSI 70 OURO 1407-3507-000 (2)
3 Check Valve Assembly 1406-8219-000 (2)
3a R盯AINER OISK 26.970 12.7H 0.761 1400-3017-000 (2)
3b OISC CHK V RVSBl 1.0250 0210-5297-100 (2)
3c SEAT UNIOIRECTIONAl V BjS 1406-3396-000 (2)
3d O-RING 20.35 10 23.90 00 1.78W 1406-3397 -000 (2)
4 PLATE CIRCUIT FlANGE 1407-3110-000
5 SCR SEMS M4X8 BT SKT HO Wj目TυWSST316 0144-2436-108 (6)
6 HOOKlATCH 1407-3604-000
7** O-RING 2210 30 00 4 WSI40 OURO 1407-3104-000 (2)
8忡 O-RING 13.9410 19 .18002.62 WSI 50 OURO 0210-0463-300
9 MANIFOlO CIRCUIT 1407-3100-000
10 PIN CANISTER PIVOT 1407-3109-000
11 RING TRUARC .188 SHA肝 NO 5133-18H E-RING SST 0203-5225-300 (5)
12 lEVER CANISTER lATCH 1407-3102-000
13 PIN CANISTER 压VER 1407-3108-000
14* 02 Cell 6050-0004-110
O-ring, cell 1406-3466-000
15* Cable, O2 Cell 1009-5570-000
* The O2 cell (or plug) and the cell cable a陀 not included in the breathing circuit module.
忡 lubricate sparingly with Krytox.

10-72 05/ 05 Ml046983


10111国trated Pa 陆

1 0.40.6 EZchange Canlster system (C~ Bypa叫

'回胃 。酣啕勘· 抽...翩翩翩 。w


EZchange 臼晦田 module 1407.7021-000
V.Ive画揭mbly (阳msU 刷刷。 11号 1407. 7023-咀泪。
C阳毗 8)11揭时'剖面Id 1407-3123-000
M翩翩d, 8yp筒& 1,崎7-3 113-000


5
Sα酬。 回啤阿 PAN PHSST
。唱唱 59.921066 姐 003.53W Stl50 DU闸
C呻。嗣n曲 Id
0142-42掉106
1407剖02 .000
1407-313ô<)ω
(2)

6 ....笋'.Sw抽Actu.田 1407-3 116咽0


7 Spring, 1or画。nS悦itch Aa.旧tor lEMtr 1407气3 U7.()α3
8. Screw. M抽 5Sho喇er4DtA X 4l SST 1407-39 15-0曲 6月
9 Lewr, Can施te< '"时 1407-3 115-00。
10 S回1, 0r柿、 2崎7.3口1.0∞
11" 。咽总 37.69 1044. 75 OD 3 .53 W Sll国阳盹 2曲目~
12 .. 。咽g. 50.39 10 57.45 003.53WSll 50 阳RO 1407剖崎 000
13" ().d吨。因OI0 224W S1l40 民JRO 1407-3曲"∞。}
14… V.,盹"剧创唔晶胡mbly 岛pi酷 1407.3 ~0
15 Screw. Th剧。 "‘ Shou胁f7.5X7 回07-3410.0∞
16 Riog.Retaining3.96Sha伐。IASST 1407气3411.000
17α回le CaniS'俑 1407-3 118-000
18 Sα酬。M4:dOCSKSKT Hossrm判E 316 0 1.40.6226-119 (2)
19 00 句"剧, 助。刷er6.8 0IA x4.1 l 1,曲目口。.()Q() (2)
20 Su阴阳rt. CradlePi幡 1407剖 19-000
21 So'酬。 制啤Sen盲目 S盯田 SST316 0 1.4" 2436- 108 (3)
o Applyl.oc!fte242
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10111国trated Pa 陆

10.40 .8E础lala咽。 nva仰@

_ 0e0ct1,.... StIÞcl NuIII桐, 盹


ExhaIa1ioß Val啕 A届y 1407-1∞5<)00
8.lSE 四4批AJKlNVAI.VE 1407-370().仪)()

01A阳RAG&l ASS'{田H VAJJ咂 t503.8 121.()(冶

S臼T 目HAI.AJKlN VlV A8S 1407-3704。∞


ca;团团HALI!盼创 VAlIIE 1407-3701.()00
SCR M4X 16 PH PAN HD S町1\'1唱E316 9-211咽4归国 。}
O-aJN'G 2.9 曲 6.4600 1. 78WEP 70 DURO 1407-34崎.()OO 。}
SCRTHUMBU斟43 IOMM HEAO B/S 1406-3306-创刻。 。)
O-aJN'G 4.47 IOX8.03 00 1. 78W E用 70 DURO 1407-3703.()∞ 。)
RETAIN回 OISK26.97D 12. 7H O. 7町 SST A.Uπ回 V 1400-3017.000
10 W曰"何。EAD 10 CtAH20 8CGPASSIVEAGSS 1406-3572~阳

11 SEAT POsm川IE PRESS BCGVAI.YEPl\SSlvEAGSS 1406-3571.000


12- O-aJN'C ∞ 19. 168曲 I015.6 EPOM OURO 70 -016 tOOß.361ß.()(泪。

13 RING REt削ING 四 05 SHAFT DtA SST 1406-3577-000


.Lubri国甸 甸lrðringt)' w抽 陶y恼X

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Aisys

10.40.9 Bellows

F亏亨之兰、

1 -- ~ I I

之l


l_~哇=-"呼

2 一运载:

驰... -,.胁。 S协ck....蝠..,

1 峙'阳晒 housing IS曲-3117-000

2 幅幅幅 IS(沁吕78-0∞

3 Rim 1SO().33S1.0∞
阳喧回Jrerelief\'al幅画画Y ~77.0∞
U阻挠。 base ~52.000

6 SNI, b能@ IS∞也59.000

7 8画.e, beJl阳晒 阳阳 tGsection


10AO.I0
8 ....n 而olcl, bella.'S ba捕 1A07-31囚。00

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10111国trated Pa 陆

10.40.10 Bellow base

'阳回 。-..... $toc:lt 刷刷恤,


1 8创l脚, 8揭o 1&y 1407. 70也4到O
1. 1.0田、1&y 1407. 7ω7.000
回OKLATCH 1407.3创忡4到0
E~ing 0203.5225-3(刻。

"ωω锦3 倒以阻 b咽
Aisys

10.40.11 Bag Anns

2.

唯i
。eectIptlo. S也随k ....恤, Qty
a., Ann Asoe"bttf阳咐阻) 1仪郑-8159.000
8.ag ArmUp阳,阳S阳也Iy 1407- 7011'()α3
C酬。 b唱酬 M叫 2曲7-3807-000
scr酬。1.13>20 0140-6719- 1由
lOCI侧窗sher, M3 阳回响aI 92日胡扭。田
2b .也ousing, bagport 里崎7-38胁αB
2, 1剧院 locI< 帽蝠揭a 1407-3808-α泪。
2d 阳啤 酣酬ing ~.。∞
2. Nu飞M3时回 014....3目6-112
3 8唔 Ann l.o睛,Ass..曲" 2崎7.7012.000
3a Pad, 阳民阳、....恒rial 1407、38 1怠。∞
30 .国$ 1407.坦白。∞
3c Pin,制r世 9214.2103 田0
3d Spring 1406-3270-0(泪。
3e Wasl'吼础。,*,,, 1407-3815-0∞
3f Nut. M5 Ny1oc 92 12 ,(抱回-006
• Pin. dc附13. t8 0IA3 L8 l SST t407-38C比"刘0
5 scr酬。 陈h16 POSIOR 刷刷 HOAASST 2皿4-3003.000 m
6 loc1tw亩sher, M3 刚回"" 92 13.()4揭.003 (2)
7 8.ag arm 回M"赋 re出able 800制59
份制_"",, 8唔幽晴
8 Clip, p甜001111恤" 2崎7-3剧。"到O
9 Wasl'睛, 曲。刷" 1A07-38u.o∞
回 国加剧her, 阳似恤唰 9213。剧。.003
11 Screw, "'4:d6 9211-0440-163
• Appty l.octite 242

"叫习' 0"回刷刷ωω
10111国trated Pa 陆

10.41 Dlsplayarm

阳.. ............ $tock 侧刷·幅, 响


1 国句iJfayarm a揭酬bl, 1011-3企~O
2 laI>el. 副相国国 rou峰'飞g 1011-3568-000
3' Washe吧~ friction 笛loulder 1011-33'剧。00

‘ 8eari略 崎‘inerw抽 key 1仅将-3228-000


5" Spac刻". 呻1比 plasóc 1011-3坦问00
6 Su伸。rt,由棉田由m 1011-3388-000
7 scr酬.M6:d6 臼ms 0144-2436- 1回 2
8 su陪。rt,由afttop 1011-3389-000

.. 9
10
11
S"盹 M6x16SKTHOCAP
lockwasher, M6 inteIT、aI
Rclpin, 0.2500
1011-38剧。。。
0 144- 1 118. 白。
0201-0157-300
12 w.曲er.shoωder 1407-38lA-α泪。
13 Screw 协4.<12 S盯 HOCAP 1102-300创∞
14 lOCI阳asher, M4 intemaf 01<<-1118-128

.lJJbfi国饱 both side备 offriction w.前惰,(饰圃 s)and ∞mp幅幅".阳晒


街时阔叶 cmofshaft 闸线"、..剑咽,
•• Ensure end.gap af spac施, 忌 。P阳盹. .捕。n loo.'窜, support.
… h曲"前笛'嗣 1) 汩刷刷哩,翻聊。回国ing 由oulderons~战

N
".
When 咽lacingù时间*肘rm, loos刷刷刷unting印刷1咿帽 1) 抽
归国tlDm 甜甜剖P阳叫树帽 "ω 回国 ali醉回吐阳tigl1ten 1hescre瞄
befo.. 即阳d咀 the sboulder ,,'aslMlr 阳"呻

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Aisys

10.41.1 Dlsplay arm shroud and co帽陌

-
1
2
3

5
Deecrl.....
C趴毗 dis~归, orm
Screw 剧目2 届四"
Wo由锄',M4 æ田睛'g 呻阳、
c",盹 bo坦
缸,
$toc:k 阳. .
1011 -3629-000
t!地4-3001 ..()(泪。
且009-3118-0α》
101川崎I.()(冶
1011 -3642-000

6 S"酬.M4JaOS盯 HD CAP 0144-2124-218


7 Handle, dis向y arm clatnpi唔 1011毛3915-000
8 Shro圃. displayarm 1011-3'织目。00
9 Scre吼制.1.12 Pan HD 0 140-6226-111
10 COYer, slidi唱~曲、gha叫~ 1011 -3296-000
11 8um阳r, display êllTll 1011 -3814-0∞
12 c.帽r, ba坦 曲;playarm rHr 1011 -36:到.()OO
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12 Service Appl i回国n

12.4 Ale menu


1'he !=lIø meoo Inclt.tdes the follo.,咱 menuftems::
. 阳f脚n。幅 (5田601122.4.2)
. El<忧

12.4.1 Prefe陪nces

-‘翩翩描"

U阳d V.1o.
GasSu阳Iy 脚踏胡re kPa

恼,

Pressllre U恫阳 cmH20


kPa
盼B
mmHg
Te,写掬trature 凶怕也 c.翻".
Fahreoheit
Gas ColorCooe AI咱51
ISO

"ωω锦3 倒以阻 12~


Aisys

12.5 Tools menu


1'hoTIωIS monu Includos ttle fol~'1咱 m制u ttems:
• Communl曲剧的创...s(S剧由.12.5.1 )
• SystemC.llbra勘叫Sect自0.12.5.2)
. 1ia阳t.rLOgs (忽如ct币。而 12.5.3)

12.5.1 Co mmu nlcatlon 5国恤S

e E 园_11回国

U阳"
A嗣sth,由臼.....8oa!d
""..
ω(, Fail

M回 80时 ω(, Fail

Ventil血rI...巾国』耐 ω(, Fail

Agent DeI嗣'1 8幅Id ω(, Fail

po饷跑.,Control阳 B国们d ω(, Fail

臼lOuols肺'OntPa闹。 S抽rd ω生 Fail

Gas Mocl响{闹剧 ω(, Fail, notd院副英国

12>10 0"回刷刷ωω
12 Service Appl i回国n

12.5.2 System Callbra目。ns

....向"',0........陆国

民酬…事-嗣

配偶.c;: ctJ t 、 h


..
E蝇.......旧..,.

阉.~

....一
.......,.* '
---'_""'"
_.……....
一…
'...b_
町0-: ..

"ωω锦3 倒以阻 12.11


Aisys

12.5.3 Tra附旬rLogs

且i

$0协貌'"副叩 U~to -ta\'O-


1万 ε掬~l'9 _ _~
I S.sveTo... I Cb键

「街前几崎 '-----' -一--'


厂 εv耐'"" 阳怕了阳价..,歧酬。剧苟;fi'=r l'Mlytòle Co!帽a
m响。CI. Ajl çl~ 叩子咽帽咽,咱 bc
「阳~~lOl 貌,铺制1ed dc')J lhst61i'将

「肉串 也咽

r v,届四四 8l1'1ð1yOð!ð

lt-orcl<<~I.yx珠

12>12 0"回刷刷ωω
12 Service Appl i回国n

12.6 Power Dlagnostlcs menu


The Po蛐rOI咱阳能忘 menu 1'()CludéS tlle fofl阳Ing 阴阳 ultðms

• P剧唱wS曲酬甜c (SecUon 12.2.1)


. 1'0桃r6f 8oa附(忽始!IoII 12. 6. 1)
· 阳瞄仙幽10 臼mputer80a地 阳队叫S曲曲的 12. 6. 玛
• Mb:er Boatd powð叫SeCl.阳'12. 叫
• Ventilatorl'fttêrface 90a创阳阳帽(Sect烛n 12.6. 4)
• Olsplay Unlt Power (S配曲n 12.6.5)
. Va四"画r Po附r (S由刷'12.6 旬

12.6.1 向wer Boa rd

'回回 . .回

U阳蜡 VaI晒r......
Uolts ..阂'
12吭Ic缸,p向 剧目 vdc 11.82 . 12.18
3.3Vdc SUWI~ XX用 屿Ic 3 却1 - 3.3曲

1.5 VdcSupp~ X.xJα 屿Ic 1.45- 1.55


8础.ery Conn回国 Yes,例。

CaIc Battery 而回 剧 耐。 0 . 30
8耐町 1~。他 咀卫k Vdc 10.0 . 15.5
阳t1Bfy 2 VoI1s 〈怠o FAll (red}
< 10τ α,g 怕11圳
10. 15.5(G酬n)

阳tt8fy Curr酬 X.xJα

8础.ery StatL6 Fail,


椒,Ikα飞总
Qw, α、g.
"。就 Cilt
TriddeChg.
。ischarge
。ateba'胆'Y Te幽d 千千一
last F~ Oi醋、.<g梅阻 Min
80..甘 苦酬阳菌Jf8 <65C OK恤@削 E时 C m.民 64(C)
>65C <75C Warn 阳阳}
>15CFail {1耐)

FanSpeed SIow, Fast


Fan l Vo阳ge 阳回 快Ic F路tl L52 . 四咀
SI帽10.08 -10 回

Fan 1 Status I.ow, H胁 Fal. OI(


Fan 2 Vo阳ge 阳阻 vdc Fæ.t 1且.52.12.4&
Slowl0.08 - 10 坦
Fan 2 Status low, Hi胁。 F.电 01(

"ωω锦3 ω{M 120"


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12 Service Appl i回国n

12.6.3 Mlxer Board 问wer

_ ..
回肉-

U阳" VtIu.FI翩翩 W睛.. Ro耐ro

M陋 r lOVAVolts ω<.Fail

12.5V 且~ Vdc 11.8 .13.0

5 .5V Jtxx Vdc 5.39- 5.61

3 .3V CPU Jtxx Vdc 3.22 - 3.38


2 .5V ADC 阳f Jtxx Vdc 2.47 -253

"ωω锦3 倒以阻 120"


Aisys

12.6.4 VentUator tnterla锦胁ard p.棚町

--田.._ 田
..... ....10.
. . ....... u.... 阳喃

Vent B曲rdl0似:Þ.VoIts OK. Fai


VentVa陶s lOVAVcI也 OK. Fai

翩翩翩翩翩翩阳明

陆陆陆阳山阳阳山阳山阳
Vent B国币 12.5V 11.3.13,13

Vent Val\t i 12.5V 11.3.13.13

3 .2Vdc{12bitVre。 3 .179.3.221
nn

惶惶
1.22Vdc (10b咣忻窜。 l 074.1.367

+6.OVdc 5.51 . 6.5

.6 .OVdc -6. 72 . 吨5.28

12-1ð 0"回刷刷ωω
12 Service Appl i回国n

12.6.5 D'sp'ay Unlt Pcr隅,

...旬, - 阳帽"

U阳" VoI嗣民阳... u... 倒.....帽咖

5 .OVdc (l'刷刷 x.xx Vdc 4.50- 5.5


3 .3Vdc伊曲,αA) x.xx Vdc 2.91 . 3.63
5.OVdc (Fan} x.xx Vdc 4.5 - 5.5
5.OVdc (\JS8) x.xx Vdc 4.5 -5.5
8.OVdc (OIS) x.xx Vdc 7.2 -8.8
llVdc (l.皿} 且血 Vdc 10.35-13.62

"ωω锦3 倒以阻 12.17


Aisys

12.6.6 Vaporl嚣rPo隅,

‘咽回…-
1.0... V.tu. F..嘀崎拿 ..
uω h吨'
A08 1'12 刷 X皿 Vdc 11.1 -12.9
AOC 阳门 X皿 Vdc 3.99 . 4.2

ADC Ref 2 X皿 Vdc 3.99 . 4.2

08 1'5V VI∞ X皿 Vdc 4.625. 5.375

Agen山eli\-eryl0YA VoIts OK, Fai


Agent DeliY阶叩 Val\oe 1OVAVo!ts 。以 Fai

Agen山eliY lnflow 回dZ甜'0 10VA VoIts OK, Fai


Agent Deliv Outflow 田dS国vlOVA VoIts 。以 Fai

1M8 0"回刷刷ωω
12 Service Appl i回国n

12.7 Gas Dellvery Sub句喧tem menu


1'heGasD创阳I)' Sub嘟tam monu Incluð酷 tl'le follOWlng m800 阳ms

• GasO.U""I)'抽ematlc(SeCMn 12.2.2}
• GasSUJlI)IyStaru. (Sec曲的 12.1.1)
' M I>'M臼刷rt(S剧阳 12. 1. 却
. MI>'M阳ssureaooTemp剧turo (如脚112.1.3)
• Gas O.'lvel)' Status (SecUon 12.7.4)
. MI>'M阳阴阳c:ttoutTI剧 R..u陆 (Sect嗣 12 叼
. p时'onn MIxet Chect;out Ti田ts 院副刷112.1. 白

12.7.1 Gas Supply Sta恤S

….肉"回国

U阳" M申

由 Q曲曲 2 刻唰 O.67580kh
由 Q曲曲 2 刻唰 O.67580kh
Air C向der 刻唰 O.67580kh
"去。印..曲, 刻唰 O . ~舶5 kPa

由陶elme 刻唰 O. 回-7kPa

刷 刷p曲、e 刻唰 O. 回-7kPa

"皿 Pipeline 刻唰 O. 回-7kPa

由翩翩 v... Open, 曲时


{O阳"阳晒ctedto tdix畸

AirSeI回Va" 0.,酬, 曲S国


{Open - 阳晒唱英国 toMix畸

N20SeI回va阳 Open, 曲时
{O阳"阳晒ctedto tdix畸

Alt02 ValYe 0.,酬, 曲S国


{O阳n - 02 峙阳凶}

Alt02 8utton "。唯衍曹篇圈, 价幅sed


02Au由 "。唯衍曹篇圈, 价幅sed

GasOu阳臼们也 αrc怡 , S凶O.ACGO

"ωω锦3 倒以阻 12019


Aisys

12.7.2 MlxerOutput

. .町伽啕. .

U阳" ..10. W浦.. Ro耐ro

回 阴阳 JO(J( Vmin 0.1 -15


回 A棚 V回fy 阻X Vmin 2 -18
田 阴阳 Sigtlal JO( Vdc 0.0986ω4.0 1Vdc

02 肉叩 Yalve DrWe 阻X mA 25 叫 10'曲mA

8.1嗣国 G篇 10 ..帽Aj吧 .20

8alan国阳w JO(J( Vmin 0. 1 -15 旬, 刷,


0.1 -12 旬,创20

8.1回国 阴阳.V,凹fy 且~ Vmin 2 -18 旬"幅


2 - 14.4 怕 陋。

8.1回国 阴阳wSigI回 x.xxx Vdc 0.09曲tD 4.0 1Vdc

8.1嗣ce 伪鸣)ValYe D 巾, 刻唰 mA 25 叫 10'曲 mA

02 翩翩 v."" 。,回IfC幅ed

Air SeI回h 幅 句enjCI能ed

N20SeI四h阳 句enjCIo5eð

ADC 阳f Vo问~ x.xxx Vdc 2.47 - 2.53 YOItS

,2>。 0"回刷刷ωω
12 Service Appl i回国n

12.7.3 Mlxer Pressu帽 and Temperature

. .町脚回回回......翩翩回

U阳" M嗣 W曲.. Ro吨'"

02 阳瞥笛U<e 班班 9 - 35(阳。

02 向警岛ureCaI xxx
Jt Vdc 0.25 - 3 ∞

8.,回国衍回印像 班班 9 - 35(阳。

8.1嗣国街..Cal xxx
Jt Vdc 0.25 - 3 ∞

MixerOutpUtPres 班班 9 - 甜怖。

Mb:erOu胆此"...臼l xxx
Jt Vdc 0.25 - 3 ∞

白 Temp 阻X 5- 回 (C)

阻'回p VoIIs 口血 Vdc 0.25 . 3 ∞

8.1嗣ceTemp 阻X 5- 回 (C)

8.,回国 Temp VI嘟 口血 Vdc 0.25 . 3 ∞

"ωω锦3 倒以阻
也"
Aisys

12.7.4GasDell睛ry5ta恤S

…a帽.,-
U阳" M嗣 ...... 恤'
02 F1o响 且~ Ijmin 0.1-15.8
剧r Flow 阻X Vmin 0.1 -15.8
"四阴阳 且~ Ijmin 0.1-15.8
.gent 泪α {明urr回 G国 MocM吟

.gen‘'‘ x.xx {叫回国 GasModule}

αrcuit 陆CO.S血。

12." 0"回刷刷ωω
12 Service Appl i回国n

12.7.5 Mlxer P盹tjCh盹k刷tTe剖 Re皿Its

.. 町 . . .ν-‘..-
U阳" r......刷. .

田淌曲唱Leal< P...
Fai. 但8)p酷"'..阳k,

AIt02ValYeL.sak P...
时戎 per抽med(if02 Vat\'eLe础旬画也}
Notdone. No s鸣:.plypr黯>sure
阳tdone. SMctof旧闸 incotrectstaω
Fai. Selector 幅幅幅a阳
F.凰 向,阳rtiooal 帽川、唱,阳ak,

8.,回国 GasVaI崎 tsak P...


Not done. No st再",Iy 防毒锺划"
Notdone.Selectot咽lYe inα附创. .回S
Fai.S刨@曲,咱惘幅画出S
Fai.阳,阳-.,帽,••唱~ leaks

由阳川剧 Pass
Notdone. No s喝到plypr黯>sure
阳t done. SMctof旧lYe incotrectstaω
Fai.3 lPt.tte统旬曲。
Fai. l0 lPM饭时剖面

8.,嗣ce 罚。wT,斟拢 P...


Not done. No st粤",Iy 院审锺划"
'啦。tdo晒 SeJectot \'al精阳泪耐"s回S
Fai.3LF唰 饱st 旬ied
FaI. IO lPM恒st 旬íI回

"ωω锦3 倒以阻 12023


Aisys

12.7.6 Perform Mlxerα,回koutTes也

呻甲,… tw_
h …-
1......1

"... 0"回刷刷ωω
12 Service Application

12.8 Ventilation Subsystem menu


The Ventilation menu includes the following menu items:

• Ventilation Schematic (Section 12.2.3)


• Ventilation Status (Section 12.8.1)
• Ventilation Flow and Pre臼ure (Section 12.8.2)

12.8.1 Ventilation Status

Ven创18协rStatus

Label Value

Vent Drive Gas Airor02

ABS Installed Installed or Not Installed

Flush Valve Not Pressed or Pressed

C02 Bypass Closed or Open

02 Cell Status Connected or None

Bag(Vent Switch BagorVent

Circuit Feedback Circle, Non-circle , or fault

Over Pressure Circuit OK or High-Pressure

ACGO/SCGO Config ACGOorSCGO

Gas Inlet Valve Feedback Open or Closed

MI046983 05/05 12-25


Aisys

12.8.2 Ventilation Aow and Pressure

Ven创lator 目侧 and Pressure

Menu Item Value Units Range Counts (0-4095)

Inspiratory Flow 以X.X I/min -120.0 I/ min to 120.0 Ij min X以X

Expiratory Flow 肌X.X I/min -120.0 I/ min to 120.0 Ij min X以X

AirwayP陀ssu陀 XXX -120.0 I/ min to 120.0 Ij min X以X

Manifold Pressure 以X -120.0 I/ min to 120.0 Ij min X以X

02 Celi 以X % 5to 110 % X以X

ADC RefVoltage X.沟α Vdc 3.179 Vdc to 3.221 Vdc

翩翩翩
Flow Valve Setting 以X.X I/min 0.0 Ij min to 140.0 I/min

Flow Valve Feedback 刀αx mV

Flow Valve Current 刀αx mA

12-26 05/05 Ml 046983


12 Service Application

12.9 Vaporizer Subsystem menu


The Vaporizer menu includes the following menu items:

• Vaporizer Schematic (Section 12.2.4)


• Vaporizer Output (Sect.ωn 12.9.1)
• Perform VaporizerTest (Section 12.9.2)

12.9.1 Vaporizer Output

Vapo血,膏 Output

Label Value Unlts Range

Casse忧eTemp 1 XX.X 2.5 - 50.0 C

Cassette Temp 2 XX.X 2.5 - 50.0 C

Manifold Temp 1 XX.X 2.5 - 50.0 C

Manifold Temp 2 XX.X 2.5 - 50.0 C

InputFlow XX.X mljmin -200 - 6500 mlfmin

OutputFlow XX.X mljmin -200 - 6500 mlfmin

Valve Drive Sense XX.X mA N/ A

Cassette Pressure xx 77. 89 - 192.51 cmH20

AgentlD 以X

AgentLevel Full,
3/ 4,
Half-full ,
1/ 4,
… (i f level can not be detected)

MI046983 05/ 05 12-27


Aisys

12.9.2 Perform VaporizerTest

flL.: '-'ll血:LãJl.lilI……………………匾矗二 ..!I

1Ilr,~ ØI it~ 也:5I.Hltl'>! r.'嗨理但铲

E王三]~丘J

l [lì'!Il'l'Ð叫lI!I叫lIiI

Gòr1鱼R

~t c:.itt l~ U.红蓝 l U1 11 1们 11-1劣 . ,.tm "':"'"'1 111.31 1


Jl
- e命道:日J:|

12-28 05/05 Ml 046983


12 Service Application

12.10 Window menu


The Window menu includes the following menu items:
• Cascade
· 币le Honzontal
• TIle Vertical
• Close
• CloseAII
• (list of all open windows)

12.11 Help menu


The Help menu includes the following menu items:
About . . .

B.1111 L ……-= Aisys Ser_vice Appliçation


Version 01 . 00 兑m
主j

COP.Yflght C臼 2∞5

OK

MI046983 05/05 12-29


Notes

12-30 05/05 Ml 046983


Datex-Ohmeda , Inc., 0 General Electríc Compan 日, going to market as GE Healthcare.
P.O. 80x 7750
Madíson , WI 53707-7550
USA

www.gehealthcare.com

Ais!ls Anesthesio Mochine

@ 川ination at work
Technicol Reference Monuol

M1046983
OS OS 001 01 01 02
Printed in USA
。 Dote忡。 hmedo.lnc
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