Professional Documents
Culture Documents
Datex-Ohmeda products have unitserial numbers with coded logic which indicates a
product group code, the year of manufacture, and a sequential unit number for
identification. Th e serial number can be in one oftwo formats.
05/05 MI046983
Technical Reference Manual
Ml046983 05/ 05
Aisys
Important
The information contained in this Technical Reference manual pertains only to those
models of products which are marketed by Datex-Ohmeda as ofthe e仔:ective date of
this manual orthe latest 陀vision thereof. Th is Technical Reference manual was
prepared for exclusive use by Datex-Ohmeda service personnel in light of their training
and experience as well as the availability to them of parts, proper tools and test
equipment. Consequently, Datex-Ohmeda provides this Technical Reference manual to
its customers purely as a business convenience and forthe customer's general
information only without warranty of the results with respect to any application of such
information. Furthermore , because of the wide variety of circumstances under which
maintenance and repair activities may be performed and the unique natu 陀 ofeach
individual' s own experience, capacity, and qualifications, the fact that customer has
received such information from Datex-Ohmeda does not imply in anyway that Datex-
Ohmeda deems said individual to be qualified to perform any such maintenance or
陀 pair service. Moreover, it should not be assumed that every acceptable test and
safety procedure or method, precaution , tool , equipment or device is referred to within ,
orthat abnormal or unusual circumstances, may not warrant or suggest different or
additional procedures or requirements.
This manual is subject to periodic review, update and revision. Customers are
cautioned to obtain and consult the latest revision before undertaking any service of
the equipment. Comments and suggestions on this manual are invited from our
customers. Send your comments and su臼estions to the Manager ofTechnical
Communications, Datex-Ohmeda, Ohmeda Drive , PO Box 7550 , Madison , Wisconsin
53707.
&. CAunON Servicing ofthis product in accordance with this Technical Reference manual
should never be undertaken in the absence of propertools , test equipment and
the most recent revision to this service manual which is clearly and thoroughly
understood.
Technical Competence
The procedures described in this Technical Reference manual should be performed by
trained and authorized personnel only. Maintenance should only be undertaken by
competent individuals who have a general knowledge of and experience with devices of
this nature. No repairs should ever be undertaken or attempted by anyone not having
such qualifications.
Datex-Ohmeda strongly recommends using only genuine replacement pa 同s,
manufactured or sold by Datex-Ohmeda for all repair parts replacements.
Read completely through each step in every procedure before starting the procedure;
any exceptions may result in a failure to properly and safely complete the a忧empted
procedure.
05/05 MI046983
"
Table of Contents
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Technical Competence .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
llntroduction
1. 1 Whatthis manual includes . . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . . . .1-2
1. 2 User' s Reference manuals ... . . . . . . . . . ................ ... . . . . . ... ........... .1-2
1.3 What is an Aisys Carestation? . . . . . . . ................ . ... . . . . . ............... .1-3
1. 4 Anesthesia system components . . . . . ................ . . ... . . . . ............... .1-4
1. 5 Breathingsystem components. . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . . . .1-6
1. 5.1 Optional ABS components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. 1-7
1. 6 Display controls . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
1. 7 Anesthesia system display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
1.7.1 Usingmenus...................................................... 1-11
1.8 Symbols used in the manual or on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-12
2 Theory of Operation
2.1 Electrical sy~归m .......................................................... .2-2
2.2 Powersubsystem ........ . ... . . . . . ................ . ....................... .2-4
2.2.1 Power Controller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2.2.2 Power distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2.3 Display Unit .. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .2-8
2.4 System communications ................................................... .2-9
2.5 System connections ...... . ... . . . . . ................ . ...................... 2-10
2.5.1 Display Unit.. . . . . . ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . .. 2-10
2.5.2 Display Connector board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-10
2.6 Power Controller and Anesthesia Control board connections ... . . . . . . . . . . . . . . . . . . 2-11
2.7 Anesthesia Control boaω.................................................. 2-12
2.8 Ventilator Interface board . . . ... . . . . . . .. .. .. .. .. .. .. . . .... . .. .. .. .. .. .. .. .. . 2-14
2.9 Electronic Gas Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-16
2.10 Electronic Vaporizer ..... . ... . . . . . ................ . ...................... 2-18
2.10.1 Agent Delivery board LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-22
2.11 Gas f1 0w through the anesthesia machine ................................... 2-24
2.1 1. 10verview ........................................................ 2-24
2.1 1.2 Electronic vaporizer .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-26
2.1 1.3 Physical connections (0 2 supply) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-30
2.1 1.4 Physical connections (N20 and Air supplies) ... . ...................... 2-31
2.1 1. 5Suction 陀gulators ................................................ 2-32
2.12 Flow through the breathing system ......................................... 2-33
2.12.1 Overview of 刊ow paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 2-33
2.12.2 Manual ventilation . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-34
2.12.3 Mechanical ventilation. .. .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . .. 2-37
2.12.4 Fresh gas and O2 f1 ush f1 0w (w比h SCGO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-40
2.12.5 Fresh gas and O2 flush flow (with ACGO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2.13 Ventilator mechanical subsystems ......................................... 2-44
2.13.1 Drive gas filter and Gas Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-44
2.13.2 Pressure regulator .... . . . . . .......................... . ............ 2-45
2.13.3 Flow control valve . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-45
2.13.4 Drive Gas Check Valve (DGCV) ...................................... 2-46
2.13.5 Bellows P陪ssu陀 ReliefValve ....................................... 2-46
2.13.6 Exhalation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-47
2.13.7 Mechanical Overpressure Valve ..................................... 2-48
2.13.8 Reservoir and bleed 陀sistor ........................................ 2-48
2.13.9 F陪e breathing valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-49
2.13.10 Breathing circuitflow sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
N 05/ 05 MI046983
Table of Contents
3 Checkout Procedure
3.1lnspect thesystem ........................................................ .3-2
3.2 System checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.1 Leak < 250 ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.2 Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.3 Machine Check - System . . . . . . . . ... .......... . . . . . . . . . . . . . .......... . .3-3
3.2.4 Machine Check - Circuit . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.5 Machine Check - Circuit 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.3 Individual Checks ........ . . . . . . . . . ................ . . . . . . . . . ............... .3-4
3.3.1 System . . . . .. . . . . . . . . . . . . . . . . . . . .. .. . . . . . . .. .. . . . . . . . . . . . .. . . . . .. . . .3-4
3.3.2 Circuit ............................................................ .3-5
3.3.3 Circuit 02 Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3.3.4 Low PLeak ....... . . . . . . . . . ............ . ... . . ... . . . . ............ . . . .3-5
3.3.5 Low PLeak (machines with ACGO) ..................................... .3-5
3.3.6 Agent Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.4 Backlight test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.5 Pipeline and cylindertests ... . . . . . . . . . .................. . . . . . . . ............ . .3-7
3.5.102 supply alarm test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.6 Flush FlowTest.. .. .. . . .. . . . . . . . . . . . .. .. .. .. .. .. .. . . . ... . . . . . .. .. .. .. .. .. . . .3-8
3.7 Alarmtests............................................................... .3-9
3.8 Alternate 02 flowmeter tests . . . . . . . . ............ . ... . . ... . . . . ............ . . 3-10
3.9 Auxiliary 02 flowmetertests . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . . . 3-10
3.10 Integrated Suction Regulatortests . . ................ . . . ... . . . ......... .. . . . 3-10
3.11 Powerfa i l uret臼t ....................................................... 3-11
3.12 日ectrical safety tests ... . . . . . . . . . . ............ . ... . . ... . . . . .............. 3-1 1
Ml046983 05/05 v
Aisys
4 InstalljService Menus
4.1 Service and Installation menu structure ............... . ... . . . . . ............... .4-2
4.2lnstalljService Menu (Super User) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .4-3
4.2.1 TrendsSetup....................................................... .4-4
4.2.2 Colors and Units Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.2.3 Cumulative Usage . . . . . . . . . . ................ . . . . . . . . . ............... .4-6
4.2.4 Factory Defaults ... . . . . . . . . . ................ . ... . . . . . ............... .4-7
4.2.5 Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4.3lnstallation Menu ........ . . . . . . . . . ................ . . . . . . . . . ............... .4-9
4.3.1 Configuration ..... . . . . . . . . . ................ . ... . . . . . .............. 4-10
4.3.2 Configuration Units. . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . .. 4-11
4.3.3 Options Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 1
4.3.4 Copy Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.4 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-13
4.4.1 So仕warejHardware Ver Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-14
4.4.2 Service Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.5Calibration .............. . . . . . . . . . ................ . ... . . . . . .............. 4-16
4.5.1 UserCalibration menu .............................................. 4-16
4.5.2 Manifold P Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.5.3 Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-18
4.5.4Inspiratory Row Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-19
4.5.5 Bleed Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.5.6 Paw Span .... ... . . . . . . . . . . ................ . . . . . . . . . .............. 4-21
4.5. 7Zero Gas Xducer . . . . .. .. . .. .. . . . . .. .. . . . . . . .. .. .. . .. .. . . . . .. . . .. . .. 4-22
4.5.8 Cal Config ........ . . . . . . . . . ................ . ... . . . . . .............. 4-23
4.5.9 Mixer PZero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
5 Calibration
5.1 P川 mary Regulators ......................................................... 5-2
5. 1. 1 Testsetup .... ... . . . . . . . . . . ................ . . . . . . . . . ............... .5-3
5. 1.2 Testing Primary Regulators . . . ................ . ... . . . . . ............... .5-3
5. 1.3 Adjusting Primary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
5.2 O2 Flush Regulator ........................................................ .5-9
5.3 Adjust Drive Gas Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-10
5.4 Ventilator Calibrations .................................................... 5-1 1
5.4.1 Cal Config ........................................................ 5-1 1
5.4.2 Manifold P Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12
5.4.3 Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12
5.4.4Inspiratory Row Valve Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.4.5 Bleed Resistor Cal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-13
5.4.6 Paw Span.. .. . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. .. .. . . .. . .. 5-14
VI 05/05 MI046983
Table of Contents
7 Troubleshooting
7.1 Troubleshooting Guidelines ..................................................7-2
7.2 Troubleshooting high pressure and low p陀ssure leaks ............. . ..............7-3
7.3 B陀athing System Leak Test Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.3.1 Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.3.2 Breathing System Troubleshooting Rowcha此s............................ 7-6
7.3.3 LeaklsolationTests ................................................ 7-11
7.4 System Troubleshoo甘 ngRowcha民s ......................................... 7-26
7.5 Electronic VaporizerTroubleshooting. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 7-38
7.5.1 VaporizerTestResults .............................................. 7-38
7.5.2 Automated fault isolation procedu陀........... . ...................... 7-39
7.5.3 VaporizerTest Results troubleshooting procedu陀s....................... 7-40
7.6 Technical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-43
7.6.1 Electronicvapo时zer 10VA power interconnectfault isolation .............. 7-68
9 Repair Procedures
9.1 Circuit board replacement precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
9.1 How to bleed gas pressure from the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
9.2 How to remove the rear panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.2.1 To 陀move the rear upper panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.2.2 To remove the lower access panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.3 How to remove the tabletop ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7
9.4 Servicing the pan electrical enclosure components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
9.4.1 Electronic Gas Mixer assembly ........................................ .9-9
9.5 How to access dashboard components ............... . ...................... 9-10
9.6 Replace electronic vapo川zerand components................................. 9-11
9.6.1 Remove the electronic vaporizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.6.2 Replacing EV components . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . .. 9-13
9.7 Servicing Aladin2 casse忧es ................................................ 9-16
9.8 Replace Alt 02 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
9.9 Replace system switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-18
Ml046983 05/05 IX
Aisys
x 05/05 MI046983
Table of Contents
Ml046983 05/05 XI
Aisys
12 Service Application
12.1 Aisys Service Application (PC based) ................ . ... . . . . . .............. 12-2
12. 1.1 PC Requirements . ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . .. 12-2
12.2 Main Menu - System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-3
12.2.1 PowerSchematic ... ... .................... ..... .................. 12-4
12.2.2 Gas Delivery Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-5
12.2.3 Ventilation Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-6
12.2.4 Vaporizer Schematic. ………………………………………. 12-7
12.3 Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-8
12.4 日le menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-9
12.4.1 Preferences. . . . . . . . . . . . .. . . . . . . . . . . .. .. .. . . .. .. . . . . . . . .. .. . . . . . .. 12-9
12.5 Tools menu ........................................................... 12-10
In this section Th is section provides a gene削 overview ofthe Aisys anesthesia machine.
1. 1 Whatthis manual includes .. .... . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .1-2
1. 2 User' s Reference manuals ... . . . . . . . . . .................. . . . . . . ... ........... .1-2
1.3 What is an Aisys Carestation? . . . . . . . ................ . . . . . . . . . ............... .1-3
1.4 Anesthesia system components . . . . . .................... . . . . . ............... .1-4
1. 5 Breathing system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
1.5.1 Optional ABS components. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .. 1-7
1. 6 Display controls . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . . . . . .1-8
1. 7 Anesthesia system display . . . . .. . .. .. .. .. .. .. . . .. .. . . .. . . . .. .. .. .. .. .. .. .. .. .1-9
1.7.1 Usingmenus...... . . . . . . . . . ................ . ... . ... . .............. 1-1 1
1.8 Symbols used in the manual or on the equipment . . .. . . . . . . . . . . . . . .. . . . . .. .. . .. 1-12
Other equipment Other equipment may be attached to the system on a display mount, the top
shelf, or on the side dovetail rails. Consult separate documentation relative to
these items for details.
15
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1. Serial port
2. Collection bo创e connection (optional)
3. Cylinder wrench (key) storage
4. Cylinder yoke
5. AGSS (Anesthesia Gas Scavenging System)
6. Pipel ine connections
7. Mains inlet
8. System circuit breaker
9. Equ ipotential stud
10. Isolated electrical outlet
1
2
3
4
3 2 6
000
6L g
2
5
o 0 0 0
o 0
2 4
1. Alarm Silence key Push to silence any active, silenceable high and medium priority alarms or
to suspend/acknowledge any non-active medium or high priority alarms.
Alarm is silenced for 120 seconds or alarm is suspended for 90 seconds.
2. Menu keys Push to show corresponding menu.
3. ComWheel Push to select a menu item or confirm a se忧ing. Turn clockwise or
counterclockwise to scroll menu items or change settings.
4. Normal Screen key Push to remove all menus from the screen.
5. Quickkeys Push to change corresponding gas setting or ventilator se忧ing. Turn the
ComWheel to make a change. Push the ComWheel to activate the change.
6. Timerkeys Push to start or stop the timer. Push to r,臼et the timer back to zero.
3 4 5
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375 467 392
12 10 9
When a menu key is selected , the menu field overlays the gas f1 0w tubes and
the waveform fields sta 民 atthe rightedge ofthe menu .
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1. Menu
2. Waveform fields
Rgure 1-8 • Menu view
1.7.1 Using menus Push a menu key to display the corresponding menu. Use the ComWheel to navigate
through the menu.
1
2
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1. Menu ti tJ e
2. Present selection
3. Adjustment window
4. Indicates submenu
5. Short instructions
6. Menu selections
日:gure 1-9 • Example menu
Warnings and Cautions tell you about dangerous conditions that can occur if
you do not follow all instructions in this manua l.
Warnings tell about a condition that can cause injury to the operator or the
patien t.
Cautions tell about a condition that can cause damage to the equipment.
Read and follow all warnings and cautions.
囚 1\
Dangerous voltage Alternating cur陀nt
~
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1- 12 05/ 05 MI046983
llntroduction
Maximum Vacuum
MAX |VACUUM|
位L 因
Inspiratory flow Expiratory flow
/飞
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Movement in one direction Movement in two directions
一一今
Lock
•• Unlock
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Isolation transformer Low pressure leak test
JlI[ 「乓E三
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Autoclavable Not autoclavable
Thiswayup
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lt
No batteryjbattery failure Ba忧ery in use. Bar indicates amount of
~ XI -l ba忧ery power remaining.
这 自
Caution: federallaw prohibits dispensing Pinch hazard
|政 ONLYl without prescription. 。⑧。
Pipeline Cylinder
反JClÞ
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A c
2.2.1 Power Controller The system uses a distributed power bus. The Power Controller board
board contains:
• a DCjDC converter that converts the input from the universal power supply
to the 12.5 VDC system bus voltage.
The Power Controller contains supervisory circuitry that performs:
• ba忧ery charge control (ba忧ery switch circuits provide a minimum of 30
minutes of system power in the event of AC power failu 陀).
• current, voltage, and temperature monito时ng.
• AC sensing.
• fan control.
Two 12-volt batteries, wired in series, provide the back-up power.
The Power Controller communicates with the Display Unit through a RS-422,
9.6 kB channel. It receives the OnjStandby signal from the system switch
through the Anesthesia Control board.
Isolation
Transformer
í To : Power Supply
( OutJets : (U-Frame)
3
12.5VDC
Onjstandby
5A 扁扁e MainsLED
12.5VDC
RS-422
Communications
Monitor onj standby
2.2.2 Power distribution The Power Controller board provides outputs to the Anesthesia Control board
and the Display Connector board. Th ese boards provide distribution of power
supplies required by the system.
The Anesthesia Control board interfaces with the Mixer board, the Ventilator
Interface boa 时 I and the Agent Delivery boa 时 through the Pan Connector
board.
Th e Display Connector board interfaces with the Display Unit and the Module
assembly.
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2.5.2 Display Connector The front side of the Display Connector board accepts the following cables:
board • System Power Interface to Display Unit (1).
• System Signallnterface to Display Unit (2).
• Airway Module (M-Gas) Power Supply board (8).
• Not used (9).
• The back side ofthe Display Connector board accepts the following cables:
• Power Controller board (10).
• Anesthesia Control board (MGAS power) connecωr (11).
• Anesthesia Control board (signal) connector (12).
. 1/0ωAuxiliary Connector board (13).
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02 Select
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2. 16 05/05 M1046983
2 Theory of Operation
Desired gas flows are sent from the Anesthesia Control board to the Gas
Mixer.
Gas Mixer operation is controlled through a microcontroller which:
• Sends 陀quests forthe Anesthesia Control board to open and close selector
valves for O2 , N2 0 and Air.
• Regulates f1 0w control valves for O2 and balance gas (N 20 or Air).
Closed-Ioop flow control is accomplished through a hot-wire anemometer in
concert with the flow control valves. Gas flow, based on a calibration table, is
on target when the reference measurement equals the flow measurement.
Pressure measurements across each of the flow sensor channels are used as
checks on the flow measurement for hazard mitigation , ambient pressure
compensation , and compensation for back pressure downstream of the
Mixer.
A S创"如r arldByp苗sValves
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Diagnostic
Indicators
Oxygen
Vaporizer
Balance
Gas Temperature,同oW, and
Pressure Sensors
T2 F2
Fresh Gasl
Fresh Gas Agant
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I Inflow I
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L 主Ive
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Valve •
L___I
Agenl De llvery Board
I Ou1flow I
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LED indicators are provided on the Agent Delivery Board to convey information about
subsystem operation. Refer to the following table and to Figu 陀 2-24.
什1
C~21 _ 10
. Pl .ll"-
• P2 I I
CRsl- u 口口
CR8
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CR10 I
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Gas supplies Gas comes inωthe system through a pipeline (1) or cylinder(6) connection. AII
connections have indexed fittings, filters , and check valves (one-way valves). Pressure
transducers monitor the pipeline (2) and cylinder (7) p陀ssures.
The O2 supply failure alarm is derived from the O2 pipeline and the O2 cylinder pressu 陀
transducer inputs.
A primary regulaωr (8) decreases the cylinder pressures to approximately pipeline
levels. A P陀ssure relief valve (3) helps protect the system from high p陀ssures.
To help prevent problems with the gas supplies:
• Install yoke plugs on all empty cylinder connections.
• When a pipeline supply is adequate, keep the cylinder valve closed.
Gas flow Pipeline or regulated cylinder pressure supplies O2 or Air directly to the ventilator
engine (4a or 4b) and as pilot pre臼ure (4) forthe SCGO
assembly(日 Connection points are also available for venturi
suction (5a or 5b) drive gas supply. An additional O 2 陀 gulator (18) decreases the
pressure for the O2 Flush valve (19) and the auxiliary O2 flowmeter (24).
The O2 Flush valve supplies high flows of O2 to the fresh gas outlet (22 or 23) through
the SCGOj ACGO assembly ( Ej的. The flush pressu 陀 switch (20) monitors activation of
the flush valve.
Gas mixing Under normal conditions, with the system switch (10) in the On position , the Alternate
O2 Disable valve (13) is energized to block a忧ernate 02 flow. Normal gas f1 0ws are
enabled through their respective selector valves (11). Th e system controls gas flow
through the flow control valves (12) and derives the individual flow rates through the
ho仁wire anemometers (14).
Under system failure conditions (or if Alt O2 is selected) , the normally-open Alternate
O2 Disable valve (13) allows delivery of O2 through the Alternate O2 Flowmeter when
the system switch is in the On position.
Mixed gas The mixed gas (15) flows through the electronic vaporizer (D)ωthe
SCGOj ACGO assembly (Ej町. A pressure relief valve (17) on the electronic vaporizer
limits the maximum outlet p 陀ssure.
The SCGO assembly (白 directs the mixed gas to the selected circui t:
22 (ABS-circie) or 23 (to Inspiratory port of ABS). On SCGO assemblies, a relief valve
(21) limits pressure in the breathing systemωapproximately
150 cmH 20.
Th e ACGO assembly (白 directs the mixed gas to the selected circuit:
22 (ABS-circie) or 23 (external ACGO po民).
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N20 Air
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B - Cyllnder Supply
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。 - Electronlc Vaporlzer
E- SCGO Assembly
F -ACGO Assembly
P - Pressure Transducer Cassette
5 -To Scavengtng
2.11.2 Electronic Agent is delivered from the subsystem in one of two configurations depending on
vaporizer whether casse忧e pressure is below or above Mixer output pressure. If cassette
pressure is above Mixer output pressu 陀, all fresh gas is routed through the
Backpressure Regulator and agent is mete陀d out ofthe pressurized casse忧e. lf
casse忧e pressure is below Mixer output pressu 陀, some fresh gas is routed through the
casse忧e, where it picks up agent vapor. The remaining fresh gas passes through the
Backpressure Regulator. Th e mixed fresh gas and agent vapor from the subsystem is
sent to the CGO.
A Backpressure Regulator (25) builds a pressure at the input to the vaporizerto drive
gas through the cassette, if necessary. It is not needed to check flow in the reverse
direction. A pressu 陀 relief valve (17) limits the maximum outlet pressure.
The Inflow and Outflow Flowmeters (26, 27) measu 陀 flow by developing a pressure
drop across a flow 陀strictor. The Outflow Flowmeter is used for control , while the Inflow
Flowmeter is used for safety. Each Flowmeter includes a zeroing valve that temporarily
shorts a pressure transducer's ports together for an accurate zero measurement. The
zeroing valves may be energized during Standby to heat the Flowmeter Manifold to
prevent agent condensation.
An Inflow Check Valve (28) prevents unmetered agentvaporfrom flowing backwards
and entering the fresh gas stream.
Inflow and Outflow Valves (29 , 30) direct flow in the subsystem, opening for agent
delivery and closing for other system states, including safety conditions. Th e Outflow
Valve must open for agent delivery, while the Inflow Valve opens if casse忧e pressure is
lower than Mixer output pressure.
The Scavenge Valve (31) opens to vent built up pressure in casse忧es to scavenging
when the user commands the vaporizer 0仔. It also is opened periodically when a
casse忧e is not installed to automatically sample ambient pressure.
A liquid P陀vention valve (32) blocks liquid from enteringthe subsystem in the event
that an overfilled casse忧.e is present. Th is valve can also become temporarily blocked if
casse忧e temperature exceeds Flowmeter Manifold temperature significantly, causing
agent condensation. Clearing the blockage depends on the rate of agent evaporation.
Variable control of flow from the casse忧.e is accomplished with a Proportional Valve
(33) under software direction.
f. Eie.c~i~ Va;,ri;
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B - Cyllnder Supply
C- Gas Mlxer
。 - Electronlc Vaporlzer
E- SCGO Assembly
F -ACGO Assembly
P - Pressure Transducer
5 -To Scavengtng
。 Filter
-& CheckValve
r - - - - - - 119 1- - - - - - - - - - - - - - - - - ,
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AP Aírway Pressure
B BagNent switch to Bag
FG Fresh Gas
1 Flow to absorber
2 Flow from absorber
3 Insp让atory ftow
Manual expiration The BagjVent switch keeps the ventilaωr path closed (8 ).
(Figure 2-32) Gas flows from the patient (4), through a unidirectional valve (expiratory check valve),
and into the bag (5).
During exhalation , fresh gas flows backwards through the absorber (FG) into the
expiratory limb, downstream ofthe expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
陀turned gas (SGR) enters the breathing system afterthe expiratory check valve
(Referto section 9.21).
AP Airway Pressure
B BagNent switch to Bag
FG Fr esh Gas
SGR Sampl e Gas Return
4 Exp让atory flow
5 Flow to bag
APLValve The APL valve sets a p陀ssure limit for manual ventilation.
(Figure 2-33) As you turn the APL knob , it puts more or less force on the APL disc and seat (0 /5 ). If
the circuit p陀ssu 陀 is too high (旬, the disc and seat inside the diaphragm opens and
vents gas to the scavenging system (7).
Mechanical inspiration The BagjVent switch closes the manual path (V). Pilot pressure (P) closes the
( Figu 陀 2-34) exhalation valve.
Drive gas (0 ) pushes down on the bellows. Gas flows from the bellows (1), through the
absorber (2), and through a unidirectional valve (inspiratory check valve) to the patient
(3).
。uring inspiration , fresh gas flows into the inspiratory limb, upstream of the inspiratory
check valve.
AP Airway Pressure
o Drive gas
FG Fresh Gas
P Pilot pressur e
V B agNent switch to Vent
1 Flow to absorber
2 Flow fr om absorber
3 Insp让atory flow
Mechanical expiration Drive-gas flow stops and the exhalation valve opens. Exhaled gas flows from the
(Figure 2-35) patient (4), through a unidirectional valve (expiratory check valve) and into the bellows
(5). Residual drive gas (0 ) flows out ofthe bellows to the scavengingsystem (6).
If PEEP is selected, static pressure on the pilot port ofthe exhalation valve sets the
PEEPlevel.
。uring exhalation , fresh
gas flows backwards through the absorber (FG) into the
expiratory limb, downstream of the expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
陀turned gas (SGR) enters the breathing system afterthe expiraωry check valve
(Referωsection 9.21).
AP Airw ay Pressure
D Drive gas
FG FreshGas
SGR Sample Gas Retum
4 Expiratory fiow
5 Flow to bellows
6 To scavenging
Pop-o何 valve The pop-o仔 valve limits the pressu 陀 inside the bellows to 2.5 cm H2 0 above the drive
(Figure 2-36) gas pressure. Th is normally occurs when the bellows reaches the top of the housing at
the end of exhalation.
Excess gas (6) ventsωthe scavenging system (7) through the pop-o仔 valve and the
exhalation valve.
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10 ABS (Circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the SCGO assembly.
breathing system With the Circle system selected , fresh gas flow is channeled to Port 3 of the breathing
( Figu 陀 2-37) system (before the inspiratory check valve).
The output of the O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activate, O2 flush flow joins the fresh gas flow in the SCGO assembly.
ABS SCGO
Assembly
Switched (Non-circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the SCGO assembly.
Common Gas Outlet With the Non-Circle system selected , fresh gas flow is channeled to Port 2 of the
(Figure 2-38) breathing system (afterthe inspiratory check valve - to an external patient circuit
through the Inspiratory port).
The output ofthe O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activated , O2 flush flow joins the fresh gas flow in the SCGO assembly.
ABS SCGO
Assembly
Rgure 2-38 • Fresh gas and O2 flush 自ow (to Insp po时
10 ABS (Circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the ACGO Selector Switch .
breathing system With the ACGO Selector Switch in the ABS position , fresh gas flow is channeled to the
(Figu 陀 2-39)
breathing system.
The output of the O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activate, O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.
ABS
ACGO
Selector
Switch
Auxiliary (Non-circle) Fresh gas (1) flows from the electronic vaporizer (EV) to the ACGO Selector Switch .
Common Gas Outlet With the ACGO Selector Switch in the ACGO position , fresh gas flow is channeled to the
(Figure 2-40) ACGO outle t.
At the ACGO outlet, a small sample is diverted to the O2 Cell in the ABS for O2
monitoring.
Theo川put of the O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activated , O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.
EV
2.13.1 Drive gas Drive gas (can be selected from O2 or Air) enters the Vent Engine (1) at a pressure of
filter and Gas Inlet 241 to 690 kPa (35 to 100 psi) through a 2-micron filter (2) that is located underthe
Gas Inlet Valve (3).
Valve
During normal operation the Gas Inlet Valve (GIV) is openωlet supply gas flow. The GIV
shuts off supply gas to the ventilator under failure conditions detected by the CPU or
over-pressure switch. Th e output from the GIV stays at the filtered supply gas pressure.
2.13.2 Pressure The pressure 陀gulator (4) is a non -陀lieving pressure regulatorthat 陀gulates
regulator high pressure filtered supply gas down to 172 kPa (25 psi).
2.13.3 Flow control valve The flow control valve (5) is controlled bythe CPU. Signals are sentto the flow
control valve ofthe necessary flow determined by ventilator se位ings and
sensorsignals. The flow control valve modulates the incoming 172 kPa (25
psi) drive gases to an output from 0 to 120 liters per minute at pressu 陀S
rangingfrom 0 to 100 cm H2 0 .
2.13.4 Drive Gas The Drive Gas Check Valve (6) is used downstream ofthe flow control valve to c陀ate
CheckValve the pilot pressure for closing the exhalation valve during insp问tory phases. Th e DGCV
valve is biased shut by an integral weight that supplies approximately 3.5 cm H2 0 of
(DGCV)
biasp陀ssure before permitting flow downstream to the breathing circuit. When the
ventilator is exhausting flowfrom the breathing circuit, the DGCV permits the exhalation
valve pilot pressure to be de-coupled from the circuit pressure. Th is permits the
exhalation valve to open and lets gas flow to the exhaust and the gas scavenging
system.
2.13.5 Bellows The Bellows assembly is the interface between drive gas and patient gas in the
Pressure Relief breathing system. The pressure relief valve (or pop-o仔 valve) in the bellows
assembly (7) controls the pressure in the breathing circuit and exhausts excess patient
Valve
gas through the exhalation valve.
The pressure reliefvalve is normally closed , maintaining approximately 1.5 cm H2 0 in
the breathing circuit in a no-flow condition , enough to keep the bellows inflated. It is
piloted closed during inspiration and remains closed until the bellows is refilled during
exhalation. It will exhaust $ 4 Ljmin excess fresh gas flow at 至 4cm H2 0.
2.13.6 剧lalation The exhalation valve contains an elastomeric diaphragm that is used along with the
valve flow valve to control the pressures in the breathing circuit. The exhalation valve
includes two male po内s on the bo忧.om for:
• Bellowsd 巾e gas(8)
• Exhalation valve pilot (9) - (manifold p陀ssu 陀)
The exhalation valve includes three ports on top that connect to the bellows base
manifold:
• Drive gas pass through (10)
• Drive gas retum and pop-o仔 valve flow (11)
• APL exhaust f1 0w to scavenging (12)
Ap。此 at the back ofthe exhalation valve (13) connects to the down tube that directs all
the exhaust flows to the scavenging receiver.
The exhalation valve is normally open. Approximately 2 cm H2 0 of pilot pressure is
necessary to close the valve. When the exhalation p。此 is open , gas flows from the
bellows housing to the scavenging port.
)(1 阳阻
2.13.7 Mechanical The Mechanical Overpressure Valve (MOPV) is a mechanical valve (14) that operates
Overpressure Valve 陀gardless of electrical power. It functions as a third level of redundancy to the
ventilator' s pressure limit control functions , supplying pressure relief at approximately
110cm H2 0.
2.13.8 Reservoir The reservoir (15) is a 200 ml chamber that dampens the manifold (pilot) pressure
and bleed resistor pu l sesωthe exhalation valve.
The bleed 陀sistor( 16) is a "controlled leak" from 0 to 12ljmin in responseωcircuit
pressures from 0 to 100 cm H2 0. Th e small quantity of pneumatic flow exhausting
through the bleed resistor permits control ofthe exhalation valve 's pilot pressure by
modulation of the valve output. The bleed resistor exhausts only clean drive gas and
must not be connected to a waste gas scavenging circui t. The output is routed away
from the electrical components to make su 陀 that systems using oxygen drive gas meet
the 10VA limitation requirement for oxygen enrichment.
2.13.9 Free breathing Thefree b陀athing valve (17) helps assure the patient can spontaneously
valve breathe. The ventilator is programmed to supply a specified number of
breaths per minute to the patien t. If, in between one ofthese programmed
cycl白, the patient needs a breath (spontaneous), the free breathing valve
permits the patientto inhale. The free breathing valve is closed on mechanical
inspiration.
2.13.10 Breathing circuit Two flow sensors are used to monitor inspiratory and expiratory gas flow. Th e
flow sensors inspiratory flow sensor is downstream of the gas system inspiratory check
valve. Feedback from the inspiratory transducer is used to supply tidal
volumes that make allowances for the e行'ects offresh gas flow and circuit
compressibility. Th e expiratory flow sensor is located at the i 叩utto the gas
system expiratory check valve. Feedback from the expiratory flow sensor is
used to supply signals for expiratory tidal volume monitoring and the breath
rate.
& WARNINGS After any repair or service of the Aisys system , complete all tests in this section.
If a testfailure occurs, make approp时ate repairs and test for correct ope阳tion.
& WARNING Do not leave gas cylindervalves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufficient reserve
supply in case of pipeline 旬ilu 阻
Before testing the system , ensure that:
• The equipment is not damaged.
• Components are cor陀ctlyattached.
• The breathing circuit is correctly connected , not damaged.
• Pipeline gas supplies are connected.
• Cylinder valves are closed.
• Models with cylinder supplies have a cylinder w陀nch attached to the
system.
• Models with cylinder supplies have a reserve supply of O2 connected to
the machine duringsystem checkou t.
• The casters are not loose and the brakes are set and prevent movement.
• The power cord is connected to a wall ou tJ et. The mains indicator comes
on when AC Power is connected.
3.2.1 Leak <250 ml The Leak< 250m/ se忧ing is used during the circuit leak check portion ofthe
checkout procedures. This check tests for leaks in the machine, breathing
circuit, patient circuit, and manual bag. The default se忧ingis No.
Note Extraction of gas by extemal gas monitors may cause failure ofthe leak checks
during tests.
When No is selected , the leak test will pass for leaks below 250 ml at 3 kPa
(30 cmH2 0) pressure with no user interaction required. For leaks between
250 ml and 750 ml , the user can fix the leak and rerun the test or accept the
leak and continue. For leaks above 750 ml , the test will fail and the user must
fix the leak and rerun the test.
Set to Yes to measure smallleaks above 100 ml during the checkout
procedures. Selecting Yes will display the measu 陀d leak at 3 kPa (30
cmH2 0) pressure and result in the test taking somewhat longer.
3.2.2 Machine Check The machine check runs automatically and beeps to indicate when it is
finished or if interaction is required.
The Machine Check does a Machine Check - System check, Machine
Check- Circuit check, and a Machine Check - Circuit 02 cell check (if circuit
O2 cell is present). When one of the checks is completed , the next check
begins.
1. Turn the System switch to On.
2. Select Machine Check and follow the instructions.
3. If a check fails , follow the instructions to pe斤orm a recheck or accept the
results.
3.2.3 Machine Check - The Machine Check-System checks the BagjVent switch, proper gas supply
System pressures, ventilator operation and leak, battery and electrical power, circuit
compliance, f1 0w control operation, and vaporizer operation. This is a two-
step check.
3.2.4 Machine Check - The Machine Check-Circuit checks the BagjVentswitch , proper gas supply
Circuit pressures, airway pressu 陀 measurement transducer, APL valve, and manual
circuit leak.
1. Occlude patient Y.
2. Set BagjVentswitch to Bag.
3. Setthe APL valve halfway between 30 and 70.
4. (ACGO option only.) Set the ACGO switch to Circle.
5. Select Start. The display shows the checks being run.
• The system beeps when the check is done.
• The results are shown on the display.
6. When the check passes, the system will transition to the next step.
3.3.1 Sy5tem The 5ystem check checks the BagjVent switch, proper gas supply pressu 陀s,
ventilator operation and leak, battery and electrical power, circuit
compliance, f1 0w control operation, and vaporizer operation. This is a two-
step check.
1. Setthe BagjVentswitchωVent.
2. Open the patientY.
3. (ACGO option only.) Set the ACGO switch to Circle.
4. Select 5tart. The display shows the checks being run.
• The system beeps when this portion of the check is done.
• The results are shown on the display.
5. Make sure the bellows is fully collapsed.
6. Occlude the patient Y.
7. Select Continue. The display shows the checks being run.
8. When the check passes, select Back.
9. Select another check or select 5tart C8se to go to the 5tart 臼se menu.
3.3.2 Circuit The Circuit check checks the BagjVent switch , proper gas supply pre臼ures,
ai附aypre臼ure measurement transducer, APL valve, and manual circuit leak.
1. Occlude patientY.
2. Set BagjVentswitch to Bag.
3. Set the APL valve hal阳ay between 30 and 70.
4. (ACGO option only.) Set the ACGO switch ωCircle.
5. Select Start. The display shows the checks being run.
6. When the check passes, select Back.
7. Select another check or select Start C8 se to go to the Start 臼se menu.
3.3.4 Low P Leak The positive pressu 陀 Low P Leak check measures machine leaks before the
breathing system and between the gas mixer and the common gas outlet. It
measu 陀s low pressure pneumatic leaks with a passjfaillimit of 50 ml.
3.3.5 Low P Leak The negative low Pleak check measures machine leaks before the b陀athing
(machines with ACGO) system and between the gas mixer and the common gas outle t. It measures
low pressure pneumatic leaks with a passjfaillimit of 50 ml.
1. Make sure the ACGO switch is set to ACGO.
2. Attach the squeeze bulb to the ACGO outJ et.
3. Squeeze (collapse) the bulb.
4. If the bulb inflates in < 30 seconds, select Fail.
5. If the bulb remains collapsed, select Pass.
6. Remove the squeeze bulb from the ACGO outlet.
3.3.6 Agent Delivery The Agent Delivery Check checks the Electronic Vaporization (EV) system.
1. Inse民 a testca岱甜e, connect a patient circuit, and connect scavenging.
2. Setthe BagjVentswitch to Ven t.
3. (ACGO option only.) Set the ACGO switch ωCircle.
4. Occlude the patient Y.
5. Select Start.
6. The display shows the checks being run. Th e system beeps when the
check is done.
7. When the check passes, select Back.
8. Select another check or select Start 臼5e to go to the Start 臼5e menu .
&. WARNING Do not leave gas cylindervalves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufticient reserve
supply in case of pipeline failure.
3.5.1 O2 supply alarm test 1. Establish O2, Air, and (if equipped) N20 gas supplies.
2. Set0 2 to 25% and (ifequipped) N2 0 as balance gas. Formachineswithout
N2 0, set Air as balance gas.
3. Settotal flowto 3 Ljmin.
4. Stop the O2 supply. (Disconnect the pipeline supply or close the cylinder
valve.)
5. Make sure that:
a. The low 咱2 supply pressu 陀 low' alarrn occurs.
b. The N20 (if equipped) and O2 f1 0ws stop.
c. Air (if selected) f1 0w continues or an Air selection prompt appears.
From To
02 ~ F1 ush Valve and A1temate O2 阴阳meter
(and optlonal Au刘lIary O2 F1owmeter)
O2 F1 ush Output
to
upper flttlng on
SCGOjACGO
O2 F1 ush Valve
From
Vaportzer Manlfold
to
lower 伺忧Ingon
SCGOjACGO
l 用E
哩
的。的
hhad飞
区二二二二二三言、 1.
2. Make sure that the resistance to ground is less than O.2Q between an
exposed metal surface and the ground pin on the power cord.
10 this sectioo 4.1 Service and Installation menu structure ............... . ....................... .4-2
4.2lnstallfService Menu (Super User) . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .4-3
4.2.1 Trends Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.2 Colo厄 and Units Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.2.3 Cumulative Usage .................................................. .4-6
4.2.4 Factory Defaults ..... . ...................... . ....................... .4-7
4.2.5 Parameter Settings . . . . . . . . . . . .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .4-8
4.3lnstallation Menu ......................................................... .4-9
4.3.1 Configuration ....... . ...................... . ...................... 4-10
4.3.2 Con自guration Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.3.3 Options Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.3.4 Copy Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-12
4.4 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.4.1 So仕ware/Hardware Ver Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.4.2 Service Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-15
4.5 Calibration ................ . ...................... . ...................... 4-16
4.5.1 User Calibration menu .............................................. 4-16
4.5.2 Manifold P Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-17
4.5.3 Insp Flow Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.5.4Inspiratory Aow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.5.5 Bleed Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.5.6 Paw Span ........................................................ 4-21
4.5.7 Zero Gas Xducer .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.5.8 Cal Config ................................. . ...................... 4-23
4.5.9 Mixer PZero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Menu structure The Service menu structure has three levels which are pa臼word protected:
• InstallfService (super-user)
• Installation
• Service
The Installj Service level (super-user pa臼word) suppo民s standard hospital
preferences: choosing units; se忧ing ventilator, alarm , and gas delivery
defaults.
The Installation level requires the service password and suppo此s language,
gas color codes, flow tube position , country, hardware flags for system
components (acgo or scgo etc.), enabling software options, and cloning a
system.
The Service level requires the service pa臼word and supports diagnostic tools
and automated component tests.
Follow the menu structure to access the various service screens:
• on the Main Menu , select Screen Setup;
• on the Screen Setup menu, select Installj Service to access the
InstallfService (with super-user password) menu;
• on the Installj Service menu , select Installation (with service password) to
access the Installation menu.
• to access the Service menu , select Service (with service password) on the
Installj Service menu; or, from the Installation menu, select Service to
access the same Service menu without havingto enterthe service password.
Colors and Units Set colors and units of parameters. Referto section 4.2 .1
Show Alarm Limits Select yes to show alarm limits in Default is Yes.
digit fields.
External Gas Monitor Yes disables 021irnitalarms, the "No Default is No.
02 sensor alarm", and the "No C02 Select yes only if sys is using external
or AA monitor" alarm. monitorfor 02 , AA, and C02.
Save Default Case Save normal screen, air/ N20, last used alarm settings (including hide/
circuittype, ventilator, and alarm show alarm limits, Auto MV Umit , alarm
settings from the last case as volume), screen layout (middle waveform
defaults selection, sweep speed), ventilator mode
and setting, balance gas, and start case
gas outlet selection are saved as facility
defaults.
Note: Th e Pmax alarm limit shall not be
saved higherthan 40 cmH20. The low
Fi02 alarm limit shall not be saved lower
than 21%.
Factory Defaults Return to de旬 ult factory settings. Action: AII facility defaults get replaced
with factory defaults. Super User se创 ngs
After selecting Factory Defaults: also getsetto Factory Defaults. No
"Reset machine for defaults to take Service level configuration settings a陀
effect." changed.
Installation Set language, gas colors, hardware, Navigate with password to Installation
and install options. menu. Password is "26-23-8"
Service Show technical data for Navigate with password to Service menu.
troubleshooting and calibration. Password is "26-23-8"
Graphical Trends
Page Menus
4.2.2 Colors and Units The Units menu can be accessed here in the supe俨user level to change
Menu individual preferences, or if required during installation , in the service level
Installation menu.
Gas Supply Pressure Change gas supply pressure unit: psi, kPa ,
kPa , psi , or bar. orbar
Colors Menu
4.2.3 Cumulative Usage Gas and agent cumulative usage data is store in non-volatile RAM.
Desflurane ml
Enf1 urane ml
Halothane ml
Isof1 urane ml
Sevof1 urane ml
02 (*1000 1)
Air(*1000 1)
4.2.4 Factory Defaults The following table lists the factory defaults for parameters and alarm limits:
1'1:1:1' U忖
Ipause 。忖
Alarm Volume 3
BTPS
(Body temperature,
ambient pressure,
saturated humidity
condition)
4.3.1 Configuration
Gas supply Colors Change color of 02, ANSI, ISO, Neutral ANSI: 02 green, Airy,创 l ow,
N20, and Air. N20 blue;
ISO: 02 white, Air bl ackjwh 比e,
N20 blue;
Neutral: AII gases white.
Gas Outlet* Change type offresh SCGO, ACGO SCGO: Use insp port.
gas ou tJ et. ACGO: Use auxiliary port.
* For machines without a separate auxiliary common gas outlet and selector
switch, set Gas Outlet to SCGO: Selectable Common Gas Outlet.
* For machines with an external auxiliary common gas outlet and selector
switch, set Gas Outlet to ACGO: Auxiliary Common Gas Outlet
4.3.2 Configuration Units This is the same menu that is accessible from the super-user In归 IIjService
menu.
Gas Supply Pressu陀 Change gas supply pressure unit: psi, kPa, bar
kPa , psi, or bar.
4.3.3 Options Key The Options Key menu is used to configure the software to include the
features thatthe customer has purchased. Th e included features are shown in
the Options Li st menu.
Options Li st menu The options list shows which options are enabled.
Available Options
4.4.1 Softwarej Turn the ComWheel to scroll through the list box.
Hardware Ver Menu Push the ComWheel to return to the Service menu.
PowerSo役ware Version: 以肌
Power Hardware Version: XXXX-以XX-XXX R凹 A
Power Board Serial Number: AB∞αxx
4.4.2 Service Log Menu The Service log menu is a organized Iisting of stored events.
Each history log shows at the top of the screen the total "Running Hours" and
the date when the logs we陀 l ast reset.
Whenever logs are reset, "Reset Logs dd-MMM-yyy hh:mm:ss" is recorded in
the Event log.
Ifthe logsa 陀 saved to a memory card , the machine's serial number is saved
along with the current contents of the logs and the date and time.
Error History ~ The Error History log Iists the last 200 errors logged since the last log reset,
starting with the most recen t. Th e system stores the last 1,000 errors logged
since the last log reset.
Event History ~ Th e Event History log records the service history ofthe device. This includes:
service calibrations, entry into the service mode , options enabled , and
software installation. In the event of a board replacement, it is understood
that this log Iike all others could be lost.
Th e Event History menu lists the last 200 events logged starting with the most
陀cent. The Event History log stores the last 1000 events.
Al arm History ~ The Alarm History log lists the last 200 medium and high priority parameter
alarms since the last log reset starting with the most recent. The Alarm History
log store the last 1000 entries.
Copy Logs The Copy Logs function copies Error, Event, and Alarm logs along with the
so价warejhardwa 陀 configuration to a text file on a PCMCIA ca 叫 . Th e copying
takes about one minute.
4.5 Calibration
For step-by-step instruction , referto Section 5.
Blocking message:
Insert gas module wi仙 spirometry
Backligh tTest Push ComWheel to test back lights. Test every month.
4.5.2 Manifold P Span The Manifold P Span instructions appear when the focus is on Manifold P
Span menu item.
Instructions
Values/
Menu Item Message text
Comments
Insp Row Valve (DAC) Increase se忧ing until test gauge 0ω4095
shows 100 cmH20 (approx 1020
counts). Th en save calibration. Disabled until
user selects
Start Manifold P
Span.
During calibration:
"Calibration in prog陀ss. Push
ComWheel to cance l."
4.5.3 Insp Flow Zero The Insp Flow Zero instructions appearwhen the focus is on the Insp Flow Zero
menu item.
Instructions
Read all steps before you start:
1. Push the ComWheel to start the zero check
2. No disassembly is 陀qui陀d.
• Ifthe outcome ofthe calibration is Pass, the new calibration data is saved.
• Ifthe outcome is Fail, the old calibration data is retained.
• The 陪sult of the calibration is saved to the Event Log.
Selecting Previous Menu before the calibration is done aborts the calibration
in progress and keeps the old calibration constants.
During Calibration:
"Calibration in progress. Push
ComWheel to cancel..
4.5.4 Inspiratory Aow The Inspiratory Flow Valve instructions appear when the focus is on the Insp
Valve Flow Valve menu item.
Instructions
Read all steps before you start:
1. Complete the Manifold PSpan calibration.
2. Put #2 plugs in the manifold and the drive gas ports ofthe vent engine.
3. Push the ComWheel to show the next menu.
4. Select Stage 1 calibration.
5. After Pass, replace the manifold port plug with the calibration orifice.
6. Select Stage 2 calibration.
7. You MUST do both stages for the calibration to be saved.
Stage 1 Calibrate the insp flow valve at low flows. Blocked if the ventilator
drive gas supply pressure
Blocked text: would cause a gas supply
UConnect a supply ofthe drive gas to continue." alarm during normal
operation.
Stage 2 Calibrate the insp flow valve at high flows. Blocked if Stage 1 has not
been completed.
Blocked text:
UStage 1 calibration is required first."
During Calibration:
uCalibration in progr,出s. Push ComWheel to
cancel."
Insp Aow Valve Data menu Th e Insp Flow Valve Data menu contains a table of 24 entries from the
previous calibration. The table is erased at the start of Stage 1.刊 etable is
updated in 陀al time duringthe calibration.
4.5.5 Bleed Resistor The Bleed Resistor instructions appear when the focus is on the Bleed
Resistor menu item.
Instructions
Read all steps before you start:
1. Complete the Insp Row Valve calibration.
2. Put #2 plugs in the manifold and the drive gas ports ofthe vent engine.
3. Push the ComWheel to show the next menu.
4. Select Sta比
During Calibration:
"Calibration in progress. Push
ComWheel to cancel."
Bleed Resistor Data menu The Bleed Resistor Data menu contains a table of 17 entries from a previous
calibration. The table is erased at the start of the calibration. The table is
updated in 陀al time during the calibration.
4.5.6 Paw Span The Airway P Span instructions appearwhen the focus is on Paw Span menu
item .
Instructions
Read all steps before you start:
1. Complete the Bleed Resistor calibration.
2. Install the flow sensor and circuit module
3. Put a #2 plug in the drive gas port ofthe ventengine.
4. Put the calibrated orifice in the manifold port of the vent engine.
5. Connect the pressure tee to the insp port. Connect the tee to the calibrated
orifice with a 22 mm tube.
6. Connect a pressure gauge to the pressu陀 tee.
7. Select Start Paw Span.
8 .lnc陀ase the f1 0w valve se忧ing until the gauge shows 100 cmH20.
9. SelectSave Calibration
Insp Flow Valve (DAC) Increase se忧ing until test gauge Oto 4095
shows 100 cmH20 (initially set to 800)
(approximately 1020 counts).
Then save calibration.
Du时 n g Calibration:
.Calibration in prog陀ss. Push
ComWheel to cance l."
4.5.7 Zero Gas Xducer The Zero GasXducer instructions appearwhen the focus is on the Zero Gas
Xducer menu item.
Instructions
Read all steps before you start:
1. Remove all cylinders.
2. Disconnect all pipeline supplies.
3. Select Zero Gas Xducers.
4. Select StartZero on the next menu.
This page also shows:
• Gas supply counts
• Gas supply ID
A failed test is usually the result of a pipeline or cylinder still connected to the
system.
• Ifthe outcome ofthe calibration is Pass, the new calibration data is saved.
• Ifthe outcome is Fail, the old calibration data is retained.
• The 陪sult of the calibration is saved to the Event Log.
Selecting Previous Menu before the calibration is done aborts the calibration
in progress and keep the old calibration constants.
Zero Gas Xducers menu The Zero Gas Xducers menu shows only transducers that are installed , If not
installed , the menu row is blank.
4.5.8 Cal Config Before calibration, you must veri巾 that the Ventilator Drive Gas and the
Altitude settings a 陀 set appropriately to match the current drive gas
configuration and machine location.
If you change any of the se忧ings in the Cal Config menu, you must restart the
system.
4.5.9 Mixer P Zero The Mixer P Zero instructions appear when the focus is on the Mixer P Zero
menu item.
Instructions
.& WARNING A仕.er adjustments and calibration are completed , always perform the checkout
procedu陀 . Referto Section 3 ofthis manua l.
Note To test or calibrate the primary regulators, you must set the system to the
InstalljService mode and use the PC based Service Applicationωcontrol
flow through the regulator.
5.1.1 Testsetup
Lh WARNING Wear sa陶 glasses while test device is connected to the test port
Lh CAUTION Be careful not to plug the output of the primary regulator without having
a pressure reliefvalve in the output circui t.
1. Set the system switch to Standby.
2. Disconnect all pipeline supplies.
3. Remove the upper cosmetic and rear panels (Section 9.2.1).
4. If equipped, turn the auxiliary O2 f1 0wmeter control fully clockwise (no f1 0W).
5. Install a full cylinder in the cylinder supply to be tested. It is essential that
the cylinder be within 10% of its full P陀ssure.
6. Remove the plug from the test port at the pipeline inlet manifold and
connect a test device capable of measuring 689 kPa (100 psi).
5.1.2 Testing Primary There are two variations ofthe test procedure forthe primary regulators:
Regulato陀 • Test A- For primary regulators that supply drive gas to the ventilator.
• Test B - For all gases not used to supply drive gas to the ventilator.
Test A For primary regulators that supply drive gas to 伽e ventilator (0 2 or Air):
Under low flow conditions, the output pressure of a properly adjustedj
functioning regulator should fall within specifications listed in step 5d.
Under high flow conditions, the output p陀ssure should notdrop belowthe
specifications listed in step 6f.
1. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service
Application.
2. If 陀quired,
If the test device stabilizes within one minute, but the readings are
not within specifications, readjust the regulator (Section 5. 1. 3).
6. HiβFlowTest.:
Test B For all gases not used to supply drive gas to the ventilator:
Under low flow conditions, the output pressure of a properly adjustedj
functioning regulator should fall within specifications listed in step 5d.
Under high flow conditions, the output p陀ssure should notdrop belowthe
specifications in step 6a.
1. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service
Application.
2. If 陀quired,
5.1.3 Adjusting Primary Important: Cylinder supplies in an Aisys machine must have all primary
Regulators 陀gulators set to the same pressure range:
(50) Pin Indexed or (60) OIN.
If a regulator is replaced , the 陀 placement regulator must be set(as required)
to the same specification as the one removed.
Impo此:a nt: Install a 仙11 cylinder in the cylinder supply to be adjusted. It is
essential that the cylinder be within 10% of its full pressure.
To adjust the primary regulators, follow the procedure in Section 5.1.1 to gain
access to the regulators.
Jam nut
.."_"",,
Upper (Pan) electronlc enclosure \ AdJustment screw
The drive gas 陀gulator should provide a constant gas input pressure of
172 kPa (25 psi).
Calibration setup
1. Attach a p陀ssure test device to the 陀gulator pressure po忧 (shown below)
• Remove the 6.35-mm (1/4 inch) plug.
• Attach test device to the open po比
2. Remove the ABS breathing system from the machine to allow continuous
Insp Valve flow through the exhalation valve.
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5.4.1 Cal Config Before calibration, you must veri巾 that the Ventilator Drive Gas and the
Altitude settings a 陀 set appropriately to match the current drive gas
configuration and machine location.
If you change any of the se忧ings in the Cal Config menu, you must restart the
system.
3. On the Installation menu , select Con筒guration .
4. On the Configuration menu, verify the Ventilator Drive Gas and the
Altitude se忧ing; adjust as necessary.
5. When done, reboot the system (System switch to Standby; then On).
Calibration setup:
1. Remove the ABS breathing system from the machine.
2. Remove the Exhalation Valve.
3. Remove the Vent Engine cover.
4. Plug the Drive P。此 (A) and the Manifold P。此 (8) on the Vent Engine
interface valve.
5. Connectthe manifold p陀ssure tee adapter(C) - referto Section 10. 1.2 一
to the Manifold P陀ssure Transducer tubing (white inline connectors).
6. Connect a manometerto the open port ofthe tee adapter.
Calibration procedure:
1. On the Calibration menu, select Manifold P Span.
2. Select Start Manifold P Span.
3. Adjust the Insp Flow Valve (DAC) se忧ing until the manometer reading
equals 100 cmH 2 0:
• sta忧 at approximately 950 counts (press the ComWheel to activate).
• continue to increment the count until the manometer reading equals
100 cmH 2 0.
4. Select Save 臼libration .
5. Select PreviousMenu.
6. Disconnect the manometer from the tee adapter.
7. Remove the tee adapter and reconnect the Manifold Pressure Transducer
tubing.
Calibration procedure:
1. On the Calibration menu, select Insp Flow Zero.
2. Select Start.
3. Select PreviousMenu.
Calibration setup
Leave the Drive PO汽 (A) and the Manifold PO悦 (8) on the interface valve
plugged.
Calibration procedure:
1. On the Calibration menu, select Insp Flow Valve .
2. Push the ComWheel to enable the S归'ge 1 calibration.
3. When Stage 1 is completed , remove the plug from the Manifold po民 and
insert the calibrated orifice (C)
4. Push the ComWheel to enable the Stage 2 calibration.
(May take two minutes before you see any e仔ects ofthe test on the sc陀en .)
5. When Stage 2 is completed , select Prev;ous Menu.
Calibration setup
1. Remove the Calibration Orifice from the Manifold po比
2. Plug the Manifold (8) port.
3. Leave the Drive Gas (A) port plugged.
Calibration procedure
1. On the Calibration menu, select Bleed Res;stor.
2. Select Start.
3. When the test is completed , select Prev;ous Menu.
Calibration setup
1. Leave the Drive po此 (A) po此 plugged .
2. Remove the plug from the Manifold po比
3. Attach a patient circuit tube to the Calibrated Flow Orifice.
4. Insert the Calibrated Row Orifice into the Manifold po吨 (8) .
5. Separate the Circuit module from the A8S 8ellows module.
6. Install only the Circuit module (C) on to the machine.
7. Connect a pressure sensing tee (D) to the inspiratory flow patient
connection.
8. Connect the open end of the patient circuit tube to the flow port of the
pressu 陀 sensing tee.
To manometer
Calibration procedure
1. On the Calibration menu, select Paw Span.
2. Select Start Paw Span.
3. Adjust the Insp Flow Valve (DAC) se忧ing until the manometer reading
equals 100 cmH 2 0:
• sta民 at approximately 950 counts (press the ComWheel to activate).
• continue to inc陀ment the count until the manometer reading equals
100 cmH 2 0.
4. Select Save 臼libration .
5. Select PreviousMenu.
In this section This section covers the regular maintenance procedures (minimum requirements)
needed to make sure that the Aisys anesthesia machine operates to specifications.
6.1 Aisys I nst创 lation Checklist . . .. . . . .. .. . . . . . . . . .. . . .. . . .. . . . .. . . .. .. .. . . .. .. . . .6-2
6.2 Aisys Planned Maintenance . . . . . . . . . . .. .. .. .. .. .. .. . . . ... . . . . . .. .. .. .. .. .. .. .6-4
6.2.1 Everytwelve (12) months. . .. .. . . . . . . . . .. . . .. . . .. . . . .. . . .. .. .. . . .. . . . . .6-4
6.2.2 Every twenty-four (24) months ................ . . . . . . . . ... ..............6-5
6.2.3 Every forty-eight (48) months . ................ . . . ... . . . ............... .6-5
6.3 Free breathingvalve maintenance . . . .. . . . . .. .. . . . . . . . . .. . . . . . . . . . . . .. . . .. . . . . .6-6
6.4 MOPVpr出su陀 relief valve test . . . . . . .................. . . . . . . . . . ..............6-7
6.4.1 Testsetup ......................................................... .6-7
6.4.2 Test procedure ...................................................... 6-7
6.5 Pressure LimitCircuittest ................................ . . . . . . ............. .6-8
6.6 Mixertest .. . . . . . . .. . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . .. . . . . . . . . . . . .. . . . . ... 6-10
6.6.1 Mixer outlet check valve leak test . .. .. .. . . . . . . .. .. .. . .. .. . . . . .. .. .. . .. 6-10
6.6.2 Mixer 刊ow verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.7 A忧ernate 02 flowmeter tests . . . . . . . . ................ . ... . . . . . .............. 6-11
6.8Au刘 liary 02 f1 0wmetertests ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . .. 6-12
&. WARNINGS Do not pe而orm testing or maintenance on the Aisys anesthesia machine while it is
being used on a patient. Possible i时ury can 陀sult.
Obey infection control and safety procedures. Used equipment may contain
blood and body fluids.
口 2 . Reconfigure the sample gas return line as required (TRM - Section 9.21).
口 3 . Access the Installation menu from the In归 I IjService menu and change
the following as 陀quired:
6.2.2 Every twenty-four In addition to the 12 -month 陀quirements, replace the following parts every
(24) months 24 months. AII parts should be replaced before performingthe checks, tests,
and calibrations.
Parts Replacement Refer to TRM - Section 6.3.
Perform the following step:
口 1. Replace the free b陀athing flapper valve (Sωck Number 0211-1454-100).
6.2.3 Every forty-eight In addition to the 24-month requirements, replace the following parts every
(48) months 48 months. AII parts should be replaced before performing the checks, tests,
and calibrations.
Parts Replacement Refer to TRM - Section 9.10.2; perform the following step:
口 Replace the Display Unit ba忧ery (Stock Number 1009-5800-000).
C D
A A
1. Unscrew the valve seat (A) from the side of the interface manifold.
2. Inspect the flapper (8) and valve seat for nicks, debris and cleanliness.
10 replace the flapper valve 3. If necessary, clean the new flapper valve with alcohol.
4. Pull the tail (C) of the new free b陀athing valve flapper through the center
ofthe valve seat until it locks in place.
5. Trim the tail flush with outside surface of the valve seat (refer to the
removed flapper).
6.4.2 Test procedure To test the pressure relief valve, you must establish a flow (blocked by setup
above) of 30 Ijmin through the Inspiratory Flow Control valve.
3. Access the Ventilation Schematic (TRM -Section 12.2.3) ofthe Service
Application.
4. Set Gas Inlet Valve to On.
5. Adjust the Insp Flow Valve counts until the inspiratory flow value on the
schematic reads approximately 30 Ij min.
Test setup 1. Remove the ABS breathing system from the machine.
2. Remove the Exhalation Valve.
3. Remove the Vent Engine cover.
4. Separate the Circuit Module from the ABS Bellows Module.
5. Install the Circuit Module only.
6. Plug the Drive P。此 (A) on the Vent Engine interface valve.
7. Attach a patient circuit tube to the Calibrated Flow Orifice test tool.
8. Insert the Calibrated Row Orifice into the Manifold (pilot) P。此 ( 8).
Callbrated Aow Orlflce
1504-3016.000
9. Connect the open end ofthe patient circuit tube to the inspiratory flow
patient connection (C).
Test Procedure 10.Access the Ventilation Schematic (TRM -Section 12.2.3) ofthe Service Application.
l 1. Select Vent Status and verifythat Over Pressure Circuit reads OK.
12.Select Gas Inlet Valve to ON.
13.Adjust the Insp Flow Valve counts to approximately 1000 counts and observe the
Airway Pressure 陀ading on the Ventilator Schematic.
14.lncrease the flow count slowly until the Airway Pressure reading reaches
approximately 109 cmH 2 0.
15. Continueto increasethe flow by one count and observethe airwaypressure until gas
flow stops.
16.0n the Status page , verifythat:
• Over Pressure Circuit reads High Pre臼ure.
• Gas Inlet Valve Feedback reads Closed.
6.6.1 Mixer outlet To test the mixer outlet check valve you must apply back pressu 陀 to the check valve
check valve leak through the mixer outlet tubing and time the leak down rate of the pressure.
test 1. Tee in a pressure gauge and a syringe to the mixer outlet tube.
2. Slowly pressurize the mixer outlet check valve to 200 mmHg.
3. Th e p陀ssure shown on the test gauge should not decrease by more than 10 mmHg
in 30 seconds.
6.6.2 Mixer flow To perform the flowverification test, you must a忧ach a flowmeter to the mixer outlet
verification tubing and access the Gas Delivery Schematic (Section 12.2.2) on the Service
Application.
1. Connecta flowmeterto mixer outlet tubing.
2. On the Gas Delivery Schematic, establish the followingflows and verifythe readings
on the test flowmete r.
Note If you will be testing the Auxiliary O2 flowmeter (TRM -Section 6. η, you can proceed to
the Alternate O2 "Flow Accuracy Test" at this point without reassembling the machine.
3. Remove the test device.
4. Connect the mixer outlet tubing to the electronic vaporizer.
5. Reassemble the machine.
10. Perform the Preoperative Checkout Procedure
(陪ferto the User's Reference manual).
Row Accuracy Test Note: To check flow accuracy, be sure that the flow test device is capable of measuring
0- 15 1jmin with an accuracy of :1:2% of reading.
To perform the test, you must gain access to the mixer outlet tubing which is connected
to the inlet of the electronic vaporizer.
1. To access the electronic vaporize几 referto Section 9.6
2. Disconnect the mixer outlet tube at the inlet to the electronic vaporizer.
3. Connect a f1 0wmeter to the mixer outlet tubing.
4. Press the Alternate O2 switch to turn on Alternate O2 f1 ow.
5. Adjust the flowmeter so the center of the ball aligns with the selected test point
(observe thatthe ball maintains a steady position for 10 seconds).
6. Th e test device reading should be between the limits shown for each ofthe selected
se忧ings in the table below.
Row Accuracy Test Note: To check flow accuracy, be su 陀 that the flow test device is capable of
measuring 0 to 15 Ljmin with an accuracy of :f:2% of reading.
1. Connect the f1 0wmeter ou tJ et to the f1 0w test device.
2. Adjust the flowmeter so the center ofthe ball aligns with the selected test
point (observe that the ball maintains a steady position for 10 seconds).
3. Th e test device reading should be between the limits shown for each ofthe
selected se忧ings in the table below.
F1 0wTester Reading
Gauge Accuracy The gauge needle should come to rest within the zero range bracket when no
suction is being supplied. Gauges which do not comply may be out of
tolerance.
Note To check gauge accuracy, be sure that the test gauge is capable of measuring
Oto 550 mm Hgw怕 an accuracy of 土 1 % of reading.
1. Connect the suction patient po忧 to the test gauge.
Testpoints
Suc创on vacuum gauge Test gauge tolerance
100 mm Hg (13.3 kPa) 62 - 138 mm Hg(8.3- 18.4 kPa)
300 mm Hg (40 kpa) 262- 338 mm Hg(35- 45 kpa)
500 mm Hg (66.7 kpa) 462-538 mm Hg (6 1. 6- 71. 7) kPa)
Flow Test Note: To check flow accuracy, be sure that the flow test device is capable of
measuring 0 - 30νmin .
1. Connect the patient port ofthe suction 陀gulatorto the f1 0w test device.
2. Rotate the suction control knob fuliy clockwise (inc陀ase).
3. Turn the mode selector switch to 1 (ON) and verify that the f1 0w rate is:
• at l east20νmm .
4. Disconnect the test f1 owmeter.
MI046983 05/05 6. 13
Aisys
Vacuum Bleed Test 1. Occlude the patient po忧 ofthe suction regulator.
2. Setthe vacuum regulator gauge to 100 mm Hgj13 kPa.
3. Turn the mode selector switchωO(OF盯 and observe the gauge needle. It
must retum to the zero range bracket or stop pin within 10 seconds.
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6.11.2 Displayarm
Cables from the front side ofthe Display Connector Board route
through an opening in the left-side frame extrusion (J).
• System Power Interface to Display Unit (K).
• System SignallnterfaceωDisplay Unit (L).
• Airway Module (M-Gas) Power Supply Board (M).
To access the cable connectors, you need to remove one ofthe
following components depending on machine configuration:
• a drawer.
• the casse忧e storage bay assembly.
To access the upper module rack, remove the upper rear cosmetic cover.
Store the power supply "brick" (N)
forthe 15-inch Anesthesia Monitor
display in the open area to the right
of the M-Gas power supply (0).
Coil the excess length of each cable
and store it in the open area below
the module rack (p).
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6.12.2 Displayarm
To access the rear cable route, remove the rear pneumatics cosmetic panel and the upper rear cosmetic cover.
Route the cables through the cable clamps shown (arrow事).
Store the power supply "brick" (的 forthe 15-inch Anesthesia
Monitor display in the open a 陀a to the right of the M-Gas
power supply (Q).
Coil the exce臼 length of each cable and sto陀 it in the open
area below the module rack (R).
The power cord (5) forthe lower module rack (and if present,
the battery backup cable for the Anesthesia Moniωr) wraps to
the right-side ofthe machine.
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陀 move the lower and upper righ仁side cosmetic panels.
Troubleshooting high pressure and low pressure leaks Section 7.2 on page 7-3
B陀athing System LeakTest Guide Section 7.3 on page 7-4
System Troubleshooting Flowcharts Section 7.4 on page 7-26
Electronic VaporizerTroubleshooting Section 7.5 on page 7-38
Technical Alarms Section 7.6 on page 7-43
.& WARNING Objec也 in tlle breathing system can stop gas flow to the patient. This can cause
i 时 ury or death:
• Do not use a test plug that is small enough to fall into tlle breathing system .
• Make sure that there are no test plugs or other objects caught in the
breathing system.
.&. WARNING 0同ec岱 in the breathing system can stop gas flow to the patient. Th is can cause
i 时 ury or death:
• Do not use a test plug that is small enough to fall into the breathing system.
Makesu 陀 thatthere a 陀 no test plugs or other objects caught in the
breathing system.
7.3.1 Check Make sure that the check valves on the b陀athing circuit module work correctly: The
Valves Inspiratory check valve rises during inspiration and falls at the start of expiration. The
Expiratory check valve rises during expiration and falls at the start of inspiration. A leak
across one of the check valves may be great enough to cause a "reverse flow" alarm.
Pass
BMO
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Vent
Go to Flowchart 2 Mode Go to Flowchart 3
only
Pass
Go to Flowchart 4
F/owcharl 1
Perform Test 4
Testing the bag port,
APL Valve, and BagNent Pass
Switch , and Negative
Pressure Relief Valve
叶飞回。
components and repeat
Fail System .. Checkout ," 。"
。。
Check or Replace
the BagNent Yes
Switch lower Seal
No
Perfor町、 Test 5
Testing the bag Pass
port cover seal
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Perform Test 6
Pass Testing the bellows assembly,
and BagNent Switch
4H
Perform Test 8
U
--
Testing the bellows and Inspect Exhalation Valve
h
串串〈
bellows Pop-o仔 and Orive Circuit
Fail
Pass
Perform Test 7
Testing the BagNent Switch,
Negative Relief Valve,
Bellows Base Manifold, Pass
bellows and Pop-ott Valve
Fail
Perform Test 8
Pass - - - Testina the bellows and
bellows Pop-ott
ChecklReplace:
Pop-off diaphragm ,
Bellows Housing,
U-Cup seal ,
and Bellows integrity
Flowcharl 3
7-8 05/05 Ml046983
7 Troubleshooting
Perfonn Test 9
Testìng the Flow Sensor
Module, Circuìt Module, and
Soda Li me Canìster
Pe rform Test 10
Testing the Cìrcuit
Module and Canister
的守。h
Perfonn Test 14 and 15
Testing the Flow
Sensor骂,
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咱吨
connectors and tubing
ad
Pass Fail
Pass Faìl
Flowcharl 4
MI046983 05/05 7-9
Aisys
Leakin
Flow Sensor Module
or Circuit Module
PerformTests 14 and 15
Testing the Flow Sensors
Fail using the low-pressure Pass
leak test device
Check/ Replace
由-
h
Check/ Replace the seals
OH
Flow Sensors or
响曲〈
bulkhead connector on the Circuit Module and
O-Rings the O-Ring on the O2 cell
Swap Module(s)
with another machine. Pass Done
Repair or replace Module
Flowcharl 5
7-10 05/ 05 M1046983
7 Troubleshooting
7.3.3 Leak The previous flowcharts refer you to the following tests.
Isolation Tests These tests require the use of the Low Pressure Leak Test Device and the Leak Test Tool
Kit(referωSection 10.1, "Service tools n).
Note To perform most ofthese tests, you must boot the system with the PC Service
Application and access the diagnostics functions as described in the test.
Test 1 Verifyingthe i nteg川ty of the testtools . . . . .
Test 2 Low-p陀ssure leak testing the machine. .
Test 3 Testingthe ai阳ay pressu陀 transducer, and Port 1 and PO忧 3 u-cup seals. .
Test 4 Testing the bag po民 cover, the APL valve, the Bag(Vent switch , and the negative p陀ssure relief
valve. .
Test 5 Testing the APL diaphram. . .
Test 6 Testingthe b创 l ows module and the Bag(Ventswitch . .. .. .. . . . . . . . . . . . . .
Test 7 Testing the bellows, the bellows pop-o仔 valve, the b创 lows base manifold , and the Bag(Vent
switch. . ................ . . . . . . .
Test 8 Testingthe bellows assembly. ………………………………………·
Test 9 Testing the flow sensor module, the ci陀uit mOdule, and the soda lime canister. …. .
Test 10 Testingthe ci陀uit module and the canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 11 Testing the circuit module .
Test 12 Testing the inspiratory side ofthe circuit module . .
Test 13 Testingthe negative pressu陀 reliefvalve . . . . . . . . . . . . .
Test 14 Testing the flow sensors only . . . . . . . . . . . .
Test 15 Testing a flow sensor includingthe Ventilator Monitoring Assembly and inte斤acing components
~ WARNING 0时ec岱 in the breathing system can stop gas flow to the patient. This can cause
injury or death:
• 0 0 not use a test plug that is small enough to fall into the b 陀athing system.
Makesu 陀 that there are no test plugs or other objects caught in the
breathing system.
~ CAUTION 00 not use O2 Flush for leak isolation tests. 0 0 not leave pressurized systems
unattended. High P陀ssure and equipment damage may resul t.
酌'llSSure Sense
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2. Attach the low-pressure leak test device to the Machine TestTool.
3. Plug the two pressure orifices.
4. Repeatedly squeeze and release the hand bulb until it remains collapsed.
5. Ifthe bulb inflates in l e臼 than 30 seconds, locate and correct the leak.
1. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
2. Set O2 Flow to O.2 Ijmin.
3. Attach the Machine TestTool to the breathing system interface po忧s (usingthe
alignment post) as shown above.
4. Occlude the tapered plug.
• the Airway Pressure 陀ading should increase.
• If not, there is a leak in the tested circuit.
5. Set O2 Flow to 0.00 Ijmin.
Test 4 Testing the bag po此 cover, the APL valve , the BagjVent switch, and the
negative pressure relief valve
1. Separate the Bellows Module from the Circuit Module and re-install the Bellows
Module.
2. Occlude the Bag PO忧 connector.
3. Connectthe Machine TestTool to the interface po吨s as shown above.
4. Setthe Bag(VentswitchωBag and close the APL Valve (70 cm H2 0).
5. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
6. Set O2 Flow to O.2 Ifmin.
• Ensure that the Ai 附ay Pressure rises to 运 30cm H2 0.
Note: If the bellows rises, it indicates a leak in the Bag (Vent Switch.
7. Set O2 Flow to 0.00 Ifmin.
Note If required , set up the Machine Test Tool and breathing system as shown in Test 4.
1. Slide the Bellows Module away from the machine.
2. Remove the APL ramp and diaphragm.
3. Insert a Test Plug into the APL scavenging po忧, as shown above.
4. Slide the Bellows Module pa 而 ally back onto the machine casting.
5. Ensure that the Bag Port is plugged and that the BagjVent switch is setωBag.
6. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application .
7. Set O2 Flow to O.2 Ifmin.
• Ensure that the Airway Pressure rises to ~ 30 cm H20.
Note: If the bellows 时ses, it indicates a leak in the Bag jVent Switch.
8. Set O2 Flow to 0.00 Ijmin.
1. Separate the 8ellows Module from the Circuit Module and re-install the 8ellows
Module.
2. Connect the Machine TestTool to the interface p。此s as shown above.
3. Set the 8ag/Vent switch to the Vent position.
4. Access the Ventilator Schematic (Section 12.2.3) ofthe Service Application.
5. Set Gas Inlet Valve to On.
6. Set Insp Flow Valve to approximately 900 to 950 counts to achieve a Manifold
Pressure of 60 cm H2 0.
7. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
8. Set O2 Flow to O.2 Ijmin.
• Ensure that the Ai 附ay Pressure rises to 运 30 cm H2 0.
9. Set O2 Flow to 0.00 Ijmin.
10.Set Gas Inlet Valve to Off.
Test 7 Testing the bellows, the bellows pop-off valve, the bellows base
manifold , and the BagjVent switch
Note If required , set up the Machine Test Tool and breathing system as shown in
Test 7.
Test 9 Testing the flow sensor module, the circuit module , and the soda lime
canister
问ug
1. Separate the B创lows Module from the Circuit Module and re-install the CircuitjRow
Sensor Module.
2. Connect short tubing between the inhalation and exhalation ports ofthe breathing
system.
3. Inse同 an appropriate test plug in the outlet port of the Circuit Module.
4. Access the Gas Delivery Schematic (Section 12.2.2) ofthe Service Application.
5. Set O2 Flow ω O.2Ijmin .
• Ensure that the Airway Pressure rises to 注 30cm H2 0.
6. Set O2 Flow to 0.00 Ijmin.
7. Remove the plug to release pressure.
问ug
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Loop ________.,-
Plug
坠毁nd:
=
ACB Anesthesia Conlrol Board
PCB • Power Controller Board
VIB a Ventilator I n te 叫aoe Board
DU D Display Unit
=
GIV Gas Inlet Valve
APL c Adjustable Pressure Umit
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Alarms Symptoms
旦旦旦旦旦巴: Prooeed 10 "Breathing Syslem symptoms 01 Type:
Breathing system loose Leak Troubleshooling"
Yes Yes Bellows Falls
Circuit Leak (Section 7.3) Leak detected
System Leak
N。
旦旦旦立延且应J No
Calibrate flow sensors
Calibrate, Dry, or replace -
Flow SeÍ1sors
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sensor
Reverse insp 1 exp Flow
Tv not achieved
System Leak
Unable to Drive Bellows
Volume sensors disagree
坐旦旦旦ITy巴:
Apnea; Apnea > 120s
No Fresh Gas F10wl
Unable to Orive Bellows
Ventilate Manually
Yes
Proceed 10 "No Venlilation
Troubleshooting"
(Aowchart 9)
二; S词fmptoms
No Pressure Waveform
No Flow Waveform
No Bellows Mov咆menl
01 Tvpe:
F/owcharl 6
7.26 05/05 Ml046983
7 Troubleshooting
Display Troubleshooting
Start
下Urn on Systern
Use Flashlioht to
IIluminate Dísplay.
Can inlorrnation be
No
Check lor DU
12.5v; On PCB J3
Pin4 . 15
F/owchart 7
MI046983 05/05 7.27
Aisys
No
Sensor Problem:
Examine for defect or
water plug in lines …
00 Bit counts on
either Insp/Exp Flow
channel vary more
than 10 from the
mv
hnmoh
m川 ♂
肘。
FM町 ,,
"un
'自 Ed
咱
J让‘
e 咽,‘
-e ·‘ u
nv
s
·‘,
,
,,、
••
No
F/o附f1art 8
7-28 05/05 M1046983
7 Troubleshooting
No Ventilation Troubleshooting
叫>→-Ý-NO
Troubleshooting'
Section 7.3
No 览s
MP阳 阳
hwm
比例
bob
时 de
cm 阳 斟
咱AMma
mhhm
1 邵阳
a
nuuud山
n
nHm怡 、
w"'alav
a" 、内 H
<
UHULU-
RW ro
响ho的h
怡 .g
随时
。
GnH
<
No UJWM
3
Volum抵制;11EZZZLung- |J
- 8
曲m
口川
1'
NHU
‘
'ru
W
〈
t1
‘
(Aowchart 8)
Veri fy_operation 01 I NO
Troubleshoot Cable I VIB GIV. Troubleshoot
No Cable I Bo ard failure
Board lailure. Che恍/Replaωinlet
filter if n优essary
Yes
Correct Hospital
supply problem.
Proce创怡咆陪athing
System Leak
Troubleshooting"
(Section 7.3)
Yes
F!owchart 9
M1046983 05/ 05 7-29
Aisys
Problem
∞ntinues?
- Yes ____J
No
Proceed to 叮naccurate
Volume Ventilation Troubleshooting"
(Aowcha 此 8) Flow Irom bleed
orifice withBag! Intrinsic PEEP in
Vent switch in ~ bo阶 Bag and
Bag mode~ N o - / ">旦旦旦坐s?
No Yes
lunction.
Check APl disk lor sticking. a∞urate assembly or sticking. (active)
Check lor obstructions in Check lor obstructions in bellows Check Filter on active systems
breathing circuit base upstream 01 exhalation Check lor obstruction in-the
downstream 01 APl valve scavenger down tube.
Check lor obstruction Check breathing circuit lor
downstream 01 exhalation valve incorrect assembly or
obstructions.
F/owchart 10
7-30 05/ 05 Ml046983
7 Troubleshooting
Verify
with Customer
No Yes
70wchart 11
MI046983 05/ 05 7-3 1
Aisys
Error Entry
ACB CLOCK SPEED
ACB CPU TEST FAIL
ACB EEPROM FAIL
ACB FLASH FAIL
Start ACB HW WATCHDOG
ACB MICROPROC ERROR
ACB RAM ERROR
ACB REDUNDANT MEMORY FAIL
ACBSWERROR
ACB SW WATCHDOG
Yes ACB UNEXPECTED RESET
ACB RAM MEMORY TEST FAILURE
"XX猾 equals BAL GAS / 02 or 02 / AIR / N20
Upgrade to current
Software Version.
No
(Section 8.2)
No
Yes
Yes
面h04曲
CM
时
d缸
O 电
2u
T'OME nvpu dH
a
ReplaceACB <
U〈hh
70wchart 12
7-32 05/ 05 Ml046983
7 Troubleshooting
旦旦旦旦
MIXER ACB COM FAIL
Start MIXER ACB COM FAILLOST CMD
See "Power I
Valves I Mixer
Troubleshooting" No
(Rowcha民 16
Yes
CBSdumM
ι" 内HnME
肉H LnHn「
<
U
<
LUHU
No
u
Yes
包em SOlvev . No
Yes
XMT
hhh
70wchart 13
MI046983 05/ 05 7-3 3
Aisys
Error Enlry
DCBRAM ERROR
ACBCOM FAIL
ACB DCB COM FAIL
LOSS OF GAS DE Ll VERY USER SETTINGS
No
ReplaceACB
呻ah的
Oha
〈
F/owchart 14
7-34 05/ 05 Ml046983
7 Troubleshooting
Yes
Has the machìne been mov创
Irom a non-envìronmentally
controlled area and not "XX" equals BAL GAS I 02 or 02 1AIR 1N20
stabìliz创?
nbAV
的H
AH"'B
M问
nu
No
'h的
e
h
hoh飞
dd
Yes
Flowchart 15
MI046983 05/05 7-35
Aisys
Error Entry
XX FLOW CTRl FAll
XX PROP VAlVE FAll
FlOWAπA IN FAll BAl GAS CHANNEl
FlOWAπA INMENT FAllURE CHl
+12.0V H AMPS MIXER
+ 12.0V H AMPS Gas SEl Valves
+12.0V H AMPS ALT 02
MIXER BAl GAS CHANGE FAll
MIXER XX FlOW CHECK FAll
MIXER XX SElECTION VlV FAll
MIXER VOlTS FAll
+12.5V TO ACB
句XX.,叫uals BAl GAS 1 02 or 02 1AIR 1 N20
Yes
No
Is the Mixer 10VA Volts From
AnesCntrl Bd‘OK.in the
Mixer Power Oiagnostics
Screen in the Service Appl比alion?
(Rowchart 17)
No
Yes No No Yes
the Jl Cable
ha〈
disconnected?
N口 Yes
Yes No→包emso,v0
70wchart 16
7-36 05/ 05 Ml046983
7 Troubleshooting
Conlinued from
Previous Page
(Rowcha此 16)
Power.up the machine with all gases
「→…叫阳部 Ch附ut
lconnect 叫S阳 S……d
flow both 02 and Balance Gas
Yes
No
-
h哩。
Va]ye (Valve!ll. indicated in .Ihe .~rror Replace Proportional Valve for Gas
uh曲
Entrý. AII Mixer valves should Channel indicaled in Error Entry
meas_uré approximately ?:.50 , Re_p.laω
h〈
If problem persisls , replace Mixèr
valves as' necessarý. Ensure Flex
Cable is p'rope叶'i lñsta[ed i~ J4
connecliori on 'M ixer Board.
Yes
Replace Mixer
ReplaceACB
No No No
F/owchart 17
MI046983 05/05 7-3 7
Aisys
7.5.1 Vaporizer The VaporizerTest will display extended diagnostic information upon completion.
Test Results If the test passes, the message PASSED: Electronic Vaporizer Subsystem Check
is displayed along with the data used during the check. This indicates that the vaporizer
is ready for use.
Ifthe check encounters a problem , it will perform an automated fault isolation
procedure (Section 7.5.2). With most single fault failures the automated procedure will
identify the failed component or a small set of possibilities.
In the event of a failure a variety of messages are possible. Refer to the table below for
corrective actions.
7.5.2 Automated In the event of a VaporizerTest failure , an automated fault isolation procedu 隐隐
fault isolation performed. Referto the following flowchart for insight into the tests performed by this
automated procedure.
procedure
1. Flowmeter Block
2. Zero Valve Leak
1. Inflow Closed
2. Inflow Check Closed
3. Flowmeter Block
4. Bypass Check Open
1. Ou tfl口wZe roOpen
2. FI口wmeter Block
2. Prop。同ional Closed
3. Uquid Flow Closed
70wcharl 18
MI046983 05/05 7-3 9
Aisys
FAILED: Mixer and Vaporizer measured pressures do not agree at the second of two t,臼t pressures
Flow Meter Block: (high pressure). Replace Flowmeter Block and retest.
Mixer and casse忧.e pressure If problem persists, check troubleshooting procedures for Electronic Mixer.
sensors disag陀e. If mixer is not at fault, replace the ADB and retest.
(High Pressure)
FAILED: Mixer and Vaporizer measured pressures do not ag陀e at the first of two test p陀ssu陀s(low
Flow Meter Block: P陀ssu陀). Replace Flowmeter Block and retest.
Mixer and casse忧e pressure If problem persists, check troubleshooting procedures for Electronic Mixer.
sensors disag陀e. If mixer is not at fault, replace the ADB and retest.
(Low P陀ssu陀)
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Mixer/lnflow mismatch. • Mixer
(100mυmin) • ADB
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Mixer/lnflow mismatch. • Mixer
(3000mνmin) • ADB
FAILED: Replace and retest in the following order:
Flow Meter Block: • Flowmeter Block
Mixer/lnflow mismatch. • Mixer
(500mυmin) • ADB
FAILED: Casse忧e Pressure Sensor signal is noisierthan can be expected under normal conditions.
Flow Meter Block: Replace and retest in the following order:
Noisy cassette pressure signa l. • Flowmeter Block
• ADB
FAILED: Replace and retest in the following order:
Inflow Check Valve: • In而ow Check Valve
LeakingjStuck open. • ADB
FAILED: Replace and retest in the following order:
Inflow Read Failure • Inflow Zero Valve
• Flowmeter Block
• ADB
Error Log Entry A1 annT8Xt Condltlon (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTrouble捕。otlng
+12.0V H AMPS GAS Altemate O2 Screen. AC detected high current to Medium AC F陀sh gas select valves
SEl VAlVES the Gas Select Valves. +10VA is tumed On.
Disconnect the flex cable from each three-way and NC gas select valves.
Measure the resistance of each valve:
• should be approximately 750.
+12.0V H AMPS A盯 Altemate ~ Screen. AC detected high current. Medium AC Altemate O2 valve
02 +10VA tumed On.
Disconnect the flex cable from the NO Alternate 02 valve.
Measure the resistance ofthe NO Alternate O:! Bypass Valve:
• should be appro刘 mately 750
+12.0V H AMPS MIXER Alternate O2 Screen. Status bit shows current high. Medium AC Mixer +10VA turned
On.
On the Anesthesia Board Power window (Section 12.6.2) ofthe PC Service App, observe 仙 at
Mixer 10VA Amps is reported as Fail.
Tum off powerto the machine and disconnect the system interface harness from the Mixer.
Ifthe Mixer 10VA Amps is now reported as 0κ
• replace the Mixer.
Ifthe Mixer 10VA Amps is still reported as Fail,
• inspect the hamesses from the ACB to PCB and PCB to Mixerfor cross connections or damaged pins.
• replace the ACB.
Error Log 阳" A1annTI田t Condltlon (Baslc Info) 阶lorlty I Sωrce IEnabllng Crtterta
ActIonjTroubl髓胁。tlng
+12.0V H AMPS Ventilator failure! Status bit shows current high. High AC Ventilator Interface
VENTSIB board 10VA is turned
on.
Reboot system.
If problem continues, replace VIB.
+12.0V H AMPS MGAS Gas monitoring not Status bit shows current high. Medium AC MGAS 10 VA is turned
available On
Remove Gas Module from the Module Bay.
Ifthe problem continues, replace the M-Gas Monitoring board.
Ifthe message disappears when module is removed , repairthe M-Gas module:
• (see Sj5 AM Technical Reference Manual for repair instructions).
+12.0V H AMPS Vent Fail. Monitoring Status bit shows current high. Medium AC Venti lator va Ives
VENT&O町LETVALVES Only. Vent +10VA is On.
Disconnect the GIV and Insp Flow Valve.
Measure the resistance of each valve:
• should be approximately 250 forthe GIV and 750 forthe Insp Flow Valve.
+12.5VTO ACB Alternate O2 <11.9 or> 12.9 Vdc High AC- DC
checks
the
servlce
state.
Reboot system. If problem continues, replace the Power Controller board.
+5VH AMPGAS Cannot read gas Status bit shows current high. Medium AC Pressure transducer
SUPPLY XDUCERS supply pressures +10VA turned On.
Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
ACB CLOCK SPEED System Malfunction clock frequency > 1.1 • High AC
expected value or<O.9*
expected value. AC Clock
frequency incorrect.
Reboot System. If problem continues, replace the ACB.
ACBCOM FAIL System Malfunction After establishing initial High DC
communica甘on, the DC does
not receive any messages
from AC in 10 sec.
Reboot System. If problem continues, replace the ACB.
ACB CPU TEST FAIL System Malfunction CPU instruction Test Failure High AC
Reboot System. If problem continues, replace the ACB
ACB DCB COM FAIL System Malfunction Th e Anesthesia Computer High AC Initial communications
receives no system state established.
messages from the Display
Computerfor 10 seconds.
Reboot System. If problem continues, check the ACB to Mixer communication LED's (or VIB
communication LED's).lfthe RCV and XMT (orTXD and RXD) LED's indicate activity, check DU cable
connections, replace Display Controller PCB if problem continues. Ifthe RCV and XMT (orTXD and RXD)
LED's indicate no activity, check the Anesthesia Control board connection , replace the Anesthesia
Control board if problem continues.
ACB EEPROM FAIL Memory (EEPROM) Read/Write failure or CRC Low AC
failure failure of the EEPROM located
on the Anesthesia Control
Board.
Reboot System. If problem continues, replace the ACB.
ACB FLASH FAIL System Malfunction CRC Failure in code space. High AC
Reboot System. If problem continues, replace the ACB.
ACB HW WATCHDOG System Malfunction Hardware watchdogfails boot High AC
up test, times out, or detects
an incorrect code sequence
Reboot System. If problem continues, replace the ACB.
ACB MICROPROC System Malfunction Unexpected microcontroller High AC
ERROR exception (bus error, add陀ss
error, etc.)
Reboot System. If problem continues, replace the ACB.
ACB RAM ERROR System Malfunction MemoryTest Failure, Mul甘 ple High AC
bit errors detected.
Reboot System. If problem continues, replace the ACB.
ACB REDUNDANT System Malfunction A redundantly stored High AC
MEMORYFAIL parameter could not be
stored properly orwas
corrupted.
Reboot System. If problem continues, replace the ACB.
Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
ACBSW ERROR System Malfunction Unexpected software error High AC
Reboot System. If problem continues, reload ACB Software.
If problem continues, replace the ACB.
ACB SW WATCHDOG System Malfunction So仕ware watchdog failed High AC
power-up test,甘 med out, ora
software function was
delinquent fortoo long.
Reboot System. If problem continues, replace the ACB.
ACBUN日PECTED System Malfunction Unexpected reset of AC High AC
RESET
Reboot system. If problem continues, replace the ACB.
ACGO Vol and Apnea Non Circle (ACGO) selected Low DC System has ACGO
monitoring 0仔
No Service Action Required.
ACMains POWER FAIL Plug in power cable. ACMains_GOOD goes and Medium PC 30 minutes of battery
On battery stays low for at least 300 power available.
msec (3 software loops)
No Service Action Required.
ADB 10VA POWER Vaporizer Failure Overcurrent condition AC
ERROR detected by the AC. Ci陀uit
disabled.
AIRPRESS LOW Air supply pressure low Air pipeline pressure is less Medium AC, Air is selected as the
than 252 kPa and the air DC balance gas with a non
cylinder has a pressure less zero flow of air or the
than 2633 kPa for one ventilator uses air as
second. the drive gas and
mechanical ventilation
isON
Check Air Supply.
CheckjReplace Air PipelinejCylinder Pressure Transducer
AIRPRESS LOW Air pressure low. Air pipeline pressure is less High AC 21 %02 (Air) is
DURING 21 %02 Increase 02%. than 252 kPa and the air DC selected for fresh gas
cylinder has a pressure less flow
than 2633 kPa for one
second.
Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
BAL Mixerstatus bit Medium AC, Balance gas supply
FLOW CTRL FAIL STS FLOW CTRL CH2 FAIL Mixer pressure OK
indicates flow a忧ainment
failure.
Reboot System. If problem continues, replace the Mixer.
BAL Mixerstatus bit Medium AC,
PROP VALVE FAIL STS CH2 PROPN VALVE FAIL Mixer
indicates propo民ional valve
failure (over current, etc.)
Reboot System. If problem continues, replace the Mixer.
BAπVVERYLOW Plug in power cable. Available ba忧ery power Medium PC AC Mains Power Failure
On battery decreases to between 10 and In progress.
5min
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERY<lMIN System shutdown in Available ba忧ery poweris High PC AC Mains Power Failure
<lmin <lmin In progress.
Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
BAπERY FAIL NoBa忧ery Backup. Ba忧eryvo忧age<10.5 V Medium PC
or
While in bulk, over, orfloat
charging battery is <10.5VDC
or
Ba忧ery has been bulk
chargingfor>12 h in Standby
or24 h while powered on.
Or
Voltage> 16.5V during bulk
or over charging and normal
current >0.25 Amps
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYLOW Plug in power cable. Available ba忧ery power Medium PC Mains AC Mains Power
On battery decreases to between 20 and Failure in progress.
30min
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYMISSING No battery backup Any battery vo忧ageis Medium PC POSTstate
between 土1. 0VDC.
Connect Battery
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BAπERYR凹ERSED No battery backup Any battery vo忧age isless Medium PC
CONNEcnONS than - 1.0 VDC
CheckBa忧ery Connections
BAπERYV LOW Plug in power cable. Available ba忧ery power Medium PC AC Mains Power Failure
On battery decreases to between 10 and 10 progress.
20 minutes
Leave the system plugged in to charge the battery.
If problem continues, check the battery charge circuit in Service Software.
Replace Ba技ery.
BELLOWS COLLAPSED Unable to drive bellows Manifold pressure > Paw + 10 Low AC, In range Paw and
+ (0.25* Inspiraωryva lve Vent manifold pressure data
flow) available and
mechanical ventilation
On.
Check the brea仙 ing circuit for leaks or hose occlusions.
Perform flow sensor calibration.
Check drive gas check valve.
Check VIB cabling.
Replace VIB.
BREATHING SYSTEM I
I B陀athingsystem loose B陀础 ingsystem de怡ction
NOTLATCHED switch indicates b陀ath ing
system not latched.
Checkjreplace ABS On switch.
Checkjreplace harness (ABS switches to Filter board).
CASS盯在 LEVELLOW Casse忧e almost Casse忧e reporting a value Casse忧e supports
empty of 'lj 4' or 'EMPTY'. liquid level
measurement
After insertion , this error is logged the first time the casse忧e reports a le叫 of
4EM 阿γor'QUARTER FULL.:.
CASS盯在 OVERRLL Casse忧e overfilled,
D盯ECTED replac坦 casse忧:e
Reported wheneverthe casse忧e is removed while the vaporizer is actively delivering agen t.
Error Log Entry AlannT8Xt Condltlon (Baslc Info) Prtorlly I Source I Enabllng Crlterla
"创。njTroubleshootlng
CASS盯在 Vaporizer Failure Cassette temperature AC
TEMPERATURE sensor calibration data
EEPROM FAILURE EEPROM read error or
casse忧e temperature
Error Log Enby A1 annT8Xt C倒ldl筒。n (Ba剖clnfo) Prtortty I Source I Enabllng Crt协rta
ActlonjTroubl幅阳。tlng
COM ERROR VENTTO System Malfunction After regular communications High ACVent
ACB has been established
between the Ventilator
boundary object and the Vent
SIB CPU , a totalloss of
communica甘ons shall be
declared ifthe Ventilator
boundary object receives no
messages from the Vent SIB
CPU for35 milliseconds.
Reboot System. If problem continues:
1. Check cabling.
2. Replace VIB.
3. Replace ACB.
CONDENSATION Measured casse忧e EV
CONDmONS EXIST temperature is at least 5
deg陀es warmerthan
FlowmeterBlocktemperature.
Extreme condensation of
agent vapor in the Aowmeter
Block can result in erratic
delivery andjor CLOSED
LOOP CONTROL FAILURE due
to closure ofthe Uquid Row
Prevention valve.
Advise user to avoid storage of casse忧.es in warm environments that could result in warm casse忧.es
being placed in relatively colder machines.
DCB RAM ERROR System Malfunction Selftest failure or multi bit High DC
error detected.
Reboot System. If problem continues, replace the Display Controller Board.
DRIVE GAS LOST Ventilator has no drive O2supply low if O2 is selected High AC Mechanical Ventila甘 on
gas drive gas DC isON.
OR checks
AIR supply low if Air is enable
selected drive gas. criteria
Connect O2 or AIR supply.
See ActionjTroubleshooting for O2 PRESS LOW or AIR PRES LOW.
ENHANCED CASS盯在 Th e two independent EV
TEMPERATURE temperatu陀 sensing
FAILURE elements disagree by more
than the allowed amount
indicating that one has failed.
Cassette temperature sensing
reverted to legacy Cass甜e
Temperature Sensor at the
time this was logged.
Aladin2 cassette failure.
Replace cassette and retest.
Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
INFLOWO町fLOW Vaporizer Failure Output concentration AC
CROSSCHECK FAILURE measu陀d by the output and
input flowmeter disagree by
more than limit
Replace and retest in the foliowing order (Also see Section 7.5.):
• Zero Valve (Inflow or Outflow depending on Vaporizer T臼t 陀sults).
• Flowmeter Block
• ADB
INSP FLOW SENSOR Calibrate flow sensors 1nsp Flow Sensor zero offset Low AC, Flow sensor detected
CALERROR out of range. Vent
In the Service Software / Vent Flow & Pressure Diagnostics, verify the Inspiratory Pressure counts is
2050 土 250
Disconnect the Black and White in-line connectors. Ifthe counts return within specified range, check for
occlusions in the Bulkhead harness.
Ifthe counts do not return within the specified range , replace the VIB.
INFLOW ZERO 10VA Vaporizer Failure Overcurrent condition AC
POWER ERROR detected by the AC. Ci陀uit
disabled.
Replace and retest in the foliowing order (Also see Section 7.5.):
• Inflow Zero Valve
• Flowmeter Block
• ADB
INSP FLOW SENSOR Replace insp flow EEPROM cal data read failure Low AC,
EEPROM FAILURE sensor Vent
Replace the Inspiratory Flow Sensor.
INSERTCASS盯在 None Th e system does not detect Low AC Agent delivery not on
a vaporizer casse忧e (agent Off or state is
checkout)
阳一
m-
M 一
灿飞回
Error Log Entry Condltlon (Baslc Info) Prtorlly I Source I Enabllng Crlterla
w-
唰
曲 ?
丽z
HM 一
m削
向
INVALlD CASS盯在 ID Invalid cassette ID code Medium I AC
De-
escalating
Iffailure occurs with multiple casse忧es ofthe same type (agent),
• inse同 test cassette and ve时fy test casse忧e is identified in the PC Service App.
Remove test casse忧e and verify PC Service App indicates 'NONE'.
If either PC Service App test fails ,
• replace ADB.
(Also see Section 7.5.)
lOSS OFGAS After 陀gular communications AC
DELl VERY USER has been established
S盯TINGS between the AC and the
Display Computer, this alarm
lOSS OFVAPORIZER I Vaporizer 阳ilu陀 I is declared ifthe system is in
USERS盯TINGS I Ithe Therapy State and the AC
determines the Gas Delivery
lOSS OFVENT I Vent Fail. Monitoring I User Setting (Vaporizer User
PARAM盯'ER S盯TINGS I Only I Se创 ngs) (Ventilaωr
Parameter Se创 ngs) from the
Display Computer arrived
mo陀 than 10 seconds ago.
Reboot system. If problem continues, check the ACB to Mixer communication lED's (or VIB
communication lED飞).
1. Ifthe RCV and XMT (orTXD and RXD) lED's indicate activity,
• check DU cable connections.
• replace Display Controller board if problem continues.
2. Ifthe RCVand XMT (orTXD and RXD) lED's indicate no activity,
• check the Anesthesia Control board connection.
· 陀place the Anesthesia Control board if problem continues.
Error Log Enby A1 annTexl Condl由n (Baslc Info) Prtortty I Source I Enabllng Crt协rta
ActlonjTroubleshootlng
MAN CASS OVER Checkcasse忧e. Set Either manifold temperature Medium AC
UNDERTEMP agent. reading or casse忧e De-
temperatu陀陀ading escalating
outside of limit.
Operating temperature as measured by one ofthe Electronic Vaporizertemperature sensors was out of
allowed operating range.
MANIFOLD PAW Vent Fail. Monitoring Calibration failure at bootup. Medium AC,
SENSOR FAIL Only Vent
In the Service Software / Vent Row & Pressure Diagnostics, verify the Manifold Row counts is
800 土 250.
Disconnectthe White in-line connector in the Manifold Pressure.lfthe counts 陀turn within specified
range , check for occlusions in the Bulkhead harness.
Ifthe counts do not return within the specified range , replace the VIB.
MGAS CHECK SAMPLE Check sample gas out MGAS SPEC. Continuous Medium MGAS MGAS present and
GAS OUT >20 SEC Occlusion Bit set. MGAS communicates
continuous occlusion
for 20 seconds
Replace sample line. See AM TRM for 仙 rther Troubleshooting.
MGAS INL盯刊 LTER Replace D-Fend MGAS SPEC (Residue build- Medium MGAS MGAS present and
RESIDUE >40 SEC up on the watertrap MGAS communicates
membrane. This decreases air this the Replace Trap
f1 ow). alarm bit for 40
seconds
Replace D-Fend. See AM TRM for fu此her Troubleshooting.
MGAS UNE BLOCKED Sample line blocked MGAS SPEC states Th e Medium MGAS MGAS present and
>20SEC sample tubing inside or MGAS communicates
outside the monitor blocked, this the continuous
or the water trap is occluded. occlusion alarm for 20
seconds
Replace sample line. See AM TRM for 仙 rther Troubleshooting.
MGAS SAMPLE LlNE Check D-Fend MGAS SPEC states Th e Medium MGAS MGAS present and
NOT CONNECTED sample tubing or the D-Fend MGAS communicates
>40S module is not installed. this the
OpenGasCircuit alarm
for 40 seconds
Replace D-Fend. See AM TRM for fu此her Troubleshooting.
MGAS SENSOR INOP Module fai l. No CO 2, MGAS SPEC Mgas Medium MGAS
>XX AA, 02 data communicates hardware
failure (RAM failure; ROM
checksum error; Error in CPU
eeprom; Error02 preamp
eeprom; Error in SSS board
eeprom; Voltage error; Lamp
control failure.) or UPI does
not initialize.
See AM TRM for 仙rther Troubleshooting.
Error Log Er忧" A1annText Condltlon (Baslc In旬} 阳。rItY I Sωrce I Enabllng Crttørta
ActIonjTroubl踊hω创ng
MIXER ACB COM Altemate ~ Screen. Mixer status Bit Medium AC,
FAILLOST CMD STS LOSS OF S盯FLOW C Mixer
MD.
Error Log Er忧" A1annText Condltlon (Baslc In旬} 阳。rItY I Sωrce I Enabllng Crttørta
ActIonjTroubl踊hω创ng
Error Log 缸" AlannText Condltlon (Baslc Info) Prtorlly I Sour回 Enabllng 曲Imrla
ActIonjTroubleshootlng
MIXER CRC FLASH FAIL Altemate O2 Screen Runtime CRC check on Flash Medium AC,
failed. Mixer Status Bit Mixer
STS FLASH CRC FAIL
Reboot System. If problem continues, replace the Mixer.
MIXER CRC RAM FAIL Altemate ~ Screen Runtime CRC walking pa忧ern Medium AC,
check on RAM failed. Mixer Mixer
Status Bit
STS RAMCRC FAI L.
Reboot System. If problem continues, replace the Mixer.
MIXER N20 SELECTION Mixer Status Bi t: Medium AC,
VLV FAIL STS SELV VN20 NOTIFY FA Mixer
IL The status ofthe N20
selector valve does not match
the commanded state.
Reboot System. If problem continues, replace the Mixer.
MIXER 02 TSENSOR Alternate O2 Screen. Mixer error bit Medium AC,
FAIL STS_T1 _SENSOR_FAIL O2 Mixer
temperatu陀 sensor failure
Error Log Er忧" A1annText Condltlon (Baslc In旬} 阳。rItY I Sωrce I Enabllng Crttørta
ActIonjTroubl踊hω创ng
N20 PRESS LOW N20 supply pressure N20 pipeline pressure is less Low AC N20 is selected as the
low than 252 kPa and the N20 balance gas with a non
cylinder pressure is less than zero flow of N20
2633 kPa.
Check N20 Supply.
Check j Replace N20 Pipelinej(与l inder Pressure Transducer.
NO 日PIRATORY FLOW No exp flow sensor No Expiratory sensor Medium A,
SENSOR connected and not calibrating Vent
Connect Expiratory f1 0w sensor.
CheckjReplace Bulkhead harness.
Replace VIB Board.
NO INSPIRATORY FLOW No insp flow sensor No inspiratory sensor Medium AC, AC -Vent
SENSOR connected and not Vent
calibrating.
Connect Inspiratory flow sensor.
CheckjReplace Bulkhead harness.
Replace VIB Board.
02 Mixer status bit Medium AC,
PROPVALVE FAIL STS CH 1 PROPN VALVE FAIL Mixer
indicates proportional valve
failure.
Reboot System. If problem continues, Replace the Mixer.
02 Mixer status bit Medium AC, O2gas supply pressure
FLOW CTRL FAIL STS FLOW CTRL CH 1 FAIL Mixer OK
indicates f1 0w control failure.
Reboot System. If problem continues, Replace the Mixer.
02 FLUSH FAILURE O2 flush stuck on? Switch is detected "on" Low AC,
continuously> 30 sec. Vent
Alarm condition becomes false for 2 consecutive switch readings.
02 PIPE INVALl D Cannot monitor O2 O2 Pipeline pressure is Medium DC
pipeline invalid.
Check 02 Pipeline Supply.
Check j Replace û2 Pipeline Pressure Transducer
02 PRESS LOW O2 supply pressure low O2 pipeline pressure is less High AC, N20 flow stops on
than 252 kPa and the O2 DC threshold detection
cylinder has a pressure less and Air continues to
than 2633 kPa forone flow if selected.
second.
Check O2 Supply.
Check j Replace O2 PipelinejCylinder Pressure Transducer
Error Log Entry AlannText Condltlon (8踊Icln刨 脚lorIty I $ource I Enabllng C咐erla
ActIonjTroubl髓h回回ng
Replace and retest in the following order (Also see Section 7.5.):
• Outflow Zero Valve
• Rowmeter Block
• ADB
OUTPUTFLOW LlM 阿 Cannot deliver agent Commanded casse忧e flow Low AC Agent delivery on
REACHED setting at setflow >= 6.0 l/ min for > 10
seconds OR
Commanded flow >= 4.0ν
min and flow valve is at max
for> 10 seconds.
Indicates commanded agent f10w could not be achieved because the vaporizer reached its maximum
flow capability. This occurs at high flow and agent se忧ings, primarilywith Sevof1urane. Th e usersees an
alarm message advising themωreduce flows and the agent monitor may show an under delivery.
Error Log 阳" A1annTI田t Condlllon (Baslc In刨 阶lorlty I Sωrce IEnabllng Crtterta
ActIonjTroubl髓胁。IIng
PATIENT VOLUME Calibrate , dry, or PATIENTVOLUME MISMATCH Low AC, System state is in
MISMATCH OCCURRED replace flow sensors alarm occurred. Vent, Checkou t.
。c
checks
enable
criteria
1. Check flow sensor connections.
2. Replace flow sensors.
3. Check the VIB tubing for moisture.
4. Replace VIB.
PCSELFTEST Internal failure. System PC failed self tests (memory, High PC
may shut down voltages, or CPU).
Reboot system. If problem continues, check power supplies in the Service Software.
Replace Power Controller Board if continues.
PEEP PCV NOT Vol vent only. No PEEP Paw data is in range but the Medium DC None
AVAILABLE orPSV Pmanifold <= -15 cmH20 OrLow
Perform flow sensor calibration. If calibration fails , in the PCMCIA service application use the Vent
diagnostics to check the transducer precision. Use the Row valve control to compa陀 linearity ofthe
Manifold transducer to the Paw transducer.
PORTZERO READ BACK Read back of a latch storing EV
FAIL valve state did not match the
commanded state ofthe
valves indicating internal
Agent Delivery Board failure.
Replace ADB.
(Also see Section 7.5.)
POWER CONTROLER Internal failure. System Communications with PC and Medium DC
COM FAIL may shut down DC cannot be established for
ten seconds.
Rebootsystem. If problem continues:
1. Check DU cable connections.
2. Check the Display Connector board cable connec甘 ons.
3. Replace the Power Controller board.
POWER SUPPLY 75C Circuitry >75C Power supply temperature Medium PC
shutdown possible exceeds 75C.
Checkj Clean coolingfan.
Error Log Enby Al annTexl Condl由n (Baslc Info) 阳,而ty I Source IEnabllng Crtterla
ActlonjTroubleshootlng
PRESSURE SENSOR Vaporizer Failure Cassette pressure and f1 0w AC
EEPROM FAILURE meter calibration data
EEPROM read error or
casse忧e pressure and flow
meter hardware revision
data EEPROM read error or
software compatibility
failure.
R凹ERSE 日PIRATORY Reverse exp f1 ow. Flow towards the patient Medium ACVent In-range flow data
FLOW Check valves OK? (volume >= 20 mυon available, mechanical
expiratory sensor and flow ventilation on
towards the patient (volume
>= 5 mL) on the inspiratory
sensor during inspiration for 6
consecutive mechanical
breaths.
Check flow sensor connections for "No Flow Sensor" alarm.
Check the breathing circui t.
Perform flow sensor calibration.
Check InspjExp check valves.
Replace the f1 0w sensors.
Check for kinked VIB tubing.
Check the VIB cabling.
SCGO Vol and Apnea Non Circle SCGO selected. Low DC System has SCGO
monitoring 0仔
No service action required.
STANDBY PATIENT No fresh gas f1 ow! 3 volume breaths are High DC System in Checkou t:
D盯ECTION detected within 30 seconds GeneralorCheckout:
or 3 CO2 breaths are detected StartCase
within 30 seconds
No service action required.
VAP-MIXER FAN FAIL Coolingfan needs Fan current Medium Mixer Communication
service. System OK <0.09 Amps between Display
>0.25Amps Computer - ACB
and ACB - Mixer.
Connect rear panel fan.
Replace rear panel fan.
Replace Mixer if no voltage.
VAPORIZER LOST Vaporizer Failu陀 Five seconds pass without AC
MIXER FLOW valid measured flow data
from the mixer.
Verify harnesses from ACB to PCB and ACB to ADB are connected.
Replace and retest, in the following order (Also see Section 7.5.):
• ADB
• ACB
• PCBj Hamesses
Error Log Enby A1 annTexl Condl由n (Baslc Info) PrIortty I Source I Enabllng Crtterla
ActIonjTroubleshootlng
VAP SENSOR ERROR Vaporizer Failure One or more ofthe vaporizer AC
sensors is grossly out of
range (indicating electrical
fault or disconnect).
Error 10g Entry AlannTaxt Condltlon (Baslc Info) 脚lorlty I Source IEnabllng Crlterla
ActlonjTroubl髓h制tlng
VENT ADC VREF FAIL Vent Fail. Monitoring VSIB ADC3.200V 陀fvoltage High AC, Vent + 12.5 V(10 VA) is
Only out of range <3.179 or Vent OK
>3.221 Vdc
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If"Vent Int Bd 10VA Voltage" reads "OK, and 3.2 Vdc reads "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.
VENTAIRWAY Inspiration stopped High airway overp陀ssure Medium AC, Mechanical Ventilation
OVERPRESS SIGNAL signal set. Vent On
No Service Action.
Reboot system. If problem continues, check Airway Pressure signal in Service Mode.
VENTAIRWAY Vent Fail. Monitoring Ventilator SIB indicates the Medium AC, Mechanical Ventilation
OVERPRESS SIGNAL Only High Airway overpressure Vent On
FAIL signal was set and Paw < 90
cmH 2 0 and Pmanifold <80
cm H2 0.
No Service Action.
Rebootsystem.lf problem continues, check Airway Pressure signal in Service Mode.
VENT FLOW VALVE FAIL Vent Fai l. Monitoring Incorrect current feedback for Medium AC,
CURRENT Only 7 consecutive readings. Vent
Reboot System.lf problem continues, in the Service So仕ware / Vent Flow & Pressure Diagnosis,
increase the Flow Valve counts and view the Flow Valve Current mA and Counts.
VENT SUSTAINED PAW Vent Fai l. Monitoring Paw> 100 cmH2 0 for 10 Medium AC, In-range Paw data
SDOWN Only seconds. Vent available
No Service Action.
Reboot system. If problem continues, check Ai附ay Pressu陀 signal in Service Mode.
VENTVALVE POWER Vent Fai l. Monitoring Nominal 12.5V <1 1.3 V or Medium AC,
FAIL Only >13.13Vdc Vent
In the Service Software / Vent Interface Bd Power Diagnosis, view the "Vent Int Bd 10VA Voltage" from
Board Supplies:
If"Vent Int Bd 10VA Voltage" reads "OK, and the VentValve 10VA Volts reads "Fail", disconnect the VIB to
Pan connector harness.lfthe Vent Valve 10VA Volts continues to read "Fail", replace the VIB.
If "Vent Int Bd 10VA Voltage" reads "Fail" and the "Vent Int Bd 10VA Voltage" from the Anes Cntrl Bd
reads "OK", Check cabling between ACB and VIB.
7.6.1Electronic Troubleshooting of the following Error Log Entries may lead youωfurther troubleshoot
vaporizer 10VA the problem as detailed below:
power • ADB 10VA POWER ERROR
interconnect fault • INFLOW ZERO 10VA POWER ERROR
isolation • OUTFLOW SCAV 10VA POWER ERROR
• PROPVALVE HTR 10VA POWER ERROR
In this section 8.1 Aisys Service Application . . . . . . . . . . . .............. . ..... . . . . . ............... .8-2
8. 1.1 Main Menu and System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
8.2 Software Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
8.3 Special Functions ........ . . . . . . . . . ................ . ... . ... . ............... .8-5
8.3.1 Check Display Functions . . . . . ................ . . . . . . . . . ............... .8-6
8.3.2 System Download Log . . . . . . . .............. . ..... . . . . . ............... .8-7
8.3.3 View PC Card Install Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
8.1.1 Main Menu and The Main Menu appears on the left-hand side of the screen and includes the
System Information following selections as shown in the table below:
M刷 Menu I Rem础S
Software Download 1 Access to the So仕wa 陀 Download function.
Special Functions I Accessωlogs from the Display Un忧.
Note You can not return to the Diagnostic section of the service application after
entering the software download section. You must reboot the system to exit
Software Download .
The System Information page appears on the righ仁hand side of the screen
and displays the following system information as shown in the table below:
System Information
Note You can not return to the Diagnostic section of the service application after
entering the software download section. You must reboot the system to exit
Software Download.
Entering software download brings up the Software Download menu.
Since downloading all the subsystem software can take an hour or more, you
should normally choose "Download New" to install only the updated
subsystem software or software required for newly installed subsystems.
********************
Ifthere is no Front Panel Control software installed in the system (as would be the case when the display units control board is
replaced), the Service Application automatically downloads the Front Panel Controls software at startup. During the download
the two display unit LEDs will flash and the display speakerwill sound an alarm tone to indicate that Software Download is
proceeding. The display will be black until the automatic download is complete.
To ensure that all software versions on the system are compatib怡, the end result of "Download AII" or "Download New" will be
the same. Th e software loaded on the machine will exactly match what is on the card. Be sure to have the latestjcorrect version
of software before a忧empting a download to avoid inadvertent overwrites of newer software with an olderversion.
If, duringthe "Download New" process, the compatibility checker detects a newerversion of software component on the system ,
a "Notice" appears on the screen that asks you to confirm the downgrade.
"Download AII" will download all compatible software from the card to the system without issuing a notice that newerversion of
software component may be on the system.
Download process The PCMCIA card includes only the latest software for each subsystem along with the
diagnostic application.
As each subsystem software segment is being downloaded , the following status
messages note the state of each subsystem and the result ofthe download:
• Busy - System is running its application code; not ready for download.
• Rea吻- System is in its boot code; ready for download.
• CRCtest - System is anal归ingthe download CRC.
• Loading - System is accepting download data.
• Done -So佼ware download has completed successfully.
• Fail- Software download did not complete successfully. A "Fail" message will require
陀loading of the software; or repair of the sys怡m may be necessary.
• Skipped - Software download was bypassed.
• Linked - System is communicating, but status is not yet known.
• Not Compatible - The software version on the PCMCIA card is not compatible with the
subsystem.
Ifthe subsystem is communicating butthe HW Rev or currentSW Rev are not known ,
the message Unknown will appear underthe columns forthose values. Ifthe HW Rev or
current SW Rev are not known, the download function will still be available.
As the software loads, an activity bar at the bottom of the screen shows the download
prog陀ss for each subsystem.
Download complete When all the required subsystem software is download , the following message appears
on the screen. You must shut down the system to exit the download function.
DOWNLOAD IS COMPLETE.
Remove PCMCIA card.
Turn ONjSTANBY switch to STANDBY.
Turn OFF AC mains switch in rear.
Note After powering down the system , be sure to wait at least 20 seconds before 陀starting
the system.
Compatibility Table Th e Compatibility Table lists the current software components that last
downloaded on to the system. In essence, it is the latest listing that appears
in the Revision Log, which allows you to view the current log di 陀ctly without
having to scroll to it.
System Download Whenever a So食ware Download is completed , the speci引c software download
and PC Card Install Logs is recorded in the System Download Log (Refer to section 8.3.2) that resides
on the system (Display Unit) and in the PC Card Install Log (Refer to section
8.3.3) that resides on the Compact Flash Card.
8.3.1 Check Display Selecting Check Display Controls brings up the Display Diagnostics menu.
Functions
TestLEDs
TestKeys
8.3.2 System Download Selecting System Download Log brings up the Revision Logforthe system.
Log The log includes chronological entries for every Software Download that was
completed to the system. Each entry includes two header lines and eight data
lines in the following forma t:
entry in log. Also, see # 5vcApp Ver (XX.XX), Machlne Serlal Number (ABCD以XXX), Card# XXXXXXXj ABXXX
Alsys ACB , (5tock Number) (RevX) , (5oftware Level) , (Flle Name) (5erlal #) AnesControl B
Compatibility Table.
Alsys MXR, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Electronlc Mlx
Alsys VAP, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Vaporlzer
Alsys VNT, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Vent Intface B
Alsys FPC, 气 (5oftware Level) , (Flle Name) (#.........) Front Panel CN
Alsys PSC, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Power Controll
Alsys DUA, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erlal #) Dsply Unlt App
Alsys DUB, (5tock Number) (RevX), (5oftware Level), (Flle Name) (5erl al #) Dsply Unlt 810
Alsys DUF, (5tock Number) (Rev X) , (5oftware Level), (Flle Name) (5erl al #) Dsply Unlt Fon
Note The Stock Number listed is forthe board assembly and may not 陀P陀sentan
orderable service item. Refer to the pa 由 lists in Section 10 for service level
stock numbers.
The Front Panel Control (FPC), Display Unit Application (DUA), and the Display
Unit Flash (DU 町 reside, along with the Display Unit BIOS (DUB), on the
Display Unit CPU board.
8.3.3 View PC Card Install Selecting V;ew PC Card Insfall Log brings up the CF (CompactFlash) Card
Log Install Log for the software download card. The log includes chronological
entries for every Software Download that was completed with the card. Each
entry includes two header lines and eight data lines in the following forma t:
MI046983 05/05 8. 7
Notes
.& Obey infection control and sa刷 procedures. Used equipment may contain
blood and bodyfluids .
.& Some internal pa由 have sharp edges and can cause cu岱 or abrasions. Use care
when servicing internal components.
.& A位.er repairs are completed , always perform the checkout procedure. Referto
Section 3 of this manual.
.& CAUTION Electrostatic discha唱e through circuit boards may damage the components on
them. Wear a static control wriststrap before touchingthe circuit boards. Handle
all circuit boards bytheir non-conductive edges. Use anti-static containers when
transporting them.
To retain the installed options, install only one replacement board at a 创me .
If multiple boards are to be installed , install the first board , load software on the new
board , and powe俨up the machine in normal mode. Repeat this procedure for each
board installation.
The following table lists the actions required after 陀placing printed circuit boards:
Note: Flash software starts loading immediately when the Download Application first boots.
Do not interrupt the Flash download. Allow the download to complete before proceeding.
9.2.1 To remove 1. Bleed all gas p陀ssure from the machine (Section 9.1).
the rear upper 2. Ensure that all cylinder and pipeline pressures read zero before proceeding.
panel
3. Disconnect all electrical cables.
4. To remove the rear cosmetic panel , fully loosen the four captive screws that hold the
panel in place. Remove the panel.
5. To remove the inner access panel , remove the 18 mounting screw around the
periphery of the panel. Disconnect the fan cable to remove the panel.
9.2.2 To remove 1. Disconnect the power cord from the AC mains supply.
the lower access 2. Bleed all gas p陀ssure from the machine (Section 9.1).
panels
3. Ensure that all cylinder and pipeline pressures read zero before proceeding.
4. If present, remove the inboard cylinders.
5. To 陀move the lower access panel , remove the 11 mounting screws around the
periphery of the panel.
6. Loosen the thumbscrew (A) at the top edge ofthe panel to remove it.
•
一盒
9.4.1 Electronic The following procedure describes how to replace the Electronic Gas Mixer assembly.
Gas Mixer 1. Bleed all gas p陀ssure from the machine (Section 9.1).
assembly
2. Ensure that all cylinder and pipeline pressures read zero before proceeding.
3. Loosen the mounting screws and move the dashboard to the service position
(Section 9.5).
4. Disconnect the inlet tubing or 们忧ings from the manifold. Ifthe machine does not
include N2 0, transfer the plug from the N20 inlet to the replacement assembly.
5. Disconnect the tubing from the elbow outlet fitting (A).
B E
。
。
6. Disconnect the ribbon cable from the Pan Connector board (8).
7. Disconnect the fan harness (C).
8. Remove the two screws (D) that hold the manifoldωthe enclosure.
9. Remove the mountingscrew (日 at the front edge of the main circuit board.
10.Temporarily remove the Ventilator Interface board to provide clearance to slide the
mixer forward and out ofthe pan enclosu 陀.
11. Replace the Electronic Gas Mixer assembly and reassemble the removed
components in reverse order.
.6 CAUTION When replacingthe dashboard back into the machine, take care notto trap , kink,
or snag any tubing or wiring harnesses.
(A)
(8)
3. Position the dashboard so that the EV support bracket (A) rests on the edge ofthe
chassis and the bottom edge ofthe dashboard (8) straddles the pan electronic
enclosure.
4. In the forward position , the following 凹 components can be replaced without
removing the EV from the machine. Refer to the following sections for details.
• Flowmeter subassembly
• Flowmeter inflow and outflow zero valves
• Manifold temperatu 陀 sensor board
• Agent delivery board
• Cassette inte巾ce board
5. To replace the EV, or components not mentioned above, remove the EV from the
machine as detailed in the following section.
9.6.1 Remove the 1. Disconnect the tubing from the inlet port, outlet port, and the scavenging po忧 ofthe
electronic EV.
vaporizer 2. Disconnect the pan connector harness (A) from the Agent Delivery board.
3. Clip the tie-wrap holding the pan connector harness to the EV support bracket.
4. Remove the six screws (8) holding the 凹 ωthe dashboard.
(8)
(8)
.& CAUTION When handling the EV, be careful not to damage the Flow Control Valve at the
back ofthe flowmeter block.
6. To remove the EV:
• Firmly take hold ofthe EV at the rear with one hand.
• Support the front ofthe EV with the other hand.
• Raise the rear ofthe EVtiltingthe dashboard forward.
• When clear, remove the EV from the machine.
9.6.2 Replacing 四 00 not remove any components on the EV flowmeter subassembly that are fastened
components withTo以 head fasteners. Th e components a 陀 not serviceable items.
Most components can be replaced by disconnecting associated wiring,陀 moving
mounting hardware and remounting the replacement component in place. Where
applicable, note the additional comments for specific components detailed below.
16 书斗17
MI046983 05/05 9-15
Aisys
呻呻
00由国〈
Emptying an Aladin2 casse忧e
1. Connectan empty bo创 e to the filling system and hold it tight.
2. Turn the Aladin2 casse忧e so that agent flows into the bottle and wait until the
casse忧e is empty.
3. To get the maximum amount of agent out, rock the casse忧e from left to right and tip
it forward and back several times.
4. Remove the bo创e before returning the cassette to the honzontal position.
Note For 陀 placement parts and repair procedures, referto Section 10.28.
Needle Valve Assembly Loosen the set screw that holds the knob to the needle valve; remove knob.
(8) Disconnect the tubing from the needle valve assembly.
Remove the three sc陀ws that hold the needle valve assembly to the dashboard.
Transfer the mounting plate to the new needle valve assembly.
System Swltch
(electrtcal)
O2 Out (Port 4)
to Electronlc Mlxer
川岛 "
Mm
04ι"
句
' EfHH
SFF
taH
龟-
, aw
w
an- tr
n" aw
To service other components of the Display Unit, you must first remove the Display Unit
from the machine.
9.10.1 Remove the The Display Unit is mounted ωthe wrist assembly on the display arm. It is held in place
Display Unit with four screws.
1. Remove the cables from the DUs rear connector panel.
2. Before 陀moving the display, move the display arm to its highest position.
If the display arm also supports an optional monitor display, the DU is attached to a
vertical or horizontal mounting plate through four keyhole slots.
• Loosen the four screws that hold the DU to the mounting plate.
9.10.2 Disassemb Place the Display Unit face down on an anti-static pad. Before removing the rear
le the Display Unit enclosure, ensure that the release tabs on the PCMCIA frame are fully depressed.
1. Loosen (L) the four captive screws at each comer of the rear enclosure.
2. Lift the rear enclosure slightly and pivot it away from the lower enclosure at the
bo忧.om side ofthe Display Unit.
At this point, you can replace the following items (The item numbers refer to the parts
list in Section 10.7):
• the fan (26)
• the connector panel assembly (23)
• the encoder assembly (12)
• the IRDA board (20) or IRDA board hamess (21)
• the ba忧e'1 (5)
• the speaker (22) - To access the mounting screws for the speaker, you must first
陀move the ten screws that hold the mounting plate to the front enclosure so that you
can raise the bo忧om edge ofthe assembly slightly - Referto section 9.10.4.)
• the rear enclosure (1) - You can transferthe captive screwsωthe new enclosure.
However, the gasket (30) is held in place with adhesive. When replacing the rear
enclosure , also include a new gasket.
To replace the remaining items requires further disassembly.
9.10.3 To replace 1. Remove the connector panel assembly (23) - two screws.
the CPU board 2. Disconnect the following cables:
• Inverter hamesses (A)
• Membrane switch f1 ex-cable at ZIF (zero inse民ion force) connector (8)
• Speaker cable (C)
• Encoder assembly cable (D)
• IRDA board cable (日
• Membrane switch f1 ex-cable at ZIF (zero inse民ion force) connector (的
• Fan cable (G)
• LCD cable (H)
3. Remove the remainingfour screws (1) that hold the CPU board to the mounting plate.
4. Remove the CPU board from the mounting plate.
5. If you are replacing the PCMClA
frame (3) on an existing CPU board
(remove four screws on back of CPU
board), you must also apply new
gaskets (4) to the frame. Align the
ends of the gaskets with the top
edge of the frame.
。\码~
一。
7. Li ftthe leftside ofthe LCD displayslightly awayfromthe mounting plateto pull some
ofthe display ribbon cable (H)ωthe top side ofthe plate. Flip the LCD overto the left
ofthe assembly.
8. Disconnect the display ribbon cable (1).
LCD
Dlsplay
9.10.5 To replace 刊e backlight replacement kit includes a backlight assembly (with two backlights) and
the backli纠ts twoinve忧ers with mounting hardware. To replace the backlight assembly follow the
procedure in Section 9.10 .4 to gain acce臼 to the assembly. To replace the inverters,
follow the procedure in the next section.
1. Remove the one screw (J) that holds the backlight assembly ωthe LCD.
2. Slide the backlight assemblyto the left to free it from the retainingtabs and then lift
it out ofthe holder.
SIIt
9.10.6 To replace The Display Unit includes two inve忱ers (one for each backlight).
the Inverters The inverters "sandwich" the mounting plate and use it as a heatsink. Follow the
procedure in Section 9.10.4 to gain acce臼 tothe inve忱ers. Replace one inverter at a
time.
1. Disconnect the backlight cable (A) from the inverter.
2. Remove the two Nylon screws (8) that hold the inverterto the backplate.
3. Slide the inve忧.er out of the sleeve and disconnect it from the CPU harness (C).
4. Reassemble in reverse order.
9.10.7 To replace 。isassemble the Display Un 比 following procedures in the previous sections to the point
the front where you have removed the mounting plate assembly from the front enclosure.
enclosure or If you are replacing the front enclosure, you can transfer the encoder (12) assembly to
components the new enclosure; but, you must build up the replacement enclosure with:
• a new window (11)
• new membrane switches - righ仁side (14), lower (1日 , left-side spacer (19)
• new keypads - righ仁side (16), lower (17), left-side blank (18)
• new EMC gasket(10)
If you are replacing a keypad or a membrane switch, you must replace both items.
(11)
10 replace a membrane 1. Remove the screw that attaches the grounding strap to the enclosure.
switch and keypad
2. Pry the membrane switch and keypad from the enclosu 陀.
3. Remove any 陀ma ining residue from the mounting a 陀a; clean with isopropyl
alcohol.
4. Remove the backing from the membrane. Be sure to remove the small backing
below the flex cable. Forthe lower membrane , remove the protective film from the
IRDA window.
5. Insert the flex cable and ground strap through the slot in the enclosure. Ensure that
all ofthe ground strap passes through the slot an does not remain folded over under
the membrane.
Ground Strap
fully Inserted
10 install the EMI To fully seal the Display Unit enclosure , you will need approximately 2.3 meters of
gasket EMC gasket (10). Cut the gasket inωfive strips shown below.
9.11.1 Power 1. Disconnect the cables coming from the following components:
Controller board • the Display Connector board (A),
• the Anesthesia Control board (8),
• the batteries (C),
• the fans (D),
• the power supply (E) and (町.
• the auxiliary connector board (G), if presen t.
G
A
F B
E
2. Remove the four screws (circled) that hold the Power Controllerto the mounting
plate.
3. Loosen the two screws (arrows) at the top edge ofthe Power Controller.
4. Li ft the Power Controller slightly to release it from the keyhole slots.
5. To replace the Power Controller assembly, reassemble in reverse order.
9.11.2 Power The power supply is secured to the mounting plate with hardware from the back side of
Supply the plate. To replace the power supply, you must remove the plate assembly (power
supply and controller board) from the electrical enclosure.
1. Disconnect the cables from the power controller board as described in the previous
section.
2. Also disconnect the AC power input hamess (H) from the power supply.
3. Loosen the four screws (arrows) at each corner ofthe mounting plate.
4. Li ft the assembly slightly to release it from the keyhole slots.
5. Note that the assembly is still a忧ached to a ground wire at the lower right-hand
comer of the mounting plate.
6. Lower the assembly to a convenient posi创 on and replace the power supply.
7. Transfer the power supply output hamess to the new power supply.
8. Reassemble in reverse order.
9.11.3 Anesthesia To replace the Anesthesia Control board , first remove the Power SupplyjPower
Control board Controller board a臼embly (Section 9.1 1. 2). Th en , followthe procedure below:
1. Disconnect the cables coming from the following components:
c
E
2. Loosen the six sc陀ws (circled) that hold the Anesthesia Control board to the
enclosure.
3. Lift the Anesthesia Control board slightly to release it from the keyhole slots.
4. To replace the Anesthesia Control board, reassemble in reverse order.
6
2----
9.12.1 To remove 1. Disconnect pipeline supplies; close cylindervalves; bleed off pressure.
the Vent Engine 2. Remove the ABS breathing system.
A F 自
9.12.2 Replacing Refer to Section 6 for Vent Engine components that are to be serviced under regular
Vent Engine maintenance. Most of the components on the Vent Engine can be replace by removing
the mounting sc陀ws and remounting the replacement part in place.
components
c D
F
A
Gas Inlet Valve (A) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
To replace GIV shu创 e valve components, referto Section 9.12.3.
Inlet Fi lter (8) Install the filter with the smooth side facing up.
Inspect the o-ring. Replace as necessary.
Regulator (C) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
Perform the Orive Gas Regulator calibration in Section 5.3.
Inteñace Manifold (0) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
Lubricate o-rings sparingly with Krytox.
Orive Gas Check Valve Inspect the o-ring that seal it to the manifold. Replace as nece臼ary.
(E) Clean the seat on the manifold and the seal on Orive Gas Check Valve with isopropyl
alcohol.
Inspiratory Flow Valve Note orientation ofthe flow valve. Inspect the two o-rings that seal it to the manifold.
(F) Replace as necessary.
Perform the Inspiratory FlowValve calibration in Section 5.4.4.
Reservoir (G) Inspect the two o-rings: reservoir to manifold , reservoir to screw head.
Replace as necessary.
Inlet Valve Solenoid (H) Inspect seal between solenoid and GIV body.
Replace as necessary (included with solenoid).
9.12.3 Replacing Lubricate i怡ms marked with and asterisk (*) sparingly with Krytox.
GIV components
d\G 、~
「QL :♀ E 一瞥
兰二 : @/ F 。)一-- D'
1. Remove the 陀taining ring (A) and the GIV cap (8).
2. Use pneumatic p陀ssureto 陀movethe shu创 e. Cover the shuttle with a cloth and
briefly apply pressure (connectthe drive gas hose or use pipeline pressure) 仙 rough
the drive gas inlet.
3. Remove the upper o-ring (C) and the lower o-rings (D).
4. Install the lower o-ring (D*).
5. Lubricate the shuttle (日 at the three areas 俨) shown: the circumference of the
shu创 e where the upper and lower u-cup seals are placed and the body pa 阶 ofthe
shuttle that slides along the lower o-ring.
6. Install the lower u-cup seal (F*) and the upper u-cup seal (G*) on the shuttle.
7. Press the shuttJ e assembly into the GIV manifold.
8. Install the upper o-ring (C*).
9. Install the cap (8) and the retaining ring (A).
10. Reassemble in 陀verse order.
: þ
3. Install the new pipeline inlet filter in the pipeline inlet fi忧ing. Th e new filter comes
with an o-ring.
5. Push the new check valve into the opening, using the same thin too l. The new check
valve includesan o-ring-o时entittowa 时 the pipeline inlet. Note: Make sure to push
the new check valve all the way back into the opening until it bottoms out on the
shoulder.
呻四 C二E [] I。 5
4 1
'
5. Transfer the following items to the replacement manifold or install new as requi 陀d .
• pipeline check valve (1)
• inlet filter (2)
• inlet fi忧ing (3) and o-ring (4)
• reliefvalve (5)
6. Transferthe p陀ssure transducer to the new supply (Section 9.15).
• Ensure the o-ring is in place.
• Install the transducer.
7. To 陀assemble, perform the previous steps in reverse order.
8. Perform the checkout procedure (Section 3).
& WARNING Be careful not to expose internal components to g陀ase or oil (except Krytox or
equivalent).
9.14.1 Replace 1. Bleed all gas p陀ssure from the machine (Section 9.1).
primary regulator 2. Ensure that all cylinder and pipeline pressures are at zero before proceeding.
module (complete
3. Remove the 陀ar panel (Section 9.2).
replacement)
4. Disconnect the output tube fi忧ing.
5. Remove the three mounting sc陀wsand
lockwashers.
6. Remove the elbow fi忧ingfrom the
replacement gas supply.
7. Transferthe p陀ssure transducer to the
new supply (Section 9.15).
• Remove anyteflon tape remnants from
the transducer mounting threads
(transducer and module).
• Apply 1-1/4 turns of new teflon tape
around the treads. Verify that the first few threads are free oftape.
• Install the transducer.
8. To 陀assemble, perform the previous steps in reverse order.
• Pull on the cylinder output fi忧ing to ensure it is locked in place.
9. Check the output of the regulator BEFORE you install the rear panel. Adjust if
necessary (Section 5.1).
10 . Pe斤:orm the checkout procedure (Section 3).
.&. CAUnON Be careful not to crush the filter. Do not thread in the screw more than two full
turns.
)、
面[Jc 00m
4. Remove the filter.
5. Install the new filter and brass retaining 时 ng.
6. Install the inlet adapter in the cylinder yoke.
7. Perforrn the checkout procedu 陀 (Section 3).
9.14.3 Replace The cylinder check valve is not a replaceable item. Ifthe check valve is defective , you
cylindercheck must replace the complete cylinder supply module.
valve
MI046983 05/05 94 1
Aisys
9.18.1 Servicing Service parts forthe bag support arm include the upper and lower assemblies. Referto
the bag suppo此 Section 10.40.11. To replace either assembly:
arm 1. Remove the bag supp。此 from the machine (Section 9.18).
2. To separate the upper assembly
from the lower assembly, use a
small (3 mm) pin punch to drive out
the dowel pin that holds the
assemblies toge仙 er.
3. To assemble the bag arm , apply a
light coat of Krytox to the area ofthe
upper arm (A) that extends into the
lowerarm.
4. Insert the upper assembly into the lower assembly. Align the groove (8) with the
dowel pin hole (C).
A
3. From the topside, rotate the BagjVent switch ca 此ridge counterclockwise until the
Bagjvent switch ou tJ et port (C) clears the bellows housing.
9.19.2 Replace To replace the latch assembly, you must disassemble the bellows base assembly to the
bellows base latch point where you can remove the guide (A) and latch assembly (8) as a unit.
assembly 1. Remove the Bag/Vent switch cartridge (Section 9.19.1).
2. Remove the two remainingsc陀ws (C) that hold the APLjBTV manifoldωthe bellows
base assembly. Remove the APLjBTV manifol.
E F
.& WARNING Replacinga casterrequires atleasttwo people to maneuver and tip the machine.
Personal injury andjor machine damage is possible if one person a忧empts this
procedu陀 alone .
1. Disconnect all pipeline hoses from the wall and the machine, close all gas cylinders,
unplug the power cord , and set the system switch to standby.
2. Remove the absorber, the Aladin casse忧.es, gas cylinders, drawers and all auxiliary
equipment.
.& CAUTION To prevent damage, do not tip the Aisys machine more than 10 degrees from
ve 此ica l.
3. Block the opposite wheels; then, block up the machine until there is enough room to
remove the defective caster.
To block up the machine, tip and slide blocks under the caster base. Raise both
sides evenly until the unit is high enough to remove the caste r.
4. Th e casters are threaded into the base
and held with a Loctite compound.
Remove the caster with an
appropriately sized open-end wrench.
5. If required, clean the treads ofthe new
caster with denatured alcoho l.
6. Apply Loctite 242 to the threads of the
new caster. Install the caster securely
into place.
7. Make sure the caster turns freely.
8. Carefully lower the machine to the floor.
9. Perform the checkout procedure (Section 3).
MI046983 05/05 9 -4 7
Aisys
.& CAUTION If you change the drive gas, you must also change the drive gas selection on the
ventilator service setup screen . Referto Section 4 of the ventilatorTechnical
Reference manua l.
Ifthe drive gas selection and the actual drive gas do not agree, volumes will
not be correct.
The ventilatorwill alarm with the message "Low Drive Gas Press" ifthe selected
drive gas pressure , either O2 or Air, is lost.
10.12 Cylinder Gas Supplies .... . . . . . . . . ................ ... . ... . . ............ 10-18
10.12.1 Cylinderinletfi忧ings. . . . . . . . .. .. .. .. . . .. .. . . . . .. . . . . . .. .. .. .. .. .. 10-19
10.12.2 Power outlets and third cylinder h igh-pressu陀 hoses. …………….. 10-20
10.13 ABSωmachine Inte巾 ce Components (SCGO) ...... . ... . ... .............. 10-21
10.14 ABS to machine Interface Components (ACGO) ............................ 10-22
10.15 O2 Flush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
10.16 Front panel , Alt 02, and system switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10.17 Vent Engine Housing . . ................ . . . . . . . . . ................ . ... . .. 10-25
10.18 Vent Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10.1 8. 1 Vent Engine - under side .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. . . . . . . . . 10-27
10.19lntegrated Suction Regulator. .. .. .. .. .. .. . . . . . .. . . .. .. .. .. .. .. .. . . . . . . . . 10-28
10.19.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10.19.2 Suction Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
10.19.3 Venturi assembly .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10.20 Auxiliary O2 Flowmeter and Sample Gas Return ............................ 10-31
10.21 Rear panel components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10.22 Panels, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-33
10.23 Panel , cosmetic upper right-side . . ................ . . ... . ... ............. 10-34
10.24 Panel , cosmetic lower 川ght-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
1 2
n、
t'!\
10.1.2 Manifold pressure The manifold p陀ssure test adapter is used to tee into the manifold pressure
test adapter line for the Manifold P Span calibration (Section 5.4.2).
1 2 3
阴山
-hh
的UFO
4 4
1 2
NotShown
Low-pressu陀 Leak Test Device (negative pressure) 0309-1319-800
Low-p陀ssu陀 Leak Test Device (positive p陀ssu陀 - ISO) 1001-8976-000
Low-pressu陀 Leak Test Device (positive pressure - BSI) 1001-8975-000
Flow test device capable of measuring 0 - 15υmin Refer to section 6.7
with an accuracy of 土2% of reading
Vacuum testgauge capable of measuring 0 to 550 mm Hg Referto section 6.9
with an accuracy of 土 1 % of reading
Test device capable of measuring 0- 30 L/min (see Item 1 above) Refer to section 6.9
Leakage currenttest device Referto section 3.12
Test device capable of measuring 689 kPa (100 psi) Referto section 5.1.1
10.1.5 TestTools
lb
·四….‘
7飞 le
(2)
1f
(2)
4
5
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7 8
12
13
14
4 3
5 2
12
3
2
11
7
6
5
14
⑥ | 势| 陆 3112
Australia/ China
。 |重
[丁二
③
I Nema 5-15
Danish , ,. Japanese
因
且 CEE 7/7
EURO
回 「ζ纠 SEV 1011
Swiss,
国 监] France
。 J V缸喝"-i m363
UK
。 「d - m46
重量 India and South Africa
@ 「二 τ I Nema 5-
巫 NA
Table 1: Table2:
Language Keypad Set
Hardware Item where used (Qly)
Chinωe 1011-3892-000
Speaker: 29(2)
白白h 1011-3883-000
Door: 29(2)
Danish 1011-3891-000
Dutch 1011-3878-000 CPU to plate: 30(4)
English 1011-3875-000 Rear connector panel assembly: 30(2)
Finnish 1011-3879-000 Ground straps for keypads: 30(2)
French 1011-3876-000 Mounting plate to Front enclosure: 30(10)
Gerrnan 1011-3877-000
Rear enclosure: 31(4), 32(4)
Greek 1011-3887-000
Fan: 33(4), 34(4)
Hungarian 1011-3888-000
Inverters: 35(4)
Italian 1011-3925-000
Japanese 1011-3880-000 PCMCIA frame: 36(4)
Norwegian 1011-3885-000
Polish 1011-3884-000
Portugu臼e 1011-3882-000
Russian 1011-3890-000
Spanish 1011-3881-000
Swedish 1011-3889-000
Turkish 1011-3886-000
1
3
7
4
12
13
10
9
8
2
3 (4)
FrontVlew
7 6 5
& CAunON Ensure a clean environment when servicing the gas mixer.
11, 12
15
14
理 --10--
16 (17)
1
V V
2 3 4(5, 6, 7) 8
咽口 C二E
Olt
2 4
...
Item Descrlption Stock Number
1 Pipeline Inlet - O2 fittlngs ~ r. '1!~~、.
---…-…唱,町'…】--
8 2
〈二3ζ〉 仁...QL_)
! C王ζ二〈二豆二; :- - - 7
C王ζ二 C王二)
~( 0 , \ 3
. ...蛐 幢 幢甜......." .. 6
L !!歧"刊,电 .... ...
9
5 4
l EE l 2e
la lb lc ld le
ó=rn :
N2 0 - 1011-3870-000
la
ld
2
le
4 lf
14 15
9 (10)
12a
11 (12b)
12c
12
4 2 (3) 13
7 6 8 (9)
/ 2 (3, 4)
5
3 Spring 1006-3186-000
4 E-clip 0203-5225-300
5 Able, O2 + green (for locations that require green) 1011-3988-000
6 Bracket 1011-3355-000
7 Screw, M4x8 1006-3178-000
8 Screw, M4x12 0140-6226-111
9 Lockwasher, M4 9213-0540-003
9 9 10
Table 1:
Language Al t02 Label
Chinese 1011-3913-000
口ech 1011-3939-000
Danish 1011-3949-000
Dutch 1011-3931-000
English 1011-3567-000
Finnish 1011-3932-000
French 1011-3929-000
German 1011-3930-000
Greek 1011-3943-000
Hungarian 1011-3944-000
。
Italian 1011-3936-000
Japanese 1011-3933-000
Norwegian 1011-3941-000 o i 3
Polish 1011-3940-000
Portuguese 1011-3938-000
Russian 1011-3912-000 1
Spanish 1011-3937-000
Swedish 1011-3945-000
Turkish 1011-3942-000
3 4
16
n ..lll.. i_' 电 ♂由理.". ι_ ...... l' 11
17
/吁
A.M
.T』FS
J
2
占主‘ 13 (14, 15)
h
10
6
1----
5
。-1h
4
1a
一 \十\
lb
lc
--=ι
i "
7
10.19.1 Components
10
13a
13b
13c
13d
7 9
la
7"
头1
onlywlth Venturl
7c
5 4 3a* 3 2
7a 7b
13
2 一\
司.
4
16 15 14
9---
10
18 17
16
15
1 14
2
4
5
5
-a翩翩饨
•
9
...-'-r
一
矗E·
·T
dz
I ~ --I
1 Cover, rear upper 1011-3227-000
2 Cap, hose reel 1009-3075-000
3 Screw, M5x2 0 BHSCS PTTHD FORMING 1009-3384-000
4 Screw, M4x12 1504-3001-000
5 Washer, M4 retaining Nylon 1009-3114-000
11(12, 13) 6 La bel, power outlet 1011-3563-000
7 La bel, vacuum (suction)) 1011-3564-000
8 Strap, hookjloop 1009-3233-000
9 Plug, 31. 8 DIA HOLE 1011-3822-000
10 W陀nch, pin index cylinder (with cable) 0219-3415-800
11 W陀nch, DIN cylinder (does not include cable) 1202-3651-000
12 Cable 1010-3049-000
13 Ferrule, cylinder wrench cable retainer 1001-3708-000
17 2
司 Item
1
Descrlptlon
Panel , upper electrical rear
Stock Number
1011-3240-000
2 Screw, M4x8 1006-3178-000
3 Panel , cosmetic rear lower 1011-3655-000
4 Screw, M4x12 relieved 1504-3001-000
5 Washer, M4 retainer Nylon 1009-3178-000
6 Space几 cable tie 1011-3657 -000
7 Holder, cable tie 1011-3607 -000
8 Screw, M4x2 0 0140-6226-116
9 Fan 1009-5697 -000
10 Nut, M4 Keps 9212-0340-001
.
18
11 Guard, fan 0208-2737-300
12 O-ring, retaining 0210-0526-300
13 Washer, flat 0140-1025-165
14 Filterwith mount 0208-2734-300
15 Screw, M4x2 0 0144-2117-724
16 Clip, cable flat 1011-3653-000
17 Panel , lower electrical rear 1011-3208-000
18 Filter, foam 1011-3214-000
6 Plug 1011-3619-000
3
8
8 Hook 1006-4192-000
7
4
4
8
1 2
5 4
(6)
_c
Item Descrlptlon Stock Number Qty
1* Valve Block Subassembly 1011-7000-000
2 Valve Connector Assembly 1011-7003-000 (2)
a - Spring, Wave 1011-3126-000
b - Seal, Spring energized 1011-3124-000
c - O-ring 107.00 BCG 001 1.00 Viton Ouro 75 1011-3125-000
3 Insertion tool, spring energized seal Refer to section 10.1
4 Valve, Solenoid 2-way BCG 1011-3115-000 (3)
5 Cap, Uquid Flow P陀vention 1011-3129-000
6 Ball, 4.00 OIA BCG Polypropylene 1011-3127-000
7 0-时 ng, 1012.37 BCG 0017.61 Viton Ouro 75 1011-3128-000
8* 0-时 ng, 103.68 007.24 BCG Viton Ouro 75 1011-3139-000
9 Screw, M4x45 Hex Cap Head N122024 (4)
* A replacement valve block assembly (l tem1) includes a strip oftape over the o-ring (Item8) to
hold it in place. Be sure to remove the tape before replacing the valve block assembly.
* * Apply thin coat of silicone sealant to threads of mounting post befo陀 securi ng solenoid with
thumb nut. Install washer with dome facing outward (toward nut).
9ω7
18 6
13 14
,
(A) - You can replace the handle (Item 3) and the 0刑 ng (Item 2) forthe filler cap without further disassembly. To preventscratching
the cap sealingsurface, use cautlon when removlngthe o-rtn
Forthe remaining components, follow the outlined sequence to access the individual components.
(8) - Ensure that the casse忧e is empty of agent(referto Section 9.7). Remove the bo忧om plate.
(C) - Remove the label (l tem6) to access the mountingscrew (Item 8) forthe mask.
(D) - Th is is a ZIF (zero insertion force) connector; pull tabsωward ribbon cable to release.
(E) - When 陀placing the sight glass (Item 12), orient it so that the rounded edge is facing down. Ensure that the two o-rings (l tem
14) are seated befo陀 tightening the mounting sc陀ws (Item 13).
(的 - When 陀placing the filler cap (Item 1), thread the cord through the hole in the mask and tie a knot so thatat least 95 mm of
cord remain external.
(G) - When replacing the label (ltem6), be sureωalign the top ofthe label with theωp edge of the recess in the mask (ltem η.
(H) - When rea忧achi n g the mask (Item7), be sure that the contract retainer (Item 11) engages the slot in the mask.
1 3 (A)
5 (8)
2 (A)
4
9
10
7
8
(H)
(D)
(F)
14
(G)
(E)
13 12 (14) 14
10.29.1 Passive AGSS Items 1 through 12 are included in all AGSS kits.
1 2 3
6 (5)
7
, 11
4 (5)
口p"cp
中 18 14
10.29.2 Adjustable AGSS Items 1 through 12 are included in all AGSS kits.
,
4
44EA--A
Screw, shoulder M3 1407-3915-000
『
fn6
1 2 3
6(5)
11
4 (5)
甲 cp
15
16 12 13
18
14
10.29.3 Active AGSS Items 1 through 12 are included in all AGSS kits.
1 2 3
6 (5)
7
11
4 (5)
17
(10, 9)
15
16
qJ"Cf
12
11
10
1 Tees - (tubejtubejtube)
咱口 4 mm(N20)
6 mm (0 2)
1202-3653-000
1006-3544-000
8 mm (Air) 1006-3545-000
8 mm/ 6 mm/8 mm (SCGO pilot) 1009-3297-000
T二 6 mm (0 2)
8 mm (Air - Drive gas)
1006-3862-000
1009-3370-000
4 「 4 mm (N20)
6 mm (0 2)
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3 Check Valve Assembly 1406-8219-000 (2)
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10 PIN CANISTER PIVOT 1407-3109-000
11 RING TRUARC .188 SHA肝 NO 5133-18H E-RING SST 0203-5225-300 (5)
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13 PIN CANISTER 压VER 1407-3108-000
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Ven创18协rStatus
Label Value
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